2062
2062
2062
TkFiTF&T-l-d
( u-mp%w )
Indian Standard
HOT ROLLED LOW, MEDIUM AND HIGH TENSILE STRUCTURAL STEEL (Sixth Revision)
ICS 77.140.01
0 BIS 2006
BUREAU
MANAK
OF
BHAVAN,
INDIAN
STANDARDS
ZAFAR MARG
October 2006
Price Group
FOREWORD This Indian Standard (Sixth Revision) was adopted by the Bureau of Indian Standards, after the drafl finalized by the Wrought Steel Products Sectional Committee had been approved by the Metallurgical Engineering Division Council. This standard was first published in 1962 and revised in 1969, 1975, 1984, 1992 and 1999. While reviewing this standard, in the light of experience gained during these years, the Committee decided to revise it to bring in line with the present practices being followed by the Indian industry and overseas standards of structural steels. In this revision the following changes have been made: a) Title of this standard has been modified. b) Amendments No. 1, 2, 3 and 4 have been incorporated. c) A new clause on references has been incorporated. d) Number of grades have been increased to nine. e) International grades designation system based on yield stress has been adopted, simultaneously old designations have also been given in parentheses. Q Provision of normalizing rolling/controlled cooling have been incorporated. g) Requirements of IS 1977 and IS 8500 have been incorporated. The revised standard shall supersede the following standards: a) IS 1977: 1996 Low tensile structural steels b) IS 8500:1991 Structural steel Microalloyed (medium and high strength qualities)
To keep the pace of technical upgradation in the steel industry, the Committee agreed to reduce the sulphur and phosphorus content, during the next revision. For all the tests specified in this standard (chemical/physical/others), 1S0 Standard may also be followed as an alternate method. the method as specified in relevant
While revising the standard assistance has been derived fkom 1S0 630: 1995 Structural steels Plates, wide flats, bars, sections tid profiles. The composition of the Committee responsible for formulation of this standard is given in Annex A. For the purpose ~f deciding whether a particular requirement of this standard is complied with, the final value, observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with IS 2: 1960 Rules for rounding off numerical values (revised). The number of significant places retained in the rounded off value sho-uldbe the same as that of the specified value in this standard. ,,
IS 2062:2006
Indian
Standard
HOT ROLLED LOW, MEDIUM AND HIGH TENSILE STRUCTURAL STEEL (Sixth Revision )
1 SCOPE 1.1 This standard covers the requirements of steel including micro-alloyed steel plates, strips, shapes and sections (angles, tees, beams, channels, etc), flats, bars, etc, for use in structural work. 1.1.1 The steels are suitable for welded, bolted and
Method for Charpy impact test (Vnotch) for metallic material (second revision) Rolling aird cutting tolerances for hot rolled steel products ~ourth revision) Hot rolled steel bulb flats ~irst revision)
riveted structures and for general engineering purposes. 1.1.2 Where welding is employed for fabrication and guaranteed-weldability is required, welding procedure should be as specified in IS 9595. 2 REFERENCES The standards listed below contain provisions, which through reference in this text constitute provisions of this standard. At the time of publication, the editions indicated were valid, AU standards are subject to revision and parties to agreements based on this standard are encouraged to investigate the possibility of applying the most recent editions of the standards indicated below: Title IS No. 228 (in various parts) 808:1989 Method for chemical analysis of steel Dimensions for hot rolled steel beam, column, channel and angle sections (third revision) Hot rolled slit steel tee bars (second revision) Hot rolled steel bulb angles Dimensions (j7rst revision) Method for bend test (second revision) Metallic materials Tensile testing at ambient temperature (third revision) Steel plates sheets, strips and flats for structural and general engineering purposes (second revision) Dimensions for steel flats for structural and general engineering purposes @st revision) Dimensions for round and square steel bars for structural and general
1852:1985
1863:1979
1956 (in various Glossary ofterms relatingto iron and steel (in various parts) parts) 2314:1986 3803 (Part 1): 1989 3954:1991 Steel sheet piling sections (first revision) Steel Conversion of elongation values : Part 1 Carbon and low alloy steels (second revision) Hot rolled steel channel sections for general engineering purposes (first revision) technical delivery General requirements for steel and steel products Metal arc welding of carbon and carbon manganese steels Recommendations (@t revision) Dimensions and tolerances for hot rolled track shoe sections:
8910:1978
9595:1996
10182
