FANUCCNCPMCLadder 03
FANUCCNCPMCLadder 03
FANUCCNCPMCLadder 03
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No part of this manual may be reproduced in any form. All specifications and designs are subject to change without notice.
The export of this product is subject to the authorization of the government of the country from where the product is exported.
In this manual we have tried as much as possible to describe all the various matters. However, we cannot describe all the matters which must not be done, or which cannot be done, because there are so many possibilities. Therefore, matters which are not especially described as possible in this manual should be regarded as impossible.
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SAFETY PRECAUTIONS
SAFETY PRECAUTIONS
This manual includes safety precautions for protecting the user and preventing damage to the machine. Precautions are classified into Warnings and Cautions according to their bearing on safety. Also, supplementary information is described as Notes. Read the Warnings, Cautions, and Notes thoroughly before attempting to use the machine.
WARNING Applied when there is a danger of the user being injured or when there is a danger of both the user being injured and the equipment being damaged if the approved procedure is not observed. CAUTION Applied when there is a danger of the equipment being damaged, if the approved procedure is not observed. NOTE Notes is used to indicate supplementary information other than Warnings and Cautions.
- Read this manual carefully, and store it in a safe place.
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SAFETY PRECAUTIONS
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WARNING 1 Before operating the machine, thoroughly check the entered data. Operating the machine with incorrectly specified data may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user. 2 The parameters for the CNC and PMC are factoryset. Usually, there is no need to change them. When, however, there is no alternative other than to change a parameter, ensure that you fully Failure to set a parameter correctly may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user. NOTE Command programs, parameters, and variables are stored in nonvolatile memory in the CNC. Generally, the contents of memory are not lost by a power on/off operation. However, the contents of memory may be erased by mistake, or important data in nonvolatile memory may have to be erased upon recovering from a failure. To enable the restoration of data as soon as possible if such a situation arises, always make a backup of the data in advance.
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SAFETY PRECAUTIONS
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SAFETY PRECAUTIONS
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CAUTION In this manual we have tried as much as possible to describe all the various matters. However, we cannot describe all the matters which must not be done, or which cannot be done, because there are so many possibilities. Therefore, matters which are not especially described as possible in this manual should be regarded as impossible
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PREFACE
PREFACE
Thank you for purchasing FANUC FAPT LADDER-III (Specification : A08B-9210-J505). FAPT LADDER-III is a programming system for developing sequence programs for FANUC PMCs. This software runs under the Microsoft Windows environment. This manual does not cover common basic Windows operations. If you are a beginner to Windows, read the Windows manual first to learn the basic Windows operations. This manual describes the programming system-specific items including the methods of installing, starting, and using this software. For details on how to create sequence programs for FANUC PMCs and how to operate PMCs, refer to the following manuals: "FANUC PMC MODEL PA1/PA3/SA1/SA2/SA3/SA5/SB/SB2/SB3/ SB4/SB5/SB6/SB7/SC/SC3/SC4/NB/NB2/NB6 Ladder Language Programming Manual" B-61863E Read this manual thoroughly to ensure the correct use of FAPT LADDER-III.
NOTE This software you purchased can be used on a single computer. When using this software on more than one computer, you must be licensed to use as many copies of this software as the number of the computers being used, even if you are not running this software on multiple computers at the same time. You may make one copy of this software for backup or archiving purposes. Copyright to this software is reserved by FANUC. You must not transfer, lend, sell, distribute, lease, or rent this software to a third party.
Microsoft and Windows are registered trademarks of Microsoft Corporation in the United States of America.
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PREFACE
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Features
This software provides a Windows-based environment for developing sequence programs for FANUC PMCs, therefore providing the user with easy-to-use operating environment.
CNC/PMC RS-232C Machine DI/DO
Online functions using RS-232C - Monitoring and debugging sequence programs - Executing and stopping sequence programs - Transferring sequence programs - Writing to flash ROM - Setting and displaying PMC parameters
Keyboard Floppy disk Memory card Personal computer FAPT LADDER-III Printer Mouse Input and editing
Memory card
interface
Drawing
NOTE 1 The specifications of the online functions using the RS-232C interface vary depending on the PMC model being used. With some PMC models, these functions are not available. For details on the functions, refer to the relevant PMC programming manual. 2 Multiple FAPT LADDER-III programs can be started at the same time. Multiple FAPT LADDER-III programs cannot be connected to one PMC at the same time. For one PC, FAPT LADDER-III can be connected to a maximum of four PMCs when using RS-232-C, while it can be connected to a maximum of 10 PMCs when using Ethernet. 3 For Ethernet, I/O operations that use [HOST] of the PMC I/O function cannot be performed.
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PREFACE
Main functions Inputting, displaying, editing, and outputting sequence programs Monitoring and debugging sequence programs (Displaying the signal status, alarms, and PMC status, and ladder diagram online monitoring) Setting and displaying PMC parameters Executing and stopping sequence programs Transfer to and from the PMC (RAM) Writing to flash ROM Printing sequence programs Supported PMC models PMC-NB/NB2/NB6/PA3//SA1/SA3/SA5/SB3/SB4/SB5/SB6/ SB7/SC3/SC4 PMC models and supported functions The following table lists the available functions for each PMC model:
Function PMC model Step sequence program B B B B B A B B A B B B A B B B A B Online function C C C C C C C C C C C C C C C C C C Offline function A A A A A A A A A A A A A A A A A A I/O device PMC A A A A A A A A A B A A A A A A A C Handy Memory File card A C A C A A A A A A A A A A A A A A A C C C A A A A A A C A A A A A A A
PMC-SA1 PMC-SA3 PMC-SA5 PMC-SB3 PMC-SB4 PMC-SB4(STEP SEQ) PMC-SB5 PMC-SB6 PMC-SB6(STEP SEQ) PMC-SB7 PMC-SC3 PMC-SC4 PMC-SC4(STEP SEQ) PMC-PA3 PMC-NB PMC-NB2 PMC-NB2(STEP SEQ) PMC-NB6
A : Available B: Not available C : Available under certain conditions (The supported functions vary depending on the CNC and PMC series and edition. Refer to the PMC programming manual.)
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PREFACE
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NOTE You must read the release note (READMEJ.TXT) on the first floppy disk of the product package. The release note provides detailed information on the package and information not included in the operator's manual.
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PREFACE
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PREFACE
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Explanation
Key names are indicated in brackets ([ ]). When two or more keys are held down at the same time by pressing them sequentially, the keys are connected using +, as shown on the left.
Direction keys
The [], [], [], and [] keys are collectively called direction keys.
Explanation
To press and then immediately release a mouse button. To click a mouse button twice in rapid succession. To move the mouse while holding down a mouse button, and then releasing the button at a desired position.
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PREFACE
- PMC models In this manual, the PMC models are abbreviated as follows:
PMC Model Abbreviations Abbreviation PMC model PMC-S series FANUC PMC-MODEL SA1 - PMC-SA1 FANUC PMC-MODEL SA3 - PMC-SA3 FANUC PMC-MODEL SA5 - PMC-SA5 FANUC PMC-MODEL SB3 - PMC-SB3 FANUC PMC-MODEL SB4 - PMC-SB4 FANUC PMC-MODEL SB5 - PMC-SB5 FANUC PMC-MODEL SB6 - PMC-SB6 FANUC PMC-MODEL SB7 - PMC-SB7 FANUC PMC-MODEL SC3 - PMC-SC3 FANUC PMC-MODEL SC4 - PMC-SC4 PMC-PA3 FANUC PMC-MODEL PA3 PMC-QC FANUC PMC-MODEL QC FANUC PMC-MODEL NB PMC-NB FANUC PMC-MODEL NB2 PMC-NB2 FANUC PMC-MODEL NB6 PMC-NB6
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TABLE OF CONTENTS
TABLE OF CONTENTS
SAFETY PRECAUTIONS .......................................................................... s-1 PREFACE.................................................................................................. p-1 1 SETUP ...................................................................................................1
1.1 1.2 OPERATING ENVIRONMENT ......................................................................2 INSTALLATION AND UNINSTALLATION .....................................................3
1.2.1 1.2.2 Installation ............................................................................................................... 3 Uninstallation .......................................................................................................... 9
BASICS ................................................................................................11
2.1 START AND END ........................................................................................12
2.1.1 2.1.2 2.1.3 Starting FAPT LADDER-III.................................................................................. 12 Starting FAPT LADDER-III (Online Connection) ............................................... 12 Terminating FAPT LADDER-III .......................................................................... 12 Main menu............................................................................................................. 14 Toolbar .................................................................................................................. 16 Edit Toolbar........................................................................................................... 17 Soft Keys ............................................................................................................... 17 Status Bar............................................................................................................... 17
2.2
2.3
3.2 3.3
3.4
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3.6
3.7
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TABLE OF CONTENTS
3.7.3 3.7.4 Toolbar ................................................................................................................ 107 Context Menu ...................................................................................................... 107 Procedure ............................................................................................................. 109 Models and Quantity of Usable Characters......................................................... 110 Memory Addresses Required to Display Messages ............................................ 111 Entering Special Characters ................................................................................ 111 Tool Bar............................................................................................................... 112 Status Bar............................................................................................................. 113 Shortcut keys ....................................................................................................... 113 Procedure ............................................................................................................. 115 Tool bar ............................................................................................................... 117 Shortcut Keys ...................................................................................................... 117 Procedure ............................................................................................................. 119 Procedure ............................................................................................................. 123 Procedure ............................................................................................................. 124 Procedure ............................................................................................................. 125 Procedure ............................................................................................................. 126 Procedure ............................................................................................................. 131
3.8
3.9
SAVING PROGRAMS ...............................................................................123 SAVING PROGRAMS WITH NAMES .......................................................124 CLOSING PROGRAMS.............................................................................125 IMPORTING PROGRAMS.........................................................................126 EXPORTING PROGRAMS ........................................................................131 OPENING MOST RECENTLY USED PROGRAMS ..................................136 PRINTING TITLES ....................................................................................138
4.1.1 Procedure ............................................................................................................. 138 Procedure ............................................................................................................. 140 Procedure ............................................................................................................. 143 Procedure ............................................................................................................. 145
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PRINTING STEP SEQUENCES................................................................143 PRINTING SYMBOLS AND COMMENTS .................................................145 PRINTING MESSAGES.............................................................................148
TABLE OF CONTENTS
4.5.1
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Procedure ............................................................................................................. 148 Procedure ............................................................................................................. 150 Procedure ............................................................................................................. 152 Procedure ............................................................................................................. 154 Procedure ............................................................................................................. 158 Procedure ............................................................................................................. 160 Procedure ............................................................................................................. 161 Procedure ............................................................................................................. 163 Setting up Pages................................................................................................... 164
PRINTING SYSTEM PARAMETERS ........................................................152 PRINTING CROSS-REFERENCES ..........................................................154 PRINTING BIT ADDRESS MAPS..............................................................158 SETTING UP COMMON OPTIONS ..........................................................160 SAVING AND READING OPTION FILE ....................................................161 SETTING UP PRINTER.............................................................................163
INPUT/OUTPUT .................................................................................196
7.1 7.2 SETTING UP COMMUNICATION .............................................................197
7.1.1 Procedure ............................................................................................................. 197
LOADING SEQUENCE PROGRAMS FROM THE PMC (DURING DISCONNECTION WITH THE PMC) ........................................199
7.2.1 Procedure ............................................................................................................. 199
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TABLE OF CONTENTS LOADING SEQUENCE PROGRAMS FROM THE PMC (DURING CONNECTION WITH THE PMC) ..............................................205
7.3.1 Procedure ............................................................................................................. 205
7.3
7.4
STORING SEQUENCE PROGRAMS IN THE PMC (DURING CONNECTION WITH THE PMC) ..............................................207
7.4.1 Procedure ............................................................................................................. 207
7.5
STORING SEQUENCE PROGRAMS IN THE PMC (DURING CONNECTION WITH THE PMC) ..............................................213
7.5.1 Procedure ............................................................................................................. 213 Procedure ............................................................................................................. 215 Menu Bar ............................................................................................................. 216 Program Transfer Wizard .................................................................................... 217
7.6 7.7
DIAGNOSIS .......................................................................................223
9.1
9.2
9.3
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9.5
PMC STATUS............................................................................................251
9.5.1 9.5.2
9.6
SIGNAL TRACING.....................................................................................252
9.6.1 9.6.2 9.6.3 9.6.4 9.6.5 9.6.6 9.6.7
9.7
9.8
CONVERTING TO DOS-VERSION FAPT LADDER-II ..............................270 CONVERTING SEQUENCE PROGRAMS BETWEEN PMC MODELS ....271
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TABLE OF CONTENTS
11.2
ERROR MESSAGES.................................................................................278
11.2.1 11.2.2 11.2.3 11.2.4 11.2.5 11.2.6 11.2.7 11.2.8 11.2.9 Title Editing......................................................................................................... 279 I/O Module Editing.............................................................................................. 280 System Parameter Editing.................................................................................... 281 Ladder/Step Sequence Editing ............................................................................ 281 Message Editing .................................................................................................. 284 Print ................................................................................................................... 284 Compile ............................................................................................................... 285 Decompile............................................................................................................ 290
11.2.10 Mnemonic Conversion ........................................................................................ 292 11.2.11 Input/Output......................................................................................................... 297 11.2.12 Online .................................................................................................................. 298
APPENDIX A B C CABLE FOR DATA TRANSFER ........................................................301 CONVERSION USING A SIGNAL ADDRESS CONVERTER ............302 LANGUAGE PROGRAM LINK FUNCTION .......................................304
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1.SETUP
SETUP
This chapter describes the operating environment of FAPT LADDERIII. This chapter also describes how to set up FAPT LADDER-III to make software ready for use.
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1.1
OPERATING ENVIRONMENT
The operating environment required for this software is as follows: Computer PC/AT-compatible computer running Windows 95, 98, Me, NT4.0, or 2000 (English/Japanese system) CPU Pentium 133 MHz or better Memory For Windows 95 and Windows 98 - 16MB or more (32MB or more recommended) For Windows NT 4.0 - 24M or more (32MB or more recommended) For Windows Me or 2000 - 32MB or more (64MB or more recommended) Hard disk 20MB of free space required (at installation) 100MB of free space required (at execution)
NOTE 1 Time required for ladder diagram editing and processing of symbols and net comments is affected by the free spaces of memory and the hard disk. When handling a source program including many ladders, symbols, comments, or net comments or editing ladder diagrams on multiple screens, allocate much more free spaces as far as possible. 2 We recommend that FAPT LADDER-III be run under Windows 95, Windows 98, Windows Me, Windows NT 4.0, or Windows 2000.
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1.SETUP
1.2
1.2.1
Procedure
Installation
1 Preparation prior to installation 1-1 Before installation, see Section 1.1, "OPERATING ENVIRONMENT" to check the environment of the computer being used. 2 Starting the installer 2-1 If any programs are running, terminate them. 2-2 Set the disk (A08B-9210-J505) in the floppy disk drive. 2-3 Click [Start Menu] - [Run]. Type the following in the Open field, and then click <OK> A (floppy disk drive name):SETUP.EXE
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Starting setup and confirming the license agreement 3-1 FAPT LADDER-III setup starts, displaying the [Choose Setup Language] screen. Select Japanese or English, and then click the <OK> button.
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1.SETUP
3-3 Click the <Next> button. Then, the [Software License Agreement] screen appears.
3-4 When you agree to the terms of the license agreement, and wish to continue installation, click the <Yes> button. Clicking the <No> button stops installation.
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4 Entering user information 4-1 The [User Information] screen appears.
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4-2 Enter [Name] and [Company], and then click the <Next> button. Then, the [Registration Confirmation] screen appears.
4-3 Check that the registration information is correct. To continue the installation, click the <Yes> button. Clicking the <No> button returns you to the [User Information] screen.
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1.SETUP
5 Selecting the installation destination and program folder 5-1 The [Choose Destination Location] screen appears.
5-2 By default, the program is installed in C:Program FilesFANUC PMC ProgrammerFAPT LADDER-3. To change the installation destination, click the [Browse] button, and then select the installation destination. 5-3 Click the <Next> button. 5-4 The [Select Program Folder] screen appears.
5-5 Select the program folder in which you want to install the program or create a folder. Then, click the <Next> button.
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Starting file copy operation and ending the installation 6-1 The [Start Copying Files] screen appears.
6-2 Information for starting the program file copy operation is displayed. To change the information, click the <Back> button. Check that the displayed information is correct, and then click <Next>. Then, file copy operation starts. 6-3 As the file copy operation terminates, the [Information] screen appears.
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1.SETUP
1.2.2
Procedure
Uninstallation
1 Terminating FAPT LADDER-III 1-1 FAPT LADDER-III cannot be uninstalled while it is running. Terminate FAPT LADDER-III, and then uninstall it. 2 Starting the uninstaller 2-1 Click [Start Menu] - [Settings] - [Control Panel]. 2-2 On the [Control Panel] screen, click [Add/Remove Programs]. 2-3 The [Add/Remove Programs Properties] screen appears.
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3 Confirming uninstallation
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3-1 A dialog box appears, asking whether you really want to uninstall the program. Select <Yes>.
Executing uninstallation The installed files, folders, and start menu items are deleted, and the original system settings are restored. Uninstallation then ends. The uninstaller sometimes cannot uninstall all the files and folders of FAPT LADDER-III, such that some files or folders may remain after uninstallation. Should this occur, restart the system, and then delete the remaining files/folders by using My Computer or Explorer.
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2.BASICS
BASICS
This chapter describes the basic items the user should understand before using FAPT LADDER-III.
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2.1
2.1.1
2.1.2
2.1.3
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2.BASICS
2.2
Main menu
Toolbar
Parent window
Edit toolbar
Child window
Child window
Status bar
Fig. 2.2
Soft keys
Parent window The main window of this software. Multiple child windows can be displayed within the parent window. Child window Child windows are displayed within the parent window. Child windows are used for displaying and editing FANUC PMC sequence programs.
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2.2.1
Main menu
Each main menu has submenus, as listed below.
Table 2.2 Main menu File Submenu New Program Open Program Close Program Save Save As Import Export Print Preview Exit Undo Cut Copy Paste Select All Add Data Delete Delete All Find Replace Jump ToolBar Status Bar Softkey Edit ToolBar Program List Grid Lilne Reference chapter, section, or subsection 3.2 CREATING NEW PROGRAMS 3.3 OPENING EXISTING PROGRAMS 3.13 CLOSING PROGRAMS 3.11 SAVING PROGRAMS 3.12 SAVING PROGRAMS WITH NAMES 3.14 IMPORTING PROGRAMS 3.15 EXPORTING PROGRAMS 4 PRINTING SEQUENCE PROGRAMS 4 PRINTING SEQUENCE PROGRAMS 2.1.2 Terminating FAPT LADDER-III
Edit
EDITING LADDER DIAGRAMS EDITING SYMBOLS AND COMMENTS EDITING I/O MODULE ASSIGNMENT EDITING I/O MODULE ASSIGNMENT
View
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2.BASICS
Table 2.2 (Continued) Main menu Submenu Diagnose Signal Status PMC Parameter Timer Counter Keep Relay Data Table Set Up PMC Alarm Status PMC Status Signal Trace Signal Analysis Ladder Online/Offline Monitor/Editor Tool Mnemonic Convert Source Program Convert Data Conversion Data FileLAD File Data FileLAD File Compile Decompile Communication Device Select Load from PMC Store to PMC Clear PMC Memory I/O Link Restart Backup Program Run/Stop Option Window Cascade Tile Arrange Icons Help Topic Help About version information Reference chapter, section, or subsection 9.2 SIGNAL STATUS 9.3 PMC PARAMETERS 9.3.2 Timers 9.3.3 Counters 9.3.4 Keep Relays 9.3.5 Data Table 9.3.6 Setting PMC Parameters 9.4 PMC ALARM STATUS 9.5 PMC STATUS 9.6 SIGNAL TRACING 9.7 SIGNAL ANALYSIS 3.5 EDITING LADDER DIAGRAMS 3.5 EDITING LADDER DIAGRAMS
8.1 CONVERTING SOURCE PROGRAMS TO MNEMONIC FILES 8.2 CONVERTING MNEMONIC FILES TO SOURCE PROGRAMS
10 CONVERTING SEQUENCE PROGRAMS 10.1 CONVERSION FROM DOS FAPT LADDER-II 10.2 CONVERSION TO DOS FAPT LADDER-II 5.1 COMPILATION 5.2 DECOMPILATION
7.3, 7.4 STORING SEQUENCE PROGRAMS IN PMC 9.8 CLEARING PMC AREAS 9.9 ACTIVATING THE I/O LINK
7.5 WRITING SEQUENCE PROGRAMS INTO F-ROM 8 RUNNING AND STOPPING SEQUENCE PROGRAMS
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2.2.2
Toolbar
The toolbar contains a set of buttons used for file operations and editing. <1> <2><3> <4><5> <6> <7><8> <9><10><11><12><13><14>
Fig. 2.2.2
<1> New Program Creates a new program. <2> Open Program Opens an existing program <3> Save Saves a program. <4> Cut Removes a selected portion. <5> Copy Copies a selected portion. <6> Paste Pastes a cut or copied portion. <7> Print Prints a program. <8> About version information Displays version information. <9> Context-sensitive help Displays the help text for the portion specified with the mouse. <10> Run/stop program Runs or stop a Ladder program. <11> Online/Offline Switches the system between online and offline modes. <12>, <13> Ladder monitor, Online editing Switches the system between ladder monitor and online editing. <14> Signal trigger stop Runs the signal trigger stop function.
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2.BASICS
2.2.3
Edit Toolbar
The edit tool bar contains a set of buttons used for editing ladder diagrams. You can input contacts and coils by using the edit tool bar. See Section 3.5, "EDITING LADDER DIAGRAMS" for details.
2.2.4
Soft Keys
To perform operations with the currently selected child window, you can select the displayed soft keys either by using the mouse or by pressing keys. You can change the display size of soft keys using [Softkey] in the [View] menu.
Fig. 2.2.4
2.2.5
Status Bar
The status bar provides information such as a sequence program name and PMC model name.
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2.BASICS
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2.3
Fig. 2.3
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3.1
3.1.1
SEQUENCE PROGRAMS
This section describes sequence programs.
Specify control behavior (calculate the number of DI/DO points and determine scale of control)
FAPT LADDER-III
CNC (PMC)
Edit mnemonic
Compile Decompile No
In online editing, programming and monitoring are carried out on a personal computer connected to the CNC (PMC). In offline editing, programming is carried out on a personal computer not connected to the CNC (PMC). The other PMC programming systems (for use on personal computers) include FAPT LADDER (DOS) and FAPT LADDER-II (DOS). Refer to the following manuals: - FAPT LADDER (for Use on PC) Operator's Manual (B-66131E) - FAPT LADDER-II Operator's Manual (B-66184EN)
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In FAPT LADDER-III, a file with extension .LAD (hereafter called a LAD file) holds all sequence program data.
Sequence program (LAD file) Source program System parameters Title data Symbols/comments Message data I/O module data I/O module comments Ladder level 1 Ladder level 2 Ladder level 3 Subprogram P1 Subprogram P2 : Subprogram Pn Net comments
NOTE 1 In FAPT LADDER-III, a sequence program to be printed or edited offline is called a source program. 2 An I/O module comment is one given to a module address in the I/O unit. See Section3.9, "Editing I/O Module Assignment," for details.
