GIVEN REQUIREMENT (PC

PC/SHEET RAW MATERIALS NO. OF DAYS DELAYED BALANCE DELAY 1ST DAY 2ND DAY
A 78 15 1000 1000
B 24 10 2 200
C 44 60 2000
D 22 0 3000
E 24 167 4000
F 20 99 3 1800
G 20 120 2000
H 16 0 1000
I 6 0
J 10 350 3000 3000
K 90 0
L 102 7 1 130 1000 1000
M 42 0 2000
N 75 0
O 32 57 5000
P 32 0
Q 42 35 5 1250
R 78 20 3000
S 27 0 3000
T 32 0
U 42 60 2000 2000
V 42 0
W 16 60 2 830
X 44 150 5000 5000
Y 24 0
Z 7 0 1000
REQUIREMENT (PC) REQUIREMENT (SHEET)
3RD DAY 4TH DAY 5TH DAY 1st day 2nd day 3rd day 4th day 5th day
1000 1000 12.820513 12.820513 0 12.820513 12.820513
2000 2000 2000 0 0 83.333333 83.333333 83.333333
2000 2000 45.454545 0 0 45.454545 45.454545
0 136.36364 0 0 0
2000 3000 166.66667 0 0 83.333333 125
1000 0 0 50 0 0
100 0 0 0 0
1000 0 62.5 62.5 0 0
2000 2000 0 0 0 333.33333 333.33333
300 300 0 0 0
4000 0 0 44.444444 0 0
9.8039216 9.8039216 0 0 0
0 47.619048 0 0 0
1000 1000 0 0 0 13.333333 13.333333
3000 156.25 0 93.75 0 0
6000 0 0 187.5 0 0
3000 2000 0 0 0 71.428571 47.619048
38.461538 0 0 0 0
2000 0 111.11111 74.074074 0 0
2000 0 0 62.5 0 0
47.619048 47.619048 0 0 0
5000 5000 0 0 0 119.04762 119.04762
3000 3000 2000 0 0 187.5 187.5 125
113.63636 113.63636 0 0 0
1000 2000 0 0 0 41.666667 83.333333
1000 0 142.85714 142.85714 0 0
990.7126 984.33078 988.45899 991.25125 988.27506
 ADVANCED PRODUCTION
Advance Production RANK RANKED QUANTITY CUMULATIVE QUANTITY ADVANCE PRODUCTION
A 12.820513 9 300 300 0
B 0 11 142.857142857143 442.857142857143 0
C 0 11 136.363636363636 579.220779220779 0
D 136.36364 3 113.636363636364 692.857142857143 0
E 0 11 111.111111111111 803.968253968254 0
F 0 11 62.5 866.468253968254 0
G 0 11 47.6190476190476 914.087301587302 0
H 62.5 6 47.6190476190476 961.706349206349 0
I 0 11 12.8205128205128 974.526862026862 0
J 300 1 9.80392156862745 984.330783595489 0
K 0 11 0 984.330783595489 0
L 9.8039216 10 0 984.330783595489 0
M 47.619048 7 0 984.330783595489 0
N 0 11 0 984.330783595489 0
O 0 11 0 984.330783595489 0
P 0 11 0 984.330783595489 0
Q 0 11 0 984.330783595489 0
R 0 11 0 984.330783595489 0
S 111.11111 5 0 984.330783595489 0
T 0 11 0 984.330783595489 0
U 47.619048 7 0 984.330783595489 0
V 0 11 0 984.330783595489 0
W 0 11 0 984.330783595489 0
X 113.63636 4 0 984.330783595489 0
Y 0 11 0 984.330783595489 0
Z 142.85714 2 0 984.330783595489 0
TOTAL ADVANCE PRODUCTION 0

