Web Site : http://www.hemaengineering.

com
 INDEX
 GENERAL

 OVERVIEW

 ORGANISATION CHART WITH KEY PERSONNEL

 PRODUCTION ACTIVITY

 CLIENTS

 RANGE OF PRODUCTS

 LIST OF PLANT AND MACHINERY

 LIST OF TOOL ROOM MACHINERY & UTILITIES

 LIST OF Q.A. EQUIPMENTS

 OVERVIEW
Hema Group of companies came into existence in the year 1972 under the able leadership of Sh. K.K.
Jajoo, A qualified engineer having done B.E. (Mechanical). He specialised in the manufacturing of sheet
metal and forging components. These companies continued to grow at a very fast speed due to the hard
work, dedication and quality consciousness of Sh. K.K. Jajoo. His efforts were fully rewarded when these
companies were selected as major ancilliary units of M/s Hero Honda Motors Ltd. in the year 1983 for
manufacturing sheet metal components required as original parts for Hero Honda Motor Cycle. Thus the
companies became original equipment manufacturer (OEM) for motor Cycles conforming to the
Japanese Industrial Standard (JIS). Now these companies have grown manifold in terms of range of
components through their conscious approach towards quality.

We have got the following Manufacturing Units.

At Gurgaon

M/s. Hema Engineering Industries Ltd. (Unit –I), 1/3 Km, Khandsa Road, Gurgaon-122001, Haryana.
Telephone No.- 0124-2370740-44 ( 5 lines) Fax – 91-124-2370747. Email-hema@mantraonline.com

We have one Mfg. Unit around Bangalore.

At Hosur

M/s. Hema Engineering Industries Ltd.(Unit-II), Vill.- Upparapalli, P.O.-Mathagondapalli, Thally Road,
Hosur– 635114 (Tamilnadu). Telephone No.-04347-233476,233764.Email– hema_hosur@rediffmail.com

At Manesar

M/s. Hema Engineering Industries Ltd. (Unit-III), Plot No.-15, Sector – 3, IMT – Manesar, Gurgaon
(Haryana). Telephone No.-0124-2290440,2290441.Fax –91-124-2290165
Email – hema3@mantraonline.com

At Dharuhera

M/s Kay Jay Auto Limited, 69 Km Delhi-Jaipur Highway, Dharuhera, Haryana. Telephone No.-01274-
42370-74 (5 lines), 42289. Fax – 91-1274-42375. Email – kayjayauto69@hotmail.com

The top management and major shareholdings of all the aforesaid companies is given as under:

1. Sh. K.K. Jajoo - Chairman

2. Sh. Chandresh Jajoo - Managing Director
3. Smt. Vijya Jajoo - Director (Material)
4. Sh. K.K. Gattani - Director (Technical)
5. Smt. Monica Jajoo - Major Shareholder

