1KD FTV

00400086E
SERVICE BULLETIN
FUEL INJECTION PUMP
ECD04-02E
September, 2004
NEW PRODUCTS
DENSO AUTHORIZED ECD SERVICE DEALERS ONLY
SUBJECT : TOYOTA LAND CRUISER PRADO 1KD Common Rail system

1. Outline
This bulletin describes the common rail system used in the Toyota Land Cruiser Prado 1KD.
The contents of the basic system are the same as in "Common Rail System for TOYOTA
HILUX / KIJYANG INNOVA / INNOVA 1KD / 2KD" (OPERATION MANUAL No.00400077).
The system outline and the changed locations are explained here.
2. Applicable Vehicle Model and Pump Part Numbers

Vehicle Name
Vehicle
Model
Engine
Model
Engine Displacement
Start of Production
LAND CRUISER
PRADO
KDJ120/125
1KD-FTV
3.0L
Since September,
2004
3. PRODUCT APPLICATION LIST

Vehicle
Name
LAND
CRUISER
PRADO
DENSO Part
Number
TOYOTA Part
Number
Supply Pump
294000 - 0380
22100 - 30050
HP3
Injector (With gasket)
095000 - 5890
23670 - 39135
For supply
Injector (With out gasket)
095000 - 5740
23670 - 30080
Rail
Made by
another
manufacturer
Rail Pressure Sensor
499000 - 6080
89458 - 60010
Pressure Discharge Valve
294290 - 0051
23990 - 30020
175800 - 7251
89661 - 6A350
175800 - 7242
89661 - 6A330
EDU
101310 - 5371
89870 - 60060
Water Temperature Sensor
179700 - 0451
89422 - 33030
Crankshaft Position Sensor

(NE Sensor)
029600 - 1151
90919 - 05050
Cylinder Identification
Sensor (TDC Sensor)
029600 - 1160
90919 - 05052
Accelerator Pedal Module
198800 - 3020
78120 - 60350
Turbo Pressure Sensor
079800 - 7470
89421 - 71020
Part Name
Engine ECU
Remarks
SERVICE DEPARTMENT
0409-IT-342 Printed in Japan
4. System Configuration
The configuration of the common rail system for the 1KD is shown below.
Fuel Temperature Sensor
Engine Speed
Accelerator Opening
Intake Air Pressure,
Atmospheric Air Pressure
Intake Air Temperature
Coolant Temperature
Crankshaft Angle
EDU
Engine ECU
Cylinder Recognition Sensor

Intake Airflow Rate
Pressure
Discharge
Valve
Rail
Injector
Rail Pressure
Sensor
Fuel Filter

Supply Pump
Check
Valve
SCV
(Suction
Control Valve) Fuel Tank
Q000991E
5. Changed Points
5.1. Rail
(1) General Description
The rail used in the 1KD engine is made by another manufacturer.
A pressure discharge valve and rail pressure sensor are mounted on the rail.
Rail pressure
sensor
Relief passage
#1
OUT
#2
OUT
IN
#3
OUT
#4
OUT
Pressure discharge
valve
QD2349E
(2) Pressure Discharge valve

The pressure discharge valve controls the fuel pressure of the rail.
If the fuel pressure in the rail rises above the target injection pressure, or if the ECU judges it to
have risen above the target value, the solenoid coil is energized. This opens the valve passage, leaking fuel to the fuel tank and lowering the pressure to the target injection value.
Solenoid Coil
Armature
to Fuel Tank
Spring
Q000992E
5.2. DTC (DIAGNOSTIC TROUBLE CODE) CHART

DTC Code
175800 -
SAE Code
DTC
No.
P0045
7241 7251
Detection Item
A/T
M/T
34
With
With VN turbo (open circuit)
P0087
49
With
With Rail pressure sensor (Fixed output)
P0088
78
With
With
P0093
78
With
With Fuel leak malfunction
P0095 / P0097 / P0098
23
With
With
P0100 / P0102 / P0103
31
With
With Air flow meter (Open circuit)
P0105 / P0107 / P0108
35
With
With
Turbo pressure sensor

