NAVSEA

STANDARD ITEM

FY-12

ITEM NO: 009-12

DATE: 30 JUL 2010
CATEGORY: II

1. SCOPE:

1.1 Title: Welding, Fabrication, and Inspection Requirements; accomplish

2. REFERENCES:

2.1 Standard Items

2.2 MIL-STD-1689, Fabrication, Welding, and Inspection of Ships Structure

2.3 American Bureau of Shipping (ABS) Rules for Building and Classing
Steel Vessels

2.4 0900-LP-060-4010, Fabrication, Welding, and Inspection of Metal Boat

and Craft Hulls

2.5 T9074-AQ-GIB-010/248, Requirements for Welding and Brazing Procedure

and Performance Qualification

2.6 0900-LP-001-7000, Fabrication and Inspection of Brazed Piping Systems

2.7 S9074-AR-GIB-010/278, Requirements for Fabrication Welding and

Inspection, and Casting Inspection and Repair for Machinery, Piping,
and Pressure Vessels

2.8 MIL-STD-22, Welded Joint Design

2.9 MIL-STD-2035, Nondestructive Testing Acceptance Criteria

2.10 T9074-AS-GIB-010/271, Requirements for Nondestructive Testing Methods

2.11 DOD-STD-2185, Requirements for Repair and Straightening of Bronze

Naval Ship Propellers

2.12 S9221-C1-GTP-010/020, Repair and Overhaul, Main Propulsion Boilers

2.13 S9AAO-AB-GOS-010, General Specifications for Overhaul of Surface

Ships (GSO)

2.14 MIL-STD-2191, Repair, Welding, Weld Cladding, Straightening, and Cold

Rolling of Main Propulsion Shafting

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 2.15 S9FFG-AG-SRM-010, Superstructure Cracking Repair; FFG7 Class, Ship
Repair Manual

2.16 DM 10-612 Rev A, SERMC, FFG7 Class Aluminum Deckhouse Critical Welds
and Critical Weld Regions

2.17 S9CGO-BP-SRM-010/CG-47CL, Technical Manual for CG-47 Class,

Superstructure Cracking Repair

2.18 DM 10-623, SERMC, Quality Assurance Requirements for Welding 5XXX

Series Aluminum Structures for CG-47 Class
│
3. REQUIREMENTS:

3.1 Utilize specific requirements of 2.2 through 2.12 listed in Tables

One, 2, 3, and 4 of this item for determining the welder and brazer
qualifications, electrodes, weld design, welding requirements, brazing
requirements, welding procedures, brazing procedures, welding parameters and
controls, inspection standards, and acceptance criteria.

3.2 Weld bell-end fittings in accordance with Section 505c8 of 2.13.

Nondestructive testing inspection shall comply with Class P-2 piping systems
as defined by 2.7.

3.3 Ground welding machines, for purposes of providing a return path for
welding current, using a grounding bar or lead which shall be connected
directly from the machine ground return connection to the ship's hull, sized
on the basis of 1,000,000 Circular Mils per 1,000 amps per 100 feet, but in no
event using less than a Number One cable (85,037 Circular Mils).

3.3.1 Welding machines used for welding on machinery, pressure

vessels, or piping, rotating ordnance, electronic, or fire control equipment
shall have the ground return connection in the immediate vicinity of the work
to ensure that current does not flow through bearings, pipe hangers, or other
areas where arcing or high resistance paths exist. For ships constructed of
non-magnetic materials, the ground return cables shall be connected directly
to the component being welded - as close to the weld zone as feasible.

3.3.2 Shipboard power distribution system shall not be used as the

power source for welding equipment. External power source shall be used.

3.4 Accomplish the requirements of 009-09 of 2.1 for specific welding,

brazing, and inspection operations as follows:

3.4.1 Class A-F, A-1, A-2, A-3, A-LT, P-1, P-LT, M-1, and T-1
welding, as defined by 2.7. These procedures shall include, as a minimum, the
information required by Paragraph 4.1.3 of 2.7 and supporting data such as a
sketch of the weld repair areas and associated ship components. Joint numbers
shall not be duplicated on ship during the availability.

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 3.4.2 Class P-3a special category silver brazing, as defined by 2.6.
The procedure shall include, as a minimum, the information required by
Sections 4, 5, 6, 7, 8, and 9 of 2.6.

3.4.2.1 All brazing of steam piping shall conform to 2.6,

Class P-3a special category, including ultrasonic inspection, regardless of
pipe size, including any (existing) copper to (new) copper-nickel transition
joints.

3.4.2.2 In steam systems, where brazed piping and fittings

are to be reused, or piping has to be sized to achieve proper fit-up, the
option for a 5X visual inspection for cracks listed in Sections 5.5.3, 5.10.1,
and 5.10.2 of 2.6 shall not be used; liquid penetrant inspection shall be
required.

3.4.3 For propellers other than bronze, using 2.7 for guidance.

3.4.4 For propulsion shafting and rudder stocks, using 2.14 for
guidance.

3.4.5 For titanium-based materials, using 2.7 for guidance.

3.4.6 Accomplish aluminum welding and nondestructive testing for

FFG-7 Class ships in accordance with 2.15 and 2.16.

