FO-77U UX-66U

SERVICE MANUAL
No. 00ZFO77U//SME

FACSIMILE FO-77 MODEL UX-66

Illustration: FO-77

CONTENTS
CHAPTER 1. GENERAL DESCRIPTION [1] Specifications ............................................ 1-1 [2] Operation panel ......................................... 1-2 [3] Transmittable documents .......................... 1-3 [4] Installation ................................................. 1-4 [5] Quick reference guide ............................... 1-9 [6] Quick setup guide (UX-66U only) ............ 1-10 CHAPTER 2. ADJUSTMENTS [1] Adjustments .............................................. 2-1 [2] Diagnostics and service soft switch .......... 2-2 [3] Troubleshooting ...................................... 2-18 [4] Error code table ....................................... 2-19 CHAPTER 3. MECHANISM BLOCKS [1] General description ................................... 3-1 [2] Disassembly and assembly procedures ....................................... 3-3 CHAPTER 4. DIAGRAMS [1] Block diagram ............................................4-1 [2] Wiring diagram .......................................... 4-2 [3] Point-to-point diagram ............................... 4-3 CHAPTER 5. CIRCUIT DESCRIPTION [1] Circuit description ..................................... 5-1 [2] Circuit description of control PWB ............ 5-2 [3] Circuit description of TEL/LIU PWB .......... 5-9 [4] Circuit description of power supply PWB ............................ 5-12 [5] Circuit description of CIS unit ...................5-12 CHAPTER 6. CIRCUIT SCHEMATICS AND PARTS LAYOUT [1] Control PWB circuit ................................... 6-1 [2] TEL/LIU PWB circuit .................................. 6-9 [3] Power supply PWB circuit ...................... 6-13 [4] Operation panel PWB circuit ................... 6-15 CHAPTER 7. OPERATION FLOWCHART [1] Protocol ..................................................... 7-1 [2] Power on sequence ................................... 7-2 CHAPTER 8. OTHERS [1] Service tools ............................................. 8-1 [2] IC signal name .......................................... 8-4 PARTS GUIDE

Parts marked with " " is important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
This document has been published to be used for after sales service only. The contents are subject to change without notice.

SHARP CORPORATION

FO-77U UX-66U

CAUTION FOR BATTERY REPLACEMENT

(Danish) ADVARSEL ! Lithiumbatteri-Eksplosionsfare ved fejlagtig hndtering. Udskiftning m kun ske med batteri af samme fabrikat og type. Levr det brugte batteri tilbage til leverandoren. (English) Caution ! Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the equipment manufacturer. Discard used batteries according to manufacturers instructions. (Finnish) VAROITUS Paristo voi rjht, jos se on virheellisesti asennettu. Vaihda paristo ainoastaan laitevalmistajan suosittelemaan tyyppiin. Hvit kytetty paristo valmistajan ohjeiden mukaisesti. (French) ATTENTION Il y a danger dexplosion s il y a remplacement incorrect de la batterie. Remplacer uniquement avec une batterie du mme type ou dun type recommand par le constructeur. Mettre au rbut les batteries usages conformment aux instructions du fabricant. (Swedish) VARNING Explosionsfare vid felaktigt batteribyte. Anvnd samma batterityp eller en ekvivalent typ som rekommenderas av apparattillverkaren. Kassera anvnt batteri enligt fabrikantens instruktion.

(German) Achtung Explosionsgefahr bei Verwendung inkorrekter Batterien. Als Ersatzbatterien drfen nur Batterien vom gleichen Typ oder vom Hersteller empfohlene Batterien verwendet werden. Entsorgung der gebrauchten Batterien nur nach den vom Hersteller angegebenen Anweisungen.