Excess 0
 WIP
YIELD 0.995 0.984 0.984 0.997 0.996 0.994 0.998 0.989
PROCESS
Model 1 2 3 4 5 6 7 8
A 0 561 0 0 0 0 0 0
B 0 0 364 0 0 0 0 0
C 0 0 0 0 0 0 506 0
D 0 0 0 403 0 0 0 0
E 0 0 0 0 0 0 0 0
F 0 0 0 0 537 0 1254 0
G 0 0 0 0 0 0 0 0
H 0 404 0 0 0 0 0 0
I 0 0 0 0 0 0 0 0
J 0 0 0 0 0 0 0 329
K 506 0 0 0 0 0 0 0
L 0 0 0 0 0 564 0 0
M 0 0 756 0 0 0 0 0
N 0 0 0 0 0 0 0 0
O 0 0 0 0 0 326 0 0
P 0 0 0 0 0 0 0 0
Q 0 0 0 548 0 0 0 0
R 0 0 0 0 0 0 756 0
S 0 0 0 0 0 0 0 0
T 0 506 0 0 0 0 0 0
U 0 0 0 0 0 0 0 0
V 0 0 1008 0 0 0 0 579
W 0 0 0 0 0 0 0 0
X 0 0 0 0 0 0 0 0
Y 0 0 0 0 0 0 0 0
Z 0 0 523 0 0 0 0 0
0.998 0.969 0.992
WIP (computed)
9 10 11
0 0 546 1049.3081516 1049
0 0 0 334.75740037 334
0 0 0 479.11894107 479
0 0 326 700.0426755 700
0 0 0 0 0
0 0 0 1690.7812838 1690
0 0 522 517.824 517
0 562 0 910.17722503 910
0 0 0 0 0
0 0 0 312.14629182 312
0 0 0 455.61445997 455
0 0 428 955.40948669 955
0 0 0 695.26536999 695
0 0 0 0 0
0 0 0 306.82928486 306
0 0 0 0 0
0 0 258 768.10614932 768
0 0 0 715.83778547 715
0 0 0 0 0
0 0 0 457.90397987 457
0 0 0 0 0
0 0 0 1476.360016 1476
0 502 0 486.438 486
0 0 0 0 0
0 0 0 0 0
0 0 1650 2117.7838472 2117
 REQUIREMENT
Delay 1st day Requirement WIP pc/sheet Raw Materials Raw Materials (pc)
A 0 1000 1049 78 15 1170
B 200 0 334 24 10 240
C 0 2000 479 44 60 2640
D 0 0 700 22 0 0
E 0 4000 0 24 167 4008
F 1800 0 1690 20 99 1980
G 0 2000 517 20 120 2400
H 0 0 910 16 0 0
I 0 0 0 6 0 0
J 0 3000 312 10 350 3500
K 0 0 455 90 0 0
L 130 1000 955 102 7 714
M 0 0 695 42 0 0
N 0 0 0 75 0 0
O 0 5000 306 32 57 1824
P 0 0 0 32 0 0
Q 1250 0 768 42 35 1470
R 0 3000 715 78 20 1560
S 0 0 0 27 0 0
T 0 0 457 32 0 0
U 0 2000 0 42 60 2520
V 0 0 1476 42 0 0
W 830 0 486 16 60 960
X 0 5000 0 44 150 6600
Y 0 0 0 24 0 0
Z 0 0 2117 7 0 0
T
WIP-Delay WIP-1st to be produced RANK Excess 1st day
1049 49 0 0 13 15
134 134 0 0 13 10
479 -1521 34.5681818182 34.56818181818 7 25.431818 excess
700 700 0 0 13 0
0 -4000 166.666666667 166.6666666667 2 0.3333333 excess
-110 -110 5.5 5.5 11 93.5 excess
517 -1483 74.15 74.15 5 45.85 excess
910 910 0 0 13 0
0 0 0 0 13 0
312 -2688 268.8 268.8 1 81.2 excess
455 455 0 0 13 0
825 -175 1.71568627451 1.71568627451 12 5.2843137 excess
695 695 0 0 13 0
0 0 0 0 13 0
306 -4694 146.6875 146.6875 3 -89.6875 delayed
0 0 0 0 13 0
-482 -482 11.4761904762 11.47619047619 10 23.52381 excess
715 -2285 29.2948717949 29.29487179487 8 -9.294872 delayed
0 0 0 0 13 0
457 457 0 0 13 0
0 -2000 47.619047619 47.61904761905 6 12.380952 excess
1476 1476 0 0 13 0
-344 -344 21.5 21.5 9 38.5 excess
0 -5000 113.636363636 113.6363636364 4 36.363636 excess
0 0 0 0 13 0
2117 2117 0 0 13 0
921.614508286 245.7039274684
Rank Model to be produced
1 J
2 E
3 O
4 X
5 G
6 U
7 C
8 R
9 W
10 Q
11 F
12 L
Process Processing Time Set-up time Number of unit Yield
1 37.62 30 6 0.995
2 45.96 30 6 0.984
3 57.12 30 8 0.984
4 57.12 30 6 0.997
5 75.78 30 8 0.996
6 45.36 30 20 0.994
7 128.88 30 6 0.998
8 45.36 30 14 0.989
9 38.4 30 14 0.998
10 19.14 30 8 0.969
11 105.9 30 6 0.992

Capacity Computation
Process Processing Time Pc/sec Pc/machine Pc/day Yield Quantity
1 37.62 0.026581606 669.8564593301 4019.138756 3999.0430622
2 45.96 0.02175805 548.3028720627 3289.8172324 3273.3681462
3 57.12 0.017507003 441.1764705882 3529.4117647 3511.7647059
4 57.12 0.017507003 441.1764705882 2647.0588235 2633.8235294
5 75.78 0.013196094 332.541567696 2660.3325416 2647.0308789
6 45.36 0.022045855 555.5555555556 11111.111111 11055.555556
7 128.88 0.007759156 195.530726257 1173.1843575 1167.3184358
8 45.36 0.022045855 555.5555555556 7777.7777778 7738.8888889
9 38.4 0.026041667 656.25 9187.5 9141.5625
10 19.14 0.052246604 1316.614420063 10532.915361 10480.250784
11 105.9 0.009442871 237.9603399433 1427.7620397 1420.6232295
where

Production Time 7.5 27000

Capacity

3273.3681462141
3273.3681462141
2633.82352941176
2633.82352941176
2633.82352941176
1167.31843575419
1167.31843575419
1167.31843575419
1167.31843575419
1167.31843575419
 EXCESS RAW MATERIALS
Delay Excess
Model can be produced is there a delay? actual delays sheet requirement is there an excess? actual excess
A 0 no 0 0 no 0
B 0 no 0 0 no 0
C 2640 no 0 0 yes 0
D 0 no 0 0 no 0
E 4008 no 0 0 yes 0
F 1980 no 0 0 yes 0
G 2400 no 0 0 yes 0
H 0 no 0 0 no 0
I 0 no 0 0 no 0
J 3500 no 0 0 yes 0
K 0 no 0 0 no 0
L 714 no 0 0 yes 0
M 0 no 0 0 no 0
N 0 no 0 0 no 0
O 1824 no 0 0 yes 0
P 0 no 0 0 no 0
Q 1470 no 0 0 yes 0
R 1560 no 0 0 yes 0
S 0 no 0 0 no 0
T 0 no 0 0 no 0
U 2520 no 0 0 yes 0
V 0 no 0 0 no 0
W 960 no 0 0 yes 0
X 6600 no 0 0 yes 0
Z 0 no 0 0 no 0
TOTAL 0 0
excess raw materials
xcess
excess sheets
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0