(Part 1): 1982 Sections TS 1.1 (Part 2): 1985 Sections TS H. 1 10842:1984 12778:1989 Testing and evaluation procedure for Y groove crackability test Dimensions for hot rolled steel parallel flange beam and column sections
1730:1989
3 TERMINOLOGY For the purpose of this standard, the following definitions in addition to those given in the relevant parts of IS 1956 shall apply. 3.1 Micro-Alloying Elements Elements, such as niobium, boron, vanadium and titanium added singly or in combination to obtain higher strength
1731:1971
1732:1989
IS 2062:2006 to weight ratio combined with better toughness, formability and weldability as compared to unalloyed steel of similar strength level. 3.2 Weldability A metallic substance is considered to be weldable by a given process and for the given purpose, when metallic continuity to a stated degree can be obtained by welding using a suitable procedure, so that the joints comply with the requirements specified in regard to both their local properties and their influence on the construction of which they form a part. 3.3 Controlled -Rolling A hot rolling process in which the temperature of the steel and its reduction ratio are controlled, particularly during the final rolling passes, in order to achieve fine grain micro structure and optimum mechanical properties. 3.4 Normalizing Rolling A hot rolling process in which the final rolling passes are carried out at a suitable higher temperature, followed by cooling in natural air to a temperature below the transformation temperature, in order to produce a structure, analogous to that obtained by a separate normalizing treatment of hot rolled product. 4 SUPPLY OF MATERIAL General requirements relating a supply of structural steel shall conform to IS 8910. 5 GRADES There shall be nine grades of steel as given in Tables 1 and 2. While placing the order the steeI should be designated by Designation (see Tables 1 and 2). 6 MANUFACTUR-E The processes used in the steel making and fi.u-ther hot rolling into steel plates, strips, sections, flats, bars, etc, are left to the discretion of the manufacturer/ supplier. If required, secondary refining may follow steel making, as also normalizing rolling/controlled rolling during manufacturing of sections or as the agreement between the purchaser and the manufacturer/supplier. 7 FREEDOM FROM DEFECTS 7.1 All finished steel shall be well and cleanly rolled to the dimensions, sections and masses specified. The finished material shaIl be reasonably free from surface flaws; laminations; rough/jagged and imperfect edges and all other harmful defects. 7.2 Minor surface defects may be removed by the manufacturer/supplier by grinding provided the thickness is not reduced locally by more than 4 percent below the minimum specified thickness. Reduction in thickness by grinding greater than 4 percent but not 2 exceeding 7 percent may be made subject to mutual agreement between the purchaser and the manufacturer/ supplier. 7.2.1 Subject to agreement with the purchaser, surface defects which cannot be dealt with as in 7.2 may be repaired by chipping or grinding followed by welding and inspection by a mutually agreed procedure such that: a) After complete removal of the defects and before welding, the thickness of the item is in no place reduced by more than 20 percen~ b) Welding is carried out by approved procedure by competent operators with approved electrodes and that the welding is ground smooth to the correct nominal thickness; and c) Subsequent to the finish grinding, the item may be required to be normalized or otherwise heat-treated at the purchasers discretion. 7.3 Welding as mentioned in 7.2.1 is not permissible for grade designation E 250 C material. 8 CHEMICAL COMPOSITION 8.1 Ladle Analysis The ladle analysis of the steel, when carried out by the method specified in the relevant parts of IS 228 or any other established instrumental/chemical method, shall be as given in Table 1. In case of dispute, the procedure given in IS 228 and its relevant parts shall be the referee method and where test methods are not specified shall be as agreed to between the purchaser and the manufacturer/supplier. 8.2 Product Analysis The product analysis shall be carried out on the finished product from the standard position. Permissible limits of variation in case of product analysis from the limits specitled in Table 1 shall be as given in Table 3. 9 SELECTION AND PREPARATION SAMPLES OF TEST
9.1 The position from which test samples are taken shall be so located in the product as to yield the clearest possible information regarding properties in the crosssectional and longitudinal planes. The recommended locations for taking test samples for plates, sections and bars are indicated in Fig. 1. Alternatively, in case of sections, the samples may be taken horn the web. For testing of flat products like plates tensile and bend test pieces may be cut in the transverse direction. Selection of location of test pieces may also be mutually agreed between the purchaser and the manufacturerlsupplier.