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Mnemonic program
Compile/Decompile
CNC
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3.1.2
LEVEL1(LADDER) LEVEL2(LADDER) LEVEL3(LADDER) Sub Program P1(Step Sequence) Sub Program P2(LADDER) Sub Program P3(LADDER)
:
Sub Program Pn(Step Sequence)
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3.1.3
These files are referred to as online program files. When there is an online program file, and if communication is started with no program opened, an online program file that matches that on the PMC is opened automatically. Therefore, the program can be debugged online without loading it from the PMC so often.
NOTE Only up to ten online program files can be held. When you finish program debugging, save the program file under a different file name.
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3.1.4
Selecting Devices
If using loader control functions, display and use the PMC on either the CNC main unit or the loader by switching between them with the dialog box for selecting [Current Device]. Procedure 1. If the loader has been installed, the following dialog box automatically appears at the start of communication.
Fig. 3.1.4
2. 3.
Select the device you want to connect using the [] and [] keys. Click the <Exec> button.
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3.2
3.2.1
Procedure
1 Select [File] - [New Program]. The [New Program] screen appears.
Fig. 3.2.1
1-1 Set the necessary data. Name Enter the name of a program file you want to create. Use the extension .LAD. You can omit it, however. PMC Type Select a PMC model. LEVEL3 Program Using Select this item if you want to enable ladder level 3.
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I/O Link expansion Check this check box to enable the I/O Link expansion function after selecting a model that allows multiple channels to be set. Checking this box displays "2 channels." When the I/O Link expansion function is enabled, the input/output signals increase from the input signals (X0.0 to X127.7) and output signals (Y0.0 to Y127.7) increase to the input signals (X0.0 to X127.7, X200.0 to X327.7) and output signals (Y0.0 to Y127.7, Y200.0 to Y327.7). Loader board control Check this box to create Ladder programs for loader control functions.
NOTE 1 The models that allow multiple channels to be set are PMC-SB6 and PMC-SB6 (SFC). When using other models, you cannot check the check box for I/O Link expansion. 2 When PMC-QC is used, 2 channels are used even if you do not check the check box for I/O Link expansion. 3 Ladder programs for loader board control functions can be created on PMC-SA1 only.
2 To create a program, click the <OK> button. The [Program List] screen appears. To quit, click the <Cancel> button.
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3.3
3.3.1
Procedure
1 Select [File] - [Open Program]. The [Open] screen appears.
Fig. 3.3.1
1-1 Set the necessary data. File name Enter the name of the existing program file you want to open. Use the extension .LAD. You can omit it, however. 2 To open the program, click the <Open> button. The [Program List] screen appears. To quit, click the <Cancel> button.
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3.3.2
Fig. 3.3.2(a)
<Read-only> button This button opens a file with the read-only attribute. (See Subsection 3.3.3, "Opening Programs with the Read-only Attribute.") An opened file cannot be overwritten. An opened file can be saved only by assigning a new name to it. If an attempt is made to save an opened file by specifying the same name, the following error message appears:
Fig. 3.3.2(b)
<Notify> button When the first user closes the file, this button displays a notification message. <Cancel> button This button cancels an attempt to open a file. 2 Clicking the <Notify> button displays the [File is opened... Waiting...] screen.
Fig. 3.3.2(c)
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<Read-only> button This button is the same as described in Item 1 above. <Owner> button This button opens a file with a privilege. If this button is selected, the first user cannot overwrite the file, but can save the file only by assigning a new name to it. Be careful when selecting this button. For example, contact the other user(s) using the program. <Cancel> button This button is the same as described in Item 1 above. 3 If the first user closes the file when another user has clicked the <Notify> button and the [File is opened... - Waiting...] screen is displayed, the following message appears:
Fig. 3.3.2(d)
<Read-only> button This button is the same as described in Item 1 above. <Open> button This button is the same as the normal button for opening a program. <Cancel> button This button is the same as described in Item 1 above.
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3.3.3
Fig. 3.3.3
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3.4
EDITING TITLES
This section describes how to enter a title for a program created by the machine tool builder.
NOTE Titles can be displayed and edited only when the current programmer mode (offline/online) is offline. To change the programmer mode to offline, select [Ladder] - [Online/Offline].
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3.4.1
Procedure
1 Double-click the <Title> item in the [Program List] screen. The [Edit Title] screen appears.
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<Close> button
This operation has nothing to do with saving data entered on the [Edit Title] screen. See Section3.11,"Saving Programs," for an explanation about how to save data entered on the [Edit Title] screen. See Section 3.12, "Closing Programs," for an explanation about how to close the sequence program without saving the data entered on the [Edit Title] screen."
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3.5
Programmer mode
Blank: Offline /
Fig. 3.5 (a)
: Online
2.
If the current programmer mode is online, select [Ladder] [Online/Offline] to change the current programmer mode to offline.
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NOTE 1 If a ladder program to be edited online does not match one in the PMC, it is impossible to change the ladder mode to edit. Before trying to match the ladder to be edited to that in the PMC, store or load the ladder program to be edited. 2 A level 3 program can be added by right-clicking the [Program List] screen and then clicking [Add LEVEL3]. Level 3 programs can be added only when the current programmer mode is offline.
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Method of displaying the ladder diagram editing screen Procedure 1. Select [View] - [Program List]. The [Program List] screen appears. (Usually, this screen appears automatically when a LAD file is created or opened.)
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Zoom-in
Display pane
Zoom-out button Insert button Delete all button
Replace button
Edit pane
Error status
Ladder mode
Input mode
Display pane Ladder program is displayed here. Edit pane Ladder program is edited here. When the ladder program in this pane is inserted or overwrote to the display pane, the ladder program in the display pane is changed Insert button Inserts ladders in the ladder program (display pane) to the edit pane.
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Replace button Replaces ladders in the ladder program (display pane) with those in the edit pane. Erase all button Erases all ladders from the edit pane. Update button(for online editing only) Updates the ladders in the PMC with the those in the display pane. Undo button(for online editing only) Returns the ladders in the display pane to the state existing the last time the [Restore] button was pressed. (This operation nullifies all the changes you made after the latest update. Zoom-in button Magnifies ladder diagrams. Zoom-out button Reduces (shrinks) ladder diagrams. Resize button Make the size of a ladder diagram display match the window size. Search button Searches the display or edit pane for an address or symbol. Address display format Specifies the display format for ladders on the display or edit pane. Error status Displays information about errors. Display net [total number of nets] On the display pane, displays the range of displayed net numbers and the total number of nets. On the edit pane, displays the current cursor position. Ladder mode Display the current ladder mode (monitor or edit). To change the ladder mode, select [Ladder] - [Monitor/Editor]. Input mode To change the input mode, press the [Insert] key.
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The edit tool bar contains buttons for entering relays and coils, using the mouse. When you click a button on the edit tool bar and move the mouse pointer to the edit pane, the mouse pointer changes its shape to the relay or coil corresponding to the clicked button. Under this condition, left-clicking causes the relay or coil to be entered in the current mouse pointer position. Right-clicking resumes the usual mouse pointer shape.
NOTE 1 To display the edit tool bar, select [View] - [Edit ToolBar]. 2 The edit tool bar can be detached from the window to which it belongs and moved to any position on the screen by clicking between its buttons and dragging.
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Shortcut keys
Table 3.5 Shortcut key [F2] [F3] [Shift] + [F3] [F5] [Shift] + [F5] [F6] [Shift] + [F6] [F7] [F8] [F9] [Shift] + [F7] [Shift] + [F8] [Ctrl] + [Enter] [Ctrl + [E] [Del] [Ctrl] + [A] [Ctrl] + [C] [Ctrl] + [F] [Ctrl] + [G] [Ctrl] + [V] [Ctrl] + [X] [Ctrl] + [Z] [Home] [End] [Ctrl] + [Home] [Ctrl] + [End] [Ctrl] + [] [Ctrl] + [] [Ctrl] + [PageUp] [Ctrl] + [PageDown] (horizontal line) (vertical line) Function instruction Function Switch panes (display/edit pane) Search next (downward) Search next (upward) or edit
S R
Insert line Insert element Clear element Edit Select All Edit - Copy Edit - Search Edit - Jump to specified net number Edit - Paste Edit - Cut Undo Display left end Display right end Jump to beginning Jump to end Jump to previous net Jump to next net Jump to next page Jump to previous page
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3.5.1
NOTE 1 To modify a ladder program, copy ladders from the display pane to the edit pane. Then, change them on the display pane and substitute the ladders on the display pane with those modified on the edit pane. 2 If there is a ladder error in the ladders on the edit pane, it is impossible to select the <Insert> and <Replace> buttons. 3 Double-clicking a ladder on the display pane causes the ladders in the same net as the clicked ladder to be copied to the edit pane.
Procedure 1. On the display pane, position the cursor to the ladder you want to modify, using the cursor control keys.
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Press the [Enter] key. (Alternatively, double-click the ladder you want to modify.)
3.
Modify the ladder on the edit pane. For an explanation of how to operate ladders on the edit pane, see the subsections listed below:
Table 3.5.1 Operation Subsection Entering basic instructions 3.5.3 "Entering Basic Instructions" Entering horizontal lines 3.5.5 "Entering Horizontal Lines" Entering and deleting vertical lines 3.5.6 "Entering and Deleting Vertical Lines" Entering function instructions 3.5.4 "Entering Function Instructions"
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5.
Select the replacement position, using the [] key or [] key, and then click the <Exec> button
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3.5.2
NOTE 1 If there is a ladder error in a ladder in the edit pane, it is impossible to select the <Insert> and <Replace> buttons. 2 Double-clicking a ladder in the display pane causes the ladders in the same net as the clicked ladder to be copied to the edit pane.
Procedure 1. In the edit pane, create the ladders you want to insert into a ladder program. For an explanation about how to operate the ladders on the edit pane, see the subsections listed below:
Table 3.5.2 Operation Subsection Entering basic instructions 3.5.3 "Entering Basic Instructions" Entering horizontal lines 3.5.5 "Entering Horizontal Lines" Entering and deleting vertical lines 3.5.6 "Entering and Deleting Vertical Lines" Entering function instructions 3.5.4 "Entering Function Instructions"
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3.
Select the insertion position, using the [] key or [] key, and then click the <Exec> button.
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3.5.3
Procedure 1-1 Position the cursor to the point where you want to enter a basic instruction, using the cursor control keys. (Alternatively, click the point.)
1-2 Press the key that corresponds to the basic instruction you want to enter.
Table 3.5.3 Basic instruction
Key [F5] [Shift] + [F5] [F6] [Shift] + [F6] [Shift] + [F7] [Shift] + [F8]
S R
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1-4 Enter an address or symbol, and then press the [Enter] key.
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After entering an address or symbol, you can enter basic instructions using function keys.
Procedure 2-1 Position the cursor to the point where you want to enter a basic instruction, using the cursor control keys. (Alternatively, click the point.)
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3.5.4
Procedure 1-1 Position the cursor to the point where you want to enter a function instruction, using the cursor control keys. (Alternatively, click the point.)
1-2 Press the [F9] key to display the [Select function] dialog box.
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After entering a function instruction number or name, you can enter a function instruction using the [F9] key.
Procedure 2-1 Position the cursor to the point where you want to enter a function instruction, using the cursor control keys. (Alternatively, click the point.)
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3.5.5
2.
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3.5.6
2.
Press the [F8] key, and then press the [] or [] key. The vertical line is entered. (To delete the vertical line, hold down the [Shift] key and then press the [] or [] key.)
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3.5.7
2.
3. 4. 5. 6.
Enter [sub-program]. Select [Ladder] from [Kind of Ladder]. Enter [Symbol] and [RelayComment], and then click the <OK> button. The subprogram is added, and the screen for the added ladder program appears.
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3.5.8
2.
The following dialog box appears. To delete the subprogram, click <Yes>.
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3.5.9
2.
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3.
After you finish entering the net comment, press the <OK> button.
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2.
Edit the character strings for the net comment. After you finish editing, press the <OK> button. The net comment in the display pane is updated.
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3.5.10
2. 3.
Select [Delete] - [Net comment]. The following dialog box appears. To delete the net comment, select <OK>.
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3.5.11
Fig. 3.5.11
2.
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3.5.12
2. 3.
Select [Delete] - [New page]. The following dialog box appears. To delete, select <OK>.
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3.5.13
Deleting Nets
This subsection describes how to delete nets. Procedure 1. In the display pane, select the range of nets you want to delete, using the mouse or cursor control keys. 2. Position the mouse pointer to the selected range, and then rightclick.
3. 4.
Select [Net] from [Delete]. The following dialog box appears. To delete it, select <OK>.
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3.5.14
Search
This subsection describes the ladder program search function. Procedure 1. Choose [Search] from the [Edit] menu. The [Search] screen appears.
Fig. 3.5.14(a)
1-1 Search kind Select Address/Symbol or Functional instruction. 1-2 Program Click the <Select> button to open the [Program select dialog] screen, then select a search target program.
Fig. 3.5.14(b)
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Select the [Search condition setting] tab. The screen corresponding to a selected search kind is displayed. When Address/Symbol is selected
Fig. 3.5.14(c)
2-1 Instruction for search Check search target instructions. When Functional instruction is selected
Fig. 3.5.14(d)
2-2 Parameter Enter parameters as search conditions according to Functional instruction selected in Search kind.
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Fig. 3.5.14(e)
3-1 Search string Enter a character string to be searched for. In a character string to be found, two types of wildcards can be used: a question mark (?) and an asterisk (*). A wildcard substitutes for one or multiple characters. A question mark (?) is used to represent one character. This wildcard can be used more than once to represent characters. An asterisk (*) represents zero or more characters. Multiple addresses can be specified by delimiting them from each other by a comma (,) or semicolon (;). (Example: Y0.0;X0.0) 3-2 Wildcard search Check this check box if a specified character string to be found includes wildcards. 3-3 Search direction Select Upper direction or Lower direction as the direction of search.
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3-4 Search result list display Check this check box to display the search results on the [Search result list (call)] screen in a batch. The [Search result list (call)] screen displays program numbers, net numbers, ladder diagrams, and coil comments.
Fig. 3.5.14(f)
4. Execute search operation. If Search result list display is checked, click the <Exec> button. In other cases, click the <Next search> button.
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3.5.15
Collective Display
Collective display is a function with which nets extracted under multiple search conditions can be monitored (in the online mode) and displayed in one window.
Fig. 3.5.15.1(a)
Fig. 3.5.15.1(b)
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Fig. 3.5.15.1(c)
2-1 After setting search conditions, click the <OK> button. For each setting item, see Subsection 3.5.13, "Search." 3. The [Setting of search condition-name] screen appears.
Fig. 3.5.15.1(d)
3-1 A character string that consists of the words "Search of" added to the start of a character string set in Search string on the [Search] screen is displayed. (Example: Search of Y0.0) A set character string can be modified. A set character string is displayed as a search condition name in the search condition list on the [Search Monitor] screen. 3-2 After setting a desired character string, click the <OK> button.
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Fig. 3.5.15.1(e)
5.
Fig. 3.5.15.1(f)
5-1 <Edit Condition> button This button is used to edit the search condition where the cursor is placed. 5-2 <Rename Condition> button This button is used to rename the search condition where the cursor is placed. 5-3 <Deletion Condition> button This button is used to delete the search condition where the cursor is placed.
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Check the check boxes of search conditions to be enabled, then set a desired collective display condition name in Condition Name.
Fig. 3.5.15.1(g)
6-1 Click the <OK> button. Extracted nets are collectively displayed on the screen. The same information can also be monitored in the online mode. An extraction condition is added to the <Collective Display> item on the [Program List] screen.
Fig. 3.5.15.1(h)
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Fig. 3.5.15.2(a)
Choose [Open]. Then, the extracted nets are collectively displayed on the screen. The same information can also be monitored in the online mode.
Fig. 3.5.15.2(b)
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Fig. 3.5.15.3
2.
Choose [propeRty]. Then, the [Collective Display] screen appears. For extraction condition setting, see Subsection 3.5.15.1, "Setting collective display extraction conditions."
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Fig. 3.5.15.4(a)
2.
Choose [Delete]. Then, a message for checking whether the selected condition may be deleted appears. Click the <Yes> button to execute deletion. Click the <No> button to cancel deletion.
Fig. 3.5.15.4(b)
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3.5.16
Fig. 3.5.16
2.
Move the cursor to [Number of contacts + coil a line], then set the desired number of contacts and coils per row. (A value from 8 to 20 (columns) can be set.) Click the <OK> button. The set number of contacts and coils is applied to display.
3.
NOTE 1 If the number of contacts and coils per row is changed, a ladder diagram in the edit pane and clipboard is deleted, and reediting is disabled. 2 A net that has more relays or coils than the set number of contacts and coils is displayed as a continuation net as conventionally done.
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3.5.17
Changing Signal Addresses and Function Instruction Parameters in the Display Pane
This subsection describes how to change signals addresses and function instruction parameters in the display pane. Procedure 1. Position the cursor to the signal address or function instruction parameter you want to change. 2. Press and hold down the [Shift] key and press the [Enter] key, and the address or parameter will enter the change-enabled state. (You can also key in directly after positioning the cursor.)
Fig. 3.5.17
3.
Change the signal address or function instruction parameter, and press the [Enter] key.
NOTE 1 You can also enter a symbol as a signal address. 2 You cannot change function instruction numbers or the first parameters of the function instructions ADDB, AND, COMPB, DIVB, EOR, MULB, OR, and SUBB.
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3.5.18
2.
Click the soft key that corresponds to the contact or coil you want to change. (You can also change the contact or coil to the one selected with the edit toolbar.)
NOTE You cannot insert or delete contacts/coils. Nor can you enter horizontal/vertical lines.
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3.6
NOTE Step sequence programs can be displayed and edited only when the current programmer mode (offline/online) is offline. To change the programmer mode to offline, select [Ladder] - [Online/Offline].
How to display the step sequence edit screen Procedure 1. Select [View] - [Program List]. The [Program List] screen appears. (Usually, this screen appears automatically when a LAD program is created or opened.)
2.
On the [Program List] screen, double-click the step sequence program you want to edit. Alternatively, select the step sequence program, and then press the [Enter] or [F10] key.
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Check button
Zoom-in button
Zoom-out button
Cursor
Cursor position
Zoom-out button Reduces the step ladder screen display. Zoom-in button Magnifies the step ladder screen display. Search button Searches for a step number and action. Address display method selection button Switches between address and symbol displays.
Check button Check program syntax.
Information about element in the cursor position Displays a step number, action (subprogram), and label number.
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NOTE The step sequence program edit screen consists of 32 horizontal elements by 64 vertical lines.
Soft keys When the Shift key is not pressed (the cursor is on the "processing step line")
Fig. 3.6 (c)
When the Shift key is pressed (the cursor is on the "processing step line")
Fig. 3.6 (d)
When the Shift key is not pressed (the cursor is on the "condition specification TR")
Fig. 3.6 (e)
When the Shift key is pressed (the cursor is on the "condition specification TR")
Fig. 3.6 (f)
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Right-clicking the step sequence program edit screen displays this menu.
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3.6.1
A step number [Sn] necessary to control execution and a subprogram [Pm] that describes actual processing are defined for a step. Each step is always assigned with a step number. A duplicate step number cannot be used in a program. A step can be in any one of three logical states: running, stopping, and stopped. The running state is also called an active state. The stopping and stopped states are collectively referred to as inactive states.
Table 3.6.1 Processing The step is active. The corresponding action program (subprogram) is running. The step is shifting from running to stopped. The corresponding action program (subprogram) is executed only once. After this it is stopped. The step is inactive. The corresponding action program (subprogram) is not running.
Sn.0 1
NOTE The state of a specified step can be read through a contact; it cannot be written, however. Sn.0 (where n represents a step number, which can take a value from 1 to 1000) Step numbers are used in a program so that transition between steps can be controlled in detail. Using step numbers makes it possible for any subprogram to detect the state of any step. However, the use of step numbers adversely affects program transportability and ease of understanding. Do not use step numbers excessively.
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A step number [Sn] necessary to control the execution and a subprogram [Pm] that describes the actual processing are defined for an initial step. All initial steps become active when no other step is running. Each block must have at least one initial step. It can have any number of initial steps. If a block has no initial step, it is not executed even if called. Each initial step is always assigned a step number. A duplicate step number cannot be used in a program. If there are initial steps in the middle of parallel branching, there must be at least one initial step in each flow.
Transition A transition represents a condition under which transition occurs from one step to another.
There must be only one transition between steps. The transition of processing from one step to another is carried out as described below:
When S1 is running, only S1 and P101 are processed. The other steps or transitions are not executed. Even if P102 is satisfied, it is invalid unless S2 is running.
Transition from S1 to S2 can occur if P101 is satisfied. When P101 is satisfied, S1 ends regardless of the state of S1, allowing S2 to start.
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When a signal becomes on in a transition, its state is held even after state transition occurs. So, if you do not want to maintain the state, you must turn off the signal, using another subprogram.
[Example of setting transition conditions] In this example, after an M7 code is decoded using the DEC function instruction, control is passed to the next step.
Subprogram P1
Subprogram P101
NOTE The TRSET function instruction is intended to describe that a transition condition is satisfied. It is used in a subprogram that is called from the transition.
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A transition is placed below a branch. A step leading to the first transition where the transition condition is satisfied becomes active. If transition conditions for more than one step are satisfied simultaneously, transition occurs to the leftmost step. A branch can occur to up to 16 flows.
End of selective branches Two or more flows that branched out gather back into one flow.
The number of branching flows must match that of the gathering flows.
Beginning of parallel branch A branch occurs from one step to two or more steps, which become active simultaneously.
A transition is placed above a branch. After branching, all steps become active simultaneously and are executed. A branch can occur to up to 16 flows.
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End of parallel branch Two or more flows that branched out gather into one flow.
If transition P120 is satisfied, the processing of steps S10 and S20 is terminated, and step S21 becomes active.
Even if transition P109 is satisfied, transition does not occur to S20 unless S11 and S16 are active. If P109 is satisfied when both S11 and S16 are active, the processing of S11 and S16 is terminated, and step S20 becomes active. In this case, P109 contains the end conditions for both S11 and S16.
(Dummy)
If you want to set separate end conditions for steps S11 and S16, specify P111 and P116 as end conditions, and describe S12 and S17 as dummy steps, as shown on the (Dummy)left. Step and subprogram numbers must be specified for a dummy step, too. In addition, P110 must be specified as a dummy transition that is always on.
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A jump-to label [Ln] is specified. The step at a jump destination becomes active. The jump destination must be within the same program. It is impossible to jump from outside to inside a parallel branch and vice versa. It is impossible to jump from one parallel branch flow to another.
Block step The block step is a step for representing a subprogram described with step sequences.
A step number [Sn] necessary to control execution and a subprogram [Pm] that describes actual processing are defined for a block step. A step number must be assigned to a step. Duplicate step numbers cannot be used in a program. There must always be a transition below a block step.
Transition P102 cannot be omitted. A subprogram for P102 must be a dummy transition that is always satisfied.
If transition P102 is exchanged with P121, processing at step S21 does not work normally.
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Initial block step The initial block step is an initial step in a block.
A step number [Sn] necessary to control execution and a subprogram [Pm] that describes actual processing are defined for an initial block step. The function and representation of the initial block step are the same as for the initial step.
End block step The end block step represents the end of the steps in a block.
An end block step is created to end block step processing. Each block must have at least one end block step. It can have any number of end block steps.
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3.6.2
Entering Steps
Procedure 1. Position the cursor to the point where you want to enter a step. 2. Press the [F5] key.
3.
The [Action] dialog box appears. Enter the necessary items. (An idle step number is used automatically.)
