Vol 2
Vol 2
Vol 2
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Design
Volume 2
Rip Weaver
~----------~~~_._-_._~.
-_
- -
..
~-,,_.
._---_._--.~~~~
-------------------
Process
Piping Design
rocess
Volume 1
I.
2.
3.
4.
5.
6.
7.
8.
General Piping
Process Terms
Plant Arrangement and Storage Tanks
Process Unit Plot Plans
Piping' Systems and Details
Pipe Fabrication
Vessels
Instrumentation
Volume 2
I.
2.
3.
4.
5.
u~Yo' ~
\ t'\/~ / ~ ~ I
v'\
\0/ tl)
V.i-::
)_l/)
I In
Volume
2~
Rip Weaver
.';.;
Structural Drafting
- Piper's Pocket Handbook
-rp
(/}o
. -"~'
-'1'111
\11
" "
l ".. ;-
Volume 2
"
~r>~.~I':'
I1IIIII1II ~~ ~~~
2 0 1 5 6 4 2 S.U.T.
Contents
Preface
Introduction
1 Pumps and Turbines, 1
Pump Types
Performance
Centrifugal
Pump Suction Piping
Temporary Startup Strainers
Close Nozzles
End Suction Pumps
Handling Hot Suctions
Side Suction Pumps
Pump Discharge Piping
Pump Nozzle Ratings
Pump Outline Drawings
Turbine Inlets and Outlets
Turbine Dimensions
2 Compressors, 42
Centrifugal
Case Design
Location
Lube and Seal Oil Consoles
Building Installations
Traveling Crane
Suction and Discharge Nozzles
Case Types
Turbine Details
Surface Condenser
Plot Arrangements
Reciprocating
Definitions
Driver Types
Compression Cylinders
Engine Utilities
Compressor Layout
Buildings
Foundations
Clearances
Suction and Discharge Piping
Pipe Support Spacing
Hold-Downs and Wedges
v
.2l 1:
.i
I'
.
Ii;
~~
Fired Heaters, 78
Heater Parts
Passes
Dual Purpose Heaters
Flow
Burner Piping
Snuffing Steam
Locations
Arrangements
Piping
Symmetrical Piping
Instrumentation
Soot Blowers
Decoking Tubes
Heater Glossary
4 Exchangers, 116
Double Pipe
Shell and Tube
Reboilers
Vendor's Prints
Condensers
Nozzles
Air Coolers
Forced and Induced Draft
Pipe Rack-Mounted Air Coolers
Humidified Air Coolers
Air Cooler Piping and Regulator Valves
Index 164
Preface
This two-volume set on Process Piping Design has been written to supplement my first book, Process Piping Drafting. I have purposely used a very
practical writing style for both of these efforts, applying my personal practical
experience rather than trying to present the technical aspects of piping. In
Process Piping Design I have elected to ha ve each chapter self-sustaining. I
have reproduced some charts and tables but only those required in learning the
basics of piping design.
To become a competent piping designer requires many years of experience
plus a talent for creative thinking. A piping designer must call on his
knowledge for each design job but also must apply his own ingenuity daily. I
like to call that horse sense.
Many piping designers have told me that their job is 25% knowledge, 25%
experience and 50% horse sense. This book will try to deal with the first 25%
and touch on the last 50%.
Fluor Corporation has been very farsighted by instigating piping drafting
and piping design training classes and they have been very generous in
allowing me to reproduce some of their instructional material. I wish to take
this opportunity to thank Fluor for their assistance.
vii
Introduction
In a refining or petrochemical complex, piping constitutes the major expenditure of all the design disciplines. Piping consumes about 50% of the design
engineering manhours, 35% of the material cost of the plant and about 30% of
the labor cost in the field. Inept piping design in the office can increase the cost
of a plant.
The design engineering department of a contractor designing refinery or
petrochemical complexes consists of four main functions: piping, structural,
electrical and vessels. The piping section encompasses llow diagrams, model
making, insulation and painting, piping material take-off, piping material
control, instrument design and piping design itself.
An experienced piping designer knows the functions of all of these groups.
He also must have a broad knowledge of the structural, electrical and vessel
sections. And he must know the many pieces of equipment that he must pipe
up, the numerous details of piping, the materials necessary for various services, piping llexibility basics and field construction practice. Then comes a
general knowledge of plant operation and maintenance. When all of this is
considered, it is easy to see why there is always a shortage of experienced,
competent piping designers.
Ironically, piping design is the one subject that has been neglected in the
school systems. This is largely due to the fact that adequate textbooks were
not available. No book can teach a person to become a piping designer but
they can teach him the fundamentals and how to apply them to become a
designer.
Pump Types
psig
>
2:3T
psig x 2.3 I
sg
where:
H = static head expressed in feet
sg = specific gravity of liquid
Brake horsepower is the amount of energy input
to the pump shaft. Each pumping service has a
required brake horsepower. Brake horsepower is
based on the pumps duty and is calculated:
gpm x sgxH
bhp = 3960 x pe
This might also be expressed as:
bh x pdp
bhp = 2450 x pe
where:
bhp =
gpm =
sg =
H=
brake horsepower
gallons per minute
specific gravity
head in feet
pe =
bh =
pdp =
pump efficiency
barrels per hour
pump differential pressure (psi)
bhp = 221.8
Before specification of the amount of motor
horsepower to be purchased, the motor's efficiency
must be known. In this case a 250hp motor would
probably be purchased.
Capacity, head and horsepower all change as
pump speed slows. Centrifugal pumps are often
purchased with oversized casings to allow for later
installation of a larger impeller to increase
throughput. With each pump purchased the
manufacturer supplies a performance curve for that
particular model. Most curves are expressed in feet
of head of water (which has a specific gravity of
1.0). The numbers given must be multiplied by the
specific gravity of the pumped liquid.
Centrifugal Pumps
Table 1-1
Pump Equivalents-Gallons Per Minute
Gal per
min
Gill per
h,
---10
600
720
IWO
960
12
1"
GlLL per
day~
Cu
It per
sec
Cu ft per
min
1.337
14,400
17,280
20,160
23,040
Cu ft per
I"
c,dny'
It pee
fEbl pee
min
Dbl PCT
hr
0.-13
14.28
17.15
20.00
22.86
25.72
80.22
96.26
112.3
}925.3
0.24
2310.3
D.2!)
2695.4
0.3.1
128.4
3080.-\
144.-1.
3405.5
lObidny"per
342.9
Oulncr
uun
Gal per
hr
200
20.~
617,1
210
215
220
12,900
13,200
.102,400
309,600
316,800
25,920
1,200
1,320
1,440
1,560
1,680
28,800
31,680
34,560
37,440
40,320
2,674
2.941
3.208
3.476
3.H4
164.4
176.5
192,5
20S.6
224.6
3850.6
4235.7
4620.7
5005.8
5390.8
0.48
0.52
0.57
0.62
0.G7
28_58
31.44
::14.29
37.15
40_01
685.7
685.7
822.9
Sgl.l
U60.0
225
230
23.')
210
215
13.500
13,800
IJ. IUD
14.400
r r.ron
32-1.000
331,200
338.400
345,600
3.;2.800
36
38
43,200
3G.080
48.960
51,840
54,720
4.001
L278
01,546
01.813
,1.081
2-10.7'
256. t
Z72.7
288.8
30-1.8
5775.9
6160.9
6546.0
G931.1
7'316. I
O.il
0,70
0.8\
0.811
0_ ~ 0
42.8,
-s. 73
'18,5g
51.-14
5-1.30
102S.6
10gi.2
1165.7
1231.3
130Z.9
250
255
"
1,800
1,920
2,0-10
2,160
1,280
15,000
15,300
15,600
15,900
16,200
360.000
367,200
374 ,400
381,600
388.800
40
45
50
55
60
2,400
2,700
3,000
3,300
3,600
57,600
64,800
72,000
79,200
86,400
5,348
6.016
G.685
7.35-1
8.022
320.9
O. I).;
57.1G
6-L31
71.4[)
78_5D
85.74
1371.4
1542. g
171-1..3
IS85.7
2057.2
J6.500
16,800
17,100
17.400
17,700
sao ,000
.1
441.2
481.3
i701.2
8663.8
9626.5
10 .sec
11,552
403 ,ZOO
410.0100
417,600
421,800
65
70
75
!l3,CiOO
l00,BOO
108,000
IIS,200
122,400
8.691
9.359
10.03
10.69
11.31i
521.4
561.5
601.7
641.8
681.9
12 ..1H
13,477
H ,43g
15,402
10 ,363
1.5r)
I. 66
I. 78
85
3,900
4,200
4,500
4,800
5,100
2.02
92.8g
100_0
107.1
114.3
121. 5
2228. o
2400.0
2:;7 L.5
27-12.9
2\)14. .J
18.000
18,300
IS,600
18.YOO
19,:WO
432.000
-l3D .200
44(;.'100
453,600
-160,800
90
95
100
105
110
5,400
5,700
6,000
6,300
6,UOO
129,600
136,800
144,000
151,200
158,400
12.03
12,70
13.37
1-1.0-1.
14.71
72l.!1
762.1
802.2
8-12.3
882.1
17,328
18,290
19,253
ZO,21U
21,178
2.1-1
2.21i
2.40
2.4.!l
2. G2
128.6
135.8
142.9
J50.0
157.2
308;').7
3257.2
3-128.6
3600.0
3771. 5
19,WO
19,80U
ZO, \00
20,400
20,700
4G8,000
475,200
182,400
489,liOO
4!J6,800
115
120
125
130
6,900
7,200
7,500
i ,800
8,100
165,700
172,800
180 ,DOD
187,200
Ig4,4.00
15.38
16.04
16.71
17.38
18.05
922.5
962.6
1002.7
1042.8
1082.9
22,1-11
23.104
2-1,OGO
25,029
25,992
2-7-1
2.80
2.98
3.0!)
3.21
16-1_3
IiI. 5
178.0
185.8
H12.9
3!}-\2.9
41H.3
01285.8
4457.2
4628.6
21.000
21,300
21,600
21 .!JOO
22.200
50-1.000
au ,200
518,400
525,600
532,800
8.100
8,700
!l,000
9,300
9,600
20t ,000
208,800
!?16,000
223,200
230,400
18.72
19.39
20.05
20.72
21.3g
1123.1
1163.2
1203.3
1243.4
1283.5
26,954
27,917
28,879
29,842
30.805
:L33
3.45
3.57
3.81
200_1
207.2
214.3
221. 5
228.6
4800_0
'1!l71 .5
5112. fI
531-1.3
5,185.8
22,500
22,800
23,100
23,400
::'3.700
510 .000
.'"1-17,200
554,400
.'"iGl,600
5G8,800
237,600
244,800
252,000
259,200
252,000
22.06
22.72
23.39
24.0G
24.73
1323.6
1363.7
1403.8
1443.9
1484. I
31,i67
32,730
33,693
34,655
35,618
3.g3
.1. 05
4.16
1.28
1.40
235.8
:!-I2.9
250,0
257.2
264 _4
5657. ::'
5828. U
GOOO.O
61il.5
63-12.9
2-1,000
24,300
24 ,GOO
2-1,!l00
5iG ,000
583,200
590,400
5!l7,600
185
9,900
10,200
10 ,500
10 ,800
11,100
190
195
11,400
11,700
273,600
280,800
25.40
26.07
l52-1, 2
1564.3
36,581
37,543
4 52
-1.64
27 I. 5
:!78.7
651-1.3
6685.8
16
1,080
20
22
24
20
28
30
32
80
135
140
145
150
155
160
165
170
175
ISO
0.10
0.20
0.30
0.40
aec.c
~01
0.38
1.07
I. HI
1.::11
1.43
r.oo
3.G!)
I
-Z4hr duy.
t42-g1l.1 bbl.
12.300
12,600
360
26,'5
270
27.')
280
285
200
2%
300
30;
310
31J
320
325
330
335
3,10
3-15
350
355
300
~6:1
3iO
375
380
385
300
395
~OO
-105
410
415
420
~2.;
"30
435
1-10
445
I Cu nun
f~ per
r 60UOO
25,500
125'800
26,100
26,400
612,000
619,200
G26,400
633.GOO
610,800
1600
1640
1680
1720
17eO
28.6G
29.33
0.50
I
O.GO
I
O.iO
5..18
.1.5D
ii.71
.'">.83
~6.0S0
4, ,0-10
5.!):;
G.07
6.19
-18,000
48,960
49,920
{i0,8BO
~080
2120
21CO
10,285
10.45(;
10 ,62S
10,799
10,97 \
464
11. 1~2
II ,314
11.48;'
11,656
11,828
<13.3-1
4-1.00
2600
2640
2680
2720
2760
li2.~00
6~ ,3GO
G-l,320
05,280
filj ,210
7.7-1
7,86
7.D8
8.09
8.21
2800
2&10
2880
2Y20
2960
67,200
68,160
69,120
iO .080
71,0-10
8.33
8.45
8.57
8.69
8.81
3000
30W
30RO
3120
:lICO
72,000
72,9GO
73,920
70t ,880
75.8lO
B.!J3
9.05
9. 17
9.2!1
9.-10
9. r12
3280
3320
3360
76.800
rt .760
78,720
i9.G80
80.G-I0
9.88
10.0
3400
3-110
3180
3520
.1.'iI:O
81.GOO
82,560
83,520
8-1,480
8.'i _-1-10
10.1
10.1
10.-1
10.5
10.r.
ea. (i7
5:).31
5\.00
54. G7
55.3-1
:;6.00
:,(j.G7
E,7.3-1
58.00
58.67
,;9,.1-1
II
3200
r,:j. nao
50,640
32~O
37'
8,571
8,i-l2
8,914
9,085
9,2.';6
429
436
443
"50
i .1-1
7. Z6
7.38
7.50
7.G2
52.00
371
400
407
57,fiOO
:i8,560
59,520
GO.480
01,640
51..1~
350
358
365
7,714
7,885
8,050
8,228
8,399
6. ,'i.l
G.67
6. is
O.UO
7 _02
2100
24.40
2480
2520
2[;CO
.'i0.00
GO.67
3\5
322
329
336
343
6,857
t ,028
7,190
7,371
7,543
n. 4.'3
.00
40.67
41.34
42.00
12.G7
~8.00
u.ai
~O
-16_00
,I
285
293
300
307
Bbl per
duy-
oil ,8-10
;;2,800
53.7GO
;')4,720
~8. G7
-I!J.31
o.an
13,200
~~ ,160
45, I 20
22r.0
2240
2280
2320
23fj{J
46.67
47.3-1
O.!lO
,2~0
36.G7
37.3-1
3S.00
38.u7
39.3\
~,L3"
0.8U
,j
.n ,280
42
2000
2010
4 7G
4,88
00
j_12
Zl.2~
40,320
IS80
HIZO
19W
-I.-I.Ej7
38,400
30,3GO
1800
1S40
30.00
30.G7
31.33
32.00
32. G,
33.3-1
3-1.00
34. G7
35.34
36.00
I coday'
fl per! tBbl per I Dbl per
min
Ilr
co ft per
hr
26.67
27.33
28.00
20S,20Q
25, 200
ee.roo
Cu ft per
sec
288,000
12.000
411.4
-180.0
548.6
1.604
1.872
2,139
2.407
18
Gal per
day'
----------
9.(14
'J.i6
38'
3!J3
421
""
457
on
486
493
500
507
514
;')2(
529
53G
543
550
557
51>4
;li2
579
586
5!J3
GOO
007
014
622
G20
G.16
9,428
n.599
9,771
9 ,942
1O,1l-l
1I,99U
12,171
12.342
12.5H.
l2,685
12,856
13,028
13,199
13,3il
13,542
13, i 14
13,885
14,050
14.228
1-1,3D9
14,571
14,742
1-1,914
15,08.'i
1$.2.C,7
II
vr.
/0/
'f.z
<9"
2"
-I
l\j
r-,-/
It
I
I
1_-
~.
~
TIZ
I/O
..
rroe
e;,".Ih
.'
.::';
"Q)
<,
~
"l
+ "I
P-jOOA
P-/{)()B
Figure 1-1. Horizontal centrifugal pumps shown on flow diagram. Courtesy of Fluor Engineers and
Constructors, Inc.
-~-
\//OOA'6'/h
, P/OOA
E~
~------f
-_.
PLAN
8'
Figure 1-8 shows several suction line configurations for top and end suction pumps. The first
and third examples are for use when the header going to the two pumps is at the same elevation as the
suction nozzle. If the vessel suction nozzle is higher,
use the second example. The third configuration is
to be used for warmer suction lines. The other three
examples are for use with very hot, large piping.
Once the configuration selected passes a flexibility
check, an isometric should be made to allow the
process engineer to check pressure drop. Quite often
adding elbows and pipe for flexibility causes more
pressure drop than is allowable. If a hydraulic check
suggests a larger line size, flexibility must be
rechecked.
For very hot suction lines, sizes 12" and larger of
carbon steel material or 8" and larger of alloy steel,
investigate the use of spring-mounted top suction
pumps located as near the suction point as possible
with minimum horizontal piping. Spring-mounted
pumps can be designed to allow varying lengths of
down-growth; but very little horizontal growth is
possible.
\-
j~~=~---.E"",,~=l,-..L
!'}hC.---
14 S~AEE~E~~~~WO
--~
FOR STRAINERS
S AND OVER
4-1/S",3/4"
STIFFENERS 8' TO 10'
63/16" x 3/4"
STIFFENER5 12" TO 16"
81/4",3/4'
STIFFENERS 18"TO 24"
-----
.-
Please
Specify
-----FF
Style
Pipe
Size
PBS .. ....
PBL ...
PBS. ....
PBL ..
PBS ..
PBL ...
PBS ......
2"
2"
...
PBL ...
PBS. _...
PBL. .
PBS ......
PBL. _.
PBS .. _.
PBL ..
PBS ... _..
PIlL ...
PBS .....
PBL. ..
PBS .....
PBL. .....
PBS ......
PBL ... ...
PBS .....
PBL .....
PBS ......
PBL .....
PBS .....
PBL. ..
PBS. .....
PBL ...
PBS .....
PBL. ..
171"
600
3J/g"
3}1'"
3J;'2#
3~"
2~"
14"
14"
16"
15"
18"
18"
20"
20"
24"
24"
RJ
300
3yg"
4%"
37i!"
4"
4"
5"
5'
6"
6"
8"
8"
10"
10"
12"
12"
RF
150
3.!/s"
2Y:;"
&
3 :YS"
4%"
5yg"
5yg"
67'8"
G.YB"
G%"
6%"
7!/z"
7%"
8];2"
Syz"
10%"
10%"
13%"
13 78"
15%"
15J/g"
l7W"
17J;2"
20"
20"
21%"
21%"
23%"
23%"
28"
28"
4yg"
4yg"
4:Y8"
4%"
5%"
5%"
6Ys"
Gyg"
Gys"
6yg"
874""
8.!1"
9%"
9%"
11%"
11%"
14"
14"
16%"
16%"
IBJ/g"
l8J/g"
21 "
21"
23}i"
23M"
25yz"
25yz"
30M"
39 Y.f"
Length
----
---- - - - -
1 !/Z"
3"
3"
3!;2/1'
01
37'2"
300
600
2~'C
2%"
02
1~"
1 >i"
47'8"
478"
4yg"
21~6"
21~6"
3~611
1%"
2%"
4]1"
3'l(6"
2%"
1%"
5%"
4~6"
2%/1
47,.{6"
4%"
2%"
8X"
7%"
4%"
5U6"
5%"
6~"
7%"
91/1/
/4
97("
1OY.f"
10].1"
12%"
12%"
15>-2"
15yz"
17%"
17%"
19>-8"
19Ys"
22"
22"
23 J/g"
23 J/g"
26%"
26%"
30%"
30J/g"
57,.{ij
Gl'l[ij"
61~6"
7%"
7"];8"
lO~G"
1O~1j"
12~6"
12~6'"
14~6"
14'llij"
16'l[6"
16~"
18\16"
18y(ij"
20~G"
20!!,16"
22W"
22yz"
26%"
26%"
3Y.i"
3Y.j'''
3y-'!"
3 !.4"
4%"
4%"
5];2"
57'::!"
778"
7%"
9"
9"
10ys"
10J/g"
12%"
12%"
14yz"
14yz"
16%"
16%"
18%"
18%"
22%"
22%"
03
:Y.("
PBS-150%
PBL-200%
(open area)
L
2J;'2"
14 Ga.
~"
3 }/z"
1/. "
1 .4
372"
3"
4"
~Y2"
IX"
131"
l~"
2"
2"
3Yi!"
4.!-fu
2X"
2X"
4"
53/z"
2!1"
2!/z"
3 1.4/. "
3 1.4/. "
4"
4"
5%"
5%"
7~~"
7~"
83-8"
8YB"
laYS"
10.!/g"
11%"
11%-"
13!/z"
13yz"
15"
15"
18"
18"
4Y1"
6'
5yz"
77'::!"
6yz"
9"
8yz"
12"
10"
14"
12"
16}1"
13"
17"
14"
19"
15"
21"
17"
24"
20"
28"
Figures 1-3a and b. Perforated basket temporary strainers. Courtesy of Mack Iron Works Co.
ANSI
r-.-..::., -=..':'-Oll
I I
~A PERF:I:~ED ;:ifi1;~k-~
S~~~;. ~~tW "":, ,,'
-33HDLES~
PER SQ. INCH
I'
III
02__ -1
i--'o_;.'J'J: -
FOR STRAINERS
8" AND OVER
.41/8" x 3W
STIFFENERS 8" TO 10'
~
6-3/16" x 3W
STIFFENERS 12" TO 16"
8-1W~3W
STD. RING
REBATED NOT
lESS THAN Va"
lNDT WELDED
..J
0~
;;;
IMPORTANT
Wire conical strainers available in mesh size and material to your specifications.
Series
PC
RIFF
(Raised
and
RING
..J
14 GA. PLATE
PERFORATED WITH 33
y," HOLES
PER SQ. INCH
---~-'--~--:>I
FF & RF
Pipe
Size
Style
pes...
lY:l"
1M"
pes.
r-et.
rci,..
2"
pes.
rci..
pes.
2J,1"
2J,1"
3"
rei.
pes.
rct..
2#
3"
3~~"
150
3}-2"
3%"
3%"
':Irs"
4yg"
4%"
4yg"
4%"
4%"
5!/s"
5yg"
firs"
PCI..
5"
7.J.4"
8Y2"
0"
i-ci..
(j"
PCL.
8"
8"
pes.
pes.. .
peL
pes...
10"
10"
12'1
pes.
li'i./s"
7H"
8).1"
pes...
24/1
PC!... ..
24"
2R"
2R"
(1J;B"
eJ;B"
8X("
8>4""
9%"
9%"
11 J;B"
14"
21%"
21%"
23%"
23%,"
rct..
6 !/au
11 J;B"
20"
PCS.
PCl, ....
u!/g"
10%"
13)1"
J3yg"
15:Y8"
15:YB"
17>-2"
17!1 /1
20"
18"
18"
20"
20"
rei.
