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MD-200 Parts

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MD-200

TK 51911-0.0
Printed (

Wednesday, October 29, 2003)

Copyright2003 - Thermo King Corp. - Minneapolis, MN, U.S.A.

Printed (October 29, 2003)


Copyright 2003 - Thermo King Corp. - Minneapolis, MN U.S.A.
Electronically printed in U.S.A.

General Information

Assemblies and Subassemblies

Tables of Contents
This Parts Manual contains a numerical table of contents listing each assembly name, its associated Grid
number and page number. The numerical table of contents is arranged numerically by Grid number. There
are references in a parts list referring to other Grid numbers, the numerical table of contents is arranged to facilitate finding the referenced illustrations. At the rear of
this parts manual are two indexes, a numerical and
alphabetical. The indexes contain all of the part numbers and descriptions which appear in this manual.

When parts are indented in the description list, they are


preceded with a bullet ( ). This indicates that the
part(s) is available separately or included in an assembly.

GRID NO. 67D6


SWITCH PANEL ASSEMBLY
REF
1

PART#

DESCRIPTION

QTY

45-1239

PANEL - assy, switch

99-1960

PANEL

99-6280

NAMEPLATE - panel

33-743

GASKET

For example: the switch panel nameplate (99-6280) is


available separately, available as part of the switch
panel (99-1960) and with the panel assembly (45-1239).

ABBREVIATIONS
A

The following abbreviations appear in parts manuals

ac. . . . . . . . . . alternating
current
A/R . . . . . . . . as required
accum . . . . . . accumulator
adj . . . . . . . . . adjusting
al . . . . . . . . . . aluminum
alt. . . . . . . . . . alternator
amp . . . . . . . . ampere
assy . . . . . . . . assembly

bd . . . . . . . . .
brg . . . . . . . . .
brkr . . . . . . . .
brkt . . . . . . . .

C . . . . . . . . . . Celsius
cw . . . . . . . . . clockwise
ccw . . . . . . . . counterclockwise
cam . . . . . . . . camshaft
compr . . . . . . compressor
cond. . . . . . . . condenser
conn. . . . . . . . connecting,
connector
cyl . . . . . . . . . cylinder

def . . . . . . . . .
deg . . . . . . . .
dehyd. . . . . . .
dia . . . . . . . . .
dc. . . . . . . . . .
disc . . . . . . . .
diff . . . . . . . . .

board
bearing
breaker
bracket

defrost
degree
dehydrator
diameter
direct current
discharge
differential

EMI . . . . . . . . Extended
. . . . . . . . . . . Maintenance
Interval
EEC . . . . . . . . European
Economic
Community
eng . . . . . . . . engine

(continued)
evap . . . . . . . .
exch . . . . . . . .
exp . . . . . . . . .
ext . . . . . . . . .

evaporator
exchanger
expansion
external

F. . . . . . . . . . .
fill . . . . . . . . . .
fi . . . . . . . . . . .
fl . . . . . . . . . . .
fpt . . . . . . . . . .

Farenheit
fillister
fuel injection
flare
female pipe
thread
ft . . . . . . . . . . . feet
ftg . . . . . . . . . . fitting

H hex . . . . . . . . .
hh . . . . . . . . . .
hd . . . . . . . . . .
hp . . . . . . . . . .
hsg . . . . . . . . .

hexagon
hexagon head
head
horsepower
housing

id . . . . . . . . . . inside diameter
in . . . . . . . . . . inch (2.54
centimeters)
incl . . . . . . . . . includes
inj . . . . . . . . . . injection
int . . . . . . . . . . internal
int th . . . . . . . . internal tooth

liq . . . . . . . . . . liquid
lg . . . . . . . . . . long

M mm . . . . . . . . . milimeter
mpt . . . . . . . . . male pipe thread
mod . . . . . . . . modulating
N neg . . . . . . . . .
No. . . . . . . . . .
NS . . . . . . . . .
NSS . . . . . . . .

negative
number
not supplied
not sold
separately

O os . . . . . . . . . . oversized
od . . . . . . . . . . outside diameter
P

pcb . . . . . . . . . printed circuit


board
pkg . . . . . . . . . package
ph . . . . . . . . . . phase
pos . . . . . . . . . positive
psi . . . . . . . . . . pounds per
square inch

rad . . . . . . . . . radiator
rcvr . . . . . . . . . receiver
ref . . . . . . . . . . reference
reg . . . . . . . . . regulator
req . . . . . . . . . required
rpm . . . . . . . . . revolutions per
minute

sec . . . . . . . . . second
sld . . . . . . . . . . solder
soc hd . . . . . . . socket head
sol . . . . . . . . . . solenoid
spl . . . . . . . . . . special
sq . . . . . . . . . . square
ss . . . . . . . . . . stainless steel
std. . . . . . . . . . standard
stl . . . . . . . . . . steel
suct . . . . . . . . . suction
sw . . . . . . . . . . switch

term . . . . . . . . terminal
temp . . . . . . . . temperature
thk. . . . . . . . . . thick

U us . . . . . . . . . . undersize
V

vib . . . . . . . . . . vibrasorber

W w . . . . . . . . . . . watt
w/ . . . . . . . . . . with
w/o . . . . . . . . . without

MD-200
Contents
Name

Grid

Page

MD-200 REFERENCE SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8U66. . . . . . . . . . . . . . . . . . . . . .5


BATTERY BOX ASSEMBLY (DOMESTIC) . . . . . . . . . . . . . . . . . . . . . .38B2 . . . . . . . . . . . . . . . . . . . .155
FANSHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77A3 . . . . . . . . . . . . . . . . . . . . .69
ALTERNATOR GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77B12 . . . . . . . . . . . . . . . . . . .131
JACKSHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77B14 . . . . . . . . . . . . . . . . . . . .71
BATTERY BOX ASSEMBLY (EEC) . . . . . . . . . . . . . . . . . . . . . . . . . . .91G11. . . . . . . . . . . . . . . . . . .157
SINGLE PHASE CONVERTER (9/90 & After) . . . . . . . . . . . . . . . . . . .95C13. . . . . . . . . . . . . . . . . . .119
3-WAY VALVE ASSEMBLY (After 3/91) . . . . . . . . . . . . . . . . . . . . . . . .101B6 . . . . . . . . . . . . . . . . . . . .91
DEUTSCH IN-LINE CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . .112D9. . . . . . . . . . . . . . . . . . .127
ENGINE BLOCK HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118B7 . . . . . . . . . . . . . . . . . . . .57
LOW PRESSURE CUTOUT SWITCH (OPTIONAL) . . . . . . . . . . . . . . .118B11 . . . . . . . . . . . . . . . . . . .97
POWER RECEPTACLE BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124G14. . . . . . . . . . . . . . . . . .115
SOLENOID VALVE - NORMALLY CLOSED . . . . . . . . . . . . . . . . . . . . .125C10. . . . . . . . . . . . . . . . . . .93
PRESSURE DIFFERENTIAL SWITCH . . . . . . . . . . . . . . . . . . . . . . . . .125G2. . . . . . . . . . . . . . . . . . .125
MOTOR ASSEMBLY 104-466 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126F4 . . . . . . . . . . . . . . . . . . .123
CYLINDER BLOCK GROUP (TK 3.74) . . . . . . . . . . . . . . . . . . . . . . . . .130F9 . . . . . . . . . . . . . . . . . . . . .9
GEAR HOUSING GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130F10 . . . . . . . . . . . . . . . . . . .11
MOUNTING FLANGE GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130F11 . . . . . . . . . . . . . . . . . . .13
OIL SUMP GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130F12 . . . . . . . . . . . . . . . . . . .15
CYLINDER HEAD & VALVE GROUP . . . . . . . . . . . . . . . . . . . . . . . . . .130F13 . . . . . . . . . . . . . . . . . . .17
INTAKE & EXHAUST MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130F14 . . . . . . . . . . . . . . . . . . .21
CAMSHAFT & DRIVING GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132A1 . . . . . . . . . . . . . . . . . . . .23
CRANKSHAFT & PISTON GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . .132A2 . . . . . . . . . . . . . . . . . . . .25
OIL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132A3 . . . . . . . . . . . . . . . . . . . .27
WATER PUMP GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132A4 . . . . . . . . . . . . . . . . . . . .29
FUEL INJECTION PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132A5 . . . . . . . . . . . . . . . . . . . .31
GOVERNOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132A6 . . . . . . . . . . . . . . . . . . . .35
STARTER & GLOW PLUG GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . .132A7 . . . . . . . . . . . . . . . . . . . .39
STARTER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132A8 . . . . . . . . . . . . . . . . . . . .41
GASKET KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132A9 . . . . . . . . . . . . . . . . . . . .43
BELTS, PULLEYS & FAN GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . .132B12 . . . . . . . . . . . . . . . . . . .63
MOUNTING GROUP - COMPRESSOR & MOTOR . . . . . . . . . . . . . . .134E5 . . . . . . . . . . . . . . . . . . . .61
HIGH VOLTAGE TRAY - 3 PHASE (SR UNIT) . . . . . . . . . . . . . . . . . . .136D14. . . . . . . . . . . . . . . . . .109
REMOTE LIGHT BOX (KIT 40-708) . . . . . . . . . . . . . . . . . . . . . . . . . . .136G2. . . . . . . . . . . . . . . . . . .139
FUEL TANK & PUMP GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136G5. . . . . . . . . . . . . . . . . . .159
REMOTE LIGHTS PC BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136G6. . . . . . . . . . . . . . . . . . .137
REMOTE CONTROL BOX MOUNTING . . . . . . . . . . . . . . . . . . . . . . . .136G7. . . . . . . . . . . . . . . . . . .113
BATTERY CABLES & FUSE LINK (SR UNITS) . . . . . . . . . . . . . . . . . .136G8. . . . . . . . . . . . . . . . . . .135
NAMEPLATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143D11. . . . . . . . . . . . . . . . . .163
COMPRESSOR OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143D13. . . . . . . . . . . . . . . . . . .87
HIGH VOLTAGE TRAY - 1 PHASE (SR UNIT) . . . . . . . . . . . . . . . . . . .143E2 . . . . . . . . . . . . . . . . . . .111
ALTERNATOR (23 AMP PRESTOLITE 8MR21301) . . . . . . . . . . . . . .143E14 . . . . . . . . . . . . . . . . . .133
CLUTCH ASSEMBLY (107-291) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145F4 . . . . . . . . . . . . . . . . . . . .73
NAMEPLATES (Portuguese) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151F10 . . . . . . . . . . . . . . . . . .165
REFRIGERATION - EVAPORATOR . . . . . . . . . . . . . . . . . . . . . . . . . . .152G4. . . . . . . . . . . . . . . . . . . .79
EVAPORATOR COMPARTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152G7. . . . . . . . . . . . . . . . . . .151
TRUCK DAS DATALOGGER GROUP (KIT 088741 & 088747) . . . . . .153F1 . . . . . . . . . . . . . . . . . . .143
DOOR SWITCH (OPTIONAL, KIT 715176) . . . . . . . . . . . . . . . . . . . . . .153F12 . . . . . . . . . . . . . . . . . .141
RECEIVER TANK GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156B6 . . . . . . . . . . . . . . . . . . . .95
POWER RECEPTACLE GROUP (EEC, after 9/01) . . . . . . . . . . . . . . .173A8 . . . . . . . . . . . . . . . . . . .117

MD-200
Contents
Name

Grid

Page

IDLER PULLEY GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180H3. . . . . . . . . . . . . . . . . . . .67


DOOR & GRILLE GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185H0. . . . . . . . . . . . . . . . . . .149
STRUCTURAL COMPONENTS - CONDENSER . . . . . . . . . . . . . . . . .185H2. . . . . . . . . . . . . . . . . . .145
INTAKE & EXHAUST GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185H3. . . . . . . . . . . . . . . . . . . .51
COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185H4. . . . . . . . . . . . . . . . . . . .53
COMPRESSOR X214 (DEEP SUMP) . . . . . . . . . . . . . . . . . . . . . . . . . .185H5. . . . . . . . . . . . . . . . . . . .81
ENGINE MOUNTING GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185H6. . . . . . . . . . . . . . . . . . . .59
REFRIGERATION COMPONENTS, CONDENSER . . . . . . . . . . . . . . .185H8. . . . . . . . . . . . . . . . . . . .75
SERVICE VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185H9. . . . . . . . . . . . . . . . . . . .89
CONTROL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187B1 . . . . . . . . . . . . . . . . . . .103
ELECTRICAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187B2 . . . . . . . . . . . . . . . . . . . .99
NAMEPLATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187B3 . . . . . . . . . . . . . . . . . . .161
FUEL FILTER, HOSES & FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . .187B4 . . . . . . . . . . . . . . . . . . . .45
THROTTLE SOLENOID GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187H8. . . . . . . . . . . . . . . . . . . .49

MD-200
Contents
Name

Grid

Page

8U66

MD-200 REFERENCE SHEET

MD-200 REFERENCE SHEET


8U66
9/8/03

Revised
9/8/03

Revised
9/8/03

8U66

MD-200 REFERENCE SHEET

B/M

DESCRIPTION

Date

920120

System - MD-200 30

6/03

920121

System - MD-200 50 230/1/50

6/03

920122

System - MD-200 50 230/1/60

6/03

920123

System - MD-200 50 380/460/3/60

6/03

920124

System - MD-200 30 EEC

6/03

920125

System - MD-200 50 220/3/50 EEC

6/03

920126

System - MD-200 50 220/3/60 EEC

6/03

920127

System - MD-200 50 380/3/50 EEC

6/03

097496

MD-200 SR Generic

6/03

097497

MD-200 30 SR

6/03

097498

MD-200 50 230/1/60

6/03

097499

MD-200 50 230/3/60

6/03

097500

MD-200 50 460/3/60

6/03

097501

MD-200 30 EEC

6/03

097502

MD-200 50 220/3/50 EEC

6/03

097503

MD-200 50 230/3/60 EEC

6/03

097504

MD-200 50 380/3/50

6/03

820120

Installation Kit

6/03

820121

Installation Kit - EEC

6/03

810044

Battery Box

6/03

810045

Battery Box - EEC

6/03

054707

Diesel Fuel Heater - Silicone Hoses

6/03

054708

Diesel Fuel Heater - EPDM Hoses

6/03

088562

Engine Block Heater

6/03

088697

Portuguese Nameplates

6/03

088741

DAS Datalogger

6/03

088813

DAS Datalogger with RCOM

6/03

097192

4-Pin Power Plug

6/03

097393

Evaporator Side Screens

6/03

097481

LPCO Switch

6/03

097482

Synthetic Oil

6/03

097483

Receptacle Plug

6/03

097516

Evaporator Heaters

6/03

097520

MD Top Screen

6/03

OPTIONS

8U66

Revised
9/8/03

MD-200 REFERENCE SHEET

B/M

DESCRIPTION

Date

097521

Low Decibel

6/03

097524

Oil Bath Air Cleaner

6/03

097525

Silicone Hose

6/03

097532

Low Decibles

6/03

715170

Remote Lights - 30s

6/03

715171

Remote Lights - 50s

6/03

715172

Remote Mount Controller

6/03

715173

Fuel Tank Kit

6/03

715176

Door Switch

6/03

718350

DAS Sensor - 10 ft

6/03

718351

DAS Sensor - 20 ft

6/03

718352

DAS Sensor - 40 ft

6/03

Revised
9/8/03

MD-200 REFERENCE SHEET

8U66

130F9

CYLINDER BLOCK GROUP (TK 3.74)

CYLINDER BLOCK
GROUP (TK 3.74)
130F9
10/28/03

Revised
10/28/03

Revised
10/28/03

REF

CYLINDER BLOCK GROUP (TK 3.74)

PART#

DESCRIPTION

130F9
QTY

101-342

ENGINE (complete, TK 3.74E)

101-344

ENGINE (complete, TK 3.74AU, UMD)

12-719

11-6033

55-5778

11-6026

NSS

NSS

55-5781

11-6028

55-5776

10

55-5779

11

55-4593

12

11-5499

13

55-5777

14

* 33-2738

15

55-5782

BLOCK - cylinder
BUSHING - camshaft
PLUG
BEARING - main (standard)
BEARING - main (0.25 mm us)
CAP - bearing housing
CAP - bearing housing
SCREW - bearing cap
BEARING - thrust
PLUG
PLUG
PLUG
PLUG
PLUG
GASKET - cylinder head
BOLT - head

16

11-6874

SLEEVE - repair

KIT - gasket (see 132A9)

11-6027

* 30-235

10

1
2
4
4
3
1
8
2
1
4
2
2
1
1
14

130F10

GEAR HOUSING GROUP

GEAR HOUSING
GROUP
130F10
12/10/01

11

Revised
12/10/01

Revised
12/10/01

REF

GEAR HOUSING GROUP

PART#

DESCRIPTION

130F10
QTY

11-8735

HOUSING - gear

55-5783

55-5784

55-5834

PLUG
STUD - fuel injection
PIN - governor

11-8647

COVER - gear case

33-1727

SEAL - oil

55-5785

PIPE

* 33-1728

SHIM PACK

55-5791

NUT (w/ washer)

10

33-3512

O-RING

11

55-5786

BOLT - cover

4
2

12

55-5789

BOLT - cover

13

55-8613

WASHER - sealing

14

55-5787

BOLT - cover

15

55-5790

BOLT - cover

16

11-6135

COVER

17

* 33-1754

GASKET

18

55-5859

STUD - cover

19

11-5091

CAP - lube (oil supply)

20

33-1954

O-RING

21

55-5792

NUT

22

11-5119

COVER

23

33-2814

O-RING

24

55-5826

BOLT - cover

25

* 33-1542

GASKET - cover

26

11-5084

COVER

27

55-5788

BOLT - cover

28

203-348
* 30-235

GASKET - adhesive (RTV silicone)


KIT - gasket (see 132A9)

12

A/R
1

130F11

MOUNTING FLANGE GROUP

MOUNTING
FLANGE GROUP
130F11
1/27/97

13

Revised
1/27/97

Revised
1/27/97

REF

MOUNTING FLANGE GROUP

PART#

DESCRIPTION

130F11
QTY

55-5816

PIN - dowel

11-7248

FLANGE - mounting

55-5848

BOLT - flange

55-6537

SCREW - flange

55-5860

BOLT

55-5795

PIN - dowel

11-6032

HOUSING - oil seal

33-1506

SEAL - oil

55-5849

BOLT - housing

10

203-348

GASKET - adhesive (RTV silicone)

14

A/R

130F12

OIL SUMP GROUP

OIL SUMP GROUP


130F12
6/11/03

15

Revised
6/11/03

Revised
6/11/03

REF

OIL SUMP GROUP

PART#

DESCRIPTION

130F12
QTY

55-5762

PLUG

11-8738

COVER - oil sump

55-4610

PLUG

11-8737

SUMP - oil

55-5763

55-5764

PLUG
PLUG

33-3512

O-RING

55-5765

BOLT - cover

55-193

PLUG

10

55-5766

BOLT - sump

11

11-6089

PIPE - oil intake

12

33-1736

O-RING

13

55-5798

BOLT - oil pipe

14

203-348

GASKET - adhesive (RTV silicone)

15

55-6557

ELBOW

16

11-7067

HOSE - oil drain (23 in)

17

55-1042

CAP - oil drain hose

18

91-734

CLIP - oil drain hose

55-2264

RIVET - clip

55-7732

PLUG - sump (push in)

33-3060

GASKET - switch (push in)

55-9948

PLUG - sump (threaded)

41-402

SWITCH - oil level

33-3060

GASKET - switch

21

41-4470

SWITCH - oil level (threaded)

22

91-1705

STRIP - oil hose protector

23

91-5482

BRACKET - hose

55-3010

RIVET - bracket

19

20

1
36

16

A/R

130F13

CYLINDER HEAD & VALVE GROUP

CYLINDER HEAD &


VALVE GROUP
130F13
10/30/02

17

Revised
10/30/02

Revised
10/30/02

REF

CYLINDER HEAD & VALVE GROUP

PART#

DESCRIPTION

130F13
QTY

11-8740

HEAD - cylinder

11-8741

55-193

55-5805

55-5806

11-6039

11-6040

11-6041

11-6042

10

11-6043

11

33-1732

12

11-6044

GUIDE - valve (finished)


GUIDE - valve (unfinished)
PLUG
PLUG
PLUG
VALVE - intake
VALVE - exhaust
SPRING - valve
RETAINER - spring
KEEPER - valve
SEAL - valve stem
RETAINER

13

55-5803

PIN - spring

14

11-6036

LIFTER - engine

15

11-6575

LIFTER - engine

16

55-5801

BOLT - lifter

17

33-1733

GASKET - nozzle

18

11-6045

PROTECTOR - nozzle

19

11-6049

SUPPORT - rocker arm

20

11-6050

SPRING

21

11-6579

CIRCLIP

22

11-6046

SHAFT - rocker

23

11-6047

ARM - rocker

24

11-6134

25

55-5846

ADJUSTER - valve
LOCKNUT

26

11-6048

ARM - rocker

27

11-6134

28

55-5846

ADJUSTER - valve
LOCKNUT

29

55-5800

SCREW

30

55-5808

STUD

31

55-5809

BOLT - rocker

32

55-5810

NUT

33

11-8742

COVER - valve

34

11-6035

35

* 33-1731

36

11-5091

37

33-1954

38

* 33-2815

BAFFLE
GASKET
CAP - lube (oil supply)
O-RING
GASKET - cover

11-6038

18

6
2
1
2
3
3
6
6
6
6
6

1
1
1
1

130F13

CYLINDER HEAD & VALVE GROUP

19

Revised
10/30/02

Revised
10/30/02

REF

CYLINDER HEAD & VALVE GROUP

PART#

39

11-6627

40

55-5799

41

DESCRIPTION

130F13
QTY
1

55-4664

JOINT - breather
SCREW - plate
LOCKWASHER

42

33-3512

O-RING

43

11-5103

KNOB

44

11-6583

HOSE - breather

45

55-5767

CLAMP - hose

46

11-8769

VALVE - fuel injection (see 132A5)