Fig. 3.6.2
4.
After you finish entering the items, press the <OK> button.
S12 P518
NOTE To change a step number, action, or label, position the cursor to the desired element, and then press the [Enter] key. Alternatively, double-click the element. The [Action] dialog box appears.
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3.6.3
Entering Transitions
Procedure 1. Position the cursor to the point where you want to enter a transition. 2. Press the [F5] key.
3.
Fig. 3.6.3
4.
After you finish entering the action (subprogram), press the <OK> button.
P519
NOTE To modify an action, position the cursor to the relevant element, and then press the [Enter] key. Or, double-click the element. The [Action] dialog box appears.
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3.6.4
2.
3.6.5
S1
S2
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3.6.6
P100
3.6.7
S1
S2
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3.6.8
S1
3.
Fig. 3.6.8
4.
After you finish entering the label name, press the <OK> button.
L10 S1 P500
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3.6.9
3.
Fig. 3.6.9
4.
After you finish entering the label, press the <OK> button.
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3.6.10
Checking Syntax
Procedure 1. Press the [F9] key. If no error is found, the following dialog box appears.
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3.6.11
2.
3. 4. 5. 6.
Enter [sub-program]. Select [Step Sequence] from [Kind of Ladder]. Enter [Symbol] and [RelayComment], and then click the <OK> button. The step sequence subprogram is added, and the screen for the added subprogram appears.
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3.6.12
2.
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3.6.13
Search
This subsection describes the step sequence program search function. Procedure 1 Choose [Find] from the [Edit] menu. The [Find] screen appears.
Fig. 3.6.13
1-1 Search type Select Step number, Label number, or Symbol/address. 1-2 Search string Enter a character string to be searched for. No wildcard can be used. 2 Execute search operation. For downward search operation, click the <OK> button. For upward search operation, click the <OK> button while holding down the [Shift] key.
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3.7
NOTE Symbols and comments can be displayed and edited only when the current programmer mode (offline/online) is offline. To change the programmer mode to offline, select [Ladder] - [Online/Offline].
3.7.1
Display
INPUT
Symbol
Relay comment
X0.0
Y0.0
COIL Y COMMENT
Net comment
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Usable characters
Maximum number of characters Maximum number of units that can be registered Duplicate definition
Table 3.7.1 (b) Symbol Relay comment ASCII characters ASCII characters (except lowercase Kana and Kanji Half-size kana letters) 16 bytes 16 bytes 20,000 Not allowed 20,000 Allowed
Coil comment ASCII characters Kana and kanji Half-size kana 30 bytes 20,000 Allowed
Usable characters Number of usable steps Maximum number of characters Maximum number of lines Maximum number of units that can be registered
Table 3.7.1 (c) Net comment ASCII characters, kana, kanji, half-size kana 2 steps/net comment 64 bytes/line or 4095 bytes/net comment 100 lines/net comment Approx. 20,000
NOTE The maximum number of characters or lines, whichever is reached first, functions as a limit.
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3.7.2
Procedure
1 Double-click the <Symbol comment> item on the [Program List] screen. The [SYMBOL/COMMENT] screen appears.
NOTE When you check [Ignore too long strings of the symbol], the number of symbols that can be registered and the size of coil comments vary because the symbols that exceed the limit are assumed to be absent.
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2-1 Set the necessary data. Address Symbol Relay Comment Coi Comment 2-2 To register the entered data, click the <OK> button.
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<Close> button
This operation has nothing to do with whether to save the data entered on the [New Data] screen for [SYMBOL/COMMENT]. See Section3.11, "Saving Programs," for an explanation about how to save data entered on the [New Data] screen for [SYMBOL/COMMENT]. See Section 3.12, "Closing Programs," for an explanation about how to close the sequence program without saving data entered on the [New Data] screen for [SYMBOL/COMMENT].
3.7.3
Toolbar
<1> <2>
Fig. 3.7.3
<1> <Add New Data> button The [New Data] screen appears. <2> <Search> button The [Search] screen appears.
3.7.4
Context Menu
Right-click the [SYMBOL/COMMENT] screen. The following context menu appears.
Fig. 3.7.4
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3.8
EDITING MESSAGES
Using the DISPB (SUB 41) function instruction enables the display of any message on the CRT/MDI screen of the CNC. This section describes how to create messages.
NOTE Messages can be displayed and edited only when the current programmer mode (offline/online) is offline. To change the programmer mode to offline, select [Ladder] - [Online/Offline].
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3.8.1
Procedure
1 Double-click the <Message> item on the [Program List] screen. The [Message Editing] Screen appears.
1-1 Enter a message. 2 To close the [Message Editing] screen, click the <Close> button.
<Close> button
This operation has nothing to do with whether to save the data entered on the [Message Editing] screen. See Section3.11, "Saving Programs," for explanations about how to save data entered on the [Message Editing] screen. See Section 3.12, "Closing Programs," for an explanation about how to close the sequence program without saving the data entered on the [Message Editing] screen.
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3.8.2
PMC-SB3/SB4/SB5/SB6/SB7 PMC-SC3/SC4 PMC-SA1/SA3 FANUC Series 18 PMC-SB3/SB4/SB5/SB6/SB7 PMC-SC3/SC4 PMC-SA1/ SA5 FANUC Series 21 PMC-SB6 PMC-PA3 FANUC Power Mate PMC-SB5/SB6 FANUC Series 15 PMC-NB/NB2/NB6
A: Usable
B: Some kanji characters cannot be displayed. FAPT LADDER-III cannot check whether they can be displayed. C: With FAPT LADDER-III, these characters cannot be entered.
NOTE 1 Lowercase letters (a to z) are converted to uppercase (A to Z) when entered. 2 Up to 65,535 characters can be used in messages in total. Specifically, the number of characters in messages are counted starting at message No. 1, when the message edit function ends. Only the first 65,535 characters are accepted. Others are deleted.
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3.8.3
Address range
A0.0 to A24.7
200
1000 2000
PMC PMC-PA3 PMC-SA1/SA3/SA5 PMC-SB3/SB5 PMC-SC3 PMC-NB PMC-SB4/SB6 PMC-SC4 PMC-NB2/NB6 PMC-SB7
3.8.4
3.8.4.1
3.8.4.2
Numeric data
In code input mode, a message is entered using the following numeric data format. [Ibid,____] Letter I prefixes the "bid" information. b: The number of bytes (1, 2, or 4) is specified. i: The number of digits in the integer part (0 to 8) is specified. d: The number of digits in the decimal part (0 to 8) is specified. _____: Address where numeric data is stored. Example: [I232,D300] Usually, as many dots "" as the number of digits in the character string (from [ to ]) representing numeric data are displayed on the input mode screen. Example: With the view function, as many number signs (#) as the number of specified digits are displayed in bold. Example: ###.## See Subsection 3.1.1, "Toolbar," for explanations about the code input mode and view function.
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3.8.5
Tool Bar
<1> <2>
<3>
<4> <5>
<6>
<7> <8>
<9>
<10>
<11> <12>
Fig. 3.8.5
<1> Search button Searches for a character string. <2> Search direction button Specifies the direction (upward or downward) in which a search is to be made. <3> Find what edit box Lets you specify what to find. <4> Replace button Replaces the occurrences of a specified character string one by one. <5> Replace all button Replaces all the occurrences of a specified character string. <6> Replace with edit box Lets you specify a character string for substituting an occurrence of a specified character. <7> Code input mode button Lets you specify message data in code format. Enter a message, using numeric code (JIS). Example: 2100 2100 @02467C4B5C386C493D4C2801@ <8> View button Lets you confirm that the message character string is in such a format that it is continued on a new line. It is possible to specify the number of characters to be displayed per line (32 to 80 characters). <9> Jump button Causes a jump to a specified address (A0.0 to A24.7/A124.7). <10>Jump address character string edit box Lets you specify a character string as a jump address. <11>Jump address value up/down button Increases or decreases the jump address value. <12>Invalid kanji character check button Searches for kanji characters not displayable on the NC downward starting at the cursor position. (When search operation reaches the end, search operation resumes from the beginning.) This button is enabled only with those PMC models that have a VGA indicator.
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3.8.6
Status Bar
<1>
Fig. 3.8.6
<1> The status bar displays the number of bytes in a message on the current line (that line with a caret).
3.8.7
Shortcut keys
Shortcut key [F3] [Shift]+[F3] [F4] [Shift]+[F4] [F5] [F7] [F9] [Ctrl]+[G] [Ctrl]+[Z] [Ctrl]+[X] [Ctrl]+[C] [Ctrl]+[V] [Ctrl]+[Home] [Ctrl]+[End] [Home] [End] [PageUp] [PageDown] [] [] Table 3.8.7 Corresponding function Search Search direction Replace Replace all Code input mode View Invalid kanji character check Jump Edit - Undo Edit - Cut Edit - Copy Edit - Paste Move to the first display line Move to the last display line Move to beginning of line Move to end of line Move up 10 lines Move down 10 lines Move up one line Move down one line
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3.9
NOTE I/O module assignment can be displayed and edited only when the current programmer mode (offline/online) is offline. To change the programmer mode to offline, select [Ladder] - [Online/Offline].
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3.9.1
Procedure
1 Double-click the <I/O Module> item on the [Program List] screen. The [Edit I/O Module] screen appears.
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1-1 Double-click the line that you want to edit. The [Module] screen appears.
1-2 Select a module name from those that can be specified. Set the following data. Group Base Slot Comment
NOTE I/O Unit MODEL-B assignment is carried out as follows: [GROUP]: To be set with a group number within a configuration. [BASE]: To always be set to 0. [SLOT]: To be set to a unit number for the I/O Unit-B. To be set with 0, however, when information ## about power-on/-off is assigned.
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To ignore the data, click the <Cancel> button. The [Edit I/O Module] screen appears. 2 To close the [Edit I/O Module] screen, click the <Close> button.
<Close> button
This operation has nothing to do with whether to save the data entered on the [Module] screen. See Section3.11, "Saving Programs," for an explanation about how to save data entered on the [Module] screen. See Section 3.12, "Closing Programs," for an explanation about how to close the sequence program without saving the data entered on the [Module] screen.
3.9.2
Tool bar
<1> <2>
<3>
Fig. 3.9.2
Next channel Previous channel Search Delete Delete channel Delete all
3.9.3
Shortcut Keys
Shortcut key [Ctrl]+[F] Table 3.9.3 Corresponding function Search
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3.10
NOTE System parameters can be displayed and edited only when the current programmer mode (offline/online) is offline. To change the programmer mode to offline, select [Ladder] - [Online/Offline].
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3.10.1
Procedure
1 Double-click the <System parameter> item on the [Program List] screen. The [Edit System Parameter] screen appears.
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Counter Data Type Initial value: BINARY Set the format of the counter value to be used in the CTR function instruction as binary or BCD. Ladder Exec (Valid only with the PMC-SC3/SC4, PMC-QC, PMCNB/NB2, and PMC-SB7) Initial value: 100 Setting: 1 to 150 Set an increment for the processing time for ladder levels 1 and 2. Setting this parameter reduces the ladder scan time, thus quickening ladder processing. The ladder execution time takes the value described below out of 8 ms. If 100% is specified, the processing time for levels 1 and 2 is 5 ms. If 150% is specified, the processing time for levels 1 and 2 is 7.5 ms. Note that increasing the ladder execution time decreases the processing time in "PMC Screen Display Time", "Language Program Processing Time", and "Ladder Level 3". Language Exec Ratio (Valid only with the PMC-SC3/SC4, PMC-QC, and PMC-NB/NB2) Initial value: 50 Setting: 0 to 99 This parameter sets a ratio for dividing the processing time in "PMC Screen Display Time", "Language Program Processing Time", and "Ladder Level 3", because the language program and the PMC screen display have the same priority. Setting this parameter makes it possible to run the language program cyclically, even when the PMC screen display is active. Language Origin (Valid only with the PMC-SC3/SC4, PMC-QC, and PMC-NB/NB2) Initial value: 000000 Setting: Address within the language program storage area Set the start address of the link control statement data in the language program. Specify 000000H if no language program is included.
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FS0 Operator Panel Initial value: No FS0 machine operator's panel (check off) Specify whether the FS0 machine operator's panel is available. If you select this item, specify the actual DI/DO address connected to the machine operator's panel, the address of a KEY image transferred from the operator's panel, and the address of an LED image to be transferred to the operator's panel. Key Address Setting range: X0 to X127 and X1000 to X1019 Set the PMC address corresponding to the start address of the external DI that is connected. LED Address Setting range: Y0 to Y127 and Y1000 to Y1014 Set the PMC address corresponding to the start address of the external DO that is connected. Key Bit Image Address Set the PMC address corresponding to the start address of KEY image to be referenced by a user program. Usually, specify an arbitrary internal relay area. LED Bit Image Address Set the PMC address corresponding to the start address of LED image to be referenced by a user program. Usually, specify an arbitrary internal relay area. Channel 1 Enable Specify whether to enable or disable the selectable I/O link assignment function for channel 1. If checking this box, specify Basic Group Count. Channel 2 Enable Specify whether to enable or disable the selectable I/O link assignment function for channel 2. If checking this box, specify Basic Group Count. Basic Group Count This parameter is used to divide I/O link assignment data into a basic group section and a parameter selection group. Set the number of basic groups. The valid number is 0 to 16.
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To close the [Edit System Parameter] screen, click the <Close> button.
<Close> button
This operation has nothing to do with whether to save the data entered on the [Edit System Parameter] screen. See Section3.11, "Saving Programs," for an explanation about how to save the data entered on the [Edit System Parameter] screen. See Section 3.12, "Closing Programs," for an explanation about how to close a sequence program without saving the data entered on the [Edit System Parameter] screen.
NOTE 1 For details on the I/O link assignment data selection function, refer to the FANUC PMC MODEL PA1/PA3/SA1/SA2/SA3/SA5/SB/SB2/SB3/SB4/SB5 /SB6/SB7/SC/SC3/SC4/NB/NB2/NB6 Ladder Language Programming Manual (B-61863E). 2 When channel 1 and channel 2 are not checked, the screen for setting the I/O link assignment data selection function, which is shown in Subsection 9.3.6, "Setting PMC Setting Parameters," does not appear. 3 To enable the I/O link assignment selection function, set the setting parameters (K910 to K930) correctly according to the I/O devices that are actually connected.
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3.11
SAVING PROGRAMS
This section describes how to save new data to a sequence program (LAD file).
3.11.1
Procedure
1 Select [File] - [Save]. If the program has been updated, the [Program Update] screen appears.
Fig. 3.11.1
1-1 Select the type of data that you want to update. 1-2 To save the program, click the <OK> button. To quit without saving, click the <Cancel> button.
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3.12
3.12.1
Procedure
1 Select [File] - [Save As]. The [Save As] screen appears.
Fig. 3.12.1
1-1 Enter the file name you want to use. 1-2 To save the program, click the <OK> button. To quit saving, click the <Cancel> button.
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3.13
3.13.1
CLOSING PROGRAMS
This section describes how to close a sequence program (LAD file).
Procedure
1 Select [File] - [Close Program].
Fig. 3.13.1
The [Program Update] screen appears. 2-1 Select the types of data that you want to update. 2-2 To save the program, click the <Save> button. To quit saving, click the <Quit> button. To return to Program edit, click the <Back> button.
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3.14
IMPORTING PROGRAMS
This section describes how to import (copy in overwrite mode) data files, ladder diagrams, and subprograms from a LAD program to another sequence program that is currently open. It also explains how to import (convert and copy in overwrite mode) files on a memory card, ROM, or Handy file format to a currently open sequence program file in memory card format.
3.14.1
Procedure
1 2 Select [File] - [Open Program] to open the program to which you want to import. Select [File] - [Import]. The [Import/Export -- Select import file type] screen appears.
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Click the <Next> button. The [Import/Export -- Specify import file name] screen appears.
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4-1Select the types of files you want to import. 5 Click the <Finish> button. The message "Edit folder data file will be replaced/Added, Are you sore?" appears.
To import, click the <Yes> button. To return to the [Import/Export -- Select Data File, Ladder Diagram, Subprogram, and/or User File] screen without continuing, click the <No> button. 6 To quit importing, click the <Cancel> button on the [Import/Export File--Select Data File, Ladder Diagram, Subprogram, and/or User File] screen.
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If the memory format file, ROM format file, and/or Handy file format files are selected as the types of files you want to import in step 2, above Click the <Finish> button. The message Succeed Change Data appears.
If you do not want to decompile, click the <No> button. To decompile, click the <Yes> button. The [Decompile] screen appears.
If a user file is selected as the type of file you want to import in step 2, above Click the <Finish> button.
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3.15
EXPORTING PROGRAMS
This section describes how to export (copy in overwrite mode) data files, ladder diagrams, and subprograms from the currently open sequence program to another LAD program. It also explains how to export (convert and copy in overwrite mode) the currently open sequence program memory card format file to files on a memory card, in ROM, and/or Handy file format.
3.15.1
Procedure
1 2 Select [File] - [Open Program] to open the program from which you want to perform export. Select [File] - [Export]. The [Import/Export --Select export file type] screen appears.
2-1 Select the types of files you want to export. FAPT LADDER-III File (*.LAD) A data file is exported to a sequence program (LAD file) for the same PMC. Memory-card Format File A memory card file (MCARD) is exported from the currently open sequence program to a file in memory card format.
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ROM Format File A memory card file (MCARD) is exported from the currently open sequence program to a file in ROM format. Handy-file Format File A memory card file (MCARD) is exported from the currently open sequence program to a file in Handy file format. User File A user file is exported from the user file folder (MyFladder) for the currently open sequence program. See Subsection 3.1.3, "Work Folders and Online Program Files," for explanations about the user file folder. 3 Click the <Next> button. The [Import/Export -- Specify export file name] screen appears.
3-1 Specify an export-to file. If the type of a file to be exported is a user file, specify the export-to folder.
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4-1 Select the files you want to export. 5 Click the <Finish> button. The message "Export file data will be replaced/Added, Are you sore?" appears.
To export, click the <Yes> button. To return to the [Import/Export -- Select Data File, Ladder Diagram, Subprogram, and/or User File] screen without continuing, click the <No> button. 6 To quit exporting, click the <Cancel> button on the [Import/Export -- Select Data File, Ladder Diagram, Subprogram, and/or User File] screen.
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If a memory format file, ROM format file, or Handy file format file is selected as the type of file to be exported in step 2, above Click the <Finish> button. The message Succeed Change Data appears.
Click the <OK> button. If a user file is selected as the type of file to be exported in step 2, above 4 Click the <Finish> button. The [Import/Export -- Select Data File, Ladder Diagram, Subprogram, and/or User File] screen appears.
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To export, click the <Yes> button. To quit exporting, click the <No> button.
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3.16
Fig. 3.16
2. 3.
Up to four most recently used programs are displayed above [Exit]. Select the program you want to display/edit.
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4.1
4.1.1
PRINTING TITLES
This section describes how to print title data.
Procedure
1 Select [File] - [Print]. The [Print] screen appears.
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Set the following print options on the Title tab. Page No. Specify a start page number for title printing (the Initially value is 1). Title Specify a title to be printed (the Initially value is "Title Data"). Sub Title Specify a subtitle to be printed (the Initially value is blank).
3 4
To preview title printing, click the <Preview> button. To set up the print options, click the <OK> button. To cancel the setup of the print options, click the <Cancel> button. The [Print] screen appears again. To print, click the <OK> button. To quit without printing, click the <Cancel> button.
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4.2
4.2.1
Procedure
1 Select [File] - [Print]. The [Print] screen appears.
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Set up the following print options on the Ladder Diagram tab. Page No. Specify a start page number for ladder diagram printing (the Initially value is 1). Title Specify a title for ladder diagram printing (the Initially value is "Ladder Diagram"). Sub Title Specify a subtitle for ladder diagram printing (the Initially value is blank). Print Range Specify the range of ladder diagrams to be printed (the Initially value is <All>). All: All ladder diagrams will be printed. Net No.: The ladder diagrams in the specified nets will be printed. Page No.: The ladder diagrams on the specified pages will be printed. Print Program Specify the ladder programs you want to print (the Initially value is <All>). All: All programs (including subprograms) will be printed. Unit: Enter the name of the subprogram you want to print, or select it from the combo box. Page Feed (Sub Program) (Initially not selected.)
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To preview ladder diagram printing, click the <Preview> button. TTo specify ladder diagram printing in detail, click the <Details> button.
Step No. (Initially selected.) Net No. (Initially selected.) Hide Line No. (Initially not selected.) Line Spacing Specify line spacing for nets (the Initially value is <Narrow>). Relay/Coil Specify the data to be printed at a contact (the Initially value is <Symbol>). Symbol: Symbol data for contacts will be printed. Relay Comment: Data for relay comments will be printed. Cross Reference (Initially not selected.) 5 To set up the print options, click the <OK> button. To cancel the setup of the print options, click the <Cancel> button. The [Print] screen appears again. To print, click the <OK> button. To quit without printing, click the <Cancel> button.
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4.3
4.3.1
Procedure
1 Select [File] - [Print]. The [Print] screen appears.
1-1 Select Step Sequence Diagram from Print Data. If the PMC model does not support step sequences, or if there is no step sequence, this item is not displayed. 1-2 Click the <Option> button. The [Option] screen appears.
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Set up the following print options on the Step Sequence Diagram tab. Page No. Specify a start page number for step sequence printing (the Initially value is 1). Title Specify a title for step sequence printing (the Initially value is "Step Sequence Diagram"). Sub Title Specify a subtitle for step sequence printing (the Initially value is blank). Print Program Specify the step sequence programs you want to print (the Initially value is <All>). All: All programs (including subprograms) will be printed. Unit: Enter the name of the subprogram you want to print, or select it from the combo box. Sub Program No. (Initially selected.)
3 4
To preview step sequence program printing, click the <Preview> button. To set up the print options, click the <OK> button. To cancel the setup of the print options, click the <Cancel> button. The [Print] screen appears again. To print, click the <OK> button. To quit without printing, click the <Cancel> button.
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4.4
4.4.1
Procedure
1 Select [File] - [Print]. The [Print] screen appears.
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Set up the following print options on the Symbol tab. Page No. Specify a start page number for symbol printing (the Initially value is 1). Title Specify a title for symbol printing (the Initially value is "Symbol & Comment"). Sub Title Specify a subtitle for symbol printing (the Initially value is blank). Print Range Specify the range of symbols to be printed (the Initially value is <All>). All: All the symbols will be printed. Line No.:The symbols on the specified lines will be printed. Page No.:The symbols on the specified pages will be printed. Comment Specify the type of comment you want to print (the Initially value is <Relay Comment>). Relay Comment: A relay comment will be printed. Coil Comment: A coil comment will be printed. Relay Comment/Coil Comment: Relay and coil comments will be printed.
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4.5
4.5.1
PRINTING MESSAGES
This section describes how to print messages.
Procedure
1 Select [File] - [Print]. The [Print] screen appears.
1-1 Select Message Data from Print Data. 1-2 Click the <Option> button. The [Option] screen appears.
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Set up the following print options on the Message tab. Page No. Specify a start page number for message printing (the Initially value is 1). Title Specify a title for message printing (the Initially value is "Message"). Sub Title Specify a subtitle for message printing (the Initially value is blank). Print Range Specify the range of messages to be printed (the Initially value is <All>). All: All the messages will be printed. Address: The messages in the specified address range will be printed. Page No.: The messages on the specified pages will be printed. Line Feed code(@0A@) is printed. (the Initially value is on). When this option is not selected (off), message data is printed with the code (@0A@) replaced with a carriage return.