Grade Designation
Quality
Lartle Analysis,
Percent,
Max
Carbon Equivalent)
Method of Deoxidationl)
c
(1) E 165 (Fe 290) E 250 (F.41OW) E 250 (F.41OW) E 250 (Fe410W) E 300 (Fe 440) E 350 (Fe 490) E410 (Fe 540) E 450 (Fe 570) E 450 (Fe 590) E 0.22 D 0.22 0.20 0.20 0.20 c 0.20 B 0.22 A 0.23 (2) (3) 0.25
Mn (4) 1.25
s
(5) 0.045
P (6) 0.045
Si (7) -
1.50
0.045
0.045
0.40
0.42
Semi-killed
or killed
1,50
0.045
0.045
0.40
0.41
Killed
1.50
0.040
0,040
0.40
0:39
Killed
1,30
0.045
0,045
0,45
0.40
Semi-killed
or killed
1.50
0.045
0,045
0.45
0.42
Semi-killed
or killed
1.60
0.045
0.045
0.45
0.44
Semi-killed
or killed
1.60
0.045
0.045
0.45
0.46
Semi-killed
or.killed
1.80
0.045
0,045
0.45
0.48
Semi-killed
or killed
2 When the steel is killed by ahsminium alone, the total aluminium content shall not be less than 0.02 percent. When the steel is killed by silicon alone, the silicon content shall not be less than 0.10 percent. When the steel is silicon-ahrminium killed, the silicon content shall not be less than 0.03 percent and total ahrminium content shall not be less than 0.01 percent. 3 Microalloying elements like Nb, V, Ti and B shall be added singly or in combination. Total microalloyingelernents shall not be more
than 0.25. 4 New grades designation system based on yield stress has been adopted, simultaneously old designations have also been given in
parentheses. 5 6 Steels of qualities A, B and C are generally suitable for welding processes. The weldablity increases from quality A to C.
Copper maybe present between 0.20 to 0.35 percent as mutually agreed to between the purchaser and the manufacturer. The copper
bearing quality shall be designated with a suflix Cu, for example, E 250 Cu. In case of product analysis the copper.content shall be between 0.17 and 0.38 percent. 7 Nitrogen content of steel shall not exceed 0.012 percent which shall be ensured by the manufacturer by occasional check analysis.
For micro alloyed steel this is to be reduced to 0.009 percent. 8 9 The steel if required maybe treated with rare earth element for better formability. Lower limits for carbon equivalent and closer limits for other elements maybe mutually agreed to between the purchaser and the
manufacturer. 10 Incidental element Elements not quoted in Table 1 shall not be intentionally added to steel without the agreement of the purchaser,
other than for the purpose of finishing the heat. AH reasonable precautions shall be taken to prevent the addition from scrap or other materials used in manufacture of such elements which affect the hsrrdenability, mechanical properties and applicability.
Min
MPa
R. Min
MPa
L.O
5.65 ~SO s 25
>25
(9)
(1) E 165 (Fe 290) E 250 (Fe410 E 250 (Fe410W) E 250 (Fe410 E 300 (Fe 440) E 350 (Fe 490) E 41-0 (Fe 540) E 450 (Fe 570) E 450 (Fe 590) W) W)
(2)
(3) 290
(4)
(5) 165
(6)
(7) 23
(8) 2t
--l 44
Impact Energy
Charpy
V-Notch
Min J
Room
-20C
(11) -
Tempz) (lo) -
410
250
240
230
23
3t
2t
410
250
240
230
23
2t
3t
410
250
240
230
23
2t
3t
440
300
290
280
22
2t
3t
50
30
490
350
330
320
22
2t
3t
50
25
540
410
-390
380
20
2t
3t
50
25
570
450
430
420
20
2t
3t
45
20
590
450
430
420
20
2t
3t
45
20
Temperature of Charpy impact values will be subject to mutual agreement. The more stringent requirements than those given above may be as agreed to between the purchaser and the manufacturer.
) t is the thickness of the test piece. 21 Rmm temperature = 25 +2C for lmPact test
for Product
(Clause 8.2)
Constituent Permissible Variation Over the Specified Limit,
9.2 Wherever practicable, the rolled surface of the steel shall be retained on the two opposite sides of the test samples.