47

55-5782

BOLT - head

48

11-9355

PLUG - hot

KIT - gasket (see 132A9)

* 30-235

1
4

1
14

20

130F14

INTAKE & EXHAUST MANIFOLD

INTAKE &
EXHAUST MANIFOLD
130F14
3/19/99

21

Revised
3/19/99

Revised
3/19/99

REF

INTAKE & EXHAUST MANIFOLD

PART#

* 33-2166

DESCRIPTION

130F14
QTY

GASKET - intake

11-8743

MANIFOLD - intake

11-6146

55-5763

JOINT - breather
PLUG

55-5786

BOLT

55-5769

BOLT

11-6054

MANIFOLD - exhaust

* 33-1907

GASKET - muffler

55-6183

LOCKWASHER

10

55-5770

BOLT

11

55-6184

STUD

12

55-5771

STUD

13

55-6186

NUT

14

55-5791

NUT

15

* 33-1738

GASKET - exhaust manifold

* 30-235

KIT - gasket (see 132A9)

22

132A1

CAMSHAFT & DRIVING GEAR

CAMSHAFT &
DRIVING GEAR
132A1
6/14/00

23

Revised
6/14/00

Revised
6/14/00

REF

CAMSHAFT & DRIVING GEAR

PART#

DESCRIPTION

132A1
QTY

11-6055

CAMSHAFT

11-6056

55-5813

11-6034

GEAR - camshaft
KEY - camshaft
FLANGE

55-5798

BOLT

11-6057

TAPPET

11-6058

ROD - push

11-6082

GEAR - idler (w/ bushing)

11-6083

BUSHING - idler gear

10

11-6080

PLATE - idler gear

11

55-4657

CIRCLIP - gear

12

11-8748

SHAFT - idler gear

13

55-4652

BOLT - shaft

14

11-6594

CAMSHAFT - injection pump

15

55-5813

16

11-6593

17

11-6595

KEY - injection camshaft


GEAR - injection camshaft
BEARING - ball

18

11-6062

CASE - bearing

19

55-4635

SCREW

20

55-5786

BOLT - case

21

11-6060

BEARING - ball

24

1
1

1
1

132A2

CRANKSHAFT & PISTON GROUP

CRANKSHAFT &
PISTON GROUP
132A2
2/19/98

25

Revised
2/19/98

Revised
2/19/98

REF

CRANKSHAFT & PISTON GROUP

PART#

DESCRIPTION

132A2
QTY

12-707

CRANKSHAFT

55-5813

11-6065

55-5816

KEY - crankshaft
GEAR - crankshaft
PIN - dowel

55-6382

BOLT - flywheel

11-8750

FLYWHEEL

11-7031

GEAR - ring

77-2327

PULLEY - crankshaft

55-5818

BOLT - pulley

10

55-5819

WASHER

11

11-8751

PISTON (std)

11-8754

PISTON (0.25 os)

11-8756

PISTON (0.50 os)

11-8644

11-8757

RING SET (std)


RING SET (0.25 os)
RING SET (0.50 os)

13

11-8753

PIN - piston

14

11-7003

CIRCLIP

15

11-6075

ROD - connecting

16

11-8646

17

11-6077

BOLT - rod
BEARING - connecting rod (standard)

18

11-6078

BUSHING - finished

12

11-8755

26

1
1

3
3

132A3

Revised
2/6/97

OIL SYSTEM

OIL SYSTEM
132A3
2/6/97

27

Revised
2/6/97

REF

OIL SYSTEM

PART#

11-6133

* 33-1740

DESCRIPTION

132A3
QTY

PUMP - oil

GASKET - oil pump

55-6187

BOLT - pump

11-6086

GUIDE - dipstick

11-6085

GUIDE - dipstick

11-7249

DIPSTICK

33-1736

O-RING

11-6087

VALVE - oil pressure

55-5823

NUT

10

11-6182

FILTER - oil

11

* 33-1909

O-RING - oil filter

12

55-8391

PLUG

13

55-5763

PLUG (npt 1/8)

KIT - gasket (see 132A9)

* 30-235

28

132A4

WATER PUMP GROUP

WATER PUMP
GROUP
132A4
1/7/03

29

Revised
1/7/03

Revised
1/7/03

REF

WATER PUMP GROUP

PART#

DESCRIPTION

132A4
QTY

11-9496

PUMP - water (assembly, ELC compatible)

33-1741

55-8443

55-5138

O-RING
PLUG
STUD

55-5742

BOLT - water pump

11-8758

COVER - thermostat

55-5763

PLUG

11-7975

THERMOSTAT

33-1744

O-RING - thermostat

10

55-5826

BOLT - cover

11

55-8617

BOLT - cover

12

78-1012

BELT - water pump

13

77-2336

SHEAVE - pulley

14

77-2335

SHEAVE - pulley

15

77-1427

A/R

77-2752

SHIM (1 mm)
SHIM (0.5 mm)

16

77-1428

SPACER

17

55-5792

NUT

18

55-5809

BOLT - water pump

19

33-1742

GASKET - water pump

20

55-5780

DRAIN COCK

2
4

A/R

30

132A5

FUEL INJECTION PUMP

FUEL INJECTION
PUMP
132A5
10/28/03

31

Revised
10/28/03

Revised
10/28/03

REF

FUEL INJECTION PUMP

PART#

DESCRIPTION

132A5
QTY

11-6093

PUMP - fuel injection

11-6094

11-6095

11-6096

11-6097

11-6098

11-6099

11-6019

11-6166

10

33-1746

11

33-1747

12

11-6147

13

11-6148

14

11-6149

15

11-6150

16

11-6152

17

11-6153

18

55-5773

19

11-6153

20

55-5775

21

11-6101

22

55-6194

23

55-4752

24

55-5828

25

55-5829

PLUNGER & BARREL


RETAINER
RETAINER
SPRING - plunger
SHIM SET
VALVE - delivery
SPRING - delivery valve
HOLDER - valve
GASKET
O-RING
GUIDE - plunger
PIN
RACK
PINION
RETAINER - rack
PLATE
SCREW - plate
PIN
PIN
TAPPET
FLATWASHER
LOCKWASHER
SCREW - tappet
SCREW

26

11-8769

VALVE - fuel injection

27

11-6102

28

11-6103

29

11-6104

30

11-6105

31

11-6106

32

11-6107

33

11-6108

34

33-1748

NOZZLE - injection
HOLDER - valve (w/ case)
BODY - valve
SPRING - valve
RETAINER - spring
SPACER - valve stop
SHIM SET
O-RING

35

11-6109

CLAMP - injection pipe

36

55-8626

BOLT - clamp

37

11-6115

NUT - injector

38

11-8770

PIPE - fuel injection (1)

32

3
3
3
3
3
3
3
3
3
3
1
1
3
1
2
2
2
1
3
2
2
4
2

3
3
3
3
3
3
3

132A5

FUEL INJECTION PUMP

33

Revised
10/28/03

Revised
10/28/03

REF

FUEL INJECTION PUMP

PART#

DESCRIPTION

132A5
QTY

39

11-8771

PIPE - fuel injection (2)

40

11-8772

PIPE - fuel injection (3)

41

33-1531

GASKET

42

11-6110

BOLT

43

NSS

44

55-5831

45

55-8613

BOLT - joint
PLUG - air bleed
WASHER - sealing

46

11-6622

JOINT

47

33-1749

GASKET

48

10-366

CLAMP - pipe

49

11-6136

FITTING - injection

50

11-6137

FITTING - injection

51

11-6114

HOSE - fuel return

52

33-1733

GASKET - nozzle

53

11-6045

PROTECTOR - nozzle

34

1
1

132A6

Revised
9/24/01

GOVERNOR

GOVERNOR
132A6
9/24/01

35

Revised
9/24/01

REF

GOVERNOR

PART#

DESCRIPTION

132A6
QTY

55-7155

SCREW - solenoid

33-1750

GASKET - governor case

11-6116

COVER - governor case

* 33-1751

GASKET - governor case

11-6117

WEIGHT - governor

55-5833

NUT - governor weight

11-6118

SLEEVE - governor

55-8623

SCREW - solenoid

55-5834

PIN - governor

10

55-5835

PIN - snap (6 mm)

11

55-5836

BOLT - solenoid

12

55-5837

BOLT - cover

13

33-1753

O-RING

14

11-8762

HOUSING - governor

15

11-7518

LINK (88.8, no color)

11-8760

LINK (88.6, white)

11-8761

LINK (89.0, red)

16

11-6497

SPRING

17

11-6498

BRACKET - return spring

18

11-6121

SHIM PACK

19

55-5838

SPACER

20

11-6122

SHAFT - governor (lever)

21

11-8895

LEVER - governor

22

11-5139

23

11-7291

24

11-8764

25

11-6167

26

55-6538

27

55-6273

28

55-6540

29

11-8763

SHIM SET
BEARING - needle
SHIFTER
SPRING - starting
WASHER
CIRCLIP
PIN - spring
SPRING - lever

30

11-6124

RETAINER - shaft

31

11-6125

RETAINER - shaft

32

11-7520

SHAFT - regulator

33

55-4667

PIN - taper

34

55-5832

PIN - snap

35

33-1752

O-RING

36

55-5822

BOLT - retainer

37

55-5791

NUT (w/ washer)

2
1
1
2
1
1
1

38

11-8765

SPRING - governor

39

91-8510

LINK - throttle

36

132A6

Revised
9/24/01

GOVERNOR

37

Revised
9/24/01

REF

GOVERNOR

PART#

DESCRIPTION

132A6
QTY

40

55-8625

PLUG

41

11-8766

CONTROLLER - fuel

42

55-8618

NUT

43

55-8620

WASHER - sealing

44

33-2230

O-RING - solenoid

45

55-8619

NUT

46

55-5843

SCREW - adjust

47

55-8624

PLUG

48

11-8767

ANGLE

55-6201

NUT

49

55-6199

BOLT

50

55-5846

NUT

51

55-5845

WASHER - seal

52

41-4306

SOLENOID - stop

53

11-8822

COVER

KIT - gasket (see 132A9)

* 30-235

38

132A7

STARTER & GLOW PLUG GROUP

STARTER & GLOW


PLUG GROUP
132A7
3/20/03

39

Revised
3/20/03

Revised
3/20/03

REF

STARTER & GLOW PLUG GROUP

PART#

DESCRIPTION

132A7
QTY

44-7130

GLOW PLUG

44-7129

CONNECTOR - glow plug

45-1718

STARTER (see 132A8)

55-5852

SCREW

55-5853

NUT

11-7248

FLANGE - mounting

55-6203

NUT

55-6204

LOCKWASHER

55-4632

NUT

10

44-7736

CONNECTOR - starter

11

55-6205

PIN - cotter

12

91-7299

BRACKET - starter

13

55-8854

SCREW

40

132A8

STARTER ASSEMBLY

STARTER ASSEMBLY
132A8
9/4/97

41

Revised
9/4/97

Revised
9/4/97

REF

STARTER ASSEMBLY

PART#

DESCRIPTION

132A8
QTY

45-1718

STARTER (see note)

44-5466

55-6202

55-4681

44-5469

41-1589

41-1590

41-1591

41-1592

10

41-1593

11

44-5477

12

44-5474

13

41-1594

14

41-1595

15

NSS

16

NSS

17

41-1596

18

41-1597

19

44-5476

20

41-1598

21

41-1599

22

41-1600

23

41-1601

24

41-1602

25

41-1603

26

NSS

27

41-1604

28

55-8627

29

55-8628

30

41-1605

31

33-2817

32

55-8629

33

41-1606

34

91-7298

ROLLER - clutch
SCREW
NUT
BALL
FIELD
ARMATURE
BEARING
BEARING
CLUTCH - assembly
NUT
RETAINER
SPRING
CLUTCH
BEARING
BEARING
SHAFT
SPRING
PINION
RING - snap
RETAINER
PINION
HOUSING
FRAME
HOLDER & BRUSH - assembly
SPRING
SWITCH - magnetic (assembly)
BOLT
BOLT
SPRING
O-RING
DRAIN
CAP - terminal
BRACKET

NOTE:

2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
2
2
1
2
1
1
1

Starter (45-1718) replaces starter (45-1312). See grid 76C11 for replacement parts for starter (451312).

42

132A9

Revised
12/10/01

GASKET KIT

GASKET KIT
132A9
12/10/01

43

Revised
12/10/01

REF

GASKET KIT

PART#

DESCRIPTION

132A9
QTY

30-235

KIT - gasket set

33-1740

33-2738

33-1754

33-1728

33-1954

33-1542

33-1731

33-1751

10

33-2815

11

33-1907

12

33-2166

13

33-1738

14

33-1742

15

33-1732

16

11-6045

17

33-1733

18

55-8613

19

55-5845

20

55-8620

21

33-1531

22

33-1749

23

33-1744

24

33-3512

25

33-2814

26

33-2230

GASKET - oil pump


GASKET - cylinder head
GASKET - fuel pump cover
SHIM PACK - fuel pump
O-RING - oil cap
GASKET - gear housing cover
GASKET - baffle plate
GASKET - governor case cover
GASKET - valve cover
GASKET - muffler
GASKET - intake manifold
GASKET - exhaust manifold
GASKET - water pump
SEAL - valve stem
PROTECTOR - nozzle
GASKET - nozzle
WASHER - sealing
WASHER - sealing
WASHER - sealing
GASKET
GASKET - fuel injector valve
O-RING - thermostat
O-RING
O-RING - gear housing cover
O-RING - solenoid

44

1
1
1
2
1
1
1
1
1
1
1
1
6
3
6
1
1
1
2
3
1
5
1
1

187B4

FUEL FILTER, HOSES & FITTINGS

FUEL FILTER,
HOSES & FITTINGS
187B4
10/29/03

45

Revised
10/29/03

Revised
10/29/03

REF

FUEL FILTER, HOSES & FITTINGS

PART#

DESCRIPTION

187B4
QTY

55-8670

ELBOW - hose fitting (3/8)

12

10-242

KIT - sleeve & eyelet (3/8)

12

11-4941

NUT (3/8)

11-4372

HOSE (3/8 od x 35 ft lg)

11-2886

VALVE

55-7213

55-5672

BODY
CORE - valve
CAP

11-9279

TUBE - fuel pickup

91-7745

BRACKET - connector

55-3048

SCREW - bracket

55-2641

FLATWASHER

55-4955

NUT

99-7321

BRACKET - fuel filter & pump

55-1587

SCREW - bracket

55-2086

FLATWASHER

55-4953

NUT

55-229

TEE

10

11-7056

HOSE

11

55-7331

TEE

12

55-193

PLUG

13

11-9341

FILTER - fuel (EMI 2000 hour)

55-3168

ADAPTER - fuel pickup

11-7777

14

8
A/R

1
1

11-5941

BRACKET - fuel filter

55-3565

SCREW

55-2958

FLATWASHER

55-4954

NUT

15

55-433

PLUG - pipe

16

55-1004

PLUG - pipe

17

11-9321

FILTER - oil bypass (EMI 2000 hour)

55-3164

STUD - bypass filter

18

11-6182

FILTER - oil (full flow)

19

55-1042

CAP - oil hose

20

11-7067

HOSE - oil drain

21

55-6557

ELBOW - oil drain

22

55-1654

TEE

23

33-2458

MAT - isolator (oil pressure sensor)

24

55-8665

ELBOW - flange

25

55-3031

SCREW - elbow

26

55-2964

LOCKWASHER

27

55-2001

FLATWASHER

55-7616

WASHER (nylon)

46

187B4

FUEL FILTER, HOSES & FITTINGS

47

Revised
10/29/03

Revised
10/29/03

REF

FUEL FILTER, HOSES & FITTINGS

PART#

DESCRIPTION

187B4
QTY

28

41-387

SWITCH - oil pressure

29

91-734

CLIP - oil drain hose

30

41-2638

PUMP - fuel (12V)

41-2641

PUMP - fuel (24V)

10-273

KIT - filter

33-1676

GASKET - fuel pump

31

55-2539

BUSHING

32

11-9595

FITTING - restricted

33

11-6229

HOSE

34

55-2796

CLAMP - fuel hose

48

187H8

THROTTLE SOLENOID GROUP

THROTTLE SOLENOID GROUP


187H8
9/5/03

49

Revised
9/5/03

Revised
9/5/03

REF
1

THROTTLE SOLENOID GROUP

PART#

DESCRIPTION

187H8
QTY

99-9458

BRACKET - solenoid (high speed)

55-2969

SCREW - bracket

55-2959

LOCKWASHER

44-9181

SOLENOID

44-8198

PLUNGER - solenoid

91-3095

BOOT - solenoid

55-366

LOCKWASHER

55-315

NUT

55-1587

SCREW - solenoid

55-1800

LOCKWASHER

55-2086

FLATWASHER

10

99-3337

NUTSTRIP - solenoid

11

44-2756

DIODE

12

91-8510

LINK - throttle

13

11-6498

BRACKET - return spring

14

11-6497

SPRING - throttle return

15

11-9441

ROD - throttle

16

11-9281

ADJUSTER - speed control

17

11-9282

BALL JOINT

18

55-9567

NUT (1/4-28 LH thread)

50

185H3

INTAKE & EXHAUST GROUP

INTAKE &
EXHAUST GROUP
185H3
10/29/03

51

Revised
10/29/03

Revised
10/29/03

REF

INTAKE & EXHAUST GROUP

PART#

DESCRIPTION

185H3
QTY

11-9068

FILTER - air cleaner (dry)

11-9059

11-9091

11-9092

ELEMENT - air cleaner


CLIP - base
EJECTOR - dust

11-9069

CLAMP - air cleaner

55-1587

SCREW - clamp

55-2086

FLATWASHER

2
1

55-4953

NUT

11-9709

HOSE - air cleaner (filter to engine)

11-9294

HOSE - air intake

55-4979

CLAMP - hose

61-2261

HOSE - air intake

10

11-3155

CLEANER - air

11-3325

CUP - air cleaner


CLAMP - air cleaner

11-6491

11

11-2975

CLAMP - air cleaner

12

11-9721

HOSE - air cleaner (filter to engine, oil bath air cleaner)

13

92-2986

PANEL - blockoff

55-2977

SCREW - panel

55-1800

LOCKWASHER

55-2086

FLATWASHER

55-8711

INSERT - threaded

11-9708

TUBE - oil intake

14
15

92-2987

PLATE - wear

55-3136

RIVET - plate

55-6808

CLAMP - hose

55-2977

SCREW - clamp

55-1800

LOCKWASHER

55-2086

FLATWASHER

11-6173

TUBE - exhaust (domestic)

11-6291

TUBE - exhaust (EEC)

18

33-628

GROMMET

19

55-3364

PLUG

20

12-765

MUFFLER

55-6184

STUD - muffler to manifold

55-6183

LOCKWASHER

55-6186

NUT

21

33-1907

GASKET - muffler

22

92-3323

DEFLECTOR - air (MD-300 only)

16

17

52

185H4

COOLING SYSTEM

COOLING SYSTEM
185H4
10/29/03

53

Revised
10/29/03

Revised
10/29/03

REF
1

COOLING SYSTEM

PART#

DESCRIPTION

185H4
QTY

67-1947

TANK - accumulator

55-3048

SCREW - tank

55-7122

WASHER - belleville

55-2640

NUT

55-5094

COCK - drain

67-1969

COIL - condenser (MD-300)

67-1968

COIL - condenser (MD-200)

55-3059

NUT - captive

92-2985

BRACKET - expansion tank

55-2977

SCREW - bracket

55-2086

FLATWASHER

55-1800

LOCKWASHER

55-8979

INSERT - threaded

12-826

TANK - expansion

55-2539

BUSHING - sensor

55-3018

SCREW - tank

55-2086

FLATWASHER

55-1800

LOCKWASHER

11-9242

CAP - radiator

55-9237

ADAPTER - hose

203-385

SEALER - thread

A/R

44-6534

SENSOR - water level

55-2965

NUT - terminal

55-2996

LOCKWASHER

55-2001

FLATWASHER

11-9534

HOSE - radiator to engine (EPDM)

11-9535

HOSE - radiator to engine (silicone)

55-2818

CLAMP - EPDM hose (0.750 dia to 1.500 dia)

55-3401

CLAMP - silicone hose (0.750 dia to 1.500 dia)

11-9520

HOSE - engine to radiator (EPDM)

11-9521

HOSE - engine to radiator (silicone)

55-2666

CLAMP - hose

55-2977

SCREW - clamp

55-2086

FLATWASHER

55-1800

LOCKWASHER

9
10
11
12

55-8979

INSERT - threaded

98-935

HOSE - expansion tank (EPDM, 23 in)

A/R

12-419

HOSE - expansion tank (silicone, 23 in)

A/R

55-5002

CLAMP - EPDM hose

55-1521

CLAMP - silicone hose

15

98-771

HOSE - overflow

A/R

16

11-8041

HOSE (3/8 id, EPDM)

A/R

13
14

54

185H4

COOLING SYSTEM

55

Revised
10/29/03

Revised
10/29/03

REF

COOLING SYSTEM

PART#

DESCRIPTION

185H4
QTY

12-538

HOSE (3/8 id, silicone)

55-2069

CLAMP - EPDM hose (0.375 dia to 0.875 dia)