FO-77U UX-66U

CHAPTER 1. GENERAL DESCRIPTION

[1] Specifications
Automatic dialing: Thermal paper: Rapid Key Dialing: 5 numbers Speed Dialing: 35 numbers Initial starter roll (included with machine): 32 ft. (10 m) Recommended replacement roll: FO-20PRw, 98 ft. (30m), 0.5" core Automatic cutter 9600 bps with automatic fallback to lower speeds Approx. 15 seconds Horizontal: 203 pels/inch (8 dots/mm) Vertical: Standard: 98 lines/inch (3.85 lines/mm) Fine/Halftone: 196 lines/inch (7.7 lines/mm) Super fine: 391 lines/inch (15.4 lines/mm) Effective scanning width: Effective printing width: Contrast control: Reception modes: Copy function: Telephone function: Power requirements: Operating temperature: Humidity: Power consumption: Dimensions: 8.3" (210 mm) max. 8.3" (210 mm) max. Automatic/Dark selectable Fax/Tel Yes Yes (cannot be used if power fails) 120 V AC, 60 Hz 41 - 95F (5 - 35C) Maximum: 85 % RH Standby: 3.6 W Maximum: 100 W Width: 12.0" (304 mm) Depth: 9.3" (236 mm) Height: 4.8" (122 mm) Approx. 5.7 lbs. (2.6 kg)

Paper cutting method: Modem speed: Transmission time* : Resolution:

Automatic document feeder: 5 pages max. (20 lb paper) Halftone (grayscale): Display: Compression scheme: Applicable telephone line: Compatibility: Input document size: 64 levels 16-digit LCD display MR, MH, Sharp (H2) Public switched telephone network ITU-T (CCITT) G3 mode Automatic feeding: Width: 5.8 to 8.5" (148 to 216 mm) Length: 5.5 to 11" (140 to 279 mm) Manual feeding: Width: 5.8 to 8.5" (148 to 216 mm) Length: 5.5 to 23.6" (140 to 600 mm)

Weight:

* Based on ITU-T (CCITT) Test Chart #1 at standard resolution in Sharp special mode, excluding time for protocol signals (i.e., ITU-T phase C time only). Note: The facsimile machine is Year 2000 compliant.

As a part of our policy of continuous improvement, SHARP reserves the right to make design and specification changes for procduct improvement without prior notice. The performance specifications figures indicated are nominal values of production units. There may be some deviation from these values in individual units.

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FO-77U UX-66U

[2] Operation panel

1 2

3 4
RECEPTION MODE FUNCTION

6 7

TEL FAX

RESOLUTION

TEL FAX DOWN

A.M.

VOLUME

UP

ABC
ABC DEF
SPEED DIAL

1
VOLUME 01
02

2
JKL

DEF

3 6

SPEED DIAL

STOP

A
GHI JKL

B
MNO

C STOP

D
REDIAL

GHI

MNO

4
FUNCTION
03 04 PQRS

5
TUV

REDIAL HOLD/ SEARCH

COPY/HELP
WXYZ

PQRS

TUV

WXYZ
HOLD/SEARCH

START

COPY/ HELP

RESOLUTION/ RECEPTION MODE

07

05

06

9
SPEAKER

08

0 START

SPEAKER

09

10/POLL

8
1. Rapid Dial keys
Press one of these keys to dial a fax or voice number automatically.

10 11
10. COPY/HELP key

12 13 14

2. Display
This displays messages and prompts during operation and programming.

When a document is in the feeder, press this key to make a copy of a document. At any other time, press this key to print out the Help List, a quick reference guide to the opeation of your fax machine.

11. RESOLUTION/RECEPTION MODE key

When a document is in the feeder, press this key to adjust the resolution for faxing or copying. At any other time, press this key to select the reception mode (an arrow in the display will point to the currently selected reception mode).

3. FUNCTION key
Press this key to select various special functions.

4. VOLUME keys
Press this keys to adjust the volume of the speaker when the SPEAKER key has been pressed, the volume of the handset when the handset is lifted, or the volume of the ringer at all other times.

12. SPEAKER key

Press this key to listen the line and fax tones through the speaker when faxing a document. Note: This is not a speakerphone. You must pick up the handset to talk with the other party.

5. Number keys
Use these keys to dial numbers, and enter numbers and letters storing auto-dial numbers.

13. HOLD/SEARCH key

Press this key to search for an auto-dial number, or, during a phone conversation, press this key to put the other party on hold.

6. SPEED DIAL key

Press this key to dial a fax or voice number using an abbreviated 2-digit Speed Dial number.

7. REDIAL key
Press this key to automatically redial the last number dialed.

14. Panel release

Grasp this finger hold and pull toward you to open the operation panel.