5%"
5%"
10%/1
14/1
14"
IG"
16"
pes.
PCL...
pes. . .
3~"
3%"
pes.
pes.
600
3]/8"
G.Yii"
G%"
i-ci..
300
3~~1t
3yz#
1"
4"
5"
pes.
Figure
600~
14"
lG%"
16%"
18J;B"
1Ryg"
21"
21"
3 );2"
4)1"
47'8"
4 J;B"
4Ys"
5%"
5%"
67.("
G~"
7%"
i%1/
9!1"
gw
10~"
lOX"
12%"
12%"
15H"
15!./z"
17%"
17%"
197'8"
19Y,"
~2"
23 ~:i"
22"
23%"
23%1/
:w >-:l "
26%"
26%"
:lO%"
30 Y;;"
23 >;("
25H"
25Y2"
:W!i"
600
PCS-150%
PCL-2000/0
(open area)
L
D2
..5yf'
"
,.,
II.'"
II/.
/I
"
4~"
1%"
1%"
W'
2>i"
5}~"
7"
o)1"
2~"
2%"
2%"
3%1/
3%"
3 YI:"
3yz"
4%"
4%"
5Y2"
5,!.;2"
I)-g"
7!-g"
9"
7}1"
10"
~Y1"
11 y:!"
10 ~~"
14;'13"
17"
17"
23"
g"
2("
9"
lOYij"
27"
lays"
12%/1
12%"
1-l}"1"
14 !/Z"
10%"
1G%"
18%"
]8%"
22%"
22~~"
25"
32 !,;2 "
20"
35"
29>~"
,19"
3:r'
1-\"
37"
49"
44"
[j,q
T
1-1 Ga.
flanges.
10
...J
14 GA. PLATE
PERFORATED WITH 33
Va" HOLES
PER SQ. INCH
SERIES PC-RJ
11
._"t-;o
SERIES FP
Y2"
..'
,liT
.........
~~----YI:'..
:
REVOLUTIONARY
CONSTRUCTION
---+.. .. ..+-6
SERIES
--Pipe
Size
Style
01
--17.f' 2%""
FP.
01
D2
13-:C'
14USGA
3"
134"
3}1"
lyz'"
4J/g"
2"
4~"
272"
5%"
3"
Gyg"
3}1"
631"
4"
8.!-i"
5"
9%"
6"
..
..
..
8"
1}1"
FP ..
2"
3 Y8'1I'
2"
FP .. ..
272"
4%11'
2}1"
3"
57'8"
3"
FP ..
3J.1"
6!/a"
3yf'
FP .. .....
4'
6%".
4"
..
..
..
..
..
.
FP ...
5"
77'2"
5"
13-USGA
FP .....
6"
87i"
6"
..
FP .... ...
8"
10.%"
8"
"
11}-B'''
10"
13%"
10"
"
14"
15ygll'
12"
ll-USGA
17 .!12"
13~"
FP ......
20"
15~1I'
FP ....... 18"
21%"
FP ....... 20"
FP ....... 24"
FP ..
'"
FP ... ..
16"
Style
01
llUSGA
FR]
2~6'"
FR]
2%"
FR]
21~6"
FR]
3~6""
..
..
..
..
900 Lb.
DI
llUSGA
..
..
..
..
..
..
..
2X"G"
T
ll-USGA
FR]
4~6""
FR]
4%""
FRJ
5~6"
FRJ
61~"
FR]
7%11'
7"J/s1r
..
..
..
..
..
.
..
.
ll-USGA
FRJ
10%"
"
10~'"
"
10"
"
FR]
12~1I'
"
12%"
"
16%"
12"
"
FRJ
14!16"
"
18ygll'
1374""
"
FR]
IG~6"
"
21"
15.!4'''
"
FRJ
18~611'
17"
"
2374"11'
17"
"
FRJ
23~"
19"
"
25}1"
19"
"
28'
23"
"
30~"
23"
"
..
..
2~1I'
3~6'"
3 17{6....
4U6"
4%,"
5~"
6 1!16"
14~611'
"
"
15ygll'
"
17ygll'
"
20U6"
"
20""
"
FRJ
22Yz"
"
22~1I'
"
FR]
26~1I'
"
26U"
"
Larger sizes (above 24") and other plate specifications available upon application.
Figure 1-5.
STANDARD
RING
02
3Y8"
..... .
ANSI
'-RJ
150 Lb.
1%"
FP
.\.
12
NOTE:
BATHTUB UNIT TEMPORARY STRAINERS
QUICK OPENING
TOP AVAILABLE
UPON REQUEST
BLIND
FLANGE
~~
45~ OVERLAP
DETAIL "A"
CLOSED END 0
SEE
~~[ DETAIL
:h:i~~--: \ ~;\i-:-+:
"A"
.r
c-CtUj "7"1"---"1"1"'
WELDING NECK
FLANGE-OPTIONAL
BATHTUB
STRAINER
~--'='----------1
* ROD
GUIDES
SEE ROD SiZE
BT-F UNIT
For Flange Connedion
150 LB.
L
Pipe Size
2 .......................
2Y:;;' .................... .
3 .......................
4 .......................
5 .......................
6' .......................
8" ............ . . . . . . . . . . .
10' ...................... .
12' ...................... .
W' .......................
16'........ _..............
18' .......................
20' ...................... .
10'
ll~'
12.;4'
14~'
16%:'
18>it'
22'
25'
29'
32'
34'
38'
41%'
DT-W UNIT
300 LB.
150 LB.
5%'
6%'
10)1'
12'
13 '
15'
173.1'
19'
22~'
26 '
30Ji'
33%"'
35X!'
39)1'
42%'
6Ya'
7'
5'
6'
6;!4'
7~6r
98~"
16 r
9}/s'
12Ys'
13 1}{6'
15W
17%'
18%',
20}i6
22Ys'
7%'
8%,'
10Ys'
10 1
)\ 6"
13
15'
17%'
18%'
20'
22Ys'
23%'
8~'
9%"
1l~"
14'
17'
20'
22'
24'
27'
30'
300 LB.
D
5~f
6%'
7;?..
8}{e'
9j{e r
9%"
12Ys'
13 1Yt6'
15%"'
17%'
1SYs'
20}f6'
22%'
L
5'
6'
6Ya'
7'
6%'
7%'
9%'
10Ys'
834'
11~'
14'
17'
20'
22'
24'
27'
30'
8~"
101~6'
13'
15'
17%'
18W
20'
22Ys'
23%'
13
150 Lb.
Pipe Size
2"
Schedule
of Pipe
'0
80
100
0"
11%6"'
llYJs"
l~'"
51}f~.
51 16"
1 9/16"
Yt a"
Rod Size
IJ/l&~
l 1A6"'
.0
80
100
6%"'
2 5./16"
2 3/1 6"
2"
1 5...1 6"'
.0
80
7%'"
7 9/16.
2 l Vie"
2~"
04'"
11YiG"'
3W
'0
80
8 3A G"
Byg"
3 7/16"
ax
2"
."
'0
80
120
9Ys
3:%"'
8 1Ms.
3W
27i"'
2Ys
5"
'0
80
120
2W
3"
0"
8"
10"
12"
'0
80
120
6 1Ms"
9"
IOU"
10%"
10 9/16'"
11%"
30
'0
00
80
120
17 ~A6"
HIYi6"
141~/h'"
14 ~/l6"
17~"
17~'"
17~'"
""
20~"
40
20 T/I" "
20%
20 3/16"
19:1"
H" 00
10
20
30
16" 00
10
20
30
IS" 00
10
20
Ys"
10
20
4 7As"'
5%"
5%"
717'1 6"
7 1Y!6
7W
iI/l6 "
10"
9Yli"
9%"
9 1/1e"
8:1M~"
30
~"
4 1X s"
5 1M6"
127ij"'
12"
15"
Ys"
31Y16'"
417'1 6"'
30
40
80
120
120
20" OD
61
lll!-'le"
11 y,;"
20~"
111~fi"
11%"
1l~"
10%"
i;{Y'"
IW
2 1/16"
2ys'"
2%"
2 9/163~
1"/k '"
%6"
5 1/lJ "
5%
57i"
5Ys"
4:1'"
6%"
6%"
6 S/l6"
6M"
Gl/l 6"
5~"
27~"
17%"
9M"
9 l/l 6"
9Ys"
jl/fG"
7W"
8W
10~
10Ys"
l ' 6"
Rod Size
04'"
11j&"
v.-
l 1As'"
t1:
11
2 5/16"
2 J/i 6"
6 It
l~"
v.x-
7 1/16"
2"
1 5/10'-
ft-
8"
7 1)1 6"'
2
'M6"
2~'"
l~C
11);(6"'
v.v.x:
8 9/16'"
3 7.1'1
2"
v.-
ft"
11:
if"
~
3~1
9W
3%"
2M"
v.-
3~
2IAe ..
U"
9%"
9 5AG"
YB"
Ys"
Ys"
Ys"
Ya"
%"
Ys"
Ys"
Ya"
W
W
W
2W
2%"
10 1 Ms'"
4 7A6"
2./10.
5W
18 3/ \,.6"
18Ys
IS"
17Yli"
17%'"
21 Ys"
217'''
21 1/1e"
21"
3l~6"
12}:i"
}j"
Yo"
fj"
Yo"
1%"
llYs"
11"
Yo"
Yo"
II
8W
15%"15 5,.16"
15 J/l6"
14 1}l6"
24l7'l~"
19%"
19y9"
7%"
Q"
Va'"
Ys"'
24%"
30 1...1 e"
30 S/l6"
7 3/16"
4%'"
15/16"'
8X'"
S l/l6"
17}{"
17Ys"
fP/'s'"
6 12.6"
12M"
12%"'
15Ys"
15M'''
15J.i"
27 lYlfi"
27%"
liMo'"
1l~6"
W.
W
7M"
24%""
13~"
13Ys"
1374'''
13Ys"
22%
11"
;t"
v.W
3)4"
3%'"
"
22~"
22 1!j i
Y."
201~fi"
20~"
23 5/lJ"
23X
1MB"
41 Y1s'"
2%"
5 1 Mo"'
3~"
3X'
3W
5;l-'e
7q,'i"o"
4~'"
7 1 :!1o'"
7W
10"
9Yli"
9%"
91~e"
lll~e"
111~e"
11%"
11M'''
10%"
13~"
13yg"
W
25 7/1)"
i5i4"
W
15).1"
25%
W
W
287/1~"
ii}{"
W
28Ys"
17 YH"
W
._----- - - - - - ----_.
W
31"
i9~"
W
'Yo
If
5Ys"
4:1"
W
Yo"
11:
W
6%"
6 S...1 "
Ol{~
6 I/le "
5X""
l::
W
Yo"
7 3/1e"
.~.
7W
.8l /1 e"
8W
.93/ 1}"
9}>
-
W
W
W
/j'
5 1/1;"
6~"
11:1"
,f
l::
/j'
Yo"
5W
815 e"
:~<
31~:"
7 1/1e"
~----
10Ys
~:
W
14
PUMP SUCTIO,-,-,N,-----c
NOZZLE
---,J-4--------'---'~-
lt PU MP SUCT-,-,-IO""N~lttlf~~
NOZZLE
! :,
NOTE:
A. PUMPS TO BE LOCATED CLOSE TO THE VESSEL FROM WHICH THEY ARE
TAKING SUCTION. KEEP SUCTION LINE SHORT AS POSSIBLE.
B. SUCTION LINE TO FLOW CONTINUOUSLY DOWN FROM VESSEL SUCTION
NOZZLE TO PUMP SUCTION NOZZLE. DO NOT LET THE LINE GO UP THIS
WOULD FORM AN AIR POCKET WHICH WOULD ACCUMULATE AN AIR
BUBBLE WHICH COULD BE FORCED IN THE PUMP AIR IN PUMPS CAUSE
"CAVITATION" WHICH DAMAGES THE PUMPS.
C. LINE REDUCTIONS ARE TO BE MADE DIRECTLY ON PUMP NOZZLES. DO NOT
"CHOKE"ANY PUMP SUCTION.
Figure 1-7.
I.
15
_I ._.(:~
_ I
CI
.~
i--~-f_0
L--------=_9
,OJ
2
r---I
-L
Figure 1-6.
[6f-i-J
L-----tJ._.J
16
Figure 1-9.
17
52--1
525
676-1
S-24
S-ll
---256
167
11l
744-1
si
::i=:::::::::=~====-S-3
S-88
r-----S-25
s-u
S-14
S-18
S-15=======~
S-4
S-60 -=-----+-----f'J'
S-16 J-+------=i
232 J:-.I=::=:I
217-1
207
676
248
205
ITEM NO.
NAME OF PART
1
PUMP CASE
52
COVER - PUMP
111
W/BUSHING
GLAND - SPLIT
167
SHAFT - PUMP
'176
IMPELLER
'105
WEAR RING - CASE
WEAR RING - COVER
'207
217
.SHAFT SLEEVE - PACKING
2171
SHAFT SLEEVE - SEAL
'230
THROAT BUSHING - PACKING
232
THROTTLE BUSHING - SEAL
236
CAGE RING
248
WASHER - IMPELLER CAP SCREW
256
SPLIT RING
267
LOCKSCREW - IMPELLER
525
COUPLING
SLEEVE TYPE
676
KEY - IMPELLER
676-1
KEY - COUPLING
'742
PACKING
'744
GASKET - CASE TO COVER
'744-1
GASKET SHAFT SLEEVE
"RECOMMENDED SPARE PARTS WHERE APPLICABLE.
Figure 1-10_
rl-;-t-;-~--{::.~=t 742
236
~
744
~~_~~230
'4
217
176
267
'\...-_--1
5EAL PART5
(FOR BORG-WARNER "S" SEAL SHOWN)
ITEM NO.
51
5-3
'5-4
5-11
'5-13
'5-14
'515
516
5-18
5-24
5-25
. 5-60
5-88
NAME OF PART
SHAFT SLEEVE
DRIVE PIN
U-CUP
SEAL FLANGE
SEAT GASKET
STATIONARY FACE
ROTATING FACE
COIL SPRING
SEAL FLANGE GASKET
SEAL FLANGE BUSHING
KEY
U-CUP FOLLOWER
GUIDE PINS
Sectional drawing of inline pump, Type IN. Courtesy of Byron Jackson Pump Division.
18
Disch. Fig.
300" A.S.A. Std.
Suction FIg.
300" A.S.A. Std.
1(6 R.F.
X'6 R.F.
Cast Iron
250#
A
ASA Std. 't... Suet.
F.F.
V,-14NPT
Disch.
gauge
connection
J.------
JL.-_ I@ I
---
conduit
7" dismantling
height (MIN)
Motor
_ _ _ _~ H.P.
RPM
_ _ _ PH.
CY.
V.
FR.
Cust.
v, - 14 NPT Drain
15 From<f..
Order
(Seal)
\
(J-+---I----+------.-
Y2 - 14 NPT Quench at
only.
o
o
Up
Down
2Ya
Packing 6 -
%x %
MECH. SEAL
Figure 1-11.
Item
~~fn~~
~
A
<;
with motor
Approved for
construction
~2% or4X
I-'
[/
J!.--_~~~~~C
o
o
1\
-I--I-----..I.
I \IW
t
Job
@ Varies
THRUST RATING
L.
BW S-1750
OTHER
__
only)
2 3/ 4
lxlYlx7),{
2x3x7l.i
172x2x8Y2
2 x 3 x 81'1
3 x 4 x 8X
4x6x8!1
1Y2 x 2 x lO!1
2 x 3 x lO~
3x4x lO~
7%
971
9
10
B
7}2
9
BY2
9!-'2
C
3~6
"
4%"
SHAFT SHAFT
EXTEN. EXTEN.
D
D
14%
16%
4%
15 1)(6
17 1K6
3%
4X6
14%
16%
14 1!{6
16.116
14%
15
1471
16!11
14~
16Y.
16%
lOY,
10
SJ,{
13
10
lOl1
12
l1Yi
6%
9Y2
10
4
4%
ll~
5Yi
14%
16%
16J,{
Outline dimensions of inline pump. Type IN. Courtesy of Byron Jackson Pump Division.
19
Suction FIg.
300# A,S.A. Std.
Ji, R.F.
Cast Iron
250#
A5A SId.
F.F.
V,14NPT
gauge
Recirculation line
connection
X 0.0.
VENT
V,-14NPT
J'--__
r"
----
Motor
_ _ _ _ _ H.P.
dismantling
height (MIN)
_ _ _ PH.
RPM
CY.
V.
FR.
Cust.
Order
Job
Item
THRUST RATING _ _~
Seal quench
<l
o
o
Up
Down
l---2% or 4~
------...1
V,-14
30 from
NPT in
horiz
& out
__
r":::::f~~~~~~~~J~
..
2;'4 N
MECH. SEAL
B-W 5-1750
OTHER
Approved for
construction
PUMP SIZE
lxlXx7~
EIGHT A
150
7%
2 x 3 x 7X
175
9X
1X x 2 x 8X
250
9
2x3x871
275
0
300
3x4xaX
4x6x8X
425
3
lXx2xlOX 300
10
2x3xlO~
325
lOX
3x-4xlOY2
375
2
7X
ox
ax
9X
10
11V,
9!12
10
11V,
C
3li,
4Y,"
SHAFT SHAFT
EXTEN. EXTEN.
D
D
7%
9X
8 171'6
10!{,
4%
3%
4?i6
5X
7X
9X
7K6
7%
9li.
6%
7%
9%
4%
7X
7X
5X
7%
9X
9X
9%
9Ye
Figure 1-12. Outline dimensions of inline pump. Type IN! Courtesy of Byron Jackson Pump Divison.
20
Horizontal Pumps
MJA
2466
6964
BOWL 01 ....
..........
LL
IMPELLER NO.
...
R3080
NS=PUMP
:I:
.....
579
"1
....
__ .c~:~~
TY PE OF IMP,
....o
OPEN
:li:I CLOSED
EVE AREA
50. 1tI.
2.57
u.
FT:SEC.
29.0
o
Figure 1-13.
sion.
20
40
Performance curve for Type 1 x 1 x 7'1.L IN-INI pump. Courtesy of Byron Jackson Pump Divi-
21
Figures 1-19 and 1-20 show part names and construction details of the sizes listed for Type 51
pumps. Detail A shows the fan-cooled bearing
design suitable for lower-temperature operation,
and detail B shows the water-cooled bearing design
used for higher pumping temperatures. The watercooled model requires a circulating cooling water
system in which water enters the bottom-tapped
connection and exits the top-tapped connection.
In the main view, no bearing cooling is shown. It
would be used for very low pumping temperatures.
Figures 1-21 through 1-28. show dimensional
data for top and end suction pumps based on pump
size selection (from Figure 1-18), driver size and
type. These determine motor frame size which in
turn sets base plate dimensions. Although item P-17
is noted as a 3;"" pipe tap gage connection on the
discharge nozzle, it is not normally used for the PI.
It is generally agreed that this close to the impeller
the flow is too turbulent to give a dependable
reading. This pump connection then should not be
MJA
.,
2467
6-964
BOWL OIA .
.........
...
z
c
...
NS::PUMP
J:
spec",[ SpeeD
...o
TV PE OF IMP
....
702
...
D OPEN
[] CLOSED
_. ,,
.
:
20
40
60
.. --1-'
i:
80
100
120
3550
: ;-1-<
;:r-:.-..j:
-0.+ I_~
.,J.RU'~G ~o
-.
2467-1
Figure 1-14.
Division.
Performance Curve for Type 1% x 2 x 8Y,L IN-INI pump. Courtesy of Byron Jackson Pump
22
,_~_._
simplified by having one drawing for all seven foundations, and the concrete forms may be reused.
Vertical Pumps
Vertical pumps, also called the can type or barrel
type, are used when available NPSH is very low.
The cooling tower water circulating pumps are
usually vertical type with an electrically-driven
operating pump and a steam turbine-driven spare.
Figure 1-30 shows a complete vertical pump in
the foreground. In the background three electric
motor driven vertical pumps are mounted on a cooling tower sump, taking suction from below grade.
Figure 1-31, showing the parts of a two-stage
pump, items 176 and 176-1 are the two impellers.
These pumps are available in various numbers of
stages (a five stage pump has five impellers, etc.)
depending on their specified duty.
,
MJA
. I
--+~~-'-'--+77:+'~'g+44~h-=+-:-:*=+4~1-'~+:--:-:++=.::t----'iiii---j
_..1
.-. _.+
....w
2468
69-64
175
u,
150
.
IM"ELLE~ NO.
R2639
J::
NS:PUMP
sptC,"c 5.((0
, ,,-- --.
.....
....
o....
620
-.-
TYPE OF IMP
COPEN
)CI
t
-~-
--.-_.,
CLOSED
EYE AnEA
SQ. IN.
4.5
I).
FT SEC.
44.5
"..,MP
.llt 4
Figure 1-15.
Dlvlsior r.
'"
Performance curve for Type 1'h x 2 x 8'hH IN-INI pump. Courtesy of Byron Jackson Pump
23
{t;li.t.'liEl;~~oti J~C~~'~~'~~.-~~
1.=--
, '. ,
,
,,
,, :
~:..;-r ,,
,
j i, , i, i :,
,, , , , ,
,., , , ,
, ;Iilr.$Hi
o~
,
;
......" ev
.1
..
.:.
, ,
,, , ) i
,!
"1.E
: ,-.
.: -; ,i
BOWL 0,1.,
"'"'''u'''
su."<~H.C'
Figure 1-16.
Division.
Performance curve for Type 1% x 2 x 10'l2H IN-IN! pump. Courtesy of Byron Jackson Pump
....'"
4.6~l5~
~1f
1000
900
800
700
600
IW
W
u,
;;;
C
300
:J:
250
-'
I-
1/
~
4~6"JO'~,,-
.. /
I 1/
"oo
l~
CD
''""
"
'Q.
::J
<0
200
I-
Rll1r"ry
IV'J~y'/:"'O
500
400
350
..,
I r/ I
.. lV
150
1/
,
It-
!!l.
J11I/
100
90
80
70
<0
::J
""
60
50
25 30
CD
40
50 60
80
100
150
200
300
400
600
800 1000
1500 2000
Figure 1-18.
3000 4000
6000
10000
25
654
281
249
\ 744-6 1 703
241-1
167
676-1
744-2
56
236
PUMP SIZE
744-1
742
ITEM
NO.
1
51
55
56
57
111
167
176
201
202
205
207
214
217
289
Detail "A" -
Case
Cover-Stuffing Box
Slulling Box water Jackel Closure
Retaining RingWaler Jackel Closure
Locking Lug-Retaining Ring
Packing Gland
Impeller
Wear Ring-Impeller
Wear Ring-Impeller Hub
Wear Ring-Case
Wear Ring-Cover
Oil Flinger
Shaft Sleeve
Figure 1-19.