55-6731

CLAMP - silicone hose (0.375 dia to 0.875 dia)

55-9091

ELBOW - hose

203-385

SEALER - thread

19

41-5066

SENSOR - water temperature

20

91-7747

PLATE - sensor

44-9906

TAB - connector

55-3136

RIVET - tab

21

11-9496

PUMP - coolant (see 132A4)

22

92-1561

STRIP - hose protector

17
18

1
A/R

56

118B7

ENGINE BLOCK HEATER

ENGINE BLOCK
HEATER
118B7
1/27/97

57

Revised
1/27/97

Revised
1/27/97

REF

ENGINE BLOCK HEATER

PART#

DESCRIPTION

118B7
QTY

40-530

KIT - engine block heater

41-463

33-2509

55-7726

55-7727

HEATER - coolant
GASKET - heater
SCREW - heater
LOCKWASHER

58

1
2
2

185H6

ENGINE MOUNTING GROUP

ENGINE MOUNTING GROUP


185H6
9/5/03

59

Revised
9/5/03

Revised
9/5/03

REF
1

ENGINE MOUNTING GROUP

PART#

DESCRIPTION

185H6
QTY

91-9207

BRACKET - snubber

55-3486

SCREW - bracket

55-7123

WASHER - belleville

55-2166

NUT

55-7123

WASHER - belleville

91-3908

MOUNT - vibration

91-3202

MOUNT - engine (roadside)

92-3252

MOUNT - engine (curbside)

91-9467

MOUNT - engine (upper)

55-5957

SCREW - mount (soc hd, 10 x 1.50, 25 mm lg)

55-6216

SCREW - mount (soc hd, 10 x 1.50, 20 mm lg)

55-5695

SCREW - mount (hex hd, 10 x 1.25, 20 mm lg)

55-7122

WASHER - belleville

91-3203

MOUNT - engine (front)

55-3048

SCREW - mount

55-2641

FLATWASHER

55-7122

WASHER - belleville

55-4955

NUT

91-2281

MOUNT - vibration

10

55-2914

SCREW - engine

11

55-2747

SCREW - engine

12

55-3594

WASHER - special

13

55-5871

WASHER - special

14

55-3048

SCREW - mount

10

15

55-2641

FLATWASHER

10

16

99-9449

MOUNT - wear plate

55-3044

RIVET - wear plate

17

55-5888

SCREW - engine

18

55-7122

WASHER - belleville

19

99-4820

MOUNT - vibration (engine, set of two)

20

55-2640

NUT

203-400

SEALER - thread (blue)

55-377

FLATWASHER

21

2
18

2
10
2
10
A/R
1

60

134E5

MOUNTING GROUP - COMPRESSOR & MOTOR

MOUNTING
GROUP - COMPRESSOR &
MOTOR
134E5
9/5/03

61

Revised
9/5/03

Revised
9/5/03

REF
1

MOUNTING GROUP - COMPRESSOR & MOTOR

PART#

DESCRIPTION

134E5
QTY

91-6583

BOLTSTRIP (w/ mounting screw)

55-4953

NUT - boltstrip

55-2086

FLATWASHER

55-399

WASHER - special

55-2200

LOCKWASHER

55-3122

NUT - compressor

55-3048

SCREW - motor (1 in lg)

55-2683

SCREW - jackshaft (1-1/2 lg)

55-2641

FLATWASHER

55-4931

WASHER - special

55-4955

NUT

98-3995

MOUNT - pedestal (motor)

99-9536

SUPPORT - jackshaft (see 77B14)

10

99-9839

BOLTSTRIP - support

11

55-4759

BOLT - belt adjustment

12

55-377

FLATWASHER

13

99-5983

SPACER

14

55-1232

NUT - jam

15

91-3370

BRACKET - motor/jackshaft

16

17

12
4
12

91-3159

ANGLE - motor support

55-1587

SCREW - angle

55-2086

FLATWASHER

55-4953

NUT

77-1712

JACKSHAFT - assembly (see 77B14)

62

132B12

BELTS, PULLEYS & FAN GROUP

BELTS, PULLEYS
& FAN GROUP
132B12
10/9/03

63

Revised
10/9/03

Revised
10/9/03

REF

BELTS, PULLEYS & FAN GROUP

PART#

DESCRIPTION

132B12
QTY

78-558

FAN - evaporator

77-1522

CLIP - fan hub

77-1464

CLIP - fan

55-3675

SCREW - fan

55-1800

LOCKWASHER

55-2086

FLATWASHER

99-3261

BOLTPLATE - fanshaft

78-782

FANSHAFT - assembly (see 77A3)

55-2641

FLATWASHER

55-4955

NUT - fanshaft

78-684

BELT - evaporator fan

78-1366

BELT - engine

78-700

BELT - alternator to evaporator fan

10

78-936

BELT - motor to jackshaft (compressor)

11

55-457

KEY - pulley

12

77-1697

PULLEY - evaporator fan

55-6220

SCREW - pulley

55-790

LOCKWASHER

55-2958

FLATWASHER

13

77-2718

PULLEY - idler (see 180H3)

14

77-1703

PULLEY - alternator

15

41-2194

ALTERNATOR (23 amp, model 8MR)

16

77-1826

PULLEY - motor (NAD)

77-1754

PULLEY - motor (EEC)

77-1980

PULLEY - motor (single phase)

77-1985

PULLEY - jackshaft

55-6220

SCREW - pulley

17

18

19

20

55-790

LOCKWASHER

77-1984

PULLEY - compressor

77-2537

70-184

BUSHING - pulley
KIT - screws & washers

55-455

KEY - pulley

203-392

SEALER - antiseize

107-291

CLUTCH (see 132D14)

55-5022

SCREW - clutch

203-400

SEALER - thread

77-1699

HUB - condenser fan

55-6220

SCREW - hub

55-790

LOCKWASHER

55-371

FLATWASHER

78-687

FAN - condenser

55-7555

KEY

1
A/R

A/R

64

132B12

BELTS, PULLEYS & FAN GROUP

65

Revised
10/9/03

Revised
10/9/03

REF

BELTS, PULLEYS & FAN GROUP

PART#

DESCRIPTION

132B12
QTY

55-2963

SCREW - fan

55-2958

FLATWASHER

55-2959

LOCKWASHER

104-716

MOTOR (220-230-380-460/3/50-60 & EEC, see 126F4)

55-3264

KEY - pulley/fan

99-9084

NAMEPLATE - Arrow

22

77-1712

JACKSHAFT (30 units, see 77B14)

23

78-1012

BELT - water pump

24

98-3631

GUARD - fan

55-3121

SCREW - guard

55-3045

WASHER - dome

21

25

204-427

GAUGE - belt tension

26

98-3117

PLENUM - condenser fan

27

98-3116

ORIFICE - fan

55-2957

SCREW - orfice

55-3045

WASHER - dome

55-3059

NUT - captive

28

77-2163

PULLEY - compressor (R134a, MD-200 30/50)

29

78-1367

BELT - engine to compressor (R134a, MD-300 30/50)

30

77-1660

PULLEY - engine (R134a, 30s; 50s uses item 18)

31

77-2057

PULLEY - compressor (R134a, MD-300 30/50)

66

180H3

IDLER PULLEY GROUP

IDLER PULLEY
GROUP
180H3
9/9/03

67

Revised
9/9/03

Revised
9/9/03

REF
1

IDLER PULLEY GROUP

PART#

DESCRIPTION

180H3
QTY

91-9058

BRACKET - idler pulley

55-2969

SCREW - bracket

55-2958

FLATWASHER

55-8423

WASHER - belleville

91-8795

NUTSTRIP

55-3025

SCREW - nutstrip (#10)

55-2996

LOCKWASHER

55-7524

SCREW - pulley

77-2409

SPROCKET - pulley

55-3594

WASHER - special

77-2718

PULLEY - idler

51-630

WASHER - pulley

55-7123

WASHER - belleville

68

77A3

FANSHAFT ASSEMBLY

FANSHAFT
ASSEMBLY
77A3
6/12/03

69

Revised
6/12/03

Revised
6/12/03

REF

FANSHAFT ASSEMBLY

PART#

DESCRIPTION

77A3
QTY

78-782

FANSHAFT - assembly

55-3350

33-1009

99-3262

55-6418

13

33-982

SCREW - oil plug


O-RING
HOUSING
VENT - air
CAP - air vent
SEAL - oil
GREASE (gallon)
FANSHAFT
BEARING - roller
TUBE - splash guard
GREASE (3.5 oz)
SCREW - cap
FLATWASHER
CAP
SHIM (0.005 thk)
SHIM (0.007 thk)
SHIM (0.020 thk)
O-RING

14

11-6863

SLEEVE - repair (set of 10)

55-6416
5

33-2134
203-278

77-2617

77-1070

99-3264
204-475

55-3834

10

55-2958

11

91-1203

12

99-2901
99-2902
99-4231

70

2
1
1
1
2
A/R
1
2
1
A/R
4
4
1
A/R
A/R
A/R
1
1

77B14

JACKSHAFT ASSEMBLY

JACKSHAFT
ASSEMBLY
77B14
9/5/03

71

Revised
9/5/03

Revised
9/5/03

REF

JACKSHAFT ASSEMBLY

PART#

DESCRIPTION

77B14
QTY

77-1712

JACKSHAFT - assembly

55-148

55-421

55-371

91-1203

12

77-2434

SCREW
LOCKWASHER
FLATWASHER
CAP - housing
SHIM (0.005 thk)
SHIM (0.007 thk)
O-RING
SEAL - oil
BEARING - roller
PLUG - pipe
SHAFT - assembly
HOUSING
VENT - air
CAP - air vent
RETAINER - oil slinger

13

55-351

KEY - hub

14

55-3264

KEY - pulley

15

11-6863

SLEEVE - repair (set of 10)

203-394

GREASE (gallon)

99-2901
99-2902
5

33-982

33-2134

77-1070

55-3364

77-2621

10

91-5685

11

55-6417
55-6416

8
8
2
3
3
2
2
2
2
1
1
1
1
1

A/R

72

145F4

CLUTCH ASSEMBLY (107-291)

CLUTCH ASSEMBLY (107-291)


145F4
4/6/00

73

Revised
4/6/00

Revised
4/6/00

REF

CLUTCH ASSEMBLY (107-291)

PART#

DESCRIPTION

145F4
QTY

107-291

CLUTCH

70-189

KIT - clutch repair

70-175

70-190

KIT - bearing
KIT - shoe

NOTE:

Clutch 107-291 replaces clutch 107-257 & 107-204. See 132D14 for replacement parts for 107-257.
See 94B1 for replacement parts for 107-204.

74

185H8

REFRIGERATION COMPONENTS, CONDENSER

REFRIGERATION
COMPONENTS,
CONDENSER
185H8
10/29/03

75

Revised
10/29/03

Revised
10/29/03

REF

REFRIGERATION COMPONENTS, CONDENSER

PART#

DESCRIPTION

185H8
QTY

102-825

COMPRESSOR (X214 deep sump, see 185H5)

22-188

VALVE - discharge (see 185H9)

61-2270

TUBE - valve to 3-way

61-1236

VALVE - 3-way (see 101B6)

55-3618

SCREW - 3-way

55-1800

LOCKWASHER

55-2086

FLATWASHER

67-1969

COIL - condenser (MD-300, see 185H4)

67-1968

COIL - condenser (MD-200, see 185H4)

99-9948

NAMEPLATE - pressure vessel (EEC)

61-2263

TUBE - condenser to receiver

55-3295

FITTING - saddle

66-7392

VALVE - relief

33-1015

O-RING - valve

67-1180

TANK - receiver (see 156B6)

91-7419

NAMEPLATE - pressure vessel (EEC)

61-2262

TUBE - receiver to dehydrator

55-8267

55-8268

NUT - o-ring seal


SHOULDER - o-ring seal

10

33-1015

O-RING

11

66-9700

DEHYDRATOR

12

66-6057

TUBE - dehydrator to valve

55-8267

NUT - o-ring seal

6
7
8
9

55-8268

SHOULDER - o-ring seal

13

66-5763

VALVE - check

14

66-6135

TUBE - valve to tee

15

55-3251

TEE

16

66-6136

TUBE - tee to evaporator

17

66-5346

TUBE - tee to solenoid

18

61-283

SOLENOID - thermax (see 125C10)

19

66-4624

TUBE - evaporator to accumulator

20

67-1947

TANK - accumulator

21

61-1091

VALVE - pressure regulator

22

61-2264

TUBE - cpr to compressor

23

66-1916

VALVE - suction (see 185H9)

24

61-2268

TUBE - 3-way to elbow

25

55-4142

ELBOW

26

61-2269

TUBE - elbow to evaporator

27

61-2266

TUBE - 3-way to solenoid

28

66-8560

SOLENOID - pilot (12V)

41-1525

COIL - valve (12V)


NUT - coil

55-8786

76

185H8

REFRIGERATION COMPONENTS, CONDENSER

77

Revised
10/29/03

Revised
10/29/03

REF

REFRIGERATION COMPONENTS, CONDENSER

PART#

DESCRIPTION

185H8
QTY

29

61-2267

TUBE - solenoid to suction tube

30

61-2265

TUBE - 3-way to coil

31

11-5513

VALVE (Schrader)

11-7777

CORE - valve

78

152G4

REFRIGERATION - EVAPORATOR

REFRIGERATION EVAPORATOR
152G4
10/29/03

79

Revised
10/29/03

Revised
10/29/03

REF
1
2

REFRIGERATION - EVAPORATOR

PART#

DESCRIPTION

152G4
QTY

67-1133

COIL - evaporator (TS/MD-200)

67-1136

COIL - evaporator (TS/MD-300)

33-507

GROMMET (1-1/8)

55-3059

NUT - captive

55-1587

SCREW - coil

55-1800

LOCKWASHER

55-2086

FLATWASHER

67-1576

HEAT EXCHANGER (TS/MD-200, R404A)

67-1577

HEAT EXCHANGER (TS/MD-300, R404A)

66-9626

TUBE - liquid outlet

66-6044

TUBE - liquid inlet

99-9842

NAMEPLATE - Pressure Vessel (TS/MD-200)

91-3482

NAMEPLATE - Pressure Vessel (TS/MD-300)

66-9375

VALVE - expansion (R404A)

66-9625

TUBE - equalizer (R404A)

66-6896

TUBE - defrost (evaporator)

10

66-6895

TUBE - defrost (condenser)

11

99-9843

NAMEPLATE - Pressure Vessel (TS/MD-200)

91-7749

NAMEPLATE - Pressure Vessel (TS/MD-300)

67-1404

HEAT EXCHANGER (MD-200, R134a)

67-1970

HEAT EXCHANGER (MD-300, R134a)

13

66-6051

TUBE - equalizer (R134a)

14

66-6046

VALVE - expansion (R134a)

12

80

185H5

COMPRESSOR X214 (DEEP SUMP)

COMPRESSOR
X214 (DEEP
SUMP)
185H5
10/29/03

81

Revised
10/29/03

Revised
10/29/03

REF

COMPRESSOR X214 (DEEP SUMP)

PART#

DESCRIPTION

185H5
QTY

102-825

COMPRESSOR - X214 (deep sump)

23-131

* 33-2552

22-788

33-2019

* 55-6804

55-6805

55-6806

22-990

* 33-1223

10

* 22-899

11

22-743

12

55-172

BODY - compressor
GASKET - compressor cylinder head
HEAD - cylinder
O-RING
WASHER - sealing
SCREW - cylinder head (2 lg)
SCREW - cylinder head (2-5/8 lg)
PLATE - valve
O-RING - oil fill
SEAL - crankshaft
PLATE
SCREW
FLATWASHER
SEAL - oil
O-RING - seal plate
SIGHT GLASS
O-RING
ADAPTER - suction valve
SCREW - adapter
WASHER
O-RING - valve plate
SLEEVE - cylinder
GASKET - adapter
SCREEN - suction port
BUSHING - piston pin
PISTON
PIN - piston
RING - retaining
HEAD - piston
REED - piston
NUT
FLATWASHER
ROD - connecting
BOLT - connecting rod
NUT - connecting rod
BEARING SET - connecting rod (standard)

55-895
13

* 33-2044

14

* 33-2043

15

22-350

16

* 33-822

17

66-8927

18

55-190

19

55-3252

20

* 33-408

21

22-608

22

* 33-211

23

22-159

24

11-475

25

22-849

26

NSS

27

55-2122

28

NSS

29

NSS

30

51-115
55-895

31

22-639

32

55-5062

33

51-666

34

22-1003

82

1
1
10
10
6
2
2
1
1
1
6
6
1
1
2
2
1
4
4
2
2
1
1
2
2
2
4
2
2
2
2
2
4
4
2

185H5

COMPRESSOR X214 (DEEP SUMP)

83

Revised
10/29/03

Revised
10/29/03

REF

COMPRESSOR X214 (DEEP SUMP)

PART#
22-1004
22-1005
22-1006
22-1007

35

* 33-1223

36

22-220

37

55-4720

38

55-7425

39

22-804

40

22-123

41

* 55-455

42
43

77-2311
* 33-110

44

22-1149

45

55-9760

46

22-803

47

22-1160

48

* 33-1175

49

* 33-239

50

22-555

51

55-681
51-149

52

* 55-896

53

22-784

54

* 33-672

55

55-6752

56

* 33-2095

57

66-8928

58

22-1188

59

* 33-3839

60

55-9106
55-926

61

55-8398

62

* 33-2747

63

22-1189

64

* 33-2205

65

99-4848

DESCRIPTION

BEARING SET (0.005 us)


BEARING SET (0.010 us)
BEARING SET (0.020 us)
BEARING SET (0.030 us)
O-RING - pumpshaft
BEARING - crankshaft (pump end)
PLUG
PIN - dowel
CRANKSHAFT
PLUG - oil metering
KEY
BEARING - crankshaft (pulley end)
GASKET - bearing plate
SHAFT - oil pump
KEY - shaft
PLATE - pump bearing
PUMP - oil
O-RING - oil pump cover
O-RING
COVER - pump
SCREW - plate (1-1/8 lg)
SCREW - plate (2-1/4 lg)
FLATWASHER
REGULATOR - oil pressure
O-RING
PLUG
O-RING - regulator
ADAPTER - o-ring seal
SUMP - oil
GASKET - oil sump
SCREW (1-1/8 lg)
SCREW - oil sump (3-1/2 lg)
PLUG - oil drain
O-RING - plug
SCREEN - oil sump
O-RING - oil pickup
CLAMP - screen
84

185H5
QTY
2
2
2
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
4
8
20
1
1
1
1
1
1
1
8
4
1
1
1
1
1

185H5

COMPRESSOR X214 (DEEP SUMP)

85

Revised
10/29/03

Revised
10/29/03

REF

COMPRESSOR X214 (DEEP SUMP)

PART#

66

55-366

67

55-291

68

22-653

69

66-8929

70

33-1461

71

66-9387

72

92-2988

73

55-3364

74

91-5630

75

33-3103

76

55-329

77

55-8765

78

33-2542

79

91-5629

30-247

LOCKWASHER
NUT
VALVE - check
VALVE - oil fill
O-RING (5/16)
CAP - adapter
BRACKET - oil pickup
PLUG - pipe
COVER - cylinder head port
GASKET - cover
SCREW - plate
STUD - cylinder head
GASKET - suction cover plate
PLATE - suction cover
VALVE - port
SCREW - bracket
LOCKWASHER
FLATWASHER
KIT - gasket (see note)

203-513

OIL - compressor (R134a, R404A, one liter)

203-518

KIT - acid test (polyol ester kit)

11-2886
80

55-141
55-790
55-895

NOTE:

DESCRIPTION

KIT 30-247 Includes parts numbers marked with an asterick (*).