Percent, Max
Carbon Manganese Sillcon Copper Sulphur Phosphorus
9.3 In case of flat test samples for tensile test, both surfaces are normally to be left on the test samples for strips and plates up to 32 mm thick. At least one rolled surface shall be Iefl on rectangular test samples taken from plates exceeding 32 mm in thickness. Round test samples are permitted, but should only be adopted for thickness exceeding 20 mm. 9.4 In case of flats up to 16 mm thick, the test sample shall undergo, if possible, no machining whatever, prior to use as a test piece. If this is not possible, the
4
IS 2062:2006
T
V 2/3
-b
213
1/3
w
1/3 2/3 A
&
1/3 2/3
77
-L
\. ,/
2/3 1/3
I?ia
Position
of test pieces
FIG. 1
SmUJCTURAL SECTIONS, STEEL POSITION ANDORIENTATION OFSAMFLE piece shall be on the outer side of the bend during the test.
9.7 Before test samples are detached, fhll particulars
test sample shall undergo the minimum amount of machining. 9.5 Bars below 28 mm shall be tested without machining. In case of bars having diameters or thickness between 28 mm and 71 mm, the bars may be symmetrically reduced by machining. For bars having diameters or thicknesses exceeding71 mm, the test sample may be taken from the position shown in Fig. 1. 9.6 In case of plates, strips, sections and flats, bend tests shall be carried out on rectangular test samples which as far as possible should be of the full thickness of the product, In case of plates, sections and flats exceeding 28 mm in thickness, it is permissible to remove metal from one side of the test sample before using it as a test piece. The rolled surface of the test 5
regarding cast number, size and mass of plates, strips, sections, flats and bars in each cast shall be fhmished by the manufacturer to the purchaser. In case of plates the number of plates in each cast shall also be given. 9.8 Test samples shall be cut in such a manner that the deformation is avoided as far as possible. If shearing of flame-cutting is employed, an adequate allowance shall be left for removal by machining. 9.9 Test samples shall not be subjected to heat treatment unless the material from which they are cut is similarly treated with the material before
IS 2062:2006
testing. Any slight straightening of test samples which may be required shall be done cold. 10 TENSILE TEST 10.1 Number of Tensile Tests Number of test samples shall be 2 per cast/heat and a class of steel product irrespective of cast/heat size, 10.2 Tensile Test Pieces The tensile strength, yield strength and percentage elongation of steel-shall be determined from standard test pieces cut crosswise from plates and strips and lengthwise from sections, flats and bars. The test shall be carried out as on the standard test pieces prepared in accordance with IS 1608. 10.2.1 As a rule, test pieces with a proportional gauge length complying with the requirements LO=5.65 4S0 should be used for the tensile test, where LO the gauge is length and SOis the cross-sectional area of the test piece. 10.2.1.1 Test pieces with a non-proportional gauge length, other than 5.65 4S0maybe used in which case the elongation values shall be converted to 5.65 4S0in accordance with IS 3803 (Part 1). 10.3 Tensile Test Tensile strength, yield strength and percentage elongaticm when determined in accordance with IS 1608 shall be as given in Table 2. 10.3.1 In case of sections the &ickness of which is not uniform throughout the profile, the limits of sizes. given in Table 2 shall be applied according to -the actual maximum thickhess of the piece adopted for testing. 10.3.2 Should a tensile test piece break outside the middle half of the gauge length (see -IS 1608) and the percentage elongation obtained is less than that specified, the test may be discarded at the manufacturer/suppliers option and another test made from the sample plate, strip, section, flat or bar. 11 BEND TEST
11.1 Number of Bend Test
The test pieces shall be cut crosswise from plates and strips and lengthwise from sections, flats and bars. When section permits, these shall be not less than 40 mm wide. If the manufacturer/supplier so desires, round, square, hexagonal and -flat bars and structural sections shall be bent in the fill section as rolled. 11.2.1 In all bend test pieces, the rough edge-arises resulting from shearing may be removed by filing or grinding or machining but the test pieces shall receive no other preparation. 11.3 Bend Test Bend test shall be conducted in accordance with IS 1599.
11.3.1 For bendtest, the test piece at room temperature shall withstand bending through 180 to an internal diameter not greater than that given in Table 2 without cracking.
12 IMPACT TEST
12.1 Impact test shall normally be carried out on products having thicknesskliameter greater than -or equal to 12 mm or subject to mutual agreement between the purchaser and the manufacturer/supplier. The test specimen is parallel to the direction of rolling and the base closer to the rolled surface is more than 1 mm from it. The notch axis shall be perpendicular to the rolled surface.