8. START key
Press this key to begin transmission when using Speed Dialing, Direct Keypad Dialing, or Normal Dialing.

9. STOP key
Press this key to cancel operation before it is completed.

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FO-77U UX-66U

[3] Transmittable documents

1. Document Sizes
Normal size width length 5.8" 8.5" (148 216 mm) 5.5" 11" (140 279 mm)

5. Automatic Document Feeder Capacity

Number of pages that can be placed into the feeder at anytime is as follows: Normal size: max. ADF 5 sheets Special size: single sheet only (manual feed) NOTES:

(Max.) 600mm 279mm

(Min.) 140mm 148mm

(Max.) Letter size

When you need to send or copy more pages than the feeder limit, place additional pages in feeder when last page in feeder is being scanned. Place additional pages carefully and gently in feeder. If force is used, double-feeding or a document jam may result.

6. Readable Width & Length

216mm [Special size]
The readable width and length of a document are slightly smaller than the actual document size. Note that characters or graphics outside the effective document scanning range will not be read.

216mm [Normal size]

Use document carrier sheet for smaller documents. * With special sizes, only one sheet can be fed into the machine at a time. Insert next page into feeder as current page is being scanned.

Readable width

8.3" (210mm), max.

2. Paper Thickness & Weight

4x6 series (788mm x 1091mm x 1000mm sheets) Minimum Feeder capacity Paper weight 45kg Maximum 69.2kg 5 sheets, max. 52g/m2 80g/m2 Square meter series Minimum Maximum

Paper thickness (ref.) 0.06mm 0.09mm 0.06mm 0.09mm Paper size 148mm x 140mm ~ A4 (210mm x 297mm), Letter (216mm x 279mm)

Readable width

3. Document Types
Normal paper Documents handwritten in pencil (No. 2 lead or softer), fountain pen, ball-point pen, or felt-tipped pen can be transmitted. Documents of normal contrast duplicated by a copying machine can also be transmitted. Diazo copy (blue print) Diazo copy documents of a normal contrast may be transmitted. Carbon copy A carbon copy may be transmitted if its contrast is normal.
Readable length 0.2"(5mm)

Readable length

This is the length of the document sent minus 0.2" (5mm) from the top and bottom edges.

4. Cautions on Transmitting Documents

Documents written in yellow, greenish yellow, or light blue ink cannot be transmitted. Ink, glue, and correcting fluid on documents must be dry before the documents can be transmitted. All clips, staples and pins must be removed from documents before transmission. Patched (taped) documents should be copied first on a copier and then the copies used for transmission. All documents should be fanned before insertion into the feeder to prevent possible double feeds.

0.2"(5mm)

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FO-77U UX-66U 7. Use of Document Carrier Sheet

A document carrier sheet must be used for the following documents. Those with tears.

TELEPHONE JACK
A standard RJ11C telephone jack must be located near the machine. This is the telephone jack commonly used in most homes and offices.

Those smaller than size 5.8" (W) x 5.5" (L) (148mm (W) x 140mm (L)). Carbon-backed documents

Plugging the fax machine into a jack which is not an RJ11C jack may result in damage to the machine or your telephone system. If you do not know what kind of jack you have, or need to have one installed, contact the telephone company.

Make print straight across paper E.G. Place the document carrier in the document feeder with the clear film side down

2. Assembly and connections

outlet.

1 Plug the power cord into a 120 V, 60 Hz, grounded (3-prong) AC

Caution: Do not plug the power cord into any other kind of outlet. This will damage the machine and is not covered under the warranty. The machine does not have a power on/off switch, so the power is turned on and off by simply plugging in or unplugging the power cord.

Direction of insertion
NOTE: To transmit a carbon-backed document, insert a white sheet of paper between the carbon back of the document and the document carrier. Those containing an easily separable writing substance (e.g., tracing paper written on with a soft, heavy lead pencil). NOTES:

When using the document carrier, carefully read the instructions written on the back. If the document carrier is dirty, clean it with a soft, moist cloth, and then dry it before using for transmission. Do not place more than one document in the carrier at a time.

2 Connect the handset as shown and place it on the handset rest.

The ends of the handset cord are identical, so they will go into either jack.

[4] Installation
1. Site selection
Take the following points into consideration when selecting a site for this model.