3 4
To preview message printing, click the <Preview> button. To set up the print options, click the <OK> button. To cancel the setup of the print options, click the <Cancel> button. The [Print] screen appears again. To print, click the <OK> button. To quit without printing, click the <Cancel> button.
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4.6
4.6.1
Procedure
1 Select [File] - [Print]. The [Print] screen appears.
1-1 Select I/O Module Data from Print Data. 1-2 Click the <Option> button. The [Option] screen appears.
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Set up the following print options on the I/O Module tab. Page No. Specify a start page number for I/O module printing (the Initially value is 1). Title Specify a title for I/O module printing (the Initially value is "I/O Module"). Sub Title Specify a subtitle for I/O module printing (the Initially value is blank). 1 Channel (Initially selected.) (This item is to be set if the PMC model is PMC-QC.) 2 Channel (Initially selected.) (This item is to be set if the PMC model is PMC-QC.)
3 4
To preview I/O module printing, click the <Preview> button. To set up the print options, click the <OK> button. To cancel the setup of the print options, click the <Cancel> button. The [Print] screen appears again. To print, click the <OK> button. To quit without printing, click the <Cancel> button.
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4.7
4.7.1
Procedure
1 Select [File] - [Print]. The [Print] screen appears.
1-1 Select System Parameter from Print Data. 1-2 Click the <Option> button. The [Option] screen appears.
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Set up the following print options on the System Parameter tab. Page No. Specify a start page number for system parameter printing (the Initially value is 1). Title Specify a title for system parameter printing (the Initially value is "System Parameter"). Sub Title Specify a subtitle for system parameter printing (the Initially value is blank).
3 4
To preview system parameter printing, click the <Preview> button. To set up the print options, click the <OK> button. To cancel the setup of the print options, click the <Cancel> button. The [Print] screen appears again. To print, click the <OK> button. To quit without printing, click the <Cancel> button.
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4.8
4.8.1
PRINTING CROSS-REFERENCES
This section describes how to print cross-references.
Procedure
1 Select [File] - [Print]. The [Print] screen appears.
1-1 Select Cross Reference from Print Data. 1-2 Click the <Option> button. The [Option] screen appears.
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Step No. (Initially selected.) Net No. (Initially selected.) Print No. Type (The Initially value is "Step No. /Net No. ".) Comment Specify the type of comment you want to print (the Initially value is <Relay Comment>). Double Check (Initially not selected.) Specify whether to check for duplicate coil writing and duplicate use of the coil write function instruction. Coil Guidance (The Initially value is <Ladder Diagram Graphics>.) Ladder Diagram Graphics The same graphics as those for ladder diagram printing will be used. User Define String User-defined character strings will be used for printing. User-defined character strings can be set up for the following four items (up to 13 characters for each). Read: Specify a character string for displaying read references. (The Initially value is "Read.") Write: Specify a character string for displaying write references. (The Initially value is "Write.")
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4.9
4.9.1
Procedure
1 Select [File] - [Print]. The [Print] screen appears.
1-1 Select Bit Address Map from Print Data. 1-2 Click the <Option> button. The [Option] screen appears.
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4.10
4.10.1
Procedure
Set up the following common options. Guidance Message Language Specify the language for guidance messages used when titles and system parameters are printed. (The Initially value is <First Language>.) First Language Specify a title for bit address map printing (the Initially value is <English>). Second Language This item can be specified if <First/Second Language> is selected for Guidance Message Language (the Initially value is <English>). Cover (Initially not selected.) If this item is selected (the check mark is on), a meta file can be specified for the cover.
To set up the print options, click the <OK> button. To cancel the setup of the print options, click the <Cancel> button. The [Print] screen appears again.
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4.11
4.11.1
Procedure
1 Select [File] - [Print]. The [Print] screen appears.
To save the options to a file, click the <Save Option File> button. 2-1 The [Save As] screen appears.
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To read options from a file, click the <Restore Option File> button. 3-1 The [Open] screen appears.
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4.12
4.12.1
SETTING UP PRINTER
This section describes how to set up a printer.
Procedure
1 Select [File] - [Print]. The [Print] screen appears.
2-2 Specify a printer name in Name. If more than one printer has been installed in your system, one can be selected from the drop-down list box. 2-3 To set the displayed printer, click the <OK> button. To cancel the setup of the printer, click the <Cancel> button.
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4.12.2
Setting up Pages
1 2 On the [Printer] screen, click the Page button. Set the items on each tab. 2-1 [Line Count] tab
Line Count Specify the maximum number of lines that can be printed on one page. A value can be entered directly. It can also be selected by clicking the up/down arrows. (The Initially value is 72.) Char Point Specify the character spacing, in points. A value can be entered directly. It can also be selected by clicking the up/down arrows. The font size may be adjusted automatically according to the specified character spacing. (The Initially value is 9.) Line Point Specify the line spacing, in points. A value can be entered directly. It can also be selected by clicking the up/down arrows. The number of lines and the font size may be adjusted automatically according to the specified line spacing. (The Initially value is 9.) Font Face Specify the font you want to use. (The Initially value is <Courier New>.)
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Line Count Specify the maximum number of lines that can be printed on one page. A value can be entered directly. It can also be selected by clicking the up/down arrows. The line spacing and font size may be adjusted automatically according to the specified number of lines. (The Initially value is 78.) Char Point Specify the character spacing, in points. A value can be entered directly. It can also be selected by clicking the up/down arrows. The font size may be adjusted automatically according to the specified character spacing. (The Initially value is 8.)
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Line Point Specify the line spacing, in points. A value can be entered directly. It can also be selected by clicking the up/down arrows. The number of lines and the font size may be adjusted automatically according to the specified line spacing. (The Initially value is 8.) Ladder Data Specify the ladder data for which you want to specify a font. Font Face Specify the name of the font you want to use for an item specified in Ladder Data. (The Initially value is <Courier New>.) Font Size Specify the font size you want to use for an item specified in Ladder Data. The number of lines, character spacing, and line spacing may be adjusted automatically according to the specified font size. (The Initially value is 8.) <Reset> button This button clears the settings for all the items on the [Line Count (Ladder)] tab to the respective Initially values. 2-3 [Margin] tab
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Size Specify the size of the form you want to use. (The Initially value is <A4>.)
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Frame Print Specify whether to print a frame. The following items can be set up only when this item is selected. File Specify the meta file you want to use for frame printing. The <File> button lets you select a file name. Data Specify the data for which you want to set up a character string, coordinate values, and font. String Specify a character string set up in Data as print data. Data can be specified in the following data formats. %[T]: Title data will be printed. %[S]: Subtitle data will be printed. %[P]: A program name will be printed. %[N]: Page numbers will be printed. (Initially values) Character definition 1: %[P] Character definition 2: %[T] Character definition 3: %[N] Character definition 4: %[S] Character definition 5: Unavailable
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Source program
Compilation
Object code
Transfer to PMC
Decompilation Decompilation involves converting object code to a source program. Data items uploaded from the PMC, and data items read from ROM and a memory card become object code. Since object code can neither be edited nor printed offline, you must decompile object code.
Object code
Decompilation
Source program
NOTE To decompile an object code with a password, enter the password first.
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5.1
COMPILATION
This section describes how to compile source programs. Procedure 1 Select [Tool] - [Compile]. The [Compile] dialog appears.
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When a ladder that has the same number of steps is compiled, the object code is decreased. The Symbo/Coilcomment A symbol (six bytes or less) that can be has been output displayed on a CRT/MDI, and an accompanying coil comment are output to an object code. Ignore too long strings of Any symbol that exceeds six characters in length is replaced by a space code of six the symbol characters and output to an object code together with a coil comment. When checking is disabled, any symbol comment that exceeds six characters in length is assumed to be erroneous and is not compiled, together with a coil comment. (Conventional specification) Output Netcomment A net comment pointer is output to an object pointers code. Multiple used check of the Functions TMR, TMRB, CTR, DIFU, and DIFD are checked if they are duplicated. If Function parameter any, a warning is displayed. number Setting of Password A password is added to an object code. Enter a password at the start of execution. Coil-comment language Specify the format in which to output a coil comment to an object file when compiling a source program. English: Japanese coil comments are replaced by spaces and output to an object file. (Conventional specification) Japanese: Japanese coil comments are converted directly and output to an object file.
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While data is being compiled, the progress of the processing appears on the screen. When completed, the number of errors and warnings appears.
NOTE 1 Condense mode Condense mode has the following advantages. - Reduced compilation time. - Reduced transfer time from a personal computer to the PMC. - The mode requires little ROM space. On the other hand, the following restrictions must be observed: - When data is edited by an integrated edit function, and if a ladder or symbol is added, overlapping with the C language area might occur. Pay careful attention to this point. 2 Net comment pointer The net comment contains string information only in a source program. The compiled object code does not include the net comment information. Therefore, the setting to output the "net comment pointer" (position information of a net comment) as a function NOP to object code was developed. This position information enables the net comment to be restored at decompilation after a ladder is modified by online editing. 3 PMC-SB7 On PMC-SB7, the "Condense" and "Ignore too long strings of the symbol" options are enabled unconditionally.
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5.2
DECOMPILATION
This section describes how to decompile object code. Procedure 1 Select [Tool] - [Decompile]. The [Decompile] dialog appears.
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No symbol/comment data is decompiled. The definition of the source is directly used. Merging the Symbol/ The symbols of the source program and Comment has given priority object code are merged only for a symbol to the Source data and comment. If the same symbol and comment exist, the definition of the source program is used. Merging the Symbol/ The symbols of the source program and Comment has given priority object code are merged only for a symbol to the Memory card data and comment. If the same symbol and comment exist, the definition of the source program is used.
To start decompilation, click the <Exec> button. When object code with a password is to be decompiled, the [Password(Decompile)] dialog appears. Enter a password to permit display or to permit display and editing, and then click the <OK> button. (For details on passwords, see "Protecting Ladder Programs by Passwords.")
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NOTE Password The password to be entered differs depending on the type of the password added to an object code. - To permit display Enter the password to permit display - To permit display and editing Enter a password to permit display and editing - Both Enter a password to permit display and editing
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5.3
NOTE Setting options for automatic compilation or decompilation (1) Compile option - Select [Tool] - [Option]. - Click the [Compile] tab for setting. (2) Decompile option - Select [Tool] - [Option]. - Click the [Decompile] tab for setting.
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5.4
Click the <OK> button. Then, object code with the entered password is created.
NOTE Entering a password 1 A password must consist of no more than eight alphanumeric characters. 2 Passwords are not case-sensitive. (A lower-case letter is regarded as an upper-case letter.) 3 A space, kana character, kanji character, and special character (for example, *, #, and @ ) cannot be used. 4 There are combinations of characters, which cannot be used in some rare cases. (An error message appears.) In this case, enter another string.
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5.4.1
Subprogram
NOTE Object code with a special password can be decompiled without entering a password. In this case, only a subprogram in the non-protection area (P1500 or later) can be displayed, edited, and printed. When compiled, [Setting of Password] in the compile option is ignored and an object code is created by using a special password added to the object code. This enables only the non-protection area to be changed while a ladder program created by a machine manufacturer is protected.
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6.MNEMONIC EDITING
MNEMONIC EDITING
This chapter describes how to convert a source program to a mnemonic file, and vice versa, as well as the mnemonic file format.
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6.1
Fig. 6.1
2 3
Enter a mnemonic file name in [Mnemonic File]. Select [Convert Data Kind]. The following items can be selected:
Table 6.1 (a) Converts all source programs. Converts only system parameters. Converts only titles. Converts only symbols and comments. Converts only ladder programs. Converts only I/O modules. Converts only messages.
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6.MNEMONIC EDITING
4 Select [Selection Item]. The following items can be selected:
Table 6.1 (b) Converts data to data in the format output by P-G. Converts Japanese messages to codeformatted data. Converts comments in which kanji characters are included in the comment data. Converts data in which the symbol and comment for an address as well as the function name of a function are used as comments. Converts data that has an instruction part, operand part, and comment part. Converts Japanese messages to Japanese-formatted data. Converts data with the jump addresses (labels) of functions (JMPB, JMPC, CALL, SP commands) used in a subprogram highlighted. However, the step number of mnemonic data after conversion is different from the other settings. (The function part used in a subprogram is different.) Converts Japanese messages to Japanese-formatted data.
P-G Compatible
Full Options
Label/Subprogram -
To convert a source program to a mnemonic file, click the <OK> button. Once the conversion is completed, the conversion results appear. (To see the last converted results, click the <Log File> button.)
NOTE For conversion to a mnemonic program, a step sequence subprogram is not converted.
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6.2
Fig. 6.2
2 3
Enter a mnemonic file name in [Mnemonic File Name]. When checking is enabled, a warning is output to a log file when it occurs during conversion of a symbol & comment mnemonic file to a source program. (Conventional specification) When checking is disabled, the warnings and the number of occurrences are output to a log file at the end of conversion of a symbol & comment mnemonic file to a source program. Target warning numbers: K:W-4131, K:W-4133, K:W-4139 To convert a mnemonic file to a source program, click the <OK> button. Once the conversion is complete, the conversion results appear. (To see the most recently converted results, click the <Log File> button.)
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6.MNEMONIC EDITING NOTE 1 For conversion to a source program, the source program of the currently open sequence program is changed but is not stored, however. 2 For a coil comment, created in A or B format, that contains single-byte lowercase alphabetic characters, the lowercase characters are replaced with uppercase characters when a mnemonic file is converted to a source program.
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6.3
Only %
Line feed code LF (0AH) is used as the line feed code. CR (0DH) is ignored. Delimiter
; (Semicolon) Table 6.3 (b) This is used in ladder data. - This is used in the ladder data part to delimit ladder data and a comment statement. Data after ";" is regarded as being a comment statement. Consequently, when a mnemonic file is converted to a source program, data after ";" is not converted but deleted. This is used in ladder data and I/O module data. - This is used in a ladder data part to delimit net numbers and ladder data. Data before ":" is regarded as being net numbers. - This is used in the I/O module data part to delimit channel numbers and I/O module data. Data before ":" is regarded as being channel numbers.
: (Colon)
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6.MNEMONIC EDITING
Control character In a mnemonic file, a dollar sign ("$") is used as the control character. When a dollar sign is used in a string, describe "$$." (1) Symbol and comment data - Specifying address and symbol Describe an address and symbol on the same line. At the beginning of a line, describe an address, use a halfsize space or tab as a delimiter, and then describe a symbol. R0200.0 UNIT-3-POWER Address Symbol
Half-size space or tab
- Specifying a relay comment and coil comment Describe a relay comment and coil comment after the specification of an address described in (1). A string enclosed in the first single quotation marks "'" after "$1" is a relay comment. A string enclosed in the second single quotation marks is a coil comment. $1 KEEPPOWERON KEEPPOWERON Relay comment Coil comment
Half-size space or tab Half-size space or tab Mark that represents comment data (always '$1')
When you do not use a relay comment, describe a pair of single quotation marks for the relay comment part. $1 INITIALIZE OF SEQUENCE
NOTE When you use a single quotation mark "'" in a string of a relay comment or coil comment, describe a dollar sign plus a single quotation mark "$" + "'."
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(2) Ladder data - Starting and ending a net comment Describe a net comment with "(*," "*)" in a ladder mnemonic.
Table 6.3 (c) Description (* *) Meaning Start of a net comment End of a net comment
Specifying the position of a form feed character (printing a ladder diagram) To specify the position of a form feed character to print a ladder diagram, describe "$P" in a net comment.
Table 6.3 (d) Description $P or #p Meaning Specification of position of form feed character (printing ladder diagram)
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6.4
6.4.1
Single Format
This section shows a sample file for each single-format data.
6.4.1.1
Parameter
%@0 2 BCD 3 NO 4 PMC-RC4 5 000000 6 50 7 100 %
Counter data type Presence or absence of operator panel PMC type Head address of language program link control statement data Time ratio to execute language program Ladder execution time
Counter data type BINARY or BCD Presence or absence of operator panel No operator panel: NO Operator panel: YES X0000 Y0000 R0000 R0010 KEY address KEY image address LED address LED image address
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PMC type
Table 6.4.1.1 PMC model PMC-SA1 PMC-SA3 PMC-SA5 PMC-SB3 PMC-SB4 PMC-SB4 (STEP SEQ) PMC-SB5 PMC-SB6 PMC-SB6 (STEP SEQ) PMC-SB6 (IO-2) PMC-SB6 (STEP, IO-2) PMC-SB7 PMC-SC3 PMC-SC4 PMC-SC4 (STEP SEQ) PMC-NB PMC-NB2 PMC-NB6 PMC-PA3 PMC-QC Setting data (half-size string) PMC-RA1 PMC-RA3 PMC-RA5 PMC-RB3 PMC-RB4 PMC-RB4 (STEP SEQ) PMC-RB5 PMC-RB6 PMC-RB6 (STEP SEQ) PMC-RB6 (IO-2) PMC-RB6 (STEP, IO-2) PMC-RB7 PMC-RC3 PMC-RC4 PMC-RC4 (STEP SEQ) PMC-NB PMC-NB2 PMC-NB6 PMC-PA3 PMC-QC
Head address of language program link control statement data 0, or 800000 to 8FFFFF (hex) Time ratio to execute language program 1 to 99 (%) Ladder execution time 100 (fixed at 100%) I/O link assignment selection function (channel 1) Used: USE Not used: UNUSE Number of basic I/O link groups (channel 1) 0 to 16 I/O link assignment selection function (channel 2) Used: USE Not used: UNUSE Number of basic I/O link groups (channel 2) 0 to 16
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6.MNEMONIC EDITING
The parameters for each model are described below.
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6.4.2
Title
%@1 01 MACHINE TOOL BUILDER NAME 02 MACHINE TOOL NAME 03 CNC & PMC NAME 04 PMC PROGRAM NO. 05 EDITION NO. 06 PROGRAM DRAWING NO. 07 DATE OF PROGRAMMING 08 PROGRAM DESIGNED BY 09 ROM WRITTEN BY 10 REMARKS %
6.4.2.1
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6.MNEMONIC EDITING
6.4.2.2
Ladder
P-G compatible and Japanese comment
%@3 RD X0.4 OR Y80.6 WRT D300.1 SUB 1 RD.NOT X3.0 SUB 40 2 8191 D300 SUB 2 %
Full option
%@3 N00001: N00002:
SUB RD SUB RD SUB SUB SUB SUB RD DEC WRT SUB SUB
N00003:
; SP ; (SUBPR1 ) SUB PROG. NO.01 ; [SUB PROGRAM DATA NO.01] ; (XADRS1 ) JUMPB LABEL L001 ; JMPB ; (LABEL1 ) ; [LABEL L00001] ; (XADRS2 ) JMPC LABEL L001 ; JMPC ; (LABEL1 ) ; [LABEL L00001] ; LBL ; (LABEL1 ) ; [LABEL L00001] ; SPE ; SP ; (SP1000 ) SUB PROGRAM NO.1 ; (RADRS00) ; (DADRS04) ; SPE ; END
N00008: N00009: %
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LABEL1 SP1000
SUBPR1 ; <P1 > SUB PROG. NO.01 ; [SUB PROGRAM DATA NO.01] XADRS1 ; <X0.0 > JUMPB LABEL L001 LABEL1 ; <L100 > ; [LABEL L00001] XADRS2 ; <X0.1 > JUMPB LABEL L002 LABEL1 ; <L100 > [LABEL L00001] ; <L100 > ; [LABEL L00001] ; <P2 > SUB PROG. NO.01 RADR00 ; <R0.0 > DADR04 ; <D0 > 2 D0.0
6.4.2.3
Message
%@4 A00.0 2100020 ACT DOOR NOT CLOSE A00.1 2101022 SPINDLE SPEED ARRIVAL SIGNAL NOT ON A00.2 2100020 EDTOK KEY SWITCH ON %
6.4.2.4
I/O module
%@5 X000 1 0 1 ID64A Y008 1 0 4 OD64B %
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6.4.3
ALL format
%@A %@0 2 BINARY 3 NO 4 PMC-RB4 % %@1 01 MACHINE TOOL BUILDER NAME : : 10 REMARKS % %@2-C R0200.0 UNIT-3-POWER $1 KEEP POWER ON KEEP UNIT-3 POWER ON R0200.1 UNIT-2-ACT $1 $POWER$$ KEEP UNIT-4 $$POWER$ ON R0300.0 $1 KEEP POWER ON KEEP UNIT-4 POWER ON P0008 OPEN-FRONT $1 OPEN FRONT COVER L0100 INITIALIZE $1 INITIALIZE OF SEQUENCE % %@3 RD R1001.0 OR R120.3 AND R1000.2 WRT Y2000.4 (* Describe a net comment at this position. Any characters that can be entered from a PC are available. *) RD R1001.0 AND R1000.2 WRT Y23.4 (* $p *) Specification of the position of a form feed character (printing a ladder diagram) RD R101.0 OR R123.4 AND R100.2 WRT Y200.4 % %@4 A00.0 2100020 ACT DOOR NOT CLOSE A00.1 2101022 SPINDLE SPEED ARRIVAL SIGNAL NOT ON % %@5 X000 1 0 1 ID16C Y008 1 0 4 OD32A % %@E
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INPUT/OUTPUT
This chapter describes how to load and store programs.
NOTE 1 When input or output (loading data from the PMC or storing data to the PMC) is performed during NC operation, the speed at which data (such as positions) is displayed on an NC screen may fall. This does not, however, affect NC operation. It is recommended that input or output be performed while the NC is not being operated. 2 While a screen created by the C executor is displayed, the communication speed falls. It is recommended that, after moving to another screen such as the position display screen, input or output (loading data from the PMC or storing data to the PMC) be performed.
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7.INPUT/OUTPUT
7.1
SETTING UP COMMUNICATION
Program editing and input/output operations in online mode can be performed via an Ethernet port. The following explains how to set up connection via an Ethernet port.
7.1.1
Procedure
1. Select [Tool] - [Communication...].
2.
Select [Network Address] and click the <Add host> button. Click the <Advanced> button to display the "Host Setting Dialog" box.
Host Specify a host name (for example, "CNC1") or an IP address (for example, "190.168.0.1").
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Port No. Specify the port number of the Ethernet function of the CNC to be connected. Time Out Specify the time out applied to the transmission/reception of PMC data, in seconds. 3. Select [Setting] and add a network address to "Use device".
4.
NOTE If the PMC is displaying one of the following screens, you cannot communicate with the PMC. Use the online function after the PMC switches to another screen. [PMCLAD], [I/O], [EDIT], [SYSPRM], [TRACE], [ANALYS], [USRDGN], [DBGLAD], [GDT], [USRMEM]
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7.INPUT/OUTPUT
7.2
7.2.1
LOADING SEQUENCE PROGRAMS FROM THE PMC (DURING DISCONNECTION WITH THE PMC)
Procedure
1 2 Select [File] - [Open Program] to open the program into which data is to be loaded. Select [Tool] - [Load from PMC]. The [Program transfer wizard Selection of transferred method] screen appears.
Fig. 7.2.1(a)
2-1 Select a transfer method. <I/O by MONIT-ONLINE function> A communication function by an online monitor is used. <I/O by I/O key operation> Input or output is performed by the HOST operation of an I/O function.
NOTE On PMC-SB7, this screen does not appear. On PMC-SB7, only <I/O by MONIT-ONLINE function> is available.
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<I/O by MONIT-ONLINE function> 3
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Select <I/O by MONIT-ONLINE function>, and then click the <Next> button. The following message appears.