12.1.1 If stated in the order, impact tests may be carried out on products having a thickness less than 12 mm, the dimensions of the test pieces shall be in conformity with IS 1757. The minimum impact energy values of reduced sizes shall be as shown in -Fig. 2. 12.2 Thk testis carried out using a V-notch test piece (see IS 1757) the value for consideration being the arithmetic mean of the results obtained on three test pieces taken side by side tlom the same product (see Table 2). Temperature of Charpy impact test will be subject to mutual agre~ment. 12.3 The test sample-shall be taken from the tlickest product. If the test sample taken from tie thickest product rolled from a cast meets the requirements, the whole cast shall be deemed to meet the requirements of the test, if not, the test shall be performed on a section of next lower thickness rolled from same cast, if it meets the requirements-specified, this particular thickness as also other sections of lower thickness shall be deemed to satisfythe specification. If this thickness also does not meet the requirements, the test shall be carried out on the next lower thickness and so on, because the toughness of the product will be dependent on the rolling direction as well as on the section size, 6
Number of bend test shall be 2 per castheat Class of Steel Product Plates strips, Sections Flats and bars (round hexagonal, etc) Direction ofBend Tests Crosswise Lengthwise for each type Lengthwise
IS 2062:2006
27 1
w
u
=
v
26
2 u
25
Ii c
o 26
23
22
21
20
19
18
17
16
1s
14.
13 s
, 6
I 7
, 9
10
10 mm
12.3.1 One test sample shaIl be taken fi-om thickest product per caswheat.
12.4 The material represented shall be deemed to comply with the standard, if the average value of 3 test specimens, meets the requirements given in Table 2 provided no individual value shall be less than 70 percent of the specified value. If the average value of the-three Charpy impact tests fails to comply by an amount not exceeding 15 percent of the specified minimum average value, three additional test pieces from the same sample shall be tested and the results added to those previously obtained and a new Provided this new average average calculated. complies with the specified requirement, the material represented shall be deemed to comply with this standard. 13 Y GROOVE CRACKABILITY TEST
accordance with IS 10842 for TIroductsof onlv Grade E 250 C material havirrg thick&ss 12 mm an~ above, if specifically agreed to between the purchaser and the manufacturer/supplier. NOTE The Y groove crackability test will not be applicable forrounds andit is mainly for plates and sections.
14 OTH-ER TESTS 14.1 The material maybe subjected to non-destructing testing to determine soundness of material subject to mutual agreement between the purchaser and the manufacturer/supplier.
14.2 Metallurgical tests for grain size, directionality, inclusion content to be carried out subject to mutual agreement between the purchaser and the manufacturer/supplier. 15 DIMENSIONS Unless otherwise agreed to between the purchaser and 7
IS 2062:2006 the manufacturer/supplier, the nominal dimensions of ro1 products conforming to this standard shall be in led accordance with the relevant Indian Standard. Currently available Indian Standard are listed in Table 4.
Table 4 Indian Standards Which Give Nominal Dimensions of Rolled Steel Products
Products Relevant Indian Standard
1s 808
pieces from either of these additional samples fail, the material represented by the test -samples shall be considered as not having complied with this standard.