All of above got rich technical and industrial experience. Hence all the companies hope to do even better
in future with the aforesaid people at the helm of affairs.
 GENERAL
CAPITAL DATE DATE OF PLOT AREA
CONSTITUTION INV. OF COMMENCEMENT PROMOTORS WORKS OF REGD. OFFICE
(IN RS.) INCORPORATION OF PRODUCTION WORKS
HEMA 80 MILLION 9/1/81 NOV., 1987 SH. K.K. JAJOO ADDRESS : 1/3 KHANDSA ROAD, 5.25 ACRE ADDRESS : 170A, WESTREN
ENGINEERING SH. CHANDRESH JAJOO GURGAON, HARYANA AVENUE,
INDUSTRIES SMT. VIJAYA JAJOO NEW DELHI -62
LTD. TEL. NO. : 0124-2370740 - 44 (6 LINES) TEL. NO. : 011-6565-204,839
(UNIT - I) FAX : 91-124-2370747 FAX NO. : 91-11-6969677
Email : hema@mantraonline.com MOBILE :
Chairman 9810174214
M.D. 9810017380
Director 9810499647
HEMA SEP., 1997 ADDRESS : VILL. -UPPARAPALLI, 1.5 ACRE V.P. (O) 9810499645
ENGINEERING P.O. -MATHAGONDAPALLI, G.M. (Finance) 9810977257
INDUSTRIES TAALLY ROAD,
LTD. HOSUR-635114
(UNIT - II) (TAMIL NADU)
TEL. NO. : 04347 -233476, 233764
Email : hema_hosur@rediffmail.com
MOBILE : o9842730957
HEMA MARCH, 2001 ADDRESS : PLOT # 15, SECTOR-3, 1.0 ACRE
ENGINEERING IMT-MANESHAR,
INDUSTRIES GURGAON (HARYANA)
LTD. TEL. NO. : 2290440, 2290441
(UNIT - III) FAX NO. : 91-124-2290165
Email : hema3@mantraonline.com
MOBILE : 9810499646
KAY JAY 45 MILLION 6/13/83 MAY, 1985 ADDRESS : 69 KM, DELHI-JAIPUR 2.0 ACRE
AUTO LIMITED HIGHWAY, DHARUHERA
HARYANA
TEL NO. : 01274-42370-74
FAX. NO. : 01274-42375
Email : kayjayauto69@hotmail.com
Mobile : 9810499641, 9810499642
 KEY PERSONNEL ORGANISATION CHART
(HEMA ENGG. IND. LTD. – UNIT – I)

MANAGING
DIRECTOR CHAIRMAN
DIRECTOR

INCHARGE
INCHARGE
PAINT & INCHARGE A. G. M. INCHARGE INCHARGE VICE PRESIDENT
PROD.
POWDER MAINTENANCE FINANCE P&A TEXATION
DEVELOPMENT
COATING SHOP

GENERAL
MANAGER
(OPERATION)

INCHARGE INCHARGE
INCHARGE INCHARGE INCHARGE INCHARGE
SECURITY MARKETINIG
TOOL ROOM SYSTEM & QA PURCHASE P.A.D.

INCHARGE INCHARGE INCHARGE INCHARGE

INCHARGE PROD. PLATING PRESS & STORE
Q. A. (WELD SHOP) SHOP STRUT SHOP
 KEY PERSONNEL ORGANISATION CHART
(HEMA ENGG. IND. LTD. – UNIT – II)

K. K. JAJOO
CMD

CHANDRESH JAJOO
(DIRECTOR)

VICE PRESIDENT

INCHARGE INCHARGE INCHARGE INCHARGE INCHARGE INCHARGE

(PURCHASE) (PLATING) (PROD. SHOP) (Q. A.) (FINANCE) (STORE)
 KEY PERSONNEL ORGANISATION CHART
(HEMA ENGG. IND. LTD. – UNIT – III)

DIRECTOR MANAGING
TECH. & HEAD CHAIRMAN
DIRECTOR
OF MAINT.

INCHARGE A. G. M. INCHARGE
VICE PRESIDENT
MAINTENANCE FINANCE (P&A)

INCHARGE
UNIT HEAD
(SYSTEM)

INCHARGE INCHARGE INCHARGE

PURCHASE P.A.D. SECURITY
 KEY PERSONNEL ORGANISATION CHART
(KAY JAY AUTO LIMITED – DHARUHERA)

K. K. JAJOO
CHAIRMAN

CHANDRESH JAJOO
(MANAGING DIRECTOR)

