A

LYCOMING WILLIAMSPORT DIVISION

TECHNICAL PUBLICATION REVISION

REVISION No. PUBLICATION PUBLICATION No. PUBLICATION DATE

PC-122-1

0-320-H

76 Series

PC-122

April, 1976

The page(s) f u r n i s h e d herewith a r e intended t o r e p l a c e t h e c o r r e s ponding page(s) of t h e p u b l i c a t i o n i n d i c a t e d above. I f a d d i t i o n a l c o p i e s of t h e r e v i s i o n a r e r e q u i r e d t h e y may be o b t a i n e d from Avco Lycoming Williamsport D i v i s i o n . See l a t e s t e d i t i o n of S e r v i c e L e t t e r No. L 1 1 4 f o r f u r t h e r i n f o r m a t i o n on Avco Lycoming s e r v i c e p u b l i c a t i o n s .

P r e v i o u s revisions t o t h i s publication

T h i s revision c o n s i s t s of:-

TEXTRON Lycoming AIRCRAFT ENGINES

0-320-H Series 76 Series

PARTS CATALOG PC-122

r d Lycoming
652 Oliver Street Williarnsport, PA 17701 U.S.A. 5701323-6181

Courtesy of Bomar Flying Service www.bomar.biz

INTRODUCTION
Lycoming 76 series 0-320-H model engine depicted herein employs a modern unitized design The crankcase. This incorporates all accessory drives in the crankcase eliminating a separate accessory housing and providing a compact, lightweight power unit. The p u t s catalog is constructed in the same familiar format as previous catalogs, the only difference being that the accessory drives section is now integrated with the Crankcase Group in Section 1. An oversize and undersize parts list shows available parts and their sizes. A Numt!rical Index is provided for convenience in finding parts when only the part number is known. Complete coverage of Vendor Accessories used on Lycoming engines may be secured by referring to the publications listed in footnotes in this catalog on the page where the accessories are installed. A complete list of Vendor publications may also be found by referral to Service Letter No. L114.
NOTE

The illustr~ztions,pictures and drawings shown in this publication, are typical of the subject matter they portray; in no instance are they t o be interpreted as examples of any specific engine, equipment or part thereof.

SERVICE BULILETINS, INSTRUCTIONS AND LETTERS Although the information contained in this parts catalog is up-to-date at time of publication, users are urged to keep abreast o f later information through Lycoming Service Bulletins, Instructions and Service Letters which are available through all Lycoming Distributors or from the factory by subscription. Consult the latest edition of Sfbrvice Letter No. L114 for subscription information.

0-320-H SE Rl ES
TABLE OF CONTENTS SECTION
Introduction . . . . . . . . . . . . . . Table of Contents . . . . . . . . . . . List of Available Oversize and Undersize Parts

PAGE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

1 . Crankcase. Crankshaft and Camshaft Group . . . . . . . . . . Crankcase Assembly Crankcase Related Parts . . . . . . . . . Crankshaft. Camshaft and Tachometer Drive Crankcase Attaching Parts . . . . . . . . Oil Pump and Vacuum Pump Drive . . . . Oil Filter and Fuel Pump Assembly . . . .

. . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . .

. . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1 1-2 1-3 1-4 1-5 1-6

2 . Cylinder. Piston and Valve Train Connecting Rod. Piston and Piston Rings . . . . . Cylinder Assembly . . . . . . . . . . . . . . Valve Assembly . . . . . . . . . . . . . . . Push Rods. Rocker Arms and Hydraulic Lifters . . Cylinder Head Drain Tubes and Intercylinder Baffles
3 .Ignition System Magneto Drive and Magneto System
4 .Electrical System Alternator Bracket and Starting Motor

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . . . . . . . . . 2-1 . . . . . . . . . . . . 2-2 . . . . . . . . . . . . 2-3 . . . . . . . . . . . . 2-4 . . . . . . . . . . . . 2-5

