D 8 R T R A C K - T Y P E T R A C TO R S

1998 Caterpillar Inc.

STEER SYSTEM COMPARISON

D8N One Pump
Piston-type pump for steering and hydraulics Steering control valve integrated with implement control valve Counterbalance valve to prevent overspeeding Steering motor without internal flushing valve Tiller control with separate speed selector and parking brake

D8N/D8R Two Pump

Piston-type pump for steering only Steering controlled by remote pilot valve Crossover and makeup valves replace counterbalance valve Steering motor with internal flushing valve Dual twist tiller with integrated speed selector and parking brake

HYDRAULIC SYSTEM COMPARISON D8N One Pump

Piston-type pump for steering and implements Load sensing, pressure compensated hydraulics with steering priority Standard Caterpillar cylinders Individual quick-drop valve for each lift cylinder Individual ripper function valves

D8N/D8R Two Pump

Piston-type pump for implements only Load sensing, pressure compensated hydraulics Threaded gland lift and pin puller cylinders Single quick-drop valve similar to the D6R/D7R One control valve with pilot operated diverter for all ripper functions

ADDITIONAL CHANGES
D8N One Pump
Folded core radiator Two section transmission pump

D8N Two Pump

Improved Multiple Row Module (IMRM) radiator Three section transmission pump (added torque converter charging section) Improved operator's station 3406C DITA 212.5 kW (285 hp) Torque rise @ 25% Four heavy-duty, maintenance free batteries Fuel level gauge on dash Electronic LCD hourmeter Four ecology drains

D8R Two Pump

Advanced Modular Cooling System (AMOCS) No Change

No Change 3406C DITA 228 kW (305 hp) Torque rise @ 25% and emissions certified No Change No Change No Change Seven ecology drains

3406B DIT 212.5 kW (285 hp) Torque rise @ 34% Two low maintenance, high output batteries Fuel level dipstick Mechanical hourmeter

OPTIONAL EQUIPMENT
Air Conditioning (R-134a) Fast fill fuel system Fast oil change system for engine and transmission Dual tilt cylinders on 8A angle dozer with tilt blade 58 Winch Engine pre-lubrication system