ENVIRONMENT

The machine must be installed on a level surface. Keep the machine away from air conditioners, heaters, direct sunlight, and dust. Provide easy access to the front, back, and sides of the machine. In particular, keep the area in front of the machine clear, or the original document may jam as it comes out after scanning. The temperature should be between 5 and 35C. The humidity should be between 30% and 85% (without condensation).

Make sure the handset cord goes into the jack marked with a handset symbol on the side of the machine! Use the handset to make ordinary phone calls, or to transmit and receive faxes manually.

3 Attach the original document support as shown below.

ELECTRICITY
AC 120V, 60Hz, grounded (3-prong) AC outlet is required.

Caution!

Connection to a power source other than that specified will cause damage to the equipment and is not covered under the warranty. If your area experiences a high incidence of lightning or power surges, we recommend that you install a surge protector for the power and telephone lines. Surge protectors can be purchased at most telephone specialty stores.

If the machine is moved from a cold to a warm place...

Condensation may from on the reading glass if machine is moved from a cold to a warm place, this will prevent proper scanning of documents for transmission. Turn on the power and wait approximately 2 hours before using machine.

14

4 Insert one end of the line cord into the jack on the back of the machine marked TEL. LINE. Insert the other end into a standard (RJ11C) single-line wall telephone jack.

2 Flip up the front paper guide.

FO-77U UX-66U

TE LI L. NE

Note: The fax machine is set for touch-tone dialing. If you are on a pulse dial (rotary) line, you must set the fax machine for pulse dialing. Press the keys on the operation panel as follows:

3 Remove the tape and packing paper from the cutter unit.

1. Press these keys: The display will show: DIAL MODE

FUNCTION

2. Press 1 to select tone (touch-tone) dialing, or 2 to select pulse (rotary) dialing.

TONE

PULSE or

3. Press the STOP key to return to the date and time display.

STOP

4 Flip down the front paper guide and then close the operation panel.

3. Removing the packing paper

1 Grasp the finger hold and pull up to open the operation panel.

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FO-77U UX-66U 4. Loading the thermal paper (FO-20PRw)

Your fax machine prints incoming faxes on a special kind of paper called thermal paper. The fax machines print head creates text and images by applying heat to the thermal paper.

4 Insert the leading edge of the paper into the slot as shown. Continue

to push the paper through the slot until it comes out the opening in the front of the machine.

1 Grasp the finger hold as shown and pull up to open the operation
panel.

5 Make sure the paper comes out straight, and then flip down the paper guide.

2 Flip up the front paper guide.

2

Press the knob to make sure the front side of the metal guide is down.

3 Unwrap the roll of thermal paper and place it in the compartment.

Important: The roll must be placed so the leading edge of the paper unrolls as shown. (The paper is only coated on one side for printing. If the roll is placed backwards, the paper will come out blank after printing.)

6 Close the operation panel, making sure it clicks into place.

A short length of the paper will be cut off.

YES

NO!

Click!

16

5. Clearing a jammed document

If the original document doesnt feed properly during transmission or copying, or DOCUMENT JAMMED appears in the display, first try pressing the START key. If the document doesnt feed out, open the operation panel and remove it. Important: Do not try to remove a document without first releasing it as explained below. This may damage the feeder mechanism.

4 Flip down the green levers on each side of the white roller.

FO-77U UX-66U

1 Grasp the finger hold and pull up to open the operation panel.

5 Close the operation panel, making sure it clicks into place.

Press down on both front corners of the panel to make sure it clicks into place.

2 Flip up the green levers on each side of the white roller.

3 Remove the document.

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FO-77U UX-66U 6. Clearing jammed paper

If the thermal paper jams, PAPER JAMMED will appear in the display. Follow the steps below to clear the jam. Grasp the finger hold and pull up to open the operation panel.

4 Cut off the wrinkled part of the paper.

5 Reload the paper.

Jammed paper is often caused by improper loading. Be sure to carefully follow the instructions for paper loading given in Loading the Thermal Paper.

2 Flip up the front paper guide.

2

Press the knob to make sure the front side of the metal guide is down.

3 Remove the paper roll.

Remove any cut pieces of paper from the paper compartment.