3-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1

5 .Oil Sump and Induction System Oil Sump Assembly . . . . Intake Pipes and Carburetor

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-1 5-2

6 .Service Replacement Section Seal and Gasket Set . . . . Cylinder. Piston and Ring Kit
7 .Numerical Index

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-1 6-2 7-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0-320-H SERIES AIRCRAFT ENGINES LISTING OF PROCURABLE OVERSIZE AND UNDERSIZE PARTS
PART NO. P2 61662 66145 66796 72057 72058 72063 72065 76943 771 60 LW-14105
X

OVERSIZE P3 P5 P6 P7 PI0 PI1 PI2

UNDERSIZE P20 P22 P30 P33 P75 PI25 M3 X M6 X MI0 X

PI5

X X
X

X X

X X X

X
X

X
X X

X X X
I

X X

NOTE 1

Studs are available in P 3 , P 7 and P 1 2 . Pistons and piston rings are available in P I 0 and P 2 0 .
NOTE 2

When ordering oversize or undersize parts, be sure and specify the required oversize or undersize dimensions, along with the proper part number. For example: t o order bushing P / N 7 2 0 6 3 in . 0 1 0 inch oversize, order PIN 7 2 0 6 3 P 1 0 . To order bearing PIN 6 1 6 6 2 in . 0 0 3 inch undersize, order P / N 6 1 6 6 2 M 3 . Code letter P stands of oversize, while code letter M means undersize.

LYCOMING

0-320-H 76 SERIES PARTS CATALOG

CRANKCASE ASSEMBLY

CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUP

DESCRIPTION

Revised December, 1980

LVCOMING

76 SERIES 0-320-H PARTS CATALOG

CRANKCASE RELATED PARTS

CRANKCASE, CRANKSHAFT AND CAMSHAFT GRO!JP

DESCRIPTION

B A L L , 11/16 dia. SPRING, Oil press.selief valve W A S H E R , No.10 plain (max.9) GASKET, 1-114 I D x 1-112 O D x 3 / 3 2 PLUG, Oil relief valve B R A C K E T , Engine mounting,upper BRACKET, Engine mounting,lower WASHER, 318 plain WASHER, 318 lock B O L T , 3/8-16 x 2-314 long,hex.hd. GASKET, Oil filler extension E X T E N S I O N , Oil filler G A G E ASSY., Oil level GASKET, Oil level gage

Figure 2

4-2

LYCOMING

0-320-H 76 SERIES PARTS CATALOG

CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUP

CRANKSHAFT, CAMSHAFT AND TACHOMETER DRIVE

Figure 3

Revised December, 1980

1-3

-.

'JCE-)n..8-

LVCOMING

76 SERIES 0-320-H PARTS CATALOG

CRANKCASE ATTACHING PARTS

CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUP

FIG. REF. 4
1 2 3 4 5 6 7 8 9 10 11 12 13

PART NUMBER
AN6-36A STD-33 STD-678 STD-596 STD-1215 STD-2103 STD-8 STD-160 STD-395 STD-8 LW-15063 STD-2047 STD-160

DESCRIPTION
BO LT, 3/8-24 x 3-13/16 long,hex.hd. WASHER, 318 plain WASHER, 318 internal lock NUT, 3/8-24 plain BOLT, 1/4-20 x 1-114 long,hex.hd. BOLT, 114-20 x 3-318 long,hex.hd. WASHER, 114 p l a ~ n WASHER, 114 ~ n t e r n a llock BOLT, 114-20 x 1-114 hex.hd.,dr.hd. WASHER, 114 plain EYE, Lifting BOLT, 1/4-20 x 1-318 long,hex.hd. WASHER, 114 internal lock

QUANTITY PER ASSEMBLY

4 20 20 3 3 2 2 2

Figure 4 3 -4

LYCOMING

76 SERIES 0-320-H PARTS CATALOG

CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUP OIL PUMP AND VACUUM PUMP DRIVE FIG. REF. 5
1 2 3 4 5 6 7 8