EXHAUST STACK

D8R AIR INLET AND EXHAUST SYSTEM

BOOST PORT

DUST EJECTOR LINE

MUFFLER

EXHAUST MANIFOLD

AFTERCOOLER PRECLEANER

HEAD AND VALVES CYLINDER

AIR CLEANER FILTER ELEMENT INDICATOR

TURBOCHARGER TURBINE WHEEL COMPRESSOR WHEEL

D8R FUEL SYSTEM

CONSTANT BLEED VALVE TANK RETURN FUEL PUMP

INJECTOR

SHUTOFF VALVE

DRAIN VALVE PRIMING PUMP TRANSFER PUMP SECONDARY FILTER PRIMARY FILTER

SUPPLY

D8R ADVANCED MODULAR COOLING SYSTEM

EXPANSION TANK AFTERCOOLER TEMPERATURE REGULATOR AIR VENT

BYPASS

SHUNT LINE

AIR FLOW

ENGINE OIL COOLER WATER PUMP OUTLET

WATER PUMP

D8R AMOCS RADIATOR

COOLANT MONITORING

D8R ENGINE LUBRICATION SYSTEM

CYLINDER BLOCK OIL MANIFOLD FROM TURBOCHARGER OIL FILTER COOLER BYPASS VALVE TO TURBOCHARGER OIL FILTER BYPASS VALVE

OIL PUMP

ENGINE OIL PAN SUCTION BELL OIL COOLER RELIEF VALVE

PRE-LUBRICATION STARTING SYSTEM

LEFT SIDE OF ENGINE

TIMER/SOLENOID FAST OIL CHANGE FITTING

FRONT OF MACHINE

OIL FLOW TO FILTER SUCTION LINE

GEAR PUMP

STARTER MOTOR

PRE-LUBRICATION STARTING SYSTEM

RIGHT SIDE OF ENGINE

TIMER/SOLENOID OIL PRESSURE CUTOFF SWITCH

CHECK VALVE OIL FLOW TO FILTER FRONT OF MACHINE

KEY START SWITCH

308 YL R

D8R PRE-LUBRICATION SYSTEM

200 BK BACK-UP 321 BR

C OFF S ON B ST 105 RD 307 OR

KEY START 101 RD 10 A

BACK-UP ALARM 109 RD 10 A

ALARM SWITCH

PRE-LUBE TIMER/ SOLENOID

307 OR 337 WH 116 BR A447 PK 200 BK

121 RD

BACK-UP ALARM
304 WH 337 WH RD 00 S G

STARTER RELAY

BAT MTR MOTOR

OIL PRESSURE CUTOFF SWITCH

301 BU

200 BK

306 GN

307 OR

NEUTRAL-START SWITCH
109 RD 109 RD 101 RD 105 RD

STARTER MOTOR/ PRELUBE

101RD

200 BK

MAIN RELAY
308 YL

112 PU 109 RD

ALTERNATOR BREAKER

BUS BAR
RD 00

FRAME

ENGINE
RD 00 BK 00

10 A
200 BK

FORWARD HORN

10 A FRONT DASH DOME

116 BR

POS NEG

POS NEG

109 RD ALT + R

15 A 10 A 10 A 15 A 15 A

SIDE AND REAR FLOOD LAMPS/RADIO OPERATOR MONITOR GAUGES AND SERVICE METER WIPER MOTORS CIGAR LIGHTER

DISCONNECT SWITCH

RD 00

RD 00 POS NEG

POS NEG

BATTERIES

D8N ONE PUMP DIFFERENTIAL STEER SYSTEM

ENGINE TORQUE CONVERTER IMPLEMENT CONTROL VALVES IMPLEMENT AND STEERING PUMP STEERING PUMP PILOT VALVE TRANSMISSION PUMPS STEERING VALVE STEERING MOTOR FINAL DRIVE

D8N AND D8R TWO PUMP DIFFERENTIAL STEER SYSTEM

IMPLEMENT PUMP TRANSMISSION PUMPS

IMPLEMENT CONTROL VALVES

BRAKE AND DIFFERENTIAL STEER MODULE

BRAKE AND PLANETARY DRIVE MODULE TRANSMISSION

LEFT FINAL DRIVE

LEFT BRAKE LUBE

D8R POWER TRAIN

REGULATING MAKEUP AND RELIEF VALVE PRIORITY VALVE

DIFFERENTIAL STEER MOTOR DIFFERENTIAL STEER PUMP TRANSMISSION CONTROL VALVE

P2 P1 P3 LUBE 3 2 1

FLYWHEEL HOUSING TORQUE CONVERTER

CONVERTER OUTLET VENT RELIEF 3406C ENGINE

OIL COOLER

RATIO VALVE TRANSFER AND BEVEL GEAR PARKING / SERVICE BRAKE VALVE FILTER IMPLEMENT PUMP 1 - TRANSMISSION CHARGING 2 - CONVERTER CHARGING 3 - SCAVENGE