(Open circuit inspection)
P0110 / P0112 / P0113
24
With
With
Atmospheric temperature sensor

(Out-of-range)
P0115 / P0117 / P0118
22
With
With Water temperature sensor (Open circuit)
P0168
39
With
With High fuel pressure abnormality
P0180 / P0182 / P0183
39
With
With Fuel temperature sensor (Open circuit)
P0190 / P0192 / P0193
49
With
With
Pump valve malfunction

(high-pressure in rail)
Intake air temperature sensor
(Post-turbo intake air temperature sensor)
Rail pressure sensor With back-up sensor

(Open circuit)
DTC Code
175800 -
SAE Code
DTC
No.
P0191
7241 7251
Detection Item
A/T
M/T
49
With
With
P0200
97
With
With EDU malfunction
P0234
34
With
With VN turbo (closed-side malfunction)
P0299
34
With
With VN turbo (open-side malfunction)
13
With
Crankshaft position sensor

With (open circuit / phase difference, power
flicker)
12
With
With Crankshaft position sensor (open circuit)
13
With
With
Crankshaft position sensor

(NE power flicker)
With
With
Camshaft position sensor

(open circuit, phase difference)
With
With
Camshaft position sensor

(open circuit, start-up logic)
P0335
P0339
P0340
12
Rail pressure sensor with back-up sensor

(out-of-range)
P0400
71
With
With EGR system malfunction
P0405 / P0406
96
With
With Lift sensor (open circuit)
P0488
15
With
With
P0500
42
With
With Vehicle speed sensor
P0504
51
With
With Brake switch (open circuit, short)
P0607
89
With
With CPU malfunction
P0627
78
With
With

(open circuit, short)
P1229
78
With
With

(excessive pressure)
P1251
34
With
With VN turbo (phase difference)
P1271
78
With
With Pressure limiter malfunction (EDU drive)
P1272
78
With
With
Pressure limiter malfunction

(closed-side malfunction)
P1601
89
With
With
Injector multiple-point correction

(EEPROM malfunction)
P1611
17
With
With
P2008
58
With
With SCV malfunction
Intake air restriction motor control system

(electronic throttle malfunction)
Internal IC malfunction
RUN pulse malfunction
DTC Code
175800 -
SAE Code
DTC
No.
P2120 / P2122 / P2123 /

P2125 / P2127/ P2128 /
P2138
7241 7251
Detection Item
A/T
M/T
19
With
With
Accelerator position sensor

(open circuit, short)
P2121
19
With
With
Accelerator position sensor

(out-of-range)
P2226 / P2228 / P2229
A5
With
With
Atmospheric pressure sensor

(open circuit, direct board installation)
U0001
A2
With
out
With CAN communication malfunction
B2799
99
With
With Immobilizer (2-line separate type)
P0500
21
With
With Vehicle speed sensor (open circuit)
P0503
23
With
With
P0571
52
With
With Stop light switch (open circuit, short)
With
With Stop light switch input circuit malfunction
With
With Cancel circuit malfunction
With
With System circuit malfunction
P0607
54
56
Vehicle speed sensor

(noise, power flicker)
5.3. ECU
(1) External Wiring Diagram
a. Wiring Diagram (1)
Main Relay
EFI
PCV
+B
MREL
PCV +
PCV
Automatic Transmission Vehicles Only
BATT
E1
E01
E02
WFSE
ECT
EDU
PRD
Drive Monitor
DM
DC Motor Driver (For Turbo)
CAN +
CAN
VNTO
VNTI
DIAGNOSIS
CANH
CANL
VCPA
VCP2
VC
+B
Accelerator
Sensor (Main)
Airflow
Sensor
Turbo Pressure
Sensor
VCS
Rail Pressure
Sensor (Main)
Rail Pressure
Sensor (Sub)
PI
+B
RCR1
MIL
VPA
Accelerator
Sensor (Sub)
Cruise Indicator Light
PIM
+B
W
Glow Indicator Light
RCR2
GIND
VPA2
Intake Air Temperature Sensor
THIA
EGR Lift Sensor
Coolant Temperature Sensor
THW
VG
EGLS
EDU Relay
IREL
+B
THF
Intake Air Temperature Sensor
(Built-In Airflow Meter)
E-VAV
THA
Cruise Control Switch
Glow Relay
CCS
E2S
E2
EVG
EPA2
EPA
+B
EGR
GREL
MREL
Main Relay
Q000993E
b. Wiring Diagram (2)
Engine Speed Sensor