Fig. 7.2.1(b)
To display the [Communication] screen to start access to the PMC, click the <Yes> button.
Fig. 7.2.1(c)
When there is a loader, the [Communication Current Device] screen appears. Select either CNC Main or LOADER, and then click the <Exec> button.
Fig. 7.2.1(d)
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7.INPUT/OUTPUT
The [Program transfer wizard Selection of loading/store] screen appears. Click the <Next> button.
Fig. 7.2.1(e)
Fig. 7.2.1(f)
For the remainder of the procedure, see Section 7.3, "Loading Sequence Programs from the PMC (During Connection with the PMC)."
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<I/O by I/O key operation> 3
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Select <I/O by I/O key operation>, and then click the <Next> button. The [Program transfer wizard Selection of loading/store] screen appears.
Fig. 7.2.1(g)
Click the <Next> button. The [Program transfer wizard Selection of program] screen appears.
Fig. 7.2.1(h)
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7.INPUT/OUTPUT
6 The [Program transfer wizard Setting of communication] screen appears. Set a communication protocol, and then click the <Next> button.
Fig. 7.2.1(i)
Fig. 7.2.1(j)
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3
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Click the <Finish> button. Then, the [Execution of I/O transfer] screen appears.
Fig. 7.2.1(k)
NOTE Set CHANNEL, DEVICE, FUNCTION, and DATA KIND on the PMC I/O PROGRAM screen of the PMC in advance. Set HOST for DEVICE. For details of the settings, refer to the FANUC PMC Ladder Language Programming Manual (B-61863E). Press soft key <EXEC> of the NC to place the NC in standby.
9 Once I/O transfer is complete, the following message appears.
Fig. 7.2.1(l)
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7.INPUT/OUTPUT
7.3
7.3.1
LOADING SEQUENCE PROGRAMS FROM THE PMC (DURING CONNECTION WITH THE PMC)
Procedure
1 2 Select [File] - [Open Program] to open the program into which data is loaded. Select [Tool] - [Load from PMC]. The [Program transfer wizard Selection of program] screen appears.
Fig. 7.3.1(a)
NOTE When connection is not established, the [Communication] screen appears. Then, establish connection.
2-1 Set data. Content of transfer As transfer information, a selection can be made from Ladder, Language program, and PMC Parameter. When transferring PMC parameters, enter a transfer destination file name in [Selection of]. The initial setting specifies that PMC parameters are transferred to PMC_PRM.PRM in a user file folder. For a user file folder, see Subsection 3.1.3, "Work Folders and Online Program Files." A PMC parameter file once transferred to a user file
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folder can be restored by using the export function. For the export function, see Section 3.15, "EXPORTING PROGRAMS."
NOTE Only PMC-SC3/SC4 allow loading and storing of language programs. Those types of PMCs to which a C board is attached do not allow loading and storing of language programs.
2-2 Click the <Next> button. The [Program transfer wizard Confirmation of processing] screen appears.
Fig. 7.3.1(b)
2-3 Check the setting items. Click the <Finish> button. Then, the [Transfer monitor] screen appears, and then the program is transferred.
Fig. 7.3.1(c)
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7.4
7.4.1
STORING SEQUENCE PROGRAMS IN THE PMC (DURING CONNECTION WITH THE PMC)
Procedure
1 2 Select [File] - [Open Program] to open the program to be stored. Select [Tool] - [Store to PMC]. The [Program transfer wizard Selection of transferred method] screen appears.
Fig. 7.4.1(a)
2-1 Selection of transferred method. <I/O by MONIT-ONLINE function> A communication function by an online monitor is used. <I/O by I/O key operation> An input or output is performed by the HOST operation of an I/O function.
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<I/O by MONIT-ONLINE function> 3
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Select <I/O by MONIT-ONLINE function>, and then click the <Next> button. The following message appears.
Fig. 7.4.1(b)
Click the <Yes> button. The [Communication] screen appears, after which access to the PMC is started.
Fig. 7.4.1(c)
When there is a loader, the [Communication Current Device] screen appears. Select CNC Main or LOADER, and then click the <Exec> button.
Fig. 7.4.1(d)
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7.INPUT/OUTPUT
The [Program transfer wizard Selection of loading/store] screen appears. Click the <Next> button.
Fig. 7.4.1(e)
Fig. 7.4.1(f)
For the remainder of the procedure, see Section 7.5, "Storing Sequence Programs in the PMC (During Connection with the PMC)."
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7.INPUT/OUTPUT
<I/O by I/O key operation> 3
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Select <I/O by I/O key operation>, and then click the <Next> button. The [Program transfer wizard Selection of loading/store] screen appears.
Fig. 7.4.1(g)
Click the <Next> button. The [Program transfer wizard Selection of program] screen appears.
Fig. 7.4.1(h)
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7.INPUT/OUTPUT
6 The [Program transfer wizard Setting of communication] screen appears. Set a communication protocol, and then click the <Next> button.
Fig. 7.4.1(i)
Fig. 7.4.1(j)
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8
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Click the <Finish> button. The [Execution of I/O transfer] screen appears.
Fig. 7.4.1(k)
NOTE Set CHANNEL, DEVICE, FUNCTION, and DATA KIND on the PMC I/O PROGRAM screen of the PMC in advance. Set HOST for DEVICE. For details of these settings, refer to the FANUC PMC Ladder Language Programming Manual (B-61863E). Press soft key <EXEC> of the NC to place the NC in the standby status.
3 Once I/O transfer is complete, the following message appears.
Fig. 7.4.1(l)
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7.INPUT/OUTPUT
7.5
7.5.1
STORING SEQUENCE PROGRAMS IN THE PMC (DURING CONNECTION WITH THE PMC)
Procedure
1 2 Select [File] - [Open Program] to open the program to be stored. Select [Tool] - [Store to PMC] The [Program transfer wizard Selection of program] screen appears.
Fig. 7.5.1(a)
NOTE When connection is not established, the [Communication] screen appears. Then establish connection.
2-1 Set data. Content of transfer As transfer information, a selection can be made from Ladders, Language program, and PMC Parameter. When transferring PMC parameters, enter a transfer source file name in [Selection of]. The initial setting specifies that PMC_PRM.PRM in a user file folder is transferred. For a user file folder, see Subsection 3.1.3, "Work Folders and Online Program Files." An existing PMC parameter file can be stored in a user file folder by using the import function. For the import function, see Section 3.14, "IMPORTING PROGRAMS."
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2-2 Click the <Next> button. The [Program transfer wizard Confirmation of processing] screen appears.
Fig. 7.5.1(b)
2-3 Check the setting items. Click the <Finish> button. Then, the [Transfer monitor] screen appears, and then the program is transferred.
Fig. 7.5.1(c)
NOTE 1 During ladder editing in online mode, no program can be stored in the PMC. Store programs in the PMC while a ladder is being monitored. 2 After storing a program in the PMC, if the CNC is powered down without backing up the program, the editing results are lost. When you want to store a program in the CNC, execute [Backup].
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7.INPUT/OUTPUT
7.6
7.6.1
Procedure
1 Select [Tool] - [Backup]. The [Backup of program] screen appears.
Fig. 7.6.1
2 3
Choose the check boxes of the programs you want to back up. When the C board is not mounted, you cannot choose "User C program." To back up a program, click the <OK> button. When backup is completed successfully, the [Backup of the program ended] message appears. To cancel the backup of a program, click the <Cancel> button.
NOTE 1 Since the Power Mate-D (PMC-PA3) stores programs in S-RAM, the operation described above is not needed. 2 For other than the Power Mate-D (PMC-PA3), if the CNC is powered down without first backing up the programs, the edited programs and stored programs are lost. Back up the programs, before powering down the CNC.
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7.7
7.7.1
Menu Bar
Select [Tool] - [Load from PMC...] or [Store to PMC...], and the transfer direction selection dialog box of the "Program transfer wizard" will appear.
Fig. 7.7.1
NOTE You can compare programs including language programs on each model of PMC-SC3, SC4, NB, and NB2.
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7.INPUT/OUTPUT
7.7.2
7.7.2.1
Fig. 7.7.2.1
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7.7.2.2
Fig. 7.7.2.2
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WARNING Special care is needed when you execute or stop a program. If a program is used inappropriately, the machine may operate in an unexpected manner. It is recommended that you not use this machine while a person is near the machine.
How to check the execution or stop status Check the execution or stop status on the status bar.
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Procedure 1 Connect a personal computer to the NC (PMC) with a cable. (For the specification of the required cable, see Appendix 1.) 2 Check the communications status (connection or disconnection) with the PMC.
Connection/disconnection status : Disconnection status Fig. 8(b) : Connection status
3 4
In the disconnection status, select [Tool]-[Communication]. The [Communication] screen appears. Click the <Connect> button to establish a connection.
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8.1
Fig. 8.1(a)
Fig. 8.1(b)
Yes A sequence program is to be executed. No The dialog box is closed without executing a sequence program. INITIAL START Selected: A language program is to be executed from the beginning. Unselected: A language program is to be executed from the last-terminated position.
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8.2
Fig. 8.2
Yes A sequence program is to be stopped. No The dialog box is to be closed without stopping the sequence program.
NOTE When the PMC-MDI screen is displayed by a language program on the NC, no program can be stopped. To stop the program, select another screen on the NC.
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9.DIAGNOSIS
DIAGNOSIS
This chapter describes the online diagnosis functions including ladder monitoring, display and modification of the PMC status and PMC parameters, signal tracing, and signal analysis.
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9.1
LADDER MONITORING
CAUTION 1 The online monitor function for step sequence programs is not supported. 2 If the system being used is not supported by the connected PMC, the online functions sometimes cannot be used. Use a system with a supported edition.
9.1.1
Procedure
1 2 Select [File] - [Open Program] to open the program you want to monitor. When the system is in offline mode, select [Ladder] [Online/Offline] to set online mode. When the <On-Line/Off-Line Change> button is in the up state, the system is in offline mode. When the button is in the down state, the system is in online mode.
Select [Ladder] - [Monitor/Editor] to switch between the [Monitor] screen and [Edit] screen. On the [Monitor] screen, the <Ladder Monitor> button is in the down state. On the [Edit] screen, the <Online Editor> button is in the down state.
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9.DIAGNOSIS
9.1.2
[Monitor] Screen
Fig. 9.1.2
The screen is scrolled by using the direction keys, page keys, and scroll bars. The signal ON and OFF states are expressed by the line thickness. ON : OFF :
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9.1.3
[Edit] Screen
Fig. 9.1.3(a)
The <Update> button on the toolbar writes the edited ladder program to the PMC. The <Restore> button restores the ladder program to its original state that existed before editing.
Fig. 9.1.3(b)
CAUTION 1 Executing the update function alters the ladder program on the PMC. Before executing the update function, carefully check whether it is safe to alter the ladder program. 2 Except for the Power Mate-D (PMC-PA3), powering off the CNC without backing up the program clears the program changes. Before powering off the CNC, click the <Update> button on the toolbar and then back up the program. 3 To reflect the results of editing a ladder program in online mode in the source program in the sequence program (LAD file), switch to offline mode to automatically execute decompilation. or execute decompilation manually.
For other edit operations, see Section 3.5, "EDITING LADDER DIAGRAMS."
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9.DIAGNOSIS
9.1.4
9.1.4.1
Fig. 9.1.4.1
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9.1.4.2
Fig. 9.1.4.2
<Icon for indicating that the signal trigger stop function is being executed>
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9.DIAGNOSIS
9.1.4.3
Fig. 9.1.4.3(a)
The [Signal Trigger Stop Function] termination screen appears. Trigger stop time on the NC side is displayed.
Fig. 9.1.4.3(b)
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9.1.4.4
Fig. 9.1.4.4
Address Set a trigger address. (Symbol input is possible.) Check Point Select a trigger check point. Make a selection from Level1 (start of LEVEL1), END1 (after END1 instruction execution), END2 (after END2 instruction execution), and END3 (after END3 instruction execution, selectable with a model that can use LEVEL3). Count Set a trigger count (1 to 65535). Trigger Mode ON: Stops triggering on the rising edge of a specified address signal. OFF: Stops triggering on the falling edge of a specified address signal. <Init> button This button initializes the parameters as follows: Address: Blank Check Point: LEVEL1 Count: 1 Trigger Mode: Disabled
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9.DIAGNOSIS
9.1.4.5
Context menu
Fig. 9.1.4.5
9.1.4.6
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9.2
SIGNAL STATUS
The PMC signal status can be displayed and changed in real-time.
WARNING Special care must be taken when the signal status or PMC parameters are changed. If the change function is not used appropriately, the machine operation may be unpredictable. When there are people near the machine, this function should not be used. CAUTION The statuses of some signals cannot be changed. The status of such a signal is not changed when a sequence program, the CNC, the MMC, or an external I/O unit such as the I/O-Link is repeatedly writing data into the address of the signal. (The CNC repeatedly writes data to address F, the MMC repeatedly writes data to address M, and the external I/O unit repeatedly writes data to address X.)
9.2.1
Procedure
1 Select [Diagnose] - [Signal Status]. The [Signal Status] screen appears.
Fig. 9.2.1
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9.DIAGNOSIS
9.2.2
Toolbar
<1>
<2>
<3>
<1> Switches between the status screen and forced I/O screen. <2> Search button <3> Combo box for inputting the character string for which a search is to be made <4> Symbol indication (off on) <5> Display format: Byte <6> Display format: Word <7> Display format: Double word <8> Display type: Binary <9> Display type: Decimal <10>Display type: Hexadecimal <11>Display type: BCD <12>Sign indication (off on) (Valid only when decimal notation is set as the display type.)
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9.2.3
Status Bar
<1> <2> <3> Fig. 9.2.3
<1> Selection mode [Status] or [Force] is indicated. <2> Display format [Byte], [Word], or [Dword] is indicated. <3> Display type [Bit], [Decimal], [Hex], or [Bcd] is indicated.
9.2.4
Context Menu
Fig. 9.2.4
9.2.5
Shortcut Keys
Table 9.2.5 Corresponding function Turns on a signal. (Forced I/O) Turns off a signal. (Forced I/O) Symbol indication (offon) Switches between the status screen and forced I/O screen. Search
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9.DIAGNOSIS
9.3
PMC PARAMETERS
PMC parameters (timers, counters, keep relays, and data table) are displayed.
WARNING Special care must be taken when the signal status or PMC parameters are changed. If the change function is not used appropriately, the machine operation may be unpredictable. When there are people near the machine, this function should not be used. CAUTION When PMC parameters should not be changed, the parameters may be protected. Refer to the relevant programming manual for the PMC being used.
9.3.1
Procedure
1 2 Select [Diagnose] - [PMC Parameter]. Display the pull-down menu, and then select [Timer], [Counter], [Keep Relay], [Data Table], or [Set Up].
9.3.2
Timer
The contents of the timer address locations (T) used with the TMR instruction can be displayed and modified.
Fig. 9.3.2
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9.3.2.1
Toolbar
<1> <2> <3> <4> Fig. 9.3.2.1
<1> Symbol indication (offon) <2> Search <3> Combo box for inputting the character string for which a search is to be made <4> Units of the displayed timer value (msec, sec, min)
9.3.2.2
Status bar
<1> Fig. 9.3.2.2 <2>
<1> Minimum setting time for the timer selected with the cursor <2> Maximum setting time for the timer selected with the cursor
9.3.2.3
Context menu
Fig. 9.3.2.3
9.3.2.4
Shortcut keys
Shortcut key [F4] [Ctrl]+[F] Table 9.3.2.4 Corresponding function Symbol indication (offon) Search
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9.DIAGNOSIS
9.3.3
Counter
The contents of the counter address locations (C) used with the CTR instruction can be displayed and modified.
Fig. 9.3.3
9.3.3.1
Toolbar
<1> Symbol indication (off on) <2> Search <3> Combo box for inputting the character string to be searched for
9.3.3.2
Context menu
Fig. 9.3.3.2
9.3.3.3
Shortcut keys
Shortcut key [F4] [Ctrl]+[F] Table 9.3.3.3 Corresponding function Symbol indication (offon) Search
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9.3.4
Keep Relay
The contents of the keep relays (K) can be displayed and modified.
Fig. 9.3.4
9.3.4.1
Toolbar
<1> <2> <3> Fig. 9.3.4.1
<1> Symbol indication (off on) <2> Search <3> Combo box for inputting the character string for which a search is to be made
9.3.4.2
Context menu
Fig. 9.3.4.2
9.3.4.3
Shortcut keys
Shortcut key [F4] [Ctrl]+[F] Table 9.3.4.3 Corresponding function Symbol indication (offon) Search
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9.DIAGNOSIS
9.3.4.4
#7 DTBLDSP
#6 *
#5 * Bit #7 #4 #1 #0
#2 *
#1 PRGRAM
#0
LADMASK
Value Meaning 1 Does not display the PMC parameter data table control screen. 0 Does not allow you to change the signal status. 0 Does not allow you to use the online edit function and I/O function. 0 Does not display the ladder monitor screen.
K19 or K902 #7 *
#6 *
#5 * Bit #0
#4 *
#3 *
#2 *
#1 *
#0
FROM-WRT
Value Meaning 1 Displays a dialog box for writing to F-ROM at the end of online editing.
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9.3.5
Data Table
The contents of the data table (D) can be displayed and modified.
Fig. 9.3.5
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9.DIAGNOSIS
9.3.5.1
Toolbar
<1> <2> <3> <4> <5> <6> <7> <8> <9> <10> <11> Fig. 9.3.5.1
<1> Symbol indication (off on) <2> Search <3> Combo box for inputting the character string for which a search is to be made <4> Display format: Byte <5> Display format: Word <6> Display format: Double word <7> Display type: Decimal <8> Display type: Hexadecimal <9> Display type: BCD <10>Sign indication (off on) <11>Write protection
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9.3.5.2
Status bar
<1> <2> <3> Fig. 9.3.5.2 <4> <5>
<1> Group name <2> Data area range <3> Number of data items <4> Display format [Byte], [Word], or [Dword] is indicated. <5> Display type [Bit], [Decimal], [Hex], or [Bcd] is indicated.
9.3.5.3
Shortcut keys
Shortcut keys [F4] [Ctrl]+[F] Table 9.3.5.3 Corresponding function Symbol indication (offon) Search
9.3.5.4
9.3.5.5
Context menu
Fig. 9.3.5.5
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9.DIAGNOSIS
9.3.6
9.3.6.1
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9.3.6.2
Procedure
1 Check the setting parameters you want to make valid.
Fig. 9.3.6.2
To save the changes, click the <OK> buttons. To cancel the changes, click the <Cancel> button.
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9.DIAGNOSIS
9.3.6.3
Setting items
HIDE PMC PROGRAM (PMC-SB7: K900.0, PMC-SA1: K17.0) Not checked : Displays sequence programs. Checked : Hides sequence programs. PROGRAMMER ENABLE (PMC-SB7: K900.1, PMC-SA1: K17.1) Not checked : Disables built-in programmer functions. Checked : Enables built-in programmer functions. LADDER MANUAL START (PMC-SB7: K900.2, PMC-SA1: K17.2) Not checked : After the power is turned on, sequence programs will be automatically executed. Checked : Sequence programs will be executed with the sequence program execution soft key. RAM WRITE ENABLE (PMC-SB7: K900.4, PMC-SA1: K17.4) Not checked : Disables the forcing and overwrite functions. Checked : Enables the forcing and overwrite functions. SIGNAL TRACE START (PMC-SB6: K900.5) Not checked : The signal trace function starts tracing with the trace execution button. Checked : The signal trace function automatically starts tracing after the power is turned on. SIGNAL ANALYSIS START (PMC-SB6: K900.6) Not checked : The signal waveform display function starts sampling with the execution button. Checked : The signal waveform display function automatically starts sampling after the power is turned on. HIDE DATA TBL CNTL SCREEN (PMC-SB7: K900.7, PMCSA1: K17.7) Not checked : Displays the PMC parameter data table control screen. Checked : Hides the PMC parameter data table control screen. SIGNAL TRIGGER START (PMC-SB7: K901.2, PMC-SA1: K18.8) Not checked : The trigger stop function does not automatically starts when the power is turned on. Checked : The trigger stop function automatically starts when the power is turned on.
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9.DIAGNOSIS
-
B-66234EN/02
EDIT ENABLE (PMC-SB7: K901.6, PMC-SA1: K18.6) Not checked : Disables sequence program editing. Checked : Enables sequence program editing. WRITE TO F-ROM[EDIT] (PMC-SB7: K902.0, PMC-SA1: K19.0) Not checked : After a Ladder program is edited, the changes will be automatically written to F-ROM. Checked : After a Ladder program is edited, the changes will not be automatically written to F-ROM. ALLOW PMC STOP (PMC-SB7: K902.2, PMC-SA1: K19.2) Not checked : Disables the sequence program execution/ stopping operations. Checked : Enables the sequence program execution/ stopping operations. IO GROUP SELECTION (PMC-SB7: K906.1) Not checked : Hides the I/O link group selection screen. Checked : Displays the I/O link group selection screen.
CAUTION The [Display] button can be used if the following conditions are satisfied: - The selectable I/O link assignment screen on the system parameter screen is enabled. - IO GROUP SELECTION (K906.1=1) is checked and PROGRAMMABLE ENABLE is also checked.
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9.DIAGNOSIS
9.3.6.4
Warning message
When you click the [Display] button to call the setting parameter screen of the selectable I/O link assignment function, the following warning screen appears first to warn you against the modification of parameters.
Fig. 9.3.6.4
OK Displays the selectable I/O link assignment function. Cancel Returns you to the SETTING screen for PMC setting parameters.
WARNING If you modify these parameters inadvertently, The I/O device configuration may not match the I/O assignment data, possibly causing the machine to perform an unexpected operation after the power is turned on. These parameters are assumed to be modified only by those operators who are familiar with the operation of sequence programs and that of the PMC. This setting screen must be protected with the programmer protect function so that the settings on the screen are not inadvertently changed by regular operators after the machine has been shipped to the field.
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9.3.6.5
Fig. 9.3.6.5
Channel 1 Select the group to which the I/O link assignment data for channel 1 is to be made valid. Checked : The assignment data is valid. Not checked : The assignment data is invalid. Channel 2 Select the group to which the I/O link assignment data for channel 2 is to be made valid. Checked : The assignment data is valid. Not checked : The assignment data is invalid.
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9.DIAGNOSIS NOTE 1 The basic groups that have been specified for each "Basic Group Count" on the system parameter screen will have their numbers displayed gray with an asterisk mark (*) shown above them. These groups are noneligible for this settings. 2 Channels for which the "selectable I/O link assignment function" is disabled on the system parameter screen are displayed gray. These channels are noneligible for this setting. 3 When you click the [OK] button, the warning message shown in Subjection 9.3.6.3 reappears. To reflect the settings to the keep relays, click the [OK] button below the warning message.
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9.4
9.4.1
Procedure
1 Select [Diagnose] - [PMC Alarm Status]. The [PMC Alarm Status] screen appears.
Fig. 9.4.1
For details on PMC alarm messages, refer to the ladder language programming manual.
9.4.2
Fig.9.4.2
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9.DIAGNOSIS
9.5
9.5.1
PMC STATUS
The PMC program status is displayed.