A. G. M. INCHARGE A.G.M.
UNIT HEAD
(FINANCE) (SYSTEM & QA) (H. R. D.)

A. M.
SECURITY

INCHARGE INCHARGE
INCHARGE INCHARGE
(WELD & PRESS (STORE)
(M/C SHOP) (PLATING SHOP)
SHOP)
PRODUCTION ACTIVITY
 CLIENTS
AT UNIT – I AT UNIT – III
 HERO HONDA MOTORS LTD., DHARUHERA  HERO HONDA MOTORS LTD, DHARUHERA
 HERO HONDA MOTORS LTD., GURGOAN  HERO HONDA MOTORS LTD, GURGAON
 TVS MOTOR CO. LTD, HOSUR  OMAX AUTO LTD., DHARUHERA
 TVS MOTOR CO. LTD,, MYSORE  SPEEDOMAX LTD., SHIDRAWALI
 GABRIEL INDIA LTD., GURGAON  MUNJAL SHOWA LTD., GURGAON
 GABRIEL INDIA LTD., HOSUR  OMAX AUTO LTD., MANESAR
 HYDRAULICS LTD, GURGAON  SPEEDOMAX LTD., SHIDHRAWALI
 MAJESTIC AUTO LTD., GHAZIABAD  MAJESTIC AUTO LTD., LUDHIANA
 STALLION SHOX LTD., NOIDA  DENSO LTD., MANESAR
 RENOWNED AUTO PRODUCTS, HOSUR  FIAMM MINDA AUTOMATION LTD., NAHARPUR
 AUTOFIT LTD., DHARUHERA  MINDA FIAMM ACOUSTIC LTD. DELHI
 EUROTHERM, GERMANY  MINDA INDUSTRIES LTD., SONEPAT
 ESCORTS LTD., FARIDABAD  MINDA SWITCH LTD., NAWADA
 MUNJAL SHOWA LTD., GURGAON  SATYAM AUTO COMP. LTD.MANESAR
 AUTOMAX LTD., GURGAON  SUPER CIRCLE AUTO LTD., DELHI
 DELPHI AUTOMOTIVES, NOIDA  HONGO INDIA LTD., NOIDA.
 SANDHAR INDUSTRIES, GURGAON
 HONDA SIEL MOTORS LTD., NOIDA
 MINDA INDUSTRIES, NEW DELHI

AT UNIT – II KAY JAY AUTO

 TVS MOTOR CO. LTD., HOSUR  HERO HONDA MOTORS LTD, DHARUHERA
 TVS MOTOR CO. LTD.,, MYSORE  YAMAHA MOTORS LTD, FARIDABAD
 RENOWNED AUTO PRODUCTS, HOSUR  YAMAHA MOTORS LTD, NOIDA
 GABRIEL INDIA LTD., HOSUR  MAJESTIC AUTO LTD., LUDHIANA
 ARACO LTD.  EMKAY AUTOMOBILES INDUSTRIES PVT. LTD., GURGAON.
 FIEM AUTO LTD.  AUTOFIT LTD., DHARUHERA
 RAJ SHRIYA AUTO LTD.  M & M AUTO LTD., GURGAON
 HITECH AUTO LTD.  GILLETTE INDIA LTD., BHIWADI.
 BHARAT TECHNOLOGY LTD., HOSUR  GILLETTE INDIA LTD., RISHIKESH.
 RAJ SHRIYA AUTO LTD., HOSUR  CONTENENTAL ENGINES LTD., BHIWADI
 HITECH AUTO LTD., HOSUR  ADEEP ROLOFORMS, MANESAR
 ADEEP ROLLO FORM LTD., HOSUR
 RANGE OF PRODUCTS
UNIT – I UNIT – II KAY JAY AUTO LTD.
  Shocker parts (Front for two wheeler) for
 Chasis parts for Hero Honda Motors M/s Renowned Auto Products.  Chasis parts for Hero Honda
Ltd.
Motors Ltd.
 Front Fork (Two wheeler) parts for  Rear wheel (Two wheeler) supporting
Gabriel, Hydraulics Ltd. parts for all Models of TVS Motor Co.  Front / RR panel (Two wheeler)
 Rear Fork (Two wheeler) parts for Ltd. parts for Hero Honda Motors Ltd.
Hero Honda Motors Ltd. / TVS Motor
 Rear fork (Two wheeler) for all model of  Muffler for Majestic Auto Ltd.
co. Ltd. / Majestic Auto Ltd.
 Front / RR Panel (Two wheeler) parts TVS Motors  Muffler parts for Hero Honda
Hero Honda Motors Ltd.  Safety Parts eg. Crash guard & sariguard, Motors Ltd.
 Muffler parts for Hero Honda Motors Handle Guard.  Front / RR wheel parts for Hero
Ltd
UNIT – III Honda Motors Ltd. / Hero Motors
 Seat parts for Hero Honda Motors Ltd.
 Front / RR wheel parts for Hero Honda  Chain parts for Hero Honda Motors Ltd. Ltd. , Yamaha Motors Ltd.
Motors Ltd / Hero Motors Ltd. /  Strut parts (Four wheeler) for Maruti  Radiator parts (Four wheeler) for
Yamaha Motors Ltd.
 Muffler parts for Hero Honda Motors Ltd Climate System India Ltd.
 Shocker parts (Two wheeler) for
 Fendor Parts for HHML.  Plating Job work on shocker
Munjal Showa Ltd., Gabriel India Ltd.,
 Seat & Utility Parts for TVS. springs for Maruti.
Yamaha Motors Ltd., Hydraulics Ltd.
 MSR components & Top Plate Job
 Strut parts (Four wheeler) for Maruti  Chassis Parts for HHML.
 Front Rear Panel Parts for HHML. Work for Gillette.
(Act as sub vendor)
 Rear wheel (Two wheeler) supporting  Muffler Parts for HHML.
parts for Hero Honda Motors Ltd.,  Radiator Parts (Four Wheel) for CSIL.
TVS motor co. Ltd., Majestic Auto Ltd.  Horn (Two Wheeler & Four Wheeler)
 Powder Coating J/W for Honda Ciel Parts for Minda Group of Industries.
Ltd.  Handle Bar for TVS SUZUKI.
 Head light Parts for MINDA / MUL.
 FUTURE AIMS AND OBJECTIVES
The group has embarked upon an ambitious plan of all around
expansion programme keeping in view the future demand of
quality components.