86

185H5
QTY
2
2
1
1
1
1
1
1
1
1
2
1
1
1
1
2
2
2
1
A/R
1

143D13

COMPRESSOR OIL FILTER

COMPRESSOR
OIL FILTER
143D13
6/17/03

87

Revised
6/17/03

Revised
6/17/03

REF

COMPRESSOR OIL FILTER

PART#

DESCRIPTION

143D13
QTY

90-240

KIT - compressor stabilizer

91-8239

55-2957

55-2086

55-1800

55-4953

55-8765

55-2640

55-2086

55-6804

10

33-2019

BRACKET - stabilizer
SCREW - bracket (1/4)
FLATWASHER (1/4)
LOCKWASHER (1/4)
NUT (1/4)
STUD - cylinder head
NUT - bracket
WASHER - belleville
FLATWASHER
WASHER - sealing
O-RING

11

66-8928

ADAPTER (o-ring seal)

12

33-1461

O-RING (5/16)

13

66-8837

TUBE - compressor inlet

55-8456

55-8457

SHOULDER - o-ring seal


NUT

14

66-7800

FILTER - compressor oil

15

33-1461

16

33-1015

O-RING (5/16)
O-RING (3/8 id)

17

55-1636

CLAMP

18

66-8838

TUBE - compressor outlet

55-8458

55-8456

SHOULDER - o-ring seal (filter)


NUT (filter)
SHOULDER - o-ring seal (pump end)
NUT

19

66-8048

ADAPTER (o-ring seal)

20

33-1223

O-RING (9/16 id)

55-7469

55-8457
55-8457

2
2
2
2
2
2
2
4
2
2

88

1
1
1

185H9

Revised
5/21/03

SERVICE VALVES

SERVICE VALVES
185H9
5/21/03

89

Revised
5/21/03

REF
1

SERVICE VALVES

PART#

DESCRIPTION

185H9
QTY

11-5513

VALVE - elbow (Schrader)

11-7777

55-1983

CORE - valve
CAP - valve

66-2296

CAP - valve (plastic)

66-3015

CAP - valve (brass)

33-3007

33-350

GASKET - plastic cap


GASKET - brass cap

66-1916

VALVE - suction (incl 3 & 4)

33-2805

GASKET - valve

55-895

FLATWASHER

55-8650

SCREW - valve

11-2886

VALVE - port (Schrader)

55-5672

CORE - valve
CAP - valve

10

22-188

VALVE - discharge (incl 3 & 4)

11

55-7411

WASHER - special

12

55-5295

SCREW - valve

13

55-3364

PLUG - valve

11-7777

90

101B6

3-WAY VALVE ASSEMBLY (After 3/91)

3-WAY VALVE
ASSEMBLY (After
3/91)
101B6
6/12/03

91

Revised
6/12/03

Revised
6/12/03

REF

3-WAY VALVE ASSEMBLY (After 3/91)

PART#

DESCRIPTION

101B6
QTY

61-1236

VALVE - 3-way (assembly)

55-8609

55-8610

66-4980

66-811

60-247

30-171

33-3538

99-6384

66-5193

10

NSS

11

60-147

12

66-4965

13

60-163

14

33-1124

15

55-621

SCREW
FLATWASHER
CAP - top (incl 2, 13, 14)
SPRING - piston
PISTON & SEAL
KIT - piston seal
GASKET - 3 way valve
CLIP
SEAT - assembly
STEM - assembly (included in kit, before 11/97)
FILTER - screen
CAP - bottom
KIT - valve repair (incl 13)
O-RING
CAP
KIT - valve repair

1
1

* 60-156

4
1
1
1
1
2
1
1
1
1
1
1
1
1

16

66-8805

17

33-2956

PISTON
SEAL - piston (PTFE)

18

204-1008

TOOL - 3-way valve

19

60-244

KIT - valve repair (incl 6, 7, 10 & 17, 11/97 & after)

92

125C10

SOLENOID VALVE - NORMALLY CLOSED

SOLENOID VALVE
- NORMALLY
CLOSED
125C10
5/28/03

93

Revised
5/28/03

Revised
5/28/03

REF

SOLENOID VALVE - NORMALLY CLOSED

PART#

DESCRIPTION

125C10
QTY

61-283

VALVE - solenoid (normally closed)

60-188

41-3681

KIT - repair
COIL

94

156B6

RECEIVER TANK GROUP

RECEIVER TANK
GROUP
156B6
6/12/03

95

Revised
6/12/03

Revised
6/12/03

REF

RECEIVER TANK GROUP

PART#

DESCRIPTION

156B6
QTY

67-1180

TANK - receiver

66-9918

33-2419

66-9918

BALL - sight glass


O-RING
INDICATOR - liquid

55-7152

NUT - receiver tank (acorn)

55-4931

WASHER - spacer

55-2641

FLATWASHER

55-4955

NUT - tank

96

1
1

118B11

LOW PRESSURE CUTOUT SWITCH (OPTIONAL)

LOW PRESSURE
CUTOUT SWITCH
(OPTIONAL)
118B11
9/8/03

97

Revised
9/8/03

Revised
9/8/03

REF

LOW PRESSURE CUTOUT SWITCH (OPTIONAL)

PART#

DESCRIPTION

118B11
QTY

33-211

GASKET

22-886

ADAPTER - suction valve

55-459

COUPLING

203-393

SEALER - thread

44-8030

SWITCH - lpco

41-466

HARNESS - lpco/hpco (for connectors see 115D14)

91-5658

NAMEPLATE

66-5642

VALVE

11-7777

CORE
CAP

55-5672

A/R

98

187B2

ELECTRICAL COMPONENTS

ELECTRICAL
COMPONENTS
187B2
10/29/03

99

Revised
10/29/03

Revised
10/29/03

REF

ELECTRICAL COMPONENTS

PART#

DESCRIPTION

187B2
QTY

41-4470

SWITCH - oil level

44-6016

SENSOR - rpm

41-387

SWITCH - oil pressure (see 187B5)

44-9181

SOLENOID - fuel (see 109G2)

44-2756

DIODE

45-1718

STARTER (see 132A8)

44-7130

GLOW PLUG

44-7129

CONNECTOR - glow plug

41-5066

SENSOR - water temperature

44-6534

SENSOR - water level (see 151G11)

104-713

MOTOR - condenser (see 126F4)

55-6141

CONNECTOR - liquid tite

55-2635

LOCKNUT

55-6141

CONNECTOR - reducer

41-1105

SLEEVE - crimp

44-6646

CAP - sleeve

10

41-2194

ALTERNATOR (23 amp, model EA, see 139E13)

11

41-1935

HARNESS - sensor

12

41-1953

CABLE - motor

13

61-283

VALVE - solenoid (see 125C10)

14

41-3845

SWITCH - hpco (R404A)

41-1987

SWITCH - hpco (R134a)

15

66-8560

VALVE - pilot solenoid (see 185H8)

16

66-6243

SWITCH - air pressure (see 125G2)

17

40-709

BOX - remote light (optional, see 136G2)

18

41-2308

HARNESS - remote cab box

33-324

41-4348

GROMMET (5/8)
CONNECTOR - cab box (6 pin)
TERMINAL
CONNECTOR - interconnect harness
STRAIN RELIEF - connector (6 pin)
PIN - connector

19

45-1866

BOX - cab remote (see 136G7)

20

41-3675

HARNESS - power

21

NSS

BOX - power receptacle (domestic, see 124G14)

NSS

BOX - power receptacle (EEC, see 173A8)

41-4474

HARNESS - switch

44-8914

44-5066

RECEPTACLE - switch
FINGRIP

23

41-4644

SWITCH - on/off

24

44-2823

SOLENOID - damper (see 152G7)

41-1948
41-2244
41-2247
41-1945

22

100

1
5
1
1
5

187B2

ELECTRICAL COMPONENTS

101

Revised
10/29/03

Revised
10/29/03

REF

ELECTRICAL COMPONENTS

PART#

DESCRIPTION

187B2
QTY

25

41-2313

HARNESS - damper solenoid

26

41-4022

SENSOR - temperature (graded)

55-3484

CLAMP - sensor

55-2991

SCREW - clamp

55-2001

FLATWASHER

55-4560

NUT

41-4021

SENSOR - temperature (ambient, ungraded)

55-6388

CLAMP - sensor

55-3121

SCREW - clamp

55-2086

FLATWASHER

55-4953

NUT

44-7354

BOX - junction

55-2269

SCREW - box

55-2001

FLATWASHER

55-4560

NUT

29

45-1374

HEATER

31

41-1941

CABLE - heater

32

41-3665

FUSE HOLDER

41-3922

TERMINAL (3/8)

27

28

33

41-3408

TERMINAL - splice

34

41-3666

FUSE (60 amp)

35

41-5439

HARNESS - condenser

44-2793

44-2792

TERMINAL - ring (1/4, yellow)


TERMINAL - ring (#10, blue)
TERMINAL - ring (5/16, blue)
TERMINAL - ring (#10, yellow)

36

41-5440

HARNESS - engine

37

41-4857

38

41-3069

PLUG - starter
RECEPTACLE - power
SOCKET - receptacle
TERMINAL - ring (#8, yellow)
TERMINAL - ring (#8, blue)

44-2791
44-2790

44-9836
41-4468
44-2788

102

3
1
3

1
1
1
1

187B1

Revised
10/29/03

CONTROL BOX

CONTROL BOX
187B1
10/29/03

103

Revised
10/29/03

REF
1

CONTROL BOX

PART#

DESCRIPTION

187B1
QTY

98-6683

COVER - control box

55-8711

55-8752

INSERT - threaded (1/4-20)


INSERT - threaded (10-32)

33-3854

GASKET - cover

55-6536

SCREW & WASHER - cover

55-4510

WASHER - retaining

55-3059

NUT - captive

45-1708

CONTROLLER (MP-T)

845-1708

CONTROLLER (MP-T, reman)

55-2965

NUT - controller

55-2001

FLATWASHER

3
A/R

55-2964

LOCKWASHER

40-817

KIT - eprom chip

45-1910

DATALOGGER - DAS II

55-2965

NUT - datalogger

55-2001

FLATWASHER

55-2964

LOCKWASHER

91-7759

NAMEPLATE - setup codes

91-9478

HINGE - cover

91-9479

PIN - hinge

10

91-9477

HINGE - control box

55-2995

SCREW - hinge (two per hinge)

55-2964

LOCKWASHER

55-2001

FLATWASHER

11

98-6684

BOX - control

12

NSS

TRAY - high votage (see 136D14)

55-2995

SCREW - tray

55-2964

LOCKWASHER

55-2001

FLATWASHER

91-7756

SHEILD - high voltage tray

55-3027

SCREW - sheild

55-2964

LOCKWASHER

55-2001

FLATWASHER

14

99-7834

NAMEPLATE - Caution

15

41-4458

BOARD - pc interface

16

41-4459

44-9050

SELECTOR - phase (230/380/460V)


BUZZER - warning

55-3015

SCREW - board

55-2964

LOCKWASHER

55-2001

FLATWASHER

18

33-1808

GROMMET - bumper

19

92-3024

EXTRUSION - rubber

A/R

13

104

187B1

Revised
10/29/03

CONTROL BOX

105

Revised
10/29/03

REF

CONTROL BOX

PART#

DESCRIPTION

187B1
QTY

20

91-7755

PLATE - stud

21

55-7618

CLAMP

22

41-225

STRAIN RELIEF - connector (19 pin)

23

41-1935

HARNESS - sensor

41-744

PLUG - controller (19 pin)

44-9928

PIN (18 gauge)

41-1944

HARNESS - interconnect

41-745

41-1945

PLUG - controller (37 pin)


RECEPTACLE (36 pin)
STRAIN RELIEF - connector (36 pin)
TERMINAL - pin
SOCKET
CONNECTOR - cab box harness
STRAIN RELIEF - connector (6 pin)

27

92-3030

SLEEVING - harness

28

55-3234

CLAMP - sleeving

55-2965

NUT - clamp

55-2964

LOCKWASHER

55-2001

FLATWASHER

41-5463

HARNESS - switch

41-4350

CONNECTOR - plug (9 socket)


STRAIN RELIEF - connector (9 position)
TERMINAL - ground
SOCKET - relay
TERMINAL

55-3029

SCREW - socket

55-2001

FLATWASHER

21

55-2964

LOCKWASHER

20

31

41-895

RELAY (1 pdt)

32

41-5439

HARNESS - condenser

41-2320

44-2792

RECEPTACLE (18 pin)


STRAIN RELIEF - connector (18 position)
PIN - receptacle
TERMINAL - ground

41-5440

HARNESS - engine

41-2329

41-1950

RECEPTACLE (9 pin)
STRAIN RELIEF - connector (9 position)

41-5464

HARNESS (50)

41-2319

CONNECTOR (12 pin)


STRAIN RELIEF - connector (12 position)

24
25

41-1946
41-1947
41-182
44-8539

26

29

41-3882

41-2321
41-1950
44-2789
30

44-5537

41-1951
44-9928

33

34

41-1952

A/R

106

1
1
1
A/R
1
1

1
1
1
5

1
12
1

187B1

Revised
10/29/03

CONTROL BOX

107

Revised
10/29/03

REF

CONTROL BOX

PART#
44-9928

DESCRIPTION

187B1
QTY
6

44-9888

PIN - connector
TERMINAL - fork (red)
PIN - overload relay

91-7757

SUPPORT - control box

91-4053

BOLTSTRIP

36

92-1915

NAMEPLATE - relay (ID)

37

55-6010

PLUG - button

38

55-9986

FITTING - barb

39

55-5919

CONNECTOR - harness grip

40

41-3092

HARNESS - DAS

44-9600

CONNECTOR (12 pin, see 112D9)

41-2308

HARNESS - cab box

41-280

35

41

108

4
2

136D14

HIGH VOLTAGE TRAY - 3 PHASE (SR UNIT)

HIGH VOLTAGE
TRAY - 3 PHASE
(SR UNIT)
136D14
10/29/03

109

Revised
10/29/03

Revised
10/29/03

REF

HIGH VOLTAGE TRAY - 3 PHASE (SR UNIT)

PART#

DESCRIPTION

136D14
QTY

91-7760

TRAY - high voltage

99-8608

SPACER - standoff

41-1763

CONTACTOR (3 phase)

55-2989

SCREW - contactor

55-2202

LOCKWASHER

55-2201

FLATWASHER

41-2720

CONTACTOR - motor

55-3015

SCREW - contactor

55-2964

LOCKWASHER

55-2001

FLATWASHER

44-9193

ADAPTER - relay

55-2989

SCREW - adapter

55-2202

LOCKWASHER

55-2201

FLATWASHER

41-1685

RELAY - overload (12-18 amp, MD/KD)

41-1687

RELAY - overload (7-10 amp, MD/KD)

41-1686

RELAY - overload (9-13 amp, RD/TD)

41-1684

RELAY - overload (17-25 amp, RD/TD)

40-659

KIT - solenoid & fuse

41-1960

HARNESS - phase correction & heat

41-2319

41-1952

CONNECTOR - receptacle (12 pin)


STRAIN RELIEF - connector (12 position)

41-1953

CABLE - motor

44-9891

TERMINAL - pin

11

41-1941

CABLE - heater

12

99-3427

MOUNT - bandwrap

55-1714

RIVET - mount

55-2332

WRAP - band

10

A/R

110

143E2

HIGH VOLTAGE TRAY - 1 PHASE (SR UNIT)

HIGH VOLTAGE
TRAY - 1 PHASE
(SR UNIT)
143E2
3/19/99

111

Revised
3/19/99

Revised
3/19/99

REF

HIGH VOLTAGE TRAY - 1 PHASE (SR UNIT)

PART#

DESCRIPTION

143E2
QTY

91-8337

TRAY - high voltage

99-8608

SPACER - standoff

Not Used

41-2720

CONTACTOR - motor

55-3015

SCREW - contactor

55-2964

LOCKWASHER

55-2001

FLATWASHER

44-9193

ADAPTER - relay

55-2989

SCREW - adapter

55-2202

LOCKWASHER

55-2201

FLATWASHER

41-1684

RELAY - overload (17-25 amp)

40-659

KIT - solenoid & fuse

41-1960

HARNESS - phase correction & heat

41-2319

CONNECTOR - receptacle (12 pin)

41-1952

STRAIN RELIEF - connector (12 position)

10

41-1953

CABLE - motor

11

41-895

RELAY - mini

12

44-5537

SOCKET - relay

13

44-8755

RELAY - current

14

44-8759

CAPACITOR

55-3026

CLAMP - capacitor

112

136G7

REMOTE CONTROL BOX MOUNTING

REMOTE CONTROL BOX


MOUNTING
136G7
6/12/03

113

Revised
6/12/03

Revised
6/12/03

REF
1

REMOTE CONTROL BOX MOUNTING

PART#

DESCRIPTION

136G7
QTY

45-1866

BOX - remote control

91-9770

FACEPLATE

91-7761

FASTENER - adhesive backed

55-3484

CLAMP - cable

55-3018

SCREW - clamp

55-2001

FLATWASHER

91-4308

BRACKET - in cab

55-5636

SCREW - bracket

55-2201

FLATWASHER

91-4618

BRACKET - pin panel

92-181

BOX - remote control (complete, optional)

92-182

10

55-8754

11

33-3199

12

92-184

13

55-8755

14

33-3201

15

92-183

16

55-8753

BASE - remote box


SCREW - base
GASKET - cover
COVER - harness
SCREW - cover
GASKET - cover
COVER - remote box
SCREW - cover

17

91-8446

NAMEPLATE - setpoint instructions

18

41-1948

CONNECTOR (6 pin)

41-2244

TERMINAL

114

4
1
1
4
1
1
4

124G14

POWER RECEPTACLE BOX

POWER RECEPTACLE BOX


124G14
6/24/03

115

Revised
6/24/03

Revised
6/24/03

REF
1

POWER RECEPTACLE BOX

PART#

124G14

DESCRIPTION

QTY

99-9501

BOX - power receptacle

55-7547

INSERT - threaded (8-32)

55-2979

SCREW - box

55-2086

FLATWASHER

55-1800

LOCKWASHER

55-5984

NUT - blind

91-4768

COVER

55-3511

SCREW - cover

55-3800

LOCKWASHER (internal tooth)

55-3023

WASHER - sealing

44-9961

HARNESS - power (1 phase)

41-1106

HARNESS - power (3 phase, MD-200/300)

41-2584

HARNESS - power (3 phase, XDS, Spectrum)

41-3051

HARNESS - power (3 phase, TS-200/300/500/600)

33-930

GROMMET - cable

55-2635

NUT

55-2789

FITTING - barbed

33-144

O-RING

44-4699

RECEPTACLE (230/1/60)

44-4584

RECEPTACLE (230/3/60, 30 amp & single phase units w/converter)

41-1817

RECEPTACLE (230/3/60, 50 amp, XDS)

44-4585

RECEPTACLE (380-460/3/60)

91-1924

NAMEPLATE - 230VAC/1ph/60 Hz Only

99-3195

NAMEPLATE - 208/230 Volt

99-6907

NAMEPLATE - 380/460 Volt

55-3511

SCREW - receptacle

55-2201

FLATWASHER

55-4223

NUT

44-4697

PLUG (230/1/60)

44-4695

PLUG (230/3/60, 30 amp)

41-1816

PLUG (230/3/60, 50 amp, XDS)

44-4700

PLUG (380-460/3/60)

99-4976

STRIP - gasket (50 ft)

A/R

55-8649

PLUG - button

116

173A8

POWER RECEPTACLE GROUP (EEC, after 9/01)

POWER RECEPTACLE GROUP (EEC,


after 9/01)
173A8
6/12/03

117

Revised
6/12/03

Revised
6/12/03

REF
1

POWER RECEPTACLE GROUP (EEC, after 9/01)

PART#

DESCRIPTION

173A8
QTY

92-1948

BOX - power receptacle

55-2979

SCREW - box

55-1800

LOCKWASHER

55-2086

FLATWASHER

55-5984

NUT - blind

92-1949

COVER - box

41-4664

BLOCK - terminal (5 pole)

99-7834

NAMEPLATE - caution

33-3547

BOOT - rubber

55-9986

FITTING - barb (3/4 mpt pvc)

41-4665

CABLE - power

41-4468

44-9891

TERMINAL - ring (#8)


TERMINAL - fork (#8)
TERMINAL - pin (#10)

41-4666

RECEPTACLE (220-230/3/50-60)

41-519

RECEPTACLE (380/3/50)

1
1

41-4407

3
4

99-9052

10

33-1697

COVER - receptacle
GASKET - receptacle

11

91-3448

NAMEPLATE (220V)

99-8917

NAMEPLATE (230V)

99-9700

NAMEPLATE (380V)

118

95C13

SINGLE PHASE CONVERTER (9/90 & After)

SINGLE PHASE
CONVERTER (9/90
& After)
95C13
4/19/96

119

Revised
4/19/96

Revised
4/19/96

REF
1

SINGLE PHASE CONVERTER (9/90 & After)

PART#

KIT - single phase conversion

104-466

MOTOR (230/3/60, see 126F4)


FITTING - barb
NUT
NAMEPLATE - Voltage
NAMEPLATE - arrow
STRAP - motor (front)
STRAP - motor (rear)
BOLTSTRIP - motor mount
NUTSTRIP - motor
FLATWASHER
LOCKWASHER
NUT (3/8-16)
SCREW - motor
O-RING (5/16)
O-RING (3/8)
MOUNT - pedestal (motor)
SCREW - pedestal to converter
FLATWASHER
NUT
COVER - capacitor housing
SUPPORT - roadside
SCREW - support
LOCKWASHER
FLATWASHER
GROMMET
TRAY - transformer
STRIP - oil hose protector (rubber)
TRANSFORMER
SCREW - transformer
FLATWASHER
NUT
SHIELD - transformer
NUT - transformer
FLATWASHER
COVER - roadside
SCREW - cover

55-2635
99-1924
99-9084
91-2435
91-2436
99-9839
91-4762
55-2641
55-2363
55-3300
55-2683
33-1009
33-2019
3

98-3904
55-1587
55-2086
55-4953

91-2439

91-2441

55-2989
55-2202
55-2201

33-415

91-2438
91-1705

44-9947
55-1587
55-2086
55-4953

10

91-2442

11

55-4953
55-2086

12

QTY

40-383
55-2788

DESCRIPTION

95C13

91-2440
55-2989

120

1
1
1
1
1
1
2
2
4
4
4
4
4
4
1
2
4
2
1
1
4
4
4
1
1
1
1
4
8
4
1
2
4
1
8

95C13

SINGLE PHASE CONVERTER (9/90 & After)

121

Revised
4/19/96

Revised
4/19/96

REF

SINGLE PHASE CONVERTER (9/90 & After)

PART#
55-2202
55-2201

13

91-2443

14

55-2635

15

55-2788

16

33-930

17

91-2336

18

44-8758

19

44-8760

20

44-8757

21

44-8761

22

91-2444

23

91-2446
55-2989
55-2202
55-2201

24

44-5350
91-2445
55-3684
55-2201
55-4223

25

44-8825
44-7881

26

44-8827

27

44-8826
44-7880

95C13

DESCRIPTION

LOCKWASHER
FLATWASHER
HOUSING - capacitor tray
NUT
FITTING - barb
GROMMET
STRIP (foam)
CAPACITOR - start
RESISTOR (180K)
CAPACITOR - run
RESISTOR (560K)
TRAY - capacitor (upper)
TRAY - capacitor (lower)
SCREW - tray
LOCKWASHER
FLATWASHER
BOARD - terminal
NAMEPLATE - terminal strip
SCREW - terminal board
FLATWASHER
NUT
HARNESS - motor
CONNECTOR - motor (see 115D14)
HARNESS - test point
HARNESS - control box
CONNECTOR - control box (for connectors see 115D14)

