BECKETT GeniSys7505 Manual
BECKETT GeniSys7505 Manual
BECKETT GeniSys7505 Manual
Model 7505
Advanced Burner Control
Description / Applications
The Beckett GeniSysTM Advanced Burner Control is a 120 Vac primary safety control for residential and light commercial oil burners used in boiler, furnace, and water heater applications having ring rates less than 20 GPH. The GeniSys is used with a suitable cad cell ame sensor to control the oil burner motor, igniter, and optional solenoid valve. It has 24 Vac thermostat terminals (if applicable) compatible with both mechanical and many power stealing thermostats. It can also provide interrupted or intermittent duty ignition.
Features
Thermostat / Operating (if applicable) and Limit Control Compatible Welded Relay Protection Limited Recycle Limited Reset 3 Status Lights Valve-On Delay / Motor-Off Delay (Field programmable with Beckett add-on Display) 15 Second Lockout Time Interrupted or Intermittent Duty Ignition Technician Pump Priming Mode Disable Function Communication Ports (2)
Specications
Electrical Ratings
Inputs: Voltage: 5 Vdc +4% Current: 25 mA maximum display current
Environmental Ratings:
Storage Ambient Temperature: -22F to +150F (-35C to +65C) Operating Ambient Temperature: -4F to +150F (-20C to +65C) Moisture: 5 to 85% RH, non-condensing and non-crystalizing
7505A 0000 7505B 1500 7505P 1515 7505P 1530 7505P 152M
1 - Beckett snap-on alarm module required for direct replacement of this control. 2 - Valve-on delay and motor-off delay timings on all models are programmable with Beckett snap-on programming display. Other factory set timings are available. Contact Beckett for alternate timings.
Wiring Connections
Optional Snap-on Alarm Module: For adding isolated low voltage alarm contacts to the base control. See Alarm Module Instructions for specications.
Do Not Use This Control in an Application that is Not Within the Ratings Listed in This Section. Improper Control Operation May Result.
Installation/Operation/ Maintenance
Professional Service Required Incorrect installation or misuse of this control could result in severe personal injury, death, or substantial property damage from heavy smoke, explosion or re. Please read and understand the manual supplied with this control. This control must be installed, adjusted and put into operation only by a qualied individual or service agency that is: Licensed or certied to install and provide technical service to oil heating systems. Experienced with all applicable codes, standards and ordinances. Responsible for the correct installation and commission of this equipment. Skilled in the adjustment of oil burners using combustion test instruments. The installation must strictly comply with all applicable codes, authorities having jurisdiction and the latest revision of the National Fire Protection Association Standard for the Installation of Oil-Burning Equipment, NFPA 31 (or CSA-B139 and CSA-B140 in Canada). Regulation by these authorities take precedence over the general instructions provided in this installation manual.
Electrical Ratings
Inputs: Voltage: 120 Vac nominal (102 to 132 Current: 100 mA nominal (150 mA max Frequency: 60 Hz Outputs: Motor: 120 Vac, 10 full load amps (FLA), 60
locked rotor amps (LRA) *Note: Reduce motor FLA rating by igniter current Igniter: 120 Vac, 3 A @ 0.7 PF min Solenoid Valve: 120 Vac, 1 A @ 0.7 PF min Thermostat Anticipator Current: 0.1 A (if applicable) Thermostat Voltage: 24 Vac (if applicable) at 132 Vac) Vac)
Environmental Ratings:
Storage and Operating Ambient
Temperature: -40F to +150F (-40C to +65C) Moisture: 5 to 95% RH, non-condensing and non-crystallizing
Approvals:
Underwriters Laboratory Recognition
per UL372 and UL1998, and CSA C22.2 No. 199
Frozen Plumbing and Water Damage Hazard If the residence is unattended in severely cold weather, burner primary control safety lockout, heating system component failures, power outages or other electrical system failures could result in frozen plumbing and water damage in a matter of hours. For protection, take preventive actions such as having a security system installed that operates during power outages, senses low temperature and initiates an effective action. Consult with your heating contractor or a home security agency.