PART NUMBER
LW-15345 STD-2057 LW-15263 STD-1063 LW-15262 LW-15068 LW-15347 LW-15070 LW-15143 25C-12 STD-557 66145 STD-208 STD-35 STD-475 STD-1410 8313 60430 STD-8 STD-160 STD-1411

QUANTITY PER ASSEMBLY DESCRIPTION

SHAFT, Oil and vacuum pump drive KEY, 518 dia.x 5/32 Woodruff GEAR, Oil pump drive NUT, 9/16-18 x 9/32 high LOCKPLATE, Oil pump gear IMPELLER ASSY., Oil pump driven IMPELLER, Oil pump driving SEAL, "0" ring 3-112 ID x 7/64 sect. BODY ASSY., Oil pump and vacuum pump drive STUD, 1/4-20 x 1-112 long DOWEL, 25/64 ID x 112 OD x 11/16 hollow DOWEL, 114 d1a.x 112 long OIL SEAL, 718 ID x 1-112 OD x 5/16 wide WASHER, 5/16 plain WASHER, 5/16 internal lock NUT, 5/16 plain GASKET, Vacuum pump COVER, Vacuum pump WASHER, 114 plain WASHER, 114 ~nternallock NUT, 1/4-20 plain 1 1 1 1 1 1 1

1 1

9
10 11 12 13 14 15 16 17 18 19 20 21

4
1 1
1 4 4 4 1 1 4 4 4

Figure 5 1-5

Intentionally Left Blank

LYCOMING

0-320-H 76 SERIES PARTS CATALOG

CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUP

OIL FILTER AND FUEL PUMP ASSEMBLY

Revised December, 1980

LVCOMING

76 SERIES 0-320-H PARTS CATALOG

CYLINDER, PISTON AND VALVE TRAIN

CONNECTING ROD. PISTON AND PISTON RINGS

DESCRIPTION

BOLT, Connecting rod N U T , Connecting rod B E A R I N G , Connecting rod PISTON, Compression ratio 9.0:1

R I N G , Piston compression R I N G , Piston oil regulating

Figure 7 2-I

LVCOMING

76 SERIES 0-320-H PARTS CATALOG

CYLINDER, PISTON AND VALVE TRAIN CYLINDER ASSEMBLY

GUIDE, Valve intake G U I D E , Valve exhaust INSERT, Spark plug 18-1-1/2mm INSERT, 1/8-27 heli-coil STUD, 5/16-18 x 1-112 long STUD, 5/16-18 x 1-1/16 long ELBOW, 1/4-18 x 112 tube,45O STUD, 5/16-18 x 2.00 long PLUG, 1/8-27 N P T

* - 1102 plugs are used as necessary when primers or fuel injection nozzles are not used.

Figure 8

2-2

LYCOMING

0 - 3 2 0 - H 76 SERIES PARTS CATALOG

VALVE ASSEMBLY

CYLINDER, PISTON AND VALVE TRAIN

DESCRIPTION

Figure 9

Revised December, 1980

2-3

LYCOMING

0-320-H 76 SERIES PARTS CATALOG

CYLINDER, PISTON AND VALVE TRAIN

PUSH RODS, ROCKER ARMS AND HYDRAULIC LIFTERS

DESCRIPTION

Figure 40
2-4

Revised December, 1980

LVCoMlNG

76 SERIES 0-320-H PARTS CATALOG

CYLINDER, PISTON AND VALVE TRAIN

CYLINDER HEAD DRAIN TUBES AND INTERCYLINDER BAFFLES
1

FIG. REF. 11
1 --

PART NUMBER
LW-15359 _

QUANTITY PER ASSEMBLY DESCRIPTION

NIPPLE, -1/4-18 x 1/2_ I D hose_-

RETAINER, lntercylinder - HOOK, Intercylinder baffle ~ t a i n e r _GASKET, Exhaust flange (ship loose)

.-

--

Figure 13 2-5

LVCOMING

76 SERIES 0-320-H PARTS CATALOG

IGNITION SYSTEM

MAGNETO DRIVE, MAGNETO SYSTEM AND SPARK PLUG

FIG. REF.

