Pages

New Tools
Tool List

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Standards and Services Limits

Design Specifications
Body Specifications

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Lubrication Points
Maintenance Schedule

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Special Tools
Radiator Cap Testing
Coolant Level Inspection
Engine Oil Level Inspection
Engine Oil Replacement
Oil Filter Replacement
Oil Pressure Test
Air Cleaner Inspection / Replacement
Compression Pressure Inspection
Spark Plug Inspection
Drive Belt Inspection
Alternator (A/C Compressor) Belt
Adjustment
P/S Pump Belt Adjustment
Valve Clearance Adjustment
Idle Speed Inspection/Adjustment
Tailpipe Emission Inspection
Ignition Timing Inspection and
Setting

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Special Tools Accelelerator Pump

Component Locations Float Level
Index Automatic Choke and Fast
System Description Idle
Vacuum Connections Choke Opener
Electrical Connections Choke Coil Tension and
Troubleshooting LInkage
Self-Diagnostic Procedure Choke Coil Heater
How to Read Flow Charts Choke LInkage
PGM-CARB Control System Fast Idle
(KX, KS, KG,KQ) Removal
Symptom-to System Chart Replacement
Troubleshooting Flowcharts Fuel Supply System
Oxygen Sensor Symtom-to-Sub-System
Vehical Speed Sensor Charts
Manifold Absolute Pressure Fuel Filters
Sensor Fuel Pump
Vacuum Switch Fuel Cut-Off Relay
Coolant Temperature Sensor Fuel Tank
Ignition Coil Signal Air Intake System
Intake Air Temperature Symptom-to-Sub-System
Sensor Chart
Input Troubleshooting Flow Throttle Cable
Control Unit Intake Air Control System
A/T Shift Position Signal Emission Control System
P/SOil Pressure Switch Symptom-to-Sub-System
Signal Chart
Air Conditioning Signal Tailpipe Emissions
Carburetor Catalytic Converter
Symptom-to-Sub System Feedback Control System
Chart (KX, KS, KG,KQ) Air Injection Control
Symptom-to System Chart EGR System
(Except KX, KS, KG,KQ) Throttle Control
Positive Crankcase
Ventilation
Evaporation Emission
Controls

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Ideal Control System

Vacuum Controlled
Secondary
Slow Air Jet Control System
Power Valve
Primary Slow Mixture Cut-
Off Solenoid Valve
Idle Speed/Mixture

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Special Tools
Illustrated Index
Pedal Free Play
Clutch Master Cylinder
Slave Cylinder
Release Bearing and Release Fork
Pressure Plate
Clutch Disc
Flywheel
Flywheel and Clutch Disc

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Transmission Oil
Back-up Light Switch
Gearshift Mechanism
Shift Arm Assembly
Transmission Assembly
Removal
Installation

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Special Tools
Symptom-to-Component Chart
Road Test
Pressure
Stall Speed
Fluid Level

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Special Tools
Component Location
Circuit Diagram
Troubleshooting Procedures
Symptom-toComponent Chart
Electrical System
Electrical Troubleshooting
Lock-Up control Solenoid Valve A/B
Shift control Solenoid Valve A/B
S Switch
A/T Speed Sensor
Symptom-to-Component Chart
Hydraulic System
Road Test
Stall Speed
Pressure
Fluid Level
Transmission
Removal
Installation
Gear shift Selector
Shift Cable
Adjustment
Removal/Installation
Throttle Control Cable

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Special Tools
Driveshafts
Removal
Disassembly/Inspection
Reassembly
Intermediate Shaft
Replacement
Disassembly
Index/Inspection
Reassembly

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Special Tools (2WS/4WS) Steering Pump

