Panasonic PT-53WX42F Service Repair Manual - Ep824
Panasonic PT-53WX42F Service Repair Manual - Ep824
Panasonic PT-53WX42F Service Repair Manual - Ep824
MTNC020517A1 B2
Service Manual
HDTV MONITOR
im S
ed if i pl
Panasonic
Models
PT-53WX52F PT-53WX52CF PT-53WX42F PT-56WX52F PT-56WX52CF PT-56WX42F
Chassis
EP824 EP824 EP824 FP824 FP824 FP824
PT-56WX52F This Simplified Service Manual is issued to add listed models to the Simplified Service Manual order No.MTNC020411C1 (PT-47WX52F). Included in this manual are disassembly procedures, and a complete parts list for the serviceable boards are included in this Simplified Manual. Please file and use this manual together with Simplified Service Manual, order No. MTNC020411C1 (PT-47WX52F).
WARNING! This Service Manual is designed for experienced repair technicians only and is not designed for use by the general public. It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product. Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service or repair the product or products dealt with in this Service Manual by anyone else could result in serious injury or death. The service technician is required to read and follow the Safety Precautions and Important Safety Notice in the Main Manual.
www.electronicsrepair.net
Safety precautions
General guidelines
An isolation transformer should always be used during the servicing of a PTV whose chassis is not isolated from AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks. It will also protect the PTV from being damaged by accidental shorting that may occur during servicing. When servicing, observe the original lead dress, especially in the high voltage circuit. Replace all damaged parts (also parts that show signs of overheating.) Always replace protective devices, such as fishpaper, isolation resistors and capacitors, and shields after servicing the PTV. Use only manufacturers recommended rating for fuses, circuits breakers, etc. High potentials, as high as 32.5kV, are present when this PTV is operating. Operation of the PTV without the rear cover introduces danger for electrical shock. Servicing should not be performed by anyone who is not thoroughly familiar with the necessary precautions when servicing high-voltage equipment. Extreme care should be practiced when handling the picture tube. Rough handling may cause it to implode due to atmospheric pressure. (14.7 lbs. per sq. in.). Do not nick or scratch the glass or subject it to any undue pressure. When handling, use safety goggles and heavy gloves for protection. Discharge the picture tube by shorting the anode to chassis ground (not to the cabinet or to other mounting hardware). When discharging connect cold ground (i.e. DAG ground lead) to the anode with a well insulated wire or use a grounding probe. antenna terminals, control shafts, etc. If the exposed metallic part has a return path to the chassis, the reading should be between 240k and 5.2M. If the exposed metallic part does not have a return path to the chassis, the reading should be infinite. Leakage current hot check (see figure 1) Plug the AC cord directly into the AC outlet. Do not use an isolation transformer during the check. Connect a 1.5k 10 watt resistor in parallel with a 0.15F capacitor between and exposed metallic part and ground. Use earth ground, for example a water pipe. Using a DVM with a 1000 ohms/volt sensitivity or higher, measure the AC potential across the resistor. Repeat the procedure and measure the voltage present with all other expose metallic parts. Verify any potential does not exceed 0.75 volt RMS. A leakage current tester (such a Simpson model 229, Sencore model PR57 or equivalent) may be used in the above procedure, in which case any current measure must not exceed 0.5 milliamp. If any measurement is out of the specified limits, there is a possibility of a shock hazard and the PTV must be repaired and rechecked before it is returned to the customer. AC VOLTMETER
COLD WATER PIPE (GROUND)
0.15F
X-ray precautions
The front area (between the projection tube and the lens) is enclosed by a metal box to ensure positive safety during normal and abnormal conditions when checking and repairing. To fully ensure safety, the following precautions must be observed. 1. Do not remove the lens or metal box. 2. Make sure to turn the power OFF when the lens is removed or when checking the cleanliness of the lens. 3. Do not remove the lens or metal box to check the projection tube for operation by watching it directly. Use a mirror or paper to view the image. Before returning a serviced PTV to the owner, the service technician must thoroughly test the unit to ensure that is completely safe to operate. Do not use a line isolation transformer when testing.
1500,10W
Insulation test
Connect an insulation tester between an exposed metallic part and AC line. Apply 1080VAC/60Hz for 1 second. Confirm that the current measurement is 0.5mA ~ 2.0mA. Repeat test with other metallic exposed parts.
X-ray radiation
WARNING: The potential source of x-ray radiation in the PTV is in the high voltage section and the picture tube. Note: It is important to use calibrated equipment. Apply all black video signals (1080i) and confirm high voltage measures 31.5 1.0kV. If the high voltage is not within the range, change C514 to 1800pF, 2000pF, 2400pF or 2700pF until the desired value is obtained. Apply NTSC white pattern and confirm the high voltage measures 30.1 1.5kV. Apply HD 1080I white pattern and confirm the high voltage measures 30.1 1.5kV -2-
PCBs manufactured using lead free solder will have the PbF or a leaf symbol back of PCB.
stamped on the
Caution Pb free solder has a higher melting point than standard solder. Typically the melting point is 50 ~ 70 F (30 ~ 40 C) higher. Please use a high temperature soldering iron and set it to 700 20 F (370 10 C). Pb free solder will tend to splash when heated too high (about 1100 F or 600 C). If you must use Pb solder, please completely remove all of the Pb free solder on the pins or solder area before applying Pb solder. If this is not practical, be sure to heat the Pb free solder until it melts, before applying Pb solder. After applying PbF solder to double layered boards, please check the component side for excess solder which may flow onto the opposite side. (see figure below)
remove all of the excess solder component pin component
slice view
solder
Suggested Pb free solder There are several kinds of Pb free solder available for purchase. This product uses Sn+Ag+Cu (tin, silver, copper) solder. However, Sn+Cu (tin, copper), Sn+Zn+Bi (tin, zinc, bismuth) solder can also be used.
0.3mm X 100g
0.6mm X 100g
1.0mm X 100g
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Service Manual
DVM
D-Board
IC802 PIN 2 OR TPD8 HEAT SINK OF Q551
Note:
Reinsert the anode lead into the FBT distributor until it is tightly and fully seated. Turn the locking cap clockwise to lock in place.
Figure 4. DVM & power supply connection. 5. Connect the 15 ~ 25 V DC variable power supply to (+) TPD8 or IC802 pin 2 (D-Board) and (-) heat sink of Q551 (see figure 4). Procedures: 1. Apply a NTSC white pattern. 2. Turn PTV ON. 3. Adjust the picture or brightness controls so that the DVM reads 12.4 volts 0.4 volts. 4. Increase the variable power supply until set turns off. The set should turn off at 12.4 volts 0.4 volts (DVM) and high voltage less than 36.4kV. 5. If the DVM reading is other than 12.4 volts ( 0.4 volts), readjust picture or brightness control and repeat steps 3. 6. Turn off the variable supply and confirm that the set will turn on with the remote control.
CRT CHASSIS
H.V. METER
Service Manual
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Important safety notice . . . . . . . . . . . . . . . . . . . 2 Safety precautions. . . . . . . . . . . . . . . . . . . . . . . . General guidelines . . . . . . . . . . . . . . . . . X-ray precautions . . . . . . . . . . . . . . . . . . Leakage current cold check . . . . . . . . . . Leakage current hot check . . . . . . . . . . . Insulation test . . . . . . . . . . . . . . . . . . . . . X-ray radiation . . . . . . . . . . . . . . . . . . . . 2 2 2 2 2 2 2
About lead free solder (PbF) . . . . . . . . . . . . . . 3 Suggested Pb free solder . . . . . . . . . . . . 3 Important safety tests . . . . . . . . . . . . . . . . . . . . 4 Measuring H.V. . . . . . . . . . . . . . . . . . . . 4 (EHT) Protector operation check . . . . . . 4 Service notes . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Leadless chip component. . . . . . . . . . . . Component removal . . . . . . . . . . . . . . . . Chip component installation . . . . . . . . . . How to replace Flat-IC . . . . . . . . . . . . . . 6 6 6 6
Feature table . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Boards designation . . . . . . . . . . . . . . . . . . . . . . 9 PTV - Location of controls . . . . . . . . . . . . . . . 10 Quick reference control operation . . . . 10
Convergence Alignment . . . . . . . . . . . . . . . . . 11 Convergence Alignment Template . . . . 11 Disassembly for service . . . . . . . . . . . . . . . . . 12 PTV Screen Preparation. . . . . . . . . . . . Placement of Screens in PTV screen frame . . . . . . . . . . . . . Frame and Customer Control Panel Installation . . . . . . . . . . . . . . Cabinet back lower cover removal . . . . Cabinet Top and Mirror Panel Installation . . . . . . . . . . . . . . Parts list . . . . . . . . . . . . . . . . . . . . . . . . Abbreviations Guide . . . . . . . . . . . . . . . 12 13 14 15 17 18 27
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Service Manual
Service notes
Note: These components are affixed with glue. Be careful not to break or damage any foil under the component or at the pins of the ICs when removing. Usually applying heat to the component for a short time while twisting with tweezers will break the component loose.
1. Cut the pins of the defective IC with the wire cutter pliers, and remove it completely away from the board. If the IC is glued to the board, apply hot air to complete the removal. CAUTION- Do not pull or twist the pliers, it may damage the soldering pads in the board .
Flat-IC
2. Using the soldering Iron and the long nose pliers, remove the IC pins that are still attached to the board.
Component removal
1. Use solder wick to remove solder from component end caps or terminal. 2. Without pulling up, carefully twist the component with tweezers to break the adhesive. 3. Do not reuse removed leadless or chip components since they are subject to stress fracture during removal.
Soldering Iron
3. Using the de-solder braid and the soldering Iron, remove the solder from the board soldering pads.
De-Solder Braid Soldering Iron
4. Position the new flat IC in place (apply the pins of the flat IC to the soldering pads where the pins need to be soldered). Properly determine the positions of the soldering pads and pins by correctly aligning the polarity symbol. Start aligning and soldering Pin No.1, then align and solder the pin in the apposite corner of the IC, this will help to align the rest of the pins.
Polarity symbol
GRADE
CAPS
b b e e TRANSISTOR
5. Solder all pins to the soldering pads using a fine tipped soldering iron.
CAPACITOR 1ST DIGIT 2ND DIGIT MULTIPLIER =1600 = 1.6k Solder Soldering Iron
COMMON CATHODE
ANODES MH DIODE
SOLDER CAPS
RESISTOR
6. Check with a magnifier for solder bridge between the pins or for dry joint between pins and soldering pads. To remove a solder bridge, use a de-solder braid as shown in the figure below.
De-Solder Braid Solder Bridge
Soldering Iron
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Service Manual
Feature table
FEATURE
Chassis Number of channels Menu language Closed caption (CC) V-Chip (USA/CANADA) Picture in Picture (PIP) VIDEO INPUT MEMORY/SKIP 2RF Remote control number Screen protector Comb filter HEC/VEC (X=BOTH) Color temp NEW YNR VM V/A norm (X=BOTH) DIGITAL SCAN RATE NTSC LINE-DOUBLER AIP PRESET/INPUT LABELING Video Picture Memory MTS/SAP/DBX Bass/Bl/Treb control AI sound SURROUND Spatializer/BBE Built-in audio power Number of speakers A/V in (rear/front) A/V PROGRAM OUT S-VHS in (rear/front) Audio out COMPONENT INPUT (Y, Pb, Pr) Dimensions WxDxH Weight (kg/lbs) Power source (V/Hz) Anode voltage Video input jack Audio input jack mm in 1247.7x634.4x1306.3 49.12x24.97x51.43 83/182.98 80.25/183.54 120V 60Hz 31.5kV1.0kV 1Vp-p 75, phono jack 500mV RMS 47k 15WX2 (10%) 4 10WX2 (10%) 2 4 (3/1) X 2/1 Fixed & Variable 2 1316x849x1401 51.42x33.42x55.15 116/255.73 110/242.50 EUR7603Z30 W/PROT SCRN EUR7603Z40 W/O PROT SCRN X X X X (DIGITAL) X 1080i, 480p 480p SMOOTH PROGRESSIVE X X X X X X X BBE 15WX2 (10%) 4 10WX2 (10%) 2
PT-53WX52F PT-53WX52CF
PT-53WX42F
PT-56WX52F PT-56WX52CF
P7W 181
PT-56WX42F
Eng/Span/Fr X X 2T split SKIP X EUR7603Z30 W/PROT SCRN EUR7603Z40 W/O PROT SCRN
Table 1: Feature Table Specifications are subject to change without notice or obligation. Dimensions and weights are approximate. Service Manual -8-
Boards designation
BOARD A-Board D-Board LB-Board LG-Board LR-Board G-Board K-Board R-Board PART NUMBER TNP2AH035 TNPH0371 TNP2AA110 TNP2AA111 TNP2AA112 TNP2AA090 TNP2AA089 TNPA0615AB BOARD DESCRIPTION signal processing power and deflection blue driver green driver red driver front A/V panel front button panel IR receiver
Note:
The A-Board (TNP2AH035) is non-serviceable. Except for A-Board both tuners, IC1004, IC2302, IC7001, IC7002, IC7102, IC871, IC872, IC873. If any of these components or board is defective replace it with a new one and take back the defective board to the service center.
Notice: When ordering any board, add and S after the board suffix application. Example: If Order D-Board, should be ordered as: TNPH0371S.
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Service Manual
PT-53WX52F
POWER VOLUME CHANNEL ACTION TV/VIDEO
Power - Press to turn ON or OFF. Volume - Press to adjust sound level, or to adjust audio menus, video menus, and select operating features when menus are displayed Channel - Press to select programmed channels. Press to highlight desired features when menus are displayed. Also use to select cable converter box channels after programming remote control infra-red codes (the TV/AUX/CABLE switch must be set in CABLE position). Action - Press to display main menu and access on screen feature and adjustment menus. TV/Video - Press to select TV or one of the video inputs, for the main picture or the PIP frame (when PIP frame is displayed). - 10 -
Service Manual
Note:
The convergence alignment templates, part number TXFQD01FSER for 53 and TXFQD04ESER1 for 56, are available through Matsushita/Panasonic Services.