PART NUMBER
LW-15096 LW-15097 68875 LW-12136 LW-12681 LW-385124-115 LW-382555-14 LW-384406-303 75965 STD-475 STD-1410 LW-14057 LW-14060 76734 1182-04 LW-382698

DESCRIPTION
GEAR, Magneto RING, "OrL13/16 ID x 5/64 dia.sect. RETAINER, Magneto drive cushion CUSHION, Magneto drive GASKET, Magneto adapter and magneto MAGNETO IGNITION SYSTEM MAGNETO, D4RN-2021 (impulse) HARNESS, Ignition CLAMP, Magneto WASHER, 5116 internal lock NUT, 5/16-18 plain CLIP, One wire CLIP, Two wire ZIP STRAPS SPARK PLUG, Champion (RHM-38E) KIT, Magneto ground terminal 1

QUANTITY PER ASSEMBLY

12
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1
1 2 1

1 2 2 2 2 2 13 8

See Bendix Service Parts List L-975 for maaneto Darts breakdown.

Figure 12

3- 1

LVCOMING

76 SERIES 0-320-H PARTS CATALOG

ELECTRICAL SYSTEM

ALTERNATOR BRACKET AND STARTING MOTOR

FIG. REF.
13
1 2 3 4 5 6 7 8 9 10 11 12

PART NUMBER
LW-15350 STD-1858 LW-13351 STD-35 STD-1858 76908 STD-1858 LW-14207" STD-35 STD-475 STD-2156 STD-1410

DESCRIPTION
BRACKET, Alternator BOLT, 5/16-18 x 29/32 long,dr.hd. LINK, Alternator adjusting WASHER, 5/16 plain BOLT, 5/16-18 x 29/32 long,dr.hd. STRUT, Alternator support BOLT, 5/16-18 x 29/32 long,dr.hd. STARTER. 24 volt (3.38:l int.red.1 (MZ-4218) WASHER, 5/16 plain WASHER, 5/16 internal lock BOLT, 5/16-18 x 1-5/32 long,hex.hd. NUT, 5/16-18 plain

QUANTITY PER ASSEMBLY

2 1 1 1 1 1 1 4 4 1 3

I
I

i
I

See SSP1471 for starter motor

Figure 13 4- 1

LVCOMING

76 SERIES 0-320-H PARTS CATALOG

OIL SUMP ASSEMBLY

OIL SUMP AND INDUCTION SYSTEM

FIG. REF.

PART NUMBER
LW-15071 LW-14293 68437 STD-8 STD-160 LW-25-5.63 STD-1204 STD-1975 STD-551 61378 STD-1045 61358 61548 STD-1901

DESCRIPTION
GASKET, Oil sump SUMP ASSY., Oil STUD, 5116.18 x 1-718 WASHER, 114 p l a ~ n WASHER, 114 internal lock BOLT, 1/4-20 x 5-518 long.hex hd. BOLT, 1/4-20 x 15116 long,hen.hd. BOLT, 1/4-20 x 2-9/16 long,hex.hd. PLUG, I/;!-14 NPT sq.hd.,drilled SCREEN, 011 suctic~n GASKET, 1-114 ID x 1-112 OD x 3/32 annular PLUG, 1-114 x 12 hex.hd. PLATE, Name DRIVE, Stud.no.4 x 3/1E long

QUANTITY PER ASSEMBLY

14
1 2

3 4
5 6 7 8 9 10 11 12 13 14

I1

l4 5

Figure 14

5-1

LVCOMING

76 SERIES 0-320-H PARTS CATALOG

OIL SUMP AND INDUCTION SYSTEM

INTAKE PIPES AND CARBURETOR
--

FIG. REF. 15
1 2 3 4 5 6 7 8 9 10 11 12 13 14

PART NUMBER
70485 LW-14134 AN737TW-82 STD-1269 71973 LW-14555 STD-8 STD-160 STD-1215 66224 LW-13659* STD-35 STD-1410 STD-1763