RIGHT BRAKE LUBE RIGHT FINAL DRIVE FILTER BYPASS

TORQUE DIVIDER
ENGINE FLYWHEEL ROTATING HOUSING OUTLET PASSAGE

PLANET GEARS

SUN GEAR

OUTPUT SHAFT STATOR

PLANET CARRIER RING GEAR TURBINE IMPELLER INLET PASSAGE

POWER SHIFT TRANSMISSION

RING GEARS INPUT SUN GEARS RING GEARS

INPUT SHAFT

OUTPUT SHAFT PLANETARY CARRIER OUTPUT SUN GEARS

D8R POWER TRAIN HYDRAULIC SYSTEM

TORQUE CONVERTER TRANSMISSION CONTROL VALVE
1 2 3

PUMP DRIVE

TC OUTLET RELIEF VALVE COOLER

SERVICE BRAKES WITH SHUTTLE VALVES

P3

LEFT BRAKE LUBE

R N F

P1

P2

RIGHT BRAKE LUBE BRAKE VALVE TRANSMISSION LUBE MAIN SUMP TRANSMISSION

TRANSMISSION SUMP

PUMP

FILTER

MAIN SUMP

MAKEUP AND PRIORITY VALVE

D8R TRANSMISSION CONTROL VALVE

NEUTRAL
SPEED SELECTOR SPOOL
1 2 3

MODULATION RELIEF VALVE

4
LOAD PISTON C SCREENED ORIFICE

RATIO VALVE

PRESSURE DIFFERENTIAL VALVE

DIRECTIONAL SPOOL

P3

BLOCKED PASSAGE
R N F

P1

P2

D8R TRANSMISSION CONTROL VALVE

FIRST FORWARD
SPEED SELECTOR SPOOL
1 2 3

MODULATION RELIEF VALVE

4
LOAD PISTON C SCREENED ORIFICE

RATIO VALVE

PRESSURE DIFFERENTIAL VALVE

DIRECTIONAL SPOOL

P3

R N

P1

P2

D8R TRANSMISSION CONTROL VALVE

START IN GEAR
SPEED SELECTOR SPOOL
1 2 3

MODULATION RELIEF VALVE

4
LOAD PISTON C SCREENED ORIFICE

RATIO VALVE

PRESSURE DIFFERENTIAL VALVE

DIRECTIONAL SPOOL

P3

R N F

P1

3
VENT PASSAGE

P2

BRAKE CONTROL VALVE GROUP

PARKING BRAKE SPOOL

BRAKE SUPPLY PASSAGE

LEFT BRAKE LUBE RIGHT BRAKE LUBE

SERVICE BRAKES WITH SHUTTLE VALVES

FROM CONVERTER CHARGING PUMP REGULATING RELIEF VALVE CHECK VALVE

MAIN SUMP SERVICE BRAKE SPOOL BRAKE VALVE SERVICE BRAKE PLUNGER PRIORITY VALVE PRESSURE

TO TORQUE CONVERTER TO TRANSMISSION CONTROL VALVE PRIORITY VALVE

FROM TRANSMISSION CHARGING PUMP

MAKEUP AND PRIORITY VALVE

FINAL DRIVE, BRAKE GROUP, AND STEERING DIFFERENTIAL AND PLANETARY

SPROCKET SEGMENTS INNER PLANETARY GEARS INNER SUN GEAR BRAKE HOUSING HUB DISCS AND PLATES SPOOL HOUSING STEERING PINION

OUTER PLANETARY GEARS

RING GEAR CARRIER PLANET GEARS OUTER AXLE SHAFT CENTER AXLE SHAFT

SUN GEARS OUTER SUN GEAR OUTER CARRIER RING GEAR CARRIER BEVEL GEAR HUB DUO-CONE SEALS CHAMBER PISTON BELVILLE SPRING

RING GEAR

INNER CARRIER

BRAKE SHUTTLE SPOOL

SHUTTLE SPOOL TO STEERING PINION SHUTTLE SPOOL TO STEERING PINION

PISTON

BRAKE ENGAGED

BRAKE RELEASED

DIFFERENTIAL STEER COMPONENTS

HYDRAULIC MOTOR INPUT TRANSMISSION INPUT

TO LEFT FINAL DRIVE

TO RIGHT FINAL DRIVE

STEER DRIVE PLANETARY PLANETARY

EQUALIZING PLANETARY

DIFFERENTIAL STEER COMPONENTS

STRAIGHT LINE OPERATION