Special Tools (4WS) Illustrated Index
Component Location Replacement
Index (2WS) Preload Inspection
Index (4WS) Pulley Replacement
Troubleshooting (2WS) Control Valve Inspection and
General Troubleshooting Replacement
Noise and Vibration Housing Disassembly
Fluid Leaks Housing Reassembly
Troubleshooting (4WS) Steering Gearbox
General Troubleshooting Valve Body Unit Overhaul
Noise and Vibration Steering Gearbox Removal
Fluid Leaks Illustrated Index (2WS)
Maintenance Illustrated Index (4WS)
Pump Belt Adjustment Steering Gearbox Overhaul
On-Car Check (2WS)
Rack Guide Adjustment Steering Gearbox Overhaul
Fluid Replacement (4WS)
Pump Pressure Check Steering Gearbox Installation
Steering Wheel Rotational Rear Steering Gearbox (4WS)
Play Illustrated Index
Power Assist Check Replacement
Speed Sensor Replacement Neutral Positioning Off-car
4WS Steering Gearbox Stroke Rod Holders
Centering Function Inspection
Rear Wheel Turning Angle Tie-rod Replacement
Inspection (4WS) Offset Shaft Dust Cover
Steering Wheel Replacement
Disassembly/Reassembly
Steering Colume
Removal
Inspection
Installation

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Special Tools Rear Suspension

Index Torque specification
Wheel Alignment Knuckle/Hub
Two Wheel Steering-2WS Index
Four Wheel Steering-4WS Removal
On-Car Checks Bearing Removal
Bearing End Play
Run out Lower Ball Joint
Front Suspension Replacement -4WS
Torque specification Ball Joint Boot
Knuckle/Hub Replacement -4WS
Index Upper Arm/Stabiliser/Trailing
Removal Arm/Lower Arm
Bearing Removal Index/Inspection
4WS
Lower Ball Joint 2WS
Replacement Brushing Replacement
Ball Joint Boot Rear Damper
Replacement Removal
Upper Arm/Stabiliser/Radius/ Disassembly/Inspection
Rod /Lower Arm Reassembly
Index/Inspection Installation
Upper Arm Ball Joint
Inspection
Front Damper
Removal
Disassembly/Inspection
Reassembly
Installation

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Special Tools Rear Disc Brakes

Illustrated Index Inspection
Pedal Height Adjustment Brake Pad/Disc Inspection
Parking Brake Adjustment and Replacement
Front Brakes Rear Caliper
Inspection Disassembly
Brake Pad Inspection/ Reassembly
Replacement Brake shoes
Brake Calder Index and Inspection
Disassembly/Reassembly Disassembly
Brake Disc Inspection Reassembly
Bleeding Wheel Cylinder
Master Cylinder, Booster Disassembly and Inspection
Index Brake Hoses/Pipe
Master Cylinder Inspection
Overhaul/Inspection Brake Hoses Replacement
Parking Brake
Disassembly Disassembly and Reassembly
Reassembly
Brake Booster
Testing
Pushrod Adjustment
Pushrod Clearance
Adjustment

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Special Tools Installation

Illustrated Index Piston
Circuit Diagram Removal
ALB Checker Installation
Function Test Power Unit
Wheel Sensor Signal Index/Inspection
Confirmation Disassembly/Reassembly
Troubleshooting Accumulator Unit
Dash Warning Light Index
Symptom-to-System Chart Accumulator/Pressure
Flowcharts Switch
Hydraulic System Accumulator Disposal
Hydraulic Connections Master Cylinder
Relieving Accumulator/Line Overhaul/Inspection
Pressure Disassembly
Modulator Reassembly
Index/Inspection Bleeding
Solenoid Electronic Components
Solenoid Leak Test Control Unit Replacement
Removal Relays Inspection
Inspection Pulsars/Sensors