DESCRIPTION
PIPE, Intake HOSE, Intake pipe CLAMP, 2-118 to 2-9/16 x 9/16 wide CLAMP, 1-718 to 2-114 x 9/16 w~de GASKET, 2 bolt flange,l-13/16 ID FLANGE, Intake pipe,upper WASHER, 114 pla~n WASHER, 114 internal lock BOLT, 1/4-20 x 1-114 lony,hex.hd., GASKET, Carburetor CARBURETOR (MS4SPA) WASHER, 5/16 plain NUT, 5/16-18 p l a ~ n PALNUT

QUANTITY PER ASSEMBLY

1 1 1

'1

;
8 1 1 4 4 4
I

See MS6091631 for parts breakdown of Marvel-Schebler carburetors.

@ @

Figure 15

5-2

LVCOMING

76 SERIES 0-320-H PARTS CATALOG

0-320-H2AD SERVICE KEPLACEMENT SET SEAL AND GASKET SET

SEAL AND GASKET S E T SEAL, Oil GASKET, Annular GASKET, Annular GASKET, Vacuum pump GASKET, Fuel pump SEAL, Tach shaft GASKET, Oil press.hsg. SEAL, Shroud tube GASKET, Exhaust flange GASKET, Carburetor SEAL, Shroud tube RING, Oil seal SEAL, "0"-ring LOCKPLATE, Oil pump gear GASKET, Oil filter adapter "0"-Ring GASKET, Oii sump "0"-Ring GASKET, Intake tlange GASKET, Gov. drive "0"-Ring LOCKPLATE, Cam gear "0"-Ring RING, Oil seal RING, Oil level gage seal GASKET, Rocker box cover SEAL, Crankshaft oil LOCKPLATE, Shroud tube GASKET, Mag. GASKET, Oil filler ext. GASKET, Oil filler ext.

LVCOMING

76 SERIES 0-320-H PARTS CATALOG

0-320-H2AD SERVICE REPLACEMENT SET CYLINDER, PISTON AND RING ASSEMBLY

CYLINDER, PISTON AND RING KIT KEY, Valve exhaust NUT, Self-locking NUT, Plain SCREW, Self-locking KEY, Valve intake PLUG, Piston pin SEAT, Valve spring lower SEAL, Shroud tube RING, Oil seal RING, Piston RING, Piston compression VALVE, Exh (rotator type) GASKET, Rocker box cover SEAT, Valve spring, upper exhaust SEAT, Valve spring, upper intake SPRING, Valve inner SPRING, Valve outer LOC W L A T E , Shroud tube SEAT, Valve spring, lower exhaust SPRING, Shroud tube PIN, Piston SEAT, Valve rocker arm ROCKER ASSY., Valve WASHER SEAL, Shroud tube VALVE, Intake CAP, Valve stem, exhaust CYLINDER ASSY., Nitride COVER, Rocker box PISTON

LYCOMING
PART NO. AN6-36A AN737TW-82 MS9048-224 MS13997-3 MS16624-1087 MS20822-8 MS20823-8 MS21045-5 STD-8 STD-8 STD-8 STD-8 STD-8 STD-33 STD-33 STD-33 STD-35 STD -35 STD-35 STD-160 STD-160 STD-160 STD-160 STD-160 STD-208 STD-294 STD-395 STD-405 STD-425 STD-475 STD-475 STD-475 STD-475 STD-551 STD-557 STD-557 STD-596 STD -678 STD-678 STD-703 STD-1045 STD-1045 STD-1063 STD-1066 STD-1204 STD-1211 STD-1215 STD 1215 STD-1269 STU-1339 PART N A M E Bolt Clamp Roll Pin Key Ring Elbow Elbow Nut Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Seal Gasket Bolt Plug Washer Washer Washer Washer Washer Plug Dowel Dowel Nut Washer Washer Bolt Gasket Gasket
Nut