Procedure
1 Select [Diagnose] - [PMC Status]. The [[PMC Status] screen appears.
Fig. 9.5.1
9.5.2
Display Items
- PMC type Model of the connected PMC - Series and edition: Control software Series and edition of the PMC - Series and edition: Ladder edit software (option board) Series and edition of the ladder edit card or option card - Scan time: Current Current scan time - Scan time: Maximum Maximum scan time - Scan time: Minimum Minimum scan time
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9.6
SIGNAL TRACING
Changes in arbitrary signals are displayed on the screen. Signals are traced one or two bytes at a time. For one-byte tracing, two addresses can be traced at the same time. Up to 512 items can be displayed for one-byte tracing. For two-byte tracing, up to 256 items can be displayed.
9.6.1
Procedure
1 Select [Diagnose] - [Signal Trace]. The [Signal Trace] screen appears.
Fig. 9.6.1
Click the <Parameter> button. The [Signal Trace Parameter] screen appears.
<Parameter button>
3 4
Set data on the [Signal Trace Parameter] screen. See Subsection 9.6.6, "[Signal Trace Parameter] Screen." Click the <Start/Stop> button. The <Start/Stop> button enters the down state, and signal tracing starts.
<Start/Stop button>
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9.DIAGNOSIS
5 To terminate tracing, click the <Start/Stop> button again. The <Start/Stop> button then enters the up state, and signal tracing terminates. - Signal status indication The signal is off. The signal is on. - Mask bit name indication The numbers of the bits to be detected are indicated with bold characters. The numbers of the bits not to be detected are indicated with grayed characters. Example:When the signals on bits 4 to 7 are detected, and bits 0 to 3 are masked R9028 76543210
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9.6.2
Toolbar
<1> Parameter <2> Start and stop of tracing <3> Symbol indication <4> Number search <5> Combo box for inputting the character string for number search
9.6.3
Status Bar
<1> Fig. 9.6.3 <2>
<1> Status [Tracing Exec] or [Trace Stop] is displayed. <2> Elapsed time
9.6.4
Context Menu
Fig. 9.6.4
9.6.5
Shortcut Keys
Shortcut key [F3] [F4] [F5] [Ctrl]+[F] [Ctrl]+[Home] [Ctrl]+[End] Table 9.6.5 Corresponding function Number search Displays the [Parameter] screen. Starts and stops tracing. Number search Displays data from the beginning. Displays data from the end.
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9.DIAGNOSIS
9.6.6
Fig. 9.6.6
Mode Signal data length (in bytes) Address Type PMC address or physical address Address Address for signal tracing of a specified address type Mask Bit Specify the bits of the signals that need not be traced. (The buttons of the signals to be traced are in the down state.) The parameter settings become valid when the execution of signal tracing is selected.
NOTE 1 While the signal analysis function is being used, the signal trace function cannot be used. 2 During online monitoring, the PMC signal trace screen cannot be displayed. CAUTION When the address type is physical address, starting tracing with an illegal memory address specified may result in a system error. To specify a valid physical address, the user needs to be familiar with PMC programming in C. Refer to the "C Programming Manual" (B-61863E-1), and specify a valid memory address.
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9.6.7
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9.DIAGNOSIS
9.7
9.7.1
SIGNAL ANALYSIS
The ladder signal status is sampled and displayed along with the time axis. Trigger conditions can also be set.
Procedure
1 Select [Diagnose] - [Signal Analysis]. The [Signal Analysis] screen appears.
Fig. 9.7.1
Click the <Parameter> button. The [Signal Analysis Parameter] screen appears.
<Parameter button>
3 4
Set data on the [Signal Analysis Parameters] screen. See Subsection 9.7.6, [Signal Analysis Parameter] screen. Click the <Sampling> button. The <Sampling> button then enters the down state, and sampling starts.
<Sampling button>
To terminate sampling, click the <Sampling> button again. The button enters the up state, and sampling terminates. Maximum number of signals sampled simultaneously: 16 Sampling interval: 8 or 4 msec Maximum sampling period: 10 sec (when the sampling interval is set to 8 msec) 5 sec (when the sampling interval is set to 4 msec)
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9.7.2
Toolbar
<1><2><3> <4> <5> <6> <7> Fig. 9.7.2 <8> <9>
NOTE 1 While the signal analysis function is being executed, the signal trace function cannot be used. If the <Sampling> button is clicked during signal tracing, a message box appears, indicating "Signal Trace function is running." 2 When the automatic signal read function is executed at power-on, the displayed button is in the down state, which indicates that sampling is in progress.
<3> Open File Reads a signal analysis data file, and then displays waveforms. The extension of signal analysis data files is SAN. <4> Save As Saves signal analysis data in a file with a file name specified (extension: SAN). <5> Grid line on/off Specifies whether to display grid lines. When no grid line is displayed, the button is in the up state; when grid lines are displayed, the button is in the down state. The color and line style of grid lines are set from the context menu which is displayed by right-clicking a displayed grid line. <6> Symbol on/off Sets the display format of the trigger and sampling addresses. When the symbol format is selected, the button is in the down state; when the address format is selected, the button is in the up state. <7> Search Moves through the signal analysis area with a specified search time. <8> Text box for inputting the character string for which a search is to be made Specifies the search time. <9> Search character string increase/decrease button Increases or decreases the search time in grid setting time units.
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9.DIAGNOSIS
9.7.3
<1>
Status Bar
<2> <3> <4> Fig. 9.7.3 <5> <6> <7>
<1> to <6> are displayed when sampling terminates. During sampling, [Executing] is indicated. <1> Sampling time <2> Condition <3> Trigger mode <4> Trigger address <5> Sampling start time <6> Sampling end time <7> The current mouse position is indicated as the time (msec) on the signal analysis display.
9.7.4
Context Menu
Fig. 9.7.4
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9.7.5
Shortcut Keys
Shortcut key [F3] [F4] [F5] [Ctrl]+[Shift]+[O] [Ctrl]+[Shift]+[A] [Ctrl]+[G] [Ctrl]+[R] [Ctrl]+[W] [Ctrl]+[Home] [Ctrl]+[End] PageUp PageDown [] [] [] [] [Home] [End] Table 9.7.5 Corresponding function Sampling time search Displays the [Parameters] screen. Starts and stops sampling. Opens an existing signal analysis file. Saves data with a name. Displays/does not display grid lines. Sets the grid line format. Sets the signal waveform format. Scrolls to the beginning of the signal analysis display. Scrolls to the end of the signal analysis display. Scrolls the signal analysis display up by 1/2 page. Scrolls the signal analysis display down by 1/2 page. Scrolls the signal analysis display up by one line. Scrolls the signal analysis display down by one line. Scrolls to the right by one sampling interval (8 or 4 msec). Scrolls to the left by one sampling interval (8 or 4 msec). Scrolls to the beginning of the line. Scrolls to the end of the line.
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9.DIAGNOSIS
9.7.6
Fig. 9.7.6
Sampling Time Set the maximum sampling time. When the sampling interval is 8 msec, set one to 10 sec (in 0.1sec increments). When the sampling interval is 4 msec, set one to five sec (in 0.1sec increments). Trigger Address Set the trigger bit address at which sampling starts, with a PMC address or symbol. Condition Condition for starting sampling Start: Sampling start button on the toolbar Trigger-ON: Sampling start button + rising edge at the trigger address Trigger-OFF: Sampling start button + falling edge at the trigger address
NOTE When Trigger-ON or Trigger-OFF is selected with no trigger address set, a message box appears, indicating "No Trigger Address."
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Trigger Mode There is a buffer for holding data sampled for up to 10 seconds when the signal status is read at 8-msec intervals. (When the signal status is read at 4-ms intervals, the buffer can hold data sampled over five seconds.) In trigger mode, the read start and end points are specified. After: The signal status after the trigger address meets the trigger condition is read until the sampling time elapses. About: The signal status around the time at which the trigger address satisfies the trigger condition is read within the sampling time. Before: The signal status from when the <Sampling> button on the tool bar is pressed until the trigger address satisfies the trigger condition is read for up to the sampling time. Only: The signal status when the trigger address satisfies the trigger condition is read.
NOTE When About or Before is selected with the condition set to Start, a message box appears, indicating "[About]/[Before] is illegal on [Start] selected."
Signal Address Set up to 16 sampling addresses with PMC addresses or symbols. To reset the settings to the default values, click the <RESET> button.
Table 9.7.6 Default Sampling Time Trigger Address Condition Trigger Mode Signal Address
Once the settings are complete (the <OK> button is pressed), the trigger address and diagnosis address setting information is stored in the Windows registry on the disk. When the dialog box is next opened, the registry is read, and the previously made settings are restored in the list of the combo box.
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9.DIAGNOSIS
9.7.7
Fig. 9.7.7
Line Color Fill Color Choose from the following 16 colors: Black, blue, light blue, light green, pink, red, yellow, white, dark blue, peacock blue, green, purple, dark red, dark yellow, 50% gray, 25% gray Line Size 1 dot, 2 dots, or 3 dots To reset the settings to the defaults, click the <RESET> button.
Table 9.7.7 Default Line Color Fill Color Line Size Blue White 3 dots
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9.7.8
Fig. 9.7.8
Line Color Choose from the following 16 colors: Black, blue, light blue, light green, pink, red, yellow, white, dark blue, peacock blue, green, purple, dark red, dark yellow, 50% gray, 25% gray Line Style Solid line, dotted line, or broken line Scale When the sampling interval is 8 msec: 8 msec, 16 msec, or 32 msec When the sampling interval is 4 msec: 4 msec, 8 msec, or 16 msec When the trigger mode is ONLY: 1 time, 2 times or 4 times To reset the settings to the defaults, click the <RESET> button.
Table 9.7.8 Default Line Color Line Style Scale 50% gray Solid line 32 msec (16 msec, 4 times)
9.7.9
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9.DIAGNOSIS
9.8
9.8.1
Procedure
1 Select [Tool] - [Clear PMC Memory]. The [Clear PMC memory] screen appears.
Fig. 9.8.1
To clear the PMC area, click the <OK> button. To cancel the clear operation, click the <Cancel> button.
WARNING When PMC areas are cleared, special care must be taken. Clearing a PMC area may cause unpredictable machine operation. When there are people near the machine, this function should not be used. CAUTION On PMC-SB7, E Address is added below Initialized PMC memory.
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9.9
9.9.1
Fig. 9.9.1
To activate the I/O Link, click the <OK> button. To cancel the activation of the I/O Link, click the <Cancel> button.
WARNING When the I/O Link is activated, special care must be taken. Setting I/O module data may cause unpredictable machine operation. When there are people near the machine, this function should not be used.
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10
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10.1
10.1.1
Procedure
1 2 Select [Tool] [Data Conversion.] On the pull-down menu, select [Data File LAD File]. The [Conversion into LAD Format File] screen appears.
Fig. 10.1.1
2-1 Input the required data. Program Name Enter the name (folder name) of the DOS-version sequence program you want to convert. LAD Format File Enter the name of the Windows-version sequence program you want to create by the conversion. Use the extension .LAD. You can omit the extension, however. 3 To convert, click the <OK> button. To abandon the conversion, click the <Cancel> button.
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Fig. 10.1.1(b)
Fig. 10.1.1(c)
If an LAD file that has the read-only attribute is specified, the following error messages are displayed, and data conversion is terminated:
Fig. 10.1.1(d)
Fig. 10.1.1(e)
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10.2
10.2.1
Procedure
1 2 Select [Tool] [Data Conversion.] On the pull-down menu, select [Data File LAD File]. The [Conversion into Program Data File] screen appears.
Fig. 10.2.1
2-1 Input the required data. LAD Format File Enter the name of the Windows-version sequence program you want to convert. Use the extension .LAD. You can omit the extension, however. Program Name Enter the name (folder name) of the DOS-version sequence program you want to create by the conversion. Program Format Select format A, B, or C. 3 To convert, click the <OK> button. To abandon the conversion, click the <Cancel> button.
NOTE For conversion to FAPT LADDER-II sequence programs, select FormatC for Program Format.
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10.3
10.3.1
CNC model FS16/18/20-B FS16/18/21-C FS16/18/21i A FS16/18/21i B Power Mate-D/F/H Power Mate i D/H FS15-B FS15i
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Example of conversion (PMC-SB3 PMC-SC3) 1. 2. 3. 4. 5. On FAPT LADDER-III, set PMC-SB3 as the device, and convert the source program to be converted into a mnemonic file. In the resulting mnemonic file, change the settings of system parameters to PMC-SC3, using a general-purpose text editor. On FAPT LADDER-III, set PMC-SC3 as the device, and open a new source program. Convert the mnemonic file modified in 2. into the source program opened in 3. On the Edit System Parameter screen, return the values of system parameters to the previous ones.
Mnemonic file to be converted (PMC-SB3) %@A %@0 2 BCD 3 NO 4 PMC-RB3 7 100 % %@1 01 ABC-KIKAI 02 S-DRILL : : % %@5 X000 1 0 1 ID16C Y008 1 0 4 OD32A % %@E Mnemonic file to be created by conversion (PMC-SC3) %@A %@0 2 BCD 3 NO 4 PMC-RC3 5 000000 6 50 7 100 % %@1 01 ABC-KIKAI 02 S-DRILL : : % %@5 X000 1 0 1 ID16C Y008 1 0 4 OD32A % %@E
NOTE For an explanation of the setting items of the system parameter section of each model, see Subsection 6.4.1.1, "Parameter" in Section 6.4, "MNEMONIC FILE SAMPLE".
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10.3.2
[Example: Making symbol and comment data for the PMC-SB usable for with PMC-SC3]
%@A %@0 2 BCD 3 NO 4 PMC-RB 7 100 9 YES % %@1 : : % %@2 X000.0 ZPX.M X000.1 ZPY.M % : : % %@E
Insert
%@A %@0 2 BCD 3 NO 4 PMC-RC3 5 000000 6 50 7 100 % %@1 : : % %@2 X000.0 ZPX.M X000.1 ZPY.M % : : % %@E
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10.3.3
This completes the conversion. When the step sequence program is loaded into FAPT LADDER-II, it can be used for the PMC-SB6 (STEP SEQ).
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11.ERROR MESSAGES
11
ERROR MESSAGES
This chapter describes the error messages that may be displayed by FAPT LADDER-III.
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11.1
11.1.1
Function Symbols
The function for which an error occurred is represented using one alphabetic character.
Function symbol Function name Function screen Create new program Open program Update program Save Import Export Data conversion Edit title Edit I/O module Edit system parameter Edit ladder Ladder monitor Edit symbol/comment Edit message Print Print preview Compile Decompile Mnemonic conversion Source program conversion Load from PMC Store in PMC Backup Signal status PMC parameter timer PMC parameter counter PMC parameter keep relay PMC parameter data table PMC parameter setting PMC alarm status PMC status Signal trace Signal analysis Run program Stop program Communication I/O Link start Clear PMC area
File
B C D E F G H I J K L
Title editing I/O module editing System parameter editing Ladder/step sequence editing Symbol/comment editing Message editing Print Compile Decompile Mnemonic editing Input/output
Online
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11.ERROR MESSAGES
11.1.2
Message Classification
A message type is represented using one alphabetic character.
Classification F Description State in which the system is operational, but cannot continue processing due to a Fatal error reason such as there being an invalid user program State in which processing continues but Error with no results produced, or in which processing is stopped State in which processing continues Warning with results produced, but in which the results are unpredictable Type No. 2xxx 5xxx 3xxx 6xxx 4xxx 7xxx
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11.ERROR MESSAGES
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11.2
11.2.1
ERROR MESSAGES
File
Message Insufficient memory Insufficient disk space This data can not be handled at this version of FAPT LADDER The source program includes an invalid file or does not include a necessary file. Check the file configuration of the source program. A:F-2006 A:F-2007 A:F-2008 A:F-2009 A:F-2010 A:E-3120 A:E-3121 Not found **** file Not found **** Source program Cannot open **** file Cannot close **** file **** Source program broken Enter program name The source program does not exist A source program for an unsupported model was entered. Check the models supported by this system. A:E-3122 PMC model file is not found Some system files (****.TBL) are not found. Reinstall. An entered source program cannot be created. A source program cannot be created if a folder with the same name already exists. Enter another program name. A specified path is not found. Check the entered source program name. In source program copy operation, a program of FORMAT-A/B was specified. FORMAT-A/B cannot be used with FAPT LADDER-III. Convert the program by using the data conversion function of the [Tool] menu. The **** file cannot be read. The **** file cannot be read. The **** file cannot be opened. The **** file cannot be closed. A file cannot be output due to there being insufficient disk capacity. Terminate the system, and then the free up space on the disk. The option file was initialized because its data was destroyed. No source program is entered. Enter the name of the desired source program. Cause/action
A:F-2005
A:E-3124
A:E-3125
Source program type is different Mismatched password **** file read error **** file read error. Hit any key **** file open error **** file close error insufficient disk error Invalid option initialized.(**** file was updated. Program conversion error.(ROM -> Memory card) Hit any key
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11.ERROR MESSAGES
Message Program conversion error.(Memory card -> ROM) Hit any key Cannot create file **** Illegal source program name Illegal **** source program name Not found file Not found **** PMC-OS file Cannot open file Cannot close file File I/O error **** file I/O error Unknown PMC series **** file write error. Hit any key. Ilegal folder name PMC type is different Export Ladder File is protected Import Ladder File is protected Export Sub program File is protected Import Sub program File is protected Fail to delete file Net comment can be selected when all data is selected Cause/action
Error code A:E-3136 A:E-3137 A:E-3138 A:E-3139 A:E-3140 A:E-3141 A:E-3143 A:E-3144 A:E-3145 A:E-3146 A:E-3147 A:E-3148 A:E-6000 A:E-6001 A:E-6002 A:E-6003 A:E-6004 A:E-6005 A:E-6006 A:W-7000
The **** file cannot be opened. The **** file cannot be closed. A file access error occurred.
The **** file cannot be written to. Specify an existing folder as the export destination for a user file. When an LAD file is imported, the PMC model of the import source must match that of the open program. Deselect the ladder file from export targets. Deselect the ladder file from import targets. Deselect the sub-program file from export targets. Deselect the sub-program file from import targets. Check whether the file you attempt to delete is used with another system. Select all the data files, ladder diagrams, and subprograms to import a net comment. Since the timer cannot be used, the status bar display cannot be updated. FAPT LADDER-III can be executed normally.
11.2.2
Title Editing
Message File read error. Hit any key File write error. Hit any Key File I/O error. Hit any key Cause/action The title file (TITLE) of a source program cannot be read. The title file (TITLE) or control file (CONTROL) of a source program cannot be written to. A file access error occurred.
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11.2.3
Error code C:E-3021 C:E-3022 C:E-3023 C:E-3024 C:E-3025 C:E-3026 C:E-3027 C:E-3028 C:E-3030
C:E-3032 C:E-3033 C:E-3034 C:E-6011 C:E-6021 C:E-6031 C:E-6032 C:E-6041 C:E-6042 C:E-6043 C:E-6050 C:W-4020
The same group base and slot are already specified Invalid Channel No. appoint Invalid data except '0' is specified at the slot of * as I/O UNIT B Not Module Module Data Delete Error Get Module Data Error Set Module Data Error Get Module Comment Data Error Set Module Comment Data Error Module Comment Data Delete Error Channel Data Delete Error The same group base and slot are already specified Invalid data except '0' is specified at the base of I/O UNIT B Both I/O UNIT-A and UNIT-B are specified in the same group Both I/O UNIT-B and CONNECTION UNIT are specified in the same group
A module is already set in the entered group, base, and slot. The same group, base, and slot are set more than once. Check whether this poses a problem. The I/O Unit-B module can be set in base 0 only. I/O Unit-A and I/O Unit-B cannot be specified in the same group.
C:W-4021
C:W-4022
C:W-7023
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11.ERROR MESSAGES
11.2.4
11.2.5
Error code E:F-2100 E:F-2101 E:F-2102 E:E-3200 E:E-3201 E:E-3202 E:E-3203 E:E-3204 E:E-3205 E:E-3206 E:E-3207 E:E-3208 E:E-3209 E:E-3210 E:E-3211 E:E-3212 E:E-3213 E:E-3214 E:E-3215 E:E-3216 E:E-3217 E:E-3218 E:E-3219 E:E-3220 E:E-3221 E:E-3222 E:E-3223 E:E-3224 E:E-3225 E:E-3226 E:E-3227 E:E-3228 E:E-3229
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11.ERROR MESSAGES
Error code E:E-3230 E:E-3231 E:E-3232 E:E-3233 E:E-3234 E:E-3235 E:E-3236 E:E-3237 E:E-6035 E:E-6036 E:E-6037 E:E-6041 E:E-6042 E:E-6044 E:E-6045 Message Same sub-program name exists Input invalid Expected address Too deep nesting of sub-program Illegal file name Sub-program already entried Cannot delete program Cannot change data Program data error. Program size error (OPTION). Cause/action
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E:E-6046
E:E-6047
E:E-6055
E:E-6061
The size of a sequence program exceeded the size specified by an option. Reduce the size of the sequence program. PMC type unmatch. Convert the model with the offline function. The communication to PMC is not ready. Start communication. An alarm was issued on the PMC, so processing An alarm occurs on PMC cannot be continued. Reset the alarm on the PMC. Cannot create temporary file. The size of a ladder being edited exceeded the writable Ladder size over (PMC) size on the PMC. Reduce the size of the ladder being Error status = **** edited. A program being edited does not match the program The program is not corresponding(PMC). on the PMC. By loading, storing, or restoring a program, ensure a match with the program on the status=**** PMC. An alarm was issued on the PMC, so processing An alarm occurs on PMC cannot be continued. Check if the ladder data being Error status = **** edited is correct. A program does not match the program on the PMC. Ladder data error (PMC). By loading, storing, or restoring a program, ensure a Error status = **** match with the program on the PMC. The sequence program is excessively large. Reduce OBJECT BUFFER OVER the amount of ladder data. 1ST LEVEL EXECUTE TIME OVER The method of using function instruction COM (SUB9) COM FUNCTION MISSING is incorrect. Check that COM is paired with COME (SUB29) correctly. The method of using function instruction JMP (SUB10) JUMP FUNCTION MISSING is incorrect. Check that JMP is paired with IMPE (SUB30) correctly. Function instructions END1, END2, END3, and END END FUNCTION MISSING are incorrect. Check that the order of END1, END2, END3, and END is correct. PROGRAM NOTHING A ladder is destroyed, so that it cannot be updated. LADDER BROKEN Reenter the ladder. COIL NOTHING Function instructions CALL and CALLU are incorrect. CALL CALLU FUNCTION MISSING Create function instructions CALL and CALLU on the second level of a ladder or in a sub-program. Function instruction CALL or CALLU is found between function instructions COM (SUB9) and COME. COM FUNCTION MISSING (CALL SP) CALL and CALLU cannot be created between COM and COME.
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11.ERROR MESSAGES
Message JMP FUNCTION MISSING (SP) Cause/action The method of using function instruction JMP (SUB10) in a sub-program is incorrect. Check that JMP is correctly paired with JMPE (SUB30). The method of using function instruction SP is incorrect. Check that SP is paired with SPEED correctly. The same sub-program number already exists. Change the sub-program number. Create a sub-program. Add the END instruction. Reduce the number of labels. The same label number already exists. Change the label number. Function instruction LBL specified by JMPB is not found. Add the LBL function instruction. Function instruction JMPB is found between function instructions COM and COME. No jump can be made beyond COM and COME. Ensure that JMPB is not inserted between COM and COME. Alternatively, also create specified function instruction LBL between COM and COME. The JMPB instruction allows a jump to be made to a sub-program only. Ensure that a jump is made to a point within a sub-program. Function instruction LBL, specified by JMPC, is not found. Add function instruction LBL. Specified function instruction LBL is found between function instructions COM and COME. A jump cannot be made to a point between COM and COME. Ensure that LBL is not inserted between COM and COME. Alternatively, also create function instruction JMPC between COM and COME. Function instruction JMPC is not specified in a subprogram. Create function instruction JMPC in a subprogram. Function instruction LBL, specified by function instruction JMPC, is not specified at the second level of a ladder. Create function instruction LBL at the second level of a ladder. A ladder is incorrect. Reenter the ladder. An unnecessary relay or coil is set. Delete the relay or coil. Connect the horizontal line of the net. Connect the function instruction correctly. A relay or coil is missing. Add a relay or coil. Connect the vertical line of the net. The parameters of a function instruction are missing. Set the parameters. Set an address. The net being edited has become larger than the edit buffer. Reduce the size of the net being edited.