122

QTY
8
8
1
3
3
1
A/R
2
2
2
2
1
1
8
8
8
1
1
2
2
2
1
1
1
1
1

126F4

MOTOR ASSEMBLY 104-466

MOTOR ASSEMBLY 104-466


126F4
11/10/00

123

Revised
11/10/00

Revised
11/10/00

REF

MOTOR ASSEMBLY 104-466

PART#

DESCRIPTION

126F4
QTY

104-466

MOTOR

33-2726

77-2317

55-8347

77-2603

55-8343

55-8342

55-8344

SEAL - fan drive end


HOUSING - end bell
WASHER - wave
BEARING (fan drive end)
KEY - fan end
KEY - drive end
RING - snap

77-2603

BEARING (fan drive end)

77-2318

10

33-2726

11

55-8345

HOUSING - drive end


SEAL - drive end
ROD - thru

124

1
1
1
1
1
1

1
4

125G2

PRESSURE DIFFERENTIAL SWITCH

PRESSURE DIFFERENTIAL
SWITCH
125G2
6/12/03

125

Revised
6/12/03

Revised
6/12/03

REF
1

PRESSURE DIFFERENTIAL SWITCH

PART#

DESCRIPTION

125G2
QTY

66-6243

SWITCH - air (pressure differential, .70 wc)

66-6244

SWITCH - air (pressure differential, .9 wc)

55-4560

NUT - switch

55-2001

FLATWASHER

91-1104

PLATE - pressure differential switch (TG V)

92-3025

BRACKET - air switch (MD-300/200)

55-1587

SCREW - bracket

55-1800

LOCKWASHER

55-2086

FLATWASHER

99-1142

HOSE (clear, 25 ft)

A/R

99-1143

HOSE (black, 25 ft)

A/R

99-1275

PROBE - air switch

55-3136

RIVET - probe

2
3
4

126

112D9

DEUTSCH IN-LINE CONNECTORS

DEUTSCH IN-LINE
CONNECTORS
112D9
8/30/02

127

Revised
8/30/02

Revised
8/30/02

REF
1

DEUTSCH IN-LINE CONNECTORS

PART#

112D9

DESCRIPTION

QTY

44-9700

TERMINAL - socket (w/ 6 in wire lead)

44-9587

TERMINAL - socket (without wire)

44-9585

PLUG (2 pin, w/ seal)

33-2392

SEAL

44-9586

WEDGE

44-9590

WEDGE

44-9589

RECEPTACLE (2 pin)

44-9701

TERMINAL - pin (w/ 6 in wire lead)

44-9591

PIN - terminal (w/o wire)

44-9631

CONNECTOR (3 pin, w/ seal)

33-2393

SEAL

10

44-9536

WEDGE

11

44-9545

WEDGE

12

44-9544

RECEPTACLE (3 pin)

13

44-8935

PLUG (4 pin, w/ seal)

14

33-2394

SEAL

15

44-8936

WEDGE

16

44-8918

WEDGE

17

44-8915

RECEPTACLE (4 pin)

18

44-8920

CONNECTOR (6 pin, w/ seal)

19

33-2395

SEAL

20

44-8917

WEDGE

21

44-8921

WEDGE

22

44-8914

CONNECTOR (6 pin)

23

44-9903

PLUG (8 pin, w/ seal)

24

33-2396

SEAL

25

44-9902

WEDGE

26

44-9901

WEDGE

27

44-9900

RECEPTACLE (8 pin)

28

44-9600

PLUG (12 pin, w/ seal)

29

33-2397

SEAL

30

44-9601

WEDGE

31

44-9905

WEDGE

32

44-9904

RECEPTACLE (12 pin)

33

41-2323

PLUG - assembly (w/ 6 in wires)

34

41-2322

RECEPTACLE - assembly (w/ 6 in wires)

35

41-2325

PLUG - assembly (w/ 6 in wires)

36

41-2324

RECEPTACLE - assembly (w/ 6 in wires)

37

41-2327

PLUG - assembly (w/ 6 in wires)

38

41-2326

RECEPTACLE - assembly (w/ 6 in wires)

39

44-9602

PIN - sealing

A/R

40

44-9906

TAB - mounting (for all connectors except the 8 pin connector)

A/R

128

112D9

DEUTSCH IN-LINE CONNECTORS

129

Revised
8/30/02

Revised
8/30/02

REF

DEUTSCH IN-LINE CONNECTORS

PART#

DESCRIPTION

112D9
QTY

41

44-9907

TAB - mounting (for 8 pin connector only)

42

204-703

KIT - crimper (w/ terminals)

204-1038

TOOL - crimper
TOOL - wedge remover

204-799

130

A/R

77B12

ALTERNATOR GROUP

ALTERNATOR
GROUP
77B12
9/5/03

131

Revised
9/5/03

Revised
9/5/03

REF
1

ALTERNATOR GROUP

PART#

DESCRIPTION

77B12
QTY

92-2989

BRACKET - alternator

91-4561

NUTSTRIP - bracket

55-2977

SCREW - bracket

55-2086

FLATWASHER

55-1800

LOCKWASHER

99-9799

BRACKET - alternator

55-2683

SCREW - alternator bracket

55-2363

LOCKWASHER

55-2641

FLATWASHER

55-6911

SCREW - belt adjusting

55-2640

NUT

55-4931

WASHER - spacer

55-4955

NUT

55-9883

BOLT - eye

55-3565

SCREW - alternator (5/16-18)

55-2959

LOCKWASHER

55-2958

FLATWASHER

10

41-2194

ALTERNATOR (23 amp, model 8MR, see 143E14)

11

55-2159

NUT (1/2-13)

12

55-2159

LOCKWASHER

13

55-2173

FLATWASHER

14

77-1703

PULLEY - alternator

15

55-9569

STUD - alternator

16

55-2221

FLATWASHER

17

55-9570

NUT

132

143E14

ALTERNATOR (23 AMP PRESTOLITE 8MR21301)

ALTERNATOR (23
AMP PRESTOLITE
8MR21301)
143E14
9/28/00

133

Revised
9/28/00

Revised
9/28/00

REF

ALTERNATOR (23 AMP PRESTOLITE 8MR21301)

PART#

DESCRIPTION

143E14
QTY

41-2194

ALTERNATOR (23 amp)

55-8695

55-8696

77-2487

41-1729

41-2334

77-2488

77-2399

41-2335

77-2489

NUT - pulley
LOCKWASHER
FAN
SPACER
HOUSING - front
BEARING (front)
RETAINER - front bearing
ROTOR - assembly
BEARING - ring

10

Not Used

11

41-2336

12

41-2338

13

41-2337

14

41-1736

15

55-8701

16

77-1062

17

41-2339

18

55-8698

19

55-8699

20

41-1736

21

55-8700

22

55-8701

23

55-8702

24

41-1738

25

55-8703

26

41-1739

27

55-8704

28

33-2851

29

41-1740

30

55-8705

31

55-8982

32

55-8983

STATOR - assembly
RECTIFIER - positive
RECTIFIER - negative
WASHER - insulating
WASHER - insulating
O-RING
HOUSING - rear
SLEEVE
SLEEVE
WASHER - insulating
FLATWASHER
FLATWASHER
NUT
CAPACITOR
NUT
BRUSH
SCREW - brush
GASKET - regulator
REGULATOR
SCREW
KEY
BOLT - thru

134

1
1
1
1
1
1
1
1

1
1
2
1
1
1
2
1
2
2
1
5
1
2
1
2
1
1
2
1
4

136G8

BATTERY CABLES & FUSE LINK (SR UNITS)

BATTERY CABLES
& FUSE LINK (SR
UNITS)
136G8
11/29/01

135

Revised
11/29/01

Revised
11/29/01

REF
1

BATTERY CABLES & FUSE LINK (SR UNITS)

PART#

DESCRIPTION

136G8
QTY

44-8244

FUSE LINK (before 12/99, see note)

40-805

KIT - battery fuse

41-3666

FUSE (60 amp)

55-3000

SCREW - terminal (before 12/99)

55-3006

WASHER - shoulder (before 12/99)

55-2965

NUT (before 12/99)

55-2996

LOCKWASHER (internal tooth)

55-2001

FLATWASHER

41-429

CABLE - battery (45 ft)

41-1112

TERMINAL - battery cable

55-549

CLAMP

55-5641

SCREW - clamp

33-572

GROMMET

44-7186

CABLE - ground

10

55-2961

SCREW - ground terminal

55-2641

FLATWASHER

55-3471

LOCKWASHER (internal tooth)

55-3300

NUT

41-1943

CABLE - ground

41-2304

CABLE - ground (78 in)

12

91-7753

PLATE - ground

13

55-2683

SCREW - ground

55-2641

FLATWASHER

55-3471

LOCKWASHER (internal tooth)

55-3300

NUT

55-3472

NUT - ground (1/4-20)

10

55-2993

LOCKWASHER (internal tooth)

15

55-2086

FLATWASHER

15

41-3666

FUSE (60 amp, 12/99 & after)

16

41-3665

FUSE HOLDER

17

41-3408

TERMINAL - splice

11

14

NOTE:

11

Use battery fuse kit 40-805 to replace the fuse link P/N 44-8244.

136

136G6

REMOTE LIGHTS PC BOARD

REMOTE LIGHTS
PC BOARD
136G6
7/12/00

137

Revised
7/12/00

Revised
7/12/00

REF

REMOTE LIGHTS PC BOARD

PART#

DESCRIPTION

136G6
QTY

41-1958

HARNESS - remote lights

41-2247

RECEPTACLE (6 pin)

41-2329

CONNECTOR - receptacle (9 socket)

41-1945

STRAIN RELIEF - connector (6 pin)

41-1959

BOARD - pc (remote lights)

55-3623

SCREW - plate

55-8797

SPACER - board

55-2964

LOCKWASHER

55-2001

FLATWASHER

91-7760

PLATE - pc board (30s)

55-2995

SCREW - plate

55-2964

LOCKWASHER

55-2001

FLATWASHER

138

136G2

REMOTE LIGHT BOX (KIT 40-708)

REMOTE LIGHT
BOX (KIT 40-708)
136G2
8/13/03

139

Revised
8/13/03

Revised
8/13/03

REF

REMOTE LIGHT BOX (KIT 40-708)

PART#

DESCRIPTION

136G2
QTY

91-567

BRACKET - box

91-7763

BOX - light

91-564

91-7762

91-565

91-566

NAMEPLATE - TK remote light


NAMEPLATE - symbol
LENS - color
INSERT - window

41-1958

HARNESS - indicator light

44-6462

44-7054

10

33-428

11

41-2329

12

41-2247

SOCKET - light
TERMINAL
GROMMET
CONNECTOR (9 pin)
RECEPTACLE (6 pin)

41-1945

STRAIN RELIEF - connector (6 pin)

55-549

CLAMP - harness

A/R

55-3555

SCREW - clamp

A/R

55-2001

FLATWASHER

A/R

55-2330

BANDWRAP - harness

A/R

14

41-1741

BULB - light

15

55-3443

SCREW - box

13

140

1
1
1

10
1
1
1
1

153F12

DOOR SWITCH (OPTIONAL, KIT 715176)

DOOR SWITCH
(OPTIONAL, KIT
715176)
153F12
2/15/02

141

Revised
2/15/02

Revised
2/15/02

REF

DOOR SWITCH (OPTIONAL, KIT 715176)

PART#

DESCRIPTION

153F12
QTY

41-4266

SWITCH - door

44-8584

MAGNET - door switch

55-9126

SCREW - switch

41-3346

HARNESS - door switch

83-257

GROMMET (3/8 id)

55-546

CLAMP - harness

10

55-5642

SCREW - clamp

10

3
4

142

153F1

TRUCK DAS DATALOGGER GROUP (KIT 088741 &


088747)

TRUCK DAS DATALOGGER GROUP


(KIT 088741 &
088747)
153F1
4/23/02

143

Revised
4/23/02

Revised
4/23/02

REF

TRUCK DAS DATALOGGER GROUP (KIT 088741 &


088747)

PART#

DESCRIPTION

153F1
QTY

41-4022

SENSOR - temperature (27 graded)

A/R

41-3015

HARNESS - sensor (10 ft)

A/R

41-2985

HARNESS - sensor (20 ft)

A/R
A/R

41-2986

HARNESS - sensor (40 ft)

45-1910

DATALOGGER - DAS II

41-3092

HARNESS - DAS main

41-3093

HARNESS - DAS main (retrofit)

41-3359

CONNECTOR - plug (35 pin, female)

91-9585

BOX - DAS

41-2405

CONNECTOR - receptacle (5 pin)

44-8329

RECEPTACLE (6 pin)

55-3427

SCREW - receptacle

10

55-2359

FLATWASHER

11

55-2361

NUT

12

55-6742

CONNECTOR - liquid tite

16

13

55-2635

NUT

14

91-9586

COVER - box

15

55-3025

SCREW - cover

16

55-2001

FLATWASHER

17

99-3685

CHAIN

18

41-2406

CAP - dust

19

44-8333

CAP - dust

20

55-2332

BANDWRAP

21

44-9602

PIN - sealing

22

41-2957

HARNESS - DAS sensor interconnect

23

44-9600

24

44-9904

PLUG (12 pin)


RECEPTACLE (12 pin)

144

185H2

STRUCTURAL COMPONENTS - CONDENSER

STRUCTURAL
COMPONENTS CONDENSER
185H2
10/29/03

145

Revised
10/29/03

Revised
10/29/03

REF
1

STRUCTURAL COMPONENTS - CONDENSER

PART#

DESCRIPTION

185H2
QTY

98-6678

FRAME - condenser

99-2513

SPACER - gasket sill

55-8798

INSERT - threaded (10-32, brass)

55-8711

INSERT - threaded (1/4-20, brass)

20

91-4719

STRIP - unit lifiting reinforce

55-3136

RIVET - blind (3/16, .450 al)

92-2981

SUPPORT - control box (horizontal)

55-2977

SCREW - support

55-2086

FLATWASHER

55-1800

LOCKWASHER

55-4953

NUT

92-3023

BOLTSTRIP - fuel line clamp

33-1371

GROMMET (1.70 id, 0.125 groove)

33-623

GROMMET (2-1/8 id, 3/16 groove)

33-489

GROMMET (1.25 id, 0.125 groove)

2
3
4

33-1770

GROMMET (1.50 id, 0.125 groove)

10

33-629

GROMMET (1.00 id, 0.125 groove)

11

33-316

GROMMET (1.00 id, 3/16 groove)

12

33-572

GROMMET (0.75 id, 0.125 groove)

13

91-7764

MEMBER - support (center top)

14

91-5911

NUTSTRIP

55-3035

RIVET - nutstrip

55-2977

SCREW - member

55-2086

FLATWASHER

55-1800

LOCKWASHER

92-2980

MEMBER - condenser coil (center, vertical)

55-2977

SCREW - member

55-2086

FLATWASHER

55-1800

LOCKWASHER

55-3059

NUT - captive

55-6532

BOLT - eye

55-2641

FLATWASHER

55-4955

NUT

99-9449

MOUNT - wear plate

55-3044

RIVET - mount

92-2982

BRACKET - fuel filter

55-2977

SCREW - bracket

55-2086

FLATWASHER

55-1800

LOCKWASHER

15

16

17
18

10

55-4953

NUT

19

30-240

KIT - sill gasket

20

98-3786

SUPPORT - frame

146

185H2

STRUCTURAL COMPONENTS - CONDENSER

147

Revised
10/29/03

Revised
10/29/03

REF

STRUCTURAL COMPONENTS - CONDENSER

PART#

DESCRIPTION

185H2
QTY

55-5983

SCREW - support

55-2641

FLATWASHER

55-7122

WASHER - belleville

10

55-2640

NUT

21

33-3099

PLUG - electric line

22

92-2983

BRACKET - door

23

92-1105

BOLTSTRIP

55-2086

FLATWASHER

55-4953

NUT

99-214

BOLT - unit to traiter

55-5234

FLATWASHER

55-3686

NUT

24

148

185H0

DOOR & GRILLE GROUP

DOOR & GRILLE


GROUP
185H0
10/29/03

149

Revised
10/29/03

Revised
10/29/03

REF

DOOR & GRILLE GROUP

PART#

DESCRIPTION

185H0
QTY

92-2992

DOOR - roadside (control box)

55-7781

SCREW - door

305-1423

WASHER - special

55-8782

WASHER - special

55-8711

INSERT - threaded

92-2990

HINGE - door (two per door)

55-1587

SCREW - hinge (four per door)

55-2086

FLATWASHER (four per door)

55-8711

INSERT - threaded (four per door)

92-1107

HINGE - door (bottom roadside, top curbside)

92-1108

HINGE - door (top roadside, bottom curbside)

92-1105

BOLTSTRIP - hinge (two per door)

55-4953

NUT (four per door)

55-2086

FLATWASHER (four per door)

98-6679

COVER - front

98-6680

PANEL - bottom

10

55-5965

SCREW - cover & panel (1.0 lg)

55-7781

SCREW - cover & panel (1.25 lg)

55-8117

WASHER - special

3
4

11

55-7625

SPACER

11

92-3007

CONTROL - box (red)

12

92-3008

BRACKET - grille (center)

13

92-2984

BRACKET - grille (engine end)

14

98-6682

SCREEN - top roadside

15

55-6544

CLAMP - tube

55-3121

SCREW - clamp to frame

55-1800

LOCKWASHER

55-2086

FLATWASHER

55-2957

SCREW - screen

55-2086

FLATWASHER

55-8711

INSERT - threaded

17

92-2996

BUMPER

18

98-6681

DOOR - engine

19

92-2991

LATCH - door

16

150

152G7

EVAPORATOR COMPARTMENT

EVAPORATOR
COMPARTMENT
152G7
10/29/03

151

Revised
10/29/03

Revised
10/29/03

REF
1

2
3

EVAPORATOR COMPARTMENT

PART#

DESCRIPTION

152G7
QTY

98-4360

HOUSING - evaporator

55-5646

SCREW - housing (torx head, 1/4-20)

30

55-7729

WASHER - belleville

30

55-3059

NUT - captive

30

55-2550

PIN - cotter

55-2001

FLATWASHER

44-2823

SOLENOID - damper

91-3095

55-2762

COVER - plunger
BOLT - eye

44-2756

DIODE

55-3018

SCREW - solenoid

55-1800

LOCKWASHER

55-2086

FLATWASHER

99-3337

NUTSTRIP - solenoid

55-2112

SCREW - solenoid rod

55-2001

FLATWASHER

55-4560

NUT

99-9953

ROD - damper solenoid

67-1136

COIL - evaporator (TS-300/MD-300, see 152G4)

7
8

10

11

67-1133

COIL - evaporator (TS-200/MD-200, see 152G4)

91-9265

BRACKET - evaporator (vertical)

33-549

GROMMET (11/16 id)

91-3154

BRACKET - evaporator (horizontal)

55-2977

SCREW - bracket

55-1800

LOCKWASHER

55-2086

FLATWASHER

98-3123

ORIFICE - evaporator fan

55-2977

SCREW - orifice

55-3045

WASHER - dome

98-4748

BASE - evaporator drain pan

55-5983

SCREW - base (4.5 lg)

55-2641

FLATWASHER

55-7122

WASHER - belleville

55-2640

NUT

91-6523

SCREEN - evaporator (side)

55-6533

SCREW - screen

12

66-1273

VALVE - check

13

30-240

KIT - sill gasket

14

91-1048

SCREEN - evaporator

55-6536

SCREW - screen

15

98-3786

SUPPORT - bulkhead (foamed, see 185H2)

16

91-2434

HOSE - evaporator drain

152

152G7

EVAPORATOR COMPARTMENT

153

Revised
10/29/03

Revised
10/29/03

REF
17

EVAPORATOR COMPARTMENT

PART#

DESCRIPTION

152G7
QTY

98-5504

SCREEN - evaporator (roadside)

33-2361

GROMMET (2 in id)

55-6533

SCREW - screen

91-1843

BLADE - damper

55-3031

SCREW - blade

55-6534

WASHER - damper blade

19

91-861

SPRING - damper blade

20

91-3905

BEARING - damper

55-3623

SCREW - bearing

55-2001

FLATWASHER

55-4560

NUT

18

21

99-9540

ROD - blade

22

99-9469

BRACKET - heat exchanger

55-4953

NUT - bracket

55-2086

FLATWASHER

23

91-4794

BRACKET - housing support

24

91-1848

ANGLE - damper blade clamp

55-1587

SCREW - angle

55-2086

FLATWASHER

25

26

55-4953

NUT

55-9976

CLAMP - damper blade

55-3121

SCREW - clamp

55-2086

FLATWASHER

55-4953

NUT

98-4358

PANEL - damper stop

55-5972

SCREW - panel

55-7729

WASHER - belleville

55-3059

NUT

27

91-4562

BRACKET - drain pan (roadside)

28

91-4563

BRACKET - drain pan (curbside)

154

38B2

BATTERY BOX ASSEMBLY (DOMESTIC)

BATTERY BOX
ASSEMBLY
(DOMESTIC)
38B2
10/29/03

155

Revised
10/29/03

Revised
10/29/03

REF

BATTERY BOX ASSEMBLY (DOMESTIC)

PART#

DESCRIPTION

38B2
QTY

45-897

BOX - battery (does not include battery)