Center 3 2 1 1 2 3
Center
Horizontal
48.6mm 45.2mm 48.7mm 1173mm
Vertical
22mm 23.5mm 28.82mm v660 mm
Important note:
In order to prevent any possible damage on the PRTs (burning), do not keep the PTV turned on, after you realize the adjustment.
Horizontal
51.5mm 47.9mm 48.7mm 1240mm
Vertical
27.3mm 24.9mm 28.82mm v698mm
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Service Manual
DISASSEMBLY FOR
SERVICE
Follow the procedure below for preparation and installation. Refer to figure 7 for further information. 1. 2. 3. 4. Place the Fresnel screen (circular ridges) on top of a cushioned surface. Clean impurities off the surface using an air gun. If available, apply anti-static spray to the back of the screen as illustrated in the figure below. Apply a double adhesive tape to the top front edge of the Fresnel screen as illustrated in the figure below. Place the lenticular screen (vertical ridges) on top of a cushioned surface. Clean impurities off the surface using an air gun. Apply a thin silicon to the back along the horizontal and vertical edges. 8. 9. 10. 11. Carefully position the lenticular screen over the Fresnel screen. Remove the protective film from the protective screen. Clean impurities off the surface using an air gun. Position the horizontal and vertical felt strips on the protective screen as illustrated in the figure below. Apply the double sided adhesive tape to the front upper side of the protective screen as illustrated in the figure below. Assemble the PTV screens in the order illustrated in the figure below.
5. 6. 7.
12.
13.
Felt (1465mm X 2) Felt (835mm X 2) Protective Screen Front Rear Protective Screen Lenticular Screen Fresnel Screen Figure 7. PTV Screen Preparation. Double Adhesive Tape (1470mm) Protective Screen
Service Manual
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Screws (17)
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Service Manual
2.
3.
Screws (3)
Screws (3)
Service Manual
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Service Manual
(10).
Service Manual
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Note:
For Parts number, refer to Replacement Parts List, included in this Manual.
Note: Mirror Panel and Top Back Cover are also included in the Cabinet Wood, listed in Parts List.
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Service Manual
CAPACITORS
C051 C052 C301 C302 C304 C305 C306 C307 C312 C313 C331 C332 C333 C334 C335 C336 C337 C339 C340 C341 C345 C346 C361 C362 C364 C365 C366 C367 C372 C373 C374 C405 C406 C407 C408 C411 C412 C413 C414 C417 C418 C421 C461 C501 C502 C503 C509 C511 C512 EEUFC1E470B ECKR1H103ZF5 F2A2E100A025 ECCR1H221JC5 F2A1H470A162 F2A2E100A025 ECKR1H103ZF5 ECKC3D102KBN ECKR2H102KB5 F2A1H470A162 ECKR1H103ZF5 F2A1H470A162 F2A2E470A026 ECCR1H221JC5 F2A1H470A162 F2A2E470A026 ECKR1H103ZF5 F2A2E100A025 ECKC3D102KBN ECKR2H102KB5 F2A1C101A159 ECCR1H221JC5 F2A2E100A025 F2A1H470A162 ECKR1H103ZF5 ECKC3D102KBN ECKR2H102KB5 F2A1C101A159 F2A1E102A134 F2A1E102A134 TCJ2VF1H103Z TCJ2VF1H103Z TCJ2VB1H822K ECQB1224KF3 F2A1H1R0A162 TCJ2VB1H272K TCJ2VB1H103K ECQB1H183JF3 ECEA1CN220UB F2A1H221A162 F2A1V101A127 ECQV1H105JL3 ECKR2H102KB5 ECWF2474JSR ECWH20222JVY ECWH20102JVY Parts List CAP,E 47UF-25V CAP,C .01UF-Z-50V CAP,E 10UF-250V CAP,C 220PF-J-50V CAP,E 47UF-50V CAP,E 10UF-250V CAP,C .01UF-Z-50V CAP,C 1000PF-K-2KV CAP,C 1000PF-K-500V CAP,E 47UF-50V CAP,C .01UF-Z-50V CAP,E 47UF-50V CAP,E 47UF-250V CAP,C 220PF-J-50V CAP,E 47UF-50V CAP,E 47UF-250V CAP,C .01UF-Z-50V CAP,E 10UF-250V CAP,C 1000PF-K-2KV CAP,C 1000PF-K-500V CAP,E 100UF-16V CAP,C 220PF-J-50V CAP,E 10UF-250V CAP,E 47UF-50V CAP,C .01UF-Z-50V CAP,C 1000PF-K-2KV CAP,C 1000PF-K-500V CAP,E 100UF-16V CAP,E 1000UF-25V CAP,E 1000UF-25V CAP,C .01UF-Z-50V CAP,C .01UF-Z-50V CAP,C 8200PF-K-50V CAP,P .22UF-K-100V CAP,E 1.0UF-50V CAP,C 2700PF-K-50V CAP,C .01UF-K-50V CAP,P .018UF-J-50V CAP,E 22UF-16V CAP,E 220UF-50V CAP,E 100UF-35V CAP,P 1.0UF-J-50V CAP,C 1000PF-K-500V CAP,P .47UF-J-200V CAP,P 2200PF-J-2KV CAP,P 1000PF-J-2KV
ECKW3D221JBP CAP,C 220PF-J-2KVDC ECKW3D221JBP CAP,C 220PF-J-2KVDC ECQB1H103JF3 ECWH20182JVY ECWH20182JVY ECQB1224JF3 ECEA1HN220UB F2A2E101A026 ECKR2H102KB5 F2A1H470A162 ECA160V33UE ECQB1H103JF3 ECKR2H101KB5 F2A1H471A162 EEUFC1C331B TCJ2VF1H103Z TCJ2VF1H103Z F2A1H1R0A162 F2A1H1R0A162 ECQB1H103JF3 TCJ2VC1H820J ECQB1H473JF3 ECQV1H105JL3 F2A1C221A159 TCJ2VF1H103Z ECQB1H104JF3 F2A1C221A159 TCJ2VF1H103Z TCJ2YC1H272J TCJ2VF1H103Z ECQB1H681JF3 TCJ2VC1H221J ECQB1H473JF3 TCJ2VB1H152K TCJ2VC1H820J ECQB1H183JF3 ECQV1H474JL3 ECSF1EE225VB TCJ2VF1H103Z F2A1C221A159 ECKR3D271KBP ECQM2104KZW ECKR2H391KB5 ECKR2H561KB5 TCJ2VF1H103Z ECQE1685KFB CAP,P .01UF-J-50V CAP,P 1800PF-J-2KV CAP,P 1800PF-J-2KV CAP,P .22UF-J-100V CAP,E 22UF/50V CAP,E 100UF-250V CAP,C 1000PF-K-500V CAP,E 47UF-50V CAP,E 33UF/160V CAP,P .01UF-J-50V CAP,C 100UF-K-500V CAP,E 470UF-50V CAP,E 330UF-16V CAP,C .01UF-Z-50V CAP,C .01UF-Z-50V CAP,E 1.0UF-50V CAP,E 1.0UF-50V CAP,P .01UF-J-50V CAP,C 82PF-J-50V CAP,P .047UF-J-50V CAP,P 1.0UF-J-50V CAP,E 220UF-16V CAP,C .01UF-Z-50V CAP,P .10UF-J-50V CAP,E 220UF-16V CAP,C .01UF-Z-50V CAP,C 2700PF-J-50V CAP,C .01UF-Z-50V CAP,P 680PF-J-50V CAP,C 220PF-J-50V CAP,P .047UF-J-50V CAP,C 1500PF-K-50V CAP,C 82PF-J-50V CAP,P .018UF-J-50V CAP,P .47UF-J-50V CAP,E 2.2UF-25V CAP,C .01UF-Z-50V CAP,E 220UF-16V CAP,C 270PF-K-2KV CAP,P .1UF-K-200V CAP,C 390PF-K-500V CAP,C 560PF-K-500V CAP,C .01UF-Z-50V CAP,P 6.8UF-K-100V
PARTS LIST
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130-02
ECKCNA222ME7 CAP,C 2200PF-M-125V ECKCNA222ME7 CAP,C 2200PF-M-125V ECKR2H472PU7 ECKR2H472PU7 ECKR2H472PU7 F2A1V101A127 TCJ2VB1E223K EETED2D102C ECA1EHG471B ECQB1H152JF3 CAP,C 4700PF-P-500V CAP,C 4700PF-P-500V CAP,C 4700PF-P-500V CAP,E 100UF-35V CAP,C .022UF-K-25V CAP,E 1000PF-200V CAP,E 470UF-25V CAP,P 1500PF-J-50V
ECKW3D102KBP CAP,C 1000PF-K-2KV ECKW3D821KBP CAP,C 820PF-K-2KV ECKW3D102KBP CAP,C 1000PF-K-2KV ECQB1H102JF3 ECQV1H334JL3 ECQB1H272KF3 F2A1H220A162 TCJ2VC1H151J EEUFC1V151B TCJ2VB1E104K EETHC2C471B ECKR3D821KBP TCJ2VF1H103Z EEUFC1V222E ECKR3A331KBP F2A1E472A135 F2A1E471A134 ECKR3A331KBP F2A1E471A134 F2A1E472A135 ECKR3A331KBP F2A1V222A128 ECKR3A331KBP F2A1V222A128 ECKR3A331KBP F2A1C101A159 ECKR1H223ZF5 ECQV1H104JL3 F2A1V101A127 F2A1C221A159 TCJ2VB1E104K ECQV1H474JL3 TCJ2VF1H103Z ECQV1H474JL3 TCJ2VF1H103Z ECQM2103KZ3 ECKR1H103ZF5 ECKR1H103ZF5 ECQM2103KZ3 CAP,P 1000PF-J-50V CAP,P .33UF-J-50V CAP,P 2700PF-K-50V CAP,E 22UF-50V CAP,C 150PF-J-50V CAP,E 150UF-35V CAP,C .1UF-K-25V CAP,E 470PF-160V CAP,C 820PF-K-2KV CAP,C .01UF-Z-50V CAP,E 2200UF-35V CAP,C 330PF-K-1KVDC CAP,E 4700UF-25V CAP,E 470UF-25V CAP,C 330PF-K-1KVDC CAP,E 470UF-25V CAP,E 4700UF-25V CAP,C 330PF-K-1KVDC CAP,E 2200UF-35V CAP,C 330PF-K-1KVDC CAP,E 2200UF-35V CAP,C 330PF-K-1KVDC CAP,E 100UF-16V CAP,C .022UF-Z-50V CAP,P .10UF-J-50V CAP,E 100UF-35V CAP,E 220UF-16V CAP,C .1UF-K-25V CAP,P .47UF-J-50V CAP,C .01UF-Z-50V CAP,P .47UF-J-50V CAP,C .01UF-Z-50V CAP,P .01UF-K-200V CAP,C .01UF-Z-50V CAP,C .01UF-Z-50V CAP,P .01UF-K-200V
DIODES
DIODE, LED DIODE DIODE DIODE DIODE DIODE DIODE, SWITCHING DIODE, SWITCHING DIODE, SWITCHING DIODE DIODE DIODE DIODE, SWITCHING DIODE, SWITCHING DIODE, SWITCHING DIODE
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Parts List
PARTS LIST
FUSES
FUSE 6.3A/125V VERTICAL OUT HORIZONTAL OUT V SAW OP AMP OP AMP MAIN REG ERROR AMP 9V REGULATOR DIODE, BRIDGE RECTIFIER 9V REGULATOR OPTO ISOLATOR 5V REGULATOR 5V REGULATOR 2.5V REGULATOR 12V REGULATOR OP AMP AUDIO AMP L/R CONVERGENCE AMP CONVERGENCE AMP MAIN EEPROM CONVERGENCE EEEPROM (ADJUSTED) PT-53WX52F/CF PT-53WX42F
INTEGRATED CIRCUITS
PARTS LIST
Parts List
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130-02
TVR2AJ140S PNA4701M05TV ELEBD101KA ELESN100JA ELESN6R8JA ELESN4R7JA ELESN100JA ELESN6R8JA TLTABT560K ELESN4R7KA ELEBD101KA TLTABT560K ELEBD101KA ELESN100JA ELESN150JA ELESN4R7JA TALL08TR82MA EXCELSA35T EXCELDR25V EXCELDR25V EXCELDR25V EXCELDR25V ELH5L718 TALL08T680KA ELESN100KA EXCELSA35T TALFP15B332K ELC18B151G TALFP15B332K ELF18D650M ELF21N035A EXCELDR25V EXCELDR25V EXCELDR35V EXCELDR25V EXCELDR25V EXCELSA39E EXCELSA39E TALL08T680KA EXCELDR35V EXCELDR35V EXCELDR35V TALL08T330KA TALL08T330KA TALL08T330KA TALL08T680KA EXCELSA35T EXCELSA35T
COILS
COIL, PEAKING 100UH COIL, PEAKING 10UH COIL, PEAKING 6.8UH COIL, PEAKING 4.7UH COIL, PEAKING 10UH COIL, PEAKING 6.8UH COIL COIL, PEAKING 4.7UH COIL, PEAKING 100UH COIL COIL, PEAKING 100UH COIL, PEAKING 10UH COIL, PEAKING 15UH COIL, PEAKING 4.7UH COIL FERRITE BEAD FERRITE BEAD FERRITE BEAD FERRITE BEAD FERRITE BEAD COIL COIL COIL, PEAKING 10UH FERRITE BEAD COIL FILTER COIL CHOKE, AC LINE LINE FILTER FERRITE BEAD FERRITE BEAD FERRITE BEAD FERRITE BEAD FERRITE BEAD FERRITE BEAD FERRITE BEAD COIL FERRITE BEAD FERRITE BEAD FERRITE BEAD COIL COIL COIL COIL FERRITE BEAD FERRITE BEAD
TRANSISTORS
TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR
- 21 -
Parts List
PARTS LIST
RELAYS
RELAY RELAY
RESISTORS
RES,C 120K-J-1/4W RES,M 27K-J-1W RES,M 27K-J-1W RES,C 100-J-1/4W RES,C 470-J-1/4W RES,C 2.2K-J-1/4W RES,C 2.2K-J-1/4W RES,C 3.3K-J-1/4W RES,C 5.1K-J-1/4W RES,C 9.1K-J-1/4W RES,C 1K-J-1/4W RES,C 330-J-1/4W RES,C 390K-J-1/2W RES,C 150-J-1/4W RES,M 220-F-1/4W RES,C 330K-J-1/4W RES,M 220-F-1/4W RES,M 470-F-1/4W RES,C 22-J-1/4W RES,C 330K-J-1/4W
PARTS LIST
Parts List
- 22 -
130-02
130-02
- 23 -
Parts List
PARTS LIST
PARTS LIST
Parts List
- 24 -
130-02
PT-53WX42F, PT-53WX52F/CF
SCREEN PANEL, PROTECTIVE PT-56WX52F/CF SCREEN PANEL, PROTECTIVE PT-53WX52F/CF SCREEN, FRESNEL
PT-56WX42F, PT-56WX52F/CF