18 CALCULATION OF MASS
The mass of steel shall be calculatedon the basis that steel weighs 7.85 g/cm3. 19 DELIVERY Subject to prior agreement between the purchaser and the manufacturer/supplier, suitable protective treatment may be given to the material after rolling. 20 MARKING
20.1 Each product, with the exception of round, square
Beam, column, channel and angle section Tee bars Bulb angles Plates, strips and flats Flats Round and square bars Bulb flats Sheet piling sections Channel sections Track shoe sections
1s 1173 IS 1252 Is 1730 Is 1731 IS 1732 IS 1863 IS 2314 1s 3954 IS 10182 (Part 1) IS10182(Part2)
and hexagonal bars and flats, shall carry a tag or be marked with the manufacturers name or trade-mark. Bars and flats shall carry a tag bearing the manufacturers name or trade-mark. Designation of steel should also be similarly marked on the product or tag. 20.2 Every heavy, medium structural mill and plate mill product shall be marked with the cast number. Platespoduced tlom strip in coil form shall be marked with cast/heat number on top plate of each pile/ packet. 20.3 The ends of the rolled products shall be painted with a colour code, as agreed to between the purchaser and the manufacturer/supplier. 20.4 BIS Certification
Marking
IS 12778
16 TOLERANCES
Unless otherwise agreed to between the purchaser and the manufacturer, the rolling and cutting tolerances for steel products conforming to this standard shall be those specified in IS 1852. Stricter tolerances maybe followed, if agreed to between the purchaser and the manufacturer/supplier. 17 RETESTS Should any one of test pieces fust selected fail to pass any of the tests specified in this standard, two further samples shall be selected for testing in respect of each failure. Should the test pieces from both these additional samples pass, the material represented by the test samples shall be deemed to comply with the requirements of that particular test. Should the test
IS 2062:2006
ANNEX
(Foreword)
COMMITTEE COMPOSITION
Representative(s)
DR SANAKIWSHRA(Chairman) SHRIN. K. SOOD(Alternate) SHRJR. P. VARSHNEV SHJUC. M. Kotru (Alternate) DR H. C. ARORA DR ADARSHKOMAR (Alternate) SHRJ R. K. SmH Ssssu K. GOFTA (Alternate) K. V. SHRJ K. GOEL SHSU L. AHUJA (Alternate) M. SHIU B. VAtDYANATMN Hyderabad SHRJA. V. ATWNALE SHRI V. LALITHAKUMAtU (Alternate) SHRI S. K. GANOULY SHJUB. S. RANA (A[ternate) SHJUALOK NAYAR DR R. K. P. Strwr SHRJJAYANTAKUMAR SAHA (Alternate) M. SHRJ K. M,WNSWARJ SHRI S. K. HEGOE (Alternate) S Smu SUBHALiRATAENGUPTA SHRJR. K. TYAGI (Alternate) SHRtS. K. GHOSH SHJUS. BHAmACHARYA(Alternate) JotNTCONTROLLER QUALtTVASSOMNCE OFFtcER(Alternate) JorNTDEWCTOR(CHEMICAL) JotNTDIRECTOR(I & L) (Alternate) SHRJ S. S. SAHA SHtUA. C. R. DAS (Alternate) SHruC. H. SHARMA SHRI K. R, SIUNWASAN (A/ternu/e)
Central Boilers Board, New Delhi Consumer Protection Council, Rourkela Defence Metallurgical Research Lab (DMRL),
DGS & D, Bhilai Nagar Escorts R &.D Centre, Faridabad Institute of Steel Development and Growth, Kolkata
Jindal South West Steel Ltd, Vasind/Vijaynagar M. N. Dastur & Co Ltd, Koikata/New Ministry of Defence (DGOFB), Ministry of Defence (DGQA), Ministry of Railways (RDSO), Delhi
Laboratory, Jamshedpur
DR S. TARAFDAR DR R. GOPALKRJSHNAN (Aherrrate) DR ATWLKUMARGOPTA SHP.IR. C. ANANDANi(Alternate) SHRI B. GOPALAN SHRI K. K. AGIWWAL SHJUANtL AGRAWAL(A1/errrare) SHJUR.-RANJAN SHRJS. MONDAL (Alternate) SHRI D. B. SHRJVASTAVA SHRJK. K. KUMAR (Alternate
National Physical Laboratory, New Delhi Nuclear Fuel Complex, Hyderabad Power Grid Corporation, Gurgaon
Rashtriya lspat Nigam Ltd (VSP), Vishakhapatnam SAtL, Bhilai Steel Plant, Bhilai
I)
SHRJP. K, DATTA (Alternate 11) SAIL, Bokaro Steel Plant, Bokaro SAIL, Central Marketing 01 ganization, Kolkata SAIL, Durgapur Steel Plant, Durgapur SAIL, Research & Development Center for iron & Steel, Ranchi SHRJ G. B. PRADHAN DR M. M. S, SODH1 (Alfernate) SHRJB. V. S. PANDIT REPRESENTATIVE DR S. K. CHAODHUIU DRD. MUKHERJEE (Ahernarel) SHRJB. K. PANIGRAM(AlfernaIe II) SAtL, Salem Steel Plant, Salem Steel Furnace Association of India, New Delhi Steel Re-rolling Mills Association of lndiA Mandi Gobindgafh SHSU SISOD]A S. SHRJH. K. ARORA(Alternate) SHRJM. S. UNINAYAR SHRJR. P. BHATIA SHRJH. D. KHERA (A/ternafe) Sunflag Iron & Steel Co Ltd, Faridabad, Bhandara Tata Motors Limited, Pune SHRI R, K. MALHOTRA SHRtR. K. VERMA (A/ternate) SHRIJ, D. HAIUDAS SHRJB. R. GALGALt(Alternate)
IS 2062:2006
Orgarrizatiorr
Tata Steel Ltd, Jamshedpur
Representative(s)
DR DEBASHHHBHATTACHARCIEE Dk M. D. MAHESHWASJAlternate 1) ( SHRI M, C. SAOHU(Alternate 11)
Thyssenkrupp Electrical Steel India Pvt Ltd, Distt Nasik Usha Beltron Ltd, Kolkata Visvssvaraya Iron& Steel Ltd, Bhadrawati Impersonal capacity [403, Udaigiri, Kaushambi,
Distt Ghaziabad
SHRI N. MITRA Srjiu S. K.GUPTA, Scientist F & Head (MTD) [Representing Director General (Eq@cio)]
(U.P.)]