3.4.7 Accomplish aluminum welding and nondestructive testing for

CG-47 Class ships in accordance with 2.17 and 2.18.
│
(I) or (I)(G) “NONDESTRUCTIVE TESTING”

3.5 Accomplish nondestructive testing in accordance with the following:

3.5.1 Manufacture, installation, and repair (welding, brazing,

machining, or lapping) of Level I fittings or components:

3.5.1.1 Nondestructive Testing Visual Inspection - (I)

3.5.1.2 Nondestructive Testing Magnetic Particle, Liquid

Penetrant and Ultrasonic Testing (Final Only) - (I)(G)

3.5.1.3 Nondestructive Testing Radiographic - (I)

3.5.2 Welding/brazing of P-1, P-LT, P-3a piping systems or Class

A-F, A-1, A-2, A-3, A-LT, M-1, T-1 welding, and P-2 steam service:

3.5.2.1 Nondestructive Testing Visual Inspection - (I)

3.5.2.2 Nondestructive Testing Magnetic Particle, Liquid

Penetrant and Ultrasonic Testing (Final Only) - (I)(G)

3.5.2.3 Nondestructive Testing Radiographic - (I)

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 3.5.3 Welding on ship/craft listed in Attachment A hull or structure
when required by the fabrication document:

3.5.3.1 Nondestructive Testing Visual Inspection - (I)

3.5.3.2 Nondestructive Testing Magnetic Particle, Liquid

Penetrant and Ultrasonic Testing (Final Only) - (I)(G)

3.5.3.3 Nondestructive Testing Radiographic - (I)

3.5.4 Weight handling equipment manufacture and repair:

3.5.4.1 Nondestructive Testing Visual Inspection - (I)

3.5.4.2 Nondestructive Testing Magnetic Particle, Liquid

Penetrant - (I)(G)

3.5.4.3 Ultrasonic Testing (Final Only) - (I)(G)

3.5.4.4 Nondestructive Testing Radiographic - (I)

3.5.5 Corrective maintenance within the certified boundaries of

cranes (as defined in NSTM 589):

3.5.5.1 Nondestructive Testing Visual Inspection - (I)

3.5.5.2 Nondestructive Testing Magnetic Particle, Liquid

Penetrant - (I)(G)

3.5.5.3 Ultrasonic Testing (Final Only) - (I)(G)

3.5.5.4 Nondestructive Testing Radiographic - (I)

3.5.6 Maintenance on aircraft launch and recovery equipment:

3.5.6.1 Nondestructive Testing Visual Inspection - (I)

3.5.6.2 Nondestructive Testing Magnetic Particle, Liquid

Penetrant and Ultrasonic Testing (Final Only) - (I)(G)

3.5.6.3 Nondestructive Testing Radiographic - (I)

(I)(G) "EVALUATION OF RT FILMS"

3.6 Accomplish RT film interpretation.

3.6.1 Provide the cognizant Government representative designated by

the SUPERVISOR the evaluated radiographs and records within 2 working days of
the (G) point.

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 3.7 Do not deposit ferritic welds on welds made with austenitic or
non-ferrous electrodes. Where the base material is ferrous and the existing
weld is austenitic or non-ferrous, that weld shall be completely removed prior
to welding with ferritic electrodes. The welding shall be accomplished in
accordance with 2.2.

3.8 Utilize Attachment A to define combatant and non-combatant vessels

and applicable table.

3.9 Where requirements in the repair and testing instructions for

propulsion boilers conflict, 2.12 shall take precedence.

4. NOTES:

4.1 None.

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 TABLE 1
WELDING, FABRICATION, AND INSPECTION OF PIPING, PRESSURE VESSELS, PROPELLERS, AND MACHINERY

COLUMN A B C D E

L CLASS A
I SITUATION CLASS P-1, P-2 AND P-LT CLASS P-3a SPECIAL HARD FACING PRESSURE ** PROPULSION *PROPELLERS
N EVOLUTION PIPING CATEGORY, OTHER VALVE PARTS VESSEL BOILERS (BRONZE)
E CLASS P-3a, AND P-3b
PIPING

S9221-C1-GTP-010/020
1 WELDER AND S9074-AQ-GIB-010/248, 0900-LP-001-7000, S9074-AQ-GIB-010/248, PARAGRAPH 5
BRAZER PARAGRAPH 5 SECTION 4
QUALIFICATION

S9221-C1-GTP-010/020 DOD-STD-2185,
2 WELDING S9074-AQ-GIB-010/248, NOT APPLICABLE S9074-AQ-GIB-010/248, PARAGRAPH 4 PARAGRAPH 4
PROCEDURE PARAGRAPH 4