SCREEN, FRESNEL PT-53WX52F/CF, PT-53WX42F SCREEN, LENTICULAR PT-53WX52F/CF, PT-53WX42F SCREEN, LENTICULAR PT-56WX42F, PT-56WX52F/CF ASSY, ADJUSTED LIGHT BOX PT-53WX52F/CF, PT-53WX42F ASSY, ADJUSTED LIGHT BOX PT-56WX42F, PT-56WX52F/CF SHEET, LIGHT COVER FOCUS BLOCK SPEAKER (TWEETER) PT-53WX52F/CF, PT-56WX52F/52CF SPEAKER SPEAKER SPEAKER
SWITCHES
SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH
SPLITTER 2RF (U-LIM) DISTRIBUTOR CASTER BADGE, PANASONIC BUTTON, 7-KEY INNER BARRIER BOARD PT-53WX52F/CF, PT-53WX42F INNER BARRIER BOARD PT-56WX52F/CF BRACKET, REAR CABINET BACK, LOWER PT-53WX52F/CF, PT-53WX42F CABINET BACK, LOWER PT-56WX42F, PT-56WX52F/CF CABINET BACK SPEAKER GRILLE CABINET FRONT CABINET FRONT
TRANFORMERS
TRANSFORMER TRANSFORMER, FLYBACK TRANSFORMER, SWITCHING TRANSFORMER CRYSTAL
CRYSTALS/FILTERS OTHERS
TNR001 ENG36602GS TNR002 ENG36603GR M001 M002 M003 M004 M005 DY M006 M007 130-02 TSX2AA0291 TXFCRT17FSER TXFCRT18FSER TXFCRT19FSER TJSC00700 KDY2ASC29F TXF3A01ECV TKG2AF021 TUNER PT-53WX42F, PT-53WX52F/CF, PT-56WX42F, PT-56WX52F/CF TUNER PT-53WX42F, PT-53WX52F/CF, PT-56WX42F, PT-56WX52F/CF A/C LINE CORD W/FILTER ASSY, CRT (B) ASSY, CRT (G) ASSY, CRT (R) CRT SOCKET YOKE, DEFLECTION ASSY, DAG GND AB LENS
ASSY, CABINET WOOD PTV PT-56WX52F-CF ASSY, CABINET WOOD PTV PT-56WX42F ASSY, CABINET WOOD BASE PT-53WX52F/52CF ASSY, CABINET WOOD BASE PT-53WX42F Parts List
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PARTS LIST
PT-56WX42F PT-53WX42F
PT-53WX52F/CF
CONTROL PANEL PT-56WX52F, PT-56WX52CF CONTROL PANEL PT-56WX42F FRAME, SCREEN PLAT. SIL. PT-56WX52F, PT-56WX52CF FRAME, SCREEN LED PANEL TERMINAL, A/V (FRONT) TERMINAL, A/V (REAR) PT-56WX42F
ACCESORIES
M054 EUR7613Z40 REMOTE CONTROL PT-53WX42F, PT-56WX42F REMOTE CONTROL PT-53WX52F, PT-53WX52CF PT-56WX52F, PT-56WX52CF BATTERY COVER, REMOTE CON MANUAL, OWNERS PT-53WX52F, PT-53WX42F PT-56WX42F, PT-56WX52F MANUAL, OWNERS PT-53WX52CF PT-56WX52CF
M058
TQB2AA0421
PARTS LIST
Parts List
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130-02
General Notes
CAPACITOR
TYPE
C E P S T Ceramic Electrolytic Polyester Styrol Tantalum C D F J K L M P Z
TOLERANCE
1% 5% 10% 20% 2%
TOLERANCE
0.25pF 0.5pF 1pF 5% 10% 15% 20% +10% -0% +80% -20%
RES, C 270-J-1/4
CAP, P .068UF-K-50V
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Notes
PARTS LIST
Service Manual
HDTV MONITOR Main Manual (P7W)
Panasonic
Models
PT-47WX52F PT-47WX52CF PT-47WX42F PT-47WX42CF
Chassis
EP824 EP824 EP824 EP824
This service manual is issued as a service guide for the models of the P7W family listed above. Included in this manual are a set of schematics, alignment procedures, disassembly procedures and a complete parts list.
WARNING! This Service Manual is designed for experienced repair technicians only and is not designed for use by the general public. It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product. Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service or repair the product or products dealt with in this Service Manual by anyone else could result in serious injury or death. The service technician is required to read and follow the Safety Precautions and Important Safety Notice in the Main Manual.
Safety precautions
General guidelines
An isolation transformer should always be used during the servicing of a PTV whose chassis is not isolated from AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks. It will also protect the PTV from being damaged by accidental shorting that may occur during servicing. When servicing, observe the original lead dress, especially in the high voltage circuit. Replace all damaged parts (also parts that show signs of overheating.) Always replace protective devices, such as fishpaper, isolation resistors and capacitors, and shields after servicing the PTV. Use only manufacturers recommended rating for fuses, circuits breakers, etc. High potentials, as high as 32.5kV, are present when this PTV is operating. Operation of the PTV without the rear cover introduces danger for electrical shock. Servicing should not be performed by anyone who is not thoroughly familiar with the necessary precautions when servicing high-voltage equipment. Extreme care should be practiced when handling the picture tube. Rough handling may cause it to implode due to atmospheric pressure. (14.7 lbs. per sq. in.). Do not nick or scratch the glass or subject it to any undue pressure. When handling, use safety goggles and heavy gloves for protection. Discharge the picture tube by shorting the anode to chassis ground (not to the cabinet or to other mounting hardware). When discharging connect cold ground (i.e. DAG ground lead) to the anode with a well insulated wire or use a grounding probe. antenna terminals, control shafts, etc. If the exposed metallic part has a return path to the chassis, the reading should be between 240k and 5.2M. If the exposed metallic part does not have a return path to the chassis, the reading should be infinite. Leakage current hot check (see figure 1) Plug the AC cord directly into the AC outlet. Do not use an isolation transformer during the check. Connect a 1.5k 10 watt resistor in parallel with a 0.15F capacitor between and exposed metallic part and ground. Use earth ground, for example a water pipe. Using a DVM with a 1000 ohms/volt sensitivity or higher, measure the AC potential across the resistor. Repeat the procedure and measure the voltage present with all other expose metallic parts. Verify any potential does not exceed 0.75 volt RMS. A leakage current tester (such a Simpson model 229, Sencore model PR57 or equivalent) may be used in the above procedure, in which case any current measure must not exceed 0.5 milliamp. If any measurement is out of the specified limits, there is a possibility of a shock hazard and the PTV must be repaired and rechecked before it is returned to the customer. AC VOLTMETER
COLD WATER PIPE (GROUND)
0.15F
X-ray precautions
The front area (between the projection tube and the lens) is enclosed by a metal box to ensure positive safety during normal and abnormal conditions when checking and repairing. To fully ensure safety, the following precautions must be observed. 1. Do not remove the lens or metal box. 2. Make sure to turn the power OFF when the lens is removed or when checking the cleanliness of the lens. 3. Do not remove the lens or metal box to check the projection tube for operation by watching it directly. Use a mirror or paper to view the image. Before returning a serviced PTV to the owner, the service technician must thoroughly test the unit to ensure that is completely safe to operate. Do not use a line isolation transformer when testing.
1500,10W
Insulation test
Connect an insulation tester between an exposed metallic part and AC line. Apply 1080VAC/60Hz for 1 second. Confirm that the current measurement is 0.5mA ~ 2.0mA. Repeat test with other metallic exposed parts.
X-ray radiation
WARNING: The potential source of x-ray radiation in the PTV is in the high voltage section and the picture tube. Note: It is important to use calibrated equipment. Apply all black video signals (1080i) and confirm high voltage measures 31.5 1.0kV. If the high voltage is not within the range, change C514 to 1800pF, 2000pF, 2400pF or 2700pF until the desired value is obtained. Apply NTSC white pattern and confirm the high voltage measures 30.1 1.5kV. Apply HD 1080I white pattern and confirm the high voltage measures 30.1 1.5kV -2-
PCBs manufactured using lead free solder will have the PbF within a leaf symbol back of PCB.
stamped on the
Caution Pb free solder has a higher melting point than standard solder. Typically the melting point is 50 ~ 70 F (30 ~ 40 C) higher. Please use a high temperature soldering iron and set it to 700 20 F (370 10 C). Pb free solder will tend to splash when heated too high (about 1100 F or 600 C). If you must use Pb solder, please completely remove all of the Pb free solder on the pins or solder area before applying Pb solder. If this is not practical, be sure to heat the Pb free solder until it melts, before applying Pb solder. After applying PbF solder to double layered boards, please check the component side for excess solder which may flow onto the opposite side. (see figure below)
remove all of the excess solder component pin component
slice view
solder
Suggested Pb free solder There are several kinds of Pb free solder available for purchase. This product uses Sn+Ag+Cu (tin, silver, copper) solder. However, Sn+Cu (tin, copper), Sn+Zn+Bi (tin, zinc, bismuth) solder can also be used.
0.3mm X 100g
0.6mm X 100g
1.0mm X 100g
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Service Manual
DVM
D-Board
IC802 PIN 2 OR TPD8 HEAT SINK OF Q551
Note:
Reinsert the anode lead into the FBT distributor until it is tightly and fully seated. Turn the locking cap clockwise to lock in place.
Figure 4. DVM & power supply connection. 5. Connect the 15 ~ 25 V DC variable power supply to (+) TPD8 or IC802 pin 2 (D-Board) and (-) heat sink of Q551 (see figure 4). Procedures: 1. Apply a NTSC white pattern. 2. Turn PTV ON. 3. Adjust the picture or brightness controls so that the DVM reads 12.4 volts 0.4 volts. 4. Increase the variable power supply until set turns off. The set should turn off at 12.4 volts 0.4 volts (DVM) and high voltage less than 36.4kV. 5. If the DVM reading is other than 12.4 volts ( 0.4 volts), readjust picture or brightness control and repeat steps 3. 6. Turn off the variable supply and confirm that the set will turn on with the remote control.
CRT CHASSIS
H.V. METER
Service Manual
-4-
Widescreen 16:9 and non-widescreen 4:3 PTVs use the same light box, for this reason is important to set it to the correct version (16:9 or 4:3). To change the format please refer to figure 62 on page 43. Be sure to select the correct format for the serviced PTV.