98-2011

98-1957

99-5716

91-1344

55-371

55-2542

33-1371

55-4974

55-3018

10

55-2993

11

55-2086

BOX - battery
COVER - battery box
ROD - battery holddown
ANGLE - battery holddown
FLATWASHER
NUT
GROMMET
NUT - captive
SCREW - cover
LOCKWASHER
FLATWASHER

12

203-339

BATTERY (480 CCA)

203-340

BATTERY (625 CCA)

99-4490

NAMEPLATE - Warning

1
2
1
2
2
2
4
4
4
4

99-5714

NAMEPLATE - Corrosive

99-5715

NAMEPLATE - recommended batteries

156

91G11

BATTERY BOX ASSEMBLY (EEC)

BATTERY BOX
ASSEMBLY (EEC)
91G11
10/29/03

157

Revised
10/29/03

Revised
10/29/03

REF

BATTERY BOX ASSEMBLY (EEC)

PART#

DESCRIPTION

91G11
QTY

45-1583

BOX (complete)

98-4616

98-4617

91-7083

91-1344

55-2542

55-2086

BOX - battery
COVER - battery box
ROD - battery holddown
ANGLE - battery holddown
NUT
FLATWASHER
NAMEPLATE - warning
NAMEPLATE - This Side Up
GROMMET
NUT - grommet
SCREW - cover
LOCKWASHER
FLATWASHER

203-339

BATTERY (480 CCA)

203-340

BATTERY (625 CCA)

99-5714

NAMEPLATE - Corrosive

41-3921

CABLE - battery (43 ft)

41-429

CABLE - battery (39 ft)

44-7578

CABLE - battery (16 in)

14

41-1112

TERMINAL - battery cable

15

55-549

CLAMP - cable

55-5641

SCREW - clamp

55-2958
6

99-5714

99-4491

33-1371

55-2871

10

55-5646

11

55-2993

12

13

158

1
2
1
3
3
1
1
2
4
4
4
4

136G5

FUEL TANK & PUMP GROUP

FUEL TANK &


PUMP GROUP
136G5
6/21/01

159

Revised
6/21/01

Revised
6/21/01

REF
1

FUEL TANK & PUMP GROUP

PART#

DESCRIPTION

136G5
QTY

41-2638

PUMP - fuel (12V)

41-2641

PUMP - fuel (24V)

10-273

33-1676

KIT - filter
GASKET

99-7321

BRACKET - fuel pump

55-1587

SCREW - pump

55-2086

FLATWASHER

55-4953

NUT

11-4372

HOSE - tank to unit (3/8 od x 35 ft lg)

11-4380

ELBOW - tank (3/8)

55-547

CLAMP (3/8)

11-4941

NUT (3/8)

10-242

KIT - sleeve & eyelet (3/8)

11-4367

HOSE - fuel return (1/4 od x 35 ft lg)

A/R

55-546

CLAMP (1/4)

A/R

10

11-4841

NUT - fuel hose (1/4)

A/R

11

10-243

KIT - sleeve & eyelet (1/4)

A/R

12

44-9983

HARNESS - fuel pump (before 5/00, w/ fusible link)

41-3664

HARNESS - fuel pump (after 4/00, w/ inline fuse)

44-5838

44-6324

CONNECTOR (2 pin)
TERMINAL
SEAL

14

12-461

TANK - fuel

15

11-5946

13

44-5839

A/R
2
A/R

2
2

20

55-5617

CAP - fuel tank (non-vented)


GASKET - cap
TUBE - fuel feed
PLUG - fusible
BALL - check
GAUGE - fuel
ADAPTER - gauge
DIAL - fuel gauge
O-RING
VENT - check

21

12-355

CLAMP - fuel tank

55-451

LOCKWASHER
NUT - clamp

33-381
16

11-5331

17

11-5339

18

11-9134

19

11-2593
11-5726
11-5450
33-726

55-1177

1
2
1
1
1
1
1
1
1

160

187B3

Revised
9/5/03

NAMEPLATES

NAMEPLATES
187B3
9/5/03

161

Revised
9/5/03

REF

NAMEPLATES

PART#

DESCRIPTION

187B3
QTY

91-9511

NAMEPLATE - TK Logo

91-9946

NAMEPLATE - Thermo King (black letters)

91-9964

NAMEPLATE - Thermo King (white letters)

92-3027

NAMEPLATE - MD-200

92-2993

NAMEPLATE - MD-300

91-9269

NAMEPLATE - ELC Coolant

91-7768

NAMEPLATE - Alarm Codes

91-2368

NAMEPLATE - 220VAC 50 Hz 3 Phase

99-9700

NAMEPLATE - 380VAC 50 Hz 3 Phase

10

91-8799

NAMEPLATE - Warning Caution Cycle Sentry

11

91-7560

NAMEPLATE - Caution

12

92-863

NAMEPLATE - Ingersoll Rand

13

91-5886

NAMEPLATE - R404A

14

91-5882

NAMEPLATE - R404A

15

92-324

NAMEPLATE - Compressor Oil

16

99-6907

NAMEPLATE - 380/460 Volt

17

91-8376

NAMEPLATE - On/Off

18

91-3175

NAMEPLATE - HFC R134a

19

91-3176

NAMEPLATE - No CFC

20

91-6609

NAMEPLATE - R134a

162

143D11

Revised
8/13/03

NAMEPLATES

NAMEPLATES
143D11
8/13/03

163

Revised
8/13/03

REF

NAMEPLATES

PART#

DESCRIPTION

143D11
QTY

91-3357

NAMEPLATE - Caution Lifting

99-7834

NAMEPLATE - Caution

91-4813

NAMEPLATE - Caution

91-4815

NAMEPLATE - Caution, Fan

99-9857

NAMEPLATE - Warning

91-4816

NAMEPLATE - Caution, High Voltage

91-8799

NAMEPLATE - Caution Cycle Sentry

91-1739

NAMEPLATE - Warning, Not A Major Lifting Point

99-4806

NAMEPLATE - Warranty

10

99-9954

NAMEPLATE - Belt Tension

11

91-4811

NAMEPLATE - Run hours

12

99-9526

NAMEPLATE - Bypass Oil Filter

13

91-4810

NAMEPLATE - Electric hours

14

99-8509

NAMEPLATE - Maintenance

15

91-4809

NAMEPLATE - Engine hours

16

99-9525

NAMEPLATE - Fuel Filter

17

91-8860

NAMEPLATE - Clean Fuel Pump

18

91-9972

NAMEPLATE - Battery Terminal

19

91-9973

NAMEPLATE - Battery Terminal

164

151F10

NAMEPLATES (Portuguese)

NAMEPLATES
(Portuguese)
151F10
10/14/02

165

Revised
10/14/02

Revised
10/14/02

REF

NAMEPLATES (Portuguese)

PART#

DESCRIPTION

151F10
QTY

91-9230

NAMEPLATE - Warning Switch Unit Off

91-9231

NAMEPLATE - Caution Cycle Sentry

91-9232

NAMEPLATE - Maintenance

91-9233

NAMEPLATE - Warning, Not A Major Lifting Point

91-9234

NAMEPLATE - Replacement Belts

91-9235

NAMEPLATE - Fuel Pump

91-9236

NAMEPLATE - Belts

91-9237

NAMEPLATE - Belt Tension

91-9238

NAMEPLATE - CFC-12

10

91-9239

NAMEPLATE - CFC-115

11

91-9240

NAMEPLATE - Cloroformio

12

91-9241

NAMEPLATE - Break In Filter

13

91-9242

NAMEPLATE - On/Off Hours

14

91-9243

NAMEPLATE - Engine Hours

15

91-9244

NAMEPLATE - Electric Hours

16

91-9245

NAMEPLATE - Fuel Filter

17

91-9246

NAMEPLATE - Oil Filter

18

91-9247

NAMEPLATE - Warning High Voltage

19

99-6232

NAMEPLATE - Tag, Caution Radiator

166

INDEX NUMERICAL BY PART NUMBER


101-342
101-344
10-242
10-243
10-273
102-825
10-366
104-466
104-713
104-716
107-291
11-2593
11-2886
11-2975
11-3155
11-3325
11-4367
11-4372
11-4380
11-475
11-4841
11-4941
11-5084
11-5091
11-5103
11-5119
11-5139
11-5331
11-5339
11-5450
11-5499
11-5513
11-5726
11-5941
11-5946
11-6019
11-6026
11-6027
11-6028
11-6032
11-6033
11-6034
11-6035
11-6036
11-6038
11-6039
11-6040
11-6041
11-6042
11-6043
11-6044
11-6045
11-6046
11-6047
11-6048
11-6049
11-6050
11-6054
11-6055

INDEX - 1

10
10
46, 160
160
48, 160
76, 82
34
120, 124
100
66
64, 74
160
46, 86, 90
52
52
52
160
46, 160
160
82
160
46, 160
12
12, 18
20
12
36
160
160
160
10
78, 90
160
46
160
32
10
10
10
14
10
24
18
18
18
18
18
18
18
18
18
18, 34, 44
18
18
18
18
18
22
24

11-6056
11-6057
11-6058
11-6060
11-6062
11-6065
11-6075
11-6077
11-6078
11-6080
11-6082
11-6083
11-6085
11-6086
11-6087
11-6089
11-6093
11-6094
11-6095
11-6096
11-6097
11-6098
11-6099
11-6101
11-6102
11-6103
11-6104
11-6105
11-6106
11-6107
11-6108
11-6109
11-6110
11-6114
11-6115
11-6116
11-6117
11-6118
11-6121
11-6122
11-6124
11-6125
11-6133
11-6134
11-6135
11-6136
11-6137
11-6146
11-6147
11-6148
11-6149
11-6150
11-6152
11-6153
11-6166
11-6167
11-6173
11-6182
11-6229

24
24
24
24
24
26
26
26
26
24
24
24
28
28
28
16
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
34
34
32
36
36
36
36
36
36
36
28
18
12
34
34
22
32
32
32
32
32
32
32
36
52
28, 46
48

11-6291
11-6491
11-6497
11-6498
11-6575
11-6579
11-6583
11-6593
11-6594
11-6595
11-6622
11-6627
11-6863
11-6874
11-7003
11-7031
11-7056
11-7067
11-7248
11-7249
11-7291
11-7518
11-7520
11-7777
11-7975
11-8041
11-8644
11-8646
11-8647
11-8735
11-8737
11-8738
11-8740
11-8741
11-8742
11-8743
11-8748
11-8750
11-8751
11-8753
11-8754
11-8755
11-8756
11-8757
11-8758
11-8760
11-8761
11-8762
11-8763
11-8764
11-8765
11-8766
11-8767
11-8769
11-8770
11-8771
11-8772
11-8822
11-8895

52
52
36,
36,
18
18
20
24
24
24
34
20
70,
10
26
26
46
16,
14,
28
36
36
36
46,
30
54
26
26
12
12
16
16
18
18
18
22
24
26
26
26
26
26
26
26
30
36
36
36
36
36
36
38
38
20,
32
34
34
38
36

50
50

72

46
40

78, 90, 98

32

INDEX NUMERICAL BY PART NUMBER


11-9059
11-9068
11-9069
11-9091
11-9092
11-9134
11-9242
11-9279
11-9281
11-9282
11-9294
11-9321
11-9341
11-9355
11-9441
11-9496
11-9520
11-9521
11-9534
11-9535
11-9595
11-9708
11-9709
11-9721
12-355
12-419
12-461
12-538
12-707
12-719
12-765
12-826
203-278
203-339
203-340
203-348
203-385
203-392
203-393
203-394
203-400
203-513
203-518
204-1008
204-1038
204-427
204-475
204-703
204-799
22-1003
22-1004
22-1005
22-1006
22-1007
22-1149
22-1160
22-1188
22-1189
22-123

52
52
52
52
52
160
54
46
50
50
52
46
46
20
50
30, 56
54
54
54
54
48
52
52
52
160
54
160
56
26
10
52
54
70
156, 158
156, 158
12, 14, 16
54, 56
64
98
72
60, 64
86
86
92
130
66
70
130
130
82
84
84
84
84
84
84
84
84
84

22-159
22-188
22-220
22-350
22-555
22-608
22-639
22-653
22-743
22-784
22-788
22-803
22-804
22-849
22-886
22-899
22-990
23-131
30-171
30-235
30-240
30-247
305-1423
33-1009
33-1015
33-110
33-1124
33-1175
33-1223
33-1371
33-144
33-1461
33-1506
33-1531
33-1542
33-1676
33-1697
33-1727
33-1728
33-1731
33-1732
33-1733
33-1736
33-1738
33-1740
33-1741
33-1742
33-1744
33-1746
33-1747
33-1748
33-1749
33-1750
33-1751
33-1752
33-1753
33-1754
33-1770
33-1808

82
76, 90
84
82
84
82
82
86
82
84
82
84
84
82
98
82
82
82
92
10, 12, 20, 22, 28, 38, 44
146, 152
86
150
70, 120
76, 88
84
92
84
82, 84, 88
146, 156, 158
116
86, 88
14
34, 44
12, 44
48, 160
118
12
12, 44
18, 44
18, 44
18, 34, 44
16, 28
22, 44
28, 44
30
30, 44
30, 44
32
32
32
34, 44
36
36, 44
36
36
12, 44
146
104

33-1907
33-1909
33-1954
33-2019
33-2043
33-2044
33-2095
33-211
33-2134
33-2166
33-2205
33-2230
33-2361
33-239
33-2392
33-2393
33-2394
33-2395
33-2396
33-2397
33-2419
33-2458
33-2509
33-2542
33-2552
33-2726
33-2738
33-2747
33-2805
33-2814
33-2815
33-2817
33-2851
33-2956
33-3007
33-3060
33-3099
33-3103
33-316
33-3199
33-3201
33-324
33-350
33-3512
33-3538
33-3547
33-381
33-3839
33-3854
33-408
33-415
33-428
33-489
33-507
33-549
33-572
33-623
33-628
33-629

22, 44, 52
28
12, 18, 44
82, 88, 120
82
82
84
82, 98
70, 72
22, 44
84
38, 44
154
84
128
128
128
128
128
128
96
46
58
86
82
124
10, 44
84
90
12, 44
18, 44
42
134
92
90
16
148
86
146
114
114
100
90
12, 16, 20, 44
92
118
160
84
104
82
120
140
146
80
152
136, 146
146
52
146

INDEX - 2

INDEX NUMERICAL BY PART NUMBER


33-672
33-726
33-822
33-930
33-982
40-383
40-530
40-659
40-709
40-805
40-817
41-1105
41-1106
41-1112
41-1525
41-1589
41-1590
41-1591
41-1592
41-1593
41-1594
41-1595
41-1596
41-1597
41-1598
41-1599
41-1600
41-1601
41-1602
41-1603
41-1604
41-1605
41-1606
41-1684
41-1685
41-1686
41-1687
41-1729
41-1736
41-1738
41-1739
41-1740
41-1741
41-1763
41-1816
41-1817
41-182
41-1935
41-1941
41-1943
41-1944
41-1945
41-1946
41-1947
41-1948
41-1950
41-1951
41-1952
41-1953

INDEX - 3

84
160
82
116, 122
70, 72
120
58
110, 112
100
136
104
100
116
136, 158
76
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
110, 112
110
110
110
134
134
134
134
134
140
110
116
116
106
100, 106
102, 110
136
106
100, 106, 138, 140
106
106
100, 114
106
106
106, 110, 112
100, 110, 112

41-1958
41-1959
41-1960
41-1987
41-2194
41-2244
41-2247
41-225
41-2304
41-2308
41-2313
41-2319
41-2320
41-2321
41-2322
41-2323
41-2324
41-2325
41-2326
41-2327
41-2329
41-2334
41-2335
41-2336
41-2337
41-2338
41-2339
41-2405
41-2406
41-2584
41-2638
41-2641
41-2720
41-280
41-2957
41-2985
41-2986
41-3015
41-3051
41-3069
41-3092
41-3093
41-3346
41-3359
41-3408
41-3664
41-3665
41-3666
41-3675
41-3681
41-3845
41-387
41-3882
41-3921
41-3922
41-402
41-4021
41-4022
41-4266

138, 140
138
110, 112
100
64, 100, 132, 134
100, 114
100, 138, 140
106
136
100, 108
102
106, 110, 112
106
106
128
128
128
128
128
128
106, 138, 140
134
134
134
134
134
134
144
144
116
48, 160
48, 160
110, 112
108
144
144
144
144
116
102
108, 144
144
142
144
102, 136
160
102, 136
102, 136
100
94
100
48, 100
106
158
102
16
102
102, 144
142

41-429
41-4306
41-4348
41-4350
41-4407
41-4458
41-4459
41-4468
41-4470
41-4474
41-463
41-4644
41-466
41-4664
41-4665
41-4666
41-4857
41-5066
41-519
41-5439
41-5440
41-5463
41-5464
41-744
41-745
41-895
44-2756
44-2788
44-2789
44-2790
44-2791
44-2792
44-2793
44-2823
44-4584
44-4585
44-4695
44-4697
44-4699
44-4700
44-5066
44-5350
44-5466
44-5469
44-5474
44-5476
44-5477
44-5537
44-5838
44-5839
44-6016
44-6324
44-6462
44-6534
44-6646
44-7054
44-7129
44-7130
44-7186

136, 158
38
100
106
118
104
104
102, 118
16, 100
100
58
100
98
118
118
118
102
56, 100
118
102, 106
102, 106
106
106
106
106
106, 112
50, 100, 152
102
106
102
102
102, 106
102
100, 152
116
116
116
116
116
116
100
122
42
42
42
42
42
106, 112
160
160
100
160
140
54, 100
100
140
40, 100
40, 100
136

INDEX NUMERICAL BY PART NUMBER


44-7354
44-7578
44-7736
44-7880
44-7881
44-8030
44-8198
44-8244
44-8329
44-8333
44-8539
44-8584
44-8755
44-8757
44-8758
44-8759
44-8760
44-8761
44-8825
44-8826
44-8827
44-8914
44-8915
44-8917
44-8918
44-8920
44-8921
44-8935
44-8936
44-9050
44-9181
44-9193
44-9536
44-9544
44-9545
44-9585
44-9586
44-9587
44-9589
44-9590
44-9591
44-9600
44-9601
44-9602
44-9631
44-9700
44-9701
44-9836
44-9888
44-9891
44-9900
44-9901
44-9902
44-9903
44-9904
44-9905
44-9906
44-9907
44-9928

102
158
40
122
122
98
50
136
144
144
106
142
112
122
122
112
122
122
122
122
122
100, 128
128
128
128
128
128
128
128
104
50, 100
110, 112
128
128
128
128
128
128
128
128
128
108, 128, 144
128
128, 144
128
128
128
102
108
110, 118
128
128
128
128
128, 144
128
56, 128
130
106, 108

44-9947
44-9961
44-9983
45-1374
45-1583
45-1708
45-1718
45-1866
45-1910
45-897
51-115
51-149
51-630
51-666
55-1004
55-1042
55-1177
55-1232
55-141
55-148
55-1521
55-1587
55-1636
55-1654
55-1714
55-172
55-1800

55-190
55-193
55-1983
55-2001

55-2069
55-2086

55-2112
55-2122
55-2159
55-2166
55-2173
55-2200
55-2201
55-2202
55-2221
55-2264
55-2269
55-229
55-2330
55-2332
55-2359
55-2361

120
116
160
102
158
104
40, 42, 100
100, 114
104, 144
156
82
84
68
82
46
16, 46
160
62
86
72
54
46, 50, 52, 62, 80, 120,
126, 150, 154, 160
88
46
110
82
50, 52, 54, 64, 76, 80,
88, 116, 118, 126, 132,
146, 150, 152
82
16, 18, 46
90
46, 54, 102, 104, 106,
110, 112, 114, 126, 136,
138, 140, 144, 152, 154
56
46, 50, 52, 54, 62, 64,
76, 80, 88, 102, 116,
118, 120, 126, 132, 136,
146, 148, 150, 152, 154,
156, 158, 160
152
82
132
60
132
62
110, 112, 114, 116, 120,
122
110, 112, 120, 122
132
16
102
46
140
110, 144
144
144

55-2363
55-2539
55-2542
55-2550
55-2635
55-2640
55-2641
55-2666
55-2683
55-2747
55-2762
55-2788
55-2789
55-2796
55-2818
55-2871
55-291
55-2914
55-2957
55-2958
55-2959
55-2961
55-2963
55-2964
55-2965
55-2969
55-2977
55-2979
55-2989
55-2991
55-2993
55-2995
55-2996
55-3000
55-3006
55-3010
55-3015
55-3018
55-3023
55-3025
55-3026
55-3027
55-3029
55-3031
55-3035
55-3044
55-3045
55-3048
55-3059
55-3121
55-3122
55-3136
55-315
55-3164
55-3168

120, 132
48, 54
156, 158
152
100, 116, 120, 122, 144
54, 60, 88, 132, 148, 152
46, 60, 62, 64, 96, 120,
132, 136, 146, 148, 152
54
62, 120, 132, 136
60
152
120, 122
116
48
54
158
86
60
66, 88, 150
46, 64, 66, 68, 70, 132,
158
50, 66, 132
136
66
46, 104, 106, 110, 112,
138
54, 104, 106, 136
50, 68
52, 54, 132, 146, 152
116, 118
110, 112, 120, 122
102
136, 156, 158
104, 138
54, 68, 136
136
136
16
104, 110, 112
54, 114, 152, 156
116
68, 144
112
104
106
46, 154
146
60, 146
66, 152
46, 54, 60, 62
54, 66, 80, 104, 146,
152, 154
66, 102, 150, 154
62
52, 56, 126, 146
50
46
46