217
290
NAME OF PARTS
Shaft
744-3
111
57
1x1V2x7 1/ 4
1V2X2x8V2
2x3x8V2
3x4x8V2
4x6x8V2
1V2 x2x 10V2
2x3x10 1h
3x4x10V2
4x6x 12V2
4x6x13%
6 x 8 x 13
312
ITEM
241-1
248
249
267
280
281
289
290
312
ITEM
NAME OF PARTS
NO.
230
236
241
Throat Bushing
Cage Ring
Deflector-Inboard
Detlector-Outbcaro
Washer-Impeller
Locknut-Thrust Bearing
Lockscrew-Impeller
Bearing Cover-Inboard
Bearing Cover-Outboard
Fan
NO.
---
Fan Housing
Bearing Houstnq Water Jacket
-3"1-4 ~'lring Bracket
654
655
676
6761
703
742
744
744-1
744-2
744-3
744~4
744-5
744-6
804
NAME OF PARTS
Ball Bearing-Thrust
Ball Bearing-Aadial
xey-Impeuer
Key-Coupling
Lockwastier-Ttuust Bearing
Packing
Gaskel~Case \0 Cover
Gasket-Shaft Sleeve
Gasket-Water Jacket-Inboard '
Gasket-water Jacket-Outboard
G;i5k(~~Water .tacket I.D.
Gasket-water Jacket 0.0.
Gas~el-Outboard Bearing Cover
Oil Filler Cup
Sectional drawing of end suction pump. Courtesy of Byron Jackson Pump Division.
---
26
201
51
267
7445
314
205
654
7<46
7442
281
7443
312
, 676
PUMP SIZE
1x1V2x7V4
1V2x2x8V2
2x3x8'12
3x4x81f2
4x6x8V2
1V2x2x10V2
2x3x10V2
3x4x10V2
4x6x12V2
4x6x13V4
6x'8x13
ITEM
NO.
1
51
55
56
57
111
167
176
201
202
205
207
214
217
NAME OF PARTS
Case
Cover-Stuffing Box.
Sluffing Box Water Jacket Closure
Retaining Ring-Water Jackel Closure
Locking Lug-Retaining Ring
Packing Gland
Shaft
Impeller
Wear Ring-Impeller
Wear Ring-Impeller Hub
Wear Ring-Case
Wear Ring-Cover
Oil Flinger
Shaft Sleeve
Figure 1-20.
290
289
Detail "A" -
ITEM
NAME OF PARTS
NO.
230
236
241
241-1
24B
24.
267
2BO
2Bl
2B'
2.0
312
314
ITEM
NO,
654
655
676
NAME OF PARTS
Fan
7441
74427443
Ball Bearing-Thrust
Ball Bearing-Radial
Key-Impeller
Key-Coupling
Lockwasher- Thrust Bearing
Packing
Gasket-Case to Cover
Gasket-Shall Sleeve
Gasket-V ....ater Jacket-tnboaro
Gasket-Water Jacket-Outboard
Fan Housing
Bearing Housing Water Jackel
Bearing Bracket
74~4
744!j
7446
Gasket-water JacketO:b-:----
Throat Bushing
Cage Ring
Deflector-Inboard
Dettector-Outboarc
Washer-Impeller
Locknut- Thrust Bearing
Lockscrew-! mpeller
Bearing Cover-Inboard
Bearing Cover-Outboard
676-1
703
742
744
a04
Gasket-Outboard
Oil Filler Cup
BeMi~19
Sectional drawing of top suction pump. Courtesy of Byron Jackson Pump Division.
Cover
AIR COOL[O
rAN COOLED
WAT[R COaUD
SIZE
p1
4 OZ.
p.]
p.,
III P,T
P 1.
~. P.T.
1(. P.T
e.s
e.s
Ph P I
Pi
P9
PIO
,p.g
P11
-~.
PI)
AC
YES HO
1/2
p.)
DESCRIPTIOH
OlLER - FAR SlOE
Pl
~ID'
IT[M
':1 Pi
,x
x
x
"",
SE[
PI7
PIB
PI'
r---------"" - - - - - - - -
P I VENT CONN[CliON
H01[$,
1 PUMPS ARE SLF VU/WiG
2 SUeT 8. DISCH HGS 1'300 ASA ',
PI,
er
3, lHR[[ 4 DIll. GROUl HOLES (MINI 11 OIA yUH HOL[S~ CORNERS or BASE
4 '1 PT IN I: OUT ON V[RT t ALWAYS SUPPlIEO WIlK DR
WITHOUI WAT(R JACK[T CLOSURE
(P6)
Af
~,
BAS[PlAl[ OIMNSrDNS
<,
r '.
L.ul
HE
I
PUMP SIZE
.
.
l;..s
I""
1
,
s
,
3
, ,
3
I"
"
)'
cP
2311i~
24;;, 81.;
.'". ".
24.' 0
251){,
2511(,
24' ,
'll
.'"
8"1
8!;
10~ j
5~~
5"1,
Wi 5\.10"; s
Figure 1-21,
.,
8\5
HI
4!i
9 5'.., 4YB
lOY, 6y' 4~,
s 4'.,
9
25J{, 10
25% LO
)~Y.'
e]
"loY.
_ 'lOlA
HOLES
39
l~l/,
"
3&\11
He
.16
"
HE rJl
i---
HA - - _ .
B''
",
B'
S1
HB
H[
60
s]
~/)tL-rHE
. . I
r-3~"
"'
31
HB
SI
N.Q
'\L/dLll
-'-~ =~--/~ ~'
-=-. ~---+ (
iHD~
BASl
s
6!/~
'""
4~<"I
HR
HD
1821
lB4T
2131
21S1
254T
256T
2Bm;
2B6TS
324TS
326TS
3641S
3G5TS
14 J/4
15%
181/ 16
199/ , 6
2213/ 16
249/ 16
2S1/4
26%
2B lie
29%
301 '/ 16
31 1J/ 16
He
Bue
H.
HD
He
aue
"
15) 43\l;, 5 I
J5l 42",.. 51
43.,; 15l , 43\. 51 15l ~ 44?-;, 51
4'~ 151 ~
51 15'. 45 51
1
18~ 1 45'J" 51
1
1
1
"
HD
He
15l, 461 ..
Bale
"51
HD
He
H.
15'. 471 51
Bal!
18~ 1 48\~I'
HD
He
Bale
H.
HD
He
Bll!
"
HD
"'
Bale
H.
51
HD
He
15'. 56
Bll!
H.
HD
He
Pump outline dimensions, Type SJ, Courtesy of Byron Jackson Pump Division.
H.
HD
He
Baa
"
HD
He
BaIt
He.
HD
He
Bale
H.
51
hIt
5]
5] 18'/ 59'1,. 53 IB'j 61 ' S3 18'1 62'.
5]
5] is-, 59'" 5]
5] 18\1 59",. 53 18'/ 61
53 18'1 61
53
5]
ITEM
AIR COOLED
fAN COOlED
WATER COOLED
If.! P.T.
lh P.T.
P.T.
. P.T.
Ph P.L
III P I.
P9
VI PJ. INlET BRG. WATER JACKET
PlO Ih P.T. OUTLET BRG. WATER JACKET
Pll III P.T. PACKING GLAND aUENCH
P12 lh e.r. CAGE RING CONN, IN& our ON HDRtZ. t
P6
p.)
p.,
~.IO'
J!-9
At
Ngi~ 4
PlJ
PlS.
co
X
X
X
X
X
X
"',
P[4
w r.r.
PIS
P16
P17
PIS
I\)
mHO
DESCRIPTION
OilER FAR SIDE
Oil FillER CUP
SEAL RECIRCULATION CASE TAP.
OIL DRAIN PLUGGED
CRAIN
CASE DRAIN PLUGGED
BASE PLATE DRAIN
PED. COOl. WATER IN & OUT
SIZE
4 oz.
p.\
p.,
p.J
p.,
p.,
P\4
HOTES:
1 PUMPS ARE sur VENTING,
2 suer. & DISCH. nes. :;'300 A.S.A.~, RJ
3 THREE 4 OIA. GROUT HOL(S (MIN). l/Z OIA. VENT HDLES-
I
PUMP ROTATION C,C W FROM COUPLING END
---CP
P15
IV
~ 1
"
P-17
fx
_J
"U
"0
::J
lO
BASEPlATE DIMENSIONS
BASE
HA
"'.J
\>l/jid
. ,
to: -~--/z:i~'
<tI
Ul
Ul
11'J----tU-----{PI'
HD~
4 CORNERS Of BASE.
'-4---
I,
,"U
5'
s-s
H'
HE
Hr
Jt)l(.
2011.
20'10
\4
3t)11I
78
4)1/1
68
43'11
B6
<tI
!!!.
lO
::J
"
61
's" OIA
PUIIPSIZE
--.----r---r---r---1~
I CP I 1 I I HI I HR
z
51'168x6
25
n'61OX7
31X OX 7);.:
4Ya
313M 5;v.
30X,
11 7);.:
4~
30>(,
IX: 7X 4%
31)0). 12
5
3111; 12 18X I 5
&LI
..
13M 5;v.
,G12X7
131416113X17
Figure 1-22.
1
)(.
ax
HOLES
H8
2541
256T
284T5
2B6TS
324TS
326TS
364T5
365T5
40515
444TS
4451S
221J/li.
249/16
2S1J4
26%
28 1/ 0
29%
JOll/1>
3511/ 1>
38 7/ 0
r--IB~1e
HD 1 HC rH~.
407/ 0
HD~m
HD Ir---r.HC
HC I ane
Ne.
Nc ,
Y
HD I HC
Bne
N.
HD
HC
B~u
No.
HD
I HC
Bne
Ho.
HD
HC
aase
No.
31
r-re~le
Y
/ 1>
r--TBllt
HD J HC J No.
Y
54 20X 64
,-------y-gIS e
HD I He I Nc
w
HD
I He
44715
41 'I..
Base
No.
Bile
HO I He No
53
55
S-5
5-S
55
Pump outline dimensions, Type SJ. Courtesy of Byron Jackson Pump Division .
. .. _ .n .._._.
. __
_ _.....,...
. _ , . ~ ~ ~ ' _ ~
ITEM
P-'
SIZE
4 OZ.
'-1
AIR COOLED
fAN COOLED
WATER COOLED
e
-t IBASl
PCArr+- AC
1f.I P.T.
V: P.T.
. P.T.
P-'
P-'
P-;
P-'
:v..n.
P-'
IIh P.T.
112 P,T.
,-)
,-,
P10
If.!
s.r.
II;
P.T.
'fESMO
DESCRIPTION
OILER FAR SIDE
Oil FILtER CUP
SAlR[CIRCUL.AIION CASE TAP
Oil DRAIN PLUGGED
DRAIN
CASE DRAIN PLUGGED
BASE PLATE DRAIN
PED. COOL, WATER IN & OUT
INLET BRG, WATER JACKET
OUTLET BRG. WATER JACKET
X
X
X
X
X
X
r.n 'I.
,,,,
P-12
P18
'p \4"
I-- - - - -
PUMP ROTAllQN CC
r- - - - C P
He
I HI
C'"
FROM
CQU~ING
END (p
NOTES:
1 PUMPS ARE S[H VENTING.
2 suer & DISCH rLGS, ;;'300 AS,A J<. R r
J THREE 4" CIA GROUT HOLES lMIN) 1,'/ alA vun HOLES
l~"
4 CORNERS or BASE
4 III P,T IN & OUT ON VERT. t ALWAYS SUPPlI[D WITH OR
WITHOUT wATR JACKET CLOSURE
S BOSSES PROVIDED FOR ADDITION OF lAPS WH(N R[QUIRW
5 B1 sro COUPLING GUARD MEETS CALIF SAfETY R[OUIR[MENIS
PI7
BASEPLATE DIMENSIONS
BASE
NO
HA
s.s
47
H8
HE,
HE,
Hf
"
1J~
10*
31
'/1'- OIA
HOLES
PUMP SIZE
14
15
6
6
8
8
16
6 15Y,
Figure 1-23.
11
13
CP
1% 33Y,
9 1% 33%
9
9
HT
HR
12
8%
3)/,
12 lOY,
1% 37% 13Y,
10
HO
324TS
326TS
28'/.
29%
HC
Base
No_
HO
HC
364TS
365TS
30"/..
Base
Na_ HO
HC
31 "/..
Base
No_ HO
HC
Base
No_ HO
405TS
444TS
445TS
35"/..
38%
40%
HC
Base
No_ HO
HC
Base
Nc.
HO
HC
447TS
47'/.
Base
No_ HO
HC
Base
No_
22Y, 68Ys s.G 22);; 69K. 5-6 22);; 70K. 5-6 22);; 74)(. 5-6 22Y, 77% 5-6 22Y, 79% 5-6 22);; 85% 5-6
68
5-6 22);; 69716 5-6 22Y, 70l{. 5-6 22Y, 74K. 5-6 22Y, 77)/, 5-6 22Y, 79)/, 5-6 .22Y, 85% 5-6
ss 22);; 73% 5-6 22);; 74% 5-6 22Y, 78Y, 5-6 22Y, 81'K. 5-6 22Y, 83 1K6 5-6 22Y, 90K. 5-6
Pump outline dimensions, Type SJ. Courtesy of Byron Jackson Pump Division.
p.,
p.,
AIR COOL[O
-~
-0-
rAN COOLED
-0-
WAI[R COOLEO
oj
-.--
~-
CONDUIT HOL[ AA
r- - - - C P
: HI
",
\,
/1
I,e:,
Hf
r~
HO
s)
1/1'
::.I. [
:', DIll. i
HOLES -
line
8
6
10
10
10
8
12
12
Figure 1-24.
16
18
18
21
10
12
12 l '
12 0
CP
381116 16
12 I"
14 13
40
4011 16 20 14 1
40ll,\6 18 15
lJ'\6
,j
HT HR HO
SEAL
SEAL INJECTION
GAGE CONNECTION
V[NI CONN[CTION
l'l,
HA
sa
H'
LOJ
2l~.
2ll/.
<1>
(J)
::J
--.C [
-HA
BASE PlAlt
405TS
444TS
445TS
29 s/.
30"/16
31"/16
35' '116
38'10
40 71.
HO
"U
"0
"'
39~l
III
365TS
No.
<1>
(J)
(J)
::J
H[ ,
364TS
HC
<0
H[ ,
326TS
Base
"U
cO'
f'
.J,JI
"_
,"
I
BASPLAI[ DIMENSIONS
BASE
HOTES,
I PUMPS ARE sur V[r,IING
2 SUCI, & DISCH ncs 11300 ASA J<. sr
3 THRE[ 4 DIll. GROUT fiDUS IMIN) 1.1 DIll. V[NT HDLES4 CORNERS or BASE.
4 'I P T IN & OUT ON VERT t ALWAYS SUPPliED WITH OR
WITHOUT WAHR JACKEl ClOSURL
BOSSES PROVIDED fOR ADDITION or lAPS WHEN R[OUIRED
BJ SID COUPLING GUARD M([IS CALIf SAHTY R(OUIR[M[NIS
661
~
~i---- HB
PUMP SIZE
,I
11'1 II i
(p 12
6"-,
~@
"'
"I
"i?r 'O.::.+@t::Jt1jl~j
,Iv
1,
\P 16
PIl
\-. y
8680
r,
lo:idi:D
I
~~
("J
HC---------_
leu",
17
18
19
20
su
P13 NOTE 4
pld
"1 P T
PIS 1,1 r-t
P-16 1. 1 P T
P17 1" P r
p1
P18
P IB
-e
ouun
.----@
'"
\-----@
AC
x
x
p.J
p.,
~LO'
BAS[~~~
~IJ
YES NO
DESCRIPllON
DIUR . FAR SIDE
SIZE
401.
ITEM
HC
Base
No.
7 7!,~ 27 7551'6 S7 27 76 5 , S7
7 6!,~ 27 ir; s.7 27 78 3 8 S7
7 5~.-~
7
HO
HC
Base
No.
27 775 , S7
27 793 -l S7
HO
HC
Base
No,
HO
HC
q
Base
No.
HO
HC
447TS
47 'I.
Base
No,
HO
27 81', S7 27 84 16 S7 27 869{6 S7 27
27 83,1-'2 S7 27 861116 S7 27 881!] S7 27
27 83); S,7 27 8611\6 S7 27 881Yi'6 S-7 27
HC
921~1'6
95~6
95~[6
Base
No.
S7
S7
S-7
3
3
3
Pump outline dimensions, Type SJ. Courtesy of Byron Jackson Pump Division.
~~-~
...-.-~~~-,---~---
mill
,.,
'P-I
AIR COOLEO
fAN COOLED
WATER COOLED
'A
,.,"
.r-;----{p1
e.a
'5
e.s
"P,10
PII
P,12
AC
e-n
PI'
'3
'
E"=1
/"
-1 Hl
II,
HW
r::-----=-W~
P11
P16
p17
PIS
Jl!~6\~JY
I :
',,'\.~n
-
susr
YES HO
X
x
x
x
x
00,
,
1~-t-~
112 P,T.
'12 P.I
11, P r
If, P r
11/1 P T.
I,i P 1
1'1 P T
I, P T
I., P,I
'f1 P.T.
SEE
NOIE 4
1.'1 P T
I,i P T
','1 P I
l.-. P T
1" PI
DESCRIPTION
OILER - fAR SlOE
OIL nue CUP
SEAL RECIRCULAIION CASE lAP
OIL DRAIN - PLUGGED
DRAIN
CASE DRAIN - PLuGGEO
BASE PLATE DRAIN
PED, COOL, WATER IN & OUT
INl[T BRG. WAHR JACKET
OUILET BRG, WAHR JACKEl
PACKING GLAND QUENCH
CAGE RING CONN IN & OUI ON HORIZ (
Nons,
SIZE
401.
BASEPLAH OIMENSFlJNS
BASE
HO
11
s.z
:-l)
)1_
s.a
ILL
.....JI
-"1' -3""
:'
HA
HB
31
)6'/
36"1
so
H[
HI
"
J9
15
16l1,
16),
63
"
\4
"
-c'
II---HE-"""'---I
OIA I
HOLtS f - - - - - - - - H A - - - - - - - - I
PUMP SIZE
,.
l,n~
nn.
c
Sue-
lrn.
eh311~
uen eener
1
II,!
11i 7~.-.
HI
1 19n { . 8
41.,. IS'i. s!,;
lh
8!'1 21/ j 41.. 19s i 8 1.8Y; J 4]~ 191!;,. 9
8!1 3!-l 5112 19Is,'. 1O~'j
10!-l
3112 19'1. 9
JO~l
1"
"'
8'.. ,. 2
,
,
Hl
HR
4]"
~1 .i
5
5
4]"
4] ~
~)
~] ~
G' 4"
5 4"
.,
4 19';. 10 G 4]"
101-1 2!-l 4] ~ 191!i. 10 61,. 471
Figure 1-25,
-... ,,
51. 4'-
,
2
182T
18n
21JT
215T
2541
2SGT
28415
28S1S
324TS
326TS
364T5
36515
143/4
15%
, S1j16
199116
2213/16
24'/16
251/.
26%
28 liB
29%
301~A6
31lJ/ 16
HO HW
ase
He.
HO
HW
,.
H.
HO
HW BIle HO
SI
151 ;'
21-a '1
41 s
B~I~
15),
HW
aase
~31;
'1
".
HO
HW
"
S1
SI
'" ..
"
"
,.,"
"
18' i
~6] ~
18' i 46'.
"
S2
HO
HW B35e HO HW hse HO
'"
"
15); ~8"1 S1
15]. 48',', S1 15]. 4S~, '1
lSI; W, s.z 18~1 49\~
18"7 W, S' 18'.j 49\.
,.,
,.,
18~'i 49,~"
s.z
",.,
18' ;
48~'j
S'
Pump outline dimensions, Type SJ. Courtesy of Byron Jackson Pump Division.
HW B3Ie HO
".
501~1O
,.,
"
"
HW BOle HO
".
HW
B3le
H.
HO
18~']
HW
55l,
hu
"
HO
HW BIle
"
'3
IS! i 56
s.i
ITEM.
AIR COOLED
FAN COOLED
WATER COOLED
p.]
SIZE
4 OZ.
P1
p.J
p.,
liz P.T.
liz P.T.
p.,
. P.T.
. P.T.
IVI P.T.
P8
III P.1
e.s
Ih P,T.
V2 P,T.
,/, P.1.
112 P.T.
P5
e.s
--
\-AC
PIO
Pll
Pll
P13
P14
Pl5
P16
P17
PIS
I,
. !
1::.) I.', .l
HD~
1 --
!!Iit'
jU/~41I B~
~~-- ~~--~'
----
I'
HS"'
PUM' StZE
w IxI
lD
II
11
6Ti2X
IJ
3X
6 113X 3~) 6
Figure 1-26.
I 2471 ) 12 lax
""
1'1'" DIA.
HOLES
11'
22131,.
HD
~ HE
",
BASE
NO.
HI
HB
HE
5J
5'
55
361fl
43111
43'12
78
68
10v..
86
101/.
256T
284T5
286T5
251/ 4
263/ 4
-----rB"m
HW IWHo.
324T5
HD
,"U
o
o
CD
(J7
(J7
"U
"2.
:::J
J6.
lO
"'54
"61
oCD
(J7
lO
:::J
HA
24'h,
~U! HD I-;;Ti;U!1 HO
No.
N.
326T5
364TS
365T5
29'1,
30U/ , 6
31U h
HW
IllSt
No.
2
2
20~154X I 54 120~155Y. IS4 20~ I 57 155 120J.1\5aX 155
2 20xI51Ye 154 120X153Y.1 54 120~154K.J 54 ! 2DXlssw.J 54 20X15711'.1 5-5 120Xlsa 1}{6155
2
2
I 5 I 2
~E:,t-'.f~
------i
cc
I\J
BASEPLATE DIMENSIONS
P6
~+-.l
I-Jljz-
'T
x
"
x
x
x
x
x
t.
.]
C"lJ
YES flO
NOTES,
l. PUMPS ARE SELF VENTING.
1. SUCT. & DISCH. FLGS. #300 A.S.A. K. RJ.
3 THREE 4 OIA. GROUT HOLES (MINI '11 DIA VENT HOLES-
4 CORNfRS Of BASE.
4. 112 P.T. IN & OUT ON VERT. ALWAYS SUPPLlEO WITH OR
WITHOUT WATER JACKET CLOSURE.
5. BOSSES PROVIDED FOR ADDITION Of TAPS WHEN REQUIRED
6. BJ STO, COUPLING GUARD MEETS CALIf, SArETY REQUIREMENTS.
'Pl
SEE
NOTE 4
112 P.T.
V2 P.T,
1;2 P,T.
l PoT.
If. P.T
DESCRIPTION
OILER FAR SIDE
OIL mLER CUP
SEAL RECIRCULATION CASE TAP_
OIL DRAIN PLUGGED
DRAIN
CASE DRAIN PLUGGED
BA5E PLATE DRAIN'
PED. COOL, WATER IN & OUT
INLET BRG, WATER JACm
OUTLET BRG. WATER JACKET
PACKING GLAND QUENCH
CAGE RING CONN. IN& OUT ON HORIZ.t
4DSTS
44415
44515
715
r--r.