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Service Manual
Important safety notice . . . . . . . . . . . . . . . . . . . 2 Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . 2 General guidelines. . . . . . . . . . . . . . . . . . 2 X-ray precautions . . . . . . . . . . . . . . . . . . 2 Leakage current cold check. . . . . . . . . . . 2 Leakage current hot check . . . . . . . . . . . 2 Insulation test . . . . . . . . . . . . . . . . . . . . . 2 X-ray radiation . . . . . . . . . . . . . . . . . . . . . 2 About lead free solder (PbF) . . . . . . . . . . . . . . . 3 Suggested Pb free solder . . . . . . . . . . . . 3 Important safety tests . . . . . . . . . . . . . . . . . . . . 4 Measuring H.V. . . . . . . . . . . . . . . . . . . . . 4 (EHT) Protector operation check . . . . . . . 4 About format aspect switching . . . . . . . . . . . . . 5 Service notes . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Leadless chip component . . . . . . . . . . . . 7 Component removal . . . . . . . . . . . . . . . . 7 Chip component installation . . . . . . . . . . 7 How to replace Flat-IC. . . . . . . . . . . . . . . 7
NTSC ZOOM Vertical size adjustment (VSIZE). . . . . . . . . . . . . 26 NTSC Horizontal phase adjustment (H-POS) . . . . . . . . . . . . 26 HD 1080i Horizontal phase adjustment (H-POS) . . . . . . . . . . . . . . . . . . . . . 26 Trapezoid adjustment (EWTRA) . . . . . . 26 NTSC Pincushion adjustment (PCC). . . 26 HD 1080i Pincushion adjustment (PCC) . . . . . . . . . . . . . . 27 Centering magnets adjustment . . . . . . . 27 NTSC Horizontal size adjustment (H WID). . . . . . . . . . . . . 27 HD 1080i Horizontal size adjustment (H WID) . . . . . . . . . . . . . . . . . . . . . . 27 Convergence adjustment. . . . . . . . . . . . 27 Coarse adjustment mode (COARSE) . . 29 Fine adjustment mode (FINE) (convergence) . . . . . . . . . . . 30 Horizontal and vertical size check . . . . . 33 Convergence alignment template . . . . . 33 Service mode (electronic controls). . . . . . . . . 34 Quick entry to service mode . . . . . . . . . 34 To toggle between aging and service modes . . . . . . . . . . . . . 34 Exiting the service mode . . . . . . . . . . . . 34 To check colors . . . . . . . . . . . . . . . . . . . 34 Table of the service adjustments items available for each format . . . . 35 480i Service mode DACs . . . . . . . . . . . 37 480p Service mode DACs . . . . . . . . . . . 39 1080i Service mode DACs . . . . . . . . . . 41 Instructional flow chart for format aspect switching (WX 16:9 or HX 4:3) . . . . . . . . . . . . 43 Instructional flow chart for service mode. . . . . . . . . . . . . . . . . . 44 NTSC Sub-Bright adjustment (BRIGHT) . . . . . . . . . . . 46 1080i Sub-Bright adjustment (BRIGHT) . . . . . . . . . . . 46 NTSC Color adjustment (TINT, B-Y_G, R-Y_A) . . . . . . . . . . 46 1080i Color adjustment (TINT, B-Y_G, R-Y_A) . . . . . . . . . . 46 Red, green & blue screen cutoff . . . . . . 47 White balance adjustment . . . . . . . . . . . 47 Tint and color check . . . . . . . . . . . . . . . 47 MTS circuit adjustments . . . . . . . . . . . . 47 Input level adjustment (MTSIN) . . . . . . . 47 Stereo separation adjustment (SEPAL & SEPAH) . . . . . . . . . . . . . 47 Clock Adjustment (CLOCK) . . . . . . . . . . 48 Audio signal path block diagram . . . . . . . . . . 49 Video-chroma signal path block diagram . . . 50 IIC connection. . . . . . . . . . . . . . . . . . . . . . . . . . 51 Description of connectors . . . . . . . . . . . . . . . . 52 Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Feature table . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Boards designation . . . . . . . . . . . . . . . . . . . . . 10 PTV - Location of controls. . . . . . . . . . . . . . . . 11 Quick reference control operation . . . . . 11 Remote - Location of controls. . . . . . . . . . . . . 12
Auto diagnosis feature. . . . . . . . . . . . . . . . . . . 14 A-Board check points . . . . . . . . . . . . . . . . . . . 15 A-Board check points waveforms. . . . . . . . . . 16 Chassis & boards layout . . . . . . . . . . . . . . . . . 17 Board description. . . . . . . . . . . . . . . . . . 17 Disassembly for service . . . . . . . . . . . . . . . . . 18 Speaker grille removal. . . . . . . . . . . . . . 18 Keyboard removal . . . . . . . . . . . . . . . . . 18 Speakers replacement. . . . . . . . . . . . . . 18 Cabinet back lower cover removal . . . . 18 Cabinet back cover removal . . . . . . . . . 18 Mirror removal . . . . . . . . . . . . . . . . . . . . 18 Screen frame removal . . . . . . . . . . . . . . 19 Screen assembly . . . . . . . . . . . . . . . . . . 19 Main chassis block . . . . . . . . . . . . . . . . 19 Chassis assembly . . . . . . . . . . . . . . . . . 19 Disassembly for CRT replacement . . . . 20 CRT replacement . . . . . . . . . . . . . . . . . 20 Optical block position adjustment . . . . . 21 PTV screen assemblies. . . . . . . . . . . . . 22 B+ voltages table . . . . . . . . . . . . . . . . . . 22 CRT set up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Dynamic focus adjustments. . . . . . . . . . 23 Electrical adjustment . . . . . . . . . . . . . . . 23 Focus - Optical lens adjustment . . . . . . 24 Optical adjustments . . . . . . . . . . . . . . . . 24 NTSC Vertical size adjustment (VSIZE) 25 HD 1080i Vertical size adjustment (VSIZE). . . . . . . . . . . . . 25
Schematics . . . . . . . . . . . . . . . . . . . . . . . . 66~103
Service Manual
-6-
Service notes
Note: These components are affixed with glue. Be careful not to break or damage any foil under the component or at the pins of the ICs when removing. Usually applying heat to the component for a short time while twisting with tweezers will break the component loose.
1. Cut the pins of the defective IC with the wire cutter pliers, and remove it completely away from the board. If the IC is glued to the board, apply hot air to complete the removal. CAUTION- Do not pull or twist the pliers, it may damage the soldering pads in the board .
Flat-IC
2. Using the soldering Iron and the long nose pliers, remove the IC pins that are still attached to the board.
Component removal
1. Use solder wick to remove solder from component end caps or terminal. 2. Without pulling up, carefully twist the component with tweezers to break the adhesive. 3. Do not reuse removed leadless or chip components since they are subject to stress fracture during removal.
Soldering Iron
3. Using the de-solder braid and the soldering Iron, remove the solder from the board soldering pads.
De-Solder Braid Soldering Iron
4. Position the new flat IC in place (apply the pins of the flat IC to the soldering pads where the pins need to be soldered). Properly determine the positions of the soldering pads and pins by correctly aligning the polarity symbol. Start aligning and soldering Pin No.1, then align and solder the pin in the apposite corner of the IC, this will help to align the rest of the pins.
Polarity symbol
GRADE
CAPS
b b e e TRANSISTOR
5. Solder all pins to the soldering pads using a fine tipped soldering iron.
CAPACITOR 1ST DIGIT 2ND DIGIT MULTIPLIER =1600 = 1.6k Solder Soldering Iron
COMMON CATHODE
ANODES MH DIODE
SOLDER CAPS
RESISTOR
6. Check with a magnifier for solder bridge between the pins or for dry joint between pins and soldering pads. To remove a solder bridge, use a de-solder braid as shown in the figure below.
De-Solder Braid Solder Bridge
Soldering Iron
-7-
Service Manual
Service Manual
-8-
Feature table
FEATURE
Chassis Number of channels Menu language Closed caption (CC) V-Chip (USA/CANADA) Picture in Picture (PIP) VIDEO INPUT MEMORY/SKIP 2RF Remote control number Screen protector Comb filter Color temp NEW YNR VM V/A norm DIGITAL SCAN RATE NTSC LINE-DOUBLER MTS/SAP/DBX Bass/Bl/Treb control AI sound SURROUND Spatializer/BBE Built-in audio power Number of speakers A/V in (rear/front) S-VHS in (rear/front) Audio out COMPONENT INPUT (Y, Pb, Pr) Dimensions WxDxH Weight (kg/lbs) Power source (V/Hz) Anode voltage Video input jack Audio input jack mm in 15WX2 (10%) 4 4 (3/1) 2/1 Fixed & Variable 2 1111x1236x626 43.74x48.66x24.64 82/180.78 120V 60Hz 31.5kV 1.0kV 1Vp-p 75, phono jack 500mV RMS 47k EUR7603Z30 W/PROT SCRN X X X (DIGITAL) X 1080i, 480p 480p SMOOTH PROGRESSIVE X X X X BBE 10WX2 (10%) 2
PT-47WX52F PT-47WX52CF
P7W 181
PT-47WX42F PT-47WX42CF
Specifications are subject to change without notice or obligation. Dimensions and weights are approximate.
-9-
Service Manual
Boards designation
BOARD A-Board D-Board LB-Board LG-Board LR-Board G-Board K-Board R-Board PART NUMBER TNP2AH035 TNPH0371 TNP2AA110 TNP2AA111 TNP2AA112 TNP2AA090 TNP2AA089 TNPA0615AB BOARD DESCRIPTION signal processing power and deflection blue driver green driver red driver front A/V panel front button panel IR receiver
Note:
The A-Board (TNP2AH035) is non-serviceable. Except for A-Board both tuners, IC2302, IC7001, IC7002, IC871, IC872, IC873. If any of these components or board is defective repleace it with a new one and take back the defective board to the service center.
Notice: When ordering any board, add and S after the board suffix application. Example: If Order D-Board, should be ordered as: TNPH0371S.
Service Manual
- 10 -
POWER
VOLUME
CHANNEL
ACTION
TV/VIDEO
Power - Press to turn ON or OFF. Volume - Press to adjust sound level, or to adjust audio menus, video menus, and select operating features when menus are displayed Channel - Press to select programmed channels. Press to highlight desired features when menus are displayed. Also use to select cable converter box channels after programming remote control infra-red codes (the TV/AUX/CABLE switch must be set in CABLE position). Action - Press to display main menu and access on screen feature and adjustment menus. TV/Video - Press to select TV or one of the video inputs, for the main picture or the PIP frame (when PIP frame is displayed). - 11 Service Manual
Figure 6. Location of controls (EUR7603Z30 remote) For additional information for this remote please refer to the owners manual section remote operation, listed on the parts list.
Service Manual
- 12 -
Figure 7. Location of controls (EUR7613Z40 remote) For additional information for this remote please refer to the owners manual section remote operation, listed on the parts list.
- 13 -
Service Manual
POSSIBLE CIRCUIT
+140 LOW DC CONVEREGENCE HHS IC4011 IC4018
Table 3: SOS of front LED After the count: Proceed to check that area, verify what board is the problem located, this way the area to check will be reduced until the failure is found.
Service Manual
- 14 -
BH -0.26V
R 3.58V B 3.45V B 3.11V R 3.17V G 3.19V Vp 0.00V Hp 0.24V SUB-Y 3.83V S-R 4.46V
GH -0.14V
STB 7V 6.96V NTSC VIDEO 3.52V SUB TUNER VIDEO OUTPUT 2.13V MAIN TUNER VIDEO OUTPUT 2.25V DTV1-Y 5.24V
S+18 20.97V
S-18 -23.77V
MAIN-Y 3.77V
S-R 0.00V
Note:
All the measurments are in DC with a digital multimeter, color bar pattern, picture settings normalized and sound set to minimum.
- 15 -
Service Manual
Note:
Waveforms were obtained with colorbar pattern, picture settings normalized and sound set to minimum.
Service Manual
- 16 -
Top view
LR Back view
LG
LB
Board description
A D Main chassis, video processing, convergence, audio processing Power supply, vertical out, horizontal out LB LG LR R Blue CRT output Green CRT output Red CRT output IR sensor
- 17 -
Service Manual
Screw count: 14 fasten the top back cover; 10 fasten the lower back cover
Keyboard removal
1. Remove the speaker grille. See figure 11. 2. Unplug the connectors from the Keyboard and front A/V inputs assemblies. Remove the screws affixing the keyboard to the frame assembly. Tilt the keyboard assembly upward and release it from the screen frame assembly.
Speakers replacement
1. Remove the speaker grille. See figure 11. 2. Each speaker is secured to the cabinet with (4) screws. 3. Disconnect the R & L speaker lead connectors from the speaker units.
Brackets (4 places)
Felt
cabinet cover (Inside view) Service Manual - 18 Figure 13. Mirror removal
Note:
The brackets are painted black (permanent marker) on the edge to prevent reflection on image.
Figure 15. Chassis removal
Note: Main chassis block can be serviced either in normal position or laying on its back (protect hookup terminal from damage).
Bracket 0 0.5mm Fresnel screen
Chassis assembly
The chassis assembly shown in figure 18 includes all the electrical and optical (light box) components.
Felt
Figure 14. Screen assembly 4. Note exact orientation and order of each screen. The orientation and order of the screens is critical for displaying pictures properly. Detailed screen assembly can be seen in figure 14.
Service Manual
Figure 19. CRT replacement. ** CAUTION: Support the CRT assembly when loosening screws.
Screws (6) places Pull down
8. Release CRT anode lead from CRT chassis wire clamp and all other wires from holders. 9. Loosen a screw that secures the DY and remove it from the CRT neck.
Caution: To insure x-ray radiation protection, the lens must be mounted in place at all times when power is applied to the PTV.
CRT replacement
1. Remove CRT focus lens assembly (4 screws).
Lens (4) Screws
Focus pack
3.
4. 5. 6. 7.
Figure 18. Light box front view Remove the defective CRT anode lead from the high voltage distributor block that is mounted on the flyback transformer. Discharge to CRT chassis. Unplug connectors from the B-Board. See board layout. B9 for red, B10 for green, or B11 for blue. Unplug the defective CRT black DAG ground connector from the CRT Board. Remove the CRT Board from the defective CRT neck. Remove (2) screws from the defective CRT housing. See figure 19.** CAUTION: Do not remove the (4) CRT lens screws.
Figure 20. CRT assembly. 2. Lay CRT face down on a soft cloth. 3. Note position of yoke with centering tabs and remove from defective CRT. 4. Remove CRT DAG ground from defective CRT. Mount it on the replacement CRT exactly as it was on the defective CRT.
Note:
Replacement CRT is supplied with H.V. anode lead attached. 5. Wire the anode lead wire.
Service Manual
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8. Press yoke against bell of CRT and tighten the clamp just snug enough so it will not easily shift. 9. Assemble CRT focus lens assembly to new CRT with (4) screws. Make sure focus lens adjustment nut is in the same location as on other CRT focus lens.
1 4
RED CRT
GREEN CRT
BLUE CRT 3 2
Figure 21. Wire guide. 7. Install yoke with other CRT neck assemblies on CRT neck in the same order and position as removed from the defective CRT.
Note:
Please assemble with screws in the order shown and tighten with the same torque.
51/61 46
51/61 46
Figure 23. Optical block position. The optical block mounting has holes to allow for the different size projection screens. These mounts will adjust to projection screens. If the optical block is removed for service or is replaced, it is important that the correct mounting holes are used.
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Service Manual
FRONT
Lenticular screen (note vertical ridges) Fresnel screen (note circular ridges)
REAR
B+ voltages table
Preparation: Set the following controls Picture.......................... Normal. Bright ...........................Normal. Volume ......................... Min. (0). Procedure: 1. Apply a white NTSC pattern. 2. Connect the (-) lead of the digital voltmeter to TPGND1 (cold ground). 3. Connect the (+) lead of the digital voltmeter to each test point and confirm the B+ voltages (see Table 4).
No.
1 2 3 4 5 6
Voltage
138.61.0 19.01.5 19.01.5 -19.01.5 22.01.5 -22.51.5
No.