SERIES
NUMERICAL INDEX
PAGE NO. PART NO. STD-1410 STD-1410 STD-1410 STD-1411 STD-1411 STD- 1592 STD-1646 STD-1858 STD-1872 STD-1901 STD-1902 STD-1925 STD-1975 STD-2047 ST 0.2057 STD-2090 STD-2103 STD-2117 STD-2156 STD-2169 25C-10 25C-12 31-16 38-13 50- 15 383-8 1028-6 1102 1102 8313 1 182-04 60009 60096 60430 60828 61 173 61261 6 126 1 61358 61378 61548 61662 62415 62417 6281 7 65098 65321 . 65441 66145 66145

H PARTS CATALOG
PART NAME Nut Nut Nut Nut Nut Bolt Bolt Bolt Insert Drive Stud Bolt Screw Bolt Bolt Key Nut Bolt Clamp Bolt Roll Pin Stud Stud Stud Stud Stud Nut Ball Plug Plug Gasket Spark Plug Ke Y Gasket Gasket Plug Gasket Stud Stud Plug Screen Nameplate Bearing Plunger PAGE NO.

Dowel Bolt Plug Bolt Bolt Clamp Plug

Plug
Screen Cover Gasket Seat Dowel Dowel

LYCOMING
P A R T NO. PART NAME Gasket Insert Stud Stud Stud Sprlng Retainer Housing Spring Seal Gasket Pipe Seal Hook Reta~ner Gasket Seat Seat Bustii~ig Bushing Seal Lockplate Seal Gasket 0-r~ny Ciear Batfle R~ng Ring Valve Exterls~on Gasket Clamp PI ug Support Zip Strap Strut Guide Guide Bolt Connecting Rod Bolt Bolt Seat Seat Spring Spr~ng Cushlon Nut Lockplat;

76 SERIES 0-320-H PARTS CATALOG

NUMERICAL INDEX (CONT.)
PAGE NO. P A R T NO. PART NAME Gasket Adapter Bracket Bracket Seat Link Spr~r~y Carburetor Seal Bush~ng Clip Clip Pln searing Hose Starter Seal Sump Assy . Flange Crankshaft Crankshaft Assy. Tube Gage Seat Arm Gear Shaft Bushing Gasket
Eye Impeller Seal Gasket Washer Gear Ring Body Tappet Retainer Adapter Lockplate Gear Gear Stud Stud Seal Tube Valve Push Rod

PAGE NO.

LW- 1268 1 LIP/13224 LW-13290 LW-13291 LW.13323 LW-13351 LW-13428 LW. 13659 LW-13792 Lh-13923 LW-14057 LW.14060 LW14078 Lit-14105 LW-14134 LW-14207 LW.14260 LW-14293 LW.14555 LW-14658 LW-14659 LW-14680 LW-14784 LW-15010 LW-15014 LW-15031 LW-15032 LW-15045 LW-15046 LW-15063 LW-15068 LW-15070 LW-15071 LW-1509 1 LVi-15096 LW-l5CY7 LW-15143 LLV-15166 Lb"d.15260 LW-15261 LK-15262 LW-15263 L\',' 1525? LW-15276 LW-15277 LW.15280 LW-15281 LW 15314 LVi.153 1 5 Li'-l531C

Ca?

LYCC3MING
PART NO PART NAME Cylinder Assy. Cover Camshaft Crankcase Shaft Impeller Bracket Piston Hose

SERIES
NUMERICAL INDEX (CONT.)
PAGE NO. PART NO.

PARTS CATALOG
PART NAME Nipple Elbow Tube Tube Breather Magneto Kit, Magneto Term. Harness Magneto PAGE NO.