Bue
r-Tii"35e
w
HD 1 HW
HW I wHO. Hoi HWl Ho.
IBYiI55Y. 15)
20X 159W61 55
2oXl60 155
20X GOX 55
Pump outline dimensions, Type SJ. Courtesy of Byron Jackson Pump Dfvision.
------,..-,.."...~-.--,----._-,--" ....",....,.,.,.."..,.-----...."..,.-.-,...,..,..-..,..~ ........ ~~~~~~~~---
,.,
AIR CQOL[O
AsE PLAT[ AC
WA1[R COOLED
~~r::Jtt~.
:::::b
SIZE
,.,
4 OZ.
'.]
,.
lh P.T.
'h P.T
,.;
V. P.1.
11. P.T
'6
'7 1\/1 P r
VI P T
'8
VI P.T
P9
plO '/1 P T
p11 " PI
P12 V, P T
to-
i+s
FAN CGOLfO
ITEM
P,13
PIO
PI;
P16
P,11
Tf
Pl8
SE'
NOTE 4
"I P I
I, P 1
11 P 1
~, P T
l" P T
O[SCRIP1l0N
OIl[R - FAR SlOE.
OIL num CUP
SEAL RECIRCULAHON CASE TAP.
OIL DRAIN PLUGGED
DRAIN
CASE DRAIN PLUGGED
BASE PLATE DRAIN
PEO COOL, \'lATER IN & OUT
INUT BRG \'IA1ER JACKET
ouun BRG. WAHR JACKET
PACKING GLAND QU(NCH
CAGE RING CONN IN & OUl ON HORll l
,
,x
,
YES NO
t:
"
':"'CONOUIT HOLE AA
HOTES:
I PUMPS ARE SW YENIING.
2 SUCT & DISCH ncs. ::300 .11$,.11 >1', R r
3 THR[E 4 DIA GROUT HOLES IMINI '11 OIA YENI HOUS4 CORNERS or BASE,
4 "I P I IN '" OUT ON VERT t ALWAyS SUPPLI[D WITH DR
WITHOUT WATER JACl\(1 CLOSURE
S BOSS[S PROVID[D fOR ADDITION Dr TAPS WH(N REQUIR[O
6 BJ SID COUPLING GUARD M((IS CAUF SAfEn REQUIREM[NTS
'p 14'
HW--------~
IMi
C"
'PI
-l--'-Si
P.,~~
I '
l-
Pi
BASEPLAT[ DIMENSIONS
BASE.
NO
H.
HB
HE,
Kl,
S,
47
96
23~'.
20
Kf
32
- ,
L -'-'I
i
i,
~'!
DIA
i
I
1-----""
324TS
281/ .
C
Line
HT
14
4' ,
24~
12
8~
15
13
"
5
24~
12
lO~
16
15~
4}J
281~f6
13}J
10
Figure 1-27.
II
HR
HO
HW Base HO
Ho_
I'
I
326TS
HA----~
BASE PLAT(
364TS
301 5/ 16
29'/.
HW
1-----'
HOL[S
PUMP SIZE
IYI!,
t5__ )"
Base
Ho.
HO
HW
Base
Ne.
HO
365TS
405TS
31 15/ 16
351 1/
HW
Base
Ho_
HO
444TS
Base
Ho_
HO
HW
447TS
40%
38 '/.
16
HW
445TS
Base
No. HO
HW
47 1/ .
Base
Ho.
HO
HW
Base
Ho_
3X
3!12
2212 597;; S-6 22Y; 60J1'6 S-6 22!--'2 61K. 5-6 22}J 65h"6 5-6 22~,j 68Y, 56 22~,j 70Y, S-6 221,.S 76% S-6 1"
"
5
22Y, 57Y, S6 22Y, 59 5-6 22~"1 60116 S-6 22Y, 61 116 S-D 22~--S 65116 5-6 22!ti 68%; S-6 22}J lOY, 5-6 22Y; 76% S6 1%
5 3!--4 22~12 611116 S-6 22Y, 63K. 5-6 22~S 64J.,'~ S-6 22~/i 65~~ S6 22 1"1 69~.'2 56 22l.12 72
S-6 22Y, 74 1}{6 56 22Y, 81!{6 S-6 1"
Pump outline dimensions. Type SJ. Courtesy of Byron Jackson Pump Division.
T!{6
"
ITEM
AIR COOl[Q
-e-
fAN COOl[Q
WATER COOLED
tffiOO-
!ta-.sn~-= ~-~~jj;;:P
PlJ
P14
PlS
P16
Pl7
plS
-0
-0-
CONDUIT HOLE
mNO
'"..,..
x
x
x
on
x
x
x
t-
oo
AA
Pl
PUMP ROTATION
DESCRIPTION
OILER FAR SlOE
OIL FILtER CUP
SEAL RECIRCULATION CASE TAP.
DRAIN PtUGGEO
DRAIN
CASE DRAIN PtUGGEO
BASE PLATE DRAIN
PED. COOt. WATER IN & OUT
tNlfT aRG. WATER JACKET
OUTLET aRG. WATER JACKET
PACK ING GLAND OUENCH
CAGE RING CONN. IN& OUT ON HORIZ.
SIZE
40t
Ih P.T.
Ih P.T.
P5 :y, P.T.
p.,
:y, P.T.
p7 m P.T.
p.,
lh P.T.
p.,
Yl P.T.
PlD Ih P.T.
e.n 1/. P.T.
Pll V:z P.T.
-0-
-~
IC
PI
p.,
P3
p.,
HW---------j
c.c W,
f-----c=
~~~~rr 1
HOTS;
I. PUMPS ARE SElF VENTING.
2. SUCT. & DISCH, FtGS, 17300 A.S.A.!(. RJ
3 THREE 4 01,1" GROUT HOtES (MIN), 1/1 01,1, VENT HOtES4 CORNERS OF BASE.
4 III P.r. IN & OUT ON VERT. t. AtWAYS SUPPtlED WITH OR
wr-our WATER JACm CtOSURE.
s BOSSES PROVIDED FOR ADDITION OF TAPS WHEN REQUIRED
6, BI S1O. COUPtiNG GUARD MEETS CAtlF, SAFETy REQUIREMENTS.
,"1J
o
o
CD
en
en
"1J
"0
.l
:l
<0
BASEPtATE OIMEHSIllHS
~+--.1
HO.
HA
S.]
53
BASE
~1
H'
lO3
HE, HE, HI
27-
21:y.,
oCD
en
39lf2
<0
:l
I~~"
rJ L 30r'
V;;l:~ t_--"~=t:=_H_E' __.
~ BASE PtATE
PUMP SIZE
C
ImNo. charge tion pellet
17
19
10
Line
Dis-
Sue-
10
12
Figure 1-28.
""",,",,,,,,"="""O~,.,.,..,,....,.......-_.
16
18
HT
HR
HO
326TS
364TS
365TS
405TS
444TS
445TS
29%
30"/,.
31"/..
35"/..
38 7/ ,
40%
HW
Base
No.
HO
HW
Base
No.
27 65K, S-7
27 66% S7
27 65K, S7
27 66X S7
HO
HW
Base
No.
HO
HW
No.
Pump outline dimensions, Type SJ. Courtesy of Byron Jackson Pump Division.
__ ..=,-....,..,.........-,,.,-........
Base
----_._~~_
..
Base
447TS
47'/.
Base
HO
No.
HO
HW
Base
No.
No.
S7
27 76Y" S-7
27
821~6
S-7
27 74'Y" S7
27 761Y(6 S7
27 83k6 S7
HO
HW
27
74~16
HW
35
Figure 1-29.
Inlel Piping
Steam inlets arc furnished with strainers as part
of the turbine for protection against large particles
of scale, welding beads or other debris. Inlet piping
must be designed with a breakaway piece to allow
strainer removal.
Supply steam should. at all times, be moisture
36
steam trap should be located La drain off any condensate which forms. The gate valve is normally
closed, with live steam upstream. If the operator
needs to start the turbine because the electric motor
pump has stopped, he needs to get back on stream
as soon as possible. A moisture-free inlet allows the
operator to start the turbine immediatley by opening the inlet gate valve.
The automatic start-up is accomplished by a
motor-operated control valve installed in place of
Figure 1-30.
37
VERTICAL
CIRCULATING
PUMPS - TYPE
KX
RX
&
EO'
W"'7
"E$"
'20
396
DETAIL
"p'
+
I
PERFORMANCE.
DETAIL S"
4 5 T AGE - REDUCE
5 ST AGE - REDUCE
397;-----__-l-~_J
76r-_ _ OETlUL'C'
Figure 1-31.
POINT 5
h POINT 5
N
NAME OF PART
76 TOP CASE
78 SERIES CASE
86 SUCTION
ELL
103 BEARING - BOTTOM CASE
III GLAND
167 SHAFT
176 IMPELLER - IU STG
176-1 IMPELLER - 2~ 5 T G.
226 THRUST
COLLAR-IMPELLER - III STG.
232 THROTTLE
8Ell.RING
243 BEARING - SERIES CASE
244 SAND CAP
256 SPUT RING - IMPELLER - IU STG
256-l SPLIT RING -IMPELLER - 2 w ST
256-2 SPUT
RING - DRIVE COUPLING
393 COLUMN BEARING - TEE
396 COLUMN BEARING - PLAIN
397 TOP CASE
BEARING
400 COLUMN
SHAF T - BOT TOM
401 COUPLING -COLUMN SHAFT
404 HEAD SH..o..FT
405 INNER COLUMN-CONNECTING PUMP
4 14 INNER COLUMN - UPPER
415 INNER COLUMN - INTERMEDI..o.. T
420 OUTER COLUMN-INTERMEDIATE
424 HEAD NIPPLE
465 DISCHARGE ELBow
479 TENSION NUT
480 PACKING
RING
492 TENSION
PL..o..TE
529 COUPLING -DRivE HALF
530 COUPLlNG-PUMP HALF
532 ADJUSTING
PLATE
676 KEy - IMPELLER - lil STG.
676-1 KEY - IMPELLER -?-Il STG
676-2 KEY - COUPLING - PUMP HAL l:'
742 PACKING
744 GASKET - PACKING RING
539 PIN - DRIVE COUPLING
226-1 THRUST COLLAR - IMPELLER - 2tQ STG.
402 COLUMN SHAFT - INTERMEDIATE
38
Figure 1-32.
Figure 1.33.
39
AYR
700
750
100
.10005000
14
1
2
right
.
6
optional
12
to 750
85
870
2~
.+-_
---- U
~T
5
__-+-_~.-l
i-- 1~ ---.-j
------+--
19
33
Outlet Piping
Approximate Dimensions
(in inches)
-1
-i
Turbine DImensions
-+
l---f:::r;:::==:;::t~F:::4l~-'
1--'
--0
I
~
r
3
2 - - - - - - + - - - 13=1
Ii
1----16--...,
J.
>
r
40
r
I.
~
r
General Specifications
FRAME
Maximum initial pressure (psig) .. . ...
Maximum initial temperature (OF) ....
Maximum exhaust pressures (psig)
..... .
Speed range (rpm)
Wheel pitch diameter (in.)
Number of stages (impulse type)
..
Number of rows of rotating blades ..
Inlet sizes (in.)
. . - . . . . . - - _ ....
Inlet location (facing governor) ..
Exhaust size (in.) .... . . .............
Exhaust location (L, H. Standard) .....
Centerline height (in.) ..
Approximate range of capacities (hp) ....
Approximate shipping weight (lb.) ..
0
BYR
CYR
700
750
vac-125
800-7000
18
1
2
2,3&4
right
8
R. H. optional
700
750
vac-90
8006760
22
1
2
2,3,4 & 6
right
10
R. H. optional
17
to 2500
2050
14
to 1400
1275
700
750
vac-75
8006000
28
1
2
2,3,4 & 6
right
12
R. H. optional
22
to 3500
2600
BYRHH
BYRH
DYR
700
700
750
750
250
375
800-7350
800-7350
18
18
1
1
2
2
2.3,4 & 6
2.3,4 & 6
right
right
8
8
R. H. optional R. H optional
17
17
to 3000
to 3000
2300
2300
. - _.
0
Approximate Dimensions
(in inches)
TYPE
BYR .........
CYR .........
DYR .........
BYRH ..
BYRHH ..
0
000
46Va
51 112
5IVa
55%
55%
AA
BA
OA
S'
12V2
21.6
21 JI16
217'16
27
27
121'16
I7 1.6
16 15/ 16
36Ys
40l,lg
43 Va
39%
39Ys
12 112
12 112
12 112
12 1/ 2
16Va
I6Va
AS
SS
For Class I (except BYRH/HH)
16112
16 1/ 2
19Ys
23
18%
18%
I9Ys
23
18%
18%
CB
FB'
AC
BC
CC
13%
16%
19%
16%
16%
22112
23 1/ 2
23 1/ 2
23 112
23 112
28
34112
42%
32 1/ 2
14
17
22
17
17
7%
8 1/ 2
13 112
7
8 1/ 2
12
2
2 112
3
2 1/ 2
2 1/ 2
32 112
8 112
8 1/ 2
9
9
'Class I BYR (3
inlet). CYR and DYR (4in. inlet), BYRH and BVRHH (4in. inlet)
Left hand exhaust (AB dimension) is standard
oin.
Figure 1-35.
41
Review Test
Chapter 1
1.
2.
3.
4.
The difference between horizontal and vertical pumps is the location of the
5.
Deline NPSH
6.
Normally the centrifugal pump suction line sizes are no more than
~---------------------
--'-
8.
Why do pump suction and discharge nozzles normally have the same rating?
9.
For better piping, common spare and related pumps should have suction nozzles located where?
II. For better turbine piping, a designer has an option for location of the (inlet) (outlet) nozzle
lr
2 Compressors
Just as pumps are used to increase liquid
pressure, compressors are the mechanical means to
Case Design
42
43
Compressors
Where climate conditions dictate permanentlyhoused compressors, two basic building types are
common. In areas of heavy snow where blowing
winds create tall drifts, the fully enclosed building is
a necessity; for almost all U.S,A, locations,
however, a Lropical type shelLer is adequate. This
provides a roof with drop curtains, building walls
extending from the eaves to within 8' of the floor
line.
A tropical shelter houses the compressor, gear
box and driver. The operating floor is set about 6'
above grade to allow lube and seal oil to gravity
drain to the grade-mounted console outside the
shelter. An operational control panel is located at
floor level. The panel will occupy about 2' by 3-1/2'
of floor space and requires both front and rear
access. Many floor layouts have been ruined by the
designer's omission of the compressor control panel.
Traveling Crane
44
Compressor Drivers
f[
I',
!
45
Compressors
.._~-----_._---_. __ . --~~._.~--
/'
/'
,/
"-- UP CONNE.CTlONS
C~~IN6
SPLIT
1
I
IJ :
1~1=='
HORIZONT~'-LY
I
I/DOWN
CONNE..CTION5
j'
==.= =.
II
5PL \T CP-5E-
r:::::;=if::::;:::::!
UP CONNECTIONS
SUPPORTS ...... 1
...
_ . t __
bn l
---_
, \
\ .L,
1
,..lI __
c l .::.
-I--~
c..; DOWN
L
Figure 2-1.
\
I,
VE.RT\C.~LLY
~ ----~-
\
\
t-.J...]
CONNEC110N~
5PL IT C~St.
.....
----~---------_._------------~-~_
46
drC~
---
ca-ljfll/iJCf
COIJDfIJSJljf
pJM,PS
er
1/161/ ?O/N(
rtN/!S/lm j(/Rrt!CEc
.'--'-_o<.....L_----'--'---_--'
Figure 2-2.
' - - _.......
.L-_+-_.L-__
47
Compressors
-: 5/~:i
Figure 2-3.
i30X fi2AM~
Surface Condenser
The surface condenser is an integral part of a condensing turbine installation. It is a shell-and-tube
type exchanger, usually with a fixed tube sheet (nonremovable tubes). Figure 2-8 shows a mezzaninemounted turbine exhausting down to its surface
condenser and a grade-mounted turbine exhausting
up to a grade-mounted surface condenser. In both
installations an expansion joint is utilized to
minimize forces and stresses on the turbine nozzle.
Also shown are a side elevation of a surface condenser, defining various parts and three types of
commonly used relief valves attached to the surface
condenser. The exhaust steam system and surface
condenser operate on a vacuum and the relief valve
is designed to open at the slightest positive pressure
above a trnos pheric pressure. Note that each relief
48
Figure 2-4. Platforming for grade-mounted compressors. Courtesy of Fluor Engineers and Constructors, Inc.
49
Compressors
5TE.A.M \NLE.l"~
-i- --_ . -
"l.-...r--
@- STE.J~,M CHE.5T
ORf:...IN. PIPE. TO
ORA.\ N FUN.N.E:..L.
(V- H\6H
Figure 2-5.
50
I
I
I
Figure 2-6.
Inc.
51
Compressors
Figure 2-7.
Typical lube oil piping. Courtesy of Fluor Engineers and Constructors, Inc.
Reciprocating Compressors
compressor frame Crankshaft housing. For gasfired machines, the total driver. Does not include compression cylinders.
f SUI2f:ACE- COIJDEIJ5E-f2S
I
!IJ!.~T
---..--.."L-ltJBt
;lAAlD J.!OU
COVf-R soe
~H?!.IJPME-IJ/'
.
_ _
r----r:--.,.,...".....1--.l........r .-r:!-=,"".-----,
SlIft-[
Oflllf)H) WAlfl2
IJ.l5~rlt;AI
Alt;. ,?~MOVAZ
eox
COA/CRE!E
fOUAlOA!IOIJ
/~AI211110A/ (Vfll!ICAL)
-~--'
qA9r
AlOJ,J-)/VIDE-O
WATfll 80K
q'A5S
SUPPOlll5
COIJOf-A/SATe- OI/fCf/
(HOIl12. 012 veil/.)
TIII3~S
5IJIN-ACf --1---1""""\
I3AT/JTUe
lIoTW~LL
COA//J~IJSflZ
TY~
CUfAIJ 0I1111ot.f
COIJ()-}jS/N~ _
MfZZAIJ/Aif
_
I.fOTWE-l
.&.l5U::.=12rA Cf
TPI2I3/JJf
MOUNlfD
fN-IAUS! DOWN
CONOfNSt-g
COIVDtj.JSIAl~_ r.UI28Wf
_~I2ADf
MOUN!.fD
fXWAUSf....YP_
VALVE
CRACK-fD oPt-AI ,
=::;#::=-rop SCl2fl'V LIfT
WATfl2 Sf-AL
WArN2
SfAL
COIJ J!'JUOUS
OVH2flOW
CQIJTIAI:/OUS
OV!-RfLOW
y-0lO?AIIJ fUIJJJ~L
,-.
:::41=__
'4iii,;tJfM1WJlO
Condensing turbine and surface condensers arrangements. Courtesy of Fluor Engineers and Constructors, Inc.
53
Figure 2-9.
Typical air removal piping. Courtesy of Fluor Engineers and Constructors, Inc.
Compression Cylinders
Compressor Driver Types
Reciprocating compressors utilize electric
motors, steam turbines and gas-fired engines as
drivers. Designer's problems with electric or steam
turbine drivers have been discussed in the preceding
pages, so only the gas-fired engine driver will be
considered here. In practice this type is the most
common.
A gas engine driver may have as few as two or as
many as 16 or more firing cylinders. The higher
horsepower machines may be turbocharged. Drivers
up to 2,000 HP are common and larger ones are
available. A gas engine driver may be easily
-$-
-$-
-$-
,
T UBf
-t-_.~
--$-
f'IJ'UIJ6J
i 272...-----........
Cb42AIJC~
SfPA/2A!fOIL COI./.5OCf-.5
._--...,
--$-
"'tJ
...,
o
o
CD
en
en
"'tJ
-C'
::J
co
5E-PM2Ar~
OIL
LJ
(ryp)
etl
CJ)
!C.
I
I
~Uf.lt- pULUN~
i CUAIZANec-
Sf-,PAI2A!t
all COA/SOLE-S
CO}J601.~5
::J
!.s
!1Id/' PUWA/4
r CLfA2AIJCf
... oJ
(TYP)
CA6f- 3
(MfZZAiJINf
Figure 2-10.
Mou.vfM)
Condensing turbine driver and surface condenser arrangements. Courtesy of Fluor Engineers and Constructors, Inc.
_-.5
--$-
-$,
--r-~
------t--
~ ,J-- r'-L------IlI---I----~
/,IPfWAY
PlffWAY
1 I'
,
I 1
'
OIL ~0N,SOl~5
p,ptWAY
---
OI2IVtl2.
StPAlZATf
--r---r-- 1t-,
6t-fAi2AT~
(
OIL COiJSOU'-'s
-4-1--.1--01,
oo
"C
2M'
oe I VHl
~..
CA5t I
en
'l0f
fJ)
fJ)
l ..
I I
:I 12
I
fJ)
, COMPflf-5S012
COMPfltSS O/2.
1 1
1 1
lU8o!' f'//WJ<l0
afA2AlJc~
((Yf.)
Aqr:2/JATf
r----~---,
IL
CASt- 1
---JI
IL
.JI
CASE 3
(j>t;t-ffI212M)
Figure 2-11.
Motor or back pressure turbine arrangements. Courtesy of Fluor Engineers and Constructors, Inc.
CJ1
CJ1
01
0)
ii'",.
:!..
1~I'
,I
:,v'S!/2I/.V!-N!
cOl/fPO'
)/IU(IE-S f012.
O:L CC.I../5C~~
PAN."-t
X
,
/ \~~t-::l
:;'Uji'./O
CO,l,'tmJsflZ
SW!,F<;"jl!,
)1'
'
(MW. AP[)
!J5f- '/1' oe AYO!)!
~'f-j(I"J,r
SH 8;' ,-,--
of
2f-5f-2 VO!2.I2..~/:,-,o.?lcJ
'::~P~c/,
l/I.)r
Figure 2-12.
2.r.~U(I2c-D
(1)
C/l
C/l
""'0
"'C
='
(Q
(1)
C/l
cO'
D
:o
..,
""'0
::::l
Compressors
57
Figure 2-13a. Piping layout at centrifugal compressors-bottom nozzle orientation. Courtesy of Fluor
Engineers and Constructors, Inc.
opposed type is usually electric-motor driven. Putting cylinders on both sides of the crankshaft
produces a balancing effect which reduces machine
vibration.
Figure 2-14 shows the three most common
reciprocating compressor types. Type 1 is balancedopposed. The gear depicted is not always needed,
depending on the driver selected-electric motor or
steam turbine-and on the frame and driver speeds.
58
_;:02
Figure 2-13b.
IJOZZc.~ Q;2/"Nj"47IOA/
59
Compressors
commonly referred to as a one-lunger because it
only has One compression cylinder. This type usually has severe vibration problems and the author
suggests a -larger than normal mass of concrete to
withstand it.