Our future targets are:

 ISO 14001 – Environment Management System in

place with all units.

 Total Productive Maintenance (T.P.M)

 Working towards Lean Manufacturing.

 Also, we are targeting to achieve Rs. 60 Crore

Export Turn Over by 2005~06 and

Rs 100 Crore by 2006~07.

 LIST OF Q.A. EQUIPMENTS
LEAST QTY. (IN NOS.)
# DESCRIPTION RANGE MAKE
COUNT UNIT-1 UNIT-II UNIT-III KAY JAY
Brown and
1 Cordinate Measuring Machine 700x700x500 0.0001 mm 1
Sharp
2 VERNIER CALIPER 0-150 & 0 - 200 0.0280.01MM Mitutoyo 9 -
3 '' 0-300 0.0280.01MM '' 10 1 3 5
4 '' 0-600 0.02 '' 1
5 '' 0-200 0.02 '' 1 1 9
6 HEIGHT GAUGE 0-300 & 0 - 450 0.02 & 0.01 '' 6 1 2
7 '' 0-600 0.02 & 0.01 '' 6 1 1
8 MICROMETER 0-25,0-50,25-50, 0.01 '' 18 2 1 EACH 6
9 50-75, 75-100 ''
10 '' 0-25,0-50,25-50 0.001 '' 4
11 '' 0-100,100-200,150-300 0.01 '' 3
12 '' (3 ANVIL) 2.3-25 0.01 '' 1
13 '' (BALL POINT) 0-25 0.01 '' 1
14 '' (POINTED) 0-25 0.01 '' 1
15 '' (INSIDE) 5-30, 25-50 0.01 '' 3
16 '' (DEPTH) 0-150 0.01 '' 1 1
17 PROFILE PROJECTOR (X-20) DIA 600 0.002 Isomet 1 1
18 UNIVERSAL TESTING M/C 20 T - Ratnakar 1
19 '' 10 T - '' - 1
20 DIAL INDICATOR 0-10 MM 0.01 Mitutoyo 8 1 2
21 '' 0-1.0 MM 0.001 '' 3
22 DIAL TEST INDICATOR 0-0.10 0.001 '' 3 1
23 '' 0-0.8/1.0 0.01 '' 16 1 3
24 SURFACE PLATE (C.I.) 600X600/900 - Local 7 1 2
25 '' (GRANITE) 1000X1000 - SED & PMT 3 1 2
26 BORE GAUGE 18-35 - Mitutoyo 3
27 '' 3.5-60, 50-100 - '' 2 1
28 TORQUE WRENCH 0-900 Kgf cm 1 KgfCm Tonichi 2 1 1
29 '' 0-1200 Kgf cm 5K Britool 1
30 BEVEL PROTECTOR 0-180 & 0 - 360 5' Mitutoyo 4 1 1
31 COMBINATION SET 0-180 0 5' '' 1
32 SINE BAR 0-200 mm - Omega 1
33 COMPARATER STAND - - Instrumentation 1
34 ROCKWELL HARDNESS TESTER 0-100 HRC 1 HRC Krystal / Justy 2
35 SHORE 'A' HARDNESS TESTER 0-100 1 Shore 'A' Blue Steel Engg. 1
36 CUPPING TEST M/C 0-60 MM 0.05 MM Local 1 1
37 PAINT THICKNESS TESTER 0-100 Micron 1 Micron Germany 1
38 PLATING THICKNESS TESTER
39 MAGNETIC 'V' BLOCK 3", 4", 5" - Jafugi, Omega 13 2 6
40 RIGHT ANGLE PLATE 6", 8", 12",20" - Omega 6 1 2
41 RADIUS GAUGE 1-7,7.5-15,15.5-25 - Mitutoyo 14 1 EACH 5
42 '' 0.5-7.0 - '' 1
DEAD WEIGHT PRESSURE GAUGE &
43 LP 0.4-40 Kg/Cm2 - Ravika 1
