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    Drill Accessories

    Uploaded by

    manoj_005
    The document discusses various accessories that increase the versatility of drill presses, including tool-holding devices like drill chucks, sleeves, and sockets, as well as work-holding devices like vises, V-blocks, angle plates, clamps, and jigs. It describes different types of drill chucks and how to use drill drifts to remove drills from the spindle. It also provides tips for properly clamping workpieces to avoid distortion.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd

    Drill Accessories

    Uploaded by

    manoj_005
    38 views29 pages
    The document discusses various accessories that increase the versatility of drill presses, including tool-holding devices like drill chucks, sleeves, and sockets, as well as work-holding devices like vises, V-blocks, angle plates, clamps, and jigs. It describes different types of drill chucks and how to use drill drifts to remove drills from the spindle. It also provides tips for properly clamping workpieces to avoid distortion.

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    Drill_Accessories

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    © Attribution Non-Commercial (BY-NC)

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    The document discusses various accessories that increase the versatility of drill presses, including tool-holding devices like drill chucks, sleeves, and sockets, as well as work-holding devices like vises, V-blocks, angle plates, clamps, and jigs. It describes different types of drill chucks and how to use drill drifts to remove drills from the spindle. It also provides tips for properly clamping workpieces to avoid distortion.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    38 views29 pages

    Drill Accessories

    Uploaded by

    manoj_005
    The document discusses various accessories that increase the versatility of drill presses, including tool-holding devices like drill chucks, sleeves, and sockets, as well as work-holding devices like vises, V-blocks, angle plates, clamps, and jigs. It describes different types of drill chucks and how to use drill drifts to remove drills from the spindle. It also provides tips for properly clamping workpieces to avoid distortion.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 29

    Drilling Machine

    Accessories

    Session 11

    1
    Versatility of the Drill Press
    • Greatly increased by various
    accessories
    • Two categories
    • Tool-holding devices
    •
    Used to hold or drive cutting tool
    • Work-holding devices
    •
    Used to clamp or hold workpiece

    2
    Tool-Holding Devices
    • Drill press spindle provides means of
    holding and driving cutting tool
    • End may be tapered or threaded for
    mounting drill chuck
    • Most common
    • Drill chucks
    • Drill sleeves
    • Drill sockets

    3
    Drill Chucks
    • Most common devices used for holding
    straight-shank cutting tools
    • Most contain three jaws that move
    simultaneously when outer sleeve
    turned
    • Hold straight shank of cutting tool securely
    • Two common types
    • Key
    • Keyless

    4
    Chucks
    • Hold straight-shank drills
    • Mounted on drill press spindle
    • Taper

    • Threads
    • Held in spindle by self-
    holding taper in larger
    machines
    • Four types of drill chucks
    5
    Types of Drill Chucks
    • Key-type
    • Most common
    • Three jaws move
    simultaneously
    when outer sleeve
    turned
    •
    Tighten with key
    •
    Different size keys for
    different size chucks

    6
    Types of Drill Chucks
    • Keyless
    • Chuck loosened or
    tightened by
    hand without key
    • Precision keyless
    • Holds smaller drills
    accurately

    7
    Types of Drill Chucks

    • Jacobs impact keyless chuck


    • Hold small or large drills
    using Rubber-Flex
    collets
    • Gripped or released
    quickly and easily by
    means of built-in
    impact device in chuck

    8
    Drill Sleeves and Sockets
    • Drill Sleeves
    • Used to adapt drill
    shank to machine
    spindle if taper on tool is
    smaller than taper in spindle
    • Drill Socket
    • Used when hole in spindle of drill press too
    small for taper shank of drill
    • Used often as
    extension sockets
    9
    Drill Drift
    • Used to remove tapered-shank drills or
    accessories from drill press spindle
    • Always place rounded edge up so this
    edge will bear against round slot in
    spindle
    • Use hammer to tap drill drift and loosen
    tapered drill shank
    • Use board or piece of pressed-wood to
    protect table or vise
    10
    Drill Drifts

    11
    Drill Drifts

    12
    Drill Drift

    13
    Drill Drift

    Rounded
    edge up

    14
    Work-Holding Devices
    • Angle vise
    • Angular adjustment on base to allow
    operator to drill holes at an angle without
    tilting table

    15
    Work-Holding Devices
    • Drill Press Vise
    • Used to hold round, square or odd-shaped
    rectangular pieces
    • Clamp vise to table for stability

    16
    Work-Holding Devices
    • Drill Press Vise

    17
    Work-Holding Devices
    • Drill Press Vise

    18
    Work-Holding Devices
    • Drill Press Vise

    19
    Work-Holding Devices
    • Drill Press Vise

    20
    Work-Holding Devices
    • V-blocks
    • Made of cast iron or
    hardened steel
    • Used in pairs to
    support round work for
    drilling

    21
    Work-Holding Devices
    • Step blocks
    • Used to provide
    support for outer
    end of strap clamps
    • Various sizes and
    steps

    22
    Work-Holding Devices

    23
    Work-Holding Devices

    • Angle plate
    • L-shaped piece of
    cast iron or
    hardened steel
    machined to
    accurate 90º
    • May be bolted or
    clamped to table
    • Variety of sizes

    24
    Work-Holding Devices
    • Drill jigs
    • Used in production for drilling holes in large
    number of identical parts
    • Eliminate need for laying out a hole location

    25
    Work-Holding Devices
    • Clamps or straps
    • Used to fasten work to table or
    angle plate for drilling
    • Various sizes
    • Usually supported at
    end by step block and
    bolted to table by T-bolt
    that fits into table T-slot

    26
    Work-Holding Devices

    Finger clamp

    U-clamp

    Straight clamp
    27
    Clamping Stresses
    • Don’t want stresses to cause springing
    or distortion of workpiece
    • Clamping pressures should be applied
    to work, not step block
    • Step block should
    be slightly higher
    than work
    • Bolt close to work

    28
    Clamping Hints
    1. Always place bolt close to
    workpiece
    2. Have packing block slightly higher
    than work surface being clamped
    3. Place metal shim between clamp
    and workpiece
    4. Use sub-base or liner under rough
    casting
    5. Shim parts that do not lie flat to
    prevent rocking
    29

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