3 BRAZING NOT APPLICABLE 0900-LP-001-7000, NOT APPLICABLE

PROCEDURE SECTION 4

4 WELDING S9074-AR-GIB-010/278, NOT APPLICABLE S9074-AR-GIB-010/278, MIL-STD-2185,

REQUIREMENTS PARAGRAPH 6 PARAGRAPH 6 PARAGRAPH 5

5 FILLER MATERIAL S9074-AR-GIB-010/278, 0900-LP-001-7000, S9221-C1-GTP-010/020

PARAGRAPH 5 SECTION 5 S9074-AR-GIB-010/278, PARAGRAPH 5

DOD-STD-2185,
PARAGRAPH 5

6 JOINT DESIGN S9074-AR-GIB-010/278, 0900-LP-001-7000, NOT APPLICABLE S9074-AR-GIB- S9221-C1-GTP-010/020

PARAGRAPH 9 SECTION 5 010/278,
PARAGRAPH 9
MIL-STD-22
MIL-STD-22

* - PARAGRAPH 3.3.3 APPLIES

** - PARAGRAPH 3.7 APPLIES 6 of 18 ITEM NO: 009-12
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 TABLE 1
WELDING, FABRICATION, AND INSPECTION OF PIPING, PRESSURE VESSELS, PROPELLERS, AND MACHINERY

COLUMN A B C D E

L CLASS A
I SITUATION CLASS P-1, P-2 AND P-LT CLASS P-3a SPECIAL HARD FACING PRESSURE ** PROPULSION *PROPELLERS
N EVOLUTION PIPING CATEGORY, OTHER VALVE PARTS VESSEL BOILERS (BRONZE)
E CLASS P-3a, AND P-3b
PIPING

7 HEAT TREATMENT S9074-AR-GIB-010/278, 0900-LP-001-7000, S9074-AR-GIB- S9221-C1-GTP-010/020 S9074-AR-GIB-

PARAGRAPH 6 SECTION 5 010/278, 010/278,
PARAGRAPHS 6 PARAGRAPH 6
AND 11.6 S9074-AR-GIB-
010/278, DOD-STD-2185,
PARAGRAPH 6 PARAGRAPH 5

S9221-C1-GTP-010/020
8 WORKMANSHIP S9074-AR-GIB-010/278, 0900-LP-001-7000, S9074-AR-GIB- S9074-AR-GIB- S9074-AR-GIB-
REQUIREMENTS PARAGRAPH 7 SECTION 5 010/278, 010/278, 010/278,
PARAGRAPHS 7 PARAGRAPH 7 PARAGRAPH 7
AND 11.6

S9221-C1-GTP-010/020
9 VISUAL INSPECT S9074-AR-GIB-010/278, 0900-LP-001-7000, NOT APPLICABLE S9074-AR-GIB- DOD-STD-2185,
JOINT FIT-UP PARAGRAPH 9 SECTION 7 010/278, PARAGRAPH 5
MIL-STD-22 PARAGRAPH 9
FOR CLASS P-3a MIL-STD-22
SPECIAL CATEGORY

10 VISUAL INSPECTION S9074-AR-GIB-010/278, 0900-LP-001-7000, S9074-AR-GIB- S9074-AR-GIB-010/278,

PARAGRAPH 10 SECTION 7 AND 8 010/278, PARAGRAPH 10
PARAGRAPH 11.6.3 MIL-STD-2035,
MIL-STD-2035, FOR CLASS P-3a MIL-STD-2035, PARAGRAPH 4
PARAGRAPH 4 SPECIAL CATEGORY MIL-STD-2035, PARAGRAPH 4
PARAGRAPH 4

* - PARAGRAPH 3.3.3 APPLIES

** - PARAGRAPH 3.7 APPLIES 7 of 18 ITEM NO: 009-12
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 TABLE 1
WELDING, FABRICATION, AND INSPECTION OF PIPING, PRESSURE VESSELS, PROPELLERS, AND MACHINERY

COLUMN A B C D E

L CLASS A
I SITUATION CLASS P-1, P-2 AND P-LT CLASS P-3a SPECIAL HARD FACING PRESSURE ** PROPULSION *PROPELLERS
N EVOLUTION PIPING CATEGORY, OTHER VALVE PARTS VESSEL BOILERS (BRONZE)
E CLASS P-3a, AND P-3b
PIPING

11 RADIOGRAPHIC S9074-AR-GIB-010/278 S9074-AR-GIB-010/278

INSPECTION (RT) PARAGRAPH 10 T9074-AS- PARAGRAPH 10
GIB-010/271, PARAGRAPH 3 NOT APPLICABLE T9074-AS-GIB-010/271,PARAGRAPH 3 NOT APPLICABLE

MIL-STD-2035, MIL-STD-2035, PARAGRAPH 5

PARAGRAPH 5 (NORMALLY
ONLY P-1 AND P-LT)

12 ULTRASONIC NOT APPLICABLE 0900-LP-001-7000, NOT APPLICABLE S9245-AR-TSM-

INSPECTION (UT) SECTIONS 6,7,8 AND 9 010/PROP,
FOR CLASS P-3a PARAGRAPH
SPECIAL CATEGORY 5-7.5.2
PIPING ONLY

13 LIQUID PENETRANT S9074-AR-GIB-010/278, 0900-LP-001-7000, S9074-AR-GIB- S9074-AR-GIB-010/278, PARAGRAPH 10 MIL-STD-2035,