Gas compression raises temperature. In a
\6E.A..R
)
~_---,; DRIVER
-I
-f--
1-
FR~ME.
D\5Tt\~CE.. PIE..CE..
BA.L~NCE..D
lYPE. I -
rR~ME.. - /
OPPOSeD
FLYWHE..E..L
!-
i
r
v r
t .
<COMPRE.-Y~)'ON
CYLIt-JDE.RS
I
TYPE.. Z. - ANGl..!?:.
CYl..
Figure 2-14.
60
OIM!'IJS/OA/ IS M/N/Mi./M
.r-----I--
- +-+--+-----.....
AS W
(ADJ!J5!A8lESP12IIJG7 W'f-DGf)
r~~
,~
fLfVA110~ ~ C;
aec
af/t2AAlcf
c YWJDf-1Z.
SUPP02!
1St' VflJOOI2
yUNDfl2.
Figure 2-15. Suction and discharge bottle installation. Courtesy of Fluor Engineers and Constructors,
Inc.
exhaust and vents. Lube oil systems vary from the
simple manual system shown to automatic
lemperalure control types which utilize a three-way
control valve upstream of the lube oil cooler. With
the manual type, water quantities to the lube oil
cooler are regulated to supply the proper
temperature to the driver by keeping a close check
on the Tl at the engine inlet. With the automatic
three-way control valve, the third port of the valve is
used to by-pass the cooler, maintaining proper
water temperature to the engine.
Line sizes shown are fairly common for a 2,000
HP machine.
1L is economical to hang the air filter beneath the
exhaust muffler, utilizing the H-frame for both
pieces of equipment. The area underneath the filter
must be paved to reduce dust intake. Sometimes a
separate oil system is mounted at the base of the
filter to keep the element oily.
An exhaust expansion joint is necessary to reduce
piping forces at the engine exhaust manifold flange.
It is good design to use flexible hose for final
engine connections for lube oil. This will greatly
reduce vibration transmission possibilities in oil
piping. The lube oil pump is furnished with and
mounted on the engine driver. Consequently, it
vibrates and, with steel piping connected to it,
transmits these vibrations to piping.
Lube oil piping must also have a small drain valve
~ E:)(.P~N510N JOINT
2.4" E...XI-\.A.Ll~T
COMPRE.'S510hl
CYL.
GAS
ENGINE.
~.
,.L--I------'~:........J-.,
~'
1--[><1----.......,
...
.....-----,
E.XH,b..tJST
MUFFLE.R
BACKFIRE:
~E.LlE:.F V~LYr:.
,b..\R
1- - - -
~ILTE.R
;>
FINAL
SiRA1"'E;.R
(WHE.N RE..Q'O)
If----Cll
LUBE. OIL
F\LiE.R
c;;'
fTCV\c
~
Eo
J.e-.C.K.E.T WTR.
COOLeR
COOL1N0
Wt-...TE.R
COMPRE.SSOR
DRIVE.R
a:
8"
8"
PC
Jt-...O(E.T Wf:>.-IER
SURGE. T~NK
FUE.L
6f:>..S
62
INT~RCOOL~R
O~
~FTE.~COOLER /
~-
.~~.
-~
SLE.E:.PE.RWAY
Compressor Layout
Effective compressor layout results in cost
savings on process and utility piping, good
maintenance accessibility and possibly reduced
pulsation in suction and discharge piping. Poor
layout does just the opposite. For angle-type compressors, locate the crankshaft parallel to suction
C O tv1 P I<.
~
+
r--e-TO
I
FUTURE..
COMPRE...S50R
_ ct 5E.R,VIC:E.
Figure 2-17
suer. DRUM
R9~---,---D~~~~_
UNIT
PIPEWA'Y
63
Compressors
and discharge headers. For balanced-opposed
machines, the crankshaft should run perpendicular
to suction and discharge headers.
Figure 2-17 shows balanced-opposed
reciprocating compressors with crankshafts perpendicular to the sleeperway. Lines to and from compression cylinders are shorter with this layout. A
synchronous electric motor is shown for this
compressor.
Figure 2-18 shows proper layout for angle-type
compressors. With cylinders located on one side,
. process piping is minimized with this arrangement.
For the gas engine driver shown, the air intake
filter, exhaust silencer and coolers are located
behind the machines. Coolers shown for oil and
water may be either air coolers, with two cooling
cells in a single unit (as pictured) or water-cooled
exchangers. Intercoolers and aftercoolers may be
water-cooled or air-cooled. Availability and cost of
cooling water determines the type selected.
Compressor BUildings
64
INTE.RcoOLE.R oR.
~FTE..R..COOLE.~
~~
-EE-
S U C T IO N
-TO U"JIT
DRUMS;;
PIPE..W~Y
lit
ID i$-~-$
BE-
)-
<i
"SLE..E.PE....RWA-.Y
~0-
n.
DROP
DOWt-J
~RE.A.
I-
2
<1
-'
0"2
-4rI
"
~
<.).
4.
J~C.K.E.T WATE.R. 4
LUBE.. O\L cooi.e.. ~'?
Figure 2-18.
Com pressors
and minor repairs are done in this area. For more
extensive repairs, parts are transported to a shop.
When two compressors are placed side by side
with compression cylinders facing each other,
cylinder removal distance of the longer requirement
must be the minimum between the machines.
Usually an extra I' is added.
65
V-IClI
CoMPR.E. 5'50l2...
SUCTION
DRUM
INLE.T
\9
y
C.IOI p...~B
Mt\K.E.-DP C.OMPRr...5501<5
Figure 2-19.
66
Figure 2-20. Elevation showing compressor piping. Courtesy of Fluor Engineers and Constructors, Inc.
Compressors
67
68
c-/o/
4'_011
/0 ' o:
Latertl/.5~ i juppod~
pOint
(TIfP)
PI-IA5E /
Figure 2-22.
Phase 1 of pipe support spacing. Courtesy of Fluor Engineers and Constructors, Inc.
~.,
69
Compressors
c-/o/
LaferCf/~
Figure 2-23.
Alole I
dlmer)StOn
PflA5E ,z
ex.c;eeds L. In Table
fleader.s
Phase 2 of pipe support spacing. Courtesy of Fluor Engineers and Constructors, Inc.
Table 2-1
Pipe with HOld-Down at One End
(Corners and Intersections) Cantilevered.
To Be Used for Calculating the Maximum
Span at Corners and Intersections
PIPE
SIZE MAX.SCH.
XX
1~
XX
2
3
4
xx
xx
6
9
10
12
xx
14
16
19
20
24
30
J6
1.
xx
160
160
160
160
160
160
160
160
0.500 W.
0.500 W.
2
70
105
135
202
268
398
538
GG5
3
31
47
GO
90
119
177
239
296
352
397
441
26
34
51
67
100
135
166
199
223
248
499
1,250
555
666
1,500
2,030
900
2,040 1.080
312
374
507
610
790
993
993
1,122
zai
21
32
43
64
96
107
126
143
159
180
200
239
325
390
23
30
44
GO
74
88
99
110
125
139
166
225
271
10
CDRIl[RS
22
33
44
54
65
25
34
42
49
56
27
33
39
44
49
73
81 62
92 70 55
102 78 62
122 94 74
166 127 100
199 152 120
27
32
36
40
45
50
GO
81
9B
INTE~SEcr\~NS
Pipe Size
3"
6"
8"
Design Natural
Frequency (fn) *
(from body of
Figure 2-24)
L = Pipe Span
in feet
202
177
239
2'-0"
3'-0"
3'-0"
Max.
Noll!
For CMTlf1u&J!,M 10
.sucTion IO/scnarqe
Se~
C-IO/
sh, 12
~ -~ ----------
/1" t;/,/&,,'I'IJLI
h~.f'/,
: .~~: ~.
~
I~
Figure 2-25.
I'
Hold 001'1117
supporf(T,/pJ
for contlnUa!ltJfl (}f
for Tlfpe Se/ectror:
!leader
ApIng s~ .5/J
~ 51-11-51125 bh./
1.
PHA 5E 3
Phase 3 of pipe support spacing. Courtesy of Fluor Engineers and Constructors, Inc.
71
Compressors
Table 2-2
Pipe Spans Hold-Down or Anchored Both Ends
To Be Used for Calculating the Maximum Span
Between the Supports with Hold-Downs
' l " "_",-". "-""" ~..
~
.
_._---
XX
XX
XX
XX
XX
XX
'60
160
160
160
160
160
160
'60
1)1,
2
3
,
6
a
'0
12
"
16
18
20
77
ea
116
150
225
"
"
"52
137
"5
'00
900
1.175
207
267
'00
523
1,750
77a "a
0.500 W.
36
0.500 W.
67
100
'"
2,350 1,045
588
280
376
1.278
719
,GO
3.450 1,532
a62
552
3.900 1,732
975
'" '"
'"
696
7"
1,226
38
29
ea
38
23
30
7
25
"96 56
'"
." "2 LOg"
261 '"
'"
320 235 160
383 282 "6
'"
'88
"30
Figure 2-26.
Inc.
4,900 2,180
5"
606
B72
1.042
725
986
_' _~
_
-------_.
--._--._----
----,-------
2
307
2,875
"._-
--
\IW~l[ SUPPGII~
PIPE
SIZE MAX. SCH.
----
ra
C~ 11 12
15
"
'
FEET
16
17
16
19
20
23 2<1 25 26 27 28 29 30 32
21 22
"
es 36 30 25
58
67
"70
"
."
170 "a
115
'"
"36
96
"
"6
39 33 28
58 as
7B 65 56
9S 80 sa
'"
ea
"
59
"
27
37
5l
es eo 36 32
70
6l
aa aa 38 35 31
st
ea ea 393
B2
,oa
92 eo
L03 89
196 162 "6 116 LOO
"a 180 LS' 129
26l "6 18'
"3
3" 292 2" "0 180
352 296 252 217
LS6 129
'" '"
,,,
."
'" "6
"'
69
"
77
sa
"
33
"60
6B
97 as 75
'16 >02 90
87
77
29 26
"6l
67
292
"
29 26
32 30 27 25
ea
JG 33 30 28 2
'"
'"
" 555
GO
Bl 72 655
157 "a l22 '09 98 80B
LB9 <66
107 9
41 37 34 31 29 27
45 41
25
3835 32 30 28 26
"
54 49 45 42 3936 33 31 29 25
73 67 62 57 52 49 45 42 39 35
" ea
""
Pipe spans, hold-down or anchor both ends. Courtesy of Fluor Engineers and Constructors,
10,650 4,730 2,660 1.703 1,182
988l
6359 54 51
Table 2-3
Pipe Spans Hold-Down One End-Supported Other End
To Be Used for Calculating the Maximum Span
Between a Support with a Hold-Down
and an intermediate Support without a Hold-Down
~-:'-~~iSP~IHG
PIPE
'"
2
3
,
6
10
12
">6
LB
20
XX
XX
XX
XX
Xx
XX
>60
>60
>60
>60
>60
>60
>60
>60
"30
0.500 W.
36
0.500 W.
Figure 2-27.
'"
'"
30l
676
'"
1.295
1,695
385
576
750
2.540 1.127
3.410 1.515
,
11'
170
216
"
'OB
3"
'"
'06
2"
5"
680
'"
909
50
75
'70
"2
1.267
36
10
"
ta
l3
FEET
" "
>6
17
LB
"
20
"
22
23
"
25 26 27 28 29 30 32
65
'59
" 33 35
" "8l " 52 36
L06
'"
" 68 "56
'39
'66
'BB
"
"
282
207
"5 10'
"
"
379
113
213
",
'"
Ip~H[II[Dl
96
5sa
63>
703
793
IIOlD-DIJI'~
"9
207
635
852
lOIOCD
'"
95
"7 2"
'LO 3"
365
516 395
sao
'"
'"
6" "6
5"
12,900 5,730 3,225 2.060 1,432 1,052 807
15,510 6,900 3,880 2,485 1.724 1,267 971
9,520 4,240 2,380 1,525 1,057
'"
"0 170
2.,. 20l 166 tao
28l 227
"7
"3 253 209 176
353 286 236
392 317 362 220
38' 3>5 26'1
637 516
359
767 627 "3
so 35
60
52
ae ao 35
at
70
6l
86 76
'" "' 10'
119 L03 as
,,, '" "6 10'
<60 '29 ll2
'"
'"
'" ".
'GO
53
66
79
" "52
59
38
" "50
as 79
62 56
70 63
57
99
78
70
63
"
79
7l
70
"99
39
35
as aa
52
57
65
38
"52 "-e
59
66
"60
39 36
44 40 3835
50 46 42 39 36
55
LB7 >62
79 72
"0 98
226
169 "9 l32 "a '06 95
79 72 66
305 263 229 202 l7a >59
129 117 L07 97 90
117 L07
"5 .92 172 "5
3" 317 276
'"
'"
"
'"
"
." '"
51 47 43 "38 35
61 56 52 49 45 "38
83 76 71 666> 57 51
999285 79 74 6961
Pipe spans, hold-down one end. Courtesy of Fluor Engineers and Constructors, Inc.
72
Hold-downs and Wedges
LOCATION
OF 6UPP012TS
-_.------....------
To
/'leader)
[~
Figure 2-28. How natural frequency should match supports. Courtesy of Fluor Engineers and Constructors,
73
Cornprassors
2" Min.
-k-- -
.c.
~
Q,~
If>.
.'
--
--....
C --
+ --
....,....--+--------'-:-~
....
...
~....
.:..=J.6:
--
- I.
C'<:l
6.
.-. _-
1. '
66
0
..
- '''I
.~:'
..
I .
SYMBOLS
FOR
DWGS. &: SPOOLS
DRAWIHG t~KD'CATE
,
COORD.
~ASW2
SPOO~IHUICATE
Min. Min~
Dim. Dim~
DIMEHSIOHS
1I HE OR
TAG
A.
tiUMBER
BOTTLE
HOl1. SIZE
AS'NI
2" thru WI
6-1/ fi"
6-1/2"
4--I/Z"
0
7"
ASW2
6-1 fill
pf'
5-1/l+1(
8- r /4Jf 1-13/16'.
ASW3
ASW4-
6-1/4-' I 1-1/2"
E
I -I 1/16"
X~RD.
ASW5
2. Fabrication and installation detail drawings (8-112" x II") are used for each
tag number shown. Detail drawing numbers correspond to the tag number.
0 aa 0- 1 - AS W2
Example:
Contract No.
----J
Dwg. Size
Figure 2-29.
J L
74
4C5.4
--f1--fr..
,-
'
..
-----------~ .. ;
I
..
. 'f,
.4
Pie 2.
~----------------
.'
, ~
.',
"',
,'.
'V.
'.
'1.
"."i . .'"
..
"
_"'-.:I
,VD El.VATIOIJ
J 'C'F~ 1-1
--f--
Figure 2-30a. Type HD-1 hold down. Courtesy of Fluor Engineers and Constructors, Inc.
75
Compressors
A
IOC 15.3
COMPlZ45S/ON
W/46HE26
---"
..__
'0 ID'
~D ..1
.~
'f,;.
e
1"-
J
FRONT ElVATIOM
r~lvfpefZA,rU" 6'
Figure 2-30b.
LAiD r(EVATIQ1J
12.1, Nq::- ..
F>
fo'~
.~O~
re: rr
~
~O'
/8
CO/'fP~E~510J
..v'A$,S"If.s
/ac /5.3
t
12"
ra
~tJ'; To
I~'
~50~
Figure 2-31. Type HD-3 hold-down. Courtesy of Fluor Engineers and Constructors, Inc.
---+-
76
~_.
sf.Ae-
ST
G Ol'fpr;u 65/01</
WASHe-2 IS
r'. "t-
)""1
I I
~~
...-
iJ:l
.0 '.
;"~f
t:'ROAlT ELEVATIOAJ
5~30
77
Review Test
Chapter 2
Do not refer to the book for answers. Should the student miss four or more questions, he should reread the
chapter. Answer true or false.
I.
Centrifugal compressors, because of their back and forth action, cause piping to pulsate
and vibrate.
T
With a vertically split compressor case, piping must be routed to Icave the area above the
compressor free for maintenance.
T
3.
4.
Lube and seal oil consoles are needed with reciprocating compressors.
5.
6.
7.
8.
9.
II. The angle type reciprocating compressor has all compression cylinders on one side of its
crankshaft.
T
12. Reciprocating compressors are usually not provided with a building because maintenance
is seldom required.
T
13. For multiple reciprocating compressor installations, mats are always combined.
14. Suction and discharge bottles are normally built in accordance with the ASME Section
V III vessel code.
T
2.
3 Fired Heaters
Fired heaters come in many .different sizes,
shapes and types-from the oil field steam
generator to huge hydrocarbon heaters in process
plants. Those used exclusively for steam generation
are not referred to as heaters; they are boilers. Most
fired heaters in process plants are either the vertical
type, so named because its radiant tubes are vertical, or the box or horizontal type, shaped like a
box, in which radiant tubes are horizontal. Figure 3I and Figure 3-2 picture these two common types.
burners
Heater Parts
78
~--
Fired Heaters
79
~... TUBE
STACK
SELF SUPPORTING All WELDE<J
STEEL STACK
DAMPER
STAINLESS STEEL SHEETS BOlHO
TO THE DAMPER SHAFT
DRAFT GAGE CONN.
STACK TRANSITION
INSULATED WITH
BORN SPECIAL
REFRACTORY MIX
- - DAMPER WHEEL
_
ACCESS DOOR
~
HEADER BOX DOORS
TRANSlTlOrt
INSULATED WITII REFRACTORY
BORN SPECIAL MIX
::;::~:;;
CIRCULAR PLATFORM
STEAM SNUFF
HEADER BOX
INSULATED WITH REFRACTORy
BORN SPECIAL MIX
v.~;. :
Figure 3-1.
SAFHY PILOT
'---~
80
I'.
2512 CHROME-NICKEL
STEEL TUBE SUPPORTS
CLOSELY SPACED TO PREVENT
TUBE SAGGlflG
STEEL STRUCTURE
DESIGNED TO A.I.S.C.
SPECIF,CATIONS
STEEl CASING-<
SECTIONALLY SUPPORTED
STEEL CASING
CAST WALLS
-----11
SPECIAL BORN INSULATING
REFRACTORY MIX
BURNER SPACING
-----f,I#-l_~
INSURES UNIFORM
HEAT RELEASE
SAFETY PILOT
ON EACH BURNER
Figure 3-2.
Fired Heaters
damper
81
1
Process Piping Design
82
Dual Purpose Heaters
Figure 3-5 shows details of radiant and radiantconvection type heaters. Inlets and outlets are pictured at the heater top; however, bottom outlet connections may be supplied.
Figures 3-6 and 3-7 furnish typical details for
horizontal or box-type heaters.
The heater manufacturer selects the proper
burner size and quantity to match his heater's duty
and purchases burners from a burner manufacturer.
Burners may consume fuel gas, fuel oil or a
combination of the two. The combination burners
I
I
t-----T
-+-I
At TERNArC" FEEl)
METH0!2
j
t~:WAY,t---~
9
~
/
"T1
SUPPORT FROM
HEATER SHELL O,R
P/.ATFORM STEEL
(TYP)
~
I
!
.....
CD
0-
I
CD
CD
.....
(J)
PROVILJt! C"EAR.ANCE)
I
I
I TUBE PULLING
I
&;>..TU.l3E REMOVAL
'<IS:!
DO 0 R.
I
I~
TU8--~~
REMOVeAI.
DOOR.
I
-.J
1
-
TUI3E REMOVAL
EACH 2UTLET
I. :
.J.
Vertical heater piping plan. Courtesy of Fluor Engineers and Constructors, Inc.
00
84
PREFFRI2EO ROUTING
ALTERNATE
ROUTING
~~
rFI\
,4CCESSI8L
~
r-ROU PLATFO~M
IF POSSI6Lc) SUPPORT
~ROM
PLA
rroeM
'~ i
fii{
G+---'--,
r: D-..:t=-:::=:i~
rs.EL ---.....====:;~l=+======;;;:::::::j
SPRING OR IIAN6E,
ROO SUPPORTS (AS
RcQUIRLJ)
1/
INLET PIPING----..
G~~=====l
CHECK FOR GUIDe - - - -
RADIANT
SECTiON
REQUIREMENTS
LINE MOUNTED
INDICATOt
)
FI.OW INDICATOR
GIi!AJ:J MOUNTE[)
OPERATOR
{':_";Ij---.-
CLEARANCE~
:\.
GRADE
GUIDE OR SPRING
(AS REQUIRED)
SECTION
Figure 3-4.
~~-A
85
Fired Heaters
, - - - - - - ~:rACAC ~--......- ---__.....
5IJuF-FIN4-
STeAM
CONVTION -f-....$CrloN
~------'-t-----;:fll-o..---- OUTL
--.+--
ORAFr
NoZZ LE --"-:;~~rlL~--+-----+"",-Ll~
~Ac:rE
- ---,
cotlNECT/oN
~ RAOIANT TUBE
@RMOVAL OOOIZ5~'~~~L==t=7L....~:tr:~~
LJ--=::::~:"-J'.-
-- .5NuP~/NCt STeAM-~
RADIANT TyP4
86
:---~I2.--ADIANT~
WITH
PIPINt:;
SCT/ON TudE:5
1
I2AO!ANT
SECTioN
SNU~~/N4-
5TE4.M
TO COM8Uf;TloN
C J.lAlo1e~ Q
TEI4P' Ii?ATUIZE
I
CONNEC.TION
5NU~':'INq.- 5TEAM
TO
H~A.OEI2
Box
Ace 55
I
I
-I -
HAOI2\_ .. t80'1.
-----.::r;,I.--+l-/-----,.
_--.; __ ~ ,
"
IA/VESTIGATE FIREPROOFING
'keQUIRGMNT S
I
I rit:-=-'=--"'=l~
8 - - - -i-~r-'
DOO/2 @----+--+---+---'
CQA./CRe-TE
(p: ~"
MIN
PllEl2:;J_ _---i..----i..---L.
-+--l
the vertical heater and supporled from the structural frame members commonly called buck.stays.
Figure 3-14 provides elevations at burner piping
typical to Figures 3-12 and 3-13. Atomizing steam
comes off the header top to keep condensate from
going to the burner. Fuel gas headers could have
hydrocarbon condensate in them so burner piping
comes from the header top here, too. Pilot gas is
usually a small, 1/2" or 3/4", line and can be easily
supported from available platform. Pilot gas connections shall also come off the top.
Refer to Figures 3-10 through 3-14 for the following notes.
I. Ring headers around vertical furnace mounted
above observation doors with vertical leads to
burners. Shut-off valves for steam, oil and gas
should be located in the vertical nex t to the
observation doors.
2. Pilot gas line must connect with supply system
Fired Heaters
1J
I
87
-$
PIMWA
)
1I
PLAN
PROCESS PIPING
BOX HE4TR
Figure 3-6.