HYDRAULIC MOTOR INPUT TRANSMISSION INPUT

TO LEFT FINAL DRIVE

TO RIGHT FINAL DRIVE

STEER PLANETARY

DRIVE PLANETARY

EQUALIZING PLANETARY

DIFFERENTIAL STEER COMPONENTS

LEFT TURN - FORWARD
HYDRAULIC MOTOR INPUT TRANSMISSION INPUT

TO LEFT FINAL DRIVE

TO RIGHT FINAL DRIVE

STEER PLANETARY

DRIVE PLANETARY

EQUALIZING PLANETARY

STEERING COMPARISON - ONE PUMP vs TWO PUMPS

FIRST SPEED FORWARD ONE PUMP WITH IMPLEMENTS 4.9 TO 6.0 M (16 TO 20 FT)*

ONE PUMP WITHOUT IMPLEMENTS 1.8 TO 2.3 M (5.9 TO 7.5 FT)* TWO PUMPS - WITH OR WITHOUT IMPLEMENTS 1.2 TO 1.8 M (3.9 TO 5.9 FT)*
* INSIDE TURNING DIAMETER

D8R STEERING AND IMPLEMENT HYDRAULIC SYSTEM

STEERING PUMP CHARGE PUMP

STEERING MOTOR

STEERING SYSTEM

STEERING PILOT VALVE

BYPASS AND PRESSURE CONTROL GROUP

RIPPER CYLINDERS

RIPPER DIVERTER VALVE TANK

STEERING CHARGE CIRCUIT FILTER

IMPLEMENT SYSTEM
IMPLEMENT PUMP INLET MANIFOLD RIPPER LIFT TILT END COVER QUICK-DROP VALVE TILT CYLINDER/S LIFT CYLINDERS

STEERING MOTOR

STEERING PUMP

PILOT VALVE

BYPASS AND PRESSURE CONTROL GROUP TO CASE DRAIN FILTER IN TANK FROM IMPLEMENT PUMP CASE FROM IMPLEMENT PUMP SUPPLY STEERING CHARGE CIRCUIT FILTER

COOLER

TO RIPPER DIVERTER VALVE

D8R STEERING SYSTEM

D8R STEERING PILOT VALVE

NO TURN

RIGHT STEER LOOP PRESSURE

LEFT STEER LOOP PRESSURE

TO PUMP CONTROL SPOOL

FROM BYPASS AND PRESSURE CONTROL GROUP

TO PUMP CONTROL SPOOL

D8R STEERING PUMP

RIGHT STEER LOOP

NO TURN

PUMP CONTROL PISTON PRESSURE RIGHT LOOP LEFT LOOP

TO STEER MOTOR (RIGHT)

CHARGE PUMP

CHARGE PRESSURE PRESSURE COMPENSATOR RELIEF VALVE CROSSOVER RELIEF VALVE PUMP CONTROL PISTON

STEERING PUMP

TO STEER MOTOR (LEFT)

TO BYPASS AND PRESSURE CONTROL GROUP TO STEERING PILOT VALVE (RIGHT)

LEFT STEER LOOP FROM BYPASS AND PRESSURE CONTROL VALVE TO BYPASS AND PRESSURE CONTROL VALVE PUMP CONTROL SPOOL

TO STEERING PILOT VALVE (LEFT)

D8R STEER MOTOR

NO TURN
RIGHT STEER LOOP PRESSURE FROM STEER PUMP

TO BYPASS AND PRESSURE CONTROL GROUP

FLUSHING VALVE

FROM BYPASS AND PRESSURE CONTROL GROUP

FROM STEER PUMP LEFT STEER LOOP PRESSURE

STEERING MOTOR FLUSHING VALVE

PIN

D8R STEERING PILOT VALVE

LEFT TURN

RIGHT STEER LOOP PRESSURE

LEFT STEER LOOP PRESSURE

FROM PUMP CONTROL SPOOL

FROM BYPASS AND PRESSURE CONTROL GROUP

TO PUMP CONTROL SPOOL

D8R STEERING PUMP

LEFT TURN
PUMP CONTROL PISTON PRESSURE TO STEER MOTOR (RIGHT) LEFT LOOP RIGHT LOOP

CHARGE PUMP

CHARGE PRESSURE PRESSURE COMPENSATOR RELIEF VALVE CROSSOVER RELIEF VALVE PUMP CONTROL PISTON

STEERING PUMP

TO STEER MOTOR (LEFT)