INSPECTION (PT) PARAGRAPH 10 SECTION 7 AND 8 010/278, T9074-AS-GIB-010/271, PARAGRAPH 5 PARAGRAPH 7
PARAGRAPH 11.6.3
T9074-AS-GIB-010/271, T9074-AS-GIB-
FOR CLASS P-3a MIL-STD-2035, PARAGRAPH 7
PARAGRAPH 5 010/271,
SPECIAL CATEGORY MIL-STD-2035,
PARAGRAPH 5
PARAGRAPH 7
MIL-STD-2035,
PARAGRAPH 7 (NORMALLY SEE 3.4.2.2
ONLY P-1 AND P-LT)

14 MAGNETIC S9074-AR-GIB-010/278, NOT APPLICABLE S9074-AR-GIB-010/278, PARAGRAPH 10 NOT APPLICABLE

PARTICLE PARAGRAPH 10 T9074-AS-GIB-010/271, PARAGRAPH 4
INSPECTION (MT)
T9074-AS-GIB-010/271,
MIL-STD-2035
PARAGRAPH 4
PARAGRAPH 6
MIL-STD-2035,
PARAGRAPH 6 (NORMALLY
ONLY P-1 AND P-LT)

* - PARAGRAPH 3.3.3 APPLIES

** - PARAGRAPH 3.7 APPLIES 8 of 18 ITEM NO: 009-12
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 TABLE 1
WELDING, FABRICATION, AND INSPECTION OF PIPING, PRESSURE VESSELS, PROPELLERS, AND MACHINERY

COLUMN F G H I J

L REDUCTION AND
I SITUATION EVOLUTION MACHINERY CLASS M TURBINE PARTS CASTINGS FORCED DRAFT STEAM TURBINE
N BLOWERS DRIVEN AUXILIARY
E GEARS

1 WELDER AND BRAZER

QUALIFICATIONS S9074-AQ-GIB-010/248, PARAGRAPH 5

2 WELDING PROCEDURE S9074-AQ-GIB-010/248, PARAGRAPH 4

3 BRAZING PROCEDURE NOT APPLICABLE

4 WELDING REQUIREMENTS S9074-AR-GIB-010/278, PARAGRAPH 6

5 FILLER MATERIAL S9074-AR-GIB-010/278, PARAGRAPH 5

6 JOINT DESIGN S9074-AR-GIB-010/278, PARAGRAPH 9, AND MIL-STD-22

7 HEAT TREATMENT S9074-AR-GIB-010/278, PARAGRAPHS 6 AND 8

8 WORKMANSHIP S9074-AR-GIB-010/278, PARAGRAPH 7

REQUIREMENTS

9 VISUAL INSPECT JOINT FIT- S9074-AR-GIB-010/278, PARAGRAPH 10, AND MIL-STD-22

UP

10 VISUAL INSPECTION S9074-AR-GIB-010/278, S9074-AR-GIB-010/278, S9074-AR-GIB- S9074-AR-GIB-010/278, S9074-AR-GIB-

PARAGRAPH 10 PARAGRAPH 14 010/278, PARAGRAPH 16 010/278,
PARAGRAPH 13 PARAGRAPH 15
MIL-STD-2035, PARAGRAPH 4
MIL-STD-2035,
PARAGRAPH 4

11 RADIOGRAPHIC S9074-AR-GIB-010/278, S9074-AR-GIB-010/278, S9074-AR-GIB- S9074-AR-GIB-010/278, NOT APPLICABLE

INSPECTION (RT) PARAGRAPH 10 PARAGRAPH 14 010/278, PARAGRAPH 16
T9074-AS-GIB-010/271, T9074-AS-GIB-010/271, PARAGRAPH 13 T9074-AS-GIB-010/271,
PARAGRAPH 3 PARAGRAPH 3 PARAGRAPH 3

MIL-STD-2035, MIL-STD-2035, MIL-STD-2035,

PARAGRAPH 5 PARAGRAPH 5 PARAGRAPH 5

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 TABLE 1
WELDING, FABRICATION, AND INSPECTION OF PIPING, PRESSURE VESSELS, PROPELLERS, AND MACHINERY

COLUMN F G H I J

L REDUCTION AND
I SITUATION EVOLUTION MACHINERY CLASS M TURBINE PARTS CASTINGS FORCED DRAFT STEAM TURBINE
N BLOWERS DRIVEN AUXILIARY
E GEARS

12 ULTRASONIC INSPECTION S9074-AR-GIB-010/278, S9074-AR-GIB-010/278, S9074-AR-GIB-010/278, S9074-AR-GIB-010/278, S9074-AR-GIB-010/278,

(UT) PARAGRAPH 10 PARAGRAPH 14 PARAGRAPH 13 PARAGRAPH 16 PARAGRAPH 15
T9074-AS-GIB-010/271,
PARAGRAPH 6

MIL-STD-2035, PARAGRAPH 8

13 LIQUID PENETRANT S9074-AR-GIB-010/278, S9074-AR-GIB-010/278, S9074-AR-GIB-010/278, S9074-AR-GIB-010/278, S9074-AR-GIB-010/278,