Do Not Use This Control Above 19.9 GPH Most codes and standards require additional safeguards and features for oil burner inputs above 19.9 gph. Consult the appliance manufacturers instructions for control selection.
Fire or Explosion Hazard Can cause severe injury, death, or property damage.
leading to accumulation of oil or explosive oil vapors. Never install where water can ood, drip or condense on the control. Never use a control that has been wet - replace it.
Incorrect Wiring Will Result in Improper Control Operation GeniSys wiring label colors may not match the wire colors of the burner or other manufacturers controls. The GeniSys Control should be wired according to the appliance manufacturers instructions.
Electrical Shock Hazard Electrical shock can cause severe personal injury or death.
Mounting:
Mount the control on a 4 x 4 junction
box on the burner, or inside the appliance cabinet. In replacement applications, mount the new control in the same location as the old control. In some replacement applications, it may be necessary to rotate the control on the 4 x 4 box for best t. Mounting orientation: any orientation is acceptable.
appliance/burner circuit before installing or servicing this control. Provide ground wiring to the appliance, burner and metal control mounting box. Perform all wiring in compliance with the National Electrical Code ANSI/NFPA 70 (Canada CSA C22.1).
Wiring:
Explosion, Fire, Scald, and Burn Hazard All heating appliances must have HIGH LIMIT protection to interrupt electrical power and shutdown the burner if operating or safety controls fail and cause a runaway condition. Follow the appliance manufacturers wiring diagrams and note all required safety controls. Typical safety controls include high temperature or pressure limits, low water cutoffs, pressure relief valves and blocked ue sensing switches. Verify all limit and safety controls are installed and functioning correctly, as specied by the manufacturer, applicable safety standards, codes and all authorities having jurisdiction. Ensure that the appliance is free of oil and oil vapor before starting or resetting the burner.
Make sure all appliance wiring complies Make connections to the controls
with all local codes and ordinances. terminals as shown in Figures 2 through 9. Refer to the label on the underside of the control for wiring details.
Some Thermostats Are Polarity Sensitive. Reversed polarity could cause erratic cycling of the burner control.
terminal on the thermostat to the TR terminal on the control (if applicable). Connect the wire from the W terminal on the thermostat to the TW terminal on the control (if applicable).
BOILER CONTROL
60
70
BOILER CONTROL
50
60
70
L1 L2
L1 L2 B2
T T B1
80
W R
50
60
70
L1 L2
L1 L2 B2
T T B1
50
80
W R
50
80
60
70
THERMOSTAT IGNITER
IGNITER L2 (IGN) MOTOR L2 (MTR)
THERMOSTAT IGNITER
IGNITER L2 (IGN) MOTOR L2 (MTR)
MOTOR
LIMIT L1
LIMIT
MOTOR
TR-TW JUMPER
LIMIT L1
LIMIT
80
L2 VALVE L2 (VLV)
L2
TR-TW JUMPER
TR TW
OIL VALVE
VALVE L2 (VLV)
TR TW
CAD CELL
CAD CELL
TR-TW TERMINALS Located on LOCATED ON OPPOSITE opposite side of SIDE OF Control CONTROL
TR-TW Terminals
CAD CELL
(If applicable)
CAD CELL
TR-TW TERMINALS Located on LOCATED ON side of opposite OPPOSITE SIDE OF Control CONTROL
TR-TW Terminals
(If applicable)
off delays
BOILER CONTROL
BOILER CONTROL
60
70
60
70
L1 L2
80
L1 L2 B2
T T B1
50
80
W R
50
60
70
L2
60
70
80
L2 B2
T B1
50
THERMOSTAT IGNITER
THERMOSTAT IGNITER
IGNITER L2 (IGN) MOTOR L2 (MTR)
MOTOR
MOTOR
L1 LIMIT
LIMIT L1
LIMIT
80
L1
L1
50
L2 VALVE L2 (VLV)
TR-TW JUMPER
L2
TR-TW JUMPER
TR TW
OIL VALVE
VALVE L2 (VLV)
TR TW
CAD CELL
CAD CELL
TR-TW TERMINALS Located on LOCATED ON side of opposite OPPOSITE SIDE OF Control CONTROL
TR-TW Terminals
CAD CELL
CAD CELL
TR-TW TERMINALS Located on LOCATED ON side of opposite OPPOSITE SIDE OF Control CONTROL
TR-TW Terminals
(If applicable)
(If applicable)
NOTE: To disable motor-off delay on a 7505P control, jumper L1 and limit together and wire as shown in Fig. 4.