SUB PROGRAM MISSING SP NO. DUPLICATE SUB PROGRAM NOTHING END FUNCTION NOTHING SP FUNCTION MISSING LBL COUNT OVER LBL NO. DUPLICATE LBL FUNCTION NOTHING (JMPB)
E:E-6071
E:E-6072 E:E-6073
E:E-6074
E:E-6075
E:E-6076 E:E-6080 E:E-6090 E:E-6092 E:E-6093 E:E-6094 E:E-6095 E:E-6096 E:E-6097 E:E-6100 E:E-6101
LBL FUNCTION MISSING (JMPC) LADDER ILLEGAL RELAY OR COIL FORBIT HORIZONTAL LINE ILLEGAL FUNCTION LINE ILLEGAL RELAY OR COIL NOTHING VERTICAL LINE ILLEGAL PARAMETER NOTHING ADDRESS NOT DETECTED NET TOO LARGE PLEASE COMPLETE NET
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11.ERROR MESSAGES
Error code Message E:E-6102 LARGE NET APPEARED E:E-6111 ERROR NET FOUND E:E-6115 PARA NO. RANGE ERR E:E-6150 E:E-6152 E:E-6154 E:E-6155 E:E-6156 Ladder diagram has not been modified. Ladder data write error. Temporary file load error. Program read error. Not enough program memory. Program read error. Error status = **** The program is not corresponding Cause/action Reduce the size of the net. Modify the error net.
B-66234EN/03
The ladder diagram is not modified, but an attempt was made to update or restore it.
E:E-6160
A selected program does not match the program in PMC memory. By specifying, loading, or by storing a correct program, ensure a match with the program in PMC memory. The online edit/input/output function (sequence program load/store) is protected. Check the keep relay. Display of the data table control screen is protected. Check the keep relay. The signal status is write-protected. Check the keep relay.
E:E-6183
Write protect. INPUT NET TOO LARGE Ladder diagram on the PMC side is being edited now.
11.2.6
Message Editing
Message Specify A address. Cause/action Specify an A address like A0.0. The characters you can use for addressing are the letter A, a period (.), and digits 0 to 9. The maximum allowed A address is exceeded. When the PMC model is PA3, full-size characters cannot be used.
G:E-6001
G:E-6002
11.2.7
Print
Cause/action
H:F-2008
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11.ERROR MESSAGES
11.2.8
Compile
Message Not enough disk space Out of memory **** read error **** write error **** Source program name illegal. **** Source program not found. **** file not found **** Source program format is different. **** file read error. System parameter read error. Title read error. I/O module read error. Verification error The source program could not be read. The results of compilation could not be written. An invalid source program name was specified. The **** source program is not found. The format of the source program is FORMAT-A. A source file containing system parameter data is missing. A source file containing title data is missing. A source file containing I/O module data is missing. An entered password does not match the set password. Cause/action
Error code I:F-2100 I:F-2101 I:E-3100 I:E-3101 I:E-3102 I:E-3103 I:E-3104 I:E-3105 I:E-3106 I:E-3107 I:E-3108 I:E-3109 I:E-3110 I:E-3111 I:E-3112 I:E-3200 I:E-3201 I:E-3220 I:E-3221
I:E-3222
I:E-3253
I:E-3254
This word can not be used as password. Try another password. Try another word Only alphabetical and numerical A password including other than alphanumeric characters are allowed characters was entered. An instruction that cannot be handled with a selected There is an undefined instruction. type of program is included. There is no coil in the functional For a function instruction that requires a coil, no coil is instruction which needs the coil. set. In a parameter of the **** instruction, a numeric value The **** parameter is out of range. outside the specifiable range is specified. In a parameter of the sub-program start instruction SP, Program number is different from a program number that does not match the file name is program name. specified. In a parameter of the **** instruction, a program An illegal program number is specified for number outside the specifiable range or an address the **** instruction. other than a program number is specified. In a parameter of the **** instruction, a label number An illegal label number is specified for the outside the specifiable range or an address other than **** instruction. a label number is specified. The contents of a ladder program are empty. The There is no LADDER program. END1 or END2 instruction is required. The size of LADDER program is too The size of a ladder program exceeds the maximum large. specifiable size of a selected type of program. LADDER program is broken. An instruction is destroyed and unrecognizable. The execution of the first level of the main program takes an excessively long time, so that the ladder LADDER execution time at the 1st level is cannot be executed. Reduce the first level or increase too large. the value of the system parameter by specifying a ladder execution time ratio. The number of divisions of the second level of the main program exceeded the maximum allowable value (99), The number of division of LADDER so that the ladder cannot be executed. Reduce the size exceeds 99. of the second level or increase the value of the system parameter by specifying a ladder execution time ratio.
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11.ERROR MESSAGES
Error code I:E-3270 I:E-3271 I:E-3272 Message SP instruction can not be used in the main program. SPE instruction can not be used in the main program. JMPC instruction can not be used in the main program. CALL instruction can not be used excluding the 2nd level main program. CALLU instruction can not be used excluding the 2nd level main program. There is no SP instruction at the top of the subprogram. There is no SPE instruction at the bottom of the subprogram. LADDER program exists beyond SPE instruction. SP instruction is detected in the subprogram. There is no END1 instruction. There is no END2 instruction. There is no END3 instruction. LADDER program exists beyond END1 instruction. LADDER program exists beyond END2 instruction. LADDER program exists beyond END3 instruction. LADDER program exists beyond END instruction. END1 instruction can not be used. END2 instruction can not be used. END3 instruction can not be used. END instruction can not be used. There is no COME instruction. CALL instruction can not be used in the range controled COM instruction. CALLU instruction can not be used in the range controled COM instruction. Another COM instruction can not be used in the range controled COM instruction.
B-66234EN/03
I:E-3273
I:E-3274 I:E-3290 I:E-3291 I:E-3292 I:E-3293 I:E-3310 I:E-3211 I:E-3312 I:E-3313 I:E-3314 I:E-3315 I:E-3316 I:E-3317 I:E-3318 I:E-3319 I:E-3320 I:E-3330
I:E-3331
I:E-3332 I:E-3333
Cause/action SP is the sub-program start instruction. SP cannot be used with a main program. SPE is the sub-program end instruction. SPE cannot be used with a main program. JMPC is an instruction for making a jump from a subprogram to the second level of the main program. JMPC cannot be used with a main program. No sub-program can be called from a level other than the second level of the main program. So, the CALL instruction cannot be used. No sub-program can be called from a level other than the second level of the main program. So, the CALLU instruction cannot be used. Start a sub-program with the SP instruction used to specify the start of a sub-program. End a sub-program with the SPE instruction used to specify the end of a sub-program. SPE is the sub-program end instruction. After SPE, no instruction can be specified. SP is the sub-program start instruction. SP cannot be specified in the middle of a sub-program. At the end of the first level, the END1 instruction is missing. At the end of the second level, the END2 instruction is missing. At the end of the third level, the END3 instruction is missing. END1 is the end instruction for the first level. After END1, no instruction can be specified. END2 is the end instruction for the second level. After END2, no instruction can be specified. END3 is the end instruction for the third level. After END3, no instruction can be specified. END is the end instruction for all ladder programs. After END, no instruction can be specified. The END1 instruction is used at a level other than the first level. The END2 instruction is used at a level other than the second level. The END3 instruction is used at a level other than the third level. The END instruction is used at the first level. The COM instruction for starting a COM instruction control range is defined, but the COME instruction for ending .the range is not defined. A sub-program cannot be called from within a COM instruction control range. So, the CALL instruction cannot be used. A sub-program cannot be called from within a COM instruction control range. So, the CALLU instruction cannot be used. In a COM instruction control range, the COM instruction for starting a control range is defined again.
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B-66234EN/03
11.ERROR MESSAGES
Message COME instruction must be the pair with COM. COME instruction is detected though the case of the coil number specification. There is no JMPE instruction. Another JMP instruction can not be used in the range of JMP instruction. JMPE instruction must be the pair with JMP. JMPE instruction is detected though the case of the coil number specification. There is no label of ****. The label of **** is used twice or more. Cause/action If a COM instruction control range is not started, the COME instruction for ending a control range cannot be used. If the end of a COM instruction control range is defined by specifying the number of coils, the COME instruction for ending a control range cannot be used. The JMP instruction for specifying a jump start position is defined, but the JMPE instruction for specifying a jump end position is not. Between a JMP instruction for specifying a jump start position and a JMPE instruction for specifying a jump end position, another JMP instruction is defined. If the JMP instruction for specifying a jump start position is not defined, the JMPE instruction for specifying a jump end position cannot be used. If a jump end position is defined by specifying the number of coils, the JMPE instruction for specifying a jump end position cannot be used. The label **** for indicating the jump destination of a JMPB instruction cannot be found. At the jump destination of the LBL instruction, the same label number **** is defined. Define a different label number. The total number of LBL instruction jump destinations defined exceeded the maximum allocable value of a selected type of program. Reduce the number of jump destinations defined. The JMPB instruction cannot be used to make a jump from within a COM instruction control range to an external point, or from a point outside a COM instruction control range to a point within the range. The JMPB instruction can only be used to make a jump from one position to another both within a COM instruction control range or outside a COM instruction control range. A step sequence program includes an instruction that cannot be handled by a selected type of program, or a destroyed instruction. In a parameter of program start instruction SP, a program number that does not match the file name is specified. In the **** instruction, a step number outside the specifiable range or an address other than a step number is specified. In the **** instruction, a program number outside the specifiable range or an address other than a program number is specified. In the **** instruction, a label number outside the specifiable range or an address other than a label number is specified. A sub-program must start with the SP instruction for specifying the start of a sub-program.
I:E-3335
I:E-3340
I:E-3341
I:E-3342
I:E-3352
I:E-3353
I:E-3400
There is an undefined instruction. Program number is different from program name. An illegal step number is specified for the **** instruction. An illegal program number is specified for the **** instruction. An illegal label number is specifed for the **** instruction. There is no SP instruction at the top of the subprogram.
I:E-3420
I:E-3421
I:E-3422
I:E-3423 I:E-3440
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11.ERROR MESSAGES
Error code I:E-3441 I:E-3442 I:E-3443 I:E-3460 Message There is no SPE instruction at the bottom of the subprogram. Step sequence program exists beyond SPE instruction. SP instruction is detected in the subprogram. The label **** is assigned for two or more step programs. Too many labels.
B-66234EN/03
I:E-3461
I:E-3462 I:E-3480
DSTEP instruction without DLBL. The step number **** is assigned for two or more step programs. The size of the message data is too large.
I:E-3570
I:E-3600
I:E-3601
I:E-3620
I:E-3640
I:E-3650 I:E-3651
I:E-3652
I:E-3653
The label of **** to refer exists in another level. The label of **** exists in the range of the COM instruction.
I:E-3654
Cause/action A sub-program must end with the SPE instruction for specifying the end of a sub-program. SPE is the sub-program end instruction. After SPE, no instruction can be specified. SP is the sub-program start instruction. SP cannot be specified within a sub-program. At a jump destination, the same label number **** is defined. Define a different label number. The total number of jump destinations defined exceeded the maximum allowable value for step sequence editing. Reduce the number of jump destinations defined. The label representing the jump destination of a DSTEP instruction cannot be found. For a different step, the same step number **** is used. Define a different step number. The total number of message data characters exceeded the maximum allowable value of a selected type of program. Reduce the total number of characters. The total size of the ladders and step sequences exceeded the maximum allowable value of a selected type of program. Reduce the size of the ladders/step sequences. The total size of the messages, symbols, comments, ladders, and step sequences exceeded the maximum allowable value of a selected type of program. Reduce the amount of data. Because the sub-program file with number **** is not included in the selected program, the file cannot be called. Create a sub-program with number ****. A sub-program exists, but the END instruction is specified at the end of level 2. The END instruction is specified at the end of a subprogram, but a sub-program with a greater program number exists. Label **** representing the jump destination of the JMPC instruction cannot be found. In the main program, the same label number **** is defined as the jump destination of the LBL instruction. Define a different label number. The total number of LBL instruction jump destinations defined in the main program exceeded the maximum allowable value of a selected type of program. Reduce the number of jump destinations defined. JMPC is the instruction for making a jump from a subprogram to the second level of the main program. Define the jump destination label **** at the second level. The jump destination label **** of the JMPC instruction is specified within a COM instruction control range. Specify the label **** outside the control range.
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B-66234EN/03
11.ERROR MESSAGES
Message Cause/action The title data which could not be display Title data includes characters such as kana characters. on the CNC was replaced with space Those characters are replaced with blank characters. code. A system parameter is set to use the FS0 operator's panel, but addresses (such as a key input address and Illegal OP.PANEL( PARAMETER ). LED output address) are not set. Proceed to compile using 'NO' Compilation is performed, assuming that the FS0 operator's panel is not used. Editing sub-program has not completed. A sub-program is being edited. Complete the editing. A sub-program with the same number exists (for Multiple sub-programs with same number example, P1.#LA and P1.#SS). The ladder program is exist. compiled first (P1.#.LA, for example). The source-program is FORMAT-B. This parameter is ignored: FORMAT-B outputs symbols/comments at all times. SYMBOL/COMMENT The source-program is FORMAT-B. This FORMAT-B data does not include a net comment. parameter is ignored: NET COMMENT Setting this item has no effect. A ladder program is empty. The ladder program is not There is no LADDER program. output to a memory card format file. Reduce the first level, or increase the value of the LADDER execution time at the 1st level is system parameter by specifying a ladder execution too large. time ratio. The end of a COM instruction control range cannot be defined using the number of coils. The specification of The coil number specification of COM the number of coils is ignored, and the end of a COM instruction is not allowed. instruction control range is determined based on the COME instruction. The end position of a jump cannot be defined using the number of coils. The specification of the number of The coil number specification of JMP coils is ignored, and the end position is determined instruction is not allowed. based on the JMPE instruction. A ladder program includes a pointer to a lost net Unused NET COMMENT pointer found. comment character string. The pointer is not output to a memory card format file. A step sequence program is empty. The step sequence There is no step sequence program. program is not output to a memory card format file. Symbol data includes special characters that cannot The symbol data which could not be be displayed by the CNC. Those characters only are display on the CNC was replaced with replaced with blank characters. space code. Comment data includes special characters that cannot The comment data which could not be be displayed by the CNC. Those characters only are display on the CNC was replaced with replaced with blank characters. space code. The total number of comment data characters Comment data size exceeds 64KB. Symbol/comment data is not converted to exceeded 65535. None of the symbols/comment data is output to a memory card format file. the Memory card format file. The character * in the comment may not The comment uses a character code not available to be displayed on the CNC the CNC and, therefore, may not be displayed. The comments uses a double-byte space character, Double-sized space character in and the character is replaced by two single-byte space comment was changed to two singlecharacters. sized speces. A symbol that exceeds the character length limit (six Too long strings for symbol data characters) is found, and is deleted. (The comment remains valid.)
I:W-4101
I:W-4102 I:W-4103
I:W-4202
I:W-4203
I:W-4501
I:W-4505
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11.ERROR MESSAGES
Error code I:W-4570 I:W-4600 I:W-4601 Message The message data which could not be display on the CNC was replaced with space code. Unreferenced subprogram ****. $ number * is duplicated.
B-66234EN/03
Cause/action Message data includes special characters that cannot be displayed by the CNC. Those characters only were replaced with blank characters. The **** sub-program is not called from any program, but is output to a memory card format file.
11.2.9
Decompile
Cause/action There is a mismatch between the function codes in a Function code error memory card format file and the function codes of the DATA:*************** system. DATA is for the file side, and DATA is for the SYSTEM:************ system side. Install the correct system. PMC series is different from **** Memory The type of memory card format file **** differs from the card format file. type of a selected program. Select a correct program. The specified memory card format file **** is not found. **** Memory card format file not found. Prepare a file. Execution is rejected because the password is Mismatched password. incorrect. Enter the correct password. The memory card format file **** could not be read. The **** Memory card format file read error. file is invalid. **** source program write error. The source program **** could not be written. An instruction that cannot be handled by a selected There is an undefined instruction. type of program, or a destroyed instruction is included. There is no SPE instruction at the bottom A sub-program in a selected program does not end of the subprogram. with the SPE instruction. The number of symbol data items in a selected program exceeded the maximum allowable value The number of symbol data in source defined with the system. Reduce the number of symbol program exceeds the limit. data items. The ID code defined at address **** in the I/O module ID code (I/O module) error.(address ****) data cannot be recognized correctly. Prepare a correct memory card format file. The number of steps of a sub-program in a ladder program exceeded the maximum allowable value of a The size of LADDER program is too selected type of program, but the sub-program is large. output to the source program. Make corrections by ladder editing as required. **** net comment pointers not corresponding to net comment character strings were detected. The net **** unused NET COMMENT pointer comment pointers are not output to the source found. program. Make corrections by ladder editing as required. **** net comment character strings not corresponding to net comment pointers were detected. The net **** unused NET COMMENT strings comment character strings are deleted. Make found. corrections by ladder editing as required. **** duplicate net comment pointers were detected. **** duplicated NET COMMENT pointer Character strings are copied so that the same net comment character string corresponds to the same net found. comment pointer. Message
J:E-3200
J:E-3300
J:W-4100
J:W-4101
J:W-4102
J:W-4103
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B-66234EN/03
11.ERROR MESSAGES
Error code
Message Cause/action The step number of **** is used twice or The same step number **** is used for different steps. J:W-4104 more. Make corrections by step sequence editing. Some sub-programs are protected. J:W-4105 These sub-programs have not been decompiled. During symbol data merge processing, the total number of data items at address ****/symbol **** The number of symbol data exceeds the exceeded the maximum allowable value defined with J:W-4200 limit.(address **** symbol ****) the system. Data beyond the symbol data is not output to the source program. **** duplicate symbol data items defined for the same address were detected. Either source data or memory **** symbol data at duplicated address J:W-4201 card data is valid according to the setting of the symbol found. merge option. The symbol character string defined in the symbol data Same symbol exists.(address **** symbol at address ****/symbol **** is already defined at J:W-4202 another address. The symbol data is not output to the ****) source program. The symbol data at address ****/symbol **** is determined to be invalid by a symbol character string check based on the IEC standard. The symbol data is J:W-4203 Illegal symbol.(address **** symbol ****) not output to the source program. If the check option in the %%%FLSET.CNF setting file is deselected, the symbol data is output to the source program. The address in the symbol data containing symbol **** J:W-4204 Symbol data address illegal.(symbol ****) cannot be recognized correctly. The symbol data is not output to the source program. The specification of an operator's panel in the system Illegal operator panel (system parameter data is invalid. Execution is continued, J:W-4300 parameter). Proceed to decompile using assuming that the specification of the operator's panel 'NO'. is invalid. If the PMC version of PMC-RC is less than 3, R/D This Memory card format file is not for extended addresses are not supported. Change the J:W-4301 expanded R/D address. PMC version by system parameter editing. The header section of the memory card format file **** J:W-4800 **** Memory card format file illegal. is invalid, but execution is continued. The default setting was used. Settings in the option file of a selected program cannot J:W-4900 'OPTION' read failed. be read. Prepare a file, or correct the settings. Execution is made possible by option resetting. Symbol characters are not checked. Settings in the %%%FLSET.CNF file cannot be read. J:W-4901 '%%%FLSET.CNF' read failed. Prepare a file, or correct the settings. Execution is possible if symbol characters are not checked.
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11.ERROR MESSAGES
B-66234EN/03
11.2.10
Mnemonic Conversion
Message Insufficient memory. Insufficient disk space. Not found **** file. Not found * file. Set-up file broken. Illegal option(s). Insufficient parameter(s). Too many parameters. Illegal Option-specified file. Illegal Idcode. Expected terminator. PMC series is different from Sourceprogram. Expected Idcode. Illegal parameter(s). Create temporary file(s) in current directory. Not specified environmental variable 'TMP'. Illegal name of Set-up file. Not found Set-up file. Expected '/PC' option. **** executable file not found. Input data illegal. **** file cannot execute. The file cannot be executed. The data of **** is broken. * Symbol & Comment data broken. Cannot be handle data type '%@2-C'. Cannot convert files of the PMC series set up the system. The model set with the system cannot be converted. Cannot overwrite existing data. Cannot specify bit address of parameter. Cannot specify byte address on basic instruction. Cannot specify output module at input address. Cannot specify input module at output address. Cannot specify the address prohibited using as parameter. Cannot specify the bit address. Cannot specify the byte address. A bit address was specified in a byte address parameter of a function instruction. A byte address was specified in a basic instruction. An output module is specified at the input address of I/O module data. An input module is specified at the output address of I/O module data. A parameter prohibition address was specified in the address parameter of a function instruction. When the format of %%%FLSET.CNF is FORMATA/B, the mnemonic of the extended symbol %@2-C was converted. Cause/action
Error code K:F-2000 K:F-2001 K:F-2006 K:F-2100 K:F-2101 K:F-2102 K:F-2103 K:F-2104 K:F-2105 K:F-2106 K:F-2107 K:F-2108 K:F-2109 K:F-2110 K:F-2111 K:F-2112 K:F-2113 K:F-2114 K:F-2115 K:F-2116 K:F-2117 K:E-3100 K:E-3101 K:E-3102
System parameter /function instruction data is insufficient. Too many parameters are specified in a function instruction.
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B-66234EN/03
11.ERROR MESSAGES
Message Cannot specify the input address. Cannot specify the input address with coil. Cannot specify the odd address. Expected a multiple of 2. Expected a multiple of 5. Expected address. Expected function number. Expected parameter(s). The identification code is not found in mnemonic file. An invalid address was specified as a symbol/ comment data/message setting address. An invalid address was specified in the data table of a function instruction. An invalid address was specified in the address parameter of a function instruction. Invalid character data is contained in a system parameter, title data, symbol/comment data, or message data. Cause/action An output prohibition address was specified in the output address parameter of a function instruction. An output prohibition address was specified for a coil. An odd-numbered prohibition address was specified as an odd-numbered address. A system parameter includes a numeric value that is not a multiple of 2. A system parameter includes a numeric value that is not a multiple of 5. A basic instruction has no address. A function instruction has no parameter.
Error code K:E-3112 K:E-3113 K:E-3114 K:E-3117 K:E-3118 K:E-3119 K:E-3120 K:E-3121 K:E-3122
Illegal address. Illegal address in data table. Illegal address of parameter. Illegal character(s). Illegal Source-program name. The specified source program name is illegal. The specified mnemonic file name is illegal. Illegal Mnemonic file name.