INSPECTION (PT) PARAGRAPH 10 PARAGRAPH 14 PARAGRAPH 13 PARAGRAPH 16 PARAGRAPH 15
T9074-AS-GIB-010/27,1 T9074-AS-GIB-010/271, T9074-AS-GIB-010/271, T9074-AS-GIB-010/271, T9074-AS-GIB-010/271,
PARAGRAPH 5 PARAGRAPH 5 PARAGRAPH 5 PARAGRAPH 5 PARAGRAPH 5

MIL-STD-2035, PARAGRAPH 7 MIL-STD-2035, MIL-STD-2035, MIL-STD-2035, MIL-STD-2035,

PARAGRAPH 7 PARAGRAPH 7 PARAGRAPH 7 PARAGRAPH 7

14 MAGNETIC PARTICLE S9074-AR-GIB-010/278, S9074-AR-GIB-010/278, S9074-AR-GIB-010/278, S9074-AR-GIB-010/278, S9074-AR-GIB-010/278,

INSPECTION (MT) PARAGRAPH 10 PARAGRAPH 14 PARAGRAPH 13 PARAGRAPH 16 PARAGRAPH 15
T9074-AS-GIB-010/271, T9074-AS-GIB-010/271, T9074-AS-GIB-010/271, T9074-AS-GIB-010/271, T9074-AS-GIB-010/271,
PARAGRAPH 4 PARAGRAPH 4 PARAGRAPH 4 PARAGRAPH 4 PARAGRAPH 4

MIL-STD-2035, MIL-STD-2035, MIL-STD-2035, MIL-STD-2035, MIL-STD-2035,

PARAGRAPH 6 PARAGRAPH 6 PARAGRAPH 6 PARAGRAPH 6 PARAGRAPH 6

10 of 18 ITEM NO: 009-12

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 TABLE 2
WELDING, FABRICATION, AND INSPECTION OF SURFACE SHIP HULLS (COMBATANT)

COLUMN A B C D E F

L *HIGH STRENGTH STEEL

CARBON STEEL (MS) CHROMIUM NICKEL COPPER AND/OR
I MATERIAL EVOLUTION (HY-80/100, HSLA-80 AND ALUMINUM ALLOY SILICONE BRONZE
AND (HTS) STEEL (STAINLESS) NICKEL BASE
N STS) ALUMINUM BRONZE
ALLOYS
E

1 WELDER QUALIFICATION S9074-AQ-GIB-010/248, PARAGRAPH 5

2 WELDING PROCEDURE S9074-AQ-GIB-010/248, PARAGRAPH 4

3 ELECTRODE MIL-STD-1689, MIL-STD-1689, MIL-STD-1689, MI-STD-1689, MIL-STD-1689, S9074-AR-GIB-

PARAGRAPH 10 PARAGRAPH 10 PARAGRAPH 10 PARAGRAPH 10 PARAGRAPH 10 010/278, TABLE II
TABLE X TABLE XI TABLE XVI TABLES XII AND XIII TABLES XIV AND XV

4 JOINT DESIGN MIL-STD-22

MIL-STD-1689, PARAGRAPH 11

5 WELDING REQUIREMENTS
MIL-STD-1689, PARAGRAPH 13

6 WORKMANSHIP
REQUIREMENTS MIL-STD-1689, PARAGRAPHS 12 AND 14

7 VISUAL
MIL-STD-1689, PARAGRAPHS 6, 7, AND 8
MIL-STD-2035, PARAGRAPH 4
T9074-AS-GIB-010/271, PARAGRAPH 8

8 RADIOGRAPHIC
MIL-STD-1689, PARAGRAPHS 6, 7, AND 8
INSPECTION (RT)
MIL-STD-2035, PARAGRAPH 5
T9074-AS-GIB-010/271, PARAGRAPH 3

* - PARAGRAPH 3.5 APPLIES

11 of 18 ITEM NO: 009-12

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 TABLE 2
WELDING, FABRICATION, AND INSPECTION OF SURFACE SHIP HULLS (COMBATANT)

COLUMN A B C D E F

L
CARBON STEEL (MS) CHROMIUM NICKEL COPPER AND/OR
I MATERIAL EVOLUTION *HIGH STRENGTH STEEL ALUMINUM ALLOY SILICONE BRONZE
AND (HTS) STEEL (STAINLESS) NICKEL BASE
N (HY-80/100, HSLA-80 AND ALUMINUM BRONZE
ALLOYS
E STS)

9 ULTRASONIC INSPECTION MIL-STD-1689, PARAGRAPHS 6, 7, AND 8

(UT) MIL-STD-2035, PARAGRAPH 8
T9074-AS-GIB-010/271, PARAGRAPH 6

10 LIQUID PENETRANT MIL-STD-1689, PARAGRAPHS 6, 7, AND 8

INSPECTION (PT) MIL-STD-2035, PARAGRAPH 7
T9074-AS-GIB-010/271, PARAGRAPH 5

11 MAGNETIC PARTICLE MIL-STD-1689, PARAGRAPH 6

INSPECTION (MT) MIL-STD-2035, PARAGRAPH 6 NOT APPLICABLE
T9074-AS-GIB-010/271, PARAGRAPH 4

* - PARAGRAPH 3.5 APPLIES

12 of 18 ITEM NO: 009-12

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 TABLE 3
WELDING, FABRICATION, AND INSPECTION OF SURFACE SHIP HULLS (NON-COMBATANT) * **