1 2
Voltage
9.00.5 5.00.5
Service Manual
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CRT set up
CAUTION: Insure yoke plugs on the A-Board are reconnected before turning the PTV ON to prevent damage to the horizontal output transistor and/or CRTs. 1. Connect test generator to the antenna terminal and set for a monoscope pattern. 2. Loosen yoke clamp, seat yoke against bell of CRT and rotate to correct yoke tilt (compare to adjacent CRT). Tighten yoke clamp. 3. Remove adhesive from centering tabs and set centering tabs for zero correction. (figure 25) Procedure: Note: 1080i, 480p, 480i pattern can be obtained from Panasonics TU-DST51 set-top box DTV decoder. 1. Enter to service mode and set the following default DATA: NTSC
H-PARA V-SAW V-PARA +317 -23 +69
NTSC ZOOM
+263 -35 +117
1125i
+317 -23 +69
Note:
2. 3. Adhesive 4. 5. 4. Figure 25. Adhesive removal Cover replacement CRT lens and static converge the tubes not replaced, if needed. Check size and linearity of pattern and adjust as required. Uncover replacement CRT lens and cover other two CRT lenses. Adjust electrical and optical focus (lens), if required. Uncover all CRT lenses and use yoke centering magnet to converge replacement CRT (in center area of screen only) with other two CRTs. Disregard non-convergence in areas other than center area. Perform white balance adjustments. 6. 7.
Centering magnets
5.
The signal (NTSC, 1125i) (NTSC ZOOM option), should be displayed to enter values for specific format adjustment. For 1125i (1080i) set the default values. For NTSC and NTSC ZOOM apply a white pattern and perform the following steps. Connect the scope probe to TPD30, GND to TPD31. Confirm that level of A is 600_V 100_V, adjust H-PAR DAC to set to specification level. Confirm that level of B is 280_V 50_V, adjust V-PAR DAC to set to specification level. Confirm that level of C is more tha 20 V, adjust H-PAR DAC to set to specification level.
6.
Electrical adjustment
Note: 1080i, 480p, 480i pattern can be obtained from Panasonics TU-DST51 set-top box DTV decoder. 1. Apply a NTSC crosshatch with dots pattern.
Panasonic
FORMAT
7.
280_V 100_V
B
> 20_V
A
600_V 100_V GND
Figure 26. D. Focus adjustment waveform 5. To change DAF DATA, enter to service mode, then press POWER on remote to display DACs menu, then select DAC by pressing CH (RIGHT/LEFT) and VOL (UP/DOWN), then press ACTION to enter to DAC, then adjust by pressing VOL (RIGHT/ LEFT); press ACTION, to save press ACTION again or OTHER to exit without saving. - 23 -
GREEN
A/B A/B
BLUE
A A
Service Manual
2. Set VIDEO C_OFF DAC from 00 to 02, and project only red. Adjust red focus VR so that focus is best.. screen focus
+ + +
R G R G B B
+ + +
Figure 28. Focus pack 3. Adjust red lens focus (mechanical) until focus is best. 4. Adjust red focus VR again. 5. Set VIDEO C_OFF DAC from 00 to 01, and project only green. 6. Repeat steps for green only. 7. Set VIDEO C_OFF DAC from 00 to 03, and project only blue. 8. Repeat steps for blue only.
Set 90 degrees
1. Optical focus adjustment is located on the top of each CRT lens system. Loosen the adjustment knurled locking knob. (figure 29) Adjustment knurled locking knobs Figure 31. 4-pole magnet 4. Position the long tab of all alignment magnets and of the dummy ring together in an uncorrected position. (See figure 32).
REAR VIEW Figure 29. Optical lens focus adjustment 2. Turn the PTV ON. Apply and view a crosshatch with dots pattern. 3. Adjust each lens focus for best focus while viewing each CRT. 4. Cover the red and blue CRT, projecting green only. Rotate the green lens for best focus around screen center area. 5. Do the same for the red focus lens while projecting red only. 6. Repeat for blue.
Figure 32. Alignment magnet (or dummy ring) Procedure: 1. Apply an NTSC cross hatch pattern with dots. 2. Assure that digital convergence is disabled (DAC MUTE from 0 to 1). 3. Set VIDEO C_OFF DAC from 00 to 02, to project red only. 4. Turn the red electrical focus adjustment VR (on focus pack) fully counterclockwise and note the position of the dots at the center of the picture. 5. Turn the red electrical focus adjustment VR fully clockwise.
Service Manual
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6. If the position of the dots at the center of the screen moves from the position noted in step 4., adjust the alignment magnets until the dots are in the same position as noted in step 4. 7. Turn the red electrical focus adjustment VR (on focus pack) fully counterclockwise and confirm that the position of the dots at the center of the screen did not move from their position noted in step 4. 8. If the position of the dots at the center of screen moved, repeat from step 4. 9. If the position of the dots moved after repeated adjustments, adjust until the movement of the dots is minimized. 10. Turn the red focus VR fully clockwise. 11. Adjust the 4-pole magnets until the shape of the dots at the center of the screen is circular. 12. Adjust red focus VR until optimum focus is achieved. 13. Apply NTSC crosshatch with dots or any other available pattern applicable to the following. 14. Confirm that the picture is correctly aligned in the center of the screen, shown in figure 33, adjust the centering magnets. Repeat the alignment magnet adjustments and four pole magnet adjustments (step 1. ~ step 12.).
1. 2. 3. 4. 5.
Figure 33. Centering magnet 15. Apply an NTSC cross hatch pattern with dots. 16. Set VIDEO C_OFF DAC from 00 to 01, to project green only. 17. Repeat above procedures for the green. 18. Set VIDEO C_OFF DAC from 00 to 02, to project red only. 19. Repeat above procedures for the blue. 20. Enable digital convergence by changing DAC MUTE from 01 to 00. 21. Following adjustments, paint position of DY centering magnets and fix the centering magnets of DY, dummy rings of VM coil, four pole magnets of VM coil and the alignment magnets of VM coil to prevent them from moving.
Note:
Please See Service mode (electronic controls) on page 34 for entering and exiting service mode.
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Service Manual
1. 2. 3. 4.
1. 2. 3. 4. 5.
Figure 37. H phase adjustment 6. Enable digital convergence by changing DAC MUTE from 01 to 00. 7. Set VIDEO C_OFF DAC from 01 to 00. Figure 39. Pincushion adjustment
NOT GOOD
GOOD
NOT GOOD
Service Manual
5. If not all corners of cross hatch appear in screen, enter V DEF V SIZE mode and adjust until they appear. - 26 -
6. Confirm that measurement of A has not changed. 7. Enable digital convergence by changing DAC MUTE from 01 to 00. 8. Set VIDEO C_OFF DAC from 01 to 00.
12. Enable digital convergence by changing DAC MUTE from 01 to 00. 13. Set VIDEO C_OFF DAC from 02 to 00. Following the adjustment, make sure that all deflection coils are pushed completely toward the CRT cones and that all screws are tightened.
Procedure:
1. Apply a HD 1080i pattern. 2. Repeat NTSC pincushion adjustment from step 2
Convergence adjustment
Note: 1080i, 480p, 480i pattern can be obtained from Panasonics TU-DST51 set-top box DTV decoder. It is strongly recommended to first read and understand the following section prior to make any adjustment. Convergence adjustment must be perform for 480i-p (same for interlace & progressive), 1080i and ZOOM 480i.
Note:
d measured in mm 28 mm
Turn PTV on and allow it to warm up for 30 minutes prior to making adjustments (WHITE PATTERN).
Note:
This PTV uses the scheme described below to correct for misconvergence of the three CRT projection tubes. There are various modes to this operation.
Figure 40. Centering magnets adjustment. 9. Set VIDEO C_OFF DAC from 01 to 02 to project only red. 10. Adjust red deflection coil until the horizontal center line matches the pattern of the grid and is leveled. 11. Adjust red centering magnets until the pattern center is at the appropriate distance as indicated on figure 40.
Preparation: Place the convergence alignment template (see Convergence alignment template on page 33) over the PTV screen. Align the center lines of the template with the mechanical center markers on the PTV screen Service Manual
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frame. If the template is not available, create one using the dimensions provided in Convergence alignment template on page 33. Remote control must be used during the procedure.
Note:
Apply the convergence alignment template to the PTV screen frame to converge the green raster only. Remove the convergence alignment template following this alignment. The red and blue rasters can then be aligned to the green raster.
13. Press 5 key on remote so that monoscope pattern appears (superimpose mode) 14. Move cursor by pressing VOL right - left and CH up - down so that cursor center overlap monoscope pattern center 15. Press 0 key to go back to CONVERGENCE ADJ mode. 16. Press TV/VIDEO key to cycle through COARSE ADJ. MODE options. Static Size Skew Linear
Raster Setup: 1. Enter to service mode (red CHK). 2. In SET-UP (roller guide menu) CONVERGENCE 1 set all values to 0. 3. Cover red & blue lens with caps. 4. Apply a pattern to adjust specific format: NTSC signal to adjust 480i-p (same for interlace and progressive) 1080i signal to adjust 1080i 480i signal with PTV in ZOOM aspect to adjust Z480i 5. Select DAC COARSE, then press ACTION to enter to CONVERGENCE ADJ mode. 6. Press 0 key on remote. 7. Press ACTION key on remote to enter to TEST_POS mode. 8. Move pattern by pressing VOL right - left and CH up - down so that the cursor center overlap monoscope pattern center.
Corner Pin Key Figure 43. Coarse modes cycle 17. To change to FINE ADJUSTMENT MODE options (DAC FINE), press TV/VIDEO key on remote for at least 3 seconds, to go back to COARSE ADJ MODE options press TV/VIDEO on remote again for 3 seconds. 18. In FINE ADJUSTMENT MODE options, press MUTE key on remote to switch between cursor mode and data mode. Cursor mode: Allows cursor movement by pressing VOL right - left and CH up - down. Data mode: Allows making adjustment by pressing VOL right - left and CH up - down. 19. Either COARSE ADJUSTMENT MODE options or FINE ADJUSTMENT MODE options, press RTUNE repeatedly key on remote to cycle through different color adjustments (R, G , B, White) 20. To store adjustments press 7, then ACTION key on remote, otherwise press POWER then ACTION to exit adjustments without saving. 21. Remote functions: 1, 3 . . . . . . . . . . change color view adj 2 . . . . . . . . . . . . . . . . . . change pattern 7 . . . . . . . . . . . . . . . . . . . . . . . save data 5 . . . . . . . . . . . . . . . . . . . . . . . . . overlap POWER . . . . . . . . . . . . . . . . . . . . to exit RECALL . . . . . . . . . . . . display values R-TUNE . . . . . . . . . . . . . . . cycle colors TV/VIDEO . . . . . . . . . . . .change mode 3 secs . . . . . . . change options
30
Figure 41. Aligning cross-hair cursor with center of pattern 9. Press 5 key on remote to exit superimpose mode (monoscope pattern disappear). 10. Press TV/VIDEO key to enter DATA_POS mode 11. Adjust by pressing VOL right - left so that peak of curve is the same position as center of cursor.
Note:
Figure 42. Symmetrical shape 12. Press TV/VIDEO key on remote to enter OSD_POS mode.
Procedure: 1. Enter to G-SIZE mode: DAC COARSE Press ACTION on remote TV/VIDEO (repeatedly) R-TUNE (repeatedly)
Service Manual
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2. Press 2 repeatedly and apply the pattern of border and cross. 3. Press RECALL to display values 4. Adjust size so that the line of the border closes to the screen frame at top, bottom, left and right by pressing CH up-down and VOL right-left.
Figure 44. H & V size adjustment 5. Press 7 then ACTION key on remote to save changes. 6. Enter to linearity G-LINEAR mode by pressing TV/VIDEO. 7. Adjust linearity by pressing VOL right-left until A=B (see figure 45)
Figure 46. H & V PIN adjustment 13. Enter to CORNER G-CORNER mode by pressing TV/VIDEO. 14. Adjust by pressing VOL right-left (see figure 47). 15. Press 7 then ACTION key on remote to save changes.
Figure 47. Corner adjustment 16. Enter to KEY G-KEY mode by pressing TV/ VIDEO. 17. Adjust by pressing CH up-down (see figure 48) 18. Press 7 then ACTION key on remote to save changes
Figure 45. Linear mode adjustment 8. Press 7 then ACTION key on remote to save changes. 9. Enter to PIN G-PIN mode by pressing TV/ VIDEO. 10. Adjust V_PIN by pressing CH up-down (see figure 46). 11. Adjust H_PIN by pressing VOL right-left.
Figure 48. KEY mode adjustment Confirm that pattern looks like a square and almost overlaps the screen frame, check that vertical and horizontal line center match with the marks on screen frame, if linearity is not good enough, repeat adjustments. 19. Enter to STATIC mode by pressing TV/VIDEO. 20. Press 1 or 3 repeatedly until green and red only are shown.
Note:
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Service Manual
21. Adjust R-STATIC so that the center of red overlaps with the center of green.
38. Adjust B-STATIC so that the center of blue overlaps with the center of green (see figure 51).
red
green
blue
green
Figure 49. STATIC mode adjustment 22. Enter to SKEW R-SKEW mode by pressing TV/ VIDEO 23. Adjust R-SKEW so that the vertical and horizontal line of center overlaps with green (see figure 50) 24. Press 7 then ACTION key on remote to save changes.
Figure 51. B-STATIC adjustment 39. Perform all adjustments for blue (B-SKEW, BLINEAR, B-SIZE, B-PIN, B-CORNER, B-KEY) 40. Display border and cross pattern and confirm that blue overlaps with green pattern, if it is not satisfactory, repeat for blue. 41. Press 1 or 3 key repeatedly on remote until green, red and blue (white), confirm that red and blue overlaps with green pattern. 42. Press 7 key on remote, then ACTION to save changes. 43. Press POWER then ACTION to exit adjustments or press TV/VIDEO for at least 3 seconds to change to Fine Adjustment Mode.
Note:
36. 37.