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FO-77U UX-66U

[5] Quick reference guide

ENTERING YOUR NAME AND NUMBER
1. Press:
FUNCTION

SENDING FAXES

Place your document (up to 5 pages) face down in the document feeder.

Display shows: OWN NUMBER SET

START

2. Press: 3. Enter your fax number (max. of 20 digits) by pressing the number keys. To insert a space between digits, press the # key. If you make a mistake, press the SPEED DIAL key to backspace and clear the mistake.
START

4. Press:

Normal Dialing SPEAKER 1. Lift the handset or press 2. Dial the fax number. 3. Wait for the reception tone (if a person answers, ask them to press their Start key). 4. Press:
START

5. Enter your name by pressing the appropriate number keys as shown below. To enter two letters in succession that require the same key, press the SPEAKER key after entering the first letter.
SPACE = A= B= C= D= E= F= G= H= I= J= K= L= M= N= O= P= Q= R= S= T= U= V= W= X= Y= Z=

Rapid Key Dialing Press the appropriate Rapid Key. Transmission will begin automatically. Speed Dialing 1. Press:
SPEED DIAL

2. Enter 2-digit Speed Dial number. 3. Press:

START

RECEIVING FAXES
Press the RESOLUTION/RECEPTION MODE key until the arrow in the display points to the desired reception mode (make sure the document feeder is empty).
TEL FAX

RESOLUTION/ RECEPTION MODE

NOV 05 10:30

To change case, press the REDIAL key. Press # or to scroll through symbols and special characters.
TEL FAX
STOP

6. When finished, press:

START

NOV 05 10:30

SETTING THE DATE AND TIME

1. Press:
FUNCTION

FAX mode: The fax machine automatically answers on four rings and receives the incoming document. TEL mode:
Beep
START

Display shows: DATE & TIME SET

START

2. Press: 3. Enter two digits for the Month (01 through 12). 4. Enter two digits for the Day (01 through 31). 5. Enter four digits for the Year (Ex: 1999). 6. Enter two digits for the Hour (01 through 12). 7. Enter two digits for the Minute (00 through 59). 8. Press the key for A.M. or the # key for P.M.
STOP

RECEIVING

SETTING THE DISPLAY LANGUAGE

FUNCTION

1. Press: 2. Press:
START

9. When finished, press:

START

3. Press the # key or

key until the desired language appears in the display.

STORING AND CLEARING AUTO DIAL NUMBERS

1. Press:
FUNCTION

4. Press:

START

3
5. Press:

STOP

Display shows: FAX/TEL # MODE 2. Press 1 to store a number or 2 to clear a number. 3. Enter a 2-digit Speed Dial number (from 01 to 05 for Rapid Key Dialing, or 06 to 40 for Speed Dialing) (If you are clearing a number, go to Step 7.) 4. Enter the full telephone/fax number. 5. Press:
START

6. Enter the name of the location by pressing number keys (Refer to the letter entry table in ENTERING YOUR NAME AND NUMBER.) 7. Press:
STOP

START

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[6] Quick setup guide (UX-66U only)

UX-66 FAX

QUICK SETUP GUIDE 1

Remove the packing paper.

Note: To enter your name and fax number and set the date and time so that they appear on the automatic cover sheet, see pages 19 - 25 of your operation manual.

1. Grasp the finger hold and pull 2. Flip up the front paper guide. up to open the operation panel.

Connect the handset and place it on the handset rest.

3. Remove the tape and packing paper.

4. Flip down the front paper guide and close the operation panel.
Note: Make sure that the area in front of the machine is clear.

Plug the power cord into a 120 v, 60Hz, grounded AC (3-prong) outlet.

Connect the telephone line cord to the TEL. LINE jack and a wall telephone jack.

Attach the document support.

TE L LIN . E

Load the thermal paper.

1. Grasp the finger hold and pull up to open the operation panel.

2. Flip up the front paper guide.

3. Unwrap the roll of thermal paper and place it in the compartment.

YES NO!

Press the knob to make sure the front side of the metal guide is down.

4. Insert the leading edge of the paper into the slot. Push the paper through until it comes out the opening on the front of the machine.

5. Make sure the paper comes out straight, and then flip down the paper guide.

6. Close the operation panel, making sure it clicks into place.

(TCADZ2869XHZZ)

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