COLUMN A B C D E F

L *** CHROMIUM SILICONE

ALUMINUM COPPER
I MATERIAL EVOLUTION CARBON STEEL (MS) HIGH STRENGTH STEEL NICKEL STEEL BRONZE
ALLOY AND/OR NICKEL
N (HY-80/100) (STAINLESS) ALUMINUM
BASE ALLOYS
E BRONZE

1
WELDER QUALIFICATION ABS RULES, PART 2, CHAPTER 4, SECTION 1

2 ABS RULES, PART 2, CHAPTER 4, SECTION 1

WELDING PROCEDURE

3 ABS RULES, PART 2, CHAPTER 4, SECTION 1

ELECTRODE

4 ABS RULES, PART 2, CHAPTER 4, SECTION 1

JOINT DESIGN

5 WELDING
REQUIREMENTS ABS RULES, PART 2, CHAPTER 4, SECTION 1

6
WORKMANSHIP
ABS RULES, PART 2, CHAPTER 4, SECTION 1
REQUIREMENTS

7 VISUAL ABS RULES, PART 2, CHAPTER 4, SECTION 1

8 RADIOGRAPHIC
INSPECTION (RT) ABS RULES, PART 2, CHAPTER 4, SECTION 1

13 of 18 ITEM NO: 009-12

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 TABLE 3
WELDING, FABRICATION, AND INSPECTION OF SURFACE SHIP HULLS (NON-COMBATANT) * **

COLUMN A B C D E F

L *** CHROMIUM SILICONE

ALUMINUM COPPER
I MATERIAL EVOLUTION CARBON STEEL (MS) HIGH STRENGTH STEEL NICKEL STEEL BRONZE
ALLOY AND/OR NICKEL
N (HY-80/100) (STAINLESS) ALUMINUM
BASE ALLOYS
E BRONZE

9 ULTRASONIC
INSPECTION (UT) ABS RULES, PART 2, CHAPTER 4, SECTION 1

10 LIQUID PENETRANT
INSPECTION (PT) ABS RULES, PART 2, CHAPTER 4, SECTION 1

11 MAGNETIC PARTICLE
INSPECTION (MT) ABS RULES, PART 2, CHAPTER 4, SECTION 1 NOT APPLICABLE

*- IDENTIFICATION OF "SURVEYOR" IN ABS RULES SIGNIFIES SUPERVISOR OF SHIPBUILDING (SUPERVISOR) ACTION. THE SUPERVISOR MAY USE MIL-STD-1689 FOR GUIDANCE
WHERE ADDITIONAL DIRECTION IS NECESSARY. SUCH GUIDANCE MAY BE USED TO: ESTABLISH NDT REQUIREMENTS, ESTABLISH WELDING/NDT PROCEDURE AND
PERSONNEL QUALIFICATION REQUIREMENTS, OR TO DEFINE OTHER ATTRIBUTES LISTED IN THE "MATERIAL EVOLUTION" LINE OF TABLE 3.
** - THE SUPERVISOR MAY ALSO ALLOW THE SHIPBUILDER TO CHOOSE FROM THE FOLLOWING OPTIONS, PROVIDING:

- THE SHIPBUILDER'S UTILIZATION OF THE FOLLOWING OPTIONS SHALL RESULT IN NO ADDITIONAL COST TO THE GOVERNMENT.
- THE SHIPBUILDER SHALL UTILIZE THE FABRICATION DOCUMENT SELECTED FOR THE ENTIRE AVAILABILITY AND SHALL NOT SWITCH BACK AND FORTH BETWEEN
DOCUMENTS.
- THE SHIPBUILDER SHALL NOTIFY THE SUPERVISOR OF WHICH FABRICATION DOCUMENT HAS BEEN SELECTED.

OPTIONS:

A) MIL-STD-1689 MAY BE UTILIZED BY THE SHIPBUILDER AT THE SHIPBUILDER'S DISCRETION. THE REQUIREMENTS OF TABLE 2 ABOVE WOULD THEN APPLY.
B) FOR DETERMINATION OF NDT METHOD(S) AND EXTENT OF NDT INSPECTION WHEN REPAIRS ARE TO BE ACCOMPLISHED, THE SHIPBUILDER MAY REQUEST TO UTILIZE
THE SAME NDT REQUIREMENTS THAT WERE INVOKED IN CONSTRUCTION OF THE VESSEL. IN SUCH CASES, THE SHIPBUILDER SHALL BE RESPONSIBLE TO DETERMINE
THE ORIGINAL NDT REQUIREMENTS AND SUBMIT EVIDENCE SUCH AS DRAWINGS OR SPECIFICATIONS WHICH DETAIL THE REQUIREMENTS TO THE SUPERVISOR ALONG
WITH A REQUEST FOR APPROVAL.
C) THE SHIPBUILDER MAY REQUEST TO UTILIZE PRE-ESTABLISHED WELDING AND/OR NDT PROCEDURES AND PERSONNEL QUALIFICATION PROGRAM(S) WHICH HAVE
BEEN PREVIOUSLY UTILIZED IN THE PERFORMANCE OF SIMILAR ABS-ACCEPTED WORK. IN SUCH CASES, THE SHIPBUILDER SHALL SUBMIT EVIDENCE OF SUCH ABS
ACCEPTABILITY TO THE SUPERVISOR ALONG WITH DESCRIPTIVE DETAILS AND SUPPORTING DOCUMENTATION FOR THE PROPOSED PROGRAM(S). SUCH
DOCUMENTATION SHALL INCLUDE THE WELDING/NDT PROCEDURES AND METHODS OF WELDING/NDT PERSONNEL QUALIFICATION THAT WERE UTILIZED IN FORMER
ABS-ACCEPTED WORK. THE SHIPBUILDER SHALL ALSO SUBMIT OTHER SUPPORTING EVIDENCE THAT MAY BE REQUESTED BY THE SUPERVISOR TO ESTABLISH THAT
THE PROPOSED PROGRAMS HAVE BEEN PREVIOUSLY UTILIZED FOR SIMILAR ABS-ACCEPTED WORK.

*** - PARAGRAPH 3.3 APPLIES.

14 of 18 ITEM NO: 009-12

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 TABLE 4
WELDING, FABRICATION, AND INSPECTION OF METAL BOAT AND CRAFT HULLS

COLUMN A B C D E F

L COPPER AND/OR SILICONE

I MATERIAL *HIGH STRENGTH CHROMIUM NICKEL BRONZE
CARBON STEEL (MS) ALUMINUM ALLOY NICKEL BASE
N EVOLUTION STEEL (HY-80/100) STEEL (STAINLESS) ALUMINUM
ALLOYS
E BRONZE

1 WELDER
QUALIFICATION S9074-AQ-GIB-010/248, PARAGRAPH 5

2 WELDING
PROCEDURE S9074-AQ-GIB-010/248, PARAGRAPH 4

3 ELECTRODE 0900-060-4010, 0900-060-4010, 0900-060-4010, 0900-060-4010, 0900-060-4010 S9074-AR-GIB-

SECTION 10, TABLE SECTION 10, SECTION 10, TABLE SECTION 10, TABLE SECTION 10, 010/278, TABLE II
10-1 TABLES 10-2 AND 10-3 10-7 10-4 TABLES 10-5 AND 10-
6

4 JOINT DESIGN MIL-STD-22

0900-060-4010, SECTION 11

5 WELDING
REQUIREMENTS 0900-060-4010, SECTION 13

6 WORKMANSHIP
0900-060-4010, SECTION 14
REQUIREMENTS

7 VISUAL 0900-060-4010, SECTIONS 6, 7, AND 8

T9074-AS-GIB-010/271, PARAGRAPH 8

8 RADIOGRAPHIC 0900-060-4010, SECTION 6, TABLE 6-1 AND SECTIONS 7 AND 8

INSPECTION (RT) T9074-AS-GIB-010/271, PARAGRAPH 3

9 ULTRASONIC
INSPECTION (UT) T9074-AS-GIB-010/271, PARAGRAPH 6

10 LIQUID PENETRANT
INSPECTION (PT) 0900-060-4010, SECTIONS 6, 7, AND 8
T9074-AS-GIB-010/271, PARAGRAPH 5

11 MAGNETIC 0900-060-4010
PARTICLE SECTION 6 NOT APPLICABLE
INSPECTION (MT) T9074-AS-GIB-010/271, PARAGRAPH 4

* - PARAGRAPH 3.5 APPLIES

15 of 18 ITEM NO: 009-12
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 ATTACHMENT A

COMBATANT SURFACE SHIPS

WARSHIPS TABLE

Aircraft Carriers:

Aircraft Carrier ...................................CV........... 2

Aircraft Carrier (nuclear propulsion) .............CVN........... 2

Surface Combatants:

Guided Missile Cruiser ............................CG........... 2

Guided Missile Destroyer ..........................DDG........... 2
Guided Missile Frigate ............................FFG........... 2
Littoral Combat Ship ..............................LCS........... 2

Patrol Combatants:

Patrol Coastal .....................................PC............2

AMPHIBIOUS WARFARE SHIPS

Amphibious Command Ship ...........................LCC........... 2

Amphibious Assault Ship (general purpose) .........LHA........... 2
Amphibious Cargo Ship .............................LKA........... 2
Amphibious Transport Dock .........................LPD........... 2
Dock Landing Ship .................................LSD........... 2
Amphibious Assault Ship (general purpose) .........LHD........... 2

AUXILIARY SHIPS

Ammunition Ship ....................................AE........... 2

Combat Store Ship .................................AFS........... 2
Oiler ..............................................AO........... 2
Fast Combat Support Ship ..........................AOE........... 2
Replenishment Oiler ...............................AOR........... 2