Box heater typical plan. Courtesy of Fluor Engineers and Constructors, Inc.
'1
I
Process Piping Design
88
SrACK:@
00 Nor e>!35TRUCT
WITJ.I
PIPIN4-
SAMPL.e CONN.
STACK OAMPt=/Z
rEMP. CONN.
COIVV.fECTlON SECT/ON
TEMPl:2ATuIZE
PLATFOIlM AT
.eow
Or
Ell
~,6,CH
CONN.
fftFAOeR l3o..<es
l3uRNE25
5NU;=F 5TtV1 TO H,o,e.I3o:<
@
0
ACCESS OPENINC:;6
E.XP/..o510N DOORS
0
0
$I3URNER6 -
SlOE J ENOl
BOTTOM.
00
~
~
UJ
~
\
\.~ ~
\9
~
~
...-
~
oort.et ---3
CCJNC..eETE PIERS
TYPICAL BOX TYPE HEATEI2
L-_
Figure 3-7.
Box heater typical elevation. Courtesy of Fluor Engineers and Constructors, Inc.
OIZ.
89
Fired Heaters
~URNA,ClE
FLoOR.
O{C
WALL
1~~:I-----.
p."
,7
/) ))
0,1 0
j> ' 6
"
o ~ j)
J}(J
y.
h"ANOLt:
(AIR /NLET)------t~
V~RnCAL
A,o..ll/6TMENT 15
REQUIl<c O)
Figure 3-8.
Typical fuel gas burner assembly. Courtesy of Fluor Engineers and Constructors, Inc.
90
54,ONOA.IZY-+---toI
AIIZ. INl.e T
q.,o\s
MAIv'If'oI.O
PRIMARY
AIR INLET
rLEXISI.E
HosE.
OJI.. C!{LI;.,!
(PI20VI04 I2~MoVAL
CL~ARANC8)
Figure 3-9.
Typical combination burner assembly. Courtesy of Fluor Engineers and Constructors, Inc.
Heater Locations
Fired H eaters
91
92
Figure 3-11.
Typical burner piping with bottom supply. Courtesy of Fluor Engineers and Constructors, Inc.
,- ,
.:-,
Fired Heaters
93
I
I
,..
.t
~~~:~IlN~)
T
AI
--+.
-1 s -r-:
,"
Q/'J5EIlVA rtoN
",ooR
TYPICAL
BUI2N12 PIPING
(COMe'I-JATIOAJ FUeL ,,~s '- F(/~L 01'BOX HE,A. TIiIZ. - BOTTOM t! SIDE F-/RE:-D
Figure 3-12.
..... -
Burner piping at box heater. Courtesy of Fluor Engineers and Constructors, Inc.
94
P/P.WAY
PILOt
P.JlZf~/('OUT F"LANr.~S
ACCESS OpeNIN4
PO Nor oesreucr
MAY ~6 IClt$>UIREO
To IN5rAL. HEA.Pf!R.
>:
Je>u.eNE.e-SEE
TYPICAL 6URNE/i!
O~TAIL
TYPICAL
eU2N12.
(COMB/NAT/ON FUEL
PIPING
c;AS f FUEL OIL
Figure 3-13,
Burner piping at vertical heater. Courtesy of Fluor Engineers and Constructors, Inc.
Fired Heaters
95
!'(,IEt OIL
1- . ATOMIZIN4= 5r~A'"
F.5.
I -: =- r-e--
Allrr~).
iiiAJR
--oJ
Ar 6DX
....
H.ATaR
A""MIZIN~r'A""
~.s.
-lIsl
~""I$TAY.
,~ PO~ISI~41
_F.UEL:.._'_"'.::,6
"i
~
"'U~L OIL
SrM.
MIN.
r;;;-,_
\!!PN- 8(,jRN~1Z.
@
PILOT <lA5 VALVE
~ e4 i.OCATO
CLOf>E TO 5t.11lAlU
~'~61.L~ FIf,
(T.('AOE
SECTION B-8
Figure 3-14.
PU~r:rE.
5ECTIONAA
96
','1
('
o
Figure 3-15.
Typical snuffing steam manifold. Courtesy of Fluor Engineers and Constructors, Inc,
97
Fired Heaters
PIPC:WAY
I
I
-L-.-------r-h----,
BOX
h'~iA TER.
MIN.
1\
I
1
/
\
I
I
I
-----+----
Figure 3-16.
I
I
x:.
/
I
/1
\
\
.
I
\
. .-'7\1-'-------1'4
98
,I
'{' I
~
&T-OW W-.
IsutJ_~/PCWAY
#li"ATERS
MIN.'
"'-ED4E"
-
OF
/0":.0'
MIN.
Ii!OAO
-
~
~HeATC:R
",
-~ i'r~
Figure 3-17.
Heater Arrangements
gg
Fired Heaters
..___ACCESS
--->-
ftf
"'l.:
:s:.....,
REACTORS
--\
SUB - P/PEWA Y
L_
-~
_I
<:\.
<,
<:\.
'"'
<,
HEATeRS
l----A
cc e 5
ARRANGEMENT A-
Figure 3-18.
1
Process Piping Design
100
11
-,
1'<,
_)
\~)
('
I -,
"\
~I
'>..
~~
~'"
:::>1:\.
-,
Q,
/--- --J
,o/PEWA Y
J-- -- ~ --
8.,<", W. POM,DS
"T -
r-
\.L
...L-~
"~
::t;
t
,
ACC~SS
ALTeRNATE LO<:4T/ON
0'<- STeAM OROM
fH
I
crl3LOWOOWN
ORUA./
STAMDRUM
/I
e",
ACCeSS
~
A R RANG EM EN T '8'
-MLiL TlPL REACTOR.S
11
ARRANGEMENT C
'I
/lEATER-REACTOR TRAIN
WITH STEAM GENERATION
dition of steam generation. Here the heater convection coils are utilized for steam generation. Note
that boiler feedwater pumps and other steam equipment are placed near the heater. They may be
within the 50' distance because they do not contain
hydrocarbons. Another possible location for the
steam drum is over the pipe rack.
101
Fired Heaters
Heater PipIng
102
Figure 3-22.
Inlet piping with manual control. Courtesy of Fluor Engineers and Constructors, Inc.
103
Fired Heaters
Cn.o6.5oV~f2.
cnec):
P/P/Nq
fOr2 CU:fiI2IfNCt0NCLuOc/~6U~)
~~I~~
PREFERRED""---- ..
ROUTEiNG
SWING eLL 'FOR
DECOKING-SCE
DETAIL
'8"
,
, rz.
/-1---)
(SUPPORT POINTS TO
,8E MINIMUM tJISTANCE
0.5.
81-----1
PLAN
INLET PIPING
AUTOMATIC CONT..eOL
(C)'UNJ)(21C/tL Ht-ItTcfZ.)
Figure 3-23.
Inlet piping with automatic control. Courtesy Fluor Engineers and Constructors, Inc.
104
Figure 3-24.
105
Fired Heaters
Figure 3-25.
Outlet piping ring header. Courtesy of Fluor Engineers and Constructors, Inc.
Two-Phase Flow
Symmetrical Piping
All piping discussed so far has been for singlephase flow which can be controlled with globe
valves or control valve stations and verified through
orifice flanges. Two-phase flow presents an entirely
different problem. With both liquid and vapor
flowing through the line at the same time, meter
106
D
.
'
pf 1'-
. SYf!)"!1crrzICji PIPlfJcr
fjc1lclZ GulU;!
(;:ourZ. 'Pir55)
Figure
3-26.
Symmetrical
and
Fired Heaters
107
S(AI}!Vjc{12/CljL F~O,!!
ro U 12 ..p4 55 ;-IctrrG 12-_
Figure 3-27.
Symmetrical flow at four-pass heater. Courtesy of Fluor Engineers and Constructors, Inc.
one line.
Figure 3-28 shows how this flow can be broken
down into eight equal passes. As can be seen,
symmetrical piping employs extra pipe, fittings and
welds. This makes it expensive and not to be used
unless absolutely necessary. It is almost as bad to
USe symmetrical piping when it is not required as it
is not to use it when it is needed. The only salvation
in the former is that it will work. Both are design
mistakes.
nICA"'"P
tl!
fP.? b
~0o-J~Xfr
F\Ol't~ tfi ~~
~rA'~.~ fAr\Orl~~
~0f2-I!.P til ~ t, ~ I(2.1f-
0\
(z/'
ItI..A!
dp,c.t'Cl-;:;rJr
G~IlUI~Ct
'U 1;-r~I?
,\
"
>ft:fIO~~'~t~"
'
' ,~II
, (t'fl;<01i~"
ot!
r f:1-I~I,.J4'
(2!J
0>
rUl ~n~1-.
'~
-,
".
<,
Jr'1
'.
,'U
o
"l:
C1
rl ! tf
, t-I:
to.'l.;i~)
I::'
6 1 t-
!
,
,Jt ~
,I if?
tf{ ~J2o
~ 15rl- ~ {:J
.--; vJ,f
"'-"' .......
~/)/
V
It:
I
o
en
en
//J/
'''~,
I? flY '
.0I.llI-l!- \t'1
\
,
~
-OJf-~I~'
~101:!l If'JaUI
-frz~rJG1/;
;-
"<,
e~v
,f -fA
:J5~
<,
<,
~v~r'u,
o
D'
r"
Itt l
~O{ ~,J{
e fV",./
~~~~~~O~
rrl
r;~.f'.r'~rZ-O~
rJef rlil'\II
r),JL-
t7
&';;I'"
"", "C ~,~"~"""
piP' f"OvJ (1.t(JI~'frl ru
<,'
tll
Ii 51 &S'"
'U
'0
::J
<0
en
cO'
::J
//
I
/\
//"
/Y
rJ(ffrl' /
\.. \,.//
,_jtG-J'"
~(flrt
'"
tQUd{/)
_ NOTe:
pill~t2~~Jlf/Jj12~cg;)~~tt{Tblu~~
.pf2OPb~f:()rz5Lr: ':l/tt"l?lNy..P~~Lf[d.'._
Figure 3-28.
Symmetrical flow at eight-pass heater. Courtesy of Fluor Engineers and Constructors, Inc.
---""
109
Fired Heaters
nUEGAS __
SAMPL E CONN
----_____
---
(4)
DRAFT GAGe -_.
CO,{,WEC,T/ONS
r'-111f:- 5CjNNS-12
(5=~ D7r11!. 160 1/5)
LOCATION
INSTRUMENT CC),VNFC,i':!o''v:S'
Figure 3-29,
Heater I nslrumenlatlon
Figure 3-30.
"
I
I
110
r'sca'o C<:!upl"vc,
Figure 3-31 describes types of temperature connections and furnishes installation details. All those
shown are full couplings; the flanged thermowell is a
long welding-neck flange,
rv~ e-){r,~IZ.JOt2.
Loe-tT'0A/ C?:I.~.'
.
0)' V!4JDOfZ.
. ) (/~SC-<?D. cPl.,,)
To B0-1IZDLoC1!.,
I/ocJ.6!:"
II
,'.
1
0.;::
CONrf20/'
_~.3_9C~.:5 ~G~
le-':}eM1ru12f5 6 PLov./ ZSO"c
~;;q%ii:~"~
PROCESS PIP/NG
HYOROGEN ScWCE
,c't/2NAce
-
-1'It;LL
8U$HIN&
SHELL
s e crr aws
TEMPE.eATURES 7SO"F(AeOYE
Figure 3-31.
111
Fired Heaters
Soot Blowers
500T BLOWERS
.ePT.-ITINC,
No""e~rR.,,,crA.iJl..
rl'PE
Decoklng Tubes
500T BLOWERS
RETJ!.A
CTA~LE
TYPE
112
,SAMPLE
\;
Figures 3-33.
. TS'
~a-TO
P;;tEVl.JT
ERoSION
oil-
PA"''O>
Flow diagrams, steam-air decoking. Courtesy of Fluor Engineers and Constructors, Inc.
Heater Glossary
heater stacks into a common stack. Also, dueting from sections of one heater that discharges into the heater stack.
bridgewall Brick walls inside heater that divide the
radiant section into separately fired zones.
buckstays External steel that forms the supporting
framework of the heater.
air plenum Chamber enclosing burners underneath furnace. Equipped with louvers which
control combustion air flow to burners.
casing
arch
breeching
113
Fired Heaters
e.
Figure 3-34.
114
coil
(See pass.)
damper Rotating steel plate in stack which controls the draft of exhaust gases released
through the stack to atmosphere.
shield shock tubes The bottom tubes in the convection section in close contact with the radiant
flame
sootblower Retractable or non-retractable permanently installed lances that rotate and spray
steam to clean tube exterior
tubes
Straight lengths
bends
terminals
115
Review Test
Chapter 3
The student should be able to answer the following questions without referring to the chapter.
l.
2.
3.
4.
and
and
_
section.
_
_
5.
6.
Define crOssover.
7.
8.
9.
heaters.
feet from heater.
17. Horizontal heaters should have tube-pulling free area equal to the tube length plus
,
I
4 Exchangers
The heat exchanger is a device in which two fluids
flowing in opposite directions can exchange heat
through a solid boundary or surface. The rate of
heat exchange between the hot and cold streams is
determined by the fluids' physical properties, flow
rates and temperatures and by the surface
separating the two streams.
Of the many available heat exchangers, process
plants most often employ the shell and tube, double
pipe and air cooler types. Of these three types many
designs may be specified. Proper piping design
requires a good working knowledge of exchanger
types and designs.
The basic rule for piping at all heat exchangers is:
fluid being heated shall flow up while fluid being
cooled shall flow down. This can also be expressed
as hot stream in at the top. cold stream in at the bottom.
There are rare exceptions to this flow rule.
Generally, if no condensing or vaporizing can occur
during heat transfer, flow can be routed in any
manner. However, for best heat transfer, reverse
flow must be maintained. This means that if the
flow is going in the bottom and out the top of the
shell side, the tube side, or channel end, must have
flow in the top and ou t the bottom.
Mechanical flow diagrams show proper flow
through exchangers. Piping designers should always
question flow patterns which violate the basic rule.
116
117
Exchangers
118
Relurn Bend
Housing Construction
d .....
~~,.,.",I~\i
'.
...'-'-. f::~;
. _.,.
, '.-,
PARTS LIST
When ordering parts, furnish serial number as shown on the nameplate and designate
&@
"
I.
2.
3.
Shell Assembly
4.
Compression Flange
Tube Assembly
Cover Plate
5.
Sealing Ring
6.
Split Ring
7.
8.
15.
16.
17.
18.
19.
20.
9. 1
10. It Tube Return Bend Connector
II.
12.
13.
14.
@)--_.-':S'il=
Figure 4-2.
119
Exchangers
INSTALLATION PROCEDURE
5. Tighten shell nozzle bolting and bracket bolts. The
bracket and shell nozzle bolts are left loose initially
to provide the sect.ion with a little give, in case
there is difficulty in connecting the tubeside return
bend connectors. Once these connections have been
bolted in place, all other bolting may be tightened.
DISASSEMBLY
PROCEDURE
(APPROXIMATE)
flange.
--- FIN
LENGTH -
ti\
---...J
'1.--10" J'I,
I
lONG
AllOY BOLT STUDS ~
I
flNTUBE 1 9 00
~
SCHED 40 P1PE~
2'1-.,- ,
'1.- " 1-
SLOT _(8) IN
EACH BRACKET
'i,
~~~~~~~~Jt-~:r
Q ',)~ ~~~ j~ ,~.
I'
~0
.r. iii
r:
;- '0- - -
, L
MOVABLE BRACKETS
'1,_11"
Figure 4-3.
~-
!~~I
,.,'
i':!
ll'=~t:t:~,
. ,. ,'j
NOZZlE GASKET __
8RACKET BOLTS
~_.
I'/,
1\',- LONG
lJYl
. ""
r;;.
--------.J8
Til
"{JLl"l
,..
Iy:!" SCHED. 80
WELD CONNECTION
-.''''' .""I
OVERAlllENGTH-----
f-.
i---"--
--~
HEAT
EXCHANGER
OVERALL
OVERAll
OVERAll
FIN
NUMBER
LENGTH
WIDTH
HEIGHT
LENGTH
TO REMOVE
HAIR PIN
40-1 XXXXX 10
40-\ XXXXX20
40-1 XXXXX25
11 '6"
B"
13\1,'
217\1,'
267\12"
8"
8"
13\12'
9'9%"
19'1\ \12"
1 1 '3"
21 '5"
13 \12"
24'11\12"
26'5"
120
--e:L~---
"~" - I~$i- -
.p'l"a"", ...ccrr
'10".11
x 111:1-LONG
!f)-IO~ ASA
BRACKET BOLlS
HJ LAP JQIt>lT
1..------(D),YIt."-
I
Heat Exchanger
Shell
Size
C Non.
Fa~"
Center
'"
to
foe" of
Face
C..nler
51ub End
TYPE
10
Over ell
length
Nozzle
Siae
Brockel
5;z",
a-
14lfI~
0"
9'-9~
11'-S~
14lfI~
0"
19'-11-
21'r
1 4lf2~
0"
24-11 ~
26
14'A6~
5v.~
14 V.~
11 '-8V,~
3"
14Yw.~
Sv.~
14lf. -
21'-100/,~
51-4XXXX-X25
3"
I4lA6~
SV.-
141,1.-
26'-100/,-
aa-
53-4XXXX-X I 0
'"
'"
'"
171~"
lSif.'
11 '-9"
3'
18"
, 0"
1Slf.~
21'10J.4~
3"
18"
'0"
ISY,~
26'-10%~
3"
18'
171Yw.~
."."
3"
53-4XXXXX25
51-4XXXX-X 10
171lA6~
10 R"movo
Hairpin
51-4XXXX-X20
53-4XXXx-X20
fin.
lenglh
ID"
I,
I
II
'-7~
9 '-7VI"
11 '.S"
19-9v.~
21'-l"
24'-9LA~
26'-r
I
I
I!
i
121
Exchangers
No.
Shell Tube
Page Tubes 0.0. 0.0.
02
7
7
"
05
II
r-+?6
10
07
08
II
10
15
16
17
18
11
"
"
""
10
11
10
13
12
13
12
"
51
53
8
8
54
55
56
57
58
12
13
12
9
9
80
84
Sll{lll Nozzle
Low Press.
Type Bartle
or Support
1 1/ 2 B.W.
2 1/2 B.W.
(2)
4.5
4.5
1.9
2.875
21/;
2lf2
Two BoIL
Two Bolt
(1)
(1)
7
7
7 (3)
7 (3)
4.5
4.5
4.5
4.5
0.750
U.875
0,875
1.0
2Y?
Two
Two
Two
Two
BoIL
Bolt
BoIL
Bolt
(1)
211." B.W.
(1)
2 1/ } B.W_
2 1/2 B.W.
2 l/2 B.W.
7
7
7 (3)
7 (3)
'.5
4.5
3
3
4.5
0.750
0.8/5
0.875
1.0
600,1
600,"
600'
600,"
ASA.
ASA.
ASA.
ASA.
35
1.9
Two Boll
4.~
2 11.,
2\12
2'/2
7
4.5
7
4.5
7 (3) 45
7 (3) U
0.750
0.875
0.875
1.0
3,5
4.5
4.5
1.9
1.9
2.B7!)
1
1
1
1
1
0.750
0.875
0.875
1.0
2.375 1.0
4.'3
2.375
(1)
(1)
R.F.
R.F.
R.F.
R.F.
600
Peripheral
longitudinal Strip
w Spider Su ooort
oe Spider Support
=:>
(1)
Ph B.W.
(2)
Peripheral
Longitudinal Strip
Spider Support
Spider su ppor t
Two
Two
Two
Two
BoIL
Bolt
Bolt
Bolt
(1)
(1)
(1)
(1)
ZI,'2 B.W.
21,'2 S.W.
2
3
1'/2 B.W.
2~2 B.W.
I-
21/~
<t
0-
3
3
PI.:
3
000 ASA,
000 ASA,
600 .. ASA.
600 AS"_
R.F.
R.F.
R.F.
R.F.
2 lh B.W.
3/.1
16
15
15
10
10
-r-
10
"
ie
.-
10
10
16
16
16
16
16
10
10
10
10
16
-
16(4)
(2)_
131,'2
16
lfi
IIlI,'?
18
18
8
10
10
Peripheral
Longttudinat Strip
Spider Support
Spider Support
16(4)
is
16(4)
16
16(4)
10
10
10
]0
(2)
(2)
cw
..
'"
1'6"
1'6"
16(4)
1'4"
l' 4"
1'-4"
1'4"
10
\0
-
10
10
10
10
l' .7"
1'6"
1'-7"
1'6"
10
16(4)
16
16(4)
16
J:
S.W.
2 112 B.W.
21,'2 S.W.
ZY2 B.W.
(1)
10
10
13 1h
:'i 1---.
1 1h B.W.
..
2 ~~,
21,'2
21,'?
2 112
3
3
""
16
B.W.
'-, "~~~ :, -:
B
App. Overall
Length. Add
,~~~~Ie To Nominal
L. Press. H. Press. l.P. H.P.
(1)
2~/z
Dimension
Peripf-raral
Longuudmat Strip
Spider Support
Spider Support
(1)
Shell Nozzle
2 lh B,W.
2lf} B.W.
ZYz B.W.
ASA. R.F.
l,
Dimension
(2)
2 112 S.W.
',~f:~'f~'>"::';.f;
Tube
Nozzle
1
1
7
4.'3
7
4.5
7 (3) 4.5
7 (3) 4.5
13
--~.
Size
-"'-
1'-6"
10
2'-0"
2'-0"
2'-0"
Z'O"
10
..
--
.
l' 6"
1'6"
1'6"
10
10
-- 1--.----
B.W.
B.W.
16(4)
12
16
(2)
(2)
10
7
10
18
1'-8"
1'-8"
l' -8"
1'-8"
10
1'-6"
1'-6"
10
"
NOTES: (1) Nol Avcuab!e. B.W. Beveled For Welding. SoW. e Socket Weld. (2) Not Required on Single Tube Units. (3) Avarrob!e wilh bare tubes only. ('1)lWilen;
Tube Side Design Pressure is over 1300 psi. a d d 2:/, Inches to otrnension Shown, (5) Flange r a ting may LJe increased \0 suu design conditions. (6) Hlgh-:'
Pressure lube side lens ring const-ucuou :;1101'.'11. Also avauau!e wilh other type gaskets lor lower pre s sur e s ,
TYPE
SHELL
THK
TUBE
THK
SHELL
MAT'L.
TUBE
MAT'L.
FIN
NO.
FINS
MAT"L.
0::-'--'Tube Wall
~
20
NOM
FIN LENGTH
IN FEET
Thickness
1------
065 .nc.n
.083 lrtch
,109 mch
_. - ' - " A
- '"
B
C
.134 inch
Sell. 110
'"
Shell Thk.
(Sch. No.)