INDEX - 4

INDEX NUMERICAL BY PART NUMBER


55-3234
55-3251
55-3252
55-3264
55-329
55-3295
55-3300
55-3350
55-3364
55-3401
55-3427
55-3443
55-3471
55-3472
55-3484
55-3486
55-351
55-3511
55-3555
55-3565
55-3594
55-3618
55-3623
55-366
55-3675
55-3684
55-3686
55-371
55-377
55-3800
55-3834
55-399
55-4142
55-421
55-4223
55-433
55-451
55-4510
55-455
55-4560
55-457
55-459
55-4593
55-4610
55-4632
55-4635
55-4652
55-4657
55-4664
55-4667
55-4681
55-4720
55-4752
55-4759
55-4931
55-4953
55-4954
55-4955

INDEX - 5

106
76
82
66, 72
86
76
120, 136
70
52, 72, 86, 90
54
144
140
136
136
102, 114
60
72
116
140
46, 132
60, 68
76
138, 154
50, 86
64
122
148
64, 72, 156
60, 62
116
70
62
76
72
116, 122
46
160
104
64, 84
102, 126, 152, 154
64
98
10
16
40
24
24
24
20
36
42
84
32
62
62, 96, 132
46, 52, 62, 88, 102, 120,
146, 148, 150, 154, 160
46
46, 60, 62, 64, 96, 132,

55-4974
55-4979
55-5002
55-5022
55-5062
55-5094
55-5138
55-5234
55-5295
55-546
55-547
55-549
55-5617
55-5636
55-5641
55-5642
55-5646
55-5672
55-5695
55-5742
55-5762
55-5763
55-5764
55-5765
55-5766
55-5767
55-5769
55-5770
55-5771
55-5773
55-5775
55-5776
55-5777
55-5778
55-5779
55-5780
55-5781
55-5782
55-5783
55-5784
55-5785
55-5786
55-5787
55-5788
55-5789
55-5790
55-5791
55-5792
55-5795
55-5798
55-5799
55-5800
55-5801
55-5803
55-5805
55-5806
55-5808
55-5809

146
156
52
54
64
82
54
30
148
90
142, 160
160
136, 140, 158
160
114
136, 158
142
152, 158
46, 90, 98
60
30
16
16, 22, 28, 30
16
16
16
20
22
22
22
32
32
10
10
10
10
30
10
10, 20
12
12
12
12, 22, 24
12
12
12
12
12, 22, 36
12, 30
14
16, 24
20
18
18
18
18
18
18
18, 30

55-5810
55-5813
55-5816
55-5818
55-5819
55-5822
55-5823
55-5826
55-5828
55-5829
55-5831
55-5832
55-5833
55-5834
55-5835
55-5836
55-5837
55-5838
55-5843
55-5845
55-5846
55-5848
55-5849
55-5852
55-5853
55-5859
55-5860
55-5871
55-5888
55-5919
55-5957
55-5965
55-5972
55-5983
55-5984
55-6010
55-6141
55-6183
55-6184
55-6186
55-6187
55-6194
55-6199
55-6201
55-6202
55-6203
55-6204
55-6205
55-621
55-6216
55-6220
55-6273
55-6382
55-6388
55-6416
55-6417
55-6418
55-6532
55-6533

18
24, 26
14, 26
26
26
36
28
12, 30
32
32
34
36
36
12, 36
36
36
36
36
38
38, 44
18, 38
14
14
40
40
12
14
60
60
108
60
150
154
148, 152
116, 118
108
100
22, 52
22, 52
22, 52
28
32
38
38
42
40
40
40
92
60
64
36
26
102
70, 72
72
70
146
152, 154

INDEX NUMERICAL BY PART NUMBER


55-6534
55-6536
55-6537
55-6538
55-6540
55-6544
55-6557
55-6731
55-6742
55-6752
55-6804
55-6805
55-6806
55-6808
55-681
55-6911
55-7122
55-7123
55-7152
55-7155
55-7213
55-7331
55-7411
55-7425
55-7469
55-7524
55-7547
55-7555
55-7616
55-7618
55-7625
55-7726
55-7727
55-7729
55-7732
55-7781
55-790
55-8117
55-8267
55-8268
55-8342
55-8343
55-8344
55-8345
55-8347
55-8391
55-8398
55-8423
55-8443
55-8456
55-8457
55-8458
55-8609
55-8610
55-8613
55-8617
55-8618
55-8619
55-8620

154
104, 152
14
36
36
150
16, 46
56
144
84
82, 88
82
82
52
84
132
54, 60, 148, 152
60, 68
96
36
46
46
90
84
88
68
116
64
46
106
150
58
58
152, 154
16
150
64, 86
150
76
76
124
124
124
124
124
28
84
68
30
88
88
88
92
92
12, 34, 44
30
38
38
38, 44

55-8623
55-8624
55-8625
55-8626
55-8627
55-8628
55-8629
55-8649
55-8650
55-8665
55-8670
55-8695
55-8696
55-8698
55-8699
55-8700
55-8701
55-8702
55-8703
55-8704
55-8705
55-8711
55-8752
55-8753
55-8754
55-8755
55-8765
55-8782
55-8786
55-8797
55-8798
55-8854
55-895
55-896
55-8979
55-8982
55-8983
55-9091
55-9106
55-9126
55-9237
55-926
55-9567
55-9569
55-9570
55-9760
55-9883
55-9948
55-9976
55-9986
60-147
60-156
60-163
60-188
60-244
60-247
61-1091
61-1236
61-2261

36
38
38
32
42
42
42
116
90
46
46
134
134
134
134
134
134
134
134
134
134
52, 104, 146, 150
104
114
114
114
86, 88
150
76
138
146
40
82, 86, 90
84
54
134
134
56
84
142
54
84
50
132
132
84
132
16
154
108, 118
92
92
92
94
92
92
76
76, 92
52

61-2262
61-2263
61-2264
61-2265
61-2266
61-2267
61-2268
61-2269
61-2270
61-283
66-1273
66-1916
66-2296
66-3015
66-4624
66-4965
66-4980
66-5193
66-5346
66-5642
66-5763
66-6044
66-6046
66-6051
66-6057
66-6135
66-6136
66-6243
66-6244
66-6895
66-6896
66-7392
66-7800
66-8048
66-811
66-8560
66-8805
66-8837
66-8838
66-8927
66-8928
66-8929
66-9375
66-9387
66-9625
66-9626
66-9700
66-9918
67-1133
67-1136
67-1180
67-1404
67-1576
67-1577
67-1947
67-1968
67-1969
67-1970
70-175

76
76
76
78
76
78
76
76
76
76, 94, 100
152
76, 90
90
90
76
92
92
92
76
98
76
80
80
80
76
76
76
100, 126
126
80
80
76
88
88
92
76, 100
92
88
88
82
84, 88
86
80
86
80
80
76
96
80, 152
80, 152
76, 96
80
80
80
54, 76
54, 76
54, 76
80
74

INDEX - 6

INDEX NUMERICAL BY PART NUMBER


70-184
70-189
70-190
77-1062
77-1070
77-1427
77-1428
77-1464
77-1522
77-1660
77-1697
77-1699
77-1703
77-1712
77-1754
77-1826
77-1980
77-1984
77-1985
77-2057
77-2163
77-2311
77-2317
77-2318
77-2327
77-2335
77-2336
77-2399
77-2409
77-2434
77-2487
77-2488
77-2489
77-2537
77-2603
77-2617
77-2621
77-2718
77-2752
78-1012
78-1366
78-1367
78-558
78-684
78-687
78-700
78-782
78-936
83-257
845-1708
90-240
91-1048
91-1104
91-1203
91-1344
91-1705
91-1739
91-1843
91-1848

INDEX - 7

64
74
74
134
70, 72
30
30
64
64
66
64
64
64, 132
62, 66, 72
64
64
64
64
64
66
66
84
124
124
26
30
30
134
68
72
134
134
134
64
124
70
72
64, 68
30
30, 66
64
66
64
64
64
64
64, 70
64
142
104
88
152
126
70, 72
156, 158
16, 120
164
154
154

91-1924
91-2281
91-2336
91-2368
91-2434
91-2435
91-2436
91-2438
91-2439
91-2440
91-2441
91-2442
91-2443
91-2444
91-2445
91-2446
91-3095
91-3154
91-3159
91-3175
91-3176
91-3202
91-3203
91-3357
91-3370
91-3448
91-3482
91-3905
91-3908
91-4053
91-4308
91-4561
91-4562
91-4563
91-4618
91-4719
91-4762
91-4768
91-4794
91-4809
91-4810
91-4811
91-4813
91-4815
91-4816
91-5482
91-5629
91-5630
91-564
91-565
91-5658
91-566
91-567
91-5685
91-5882
91-5886
91-5911
91-6523
91-6583

116
60
122
162
152
120
120
120
120
120
120
120
122
122
122
122
50, 152
152
62
162
162
60
60
164
62
118
80
154
60
108
114
132
154
154
114
146
120
116
154
164
164
164
164
164
164
16
86
86
140
140
98
140
140
72
162
162
146
152
62

91-6609
91-7083
91-7298
91-7299
91-734
91-7419
91-7560
91-7745
91-7747
91-7749
91-7753
91-7755
91-7756
91-7757
91-7759
91-7760
91-7761
91-7762
91-7763
91-7764
91-7768
91-8239
91-8337
91-8376
91-8446
91-8510
91-861
91-8795
91-8799
91-8860
91-9058
91-9207
91-9230
91-9231
91-9232
91-9233
91-9234
91-9235
91-9236
91-9237
91-9238
91-9239
91-9240
91-9241
91-9242
91-9243
91-9244
91-9245
91-9246
91-9247
91-9265
91-9269
91-9467
91-9477
91-9478
91-9479
91-9511
91-9585
91-9586

162
158
42
40
16, 48
76
162
46
56
80
136
106
104
108
104
110, 138
114
140
140
146
162
88
112
162
114
36, 50
154
68
162, 164
164
68
60
166
166
166
166
166
166
166
166
166
166
166
166
166
166
166
166
166
166
152
162
60
104
104
104
162
144
144

INDEX NUMERICAL BY PART NUMBER


91-9770
91-9946
91-9964
91-9972
91-9973
92-1105
92-1107
92-1108
92-1561
92-181
92-182
92-183
92-184
92-1915
92-1948
92-1949
92-2980
92-2981
92-2982
92-2983
92-2984
92-2985
92-2986
92-2987
92-2988
92-2989
92-2990
92-2991
92-2992
92-2993
92-2996
92-3007
92-3008
92-3023
92-3024
92-3025
92-3027
92-3030
92-324
92-3252
92-3323
92-863
98-1957
98-2011
98-3116
98-3117
98-3123
98-3631
98-3786
98-3904
98-3995
98-4358
98-4360
98-4616
98-4617
98-4748
98-5504
98-6678
98-6679

114
162
162
164
164
148, 150
150
150
56
114
114
114
114
108
118
118
146
146
146
148
150
54
52
52
86
132
150
150
150
162
150
150
150
146
104
126
162
106
162
60
52
162
156
156
66
66
152
66
146, 152
120
62
154
152
158
158
152
154
146
150

98-6680
98-6681
98-6682
98-6683
98-6684
98-771
98-935
99-1142
99-1143
99-1275
99-1924
99-214
99-2513
99-2901
99-2902
99-3195
99-3261
99-3262
99-3264
99-3337
99-3427
99-3685
99-4231
99-4490
99-4491
99-4806
99-4820
99-4848
99-4976
99-5714
99-5715
99-5716
99-5983
99-6232
99-6384
99-6907
99-7321
99-7834
99-8509
99-8608
99-8917
99-9052
99-9084
99-9449
99-9458
99-9469
99-9501
99-9525
99-9526
99-9536
99-9540
99-9700
99-9799
99-9839
99-9842
99-9843
99-9857
99-9948
99-9953

150
150
150
104
104
54
54
126
126
126
120
148
146
70, 72
70, 72
116
64
70
70
50, 152
110
144
70
156
158
164
60
84
116
156, 158
156
156
62
166
92
116, 162
46, 160
104, 118, 164
164
110, 112
118
118
66, 120
60, 146
50
154
116
164
164
62
154
118, 162
132
62, 120
80
80
164
76
152

99-9954

164

INDEX - 8

INDEX ALPHABETICAL BY DESCRIPTION


A
ADAPTER 88
ADAPTER - fuel pickup 46
ADAPTER - gauge 160
ADAPTER - hose 54
ADAPTER - o-ring seal 84
ADAPTER - relay 110, 112
ADAPTER - suction valve 82, 98
ADJUSTER - speed control 50
ADJUSTER - valve 18
ALTERNATOR 64, 100, 132, 134
ANGLE 38
ANGLE - battery holddown 156, 158
ANGLE - damper blade clamp 154
ANGLE - motor support 62
ARM - rocker 18
ARMATURE 42

B
BAFFLE 18
BALL 42
BALL - check 160
BALL - sight glass 96
BALL JOINT 50
BANDWRAP 144
BANDWRAP - harness 140
BASE - evaporator drain pan 152
BASE - remote box 114
BATTERY 156, 158
BEARING 42, 124, 134
BEARING - ball 24
BEARING - connecting rod 26
BEARING - crankshaft 84
BEARING - damper 154
BEARING - main 10
BEARING - needle 36
BEARING - ring 134
BEARING - roller 70, 72
BEARING - thrust 10
BEARING SET 84
BEARING SET - connecting rod 82
BELT - alternator to evaporator fan 64
BELT - engine 64
BELT - engine to compressor 66
BELT - evaporator fan 64
BELT - motor to jackshaft 64
BELT - water pump 30, 66
BLADE - damper 154
BLOCK - cylinder 10
BLOCK - terminal 118
BOARD - pc 138
BOARD - pc interface 104
BOARD - terminal 122
BODY 46
BODY - compressor 82
BODY - valve 32
BOLT 14, 22, 24, 34, 38, 42
BOLT - belt adjustment 62
BOLT - case 24

INDEX - 1

BOLT - clamp 32
BRACKET - oil pickup 86
BOLT - connecting rod 82
BRACKET - pin panel 114
BOLT - cover 12, 16, 30, 36
BRACKET - return spring 36, 50
BOLT - eye 132, 146, 152
BRACKET - snubber 60
BOLT - flange 14
BRACKET - solenoid 50
BOLT - flywheel 26
BRACKET - stabilizer 88
BOLT - head 10, 20
BRACKET - starter 40
BOLT - housing 14
BRUSH 134
BOLT - joint 34
BULB - light 140
BOLT - lifter 18
BUMPER 150
BOLT - oil pipe 16
BUSHING 48
BOLT - pulley 26
BUSHING - camshaft 10
BOLT - pump 28
BUSHING - finished 26
BOLT - retainer 36
BUSHING - idler gear 24
BOLT - rocker 18
BUSHING - piston pin 82
BOLT - rod 26
BUSHING - pulley 64
BOLT - shaft 24
BUSHING - sensor 54
BOLT - solenoid 36
BUZZER - warning 104
BOLT - sump 16
C
BOLT - thru 134
BOLT - unit to traiter 148
CABLE - battery 136, 158
BOLT - water pump 30
CABLE - ground 136
BOLTPLATE - fanshaft 64
CABLE - heater 102, 110
BOLTSTRIP 62, 108, 148
CABLE - motor 100, 110, 112
BOLTSTRIP - fuel line clamp 146
CABLE - power 118
BOLTSTRIP - hinge 150
CAMSHAFT 24
BOLTSTRIP - motor mount 120
CAMSHAFT - injection pump 24
BOLTSTRIP - support 62
CAP 46, 70, 92, 98
BOOT - rubber 118
CAP - adapter 86
BOOT - solenoid 50
CAP - air vent 70, 72
BOX 158
CAP - bearing housing 10
BOX - battery 156, 158
CAP - bottom 92
BOX - cab remote 100
CAP - dust 144
BOX - control 104
CAP - fuel tank 160
BOX - DAS 144
CAP - housing 72
BOX - junction 102
CAP - lube 12, 18
BOX - light 140
CAP - oil drain hose 16
BOX - power receptacle 100, 116, 118 CAP - oil hose 46
BOX - remote control 114
CAP - radiator 54
BOX - remote light 100
CAP - sleeve 100
BRACKET 42
CAP - terminal 42
BRACKET - air switch 126
CAP - top 92
BRACKET - alternator 132
CAP - valve 90
BRACKET - box 140
CAPACITOR 112, 134
BRACKET - connector 46
CAPACITOR - run 122
BRACKET - door 148
CAPACITOR - start 122
BRACKET - drain pan 154
CASE - bearing 24
BRACKET - evaporator 152
CHAIN 144
BRACKET - expansion tank 54
CIRCLIP 18, 26, 36
BRACKET - fuel filter 46, 146
CIRCLIP - gear 24
BRACKET - fuel filter & pump 46
CLAMP 88, 106, 136, 160
BRACKET - fuel pump 160
CLAMP - air cleaner 52
BRACKET - grille 150
CLAMP - cable 114, 158
BRACKET - heat exchanger 154
CLAMP - capacitor 112
BRACKET - hose 16
CLAMP - damper blade 154
BRACKET - housing support 154
CLAMP - EPDM hose 54, 56
BRACKET - idler pulley 68
CLAMP - fuel hose 48
BRACKET - in cab 114
CLAMP - fuel tank 160
BRACKET - motor/jackshaft 62
CLAMP - harness 140, 142

INDEX ALPHABETICAL BY DESCRIPTION


CLAMP - hose 20, 52, 54
CLAMP - injection pipe 32
CLAMP - pipe 34
CLAMP - screen 84
CLAMP - sensor 102
CLAMP - silicone hose 54, 56
CLAMP - sleeving 106
CLAMP - tube 150
CLEANER - air 52
CLIP 92
CLIP - base 52
CLIP - fan 64
CLIP - fan hub 64
CLIP - oil drain hose 16, 48
CLUTCH 42, 64, 74
CLUTCH - assembly 42
COCK - drain 54
COIL 94
COIL - condenser 54, 76
COIL - evaporator 80, 152
COIL - valve 76
COMPRESSOR 76
COMPRESSOR - X214 82
CONNECTOR 106, 108, 114, 128,
140, 160
CONNECTOR - cab box 100
CONNECTOR - cab box harness 106
CONNECTOR - control box 122
CONNECTOR - glow plug 40, 100
CONNECTOR - harness grip 108
CONNECTOR - interconnect harness
100
CONNECTOR - liquid tite 100, 144
CONNECTOR - motor 122
CONNECTOR - plug 106, 144
CONNECTOR - receptacle 110, 112,
138, 144
CONNECTOR - reducer 100
CONNECTOR - starter 40
CONTACTOR 110
CONTACTOR - motor 110, 112
CONTROL - box 150
CONTROLLER 104
CONTROLLER - fuel 38
CORE 98
CORE - valve 46, 78, 90
COUPLING 98
COVER 12, 38, 116
COVER - battery box 156, 158
COVER - box 118, 144
COVER - capacitor housing 120
COVER - control box 104
COVER - cylinder head port 86
COVER - front 150
COVER - gear case 12
COVER - governor case 36
COVER - harness 114
COVER - oil sump 16
COVER - plunger 152

COVER - pump 84
COVER - receptacle 118
COVER - remote box 114
COVER - roadside 120
COVER - thermostat 30
COVER - valve 18
CRANKSHAFT 26, 84
CUP - air cleaner 52

D
DATALOGGER - DAS II 104, 144
DEFLECTOR - air 52
DEHYDRATOR 76
DIAL - fuel gauge 160
DIODE 50, 100, 152
DIPSTICK 28
DOOR - engine 150
DOOR - roadside 150
DRAIN 42
DRAIN COCK 30

E
EJECTOR - dust 52
ELBOW 16, 76
ELBOW - flange 46
ELBOW - hose 56
ELBOW - hose fitting 46
ELBOW - oil drain 46
ELBOW - tank 160
ELEMENT - air cleaner 52
ENGINE 10
EXTRUSION - rubber 104

F
FACEPLATE 114
FAN 134
FAN - condenser 64
FAN - evaporator 64
FANSHAFT 70
FANSHAFT - assembly 64, 70
FASTENER - adhesive backed 114
FIELD 42
FILTER - air cleaner 52
FILTER - compressor oil 88
FILTER - fuel 46
FILTER - oil 28, 46
FILTER - oil bypass 46
FILTER - screen 92
FINGRIP 100
FITTING - barb 108, 118, 120, 122
FITTING - barbed 116
FITTING - injection 34
FITTING - restricted 48
FITTING - saddle 76
FLANGE 24
FLANGE - mounting 14, 40
FLATWASHER 32, 46, 50, 52, 54, 60,
62, 64, 66, 68, 70, 72,
76, 80, 82, 84, 86, 88,

90, 92, 96, 102, 104,


106, 110, 112, 114, 116,
118, 120, 122, 126, 132,
134, 136, 138, 140, 144,
146, 148, 150, 152, 154,
156, 158, 160
FLYWHEEL 26
FRAME 42
FRAME - condenser 146
FUSE 102, 136
FUSE HOLDER 102, 136
FUSE LINK 136