70
60
L1 L2
SAFETY AND OPERATING LIMITS
50
W
80 50
L1 L2
SAFETY AND OPERATING LIMITS
50
80
W
80 50
60
80
R
60
70
R
70
THERMOSTAT IGNITER
IGNITER L2 (IGN) MOTOR L2 (MTR)
THERMOSTAT IGNITER
IGNITER L2 (IGN) MOTOR L2 (MTR)
MOTOR
LIMIT L1
LIMIT
MOTOR
TR-TW JUMPER
LIMIT L1
LIMIT
L2 VALVE L2 (VLV)
L2
TR-TW JUMPER
TR TW
OIL VALVE
VALVE L2 (VLV)
TR TW
CAD CELL
CAD CELL
TR-TW TERMINALS Located on LOCATED ONside of opposite OPPOSITE SIDE OF Control CONTROL
TR-TW Terminals
CAD CELL
(If applicable)
CAD CELL
TR-TW TERMINALS Located on LOCATED ON OPPOSITE opposite side of SIDE OF Control CONTROL
TR-TW Terminals
(If applicable)
off delays
60
L1 L2
SAFETY AND OPERATING LIMITS
50
70
80
80
W
80 50
L1 L2
SAFETY AND OPERATING LIMITS
50
W
80 50
60
R
60
70
R
70
THERMOSTAT IGNITER
IGNITER L2 (IGN) MOTOR L2 (MTR)
THERMOSTAT IGNITER
IGNITER L2 (IGN) MOTOR L2 (MTR)
MOTOR
LIMIT L1
LIMIT
MOTOR
TR-TW JUMPER
L1 LIMIT
L2 VALVE L2 (VLV)
L2
TR-TW JUMPER
TR TW
OIL VALVE
VALVE L2 (VLV)
TR TW
CAD CELL
CAD CELL
TR-TW TERMINALS Located on LOCATED ON OPPOSITE opposite side of SIDE OF Control CONTROL
TR-TW Terminals
CAD CELL
(If applicable)
CAD CELL
TR-TW TERMINALS Located on LOCATED ON side of opposite OPPOSITE SIDE OF Control CONTROL
TR-TW Terminals
(If applicable)
NOTE: Motor-off delay on a 7505P will be disabled if the safety and operating limits as shown in Figures 5 and 9 interrupt power to the control terminal L1. Connect thermostat leads (if applicable) to the TR and TW terminals on the control or jumper the TR and TW terminals on the control as directed by the appliance wiring diagram. NOTE: If the thermostat short cycles or operates improperly, it may require an isolation relay for proper operation. The Beckett A/C Ready Kit (part no. 51950U) provides this function. Wiring instructions are included with the A/C Ready Kit.
GeniSys Control Installation and Operation Manual
Startup / Checkout
Fire Hazard Reset and Service by Qualied Technician only. green light is on continuously and that the control remains in Standby mode. 4. End the call for heat and remove the cad cell jumper.
If the burner or control fails any of the following tests, recheck control wiring. If the burner or control still fails any tests, replace the control.
Sequence of Operation
Burner States
1. Standby: The burner is idle, waiting for a call for heat. 2. Valve-On Delay: The igniter and motor are on while the control delays turning on the oil solenoid valve for the programmed time. 3. Trial For Ignition: The oil solenoid valve is energized. A ame should be established within the factory set trial for ignition time (lockout time). 4. Lockout: The control has shut down for one of the following safety reasons: a. The trial for ignition (lockout) time expired without ame being established. b. The cad cell detected ame at the end of the Valve On Delay state. To reset the control from lockout click the button 1-second. NOTE: A recurrence of the above failure modes or a failed welded relay check could cause the control to enter a Hard Lockout state that must be reset only by a qualied service technician. To reset from Hard Lockout, hold the reset button for 15 seconds until the yellow light turns on. 5. Ignition Carryover: Once ame is established, the igniter remains on for 10 additional seconds to ensure ame stability. 6. Run: The ame is sustained until the call for heat is satised. The burner is then sent to Motor-Off Delay, if applicable, or it is shut down and sent to Standby.
