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Appendix I - Pattern Making Procedures

The document describes three patternmaking procedures: double match-plate pattern, split pattern, and single match-plate pattern. For the double match-plate pattern, the procedure involves preparing tools and materials, making the product pattern and attaching it to the match-plate along with gates, runners, and risers. For the split pattern, the procedure involves preparing tools, making the split pattern pieces, and adding dowels and guide holes. For the single match-plate pattern, the procedure involves selecting wood, preparing tools and materials, making the product pattern and attaching it to the front of the match-plate along with adding gates and runners to the back.

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Rafiah N Kamal
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© Attribution Non-Commercial (BY-NC)
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Download as DOC, PDF, TXT or read online on Scribd
1K views

Appendix I - Pattern Making Procedures

The document describes three patternmaking procedures: double match-plate pattern, split pattern, and single match-plate pattern. For the double match-plate pattern, the procedure involves preparing tools and materials, making the product pattern and attaching it to the match-plate along with gates, runners, and risers. For the split pattern, the procedure involves preparing tools, making the split pattern pieces, and adding dowels and guide holes. For the single match-plate pattern, the procedure involves selecting wood, preparing tools and materials, making the product pattern and attaching it to the front of the match-plate along with adding gates and runners to the back.

Uploaded by

Rafiah N Kamal
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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Patternmaking Procedures

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DOUBLE MATCH-PLATE PATTERN

Step 1: Tools and materials preparation. i) Prepare tools and materials to make a pattern. ii) Sketch the outline design on the wood plate. iii) Cut the wood (roughly) following the outline design. Equipment: Steel ruler, vernier caliper, measuring tape, band saw and pencil. Step 2: Pattern (product) preparation. i) Carve the wood following the outline design. ii) Use carving tools set, sand paper, sanding machine, wood lathe, saw and file to make a pattern.

Step 3: Match-plate pattern preparation. i) Use plywood to fabricate the matchplate. ii) Using wood bond, attach the solid pattern to the match-plate. iii) Attach the well, runner sprue and riser on the determined locations accordingly.

Step 4: Finishing. i) Use the putty filler to repair any hole or rough surface. ii) Use sand paper to finishing.

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IKBNT Foundry Lab 2011

Patternmaking Procedures

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Double Match-Plate Pattern

Core housing Runner Product pattern

Well

Core housing

Match-plate

Wooden sprue and/or riser FRONT VIEW

Core housing Match-plate Product pattern

Core housing

BACK VIEW

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Patternmaking Procedures

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SPLIT PATTERN
Step 1: Tools and materials preparation. i) Prepare tools and materials to make a pattern. ii) Sketch the outline design on the wood plate. iii) Cut the wood (roughly) following the outline design. Equipment: Steel ruler, vernier caliper, measuring tape, band saw and pencil. Step 2: Pattern (product) preparation. i) Make the shape following the outline design using jig saw. ii) Use file and sand paper to refine the surface finish. iii) Split the pattern into 2 using band saw at the center of the pattern. Equipment: File, jig saw, sand paper and band saw. Step 3: Pattern dowel and guide holes. i) At one side of the pattern, drill the guide holes at the determined locations. ii) At the other side, attach the dowel at the determined locations.

Step 4: Finishing. i) Use the putty filler to repair any hole or rough surface. ii) Use sand paper to finishing.

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Patternmaking Procedures

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Split Pattern.

Wooden dowel pin

Product pattern

Guide holes

PATTERN (SPLIT)

Product pattern

PATTERN (COMBINED)

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Patternmaking Procedures

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SINGLE MATCH-PLATE PATTERN

Step 1: Wood preparation. i) Select the type of wood available for patternmaking process in the laboratory or workshop.

Step 2: Tools and materials preparation. i) Prepare tools and materials to make a pattern. ii) Sketch the outline design on the wood plate. iii) Cut the wood (roughly) following the outline design. Equipment: Steel ruler, vernier caliper, measuring tape, band saw and pencil. Step 3: Match-plate and product pattern preparation. i) Carve the wood following the shape using carving tools set, files, sand paper and sanding machine. ii) If the shape is cylindrical, use wood lathe machine. iii) At the front view of the previously prepared match-plate, attach the product pattern using wood bond. Step 4: Gating system preparation. i) At the back view of the match-plate attach the gating systems (well, runner, gate and etc.) at the determined locations.

Step 4: Finishing. i) Use the putty filler to repair any hole or rough surface. ii) Use sand paper to finishing.

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Patternmaking Procedures

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Single Match-Plate Pattern.

Product pattern

Match-plate Wooden sprue and/or riser FRONT VIEW

Well

Runner Ingate (3 places)

Runner for risers (3 places) BACK VIEW

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IKBNT Foundry Lab 2011

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