E
F
Sen. 80
is
0
1
2
.049 inch
.095 inch
.120 inch
Carbon Steer
1
2
Chrome-Moly
is
--0
2
3
4
SPECIAL
Figure 4-5.
5
7
8
9
.148 inch
,165 inch
.180 inch
'"
,
3
Shell
Material
Carho n-Moty
Stainless
Nickel & i'lL Alloy
Aluminum
xx Heavy
6
7
8
SPECIAL
SPECIAL
.203 inch
Sell. 160
~~--
.,
is
0
1
2
Tube
Material
Carbon Steel
Admiralty
Chrorne-Morv
Carbon-Moly
Stainless'
Nickel & Ni. Alloy
6
7
8
Cupro-Nickel
SPECIAL
Aluminum
Aluminum Brass
.,
is
is
Fin
Material
0
1
2
Carbon Steel
Admiralty
Chrorne-Moty
Stainle ss
Nickel Alloy
G
7
Aluminum
Cupro-Nickel
Yellow Brass
-18
9
Nickel
SPECIAL
No.
Ext.
Fins
0
1
2
00
12
16
,
3
20
"
G
7
-j
2B
30
3Z
36
SPEC.
40
"
122
RTUk'!-1
rLOIY
<.
j~")
,c.'/-I,/.:-~
SFR/ES
Figure 4-6.
tors, Inc.
Piping Arrangement at double pipe exchangers. Courtesy of Fluor Engineers and Construc-
Exchangers
123
._------_.-.. _ STATIONI'.RY
HEAD
,----------------,
TYPES
t=:EAR
HEAD
l"YPES
A
1-~_::O:.:N:::E_:.:P,~\.5S ,>.-lc;_LL
_ _.
REMOVABLE
AtlD
CHANI~EL
COVER
F
LIK!'.:
";r- _Or;;)
N
,"t1~-
'JUTSIDE
PAC~~ED
'-LOATiNG
HE ..... O
I
o
SPECLIl,!_
___!
Figure 4-7.
HIGH
PAE.SSlJnc:
_
Cl.f)2.J.rtE~.
Thermosiphon Reboilers
Thermosiphon reboilers may be horizontal or
vertical exchangers. Figure 4-12, A horizontal
thermosiphon reboiler outline drawing, is a SHU
124
I.
CHANNEL
COVER
2.
CHANNEL
FLANGE
3.
INSTRUMENT
4.
CHANNEL
5.
STATIONARY
CONNECTION
TUBESHEET
6.
SHELL
7.
IMPINGEMENT
8.
TUBES
9.
SHELL
10.
NOZZLE
FL.ANGE
TIE RODS
PLATE
AND
TRANSVERSE
12.
SUPPORT
13.
SHELL
COVER
FLANGE
14.
SHELL
COVER
CYLINDER
15.
VENT
16.
SHELL
FLOATING
18.
FLOATING
/9.
DRAIN
SPACERS.
II.
17.
BAFFLES
PLATE
COVER
20.
FLOATING
TUBESHEET
HEAD
COVER
HEAD
COVER
21.
SPLIT
RING
22.
SHELL
FLANGE
23.
SUPPORT
24.
CHANNEL
25.
PASS
PARTITION
FLANGE
125
Exchangers
10
I.
CHAN NEL
COVER
2.
CHANNEL
FLANGE
3.
INSTRUMENT
4.
CHANNEL
5.
PASS
6.
SHELL
CONNECTION
NOZZLE
7.
SHELL
NOZZ LE
LIQUID
LEVEL
9.
SHELL
COVER
WEIR
PARTITION
8.
10.
II.
CHANNEL
12.
TU8ESHEET
13.
SHELL
14.
SUPPORT
15.
TIE
16.
SUPPORT
17.
TU8ES
CONNECTION
Exchanger Nozzles
FLANGE
RODS
accumulator.
AND
SPACERS
PLATES
Horizontal Condensers
126
15'-4 "
REQ'o. TO RE
~
"<,
-,
\
\
-,"!<,
.....
L_
-- ,- -
\()
.-/
-E +-
I--'
180~1T,
....
~
~
9d'~
r-
----<
,~
T2
-\
1~7"
-l +-
270
/O~"
~ :,
MOVE BVAJoLE
IT2IS ,
rTIf~~
152
:1
T.
<:0"
Tt
GO"
".
/50- 12.1;
150M" R.F.
SIZE
RATING
FACING
OUTLET
52
3'
150"
INLET
5,
G>"
150'"
R.F..
R.F.
".
SIZE
RATING
FACING
SERVICE
(A'
r---
INL!:T
SER'Ir'ICE:
------
---
(8)
ASME CODE
TEMA 1\;("
rc
CUST. SPEC.;
ftl'1i!
GENERAL NOTES
&:
OUTLET
<,
DESIGN
k
,~
SECTION
VII!
tnv
r .
8:
So STAMPED
Sf/ELL 5TOS.701
CHAAlNEL
EQUIPPEO w,,>i(2)o/4~:lOOO"(IJS"F5)1 P
A~.
<;HrJW"l. PLL-GGED
S/-IALL
Be COATED
6
6
/\
6.
L
REV,
Figure 4-10.
DESCRIPTION
DATE
By
CK.
127
Exchangers
--------------------------~---------------=LENCi,TH
TO REMOVE
covell
~I
~/MPACT ~
--
---~-
----+--H-~_+-+_
<,
-l~--r-- ,I 1i?-------.L...,--~I_-_...,Ir___l
't
':3'-0. 1
(2) /"h!Oi.ES
----
I.,,
- ---~kl~Jijr---+1----- - --~
~
-
,9
<,
\!l
/'12"[1:
1:/V2 "
~L
4"
A~;::::H.~~A:T~~~AN
~~?7,;;~I~N
PAINTING REQUIREMENTl5
DESIGN DATA
WOWE
It-JSULATIOt-J
SHIlLL
gEQUll1.EMEtJTS
BY OTHERS
DESIGN PRI[&9URE.
PSI
PSI
/00
/50
/00
is
DI!"SIGH TEMPERATURE
IN.
CORROSION ALLOWANCE
'IarC.S.)
TWO
ONE
NUMBER OF PASSES
CUST.
P.o.
WET
BUNDLE
LBS.
/700
LBS.
SERVICE
",,-~
\;~.
--./.... T:-J,-
EXCHANGERS REQ'D:
d5:1J
so
ONE
FT. EA
OUTLINE DIMENSIONAL
I
I
DWG.
SHE~
H/T-:3429
,
o..-~-
128
.,
, .-......- .. -'-' .
-
.'
... - .
~'157
fi
,!
5HELL
=~
270
.,
!!!
/---
--11---
-.
=",
::::
'cV-
/'
\.-~
,...
~!'--
--
-I
~WE~_~_
--1 - - -1-180"
-,
t
. "'"
TI
=It)
i-ell
---=:::;=-:::
-= =
..
------------
.Q....
)i
~ '01/
"p\
r - - --
6151
mD
&1<
It.
58 5 2 15
e'-o" REQ'D TO
REMOVE BUNDLE 8 1/2"
5
ci 0
=CD =~ t:= on
on
'"-
- I
Q)
T2
il::I1,.."
.l..
5 1 15 4 5
~7
TI!
6 531
1
180
'-.,
I 1/2'
2"
"K
Of?,
150#
150#
"
-",
R.F.
R.F.
58
57
56
5S
54
53
'c-'
:-"-:",r
':,1:
,
,
I 1/2
I 1/2
2) 2
2
I 1/2'
I 1/2 '
3"
2"
- -rc:
~.: ',"Jr:~_j
150#
ISO#
150#
150#
150#
1&0#
150#
150#
: . ,u ' , ' : '
'-.C:'
c;
p. I. C_
VENT
L.L.C.
p. V.
DRAIN
LIQ.OUT.
R.F.
R.F.
R_F_
R.F
R.F.
RF.
R.F.
RF.
.~.'
;-~.~
,. '_Ci
'-,",":.1,,0::::;
.;.,:'p ....
::.;r.:
__"..
.--=::-,
.- ...
.-:; r,:~-< r:::r;: /-", L Nur~s
- ------' - - . - .._--- .. _-- - --------.-..
---',
- . . --
~~---=o=_-
o.:.:'~-::~.;.-_'..=,:::':
'-"'-=':,,=~,:,----~~._
=-=.:"-,,:===-_':':'.~-"":':::",,,".=c
---~
_._---
---~--_._
(Al
(8)
ASME CepE
TEMA " R
(C)
CU5T. Sp=:c.;
312.::-:-10-1 V!:I.
o.v, 1.
0: So
STArv-:PE:.:~
LII"SP::"~Tjt.:'~
s ,E'.MPLO't'E'.R!2 :;:I-,:,"I)"'l::-'!
~_;:::--:
"
f':,
f':,
f':,
YE5
( CHANNELl
AND CHANNEL
c:
Figure 4-11_
~--_._--._--~--
-----~
-,----~---
---- ---
-.... _"
'.-----"
Cy
Exchangers
14'-4
OVERALL
129
LENGTH
=N>Q;
11 - 3 "
~I-
1-0"
7
(2 )
(2 )
I" X 2
II
SLOTS
:
=N
N _ ....
..... a; -
- >- 0
t- I
'?
-
--
1/211
4'
;I"
i...-JL.:"!(~!< D".,:\
:i
._.~._._--"
--------~L
Ii
;.
1:------ - - !'
,.
"-
F~,-'M>.T.:::D
TL'D"E:
50
100
7!i
000
1!i0
~O
1/8 n
TWO
II
I/S
KETTLE
------------r---::::-:-::c::--------------'--------'------i
':"!F..iGHT
E't\C~l
P.O.
1750
3100
300
L'3S_
L. E..S.
OU""!'LiNE DIMEN.SIONAL
ITF.M
.JOB
E- 1P-901
81!i4
5HE~T
OF
130
Au..
21
REMOVE
----.r-'
/~
ill
.lJ
/
I
'"I
-,
<,
+ \./
/AJd
./
'1-_ ,..----(
g-
--
c-
..,
ill
(
PASS
T.
T2
Tl
10K
300#
300#
R.F.
R.F.
I 300#
R.F.
20"
16"
I
I SIZE
16 11
I RATING
FACING
'7!y
~
r-
~'-
'\
4'- 3 11
CUST. REF.
T21sII
~I
-.
PAGE 1171
--
"*
MAHWAY
=t-s~t~ ,
r---1--=t~=--=- f--
n#E
OUTLET
----
f~~ I
II!.-------'
T2
INLET
I- 1- -
d/
1------
'in
B(N.E.)
r::
..,
'"
'-----'-'
-1
0
I't<.
0
-~
160
- "1h
.I
'"
BRACKET~
" \ \,
....
10 /
DAVIT W/
<,
,~
PULLI NG LUG \
(N.S. & F.S.)
r--
'\
BUNDLE
I
.-1
270
6' --9
3'-11 9/16"
REQ'O TO
T.jS2!
'"
-o"
...,/
'"I
51
--
MK
SERVICE
""\I.'~
SIZE
rOUTU<T
son I~.F
I RATING
FACING
= ...-, =
"fa. 9 a.
~.
1l
-..,t.
>-
. t.>-
IINLET_
SERVICE
N
GENERAL NOTES
DESIGN & CONSTRUCTION IN ACCORDANCE WITH:
(A)
ASME CODE SECTION VIII. oiv. 1". &. So STAMPED (INSPECTION BY EMPLOYERS C ....S UALTY. CUST.l
(8)
TEMA "B"
/\
6
6
6
_.._-_ .. I --i~-
b.
REV.
Figure 4-12_
DESCRIPTION
DATE
I By I CK.
Exchangers
27 ' -
"
L
811/16"
+ OVERALL
131
LENG1"H
9'---6 11
~~,
~p
,
L
r
--E ~
'-
lis;;:.;'
lUST.
Ii
I-
_./_____
:.-==-~_~If="
~L
(N.S.)O.
E.(N.S.)
I
I
~"'
-=--=---=--- -=
==~-- t=-
,~~
..
-
II:
Ir
f--
II lJ.
~~(~
~
I
_
F: II
SLOTS\
2 1/4
~
r,
r;q
W 1607
2 1/4"
w 1607
1.0
BI
Sn::
([ - '.,.
' r"'-'
~>
DESIGN DATA
'7
DESIGN PRES9UR'Ii!:
PSI
7.
...,
PSI
OF.
115
260
845
375
CORROSION Ai..LOWANcE
IN.
TV.I!
SHQ.LL.
NONE
1/8
DB. SPLI T
NUMBIER OF PASSED
CUST.
DRY
37,900
LB9.
P.O.
Wn
62.100
27,300
LBS.
SERVICE
BUNDLE
LBS.
BELMA9
55-5832-19
EXCHANGERS RII!:Q'o:
..",~
SHU
FOUR
SPECI AL
=::,~
);"".
.. :., .-
'_
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-.1
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::::,1
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OUTUN&: "DIMI[H510NAL.
TYPE
"
kK. ...
C
D
12h/7/
F/LM 77-IK
PAINTING REQUIREMENT9
SA NOf3LASr (SAOPUS f
RA,u:; [)6E5 CVLOPE!1'
SSg;-- 5P(i, 'f R4/I-/T uf OA/E
C04 T O~ IIJOGIWIC i!'1J.IC
,e1C'H PRIM~1' (3 M/t.:i ORY
3397
3,97
33q7
3397
lG07AlI
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8"
1.)0
11
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t
w 1607 AI
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2 1/4 f l
1>-
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Tt
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=-
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1:%
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<>t<(J>
132
Au-
BOLT HOL.E'5
To
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156"
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42." 1*150"
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R .....TING
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OUTLET
L.u.
OUTLET
L.J.
INLET
FACING
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I"
I"
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S~
52
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IOC>"
8'
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RATING
l50 iI
R.F."'"
R,F,.
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F,Fo
F,F.
OUTL..ET
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INLET
GENERAL NOTES
DESIGN
&: CONSTRUCTION IN
{A)
ASME
(B>
TEMA"
ACCORDANCE WITH:
CODE SECTION
STAMPED
I INSPECTION BYEMPLOYERSCASUALTY6CUST,j
e,"
'Af/
AMEIoJDMEIoJT "C'
SPOT
X-RAY:
SHELl.. ~ CHANfJELS.
LUl:>RICATE ALl.. eeLTING Wf GRAplilTE ~ OIL E:>EFORE AS:lEMBL-(PIl.IIJT '''' LErT~ 3" HIGH OfJ J,J,S OF SHELL. - ITEM ,,2 ~ "HIPPING
wr,
1\
1\
RI<\'.
Figure 4-13.
DESCRIPTION
DATE
BY
CK.
Exchangers
U3'-(O"
133
OVERALl..
'3'-G"
3 - 0 '1
'2.'-9"
1'-1" .
~I~
.--
'DiJ
I~
0
0
r-
IMP.
It-..
fE'"}
I ~
O"
y-
T3
~=
ck .,
31
3/4" >t
'2.'-0"
'I\.
10'"
/'
<.~
, ~.
;/
-r;
'.
270
T4-
HOLES
( TYP. Ell.. LUe;,)
,\'l-"
~Q.
-,
...
,,'0
'
180
HEAT"~QUI~ D'V'.'ON
VIEW"X-X"
t="
PAINTING REQUIREMENTS
1'21/n
DESIGN DATA
SHt<LL
DESIGN PRESSURE.
PSI
15
PSI
113
3tO
lie. Co e.
OF.
De:SIGN TEMPRATURE
(N.
CORROSION ALLOWANCE
OfJE
NUMBER OF PA9HS
Tual:
FV, ~ 25
<IE>
310
NOI..IE
O"'E
CUST.
DRY
WET
-J:~ rJ v,'..
45,500
Las.
P.O.
7G,4oo
Lea.
SERVICE
CRUDE
COl-UMN CONDENSER
BELMAS
EFF. TU.I: SURFACE
SIZE
11009
71- 1155'2.- f2
EXCHANGERS REQ'O:
TYPE
e>EM
ONE
OUTUN!: DIMENSIONAL
OWN.
CK.
I RA..J
.t::f( '-
TI'Ll.nI'TE..
I \ .1.V,,.tl
JOB
E-Ol-'1.7
BI<;,5
I
I
DWG. HIT
SHEET
1
342.4
Of'
5
134
have
range.
customer's
re que s t , however he
has
his
Air Coolers
Air coolers perform their cooling function by
flowing cooler air around a bank of finned tubes
such as those previously described. Great quantities
of ai r are forced through the air cooler by la rge
fans. The combination of finned tubes and the air
circulating fan(s) has made FIN-FAN, which is actually a registered trade mark of the Hudson
Products Corporation, the common term for air
coolers.
be approved.
I t is important for the piping designer to know
that the above nozzle alternates arc available: it is
more important 10 recognize when
they can be
Nozzle Reinforcement
The standard air cooler is used in most installations. Figure 4-14 is a modcl of a forced draft
type. The term comes from the fact that the fans are
located below the tube cell, [orcing air up through
it. The other type of construction is the induced
draft air cooler, in which the fans are located above
the cooling cell, blowing upward and thereby illduring air to now through the tubes.
The Cell
Figure 4-14 is a one-celled unit. A cell is a complete set of cooling coils with inlet and outlet nozzles
for connecting piping. This unit is an even-pass cell
with inlet and outlet nozzles on the same end. By
even-pass, it is meant that the fluid passes from one
end of the cell to the other an even number of times,
usually two, four or six times. An odd-pass cell
would have the inlet nozzle (the cell top nozzle) on
the front side as shown; but the outlet nozzle (the
cell bottom nozzle) would be on the opposite or
back side.
135
E;xchangers
136
I'
,~
!!!!!!!.,\".
..'
,.:i..:.~.:......;;:........:..
..
lIlhlluml1
Figure 4-15.
Odd-pass, plug-type header, air cooler cell. Courtesy of Hudson Products Corp.
! \\
Figure 4-16.
Air cooler being loaded for shipment. Courtesy of Hudson Products Corp.
137
Excha.ngers
induced-draft units due La the higher air exit velocity compared to the forced-draft design. With the fan
above the cell, hot air exits the top of the unit at 2.5
times the velocity possible in the forced draft unit
where it must yet pass through the cell after leaving
the fan. This minimizing of hot-air recirculation is
vital to air cooler performance and provides protection from hot air to personnel on the header end
walkw ay platforms.
Figure 4-17.
138
AIR COOLED
FINNED TUBE
SECTIONS
MIST ELIMINATORS
Figure 4-18.
Figure 4-19.
:=)::changers
Air Cooler Piping
As in other exchanger piping, lines being cooled
should flow down; so piping to the cell should enter
the top nozzle and exit the bottom nozzle. Many air
coolers are specified to condense fractionating
tower overhead vapors. Air cooler lines must be
routed so that there is a no liquid pocket between
the top of the tower and the air cooler inlet. Ambient air temperature will cause some liquid to condense in the line to the cooler. 1I' there is a pocket in
the line, this liquid will accumulate and slug the
cooler, resulting in possible damage to the cell and a
cooling malfunction.
Condensed liquid-vapor from these cells must
also flow down (or horizontally) to the accumulator.
The necessity for downflow from the top of the
tower through the air cooler to an elevated accumulator increases the desirability of rackmounted air coolers.
When using humidified air coolers or coil sheds
where circulating water systems are required, the
weight of the unit plus water weight force them to be
grade-mounted. However, the designer must make
sure the cells are elevated enough to permit condensed outflow to have downflow routing to the accumulators.
Two-phase flow to air coolers must be piped as
two-phase flow to any other piece of equipment.
(See Volume I, Chapter 2), to ensure equal distribution of liquid and vapor to each section. In the case
of a very large air cooler service with as many as ten
or more inlet nozzles into multiple cells, care must
be taken to ensure that piping does not contribute to
unequal pressure drop through the cells. Symmetrical piping may sometimes be necessary on the
inlet side although it is hardly ever needed on the
outlet side if condensation is extensive.
Generally the best arrangement for six or fewer
cell nozzles is a header placed over the six nozzles
and entered at the center so that the flow must split
to three nozzles in each direction. Cell outlet piping
should employ the same design. This is normal
single stage piping.
For more than six nozzles, the single process line
must split to feed two headers capable of handling
up to six nozzles each.
Up to three nozzles can be fed with piping coming
139
Reglilaling Valves
When air coolers have six or more ceil nozzles,
some operating companies specify that flow
regulating valves be installed at each inlet and outlet
nozzle. The valves arc usually of plug or butterfly
pattern for throttling and to serve as block valves
for shutting offa cell for repairs while the other cells
remain iii operation. Because [low regulating valves
balance distribution among the cells. piping can be
routed to the nozzle in any manner. If two-phase
fluid is being handled, piping must still be
symmetrical. Valves call not distribute two-phase
flow.
When flow regulating valves are used, a
temperature indicator is furnished in each cell outlet
nonle to aid in balancing flow. When each cell nozzle: has the same outlet temperature, it means that
each cell is passing the same quantity of fluid.
Should llow quantities to the cooler change, regulation must be checked and probably changed. For
this reason, it is suggested that regulating valves are
usually more trouble than they are worth and
should be eliminated. For the cost or these valves,
distribution can be made with adequate piping conl'igurations which will effectively balance flow
regardless or changes in volume.
Piping Expansion
140
INLE.T
FOR
4-
Figure 4-20.
TO <0 NOZZ.LE.S
r~
141
Review Test
Chapter 4
~
I.
2.
J.
When double pipe exchangers are said to be "4 wide by J high" what does this mean" How many
called~.
4.
5.
The channel end of a shell and tube exchanger directs now through the
6.
7.
8.
The terms [arced draft and induced draft refer to air coolers. Define these terms and explain their
differences.
~_
_~__
high.
9. When rack-mounting air coolers, the maximum rack width is the air cooler tube length minus
The minimum rack width is the tube length plus
10.
II.
Piping from
_ _ _~
12.
_
_
to the condensing air cooler and from the air cooler to the
must have no liquid pockets.
5 Piping Flexibility
Piping flexibility is 0000 of the most important,
least understood functions of piping design. Today
flexibility analysis, or stress analysis as it is often
called, is delegated to a computer. Consequently,
the piping designer's responsibility is normally
limited to a quick check to determine if the piping
layout is within reasonable tolerances. If the quick
check shows it is outside these limits, he turns the
problem over to stress specialists. A stress specialist
translates data to an input sheet, turns this over to
the computer group and later receives a computer
output sheet. Then if the piping system is too rigid,
the stress specialist may suggest corrective
modifications; but the ultimate responsibility rests
with the designer.
A computer run, including formulation of input
and diagnosis of output, is expensive but certainly
warranted if the quick check method suggests a
need for it. However, thousands of dollars are
wasted on computer analysis of lines of visibly adequate flexibility or of lines which would be accepted
if a quick check method were used. Piping designers
who know nothing about flexibility analysis are
quick to request a full stress analysis rather than
take a chance.
Although several books could be written on piping stress analysis, this chapter must be limited to
presenting a quick check method and explaining it
so that all readers can understand and apply it to
their problems.