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Bumper Seats
Front Front Replacement
Rear Seat Device Disassembly
Carpet Front Cover Replacement
Console Rear Seat Replacement
Dashboard Seat Belt
Components Front Replacement
Replacements Rear Replacement
Doors Inspection
Index Sunroof
Disassembly Index
Assembly Troubleshooting/Rear Edge
Glass Adjustment Closing
Position Height Adjustment
Striker Adjustment Wind Deflector Adjustment
Front Grille Glass/Sunshade
Fuel Filler Cable Motor/Drain Tube/Frame
Headliner Guide Rail/Cable
Hood Replacement
Replacement/Adjustment Lift-up Link Disassembly
Opener/Latch Replacement Lift-up Guide/Wind
Interior Trim Deflector Installation
Mirrors Drag Check
Door Mirror (Manual) Closing Force Check
Mirror Glass Replacement Trunk
(Manual) Lid Replacement/Adjustment
Door Mirror (Power) Opener Replacement
Windshield, Rear Window
Mirror Glass Replacement Glass
(Power) Index
Rear view Mirror Windshield
Mouldings Rear Window
Roof
Side
Side Sill

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Illustrated Index Test

Circuit Diagram Fan Switch
Heater Door Position Relay
Troubleshooting Symptom Chart Recirculation Control Switch
Troubleshooting Flow Chart Function Control Switch
Blower Replacement A/C Switch
Replacement Recirculation Control Motor
Overhaul Function Control Motor
Heater Assembly
Replacement
Overhaul
Heater Linkage Adjustment
Heater Control Panel
Replacement
Overhaul
Heater Control Cables
Heater Valve Cable
Adjustment
Air Mix Rod
Air Mix Cable Adjustment

Function Control Cable

Adjustment
Cool Vent Cable Adjustment

Adjustment
Cable Replacement

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Special Tools Test

Illustrated Index A/C Thermostat
Circuit Diagram Relay
Wire Harness Routing Diode
Troubleshooting Refrigerant Can Attachment
Troubleshooting Flowcharts Discharge Procedure
Cooling Fan System Charging
Condenser Fan System Evacuation
A/C System Leak Test
Compressor Charging Procedure
Service Tips Supplement
Belt Tension Pressure Test
Performance Test
Evaporator
Replacement
Overhaul
Condenser
Replacement
Compressor (Nippondenso)
Description
Replacement
Clutch Inspection
Clutch Overhaul

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How to Use This Section Lights, Exterior

Special Tools Back-up Lights
Troubleshooting Precautions Fog Lights, Rear
Five-step Troubleshooting Front Position Lights
What the Symbols Mean
Wire Colour Codes Hazard Lights
Relays and Control Unit Headlights
Locations License Plate Lights
Index to Circuits and Systems Taillights
Air Conditioner Turn Signal Lights
Alternator Lights, Interior
Antenna, Power Courtesy Lights
Anti Lock Brake System Dashlight Brightness
(ALB) Control
Automatic Transmission Dome Light
Control System
Battery Entry Light Timer
Blower Controls Glove Box Light
Charging System Trunk Light
Cigarette Lighter Lighting System
Clock Locks, Power
Cooling Fan Control Mirrors, Power
Cruise Control Relay Box
Defogger, Rear Window Relay Locations
Daytime Running Light Seat Heaters
System Seat, Power
Dim-Dip Light System Spark Plugs
Distributor Starting System
Fuel Injected System Stereo Sound System
Fuel Pump Sunroof
Fuse Box Turn Signal/Hazard Flasher
System

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Gauges Warning System

Circuit Diagram ALB War Lightning
Coolant Temperature Brake Bulb Failure
Gauge Brake Circuit Failure
Fuel Gauge
Brake Warning Failure
Speedometer Charge Warning Light
Tachometer Check Engine Warning
Grounds Light
Distribution Hazard Warning Light
Location Light-on Warning
Heater Controls Low Fuel Warning Light
Horns Oil Pressure Warning Light
Ignition Switch Seat Belt Reminder
Ignition System Washer
Ignition Timing Control Headlights
Indicators Windshield
High Beam Indicator Windows, Power
Safety Indicator Wipers, Windshield
Shift Lever Position Wires and Harnesses
Indicator Wire Colour Codes
Wire Harness Routing
Turn Signal Indicator Wiring Diagrams
Integrated Control Unit

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Conventional Brakes
ALB

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Carbureted engine
Fuel- Injected engine

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Carbureted engine
Fuel- Injected engine

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