K:E-3127
K:E-3128
K:E-3129 K:E-3130 K:E-3131 K:E-3132 K:E-3133 K:E-3134 K:E-3135 K:E-3136 K:E-3137 K:E-3138
Illegal parameter number. Illegal title number. Illegal value of parameter. Illegal value. Illegal value in base data. Illegal value in group data. Illegal value in slot data. Illegal value of parameter. Include KANA or KANJI character(s). Input mnemonic file name Input the source program name.
An invalid data number was specified in a system parameter. An invalid data number was specified as a data identifier. Invalid numeric data was specified in a system parameter. An invalid value was specified for the base data of I/O module data. An invalid value was specified for the group data of I/O module data. An invalid value was specified for the slot data of I/O module data. An invalid numeric value was specified in the data table of a function instruction.
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11.ERROR MESSAGES
Error code Message The conversion data type number is illegal. The data type number is illegal Invalid a number of convert data. K:E-3140 K:E-3141 K:E-3142 K:E-3143 Invalid function's name. Invalid function number. Invalid module name. Return status from SPAWN is E2BIG(=7). The model of the specified source program is illegal. Invalid PMC series of specified Sourceprogram. Invalid qualifier. There is no option by which **** file is specified. Lack of **** file K:E-3147 K:E-3148 K:E-3149 K:E-3150 K:E-3151 K:E-3152 K:E-3153 K:E-3154 K:E-3155 K:E-3156 K:E-3157 K:E-3158 K:E-3159 K:E-3160 K:E-3161 K:E-3162 K:E-3163 K:E-3164 K:E-3165 Message data too large. Specified Mnemonic file is not found. Mnemonic file not found. Not enough parameter(s) Not found base data. Not found group data. Not found module name. Not found slot data Not found **** Process interface file. Not found **** Source-program management file. Not found **** SUB program file. Out of address limits. Out of address limits in data table. Out of address limits of address. Out of address limits of parameter Out of parameter value. Out of value. Out of value in base data. Not found slot data. Out of value in data table. Out of value in group data. Cause/action
B-66234EN/03
K:E-3139
An invalid function instruction name was specified. The module name of I/O module data is invalid.
K:E-3144
K:E-3145
An invalid character follows a system parameter, title data, symbol/comment data, ladder, or I/O module data.
K:E-3146
System parameter /function instruction parameters are insufficient. The base data of I/O module data is missing. The group data of I/O module data is missing. The module name of I/O module data is missing. The slot data of I/O module data is missing.
The address of mnemonic data/I/O module data was specified. An address outside the specifiable range was specified in the data table of a function instruction. An address outside the specifiable range was specified as a message setting address. An address outside the specifiable range was specified in a parameter of a function instruction. A numeric value outside the specifiable range was specified in a parameter of a function instruction. A numeric value outside the specifiable range was specified in a system parameter. A value outside the specifiable range was specified for the base data of I/O module data. A numeric value outside the specifiable range was specified in the data table of a function instruction. A value outside the specifiable range was specified for the group data of I/O module data.
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B-66234EN/03
11.ERROR MESSAGES
Message Out of value in slot data. Please shorten file name. Process error Specified source program is not found. Source-program not found. Specified source program is not found. The specified conversion data is not found. Specify the value( Slot ) except 0 at I/O UNIT-B *. Symbol data count over. Symbol data not found. Symbol or comment data not found. The same group base and slot are already specified. Too large of total comment data. Too long strings. Cause/action A value outside the specifiable range was specified for the slot data of I/O module data.
Error code K:E-3166 K:E-3167 K:E-3168 K:E-3172 K:E-3173 K:E-3174 K:E-3176 K:E-3177 K:E-3178 K:E-3179 K:E-3180 K:E-3181
Comment data is set, but symbol data is not. Data containing a symbol or comment only was converted to an address. In I/O module data, the same number is specified for group, base, and slot data. The length of a system parameter, message data, or title data exceeded the maximum allowable value. The number of characters on one line of mnemonic data, a mnemonic, or I/O module data in a system parameter, message data, title data, or symbol/comment exceeded the maximum allowable value. Too many parameters are set for a function instruction. The total of the base and slot values of the I/O module data exceeded the default. Data includes an undefined instruction. An address was specified where no address is required. Parameters were specified in a function instruction that requires no parameters. A nonexistent data number was specified as a system parameter/data identifier. Symbol/comment data could not be registered. Full-size characters cannot be used for symbol data. Data consisting of symbols only was converted to an address. System parameters, message data, title data, symbols/comments, and I/O module data are not found. No control condition is set for a function instruction. Invalid data was specified in ****. The system parameter OP.PANEL (parameter) is invalid. Conversion is performed assuming "NO." The symbol data does not satisfy the standard (check level-1). (FORMAT-C)
K:E-3187
Too many parameters. Total value of base and slot is over. Undefined instruction. Unexpected address. Unexpected parameter(s). Unknown data number. Data entry error. Include KANA or KANJI character(s) in symbol data. Include KANA or KANJI character(s).
K:W-4100 Comment data not found. K:W-4101 Data not found. K:W-4102 Deleted KANJI characters. K:W-4103 Expected control condition(s). K:W-4104 Illegal characters are specified at ****. Illegal OP.PANEL( PARAMETER ). K:W-4105 Proceed to convert with using 'NO'. K:W-4106 Illegal symbol.
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11.ERROR MESSAGES
Error code K:W-4108 K:W-4109 K:W-4110 K:W-4111 K:W-4112 K:W-4113 K:W-4114 K:W-4116 K:W-4117 K:W-4118 K:W-4119 K:W-4120 K:W-4121 Message
B-66234EN/03
K:W-4122
Cause/action Comment data including full-size characters was Include KANA or KANJI character(s) in converted without selecting the full-size character comment data. conversion option (J option). An operation was performed with a register not entered Logical operated with unused register(s). in the ladder data. Logical product remains in register(s). A register was not output to ladder data. Message data include KANA OR KANJI Message data **** includes full-size/half-size katakana characters at ****. characters. Not all necessary control conditions are set for a Not enough control condition(s). function instruction. Not found data at **** address. At address ****, no message is defined. Not found parameter numbered ****. Not found title numbered $. Not found **** PMC-OS file.. Not used net comment pointer exist. $ Output unused register(s). Overwrote existing data. An invalid character follows the end ID code (%) of Invalid qualifier. each data item (system parameter, message data, title data, ladder, symbol/comment, and I/O module data). Registers overflow. Upon conversion to FORMAT-B, data that does not belong to the first to third levels or any sub-programs Some garbage data are found at end of was found. ladder data. This message is output when data is found after the last SPE instruction. In the I/O module data, the same number is specified Specify same group base and slot. for group, base, and slot data. Specify same number( Group ) at I/O UNIT-B as I/O UNIT-A. Specify the value( Base ) except 0 at I/O UNIT-B. The following data of **** were deleted because of exceeding the limit. Too many control conditions are set for a function Too many control conditions. instruction. Coils were specified for a function instruction that Unexpected coil(s). requires no coils. A basic instruction was specified for a function Unexpected control condition(s). instruction that requires no control condition. Redefinition of address data.
A symbol definition is made at more than one location for the same address. If the start ID code of symbol data is %@2, no duplicate definition is allowed. The definition or definitions made later are ignored.
The same symbol data was specified for different addresses. The symbol data defined later is replaced with blank characters.
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B-66234EN/03
11.ERROR MESSAGES
Cause/action FORMAT-A/B allows up to 6 characters. Too long strings for symbol data. FORMAT-C allows up to 16 characters. Symbol data is replaced with blank characters. A maximum of 30 characters can be specified. Too long strings for comment data. Comment data is replaced with blank characters. For one address, a different symbol is specified at more than one location. (With FORMAT-C, the same symbol may be specified at more than one location.) symbol data already exist. The symbol data specified later is replaced with blank characters. For a relay comment at one address, a different character string is specified at more than one location. (With FORMAT-C, the same character string may be relay comment data already exist. specified at more than one location.) The relay comment data specified later is replaced with blank characters. For a coil comment at one address, a different character string is specified at more than one location. (With FORMAT-C, the same character string may be coil comment data already exist. specified at more than one location.) The coil comment data specified later is replaced with blank characters. For a comment title at one address, a different character string is specified at more than one location. (With FORMAT-C, the same character string may be comment title data already exist. specified at more than one location.) The comment title data specified later is deleted. The character string of a relay comment is longer than Too long strings for relay comment data. 16 characters. With FORMAT-C only, relay comment data is replaced with blank characters. The character string of a coil comment is longer than Too long strings for coil comment data. 30 characters. With FORMAT-C only, coil comment data is replaced with blank characters. The character string of a comment title is longer than Too long strings for comment title data. 30 characters. With FORMAT-C only, comment title data is replaced with blank characters. Message
K:W-4134
K:W-4135
K:W-4136
K:W-4137
K:W-4138
K:W-4139
K:W-4140
11.2.11
Input/Output
Message Cause/action I/O Error. Recheck the setting of MONIT on the PMC. The system failed in making the thread PMC parameter file read error PMC parameter file write error PMC parameter file write error Insufficient disk space This file format is not PMC parameter file format Can not load PMC parameter from PMC side(Not EDIT mode) Can not store PMC parameter to PMC side(Not emergency stop nor PWE = 1)
Error code L:E-6000 L:E-6001 L:E-6002 L:E-6003 L:E-6004 L:E-6005 L:E-6006 L:E-6007
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11.ERROR MESSAGES
B-66234EN/03
11.2.12
Online
Message Flash ROM Write error Cause/action The F-ROM is abnormal. Replace the F-ROM. Contact your FANUC service center.
N:E-3002
Flash ROM Read error The F-ROM is abnormal. Replace the F-ROM. Contact your FANUC service center.
Flash ROM Erase error Flash ROM Area error Flash ROM Program nothing Flash ROM Size error
N:E-3007 N:E-3008 N:E-3009 N:E-3011 N:E-3012 N:E-3013 N:E-3014 N:E-3015 N:E-3016 N:E-3017 N:E-3018 N:E-3019 N:E-3300 N:E-3302 N:E-3307 N:E-3390 N:E-3410 N:E-6000 N:E-6001 N:E-6002 N:E-6003 N:E-6004 N:E-6005 N:E-6006 N:E-6041
Flash ROM Not EMG stop Flash ROM Program data error Flash ROM Access request error User C program error occurs on PMC. Flash ROM Another used Flash ROM Command error Flash ROM No space Flash ROM File error Flash ROM File not match Flash ROM Un-known F-ROM Flash ROM I/O error Flash ROM Undefine error code Signal trigger unavailable Reject Signal trigger Cannot be changed Signal trigger is executing Program is running Function param is out of range Signal Analysis function is not supported
A sequence program is larger than the F-ROM. Increase the size of the F-ROM. Try the CONDENCE function, which is an offline function. The CNC is not placed in the emergency stop state. Place the CNC in the emergency stop state. A sequence program on the PMC is destroyed. Reenter the sequence program.
The user switched from online editing to the signal trigger stop function. The user switched to online editing during signal trigger execution. The user attempted to modify parameter settings during signal trigger execution.
The PMC is of a type that does not support the signal analysis function. During signal trace function execution, the signal Signal Trace function is running analysis function cannot be executed. Address Error A specified address is invalid. When the condition is <Trigger-ON> or <Trigger-OFF>, No Trigger Address set a trigger address. [About]/[Before] is illegal on [Start] When the condition is <Start>, <About> and <Before> selected cannot be selected as a trigger mode. No Signal Address No sampling address is set. Sampling Time Error: An invalid sampling time is set. The communication to PMC is not ready The connection with the NC is disconnected.
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APPENDIX
B-66234EN/03
APPENDIX
A02B-0200-K814
CD(1) RD(2) SD(3) ER(4) SG(5) DR(6) RS(7) CS(8) (2)SD (3)RD (6)DR (7)SG (8)CD (5)CS (4)RS (20)ER
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B-66234EN/03
B
Converter file name FS0T_CNV.SYM FS0M_CNV.SYM PM-C_CNV.SYM
SIGNAL
Reference document FANUC PMC-MODEL PA1/PA3/SA1/SA2/SA3/SB/ SB2/SB3/SB4/SC/SC3/SC4/NB Programming Manual (Ladder Language) B-61863E
The converter files are stored in the subdirectory APPENDIX of the system floppy (Vol. 5). Example of operation: PMC-P -> PMC-PA3
<1> By using FAPT LADDER, convert a program of the PMC-P model (conversion source) to a mnemonic file. (A in the figure below) <2> By using FAPT LADDER-III, create a program of the PMC-PA3 model (conversion destination). <3> Convert the program of <2> to mnemonics. (B in the figure below) <4> Start a text editor commercially available, then open the mnemonic file (conversion destination) created in <3>. <5> Replace the symbol data of the mnemonic file (conversion destination) with the converter file. (C in the figure below) <6> Replace the ladder data of the mnemonic file (conversion destination) with the ladder data of the mnemonic file (conversion source) created in <1>. (D in the figure below) <7> Close the mnemonic file (conversion destination) on the text editor. <8> By using FAPT LADDER-III, convert the mnemonic file (conversion destination) of <7> to a source program (with the program created in <2> left open). <9> Delete all symbol comment data.
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%@A %@0 1 2048 % %@1 % %@2 % %@3 RD X21.4 WRT G121.4 RD. NOT X22.3 WRT. NOT G122.3 SUB 1 SUB 2 % %@E
%@2 G0004.3 G68.3 G0005.0 G95.0 G0005.2 G95.2 G0005.3 G95.3 .. .. X1027.4 X23.4 X1027.5 X23.5 X1027.6 X23.6 X1027.7 X23.7 %
%@A %@0 2 BINARY 3 NO 4 PMC-PA1 % C Insertion %@1 % %@2 % %@3 % %@4 % %@5 % Insertion %@E
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3.
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APPENDIX
4. 5.
Select the load module file you want to unite. Click the "OK" button to unite the load module with the program.
NOTE 1 If not using C functions, you need not unite programs. 2 This function is available to models PMCSC3/SC4/SC4 (STEP SEQ.)/QC/NB/NB2.
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INDEX
INDEX
<A>
ACTIVATING THE I/O LINK .................................... 266 Adding Ladder Subprograms.......................................... 58 Adding Page Breaks ....................................................... 64 Adding Step Sequence Subprograms............................ 100 ALL format................................................................... 195 AUTOMATIC COMPILATION AND DECOMPILATION ..................................................... 178 Automatic Signal Sampling Function at Power-On...... 264 Automatic Trace Function at Power-On ....................... 256 Converting Step Sequence Programs between Different Models .......................................................................... 274 CONVERTING TO DOS-VERSION FAPT LADDER-II270 Counter ......................................................................... 237 CREATING AND EDITING SEQUENCE PROGRAMS19 CREATING NEW PROGRAMS.................................... 27
<D>
Data Table..................................................................... 240 DECOMPILATION...................................................... 175 Decompile..................................................................... 290 Deleting Ladder Subprograms ........................................ 59 Deleting Net Comments.................................................. 63 Deleting Nets .................................................................. 66 Deleting Page Breaks...................................................... 65 Deleting Step Sequence Subprograms .......................... 101 DIAGNOSIS................................................................. 223 Display Items ................................................................ 251 DISPLAYING VERSION INFORMATION.................. 18
<B>
BASICS .......................................................................... 11 Beginning of Parallel Branch.......................................... 96 Beginning of Selective Branch ....................................... 95
<C>
CABLE FOR DATA TRANSFER ............................... 301 Changing Contacts and Coils in the Display Pane.......... 80 Changing Ladder Programs ............................................ 43 Changing Signal Addresses and Function Instruction Parameters in the Display Pane ...................................... 79 Checking Syntax............................................................. 99 CLEARING PMC AREAS........................................... 265 CLOSING PROGRAMS .............................................. 125 Collective Display .......................................................... 71 COMPARING WITH PMC.......................................... 216 COMPILATION........................................................... 171 COMPILATION AND DECOMPILATION................ 170 Compile ........................................................................ 285 Conversion by Changing System Parameters ............... 271 CONVERSION USING A SIGNAL ADDRESS CONVERTER .............................................................. 302 CONVERTING FROM DOS-VERSION FAPT LADDER-II .................................................................. 268 CONVERTING MNEMONIC FILES TO SOURCE PROGRAMS ................................................................ 184 CONVERTING SEQUENCE PROGRAMS ................ 267 CONVERTING SEQUENCE PROGRAMS BETWEEN PMC MODELS ............................................................ 271 CONVERTING SOURCE PROGRAMS TO MNEMONIC FILES ........................................................................... 182
<E>
Edit Toolbar.................................................................... 17 [Edit] Screen................................................................. 226 EDITING I/O MODULE ASSIGNMENT.................... 114 EDITING LADDER DIAGRAMS ................................. 36 EDITING MESSAGES ................................................ 108 Editing Net Comments.................................................... 60 EDITING STEP SEQUENCES ...................................... 81 EDITING SYMBOLS AND COMMENTS.................. 103 EDITING SYSTEM PARAMETERS .......................... 118 EDITING TITLES .......................................................... 33 End of Parallel Branch.................................................... 96 End of Selective Branch ................................................. 95 Entering and Deleting Vertical Lines.............................. 57 Entering Basic Instructions............................................. 48 Entering Function Instructions ....................................... 52 Entering Horizontal Lines............................................... 56 Entering Special Characters.......................................... 111 Entering Steps................................................................. 93 Entering Transitions........................................................ 94 ERROR MESSAGE FORMAT .................................... 276 ERROR MESSAGES ........................................... 275, 278
i-1
INDEX
EXECUTING AND STOPPING SEQUENCE PROGRAMS ................................................................ 219 EXECUTING SEQUENCE PROGRAMS ................... 221 EXPORTING PROGRAMS......................................... 131
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OPENING MOST RECENTLY USED PROGRAMS . 136 Opening Programs Opened by Another User.................. 30 Opening Programs with the Read-only Attribute............ 32 OPERATING ENVIRONMENT...................................... 2
<F>
File................................................................................ 278 Function Symbols ......................................................... 276
<P>
Partial Protect Functions............................................... 180 PMC ALARM STATUS............................................... 250 PMC PARAMETERS .................................................. 235 PMC Programming Method............................................ 24 PMC STATUS.............................................................. 251 Print .............................................................................. 284 PRINTING BIT ADDRESS MAPS.............................. 158 PRINTING CROSS-REFERENCES............................ 154 PRINTING I/O MODULE ASSIGNMENT ................. 150 PRINTING LADDER DIAGRAMS............................. 140 PRINTING MESSAGES .............................................. 148 PRINTING SEQUENCE PROGRAMS ....................... 137 PRINTING STEP SEQUENCES ................................. 143 PRINTING SYMBOLS AND COMMENTS ............... 145 PRINTING SYSTEM PARAMETERS ........................ 152 PRINTING TITLES...................................................... 138 Procedure for Creating Sequence Programs ................... 20 Program Transfer Wizard.............................................. 217 PROTECTING LADDER PROGRAMS BY PASSWORDS .............................................................. 179
<G>
[Gridline Format] Screen............................................. 264
<I>
I/O Module Editing....................................................... 280 IMPORTING PROGRAMS ......................................... 126 INPUT/OUTPUT.................................................. 196, 297 Inserting Ladders from the Edit Pane into a Ladder Program .......................................................................... 46 Installation ........................................................................ 3 INSTALLATION AND UNINSTALLATION................. 3
<K>
Keep Relay ................................................................... 238
<L>
LADDER MONITORING............................................ 224 Ladder/Step Sequence Editing...................................... 281 LANGUAGE PROGRAM LINK FUNCTION ............ 304 LOADING SEQUENCE PROGRAMS FROM THE PMC (DURING CONNECTION WITH THE PMC) ............ 205 LOADING SEQUENCE PROGRAMS FROM THE PMC (DURING DISCONNECTION WITH THE PMC)...... 199
<S>
SAFETY PRECAUTIONS .............................................s-1 SAVING AND READING OPTION FILE .................. 161 SAVING PROGRAMS ................................................ 123 SAVING PROGRAMS WITH NAMES ...................... 124 Search ..................................................................... 67, 102 Selecting Devices............................................................ 26 SEQUENCE PROGRAMS............................................. 20 Setting PMC Setting Parameters................................... 243 Setting the Number of Contacts and Coils per Row ....... 78 SETTING UP COMMON OPTIONS........................... 160 SETTING UP COMMUNICATION ............................ 197 Setting up Pages............................................................ 164 SETTING UP PRINTER .............................................. 163 SETUP.............................................................................. 1 SIGNAL ANALYSIS ................................................... 257 [Signal Analysis Format] Screen .................................. 263 [Signal Analysis Parameter] Screen.............................. 261
<M>
Main menu...................................................................... 14 Memory Addresses Required to Display Messages ...... 111 Menu Bar...................................................................... 216 Message Classification ................................................. 277 Message Editing ........................................................... 284 Mnemonic Conversion ................................................. 292 MNEMONIC EDITING ............................................... 181 MNEMONIC FILE FORMAT ..................................... 186 MNEMONIC FILE SAMPLE ...................................... 189 Models and Quantity of Usable Characters .................. 110 [Monitor] Screen .......................................................... 225
<O>
OPENING EXISTING PROGRAMS............................. 29
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INDEX
SIGNAL STATUS........................................................ 232 [Signal Trace Parameter] Screen .................................. 255 SIGNAL TRACING ..................................................... 252 Signal Trigger Stop Function........................................ 227 Single Format ............................................................... 189 Soft Keys ........................................................................ 17 Specifying Jump-to Label ............................................... 97 Specifying Label Jump ................................................... 98 START AND END......................................................... 12 Starting FAPT LADDER-III........................................... 12 Starting FAPT LADDER-III (Online Connection)......... 12 Step Sequence Configuration ......................................... 86 STOPPING SEQUENCE PROGRAMS....................... 222 STORING SEQUENCE PROGRAMS IN THE PMC (DURING CONNECTION WITH THE PMC) ............ 207 STORING SEQUENCE PROGRAMS IN THE PMC (DURING CONNECTION WITH THE PMC) ............ 213 Switching the Language in Which PMC Alarm Messages Are Displayed ............................................................... 250 Symbol and Comment Data .......................................... 103 System Parameter Editing............................................. 281
<T>
Terminating FAPT LADDER-III.................................... 12 Timer ............................................................................ 235 Title .............................................................................. 192 Title Editing.................................................................. 279
<U>
Uninstallation ................................................................... 9 Using System Program Data for Another Program....... 273
<W>
WINDOW NAMES AND FUNCTIONS ....................... 13 Work Folders and Online Program Files ........................ 25 WRITING SEQUENCE PROGRAMS INTO F-ROM. 215
i-3
03
- Addition of following Items 3.5.16 Setting the Number of Contacts and Coils per Row 3.5.16 Changing Signal Addresses and Function Instruction Parameters in the Display Pane 3.16 OPENING MOST RECENTLY USED PROGRAMS 7.1 SETTING UP COMMUNICATION 7.7 COMPARING WITH PMC Sep., 2001 9.4.2 Switching the Language in Which PMC Alarm Messages Are Displayed Appendix C LANGUAGE PROGRAM LINK FUNCTION - Replacement of the screens - Addition of the other explanations - Correction of errors
02
Jul., 2000
- Addition of following Items 3.3.2 Opening Programs Opened by Another User 3.3.3 Opening Programs with the Read-only Attribute 3.5.13 Search 3.5.14 Collective Display 3.5.15 Setting the Number of Columns per Row 3.6.13 Search 9.1.4 Signal Trigger Stop Function Appendix B CONVERSION USING A SIGNAL ADDRESS CONVERTER - Replacement of the screens - Addition of the other explanations - Correction of errors
01
Apr.,2000
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