TESTER
44 DIAL GAUGE CALIBRATER HP 34-00 Kg/Cm2 -
45 TPG M5 X 0.8 -6H - Size Control 2 4 2
46 '' M6 X 1.0 -6H - '' 6 6 2
47 '' M6 X 1.0 -6G - '' 4 6 2
48 TRG M8 X 1.25 -6H - '' 6 6 2
49 '' M10X 1.50 -6H - '' 6 6 2
50 '' M8X1.25-6H - '' 2 4 1
51 '' BC 3.2 X 40 TPI - '' 4 2
52 '' BC 3.5 X 40 TPI - '' 3 2
53 '' 10 SWG X 40 TPI - '' 2 2
54 '' BC 3.5 X 40 TPI - '' - 4
55 '' BC 3.2 X 40 TPI - '' - 4
56 SURFACE FINISH TESTER - - Mitutoyo 1 - - -
57 OPTICAL PLATE - - - 1 - - -
 LIST OF PLANT AND MACHINERY
S.NO. DESCRIPTION QTY. (IN NOS.)
UNIT-I UNIT-II UNIT-III KAY JAY
1 PRESS SHOP
1.1 200 TON ( WITH FEEDER) 1 - 2 -
1.2 200 TON ( W/O FEEDER) 1 - - 2
1.3 150 TON - 1 - -
1.4 100 TON 8 2 11 2
1.5 55 TON 3 2 6 3
1.6 50 TON 4 - 6 5
1.7 30 TON 2 - 5 1
1.8 20 TON 2 - - -
1.9 10 TON 3 - 2 1
1.1 5 TON - - 1 1
1.11 HAND PRESS 1 1 1 2
1.12 HAND PRESS 400 TON 1 - - -
2.0 WELDING SHOP
2.1 SPM 15 3 3 2
2.2 MIG WELDING SET 130 12 20 6
2.3 PROJECTION WELDING 75 KVA 1 2 1 1
2.4 PROJECTION WELDING 100 KVA 2 - 2 -
2.5 PROJECTION WELDING 150 KVA 1 - - -
2.6 SPOT WELDING 1 - 4 2
2.7 DOUBLE ENDED BORING M/C 3 1 - -
2.8 ROLLING M/C SHEET 1 - - 1
2.9 BELT GRINDER 3 1 2 1
2.10 SEAM WELDING - 1 1 -
2.11 WIRE BRUSHING 2 1 2 -
2.12 HAND DISC GRINDER 12 - 1 1
2.13 PNEUMATIC GRINDER 15 - 1 1
3.0 MACHINE SHOP
3.1 WIRE STRAIGTHONING / CUTTING 5 - - 2
3.2 SPOKE MFG. M/C 5 - - 2
3.3 NIPPLE MFG. M/C 10 - - 5
3.4 HEADER 5 - - 2
3.5 DRILLING M/C 8 - 7 1
4.0 AUTO PLATING SHOP
4.1 AUTO Zn. PLATING SHOP - - - 1
4.2 MANUAL Zn. PLATING SHOP 2 - - 1
4.3 S.S.T. CHAMBER 2 - - 1
4.4 CASS TEST CHAMBER - 1 - 1
4.5 HYDROGEN DE-EMBRITTLEMENT OVEN - 1 - 1
4.6 HANGER COATING FURNANCE - 1 - 1
5.0 TRI-NI. CR. PLATING SHOP
5.1 AUTO SHOP - 2 - 3
5.2 MANUAL SHOP - - - 1
5.3 RE CHROME - 1 - 1
6.0 PAINT SHOP
6.1 ELECTROSTATIC CONVEYORISED AUTO CONTROLLED 3 - - -
6.2 HUMIDITY CHAMBER 1 - - -
7.0 POWDER COATING SHOP
7.1 NINE TANK PHOSPHATING PROCESS 1 - - -
7.2 S.S.T. 2 - - -
7.3 AUTO SHOWER PT & POWDER COATING SHOP 1 1 - -
7.4 SPOT WELDING M/C 35 KVA 1 - - -
 LIST OF TOOL ROOM MACHINERY & UTILITIES
QTY. (IN NOS.)
S.NO. DESCRIPTION
UNIT-I UNIT-II UNIT-III KAY JAY
1 LATHE M/C 6 1 1 4