142
Piping Flexibility
pounds of force into an anchor designed to withstand 15,000 pounds of force, it will give. If the
anchor happens to be an equipment nozzle this give
means a rupture and possibly an explosion and fire.
Before designing piping systems for adequate flexibility, the designer must know what forces are
allowable.
Allowable Forces
Allowable forces and moments are a nightmare
to the piping designer responsible for providing a
piping system that will not overstress the equipment
to which it attaches. It is hard, sometimes, to find
out just what the allowables are.
Specific equipment allow abies must be obtained
from equipment manufacturers. If the forces
involved are figured and passed on to the vendor,
the nozzle can often be reinforced to' withstand
forces greater than normal, but it must be
remembered that even the manufacturer has force
tolerance limitations.
Allowable forces described in this chapter are
generally conservative and are offered as a guideline
to be used until vendor allowables can be obtained.
Rotating Equipment
143
==-== -
Table 5-1
Symbol Definitions
F - force - pounds
.x = the axis parallel to equipment shalt centerline
\' = the axis perpendicular to equipment shaft centerline
the honzomut axis perpendicular to equipment shaft
,. = resultant
u- = weight of equipment = pounds
S = suction Of intake
d = discharge or exhaust
F = resultant sheaf force parallel to the flange face
[)
diameter. nominal diameter = l.P.S. = iron pipe size, in inches
M
moment (Foot pounds)
lUX
moment in .1'-:: plane
My
rnomcn t in -Y-:: plunc
M:
moment ill .\:-.1' plunc
5;h
basic allowable stress for the material 01" construction at
maximum operating temperature (sec ANSI BJI.3)
f),_ "" pipe size (I.P.S.) of lhl.: connection. In inches UIJ to S in. in
diumctcr. Fur [0 in, and larger use ([6 + D) -:- 3.
D,:== diameter of' a circular opening equal LO the totu! urcas of the
inlet. extraction and exhaust openings up La a value 01'9 in. in
diameter. l-or values beyond this usc a value of (18 +
Equivalent diameter) -:- 2.
f)" "" Outside diameter
pipe, in inches, rounded up La the
nearest greater 1/1 in.
I,
t.cnsth Ill' shortest leg in reel
L
1\1~I.~il1lum length in feeL (90 l O Lhc short leg)
T
Temperature difference. Design or- _ Insralluuon 0[-;"
.1
Coefficient for determining minimum kg penni ned at design
or
tcmpcr.uure in
~F.
1I1x = 3w
= foot-pounds allowable
1. Suction nozzles:
Frs';;; I. 61V ,;;; 2OOD
2. Discharge nozzles:
Frd ; (21V - Frs ; ,;;; 200D
144
Frs and Frd = (1'"x + 1'"z lV'
and the foilowing;
and
Frd = (Fxd' + F2d' )y,
and the foilowing;
< 160D
b. Fyd (in compression) < (2w Fys) < 200D
c. Fyd (in tension) < 0.5w < 1DOD
d. Fzd < (w Fzs) < 130D
and
Frd = (Fxd' + Fzd? )y,
a nd by the following:
c. Fy d (in tension)
d. Fzd
< (w
Piping Flexibility
End suction and top discharge pumps are further
limited by:
and
Fzs
,"v
40D
Individual components
a. Fx";; 1.3\\' ,,;; l60D
b. Fy ,,;; 0.6w";; 130D
c. Fz ,,;; 11' ,,;; I 60D
Resultant components
a. Algebraic summation of
Frx ,,;; 1.6\\'
b. Algebraic summation of
Frv ; 11'
c. Algebraic summation of
Frz ,,;; 1.611'
145
Combined resultant
a. (Frx? + Fry 2 + Frz? )y, ,,;; 2\\'
c- 3
a. Fxr; 50 Dr ,
Mxr: 250 Dr
b. Fyr";; 125 Dr ,
Myr";; 125 Dr
c. Fzrs; I 00 Dr '
Mzr";; 125 Dr
For a turbine installation with a vertical exhaust
146
following:
Individual components
a. Fx ~ I.Jw ~ 40D
b. Fy ~ 0.611' ; J5D
e. Fz ~ w ~ 40D
Rcsultan / componen Is
a. .Algebraic summation of
Frx
1.6w
b. Algebraic summation of
Fry
~ lV
c. Algebraic summation of
Frz ~ 1.6\\'
or
Individual components
a. FA' ~ I .J\\' ~ IGOD
b. Fy ~ 0.6w ~ I Jon
c. Fz <)Ii ~ 160D
R ('SII! Ian f
(,O!JI/J()IIL'/! {S
Algebraic summation of
Frx < 1.6\\'
b. Algebraic summation
H.
or
Fry;
H'
c. Algebraic summation
PI'::' ~
or
I. ()\\'
Combined resultun!
a. (Fr,2 + Frv + Frz? )y,
2\\'
(SOOD e - M)-7 J
(925 D; - M)
-7
a. Fxr
50 Dr '
Mxr; 250 Dr
b. FyI' ~ 125 Dr '
Myr~ 125
Dr
e. Fzr ~ 100 Dr '
Mzre; 125 Dr
Fr ~ (46J Dr - Mr) -7 2
Com ponents or these resultants shall not exceed:
Piping Flexibility
a. Fxr; 92 Dr '
Mxrs; 460 Dr
b. Fyr ,;;;; 230 Dr '
Myr; 230 Dr
'!47
148
Minimum li
A x Do
I~
Minimum li (adjusted)
= moment of inertia, pipe specified
n in the
formula
Figure 5-1.
L-shaped configuration.
400 (h)2
M ax II n Ll m L ::: -'-'0:'--0,,-'Dol'
Test It
=/1 x Do
149
Piping Flexibility
Table 5-2
A Coeflicients for Carbon Steel
Design
Temp. of
150
200
JOO
400
500
Design
Temp. of
0.4
0.6
1.0
1.4
1.8
600
700
800
900
1000
Maximum L
400 (33.58)2
= ~-'--...,..,'-
13 x 430
400 x 1128
5590
2.10
2.50
2.80
2.95
3.15
h = 11 X Do
A at 650F (interpolated) is 2.35
50h=2.35x7
= 16.45'
= 16'-5"
16'-5" < 17'-5" so LIse the larger figure as the
80.7'
minimum.
40~ (2~~4)2
I. x . 0
c
b
A
= 400.5
Jl
Figure 5-2.
5-2.
e
L
Single-plane configuration.
279.3
= 1.435
then h = 23.4' x 1.435
= 33.58'
Since the minimum h has grown to 33.58', maximum L must be recalculated.
Step No. I: Determine distances between anchars in the horizontal plane at right angles,
and the vertical distance.
North-South distance = a + c
East-West distance = c + g
150
L~B+C
f
Test both minimum h and leg B as equal to A x
Do
d
Figure 5-3.
Pipe
Do
T
~
~
Vertical distance ~ b d + f
Step NO.2: Determine L, the longest distance. a
+ e > c + g > b .. d.+ f therefore L ~ a + e.
Note: This example assumes L to be a + e. L
must be the largest of the above three
sums.
Step No.3: Determine minimum h, the shortest
distance. The sum of legs b + c + d + f + g
must equal or exceed It. These are the legs at
right angles to f..
Formulas for Z-Shapes
155.25
12'-5V2"
-fJ ~ ")
C
25'-0". C
') > 4
..-
so it is saristactorv.
.
400 (h)?
Maxirnu m f. ~ D l'
()
L = :'0'
625 (h)'
.e-::;DO---;:O"01'
x Do
1.25
L
Figure 5-4.
Z-shaped configuration.
Figure 5-5.
legs.
equal
Piping Flexibility
Example: D-shape with equal legs, see Figure 5-5:
Pipe
Do
T
~
~
5-6:
~14
151
470 - 70
400F.
30'-0"
Pipe
Do
T
["I
L2
::::
5'-0"
11 2 ~0.0016DoLT
~ 0.0016 x 14 x 30 x 400
h ~V268.8
h ~ 16.4' say \ 6'6".
Iz ~ 0.045 vi 14 (25
~ 0.045 x 335
~ IS ft
Iz ~ 1.68 x 14
~
5) 400
1.25
18.8' use 19'-0"
h
file formula then becomes:
Lz. a
Minimum h ~ 0.05
Y Dr/J
Va2
+ h2
Figure 5-6.
legs.
Minimum h 2 ~ 0.0021 Do (L
I -
Maximum L I
_.
L 2)T or
L 2)T
Minimum W
Preferred W
L 2 ~ 500 (11 )2
DoT
2500 (1i)2
.
Maximum L ~ D T
a
A x Do
0.5 h
1.5 Ii
Process
152
I~iping
Design
IS
L---,=L~=-=-J
01 STANCE. IN Fc.E.T
oE.TWU=.N hk\CHO~S
Figure 5-7.
Pipe
Do
~ 12"std.wl.~
T
L
~
~
S~f{,F,1J
1) = Outside diameter
~
~
=:
~l'll~:it !\'l'
lUI
L'ljllipllll'llt
:'LlL'h
~l."
pumps, coruprcssors
r.ss
x .13
--_
-
19.5'
U~
sat isfic d:
/,GUIOE..
~---c:~
I.
Figure 5-8.
in ill\.'hl's
Miuimum Ii!
or pipe
III
.1
Piping Fiexibility
~
-=
Table 5-3
Values lor constant C
,0
0;
."!
1.64
1.54
1.46
1.39
U3
\.56
19
\.91
1.80
1.70
1.61
IS
2.20
],06
1.95
I.S4
1.78
17
2.47
2.31
1.19
1.0~
2.00
16
2,75
2.57
2.<.\4
1.3 I
2.22
1:
\5
3.03
2.83
2.68
2.55
0
=0
14
3Al
J. IR
3.0]
2.8ii'
2.44
2_7..j.
13
4.02
3.76
3.S4
3.36
3.20
I,
4.8)
4.51
4.25
4.04
3.1\4
II
5.86
5.45
5.5l
4.89
4.66
10
7. to
6.60
6.23
5,91
5,65
10
IS
20
25
)0
en
c
w
-'
D~ 6
Design Temperature = 400 F
0
DE
A, )
Total line length away from A,
12'
Tolal line length away from A I
6' ~ 16'
8' + 4'
10' +
::; 0.03
U ::::
Jx
:: J
+ )12 + Z2
112 1- }2 + 1(-)2
2
y'404
Step 3: Determine E.
E= Ue
From Table 5-5 at 400F,
r = 2.70 in. per 100 ft. so
e = 0.027 in. per ft.
Then: E = Ue
7-
= 20 X 0.027
8'
Figure 5-9.
Length of W in feet
(L - U)'
'153
,
{p
0.54"
154
Table 5-4
Values for censtant
20
19
18
17
16
15
14
13
12
0;
2
.s
'"
15
s:
0,
c
~
-'
II
10
337
361
385
409
433
457
487
528
582
647
725
10
364
330
248
267
285
304
387
350
322
296
410
437
475
372
.140
362
.191
429
474
313
330
295
318
341
270
290
310
396
5:21
428
471
577
520
642
578
20
15
526
25
230
246
263
279
361
39.5
436
484
30
Length of W in feet
6+10+2+8+6+2+4
= 38'
6 x 0.54
3.24
(38 - 20)'
18-'_ 3.24
.324
= 0.0 I :S 0.03
2:X = 0.324" + 0
= 0.324"
Step 2. Calculate expansion in direction Y:
2: Y
2 x 0.027"
= 0.054"
Since 11
2: Y = 0.054" -0.375"
= -0.321"
So use 0.321" as this becomes the net anchor
movement.
Step 3: Calculate expansion in direction Z:
2:7 = 16 x 0.027"
0.432"
z:
LZ = 0.432" + 2"
2.432"
E =
=
~
V LX'
+ 2: Y' + LZ'
+ 0.32]' + 2.432'
V 0.324 2
V 6.023
= 2.45"
DE
(L - U)'
:S 0.03
6x2.45 = ~
(38 - 20)2 324
= 0.045"
which is larger than 0.03, so a stress analysis is
required.
Piping Flexibility
Table 5-5
Coefficients 01 Expansion
--.----- --j-.
'r"mp",."",,,
Jq: F
C3rbo n
SI~"l
CMlJon-Moly
l.ow-Chrome
(rhlU 3 C,
--325
-300
~to)
5 Cr ~Io
,hTu
9 Cr ~Io
-2.22
-2.10
-1.98
-1.86
-1.74
-125
-2.37
-2.24
-2.\1
-1.98
-1.85
1.71
-1.58
-1.45
-UO
-100
-1.15
-LOB
75
-SO
-25
1.00
-0.84
-0.68
-0.49
0.32
0.14
0.94
-,0.79
-0.63
-0.46
-0.30
0.13
-275
-250
-225
200
-175
-150
25
SO
70
0.22
~:~~
'"
300
Jl5
J50
J7S
400
425
'50
475
500
515
550
575
600
625
6SO
675
700
715
750
775
:i~
850
875
900
925
950
975
1000
1025
1050
1075
1100
1125
1150
1175
1200
1225
1250
1275
1300
1325
1350
1375
1400
1425
1450
1475
1500
6. '"
6.97
7.25
7.53
7.81
8.08
8.35
8.62
8.89
9.17
9.46
9.75
10.04
10.31
10.57
10.83
11.10
11.38
11.66
11.94
12.22
12.50
12.78
13.06
13.34
\1"n~1
6'7Ni30C"
3\-) Nicl.'cl
Alumi""",
(.l~:~~on
1\'0" Z(
II,., ""
\I'Ollt:bl IrO[l
-o c.,
1'J NL
~;~
lSO
l75
J5 C, .JO i\i
.6,
0.40
O..~8
0.80
0.99
1.21
1.40
1.61
1.B2
2.04
2.26
2.48
2.70
2.93
3.16
3.39
3.62
3.86
4.11
'-35
4.60
4.86
5.11
5.37
5.63
5.90
6.16
6.43
Slt'~h
18 Cr 8 Ni
-1.37
-1.23
0.2J
175
St";"l",,
,------- - - l2 Cr
17 Cr
27 Cr
-1.50
100
200
Austenitic
0.76
0.94
1.13
1.33
1.52
1.71
1.90
2.10
2.30
2.50
2.72
2.9:!
3.14
3.35
3.58
3.00
4.02
I
1
I
I
4.24
--I
<I.ill
4.69
,."
5.14
5.38
5.62
5.86
6. >C
6.34
6.59
6.83
7.07
7.3\
7.56
7.81
8.06
8.30
8.55
8.80
9.05
9.28
9.52
9.76
10.00
10.26
10.53
10.79
11.06
11.30
11.55
11.80
12.05
12.16
12.50
12.64
13.18
13.52
13.86
14.20
14.54
14.88
15.22
15.56
15.90
16.24
16.58
16.92
17.30
17.69
18.08
18.47
7.95
10.54
8.18
10.83
8.31
11.12
8.5311.41
8.76
11.71
8.98
12.01
9.20
12.31
9.42
12.59
9.65
12.88
9.88
\3.17
13.46
"O'..J'II
13.75
1 J
10.56
14.05
10.78
14.35
11.01
14.65
11.09
10.43
11.77
12.11
12.47
12.81
13.\5
13.50
13.86
14.22
14.58
14.94
15.30
15.66
16.02
9.14
9.29
9.4~
9.78
10.1\
10.44
10.78
Thc.lc d;lla arc fur inf"nnali<>n..md il is nullo be implicJ thai ",alcrial, are .,uilahlc for all thc rcmpcrarurcv shuwn
12.76
13.81
13.1114.23
13.47
14.65
156
x
r>.: \-
----~~-~.
0:/ \ 1 - - - - - - - -
\~
11
\2J
\\ I
\, :
Figure 5-10.
157
Piping Flexibility
Delini"lioil 01 Terms
When working with metals certain terms are used. To avoid any possibie communication problem,
a glossary is presented at the end of this chapter.
Some of the terms included will be used in the text.
The others are presented as a ready reference.
aging
or
alclad
alloy
hrass
brazing
wit bout
158
Or
by
or
of
environment
casting
withstand
stresses
Stresses
caused
by
uneven
relaxation.
cyaniding A process or case hardening a ferrous
alloy by heating in a molten cyanide salt
bath. thus causing the alloy to absorb
carbon and nitrogen simultaneously.
Cyaniding is usually followed by quenching
to produce a hard case
ductility That property of metal which allows the
metal to be permanently deformed before
final rupture.
elastic limit (limit of elasticity) Maximum stress
to which a metal can he subjected without
permanent deformation at the point of
stress
electrochemical corrosion Localized corrosion
that results from exposure of an assembly of
dissimilar metals in contact with or coupled
with one anal her; or of a metal containing
microscopic areas dissimilar in composition
or structure. The dissimilar elements form
short-circuited electrodes. The corrosive
medium is the electrolyte, and an electric
current is induced, which results in the
dissolution of the electrode that has the
159
Piping Flexibility
electrochemical corrosion)
elongation The amount of permanent extension in
the tensile test, usually expressed as a
percentage of the original gage length, as
"25 per cent in 2 inches." It may also refer
to the amount of extension at any stage in
any process which continuously elongates a
body, as in rolling.
fatigue
ferrite
160
from
range
nitriding A process 01' surface hardening in which
a ferrous alloy is heated in an atmosphere of
cracked ammonia gas or other suitable
nitrogenous material thus allowing nitrogen
to diffuse into the surface metal. Nitriding is
conducted at tcmper aiures below the critical
temperature range and produces surface
hardening of the metal without quenching.
normalizing A process in whieh a steel is heated to
a suitable temperature above the transferIllation range and is subsequently cooled in
still air at room temperature. This opcration
is uscd for grain refining or 10 develop
specified mechanical properties.
161
Piping Flexibility
properties, but such
recommended.
pickling
usage is
rigidity.
precipitation hardening Hardening of metallic
alloys, by aging, which results from the
not
fine mist
scaling
water solution
or salt
strain.
shear stress
162
compositions
of two
or
more
alloying
relieving.
spot welding A resistance welding process in which
the fusion is limited to a small circular or
oval area
stabilization Prevention of tbe formation of
carbides at thc grain boundaries of
austenitic stainless steels. Dimensional
control of nonferrous castings.
strain
strain aging
stress
Any notch.
Drawing is synonymous
with
temper
welding
Piping Flexibility
yield point The load per unit of original cross
section at which a marked increase in
deformation occurs without increase in
load. In stainless and heat-resisting steels,
this occurs only in the martensitic and
ferritic chromium types. In the austenitic
stainless and heat-resisting steels, the yield
point is the stress corresponding to some
163
definite and arbitrary total deformation,
permanent deformation or slope of the load
deformation curve; this is more properly
termed the yield strength.
Index
Allowable forces.
aluminum pumps, 144;
aluminum turbines, 146;
casl iron pumps, 144;
cast iron turbines, 146;
compressors, 146;
exchangers, 147;
steel pumps, 143:
steel turbines, 145
Adjustable wedges, 72
Air coolers, 134, 13Y
Air filter, 60
Atomizing steam, 85
Barrell pumps. 22
Boll studs. 60
Bottle wedges, 72
Box healer, 78
Brenk-out flanges, 58
Buckstay. 86
Burner piping. 82
Exchanger,
.ur cooler. 134:
air cooler cell, 134;
air cooler piping, 139;
basic parts. J 17:
coilshelJ.137:
double pipe. Il6;
horizontal, 1.2:1:
humidified air cooler. 137;
induced \'S, Forced draft. 135;
nozzle, 125;
nozzle reinforcement. 134:
odd VS, even pass, 135:
outline drawings. 120;
part definitions. 123;
pipe-rack mounted, 135;
piping expansion at air coolers,
139:
piping rule, 116;
shell and lube, 117;
therrnosiphon rcboilers, 123;
vertical, 124
Exhaust silencer, 60
Explosion doors, 81
Fin tube exchanger, 116
Fired heaters, 78
Flame scanner, 110
Flare headers, 66
164
7~;
passes. 81:
piping, 101:
soot blowers. I I I:
svmmeu-icnl piping, 105;
two-phase !low, 105;
types, 78
Hold-downs, 72
Hook height, crane, 44
Horizontal pumps, 20
Hydrogen separator, 66
Inline pumps, 4, 16
Internal line design, 66
Instrumentation, 60
Jacket water, 62
Laterals, 66
Lube oil console, 43
165
Manil"olcled piping. 101
Mezzanine installations, 44
Overhead lank, 49
Peep holes, XI
Pilot gas, 81
Pipe support spacing. 68
Pump,
cavitation, 2;
close nozzles. 6;
curve, 2;
definition, I;
discharges, 8:
Reducers,
at compressors. 43;
at pump
at pump
Regeneration,
Reverse Ilpw.
discharge, 6;
suction, 4
5[
116
side suction, 8:
stations. I:
St minc rs.
head, 2;
horizontal. 20;
hal piping, 6:
inline, 16;
strainers. 4;
Surface condenser, 47
Tandem drive, 42
Taper boring, 10 I
Thermosiphon reboilcrs. 123
Tbcnuowc!l details, 110
Tube pulling, 90, 96, 120
Turbine,
inlet piping, 35;
outlet piping, 39
Two-phase Flow. 10)
end suction, 6:
conical. 4, 9 10;
l"lal. 4. I I;
turbine" 35
7-~:
Volume bottles. 60
Volume tank, 62
Washer instullntion. 74
Wedge braces. 72
\\/edge.,> and hold-downs, 72
Weight, concrete. ::'3, 6.3
Vv'et tr<IS. 65, X9
j
j
j
j
j
j
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j
j
j
j
j
j
j
j
j
j
j
j
j
j
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:~'--.: '
"
,,'
.1
ProC~~ping Design
III
'
Volume 2
'.
Piping d!i'Jsigners, engineers, students and college Instructors.rthls book IS for you.
fn thfj'two volumes of Process Piping Design, Rip
Weav,.~r ,$ystematlcally presents a complete course In
the (lesign of piping systems for processing plants.
V;ieaver has drawn on his own extensive experience
,t~'; explain each phase of piping design and its attenrdant problems. He writes in the simple descriptive Ian:
/;guage of field personnel about standards of the industry publlshed here for the first time.
,
Process Piping Design can be used as a text for
". schools or businesses, It takes up where,Process Pip(,
ing Drafting, already 'a .text in hundreds of schools and
used in morethan 50 countries, ends.
Easy-to-understand and absolutely complete, this
book includes'n3view"questions at the end of each
chapter and dozens of illustrations by the author as well
as many from industrial publications.
This is the reJerenC~'.,book on the design of piping
systems. It dea,ls in d~th with problems and solutions
of vital interestto all those involved in the design or installation of industrial piping. No one in the process industries can afford
to be without it.
r-
t:
,
/
1.
Piping Videos Are Also Available From Gulf Publishing CompanyPiping Familiarization
This 13-part series provides a thorough, fundamental understanding of the terminology and functions of process
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heaters; Instrumentation; Pipe fabrication; and Piping isometrics.
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