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    Monel K-500: Ni-Cu-Al Incoloy 925: Ni-Fe-Cr

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    esp-metallurgist
    This document compares the properties of Incoloy 925 and Monel K-500 alloys. Incoloy 925 has better corrosion resistance than Monel K-500, except in seawater where Monel K-500 has less crevice corrosion. Incoloy 925 is also easier to machine than Inconel 718. Testing showed that an Incoloy 925 bar meets or exceeds the mechanical requirements for a Monel K-500 shaft, with higher strength and hardness but slightly lower elongation.

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    Monel K-500: Ni-Cu-Al Incoloy 925: Ni-Fe-Cr

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    esp-metallurgist
    84 views6 pages
    This document compares the properties of Incoloy 925 and Monel K-500 alloys. Incoloy 925 has better corrosion resistance than Monel K-500, except in seawater where Monel K-500 has less crevice corrosion. Incoloy 925 is also easier to machine than Inconel 718. Testing showed that an Incoloy 925 bar meets or exceeds the mechanical requirements for a Monel K-500 shaft, with higher strength and hardness but slightly lower elongation.

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    925 vs K500_2

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    This document compares the properties of Incoloy 925 and Monel K-500 alloys. Incoloy 925 has better corrosion resistance than Monel K-500, except in seawater where Monel K-500 has less crevice corrosion. Incoloy 925 is also easier to machine than Inconel 718. Testing showed that an Incoloy 925 bar meets or exceeds the mechanical requirements for a Monel K-500 shaft, with higher strength and hardness but slightly lower elongation.

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    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    84 views6 pages

    Monel K-500: Ni-Cu-Al Incoloy 925: Ni-Fe-Cr

    Uploaded by

    esp-metallurgist
    This document compares the properties of Incoloy 925 and Monel K-500 alloys. Incoloy 925 has better corrosion resistance than Monel K-500, except in seawater where Monel K-500 has less crevice corrosion. Incoloy 925 is also easier to machine than Inconel 718. Testing showed that an Incoloy 925 bar meets or exceeds the mechanical requirements for a Monel K-500 shaft, with higher strength and hardness but slightly lower elongation.

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    INCOLOY 925 Versus Monel K-500

    June 2010 1. Chemical composition

    Monel K-500: Ni-Cu-Al

    Incoloy 925: Ni-Fe-Cr

    2. Corrosion Resistance

    3. Mechanical property

    4. Machinability Alloy 925 is easier to machine than alloy 718. The graph compares the machinability of alloys 718 and 925 with INCOLOY alloy 945. The data is generated using un-coated carbide tooling. Alloy 718 data is obtained from the literature.

    70

    60

    50

    Tool Life-Minutes

    40

    30 945 I-718 20 925

    10

    0 50 100 150 200 250 Speed-SFPM 300 350 400 450

    5. Comparison of the 925 0.885 bar with Monel K-500 Shaft Yield ksi Monel K-500 100 MIN strength, Tensile strength, Elongation, ksi 140 - 212 % Hardness, HRC 25 41

    K-500

    bar,

    Hot-worked+ 100 MIN

    140 MIN

    20 MIN

    27 MIN

    age-hardened - ASTM B865 K-500 bar, Cold-worked+ 110 MIN 145 MIN 15 MIN 32 MIN

    age-hardened - ASTM B865 K-500 0.875 bar, cold 145.8 drawn + age hardened K-500 0.890 bar, cold 143.7 drawn + age hardened 925 0.885 bar 170 193 19 41 174.5 19.1 35.1 177.7 26 38

    6. Summary Incoloy 925 (44Ni-28Fe-21Cr-3Mo-1.8Cu) alloy has been compared with Monel K-500 (65Ni30Cu-3Al) alloy in terms of chemical composition, corrosion resistance, and mechanical property. Both alloys have an excellent corrosion resistance in most of corrosive environments. Both alloys are immune to chloride stress cracking. However, there is a higher crevice depth of Incoloy 925 than that of Monel K-500 in seawater (the presence of chloride, sulfate, bicarbonate, dissolved oxygen, etc.) at ambient temperature. There is no crevice attack on Incoloy 925 alloy if there is only 3.5% sodium chloride in a solution at ambient temperature. Machinability of Incoloy 925 alloy is better than that of Inconel 718 alloy. The proposed Incoloy 925 alloy bar possesses the mechanical property confirming to the mechanical requirements of Monel K-500 shaft in ASTM standard. The proposed Incoloy 925 alloy shaft has the higher yield/tensile strength and hardness than the current Monel K-500 shaft, however, it has a slightly lower elongation than the current Monel K-500 shaft.

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