TO BYPASS AND PRESSURE CONTROL GROUP TO STEERING PILOT VALVE (RIGHT)

FROM BYPASS AND PRESSURE CONTROL VALVE TO BYPASS AND PRESSURE CONTROL VALVE

PUMP CONTROL SPOOL

FROM STEERING PILOT VALVE (LEFT)

STEERING PUMP
END VIEW
TOP RIGHT CROSSOVER RELIEF VALVE CHARGE PRESSURE RELIEF VALVE

ORIFICE PLUG

PRESSURE COMPENSATOR VALVE

LEFT CROSSOVER RELIEF VALVE

D8R STEER MOTOR

LEFT TURN
RIGHT STEER LOOP PRESSURE TO STEER PUMP

TO BYPASS AND PRESSURE CONTROL GROUP

FLUSHING VALVE

FROM STEER PUMP FROM BYPASS AND PRESSURE CONTROL GROUP LEFT STEER LOOP PRESSURE

STEERING PUMP (TOP VIEW)

LEFT TURN
SPRING COLLAR RETAINER FROM PILOT VALVE RIGHT SIDE ROD PUMP CONTROL SPOOL RIGHT LEVER ARM STOP

COMPRESSION SPRING

PUMP CONTROL PISTON LEFT SIDE TO PILOT VALVE PIVOT POINT

LEFT LEVER ARM FEEDBACK LEVER

SPOOL CONTROL ARM

PUMP CONTROL PISTON

FEEDBACK LEVER

PUMP CONTROL VALVE

STEERING PUMP
SIDE VIEW

RIGHT CROSSOVER RELIEF VALVE CHARGE PUMP

SWASHPLATE

PISTONS

LEFT CROSSOVER RELIEF VALVE

BYPASS AND PRESSURE CONTROL GROUP

FROM STEER PUMP CHARGE FROM PUMP CASE DRAIN DISCHARGE CHARGE PUMP PRESSURE TO COOLER, PILOT, AND RIPPER DIVERTER VALVE FROM CHARGE PUMP RELIEF COOLER PRESSURE

TO STEER MOTOR CASE DRAIN

CASE RETURN PRESSURE COOLING ORIFICE FROM STEER MOTOR CASE DRAIN CHARGE CIRCUIT MAKEUP VALVE COLD OIL BYPASS

COOLER BYPASS

TO CASE DRAIN FILTER IN TANK TO FILTER FROM IMPLEMENT PUMP CASE DRAIN FROM IMPLEMENT PUMP SUPPLY FROM FILTER TO CHARGE PRESSURE RELIEF VALVE