NE +
EGR Cut-Off VSV
+B
EGRC
Cam Position Sensor
TACH
#4
+B
G
IGSW
IGSW
ST1
STP
BATT
Brake Switch
G+
NE
Manual Transmission Vehicles Only
+B
#3
#2
#1
Meter
EDU
EDU
EDU
EDU
Swirl Control Valve
+B
SCV
Clutch Switch
Active Mountain VSV
CLSW
ACM
Throttle Full Switch
THOP
EDU
P/S Oil Pressure Switch
INJF
PSW
Automatic Transmission Vehicles Only
Vehicle Speed Sensor
Neutral Start Switch

NSW
SPD
Manual Transmission Vehicles Only
Test Terminal
L4 Switch
L4M
TC
Heater Idle-Up Switch

HSW
A/C Amplifier
AC1
A/C Amplifier
THWO
A/C Amplifier
ACT
Immbirazer ECU
IMI
Immbirazer ECU
IMO
Viscous Amplifier
VCH
Viscous Amplifier
VCT
Alternator
ALT
+B
LU+A
LUA
LU+B
LUB
Starter Relay
Step Motor
(For Electronically Controlled Throttle)
STA
Q000994E
(2) Connector Terminal Layout

a. 175800-7241
31P
35P
35P
34P
1
35
41
70
75
105
111
28
34
62
69
97
104
130
135
Q000995E
b. 175800-725131P
35P
35P
34P
1
35
41
70
75
105
111
28
34
62
69
97
104
130
135
Q000996E
No.
Code
1 E01
2 E02
3 -
Terminal Description
Power Ground
(Engine Ground)
-
No.
Code
22 #2
23 #3
24 #4
25 THIA
5
6
PCV+
26 THW
27 VC
PCV-
8
9
VNTI
-
10 SCV
11
12
13
14
15
16
17
LU+A
LU-A
LU+B
LU-B
VNTO
THOP
ALT
18 NE+
19 PCR1
20 INJF
21 #1
Pump Control Valve
28 NE-
Turbo Driver
-
29 PCR2
30 PRD
Swirl Control Valve
31 THA
Step Motor
(for Electronically Controlled
Throttle)
VN Turbo Driver
Full Throttle Switch
Alternator
(-)
Rail Pressure Sensor (Main)
EDU
32
33
34
35
36
37
38
THF
E2
E1
-
39 40 VCS
41 E2S
42 ACM
EDU
Sensor (Intake Manifold)
Coolant Temperature Sensor
Sensor Power Supply
(-)
Rail Pressure Sensor (Sub)
EDU
Sensor (Airflow Meter)
Fuel Temperature sensor
Sensor Ground
Ground (Engine Ground)
Power Supply
Ground
Active Mount VSV
No.
43
44
45
46
47
48
49
50
51
52
53
54
55
Code
EGRC
L4M
EGR
-
EGR Cut-Off VSV
L4 Switch
E-VRV
-
No.
77
78
79
80
81
82
83
84
85
86
87
88
89
Code
STP
ST1VCH
CLSW
CANH
56
57
VG
Airflow Meter
90
91
CANL
CAN+
58
G+
59
60
61
Cylinder Recognition
Sensor (+) (TDC Sensor)
-
62
96
SPD
63
64
65
EGLS
EVG
97
98
99
66
G-
67
68
69
70
PIM
-
71
PSW
72
73
VCT
PI
EGR Lift Sensor