MINE WARFARE SHIPS

Mine Countermeasures Ship .........................MCM........... 2

Coastal Minehunter ................................MHC............2

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 ATTACHMENT A
(Con't)

COMBATANT SURFACE CRAFT

AMPHIBIOUS WARFARE CRAFT TABLE

Landing Craft, Air Cushion .........................LCAC......... 4

Landing Craft, Mechanized ...........................LCM......... 4
Landing Craft, Personnel, Large ....................LCPL......... 4
Landing Craft, Utility ..............................LCU......... 2
Landing Craft, Vehicle, Personnel ..................LCVP......... 4
Light Seal Support Craft ...........................LSSC......... 4
Amphibious Warping Tug ..............................LWT......... 4
Medium Seal Support Craft ..........................MSSC......... 4
Swimmer Delivery Vehicle ............................SDV......... 4
Side Loading Warping Tug ...........................SLWT......... 4
Special Warfare Craft, Light .......................SWCL......... 4
Special Warfare Craft, Medium ......................SWCM......... 4

PATROL CRAFT

Mini-Armored Troop Carrier ..........................ATC......... 4

Patrol Boat ..........................................PB......... 4
River Patrol Boat ...................................PBR......... 4
Patrol Craft (fast) .................................PCF......... 4
Fast Patrol Craft ...................................PTF......... 4

NON-COMBATANT SURFACE SHIPS

AUXILIARY SHIPS

Auxiliary Crane Ship ..............................ACS........... 3

Missile Range Instrumentation Ship ................AGM........... 3
Oceanographic Research Ship ......................AGOR........... 3
Ocean Surveillance Ship ..........................AGOS........... 3
Surveying Ship ....................................AGS........... 3
Hospital Ship ......................................AH........... 3
Cargo Ship .........................................AK........... 3
Auxiliary Cargo Barge/Lighter Ship ................AKB........... 3
Auxiliary Cargo Float-On/Float-Off Ship ...........AKF........... 3
Transport Oiler ...................................AOT........... 3
Barracks Craft ....................................APL........... 3
Cable Repairing Ship ..............................ARC........... 3
Salvage Ship ......................................ARS........... 3
Submarine Tender ...................................AS........... 3
Fleet Ocean Tug ...................................ATF........... 3
Aviation Logistic Support Ship ....................AVB........... 3

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 ATTACHMENT A
(Con't)

NON-COMBATANT SURFACE CRAFT

SERVICE CRAFT TABLE

Small Auxiliary Floating Dry Dock (non-self-propelled) ...AFDL... 3

Medium Auxiliary Floating Dry Dock (non-self-propelled) ..AFDM... 3
Medium Auxiliary Repair Dry Dock (non-self-propelled) ....ARDM... 3
Causeway Section, Powered .................................CSP... 3
Causeway Section (non-self-propelled) ....................CSNP... 3
Unclassified Miscellaneous .................................IX... 3
Open Lighter (non-self-propelled) ..........................YC... 3
Aircraft Transportation Lighter (non-self-propelled) ......YCV... 3
Cargo Semi-Submersible Barge .............................YCSS... 3
Floating Crane (non-self-propelled) ........................YD... 3
Diving Tender (non-self-propelled) ........................YDT... 3
Ferryboat or Launch (self-propelled) ......................YFB... 3
Covered Lighter (non-self-propelled) ......................YFN... 3
Large Covered Lighter (non-self-propelled) ...............YFNB... 3
Dry Dock Companion Craft (non-self-propelled) ............YFND... 3
Lighter (special purpose) (non-self-propelled) ...........YFNX... 3
Floating Power Barge (non-self-propelled) .................YFP... 3
Salvage Lift Craft, Light .................................YLC... 3
Gasoline Barge (non-self-propelled) ......................YOGN... 3
Fuel Oil Barge (non-self-propelled) .......................YON... 3
Oil Storage Barge (non-self-propelled) ....................YOS... 3
Patrol Craft (self-propelled) ..............................YP... 4
Floating Workshop (non-self-propelled) .....................YR... 3
Repair and Berthing Barge (non-self-propelled) ............YRB... 3
Repair, Berthing and Messing Barge (non-self-propelled) ...YRBM.. 3
Floating Dry Dock Workshop (hull) (non-self-propelled) ....YRDH.. 3
Floating Dry Dock Workshop (machine) (non-self-propelled) .YRDM.. 3
Radiological Repair Barge (non-self-propelled) .............YRR.. 3
Seaplane Wrecking Derrick (self-propelled) .................YSD.. 3
Large Harbor Tug ...........................................YTB.. 4
Small Harbor Tug ...........................................YTL.. 4
Torpedo Trials Craft .......................................YTT.. 4
Water Barge (non-self-propelled) ...........................YWN.. 3

NOTES:

Letter prefixes to classification symbols may add identification:

E -- Prototype ship or craft in an experimental or developmental status.

T -- Assigned to MSC (Military Sealift Command)
F -- Being Constructed for a foreign government.
X -- Often added to existing classifications to indicate a new class whose
characteristics have not been defined.

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