D8R STEERING AND IMPLEMENT HYDRAULIC SYSTEM

STEERING PUMP CHARGE PUMP STEERING PILOT VALVE

STEERING MOTOR

STEERING SYSTEM

BYPASS AND PRESSURE CONTROL GROUP

RIPPER CYLINDERS

RIPPER DIVERTER VALVE TANK

STEERING CHARGE CIRCUIT FILTER

IMPLEMENT SYSTEM
IMPLEMENT PUMP INLET MANIFOLD RIPPER LIFT TILT END COVER QUICK-DROP VALVE TILT CYLINDER LIFT CYLINDERS

D8R IMPLEMENT HYDRAULIC SYSTEM

STEERING CHARGE PRESSURE BYPASS AND PRESSURE CONTROL GROUP

INLET MANIFOLD DIVERTER RIPPER LIFT TILT END COVER QUICK-DROP PUMP

STEERING CHARGE PRESSURE

D8R IMPLEMENT HYDRAULIC SYSTEM

TO BYPASS AND PRESSURE CONTROL VALVE TO STEERING CHARGE PUMP

RIPPER DIVERTER TO BYPASS AND PRESSURE CONTROL VALVE INLET MANIFOLD

IMPLEMENT PUMP

QUICK-DROP VALVE RIPPER

LIFT

TILT

TANK

PRESSURE AND FLOW COMPENSATOR VALVE

ADJUSTMENT SCREWS

PRESSURE COMPENSATOR (CUTOFF) SPRING

FLOW COMPENSATOR (MARGIN) SPRING

TO TANK

TO ACTUATOR PISTON FLOW COMPENSATOR (MARGIN) SPOOL FROM OUTPUT PORT PRESSURE COMPENSATOR (CUTOFF) SPOOL

PUMP AND COMPENSATOR OPERATION

ENGINE OFF

NO SIGNAL

PUMP OUTPUT LARGE ACTUATOR YOKE PAD SWASHPLATE

DRIVE SHAFT

FLOW COMPENSATOR ( MARGIN) SPOOL

PRESSURE COMPENSATOR (CUTOFF) SPOOL

SMALL ACTUATOR AND BIAS SPRING PISTON AND BARREL ASSEMBLY

PUMP AND COMPENSATOR OPERATION

LOW PRESSURE STANDBY
NO SIGNAL PUMP OUTPUT

PUMP AND COMPENSATOR OPERATION

UPSTROKING
SIGNAL PUMP OUTPUT REDUCED PRESSURE

PUMP AND COMPENSATOR OPERATION

CONSTANT FLOW
SIGNAL PUMP OUTPUT REDUCED PRESSURE

PUMP AND COMPENSATOR OPERATION

DESTROKING
SIGNAL PUMP OUTPUT

INCREASED PRESSURE

PUMP AND COMPENSATOR OPERATION

HIGH PRESSURE STALL
SIGNAL AT MAX. PRESSURE PUMP OUTPUT AT MAX. PRESSURE

D8R IMPLEMENT VALVES

TO BYPASS AND PRESSURE CONTROL GROUP INLET MANIFOLD SYSTEM RELIEF VALVE

IMPLEMENT PUMP SIGNAL PRESSURE

SIGNAL LINE TO IMPLEMENT PUMP CHARGE RELIEF VALVE

TO IMPLEMENT PUMP SUPPLY

IMPLEMENT PUMP PRESSURE

. FLOW CONTROL VALVE RIPPER TO RIPPER LIFT CYLINDERS FLOW CONTROL VALVE LIFT TO LIFT CYLINDERS FLOW CONTROL VALVE TILT

TO TILT CYLINDERS

DOZER LIFT VALVE

HOLD
PLUG ROD END HEAD END RETURN TO TANK FROM PREVIOUS VALVE

MAKEUP VALVE

MAIN CONTROL SPOOL

RESOLVER

LOAD CHECK VALVE FROM PUMP FLOW CONTROL SPOOL TO COMPENSATOR VALVE

DOZER LIFT VALVE

RAISE
ROD END HEAD END RETURN TO TANK FROM PREVIOUS VALVE

PLUG

MAKEUP VALVE

MAIN CONTROL SPOOL

RESOLVER