Airflow Meter (Ground)
Cylinder Recognition
Sensor (-) (TDC Sensor)
Intake Air Pressure Sensor
Power Steering Hydraulic
Pressure Switch
Viscous Amplifier
Cruise Indicator
74
75
76
BATT
HSW
Battery (+)
Heater Idle-Up Switch
92
CAN-
93
94
95
ACT
AC1
Stop Light Switch
Viscous Amplifier
Clutch Switch
CAN1 Communication
(Diagnosis)
CAN2 Communication
(ECT)
Air Conditioning Amplifier
Vehicle Speed Sensor
(Meter)
-
100 -
101
102
103
104
IMI
IMO
-
Immobilizer ECU
-
105 STA
Starter Relay
106 NSW
107 -
Neutral Start Switch

-
108 TACH
109 DM
110 THWO
Tachometer
Multi-Display
Air Conditioning Amplifier
10
No.
Code
No.
Code
111
+B
Battery (+) Main Relay
124 VPA2
112
125 VPA
113
114
115
116
117
118
119
120
GREL
GIND
W
TC
IREL
IGSW
Glow Relay
Glow Indicator Light
MIL
Test Terminal
EDU Relay
Ignition Switch
126
127
128
129
130
131
132
133
121 MREL
Main Relay
134 VCP2
122 -
135 VCPA
123 -
CCS
WFSE
EPA2
EPA
Accelerator Position
Sensor (Sub)
Sensor (Main)
Cruise Control Switch
Flash Write Tool
Sensor Power Supply
(Sub)
Sensor Power Supply
(Main)
-

1KD FTV

Uploaded by

Copyright:

Available Formats

1KD FTV

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

1KD FTV

Uploaded by

Copyright:

Available Formats

00400086E

SUBJECT : TOYOTA LAND CRUISER PRADO 1KD Common Rail system

2. Applicable Vehicle Model and Pump Part Numbers

3. PRODUCT APPLICATION LIST

Injector (With gasket)

Injector (With out gasket)

Rail Pressure Sensor

Pressure Discharge Valve

Water Temperature Sensor

Crankshaft Position Sensor

Accelerator Pedal Module

Turbo Pressure Sensor

Cylinder Recognition Sensor

Fuel Temperature Sensor

(2) Pressure Discharge valve

5.2. DTC (DIAGNOSTIC TROUBLE CODE) CHART

With VN turbo (open circuit)

With Rail pressure sensor (Fixed output)

With Fuel leak malfunction

P0095 / P0097 / P0098

P0100 / P0102 / P0103

With Air flow meter (Open circuit)

P0105 / P0107 / P0108

Turbo pressure sensor

P0110 / P0112 / P0113

Atmospheric temperature sensor

P0115 / P0117 / P0118

With Water temperature sensor (Open circuit)

With High fuel pressure abnormality

P0180 / P0182 / P0183

With Fuel temperature sensor (Open circuit)

P0190 / P0192 / P0193

Pump valve malfunction

Rail pressure sensor With back-up sensor

With EDU malfunction

With VN turbo (closed-side malfunction)

With VN turbo (open-side malfunction)

Crankshaft position sensor

With Crankshaft position sensor (open circuit)

Crankshaft position sensor

Camshaft position sensor

Camshaft position sensor

Rail pressure sensor with back-up sensor

With EGR system malfunction

With Lift sensor (open circuit)

With Vehicle speed sensor

With Brake switch (open circuit, short)

With CPU malfunction

Pump valve malfunction

Pump valve malfunction

With VN turbo (phase difference)

With Pressure limiter malfunction (EDU drive)

Pressure limiter malfunction

Injector multiple-point correction

With SCV malfunction

Intake air restriction motor control system

P2120 / P2122 / P2123 /

Accelerator position sensor