Figure 50. SKEW adjustment Remember always save data following each adjustment by pressing 7 key on remote, then ACTION. Enter to LINEARITY R-LINEAR mode by pressing TV/VIDEO. Adjust Horizontal linearity (see figure 45) Enter to SIZE R-SIZE mode by pressing TV/ VIDEO Adjust so that the line on the border closes to the screen frame at top, bottom, left and right (see figure 44) Enter to PIN R-PIN mode by pressing TV/VIDEO Adjust horizontally and vertically (see figure 46) Enter to CORNER R-CORNER mode by pressing TV/VIDEO. Adjust corners (see figure 47) Enter to KEY R-KEY mode by pressing TV/ VIDEO Adjust KEY (see figure 48) Display pattern of border and cross, then check that red overlaps green pattern, if it is not satisfactory, repeat from step 19. Enter to STATIC B-STATIC mode. Press 1 or 3 key repeatedly on remote until only green and blue pattern are displayed
Helpful hint: The easiest way to adjust convergence is to begin from the center of the screen, to the border in all the convergence adjustments. Remote functions: 1, 3. . . . . . . . . . . . change color view adj 2. . . . . . . . . . . . . . . . . . . change pattern 7. . . . . . . . . . . . . . . . . . . . . . . .save data 5. . . . . . . . . . . . . . . . . . . . . . . . . overlap POWER . . . . . . . . . . . . . . . . . . . . .to exit RECALL. . . . . . . . . . . . . . display values R-TUNE . . . . . . . . . . . . . . . . cycle colors TV/VIDEO . . . . . . . . . . . . change mode 3 secs . . . . . . . . change options MUTE (fine) . . . . . .cursor & data mode About pattern: NTSC to adjust 480ip (same for interlace and progressive) 1080i to adjust 1080i 480i with ptv in zoom aspect to adjust Z480i
Service Manual
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In FINE ADJUSTMENT MODE options, press MUTE key on remote to switch between cursor mode and data mode. Cursor mode (cursor flashing): Allows cursor movement by pressing VOL right - left and CH up - down. Data mode (cursor fixed): Allows making adjustment by pressing VOL right - left and CH up - down. Procedure: 1. Enter to G-EASY mode (for green): DAC EASY Press POWER on remote TV/VIDEO (repeatedly) R-TUNE (repeatedly) 2. Press 2 repeatedly and apply the pattern of crosshatch. 3. Press 1 or 3 repeatedly until the pattern becomes green. 4. Press RECALL to display values. 5. In EASY mode, the adjustment value changes by 4 steps 6. EASY mode allows to move lines horizontally and vertically from the center of cursor.
10. To move the cursor press MUTE on the remote (cursor flashes), then move the cursor to any of the 9 positions for EASY mode(see figure 52) 11. This adjustment may help to make rounded lines become straight lines 12. Adjust to make lines as straight as possible 13. Enter to POINT G-POINT (for green) mode by pressing TV/VIDEO. 14. POINT mode allows to move line horizontally and vertically from the perimeter of cursor making rounded lines become straight (see figure 54) 15. In POINT mode, the adjustment data changes by 2 steps, See values on screen by pressing RECALL on remote.
Screen Frame
Cursor Flashess
cursor Figure 54. POINT & ORIG. POINT cursor positions 16. When the cursor is located in the outer area of the border the cursor starts to flash from one side to other and the adjustment is for the non-visible area (inside the ovals area, see figure 54); This applies to LINE, POINT & ORIGIN. POINT modes. 17. Begin adjustment from the center to the edge of the screen. left/right
Figure 52. EASY adjustment cursor positions 7. This mode afects a wide area around the cursor than other adjustment modes, See values on screen by pressing RECALL on remote (see figure 53) 8. Begin adjustment from the center to the edge of the screen. 9. Adjust by pressing CH up/down and VOL right/left on the remote control when the cursor is not flashing, if the cursor is flashing press MUTE on the remote. left/right
up/down
Figure 55. POINT & ORIG. POINT adjustment 18. Adjust to make lines as much straight as possible 19. When slightly adjustment is needed, use ORIG. POINT mode. 20. To enter to G-ORIG. POINT (for green) mode press TV/VIDEO. 21. With ORIG. POINT, the adjustment data changes by 1 step, this allows more detail in the adjustment. Display values on screen by pressing RECALL on remote - 31 Service Manual
up/down
22. Confirm that green adjustment is good enough, if adjustment is not satisfactory, repeat adjustments. 23. Enter to LINE G-LINE mode by pressing TV/ VIDEO. 24. LINE mode allows to move each single line horizontally and vertically (see figure 57). 25. Begin adjustment from the center to the edge of the screen (see figure 56) 26. Adjust to make distribute lines
34. Once the crosshatch pattern looks only white, perform the adjustments for White (POINT, ORIG. POINT & LINE), notice that each adjustment is only for white (red, green, blue) 35. Adjust white for a good line distribution and make lines completely straight. 36. Press 7 key on remote, then ACTION to save changes. 37. Press POWER then ACTION to exit convergence adjustments (DACs menu appears).
Screen Frame
Figure 56. LINE adjustment cursor positions 27. Then press 1 or 3 on the remote until red and green appears.
Note:
Since convergence adjustment will not allows to adjust every single cross section of the grid, it is very important to adjust, so that overall looks best.
. left/right
up/down
Figure 57. LINE adjustment 28. Perform adjustments for red so that red overlaps green, do not move green. 29. Press 1 or 3 on the remote until yellow (red and green) and blue appears, do not move green or red. 30. Perform adjustments so that blue overlaps Yellow (red and green). 31. Press 1 or 3 key on remote to display red, green and blue (white). 32. At this point the crosshatch pattern should look white 33. If the crosshatch pattern is not only white, repeat adjustment for that color (red or blue) - 32 -
Service Manual
Note:
1080i, 480p, 480i pattern obtained from Panasonics TU-DST51 set-top box DTV decoder.
Figure 58. H & V size check 2. Confirm that horizontal and vertical center of the picture is located in the center of the screen. 3. Check that the image is proportional horizontally and vertically, proportion is different on every aspect.
Note:
A convergence alignment template, part number TXFQD01ESER1 for 47, is available through Matsushita/Panasonic Services.
Center 3 2 1 1 2 3
Center
Note:
It is suggested that the technician reads all the way through and understand the following procedure for entering/exiting the service adjustment mode; then proceed with the instructions working with the receiver. When becoming familiar with the procedure, the flow chart for service mode may be used as a quick guide.
Note:
Some adjustments are available only in some modes (480i, 480p, 1080i); it is needed to apply the format; For some adjustments is required to perform adjustment for each format; convergence adjustment must be perform for 480i-p (same for interlace & progressive), 1080i and ZOOM 480i. A 1080i, 480p, 480i pattern can be obtained from Panasonics TU-DST51 set-top box DTV decoder.
Other method
Press ACTION and POWER on the receiver simultaneously for at least 2 seconds. The receiver momentarily shuts off; then comes back on tuned to channel 3 with a preset level of sound. Any programmed channels, channels caption data and some others user defined settings will be erased when exited by pressing ACTION and POWER on receiver.
Note: After receiver is set into SERVICE MODE, set TIMER back to NO.
IMPORTANT NOTE: Always check that the PTV exits the service mode. To check colors:
Press RECALL on the remote control when in service mode (red CHK is displayed) to enter the purity field check mode.
NORMAL SCREEN Press RECALL again to select desired field. BLUE SCREEN GRN. SCREEN RED SCREEN WHITE SCREEN
Service Manual
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480p
1080i
INPUT LEVEL
LOW LEVEL SEPARATION
X X X
CLOCK
CLOCK
VIDEO
N/A
N/A
COLOR TINT BRIGHT CONT B-G_Y R-Y_A CUT-R CUT-B R DR B DR I ABL C_OFF
COLOR
TINT
X X X X X X X X X X X X
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A X X
X X X X X X X X X X X X
SUB-BRIGHTNESS SUB-CONTRAST MAGENTA TINT ADJ YELLOW TINT ADJ RED CUT-OFF BLUE CUT-OFF RED DRIVE BLUE DRIVE ABL COLOR ADJ. CUT-OFF
HDEF
HORIZONTAL POSITIONING HORIZONTAL WIDTH PINCUSHION CORRECTION CORNER CORRECTION TRAPEZOID HORIZONTAL CORRECTION
VDEF
X X X X X X
X X X X X X
VERTICAL SIZE VERTICAL LINEARITY VERTICAL S CORRECTION VERTICAL ENDING CORRECTION VERTICAL MAGNET CORRECTION
X X X X X
X X X X X
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Service Manual
480p
N/A
1080i
X
X X X
X X X
X X X
X X X
X X X
X X X
ACL HHS
------------------------------
X X
N/A N/A
X X
Note:
PTV detects automatically the format of the input signal (480i, 480p or 1080i)
Service Manual
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Note:
Registers marked as FIXED are factory preset, the default value must not be changed
Important note: Write down the original values (b in the adjustment mode details, figure 60) for each address adjustment before modifying values. Follow the procedure below to access the various service adjustments. (Same procedures applies to each section.)
MTS Adjustments MTSIN SEPAL SEPAH CLOCK Adjustments CLOCK VIDEO Adjustments COLOR TINT BRIGHT CONT B-Y_G R-Y_A CUT R CUT B R DR B DR I ABL C_OFF HDEF Adjustments H POS H WID PCC EWCOR EWTRA HCORR Description INPUT LEVEL
CH buttons on the remote control to select any of the seven service sub adjustment addresses. (a in figure 60) b. Press The buttons on the remote control to adjust the level of the selected service adjustments.
Default Level 21 06 1A Default Level 128 Default Level 13 80 01 DB 89 40 80 01 FB 01 EC 57 70 VARIABLE 00 Default Level 01 48 1D 20 03 08 0D
New Level
LOW LEVEL SEPARATION HIGH LEVEL SEPARATION Description CLOCK Description COLOR TINT SUB-BRIGHTNESS SUB-CONTRAST MAGENTA TINT ADJ YELLOW TINT ADJ RED CUT-OFF BLUE CUT-OFF RED DRIVE BLUE DRIVE ABL COLOR ADJ. CUT-OFF Description HORIZONTAL POSITIONING HORIZONTAL WIDTH PINCUSHION CORRECTION CORNER CORRECTION TRAPEZOID HORIZONTAL CORRECTION
New Level
New Level
New Level
- 37 -
Service Manual
a. Press
Note:
Registers marked as FIXED are factory preset, the default value must not be changed
Important note: Write down the original values (b in the adjustment mode details, figure 60) for each address adjustment before modifying values. Follow the procedure below to access the various service adjustments. (Same procedures applies to each section).
VDEF Adjustment VSIZE VLIN V-S V-I VSYM VCORR CONV Adjustments MUTE COARS FINE DAF Adjustments H-PAR V-SAW V-PAR OTHER Adjustments ACL HHS Description
CH buttons on the remote control to select any of the seven service sub adjustment addresses. (a in figure 60) b. Press The buttons on the remote control to adjust the level of the selected service adjustments.
Default Level 00 10 0A 0F (DEFAULT) 04 (DEFAULT) 0C Default Level 00 ADJUSTMENT ADJUSTMENT Default Level +317 -23 +69 Default Level 01 CO 01 CO
New Level
VERTICAL SIZE VERTICAL LINEARITY VERTICAL S CORRECTION VERTICAL ENDING CORRECTION VERTICAL MAGNET CORRECTION VERTICAL CORRECTION Description DIGITAL CONV (ON/OFF) COARSE ADJUSTMENT FINE ADJUSTMENT Description HORIZONTAL PARABOLA VERTICAL SAW VERTICAL PARABOLA Description -------------
New Level
New Level
New Level
Service Manual
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Note:
Registers marked as FIXED are factory preset, the default value must not be changed
Important note: Write down the original values (b in the adjustment mode details, figure 60) for each address adjustment before modifying values. Follow the procedure below to access the various service adjustments. (Same procedures applies to each section.)
MTS Adjustments MTSIN SEPAL SEPAH CLOCK Adjustments CLOCK VIDEO Adjustments COLOR TINT BRIGHT CONT B-Y_G R-Y_A CUT R CUT B R DR B DR I ABL C_OFF HDEF Adjustments H POS H WID PCC EWCOR EWTRA HCORR Description INPUT LEVEL
CH buttons on the remote control to select any of the seven service sub adjustment addresses. (a in figure 60) b. Press The buttons on the remote control to adjust the level of the selected service adjustments.
Default Level N/A N/A N/A Default Level N/A Default Level N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A VARIABLE 00 Default Level N/A N/A N/A N/A N/A N/A
New Level
LOW LEVEL SEPARATION HIGH LEVEL SEPARATION Description CLOCK Description COLOR TINT SUB-BRIGHTNESS SUB-CONTRAST MAGENTA TINT ADJ YELLOW TINT ADJ RED CUT-OFF BLUE CUT-OFF RED DRIVE BLUE DRIVE ABL COLOR ADJ. CUT-OFF Description HORIZONTAL POSITIONING HORIZONTAL WIDTH PINCUSHION CORRECTION CORNER CORRECTION TRAPEZOID HORIZONTAL CORRECTION
New Level
New Level
New Level
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Service Manual
a. Press
Note:
Registers marked as FIXED are factory preset, the default value must not be changed
Important note: Write down the original values (b in the adjustment mode details, figure 60) for each address adjustment before modifying values. Follow the procedure below to access the various service adjustments. (Same procedures applies to each section).
VDEF Adjustment VSIZE VLIN V-S V-I VSYM VCORR CONV Adjustments MUTE COARS FINE DAF Adjustments H-PAR V-SAW V-PAR OTHER Adjustments ACL HHS Description
CH buttons on the remote control to select any of the seven service sub adjustment addresses. (a in figure 60) b. Press The buttons on the remote control to adjust the level of the selected service adjustments.