2 VERTICAL MILLING M/C 2 - 2 2

3 UNIVERSAL MILLING M/C 1 1 - -

4 SURFACE GRINDER 7 1 2 1

5 CYLINDRICAL GRINDER 1 - - -

6 WIRE CUT M/C 2 - - -

7 BFW CNC MACHINING CENTRE 1 - - -

8 SHAPER 2 - 1 1

9 BENCH GRINDER 1 1 1 1

10 POWER HACKSAW 1 - 1 1

11 HEAT TREATMENT FURNACE 1 - - -

LIST OF UTILITIES
QTY. (IN NOS.)
S.NO. DESCRIPTION
UNIT-I UNIT-II UNIT-III KAY JAY
1 SCREW COMPRESSOR 9 2 2 2

2 THERMOPACK 1 - - 1

3 AIR COMPRESSOR (RECIPROCATING) 3 - - 2

4 GENERATOR 250 KVA 5 - 1 4

5 GENERATOR 800 KVA 1 - 1 1

6 GENERATOR 110 KVA - - 1 1

7 GENERATOR 140 KVA - 1 - -

8 GENERATOR 500 KVA - - 1 1

9 E.T.P. 2 1 - 1

10 S.T.P. 1 1 - 1

11 D.M. WATER PLANT 1 1 - -

12 SOFTNER PLANT 2 - 1 1

13 LDO UNDERGROUND TANK 1 1 1 1

14 DIESEL UNDER TANK 2 1 1 1

15 R.O. 1 1 2 -

16 GENERATOR – 1250 KVA 1 - - -