8 1 Standby 2 Valve-on delay 3 Trial for ignition Ignition carryover 7 Run Recycle 4 Lockout 9 Pump prime
Motor-off delay
7. Recycle: If the ame is lost while the burner is ring, the control shuts down the burner, enters a 60 second recycle delay, and repeats the ignition sequence. The control will continue to Recycle each time the ame is lost, until it reaches a preset time allotment. The control will then go into Hard Lockout instead of recycle. This feature prevents excessive accumulation of oil in the appliance ring chamber. 8. Motor-Off Delay: If applicable, the oil solenoid valve is turned off and the control delays turning the motor off for the set motor-off delay time before the control returns to standby. 9. Pump Prime: The igniter and motor are on with the oil solenoid valve energized for 4 minutes. During Pump Prime mode, the cad cell is disregarded, allowing the technician to prime the pump without having to jumper the cad cell.
2. Initiate a call for heat. 3. After the burner starts, press and hold the reset button for 15 seconds until the yellow light turns on. This indicates that the button has been held long enough. 4. Release the reset button. The yellow light will turn off and the burner will start up again. 5. At burner start up, click the reset button while the igniter is still on. This will transition the control to a dedicated Pump Prime mode, during which the motor, igniter, and valve are powered for four minutes. The yellow light will be on. 6. Bleed the pump until all froth and bubbles are purged. If desired, terminate the call for heat or hold the reset button for at least one second to exit Pump Prime mode and return to Standby. 7. At the end of 4 minutes, the yellow light will turn off and the control will
Pushing the reset button will: Button Click (press < 1 second) Button Hold (press > 1 second) Button Hold (press 15+ seconds) Reset from Restricted (Hard) Lockout Enables Pump Priming: After the reset button has been held for 15 seconds, the button can then be clicked during the next ignition sequence to enter Pump Prime mode.
Reset from Soft Lockout Go to Pump Prime (see Disable the Burner: Priming the Pump above) Any time the burner is running, press and hold No action the reset button to disable the burner. The burner will No action remain off as long as the button is held. No action
Table 3 - Status Lights Light Color Red Green Yellow On Continuously Restricted (Hard) Lockout Flame Sensed during normal operation (Could be stray light during standby) Control is in Pump Prime mode or Reset button currently held for 15+ seconds. Recycle N/A Flashing Soft Lockout
10
automatically return to standby mode. 8. If prime is not established during the four minute pump prime mode, return to step 5 to re-enter Pump Prime mode. Repeat steps 5 through 7 until the pump is fully primed and the oil is free of bubbles. 9. Terminate the call for heat, and the control will resume normal operation.
to limit accumulation of unburned oil in the combustion chamber. To reset, hold the button down for 15 seconds until the red light turns off and the yellow light turns on. Always verify the control functions according to all specications before leaving the installation site. Replace the control if it does not operate as specied.
Disable Function
Any time the burner is running, press
and hold the reset button to disable the burner. The burner will remain off as long as the button is held.
Maintenance
Oil heating systems require annual service performed by a qualied, professional service agency. The 7505 primary control should be inspected during this service routine according to the following checklist:
serviceable internal parts. Do not attempt to remove cover. Inspect the exterior of the control. Replace the control if there is any sign of impact damage, water or corrosion. Use a multimeter to test the line voltage at control L1 and L2. It should be 102 - 132 Vac. Inspect all external wiring for secure connections and verify insulation integrity. Verify the control lockout and operation sequence, (Reference Startup/Checkout section). Observe a full operating cycle to prove the sequence and timings are correct. Replace any control that does not meet listed specications with an equivalent replacement unit.
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CORPORATION
USA: P.O. Box 1289 Elyria, OH 44036 Canada: R.W. Beckett Canada, Ltd. Unit #3, 430 Laird Road Guelph, Ontario N1G 3X7 www.beckettcorp.com