Default Level N/A N/A N/A N/A N/A N/A Default Level 00 ADJUSTMENT ADJUSTMENT Default Level +317 -23 +69 Default Level 01 CO 01 CO
New Level
VERTICAL SIZE VERTICAL LINEARITY VERTICAL S CORRECTION VERTICAL ENDING CORRECTION VERTICAL MAGNET CORRECTION VERTICAL CORRECTION Description DIGITAL CONV (ON/OFF) COARSE ADJUSTMENT FINE ADJUSTMENT Description HORIZONTAL PARABOLA VERTICAL SAW VERTICAL PARABOLA Description -------------
New Level
New Level
New Level
Service Manual
- 40 -
Note:
Registers marked as FIXED are factory preset, the default value must not be changed
Important note: Write down the original values (b in the adjustment mode details, figure 60) for each address adjustment before modifying values. Follow the procedure below to access the various service adjustments. (Same procedures applies to each section.)
MTS Adjustments MTSIN SEPAL SEPAH CLOCK Adjustments CLOCK VIDEO Adjustments COLOR TINT BRIGHT CONT B-Y_G R-Y_A CUT R CUT B R DR B DR I ABL C_OFF HDEF Adjustments H POS H WID PCC EWCOR EWTRA HCORR Description INPUT LEVEL
CH buttons on the remote control to select any of the seven service sub adjustment addresses. (a in figure 60) b. Press The buttons on the remote control to adjust the level of the selected service adjustments.
Default Level N/A N/A N/A Default Level N/A Default Level 1C 80 02 00 89 40 80 01 FB 01 EC 57 70 00 00 Default Level 00 C2 2B 0C 03 08 0E
New Level
LOW LEVEL SEPARATION HIGH LEVEL SEPARATION Description CLOCK Description COLOR TINT SUB-BRIGHTNESS SUB-CONTRAST MAGENTA TINT ADJ YELLOW TINT ADJ RED CUT-OFF BLUE CUT-OFF RED DRIVE BLUE DRIVE ABL COLOR ADJ. CUT-OFF Description HORIZONTAL POSITIONING HORIZONTAL WIDTH PINCUSHION CORRECTION CORNER CORRECTION TRAPEZOID HORIZONTAL CORRECTION
New Level
New Level
New Level
- 41 -
Service Manual
a. Press
Note:
Registers marked as FIXED are factory preset, the default value must not be changed
Important note: Write down the original values (b in the adjustment mode details, figure 60) for each address adjustment before modifying values. Follow the procedure below to access the various service adjustments. (Same procedures applies to each section).
VDEF Adjustment VSIZE VLIN V-S V-I VSYM VCORR CONV Adjustments MUTE COARS FINE DAF Adjustments H-PAR V-SAW V-PAR OTHER Adjustments ACL HHS Description
CH buttons on the remote control to select any of the seven service sub adjustment addresses. (a in figure 60) b. Press The buttons on the remote control to adjust the level of the selected service adjustments.
Default Level 40 15 19 0F (DEFAULT) 04 (DEFAULT) 0C Default Level 00 ADJUSTMENT ADJUSTMENT Default Level +263 -35 +117 Default Level 01 CO 01 CO
New Level
VERTICAL SIZE VERTICAL LINEARITY VERTICAL S CORRECTION VERTICAL ENDING CORRECTION VERTICAL MAGNET CORRECTION VERTICAL CORRECTION Description DIGITAL CONV (ON/OFF) COARSE ADJUSTMENT FINE ADJUSTMENT Description HORIZONTAL PARABOLA VERTICAL SAW VERTICAL PARABOLA Description -------------
New Level
New Level
New Level
Service Manual
- 42 -
Instructional flow chart for format aspect switching (WX 16:9 or HX 4:3)
NORMAL MODE
POWER
(ON REMOTE)
MUTE
(ON REMOTE)
Hold pressed MUTE on remote for at least 5 seconds to display eeprom addresses
VOL
ACTION
(ON REMOTE)
Important note:
Do not change other data except 0010. Changing of these data might result in unfixable condition.
widescreen
non-widescreen
CH
ACTION
(ON REMOTE)
(ON REMOTE)
unplug PTV from AC line, wait 5 seconds and plug it back to AC line
IMPORTANT NOTE:
Always verify that PTV is out from service mode.
Enter to service mode, and display service DACs menu by pressing POWER button on remote and verify that version is correct, WX for widescreen PTV and HX for non-widescreen PTV on top right corner of DACs menu.
EXIT
To exit service mode, just unplug PTV from AC line or turn it OFF; or press ACTION and POWER on the receiver simultaneously for at least 2 seconds.
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Service Manual
AGING MODE
Press VOL UP and ACTION simultaneously on PTV Yellow CHK appears in upper left corner of screen. Volume Up/Down operate rapidly. Customer Controls are set to nominal level.
RECALL
EXIT
To exit service mode, just unplug PTV from AC line or turn it OFF; or press ACTION and POWER on the receiver simultaneously for at least 2 seconds.
Adj. needed?
(ON REMOTE)
WHITE SCREEN
SERVICE MODE
GRN. SCREEN BLUE SCREEN CHK turns red. VOLUME up/down operate normally. Customer controls are set to nominal level.
RED SCREEN
WHITE SCREEN
RECALL
(ON REMOTE)
Adj. N needed?
EXIT
To exit service mode, just unplug PTV from AC line o turn it OFF; or press ACTION and POWER on the receiver simultaneously for at least 2 seconds.
Y
To view the adjustments menu press POWER on remote.
POWER
(ON REMOTE)
ACTION
ACTION
Once in adjustments menu press VOL right/left and CH up/down on remote to select adjustment.
(ON REMOTE)
ACTION
IMPORTANT NOTE:
Always verify that PTV is out from service mode.
(ON REMOTE)
A
Figure 63.Flow chart for service mode. Service Manual - 44 -
A
CH CH
VOL VOL
POWER
IMPORTANT NOTE:
Always verify that PTV is out from service mode.
(ON REMOTE)
EXIT
To exit service mode, just unplug PTV from AC line or turn it OFF; or press ACTION and POWER on the receiver simultaneously for at least 2 seconds.
- 45 -
Service Manual
Service Manual
- 46 -
Color check
Using a clean RF or video signal, set the color level so that it does not saturate or appear harsh. Make sure that color is not set so that it appears dull and washed out. Look for natural colors, try to adjust the picture to appear as a normal photograph.
10k 4700p
Figure 64. Filter jig
2. Connect an RF signal generator to the RF antenna input. Procedure: 1. Apply the following signal from the RF signal generator: Video: 100 IRE flat field, 30% modulation. Audio: 300Hz, 100% modulation, monaural (70 5dB, 75 open, P/S 10dB). Make sure to turn off 75s pre-emphasis. 2. Adjust DAC MTSIN MTS-INPUT data until the voltage measured is 106mV 6.0mV RMS.
Tint check
1. 2. 3. 4. In picture menu set PICTURE NORM to YES. Apply color bars to the video input. Magenta is composed of two colors, blue and red. Check to see that magenta does not have too much blue or too much red. 5. Check cyan. Cyan is composed of blue and green. It should not have too much blue or green. 6. Use a test signal from a VCR or laser disk that has a pre-recorded close up of a signal that has good flesh tones. 7. The signal on the VCR or laser disk should look normal.
Note: Set the 30% modulation with the pilot light SW and N.R. switches OFF then turn them ON while testing.
3. Adjust MTS low-level separation SEPAL DAC data (in the service menu) until the amplitude of the measured waveform on the scope is minimum.
- 47 -
Service Manual
4. Apply the following signal from the RF signal generator: Video: 100 IRE flat field, 30% modulation. Audio: 3KHz, 30% modulation, stereo (left only). (70dB 5dB, 75 OPEN, P/S 10dB).
Note: Set the 30% modulation with the P.L and N.R. switches OFF then turn them ON while testing.
5. Adjust MTS High-Level Separation SEPAH DAC data until the amplitude of the waveform measured on the scope is minimum. 6. Repeat above steps 2 through 5 until the amplitude is at minimum for both signals.
Note:
Procedure: 1. Turn the PTV ON with the AC power applied. 2. Measure TPA009 IC001 MPU pin 10 for frequency and record the reading.
Note:
Pin 10 measurement must have at least four digits of resolution following the decimal point. Example: 000.0000
3. Place the PTV into service mode for making electronic adjustment, select the clock adjustment DAC CLOCK and change value to 128. 4. Calculate and set CLOCK based on the following formula:
{ 732.422 p in ( 10 ) [ Hz ] } CLOCK = 128 + 0.450x106x ----------------------------------------------------------732.4220 Note: Pin 10 measurement will not change regardless of the value stored in CLOCK.
Service Manual
- 48 -
Tuner 1
IC2201 MTS
A-Board
A1 A2 A3 A4 AYUV1 AYUV2
IC1002 MPU
Audio MUTE
- 49 Service Manual
L + -
IC2304 VAO
R + -
A PROG OUT
MUTE Qs
Service Manual
Tuner 1 Tuner 2
Figure 66. Video-chroma signal path block diagram.
LGBOARD
R,G,B
LRBOARD
GREEN PRT
VM
VM
VM
R,G,B OSD
- 50 -
IC4015
AYUV1 AYUV2
MAIN (Y,Pb,Pr)
R,G,B VM
Y,UV
SUB (Y,Pb,Pr)
IC4018
Y,UV
A-Board
IIC connection
A-Board
IC1002 MPU
IIC2 IIC1
A10 1 2 3 4 5 6 7 8
RM IN FA SDA1 SDA2 7V GND SCL1 SCL2
IC1004 EEPROM
TUNER1 MAIN
TUNER2 SUB
IC3002 V SELECTOR
IC2201 MTS
D-Board
Description of connectors
D4--A4
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 HHS DET GND (CONV) +18v GND (CONV) +18v GND (CONV) GND (CONV) GND (REG) -18v GND (REG) -18V GND (REG) GND (REG) DAF GND (REG) DFCUT 1 2 3 4 5 6 7 8 9
G1--A6
Y/V NC GND C S L GND R GND 1 2 3 4 5 6
K3--A8
GND KEY SCAN 1 KEY SCAN 2 TP GND LED
LR1--LG3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 210V NC HEATER 6.3V OFF MUTE GND (SYGNAL) R 12V GND (PACHI) S-ABL 18V GND (VM) VM NC 140V
D2--A2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 GND 20V GND 20V GND 20V GND 20V GND GND GND GND ABL GND SOS GND
D3--A3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 BLK 9V SDA GND SCL GND GND GND VP3 GND V-PULS GND GND GND H-PULS SET +5v
LB1--LG4
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 210V NC HEATER 6.3 V OFF MUTE GND (SYGNAL) B 12V GND (PACHI) S-ABL 18V GND (VM) VM NC 140V NC
D1--A1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 +20V GND (SOUND) +20V GND (SOUND) -20V GND (SOUND) -20V C-BTL 40V AC ON/OFF P_BTL 40V STAND BY GND STBY 7V NC NC TUNER GND TUNER GND
D6--HVD
1 2 3 4 5 6 7 STBY 7V TO EHT SEPA. EHT REG GND TO EHTSEPA. EHT CAPA GND NC TO EHT SEPA EHT F/B (R) NC STBY 7V
LG1--A15
1 2 3 4 5 6 7 8 9 10 11 12 GND B GND R GND G GND GND VM GND (VM) S-ABL +12V
R1--A51
1 2 3 STB 3.3V RM IN GND
Service Manual
- 52 -
A9--EEPROM
1 2 3 4 5 6 7 NC WP GND SCL SDA NC NC
A10--BUSSCON
1 2 3 4 5 6 7 8 STBY -7V FA GND SCL1 SDA1 SCL2 SDA2 RM IN
- 53 -
Service Manual
CAPACITORS