LOAD CHECK VALVE FROM PUMP FLOW CONTROL SPOOL TO COMPENSATOR VALVE

DOZER LIFT VALVE

LOWER
ROD END HEAD END RETURN TO TANK FROM PREVIOUS VALVE

PLUG

MAKEUP VALVE

MAIN CONTROL SPOOL

RESOLVER

LOAD CHECK VALVE FROM PUMP FLOW CONTROL SPOOL TO COMPENSATOR VALVE

DOZER TILT VALVE

TILT LEFT
ROD END HEAD END RETURN TO TANK

PLUG

PLUG

MAIN CONTROL SPOOL

RESOLVER

LOAD CHECK VALVE FROM PUMP FLOW CONTROL SPOOL TO COMPENSATOR VALVE

RIPPER CONTROL VALVE

HOLD
ROD END HEAD END RETURN TO TANK FROM PREVIOUS VALVE

PLUG

MAKEUP VALVE

MAIN CONTROL SPOOL

RESOLVER

LOAD CHECK VALVE FROM PUMP FLOW CONTROL SPOOL TO COMPENSATOR VALVE

D8R QUICK-DROP VALVE

D8R QUICK-DROP VALVE

QUICK-DROP VALVE TO IMPLEMENT VALVE

TO ROD END

DOZER LIFT TO IMPLEMENT VALVE

TO HEAD END

TO IMPLEMENT VALVE DOZER TILT

QUICK-DROP VALVE
HOLD

TO LEFT CYLINDER HEAD END

TO RIGHT CYLINDER HEAD END

TO LEFT CYLINDER ROD END

TO RIGHT CYLINDER ROD END PASSAGE TO PLUNGER END

PLUNGER

VALVE SPOOL

COVER ORIFICE SLEEVE TO/FROM LIFT CONTROL VALVE

COVER PASSAGE TO SPOOL END

QUICK-DROP VALVE
DOZER RAISE

TO LEFT CYLINDER HEAD END

TO RIGHT CYLINDER HEAD END

TO LEFT CYLINDER ROD END

TO RIGHT CYLINDER ROD END PASSAGE TO PLUNGER END

PLUNGER

VALVE SPOOL COVER PASSAGE TO SPOOL END TO/FROM LIFT CONTROL VALVE

COVER ORIFICE SLEEVE

QUICK-DROP VALVE
DOZER LOWER

TO LEFT CYLINDER HEAD END

TO RIGHT CYLINDER HEAD END

FROM LEFT CYLINDER ROD END

FROM RIGHT CYLINDER ROD END PASSAGE TO PLUNGER END

PLUNGER

VALVE SPOOL

COVER ORIFICE SLEEVE

COVER

PASSAGE TO SPOOL END TO/FROM LIFT CONTROL VALVE

QUICK-DROP VALVE
QUICK-DROP

TO LEFT CYLINDER HEAD END

TO RIGHT CYLINDER HEAD END

FROM LEFT CYLINDER ROD END

FROM RIGHT CYLINDER ROD END PASSAGE TO PLUNGER END

PLUNGER

VALVE SPOOL

COVER ORIFICE SLEEVE

COVER PASSAGE TO SPOOL END TO/FROM LIFT CONTROL VALVE

QUICK-DROP VALVE
DOZER LOWER WITH DOWN PRESSURE
TO LEFT CYLINDER HEAD END TO RIGHT CYLINDER HEAD END

FROM LEFT CYLINDER ROD END

FROM RIGHT CYLINDER ROD END PASSAGE TO PLUNGER END

PLUNGER

VALVE SPOOL

COVER ORIFICE SLEEVE

COVER PASSAGE TO SPOOL END TO/FROM LIFT CONTROL VALVE

D8R RIPPER DIVERTER VALVE

STEERING CHARGE PRESSURE

STEERING CHARGE PRESSURE PORT FROM RIPPER CONTROL VALVE

RIPPER TIP RIPPER LIFT

RIPPER DIVERTER VALVE

RIPPER TIP IN ( PORT E)

RIPPER LOWER (PORT C)

RIPPER TIP OUT (PORT F)

RIPPER RAISE (PORT D)