G
GASKET 12, 18, 32, 34, 44, 98, 160
GASKET - 3 way valve 92
GASKET - adapter 82
GASKET - adhesive 12, 14, 16
GASKET - baffle plate 44
GASKET - bearing plate 84
GASKET - brass cap 90
GASKET - cap 160
GASKET - compressor cylinder head
82
GASKET - cover 12, 18, 86, 104, 114
GASKET - cylinder head 10, 44
GASKET - exhaust manifold 22, 44
GASKET - fuel injector valve 44
GASKET - fuel pump 48
GASKET - fuel pump cover 44
GASKET - gear housing cover 44
GASKET - governor case 36
GASKET - governor case cover 44
GASKET - heater 58
GASKET - intake 22
GASKET - intake manifold 44
GASKET - muffler 22, 44, 52
GASKET - nozzle 18, 34, 44
GASKET - oil pump 28, 44
GASKET - oil sump 84
GASKET - plastic cap 90
GASKET - receptacle 118
GASKET - regulator 134
GASKET - suction cover plate 86
GASKET - switch 16
GASKET - valve 90
GASKET - valve cover 44
GASKET - water pump 30, 44
GAUGE - belt tension 66
GAUGE - fuel 160
GEAR - camshaft 24
GEAR - crankshaft 26
GEAR - idler 24
GEAR - injection camshaft 24
GEAR - ring 26
GLOW PLUG 40, 100
GREASE 70, 72
GROMMET 52, 80, 100, 120, 122,
136, 140, 142, 146, 152,

INDEX - 2

INDEX ALPHABETICAL BY DESCRIPTION


154, 156, 158
GROMMET - bumper 104
GROMMET - cable 116
GUARD - fan 66
GUIDE - dipstick 28
GUIDE - plunger 32
GUIDE - valve 18

HOUSING - evaporator 152


HOUSING - front 134
HOUSING - gear 12
HOUSING - governor 36
HOUSING - oil seal 14
HOUSING - rear 134
HUB - condenser fan 64

HARNESS 106
HARNESS - cab box 108
HARNESS - condenser 102, 106
HARNESS - control box 122
HARNESS - damper solenoid 102
HARNESS - DAS 108
HARNESS - DAS main 144
HARNESS - DAS sensor interconnect
144
HARNESS - door switch 142
HARNESS - engine 102, 106
HARNESS - fuel pump 160
HARNESS - indicator light 140
HARNESS - interconnect 106
HARNESS - lpco/hpco 98
HARNESS - motor 122
HARNESS - phase correction & heat
110, 112
HARNESS - power 100, 116
HARNESS - remote cab box 100
HARNESS - remote lights 138
HARNESS - sensor 100, 106, 144
HARNESS - switch 100, 106
HARNESS - test point 122
HEAD - cylinder 18, 82
HEAD - piston 82
HEAT EXCHANGER 80
HEATER 102
HEATER - coolant 58
HINGE - control box 104
HINGE - cover 104
HINGE - door 150
HOLDER - valve 32
HOLDER & BRUSH - assembly 42
HOSE 46, 48, 54, 56, 126
HOSE - air cleaner 52
HOSE - air intake 52
HOSE - breather 20
HOSE - engine to radiator 54
HOSE - evaporator drain 152
HOSE - expansion tank 54
HOSE - fuel return 34, 160
HOSE - oil drain 16, 46
HOSE - overflow 54
HOSE - radiator to engine 54
HOSE - tank to unit 160
HOUSING 42, 70, 72
HOUSING - capacitor tray 122
HOUSING - drive end 124
HOUSING - end bell 124

INDICATOR - liquid 96
INSERT - threaded 52, 54, 104, 116,
146, 150
INSERT - window 140

INDEX - 3

J
JACKSHAFT 66
JACKSHAFT - assembly 62, 72
JOINT 34
JOINT - breather 20, 22

LINK 36
LINK - throttle 36, 50
LOCKNUT 18, 100
LOCKWASHER 20, 22, 32, 40, 46, 50,
52, 54, 58, 62, 64, 66,
68, 72, 76, 80, 86, 88,
104, 106, 110, 112, 116,
118, 120, 122, 126, 132,
134, 136, 138, 146, 150,
152, 156, 158, 160

M
MAGNET - door switch 142
MANIFOLD - exhaust 22
MANIFOLD - intake 22
MAT - isolator 46
MEMBER - condenser coil 146
MEMBER - support 146
MOTOR 66, 120, 124
MOTOR - condenser 100
MOUNT - bandwrap 110
MOUNT - engine 60
MOUNT - pedestal 62, 120
MOUNT - vibration 60
MOUNT - wear plate 60, 146
MUFFLER 52

KEEPER - valve 18
KEY 64, 84, 134
KEY - camshaft 24
KEY - crankshaft 26
KEY - drive end 124
KEY - fan end 124
N
KEY - hub 72
NAMEPLATE 98, 118
KEY - injection camshaft 24
KEY - pulley 64, 72
NAMEPLATE - 208/230 Volt 116
KEY - pulley/fan 66
NAMEPLATE - 220VAC 50 Hz 3 Phase
162
KEY - shaft 84
KIT - acid test 86
NAMEPLATE - 230VAC/1ph/60 Hz
Only 116
KIT - battery fuse 136
KIT - bearing 74
NAMEPLATE - 380VAC 50 Hz 3 Phase
KIT - clutch repair 74
162
KIT - compressor stabilizer 88
NAMEPLATE - 380/460 Volt 116, 162
KIT - crimper 130
NAMEPLATE - Alarm Codes 162
KIT - engine block heater 58
NAMEPLATE - Arrow 66
KIT - eprom chip 104
NAMEPLATE - arrow 120
KIT - filter 48, 160
NAMEPLATE - Battery Terminal 164
KIT - gasket 10, 12, 20, 22, 28, 38, 86 NAMEPLATE - Belt Tension 164, 166
KIT - gasket set 44
NAMEPLATE - Belts 166
KIT - piston seal 92
NAMEPLATE - Break In Filter 166
KIT - repair 94
NAMEPLATE - Bypass Oil Filter 164
KIT - screws & washers 64
NAMEPLATE - Caution 104, 162, 164
KIT - shoe 74
NAMEPLATE - caution 118
KIT - sill gasket 146, 152
NAMEPLATE - Caution Cycle Sentry
164, 166
KIT - single phase conversion 120
KIT - sleeve & eyelet 46, 160
NAMEPLATE - Caution Lifting 164
KIT - solenoid & fuse 110, 112
NAMEPLATE - Caution, Fan 164
KIT - valve repair 92
NAMEPLATE - Caution, High Voltage
164
KNOB 20
NAMEPLATE - CFC-115 166
L
NAMEPLATE - CFC-12 166
LATCH - door 150
NAMEPLATE - Clean Fuel Pump 164
LENS - color 140
NAMEPLATE - Cloroformio 166
LEVER - governor 36
NAMEPLATE - Compressor Oil 162
LIFTER - engine 18
NAMEPLATE - Corrosive 156, 158

INDEX ALPHABETICAL BY DESCRIPTION


NAMEPLATE - ELC Coolant 162
NAMEPLATE - Electric Hours 166
NAMEPLATE - Electric hours 164
NAMEPLATE - Engine Hours 166
NAMEPLATE - Engine hours 164
NAMEPLATE - Fuel Filter 164, 166
NAMEPLATE - Fuel Pump 166
NAMEPLATE - HFC R134a 162
NAMEPLATE - Ingersoll Rand 162
NAMEPLATE - Maintenance 164, 166
NAMEPLATE - MD-200 162
NAMEPLATE - MD-300 162
NAMEPLATE - No CFC 162
NAMEPLATE - Oil Filter 166
NAMEPLATE - On/Off 162
NAMEPLATE - On/Off Hours 166
NAMEPLATE - Pressure Vessel 80
NAMEPLATE - pressure vessel 76
NAMEPLATE - R134a 162
NAMEPLATE - R404A 162
NAMEPLATE - recommended
batteries 156
NAMEPLATE - relay 108
NAMEPLATE - Replacement Belts 166
NAMEPLATE - Run hours 164
NAMEPLATE - setpoint instructions
114
NAMEPLATE - setup codes 104
NAMEPLATE - symbol 140
NAMEPLATE - Tag, Caution Radiator
166
NAMEPLATE - terminal strip 122
NAMEPLATE - Thermo King 162
NAMEPLATE - This Side Up 158
NAMEPLATE - TK Logo 162
NAMEPLATE - TK remote light 140
NAMEPLATE - Voltage 120
NAMEPLATE - Warning 156, 164
NAMEPLATE - warning 158
NAMEPLATE - Warning Caution Cycle
Sentry 162
NAMEPLATE - Warning High Voltage
166
NAMEPLATE - Warning Switch Unit
Off 166
NAMEPLATE - Warning, Not A Major
Lifting Point 164, 166
NAMEPLATE - Warranty 164
NOZZLE - injection 32
NUT 12, 18, 22, 28, 30, 36, 38, 40, 42,
46, 50, 52, 54, 60, 62,
82, 86, 88, 102, 116,
120, 122, 132, 134, 136,
144, 146, 148, 150, 152,
154, 156, 158, 160
NUT - blind 116, 118
NUT - boltstrip 62
NUT - bracket 88, 154
NUT - captive 54, 66, 80, 104, 146,

152, 156
NUT - clamp 106, 160
NUT - coil 76
NUT - compressor 62
NUT - connecting rod 82
NUT - controller 104
NUT - datalogger 104
NUT - fanshaft 64
NUT - fuel hose 160
NUT - governor weight 36
NUT - grommet 158
NUT - ground 136
NUT - injector 32
NUT - jam 62
NUT - o-ring seal 76
NUT - pulley 134
NUT - receiver tank 96
NUT - switch 126
NUT - tank 96
NUT - terminal 54
NUT - transformer 120
NUTSTRIP 68, 146
NUTSTRIP - bracket 132
NUTSTRIP - motor 120
NUTSTRIP - solenoid 50, 152

O
OIL - compressor 86
ORIFICE - evaporator fan 152
ORIFICE - fan 66
O-RING 12, 16, 18, 20, 28, 30, 32, 36,
42, 44, 70, 72, 76, 82,
84, 86, 88, 92, 96, 116,
120, 134, 160
O-RING - gear housing cover 44
O-RING - oil cap 44
O-RING - oil fill 82
O-RING - oil filter 28
O-RING - oil pickup 84
O-RING - oil pump cover 84
O-RING - plug 84
O-RING - pumpshaft 84
O-RING - regulator 84
O-RING - seal plate 82
O-RING - solenoid 38, 44
O-RING - thermostat 30, 44
O-RING - valve 76
O-RING - valve plate 82

P
PANEL - blockoff 52
PANEL - bottom 150
PANEL - damper stop 154
PIN 32, 106
PIN - connector 100, 108
PIN - cotter 40, 152
PIN - dowel 14, 26, 84
PIN - governor 12, 36
PIN - hinge 104

PIN - overload relay 108


PIN - piston 26, 82
PIN - receptacle 106
PIN - sealing 128, 144
PIN - snap 36
PIN - spring 18, 36
PIN - taper 36
PIN - terminal 128
PINION 32, 42
PIPE 12
PIPE - fuel injection 32, 34
PIPE - oil intake 16
PISTON 26, 82, 92
PISTON & SEAL 92
PLATE 32, 82
PLATE - ground 136
PLATE - idler gear 24
PLATE - pc board 138
PLATE - pressure differential switch
126
PLATE - pump bearing 84
PLATE - sensor 56
PLATE - stud 106
PLATE - suction cover 86
PLATE - valve 82
PLATE - wear 52
PLENUM - condenser fan 66
PLUG 10, 12, 16, 18, 22, 28, 30, 38,
46, 52, 84, 116, 128, 144
PLUG - air bleed 34
PLUG - assembly 128
PLUG - button 108, 116
PLUG - controller 106
PLUG - electric line 148
PLUG - fusible 160
PLUG - hot 20
PLUG - oil drain 84
PLUG - oil metering 84
PLUG - pipe 46, 72, 86
PLUG - starter 102
PLUG - sump 16
PLUG - valve 90
PLUNGER - solenoid 50
PLUNGER & BARREL 32
PROBE - air switch 126
PROTECTOR - nozzle 18, 34, 44
PULLEY - alternator 64, 132
PULLEY - compressor 64, 66
PULLEY - crankshaft 26
PULLEY - engine 66
PULLEY - evaporator fan 64
PULLEY - idler 64, 68
PULLEY - jackshaft 64
PULLEY - motor 64
PUMP - coolant 56
PUMP - fuel 48, 160
PUMP - fuel injection 32
PUMP - oil 28, 84
PUMP - water 30

INDEX - 4

INDEX ALPHABETICAL BY DESCRIPTION


R
RACK 32
RECEPTACLE 106, 116, 118, 128,
138, 140, 144
RECEPTACLE - assembly 128
RECEPTACLE - power 102
RECEPTACLE - switch 100
RECTIFIER - negative 134
RECTIFIER - positive 134
REED - piston 82
REGULATOR 134
REGULATOR - oil pressure 84
RELAY 106
RELAY - current 112
RELAY - mini 112
RELAY - overload 110, 112
RESISTOR 122
RETAINER 18, 32, 42
RETAINER - front bearing 134
RETAINER - oil slinger 72
RETAINER - rack 32
RETAINER - shaft 36
RETAINER - spring 18, 32
RING - retaining 82
RING - snap 42, 124
RING SET 26
RIVET - blind 146
RIVET - bracket 16
RIVET - clip 16
RIVET - mount 110, 146
RIVET - nutstrip 146
RIVET - plate 52
RIVET - probe 126
RIVET - tab 56
RIVET - wear plate 60
ROD - battery holddown 156, 158
ROD - blade 154
ROD - connecting 26, 82
ROD - damper solenoid 152
ROD - push 24
ROD - throttle 50
ROD - thru 124
ROLLER - clutch 42
ROTOR - assembly 134

S
SCREEN - evaporator 152, 154
SCREEN - oil sump 84
SCREEN - suction port 82
SCREEN - top roadside 150
SCREW 18, 24, 32, 40, 42, 46, 72, 82,
84, 92, 134
SCREW - 3-way 76
SCREW - adapter 82, 110, 112
SCREW - adjust 38
SCREW - alternator 132
SCREW - alternator bracket 132
SCREW - angle 62, 154
SCREW - base 114, 152

INDEX - 5

SCREW - bearing 154


SCREW - bearing cap 10
SCREW - belt adjusting 132
SCREW - blade 154
SCREW - board 104
SCREW - box 102, 116, 118, 140
SCREW - bracket 46, 50, 54, 60, 68,
86, 88, 114, 126, 132,
146, 152
SCREW - brush 134
SCREW - cap 70
SCREW - clamp 52, 54, 102, 114, 136,
140, 142, 154, 158
SCREW - clamp to frame 150
SCREW - clutch 64
SCREW - coil 80
SCREW - contactor 110, 112
SCREW - cover 114, 116, 120, 144,
156, 158
SCREW - cover & panel 150
SCREW - cylinder head 82
SCREW - door 150
SCREW - elbow 46
SCREW - engine 60
SCREW - fan 64, 66
SCREW - flange 14
SCREW - ground 136
SCREW - ground terminal 136
SCREW - guard 66
SCREW - heater 58
SCREW - hinge 104, 150
SCREW - housing 152
SCREW - hub 64
SCREW - jackshaft 62
SCREW - member 146
SCREW - motor 62, 120
SCREW - mount 60
SCREW - nutstrip 68
SCREW - oil plug 70
SCREW - oil sump 84
SCREW - orfice 66
SCREW - orifice 152
SCREW - panel 52, 154
SCREW - pedestal to converter 120
SCREW - plate 20, 32, 84, 86, 138
SCREW - pulley 64, 68
SCREW - pump 160
SCREW - receptacle 116, 144
SCREW - screen 150, 152, 154
SCREW - sheild 104
SCREW - socket 106
SCREW - solenoid 36, 50, 152
SCREW - solenoid rod 152
SCREW - support 120, 146, 148
SCREW - switch 142
SCREW - tank 54
SCREW - tappet 32
SCREW - terminal 136
SCREW - terminal board 122

SCREW - transformer 120


SCREW - tray 104, 122
SCREW - valve 90
SCREW & WASHER - cover 104
SEAL 128, 160
SEAL - crankshaft 82
SEAL - drive end 124
SEAL - fan drive end 124
SEAL - oil 12, 14, 70, 72, 82
SEAL - piston 92
SEAL - valve stem 18, 44
SEALER - antiseize 64
SEALER - thread 54, 56, 60, 64, 98
SEAT - assembly 92
SELECTOR - phase 104
SENSOR - rpm 100
SENSOR - temperature 102, 144
SENSOR - water level 54, 100
SENSOR - water temperature 56, 100
SHAFT 42
SHAFT - assembly 72
SHAFT - governor 36
SHAFT - idler gear 24
SHAFT - oil pump 84
SHAFT - regulator 36
SHAFT - rocker 18
SHEAVE - pulley 30
SHEILD - high voltage tray 104
SHIELD - transformer 120
SHIFTER 36
SHIM 30, 70, 72
SHIM PACK 12, 36
SHIM PACK - fuel pump 44
SHIM SET 32, 36
SHOULDER - o-ring seal 76, 88
SIGHT GLASS 82
SLEEVE 134
SLEEVE - crimp 100
SLEEVE - cylinder 82
SLEEVE - governor 36
SLEEVE - repair 10, 70, 72
SLEEVING - harness 106
SOCKET 106
SOCKET - light 140
SOCKET - receptacle 102
SOCKET - relay 106, 112
SOLENOID 50
SOLENOID - damper 100, 152
SOLENOID - fuel 100
SOLENOID - pilot 76
SOLENOID - stop 38
SOLENOID - thermax 76
SPACER 30, 36, 62, 134, 150
SPACER - board 138
SPACER - gasket sill 146
SPACER - standoff 110, 112
SPACER - valve stop 32
SPRING 18, 36, 42
SPRING - damper blade 154

INDEX ALPHABETICAL BY DESCRIPTION


SPRING - delivery valve 32
SPRING - governor 36
SPRING - lever 36
SPRING - piston 92
SPRING - plunger 32
SPRING - starting 36
SPRING - throttle return 50
SPRING - valve 18, 32
SPROCKET - pulley 68
STARTER 40, 42, 100
STATOR - assembly 134
STEM - assembly 92
STRAIN RELIEF - connector 100, 106,
110, 112, 138, 140
STRAP - motor 120
STRIP 122
STRIP - gasket 116
STRIP - hose protector 56
STRIP - oil hose protector 16, 120
STRIP - unit lifiting reinforce 146
STUD 18, 22, 30
STUD - alternator 132
STUD - bypass filter 46
STUD - cover 12
STUD - cylinder head 86, 88
STUD - fuel injection 12
STUD - muffler to manifold 52
SUMP - oil 16, 84
SUPPORT - bulkhead 152
SUPPORT - control box 108, 146
SUPPORT - frame 146
SUPPORT - jackshaft 62
SUPPORT - roadside 120
SUPPORT - rocker arm 18
SWITCH - air 126
SWITCH - air pressure 100
SWITCH - door 142
SWITCH - hpco 100
SWITCH - lpco 98
SWITCH - magnetic 42
SWITCH - oil level 16, 100
SWITCH - oil pressure 48, 100
SWITCH - on/off 100

T
TAB - connector 56
TAB - mounting 128, 130
TANK - accumulator 54, 76
TANK - expansion 54
TANK - fuel 160
TANK - receiver 76, 96
TAPPET 24, 32
TEE 46, 76
TERMINAL 100, 102, 106, 114, 140,
160
TERMINAL - battery cable 136, 158
TERMINAL - fork 108, 118
TERMINAL - ground 106
TERMINAL - pin 106, 110, 118, 128

TERMINAL - ring 102, 118


TERMINAL - socket 128
TERMINAL - splice 102, 136
THERMOSTAT 30
TOOL - 3-way valve 92
TOOL - crimper 130
TOOL - wedge remover 130
TRANSFORMER 120
TRAY - capacitor 122
TRAY - high voltage 110, 112
TRAY - high votage 104
TRAY - transformer 120
TUBE - 3-way to coil 78
TUBE - 3-way to elbow 76
TUBE - 3-way to solenoid 76
TUBE - compressor inlet 88
TUBE - compressor outlet 88
TUBE - condenser to receiver 76
TUBE - cpr to compressor 76
TUBE - defrost 80
TUBE - dehydrator to valve 76
TUBE - elbow to evaporator 76
TUBE - equalizer 80
TUBE - evaporator to accumulator 76
TUBE - exhaust 52
TUBE - fuel feed 160
TUBE - fuel pickup 46
TUBE - liquid inlet 80
TUBE - liquid outlet 80
TUBE - oil intake 52
TUBE - receiver to dehydrator 76
TUBE - solenoid to suction tube 78
TUBE - splash guard 70
TUBE - tee to evaporator 76
TUBE - tee to solenoid 76
TUBE - valve to 3-way 76
TUBE - valve to tee 76

W
WASHER 26, 36, 46, 82
WASHER - belleville 54, 60, 68, 88,
148, 152, 154
WASHER - damper blade 154
WASHER - dome 66, 152
WASHER - insulating 134
WASHER - pulley 68
WASHER - retaining 104
WASHER - seal 38
WASHER - sealing 12, 34, 38, 44, 82,
88, 116
WASHER - shoulder 136
WASHER - spacer 96, 132
WASHER - special 60, 62, 68, 90, 150
WASHER - wave 124
WEDGE 128
WEIGHT - governor 36
WRAP - band 110

V
VALVE 46, 78, 98
VALVE - 3-way 76, 92
VALVE - check 76, 86, 152
VALVE - delivery 32
VALVE - discharge 76, 90
VALVE - elbow 90
VALVE - exhaust 18
VALVE - expansion 80
VALVE - fuel injection 20, 32
VALVE - intake 18
VALVE - oil fill 86
VALVE - oil pressure 28
VALVE - pilot solenoid 100
VALVE - port 86, 90
VALVE - pressure regulator 76
VALVE - relief 76
VALVE - solenoid 94, 100
VALVE - suction 76, 90
VENT - air 70, 72
VENT - check 160

INDEX - 6

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