C051 C052 C301 C302 C304 C305 C306 C307 C310 C312 C313 C331 C332 C333 C334 C335 C336 C337 C339 C340 C341 C342 C345 C346 C361 C362 C364 C365 C366 C367 C369 C372 C373 C374 C405 C406 C407 C408 C411 C412 C413 C414 C417 C418 C421 C461 C501 C502 C503 EEUFC1E470B ECKR1H103ZF5 F2A2E100A026 ECCR1H221JC5 ECKW2H103PU8 F2A1H470A162 F2A2E100A026 ECKR1H103ZF5 F2A1H220A162 ECKC3D102KBN ECKR2H102KB5 F2A1H470A162 ECKR1H103ZF5 F2A1H470A162 F2A2E470A026 ECCR1H221JC5 F2A1H470A162 F2A2E470A026 ECKW2H103PU8 ECKR1H103ZF5 F2A2E100A026 F2A1H220A162 ECKC3D102KBN ECKR2H102KB5 F2A1C101A159 ECCR1H221JC5 ECKW2H103PU8 F2A2E100A026 F2A1H470A162 ECKR1H103ZF5 F2A1H470A162 ECKC3D102KBN ECKR2H102KB5 F2A1C101A159 F2A1E102A134 F2A1E102A134 TCJ2VF1H103Z TCJ2VF1H103Z TCJ2VB1H822K ECQB1224KF3 F2A1H1R0A162 TCJ2VB1H272K TCJ2VB1H103K ECQB1H183JF3 ECEA1CN220UB F2A1H221A162 F2A1V101A127 ECQV1H105JL3 ECKR2H102KB5 Parts List CAP,E 47UF-25V CAP,C .01UF-Z-50V CAP,E 10UF-250V CAP,C 220PF-J-50V CAP,C .01UF-P-500V CAP,E 47UF-50V CAP,E 10UF-250V CAP,C .01UF-Z-50V CAP,E 22UF-50V CAP,C 1000PF-K-2KV CAP,C 1000PF-K-500V CAP,E 47UF-50V CAP,C .01UF-Z-50V CAP,E 47UF-50V CAP,E 47UF-250V CAP,C 220PF-J-50V CAP,E 47UF-50V CAP,E 47UF-250V CAP,C .01UF-P-500V CAP,C .01UF-Z-50V CAP,E 10UF-250V CAP,E 22UF-50V CAP,C 1000PF-K-2KV CAP,C 1000PF-K-500V CAP,E 100UF-16V CAP,C 220PF-J-50V CAP,C .01UF-P-500V CAP,E 10UF-250V CAP,E 47UF-50V CAP,C .01UF-Z-50V CAP,E 47UF-50V CAP,C 1000PF-K-2KV CAP,C 1000PF-K-500V CAP,E 100UF-16V CAP,E 1000UF-25V CAP,E 1000UF-25V CAP,C .01UF-Z-50V CAP,C .01UF-Z-50V CAP,C 8200PF-K-50V CAP,P .22UF-K-100V CAP,E 1.0UF-50V CAP,C 2700PF-K-50V CAP,C .01UF-K-50V CAP,P .018UF-J-50V CAP,E 22UF-16V CAP,E 220UF-50V CAP,E 100UF-35V CAP,P 1.0UF-J-50V CAP,C 1000PF-K-500V
PARTS LIST
- 54 -
093-02
DIODES
DIODE, LED DIODE DIODE DIODE DIODE DIODE DIODE, SWITCHING DIODE, SWITCHING DIODE DIODE DIODE DIODE DIODE, SWITCHING
093-02
- 55 -
Parts List
PARTS LIST
FUSES
FUSE 6.3A/125V VERTICAL OUT HORIZONTAL OUT V SAW OP AMP OP AMP MAIN REG ERROR AMP 9V REGULATOR DIODE, BRIDGE RECTIFIER 9V REGULATOR OPTO ISOLATOR 5V REGULATOR 9V REGULATOR 2.5V REGULATOR 12V REGULATOR OP AMP AUDIO AMP L/R CONVERGENCE AMP CONVERGENCE AMP
INTEGRATED CIRCUITS
PARTS LIST
COILS
COIL, PEAKING 100UH
Parts List
- 56 -
093-02
TRANSISTORS
TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR
093-02
- 57 -
Parts List
PARTS LIST
RELAYS
RELAY RELAY
RESISTORS
RES,C 120K-J-1/4W INT CKT RES,M 27K-J-1W RES,M 27K-J-1W RES,C 100-J-1/4W RES,C 470-J-1/4W RES,C 2.2K-J-1/4W RES,C 2.2K-J-1/4W RES,C 3.3K-J-1/4W RES,C 5.1K-J-1/4W RES,C 9.1K-J-1/4W RES,C 1K-J-1/4W RES,C 330-J-1/4W RES,C 390K-J-1/2W RES,C 150-J-1/4W RES,M 220-F-1/4W RES,C 330K-J-1/4W RES,M 220-F-1/4W RES,M 470-F-1/4W RES,C 22-J-1/4W RES,C 330K-J-1/4W RES,C 18K-J-1/4W RES,C 47-J-1/4W RES,M 2.7K-J-7W RES,C 56K-J-1/4W
PARTS LIST
Parts List
- 58 -
093-02
093-02
- 59 -
Parts List
PARTS LIST
PARTS LIST
Parts List
- 60 -
093-02
PT-47WX52F/CF
CABINET FRONT PT-47WX42F/CF SPEAKER 15 WATTPT-47WX42F/CF SPEAKER WOOFER PT-47WX52F/CF SPEAKER TWEETER PT-47WX52F/CF SPLITTER 2RF (U-LIM) TRANSFORMER DISTRIBUTOR CASTER BADGE, PANASONIC BUTTON, 7-KEY INNER BARRIER BOARD BRACKET, REAR CABINET BACK, LOWER ASSY, CABINET WOOD PT-47WX42F/CF ASSY, CABINET WOOD PTV PT-47WX52F/CF ASSY, CONTROL PANEL PT-47WX52F/CF ASSY, CONTROL PANEL PT-47WX42F/CF ASSY, SPEAKER GRILLE PT-47WX42F/CF ASSY, SPEAKER GRILLE PT-47WX52F/CF LED PANEL TERMINAL, A/V (FRONT) TERMINAL, A/V (REAR)
SWITCHES
SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH
TRANSFORMERS
TRANSFORMER TRANSFORMER, FLYBACK TRANSFORMER, SWITCHING TRANSFORMER CRYSTAL
CRYSTALS/FILTERS
M036 M037 M038 M039 M040 M041 M042 M043 EUR7613Z40 EUR7603Z30 UR76EC0303A TXANV05ESER TXANV06ESER TXANV10ESER TQB2AA0420 TQB2AA0421
ACCESORIES
REMOTE CONTROL PT-47WX42F/CF REMOTE CONTROL PT-47WX52F/CF BATTERY CONTROL COVER, REMOTE
OTHERS
TNR001 ENG36602GS TNR002 ENG36603GR M001 M002 M003 M004 M005 DY M006 M007 M008 M009 M010 M011 M012 M013 093-02 TSX2AA0291 TXFCRT14FSER TXFCRT15FSER TXFCRT16FSER TJSC00700 KDY2ASC29F TXF3A01ECV TKG2AF020 TKG2AA50091 TKG2AD00071 TKG2AH50471 TKG2AH50461 TXFLB01FSER TMK2AX00305 TUNER TUNER A/C LINE CORD W/FILTER ASSY, CRT (B) ASSY, CRT (G) ASSY, CRT (R) CRT SOCKET YOKE, DEFLECTION ASSY, DAG GND A/B LENS MIRROR, GLASS SCREEN PANEL, PROTECTIVE PT-47WX52F/CF SCREEN, FRESNEL SCREEN, LENTICULAR ASSY, ADJUSTED LIGHT BOX SHEET, LIGHT COVER
BRKT. MIRROR, SIDE BRKT. MIRROR, TOP SCREEN BRACKET MANUAL, OWNERS PT-47WX42F, PT-47WX52F MANUAL, OWNERS PT-47WX52CF, PT-47WX42CF
- 61 -
Parts List
PARTS LIST
CAPACITOR
TYPE
C E P S T Ceramic Electrolytic Polyester Styrol Tantalum C D F J K L M P Z
TOLERANCE
1% 5% 10% 20% 2%
TOLERANCE
0.25pF 0.5pF 1pF 5% 10% 15% 20% +10% -0% +80% -20%
RES, C 270-J-1/4
CAP, P .068UF-K-50V
- 62 -
Notes:
IMPORTANT SAFETY NOTICE
THIS SCHEMATIC DIAGRAM INCORPORATES SPECIAL FEATURES THAT ARE IMPORTANT FOR PROTECTION FROM X-RADIATION, FIRE AND ELECTRICAL SHOCK HAZARDS. WHEN SERVICING IT IS ESSENTIAL THAT ONLY MANUFACTURERS SPECIFIED PARTS BE USED FOR THE CRITICAL COMPONENTS DESIGNATED WITH A IN THE SCHEMATIC. CHIP TRANSISTOR LEAD DESIGNATION
B E
SCHEMATIC NOTES
1. Resistors are carbon 1/4W unless noted otherwise. 2. Capacitors are ceramic 50V unless noted otherwise. 3. Coil value notes is inductance in H. 4. Test point indicated by ; Test point but no pin . 5. Components indicated with are critical parts and replacement should be made with manufacture specified replacement parts only. (BOLD LINE) indicates the route of B+ supply. 7. The schematic diagrams are current at the time of printing and are subject to change without notice. 8. Ground symbol indicates HOT GROUND CONNECTION; indicates COLD GROUND. 6.
NOTE: All other component symbols are used for engineering design purposes.
VOLTAGE MEASUREMENTS
1. Voltage measurement: AC input to the Receiver is 120V. NTSC (HD, 1125i & 525P when applicable) signal generator is connected to the antenna of the Receiver. (Color bar pattern of 100 IRE white and 7.5 IRE black.) All Picture and Audio adjustments are set to Normalize. TV ANT/CABLE - (Set-Up Menu) in TV/ANT Mode Volume - Min. TV/Video SW - TV position Audio Mode - Stereo Voltage readings are nominal and may vary 10% on active devices. Some voltage reading will vary with signal strength and picture content. Supply voltages are nominal.
2. Ground symbol indicates ground lead connection of meter. Incorrect ground connection will result in erroneous readings.
CAUTION: Incorrect ground connection of the test equipment will result in erroneous readings.
WAVEFORM MEASUREMENTS
4. All video and color waveforms are taken with a wideband scope and a probe with low capacitance (10 to 1). Shape and peak altitudes may vary depending on the type of Oscilloscope used and its settings. 5. Ground symbol shown on waveform number indicates (Hot) ground lead connection of the Oscilloscope.
1.
indicates waveform measurement. (Measurement can be taken at the best accessible location in common to the indicated point.) 2. Taken with an NTSC signal generator connected to the antenna terminal. (NTSC color bar pattern of 8 bars of EIA colors, 100 IRE white and 7.5 IRE black.) 3. Customer Controls (Picture/Audio Menu) are set to Normalize. Volume is set to MIN.
- 63 -
PARTS LIST
CAUTION: Incorrect ground connection of the test equipment will result in erroneous readings.
Notes
NOTA DE SEGURIDAD
LOS DIAGRAMAS ELCTRICOS INCLUYEN CARACTERSTICAS ESPECIALES MUY IMPORTANTES PARA LA PROTECCIN CONTRA RAYOS-X, QUEMADURAS Y DESCARGAS ELCTRICAS. CUANDO SE DE SERVICIO ES IMPORTANTE USAR PARA REEMPLAZO DE COMPONENTES CRITICOS, SOLO PARTES ESPECIFICADAS POR EL FABRICANTES. LOS COMPONENTES CRITICOS ESTAN SEALADOS EN LOS DIAGRAMAS POR EL SIMBOLO . IDENTIFICACIN DE TERMINALES PARA TRANSISTORES EN CHIP
B E
6.
3. 4.
7. 8.
5.
NOTA: Los demas smbolos componentes incluidos usados con fines de diseo.
de son
MEDICIN DE VOLTAJES
1. Medicin de voltaje: El voltaje de entrada al Receptor es de 120V de Corriente Alterna. Un generador de patrones con formato NTSC se conecta a la entrada de la antena. (Patrn de Barras de Colores con 100 IREs para el Blanco y 7.5 IREs para el Negro.) Los ajustes de los Menus Picture y Audio se normalizan. En el Men Set-Up, en la opcin ANTENA, se selecciona el modo de CABLE. El nivel de Volumen se minimiza. De los modos TV y Video, seleccionar el modo TV. Seleccionar modo Estereo del Audio. Las mediciones de los voltajes son nominales y pueden variar hasta 10% en componentes en funcionamiento. Las lecturas de los voltajes pueden variar por la potencia de la seal y el contenido de la imagen. Las fuentes de voltajes son nominales. El smbolo indica el tipo de tierra que se utiliza en la conexin del medidor.
2.
PRECAUCION: SI no se utiliza la conexin a la tierra adecuada, se obtendrn mediciones equivocadas y podra daar el equipo de medicin.
banda alta y con un punta de prueba de baja capacitancia (10 a 1). La forma y amplitud de las ondas puede variar segn el tipo de osciloscopio que se utilice y sus caractersticas. 5. El smbolo de tierra que aparece junto al nmero de la forma de onda, indica que se utiliza conexin a Tierra Caliente en el extremo negativo de la punta de prueba.
PARTS LIST
PRECAUCION: Si no se utiliza la conexin a la tierra adecuada, se obtendrn mediciones equivocadas y podra daar el equipo de medicin.
- 64 -
Notes
PARTS LIST - 65 -
D-Board Schematic
- 66 -
- 67 -
D-Board Schematic
D-Board Schematic
- 68 -
- 69 -
D-Board Schematic
D-Board Schematic
- 70 -
- 71 -
D-Board Schematic
Voltages marked with use HOT ground, please check schematic to confirm the type of ground used for each component
D-Board Schematic
- 72 -
NOTES:
- 73 -
NOTES
D-Board Layout
- 74 -
- 75 -
D-Board Layout
A-Board Schematic
- 76 -
- 77 -
A-Board Schematic
A-Board Schematic
- 78 -
- 79 -
A-Board Schematic
A-Board Schematic
- 80 -
- 81 -
A-Board Schematic
A-Board Schematic
- 82 -
- 83 -
A-Board Schematic
Board section
- 84 -
Board section
- 85 -
Board section
- 87 -
Board section
- 88 -
Board section
- 89 -
Board section
- 91 -
LG-Board schematic
- 92 -
LG-Board - TNP2AA112
Q331 B C E 4.05 11.61 3.85 Q937 B C E 2.47 0.00 9.09 Q956 B C E 9.69 71.80 9.12 Q373 11.98 171.40 11.64 Q938 137.80 130.10 138.40 Q374 172.90 218.60 172.40 Q941 0.98 9.12 0.38 Q375 171.50 0.43 172.10 Q951 9.67 18.91 9.07 Q934 9.08 0.00 9.68 Q952 9.65 18.91 9.09 IC880 1 . . . . 18.91 2 . . . . . GND 3 . . . . .11.99 Q935 9.08 18.91 8.49 Q953 9.66 18.91 9.09 Q936 9.68 18.91 9.11 Q955 129.50 71.80 130.10
- 93 -
LR-Board schematic
- 94 -
- 95 -
LB-Board schematic
- 96 -
- 97 -
- 98 -
- 99 -
Voltages marked with use HOT ground, please check schematic to confirm the type of ground used for each component
* Set may reset when probing this pin. If TV does not turn ON, unplug from AC outlet, plug it back and turn it ON.
D-Board voltages
- 100 -
Voltages marked with use HOT ground, please check schematic to confirm the type of ground used for each component
A-Board voltages
- 101 -
A-Board
5.84 Vp-p
5.60 Vp-p
6.32 Vp-p
10
A-Board waveforms
- 102 -
D-Board
13
14
68.8 Vp-p
15
16
17
3.12 Vp-p
18
19
20
8.40 Vp-p
21
4.96 Vp-p
22
0.53 Vp-p
23
1.70 Vp-p
24
25
26
27
2.04 Vp-p
LG-Board
12
27.6 Vp-p
- 103 -