C CHARGE PRESSURE TEST PORT

F RIPPER SUPPLY RAISE/TIP OUT

RIPPER SUPPLY LOWER/TIP IN

D8R STARTING AND CHARGING SYSTEM

200 BK

KEY START SWITCH

308 YL R 109 RD C OFF S ON B ST 105 RD 307 OR

321 BR

BACK-UP ALARM 10 A
121 RD

BACK-UP ALARM SWITCH

KEY START 10 A

BACK-UP ALARM
101 RD 304 WH S RD 00 G

STARTER RELAY
200 BK 306 GN

BAT MTR MOTOR STARTER MOTOR

NEUTRAL-START SWITCH 109 RD

109 RD

101 RD 105 RD

200 BK

MAIN RELAY

112 PU

ALTERNATOR BREAKER
109 RD

BUS BAR
RD 00

FRAME

ENGINE
RD 00 BK 00

DISCONNECT SWITCH

308 YL 200 BK 109 RD ALT + R

10 A FORWARD HORN 15 A 10 A 10 A 15 A 15 A

10 A FRONT DASH DOME

POS NEG

POS NEG

SIDE AND REAR FLOOD LAMPS/RADIO OPERATOR MONITOR GAUGES AND SERVICE METER WIPER MOTORS CIGAR LIGHTER
RD 00

RD 00 POS NEG POS NEG

BATTERIES

D8R EMS PANEL

COOLANT TEMPERATURE POWER TRAIN OIL TEMPERATURE

COOLANT FLOW ENGINE OIL PRESSURE

POWER TRAIN OIL FILTER ALTERNATOR

HYDRAULIC OIL TEMPERATURE

HYDRAULIC OIL FILTER

CONDENSER COIL COMPRESSOR

CONDENSER FAN

ORIFICE TUBE/ DRYER

EVAPORATOR COIL

ACCUMULATOR

D8R ORIFICE TUBE SYSTEM

EVAPORATOR BLOWER FAN

ORIFICE TUBE
TUBE O-RINGS TABS

SCREEN

BODY

SCREEN

DRIVE PLATE PULLEY ASSEMBLY

HUB

COMPRESSOR CLUTCH

SHAFT

BEARING COIL ASSEMBLY

INLET

DIVERTER CAP

VAPOR LINE

ACCUMULATOR
OIL BLEED LINE

OUTLET

COMPRESSOR ELECTRICAL CIRCUIT

CAPILLARY TUBE

R-134a

PIVOTING FRAME

CAPILLARY BELLOWS ASSEMBLY

CLUTCH

POINT OPENING BATTERY THERMOSTATIC SWITCH TEMPERATURE ADJUSTING SCREW

KEY START SWITCH

308 YL R C OFF S ON B ST 105 RD 307 OR

D8R OPERATOR'S STATION AIR CONDITIONING SYSTEM

KEY START 10 A
101 RD 304 WH S G

STARTER RELAY
306 GN 200 BK 109 RD

BAT MTR RD 00 MOTOR

STARTER MOTOR

NEUTRAL-START SWITCH
109 RD

101 RD

200 BK

MAIN RELAY

112 PU

ALTERNATOR BREAKER

BUS BAR FRAME

RD 00

ENGINE
RD 00 BK 00

DISCONNECT SWITCH

308 YL 200 BK 109 RD ALT + R

BLOWER MOTOR

BLOWER MOTOR

POS NEG

POS NEG

RESISTOR
515 GY 515 GY 516 GN 521 YL 517 BU

RD 00

RD 00 POS NEG POS NEG

BATTERIES THERMOSTAT SWITCH

ARC SUPPRESSOR
513 OR 522 WH

BLOWER MOTOR BREAKER

124 GN 20 A

1 2 5 4 3

BLOWER MOTOR SWITCH

REFRIGERANT SWITCH (NORMALLY OPEN BEFORE REFRIGERANT CHARGE) AIR CONDITIONER CLUTCH

KEY START SWITCH

308 YL R C OFF S ON B ST 105 RD 307 OR

D8R OPERATOR'S STATION HEATING SYSTEM

KEY START 10 A
101 RD 304 WH S G

STARTER RELAY
306 GN 200 BK

BAT MTR RD 00 MOTOR

STARTER MOTOR

109 RD 109 RD 112 PU

NEUTRAL-START SWITCH

101 RD

200 BK

MAIN RELAY
308 YL

ALTERNATOR BREAKER

BUS BAR FRAME

RD 00

ENGINE
RD 00 BK 00

DISCONNECT SWITCH

200 BK 109 RD ALT + R

BLOWER MOTOR

BLOWER MOTOR

POS NEG

POS NEG

RESISTOR
RD 00 515 GY 515 GY 516 GN 124 GN 20 A 517 BU

RD 00 POS NEG POS NEG

BATTERIES

BLOWER MOTOR BREAKER

1 2 5 4 3

BLOWER MOTOR SWITCH