BIS Directorate General
Member Secretary
SHIU DEEPAXJAN Scientist E (MTD), BIS
(Alternate)
SHurP. K. MATHUR
SHIU AVTAR SrNoH
Delhi-l 10091)
10
Bureau
of Indian
Standards
BIS k a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote harmonious development of the activities of standardization, marking and quality certification of goods and attending to connected matters in the country.
Copyright
BIS has the copyright of all its publications. No part of these publications may be reproduced in any form without the prior permission in writing of BIS. This does not preclude the free use, in the course of implementing the standard, of necessary details, such as symbols and sizes, type or grade designations. Enquiries relating to copyright be addressed to the Director (Publications), BIS.
Review of -Indian Standards
Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed periodically; a standard along with amendments is reaffirmed when such review indicates that .no changes are needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue of BIS Catalogue and Standards: Monthly Additions. This Indian Standard has been developed from Dot: No. MTD 4 (4590).
Amendments Issued Since Publication
Amend No.
Date of Issue
Text Affected
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IS 2062:2006
AMENDMENT NO. 1 MARCH 2009 TO HOT ROLLED LOW, MEDIUM AND HIGH TENSILE STRUCTURAL STEEL
(Sixth Revision)
(Page 1, cku.re 2, andpage 8, Table 4) Delete reference to 1731:1971 Dimensions for steel flats for structural and general engineering purposes (@f revision). (Page 2, clause 3.4) Insert anew subclause as given below:
3.5 Accelerated Cooling Itis a process of faster cooliig of the product after ftish rolling followed by air cooling to impart fine fkrritic grain structure. This process ensures achieving specified mechanical properties including impact toughness in the rolled product.
(Page 2, clause 5 ) Substitute the following for the existing
There shall be 8 grades of steel as given in Tables 1 and 2. For grades E 250 to E 450 there shall be 4 subqualities (A, B~ BO& C) and for grades E 550 to E 650 there shall be 2 sub-qualities (A & BR). Sub-qualities A, B~ BOand C indicate impact test and deoxidation mode as follows A BR BO c Impact test not required, semi-kdledMled Impact test optioml; at room temperature if require~ killed Impact test mandatory at OC,killed Impact test mandatory at 20C, killed rolling.
(Page 2, claure 6) Substitute the accelerated cooling for normaMng robgkmtrolkd (Page 2, clause 7.3) Substitute the folIowing fw the exa
(Page2, chruse 9.1) Insertthe following note below the existing clauw
NOTE However, ineaseoftheplatesbeyond 12mminthickness, prodsseed fromcutting ofHRcoi~thesampleixtensile f testing shall betaken onlyintransverse direction.
Grade
Designation
Quality
c
Carbon)
Equivalent
Methodof
ikoxidation~
Si
(7) 0.40
(cE)Xa
(8) 0.42 (9) semi-killed killed
(1)
(2)
A
(3)
0.23
E 250
BR Bo c
A
0.22 0.20
0.20
1.50 1.50
1.30
0.045 0.040
0.045
0.045 0.040
0.045
0.40 0.40
0.45
0.41 0.39
0.40
Killed Killed
semi-killed killed
E 300
BR Bo c
Killed
Price Group 2 1
Si Semi-killed/killed
BR BO c
0.20
1
1.50
0.045
0.045
0.45
0.42
A
E410 n E 450 BR Bo c A BR A BR 0.22 1.65 1.70 1.70 0.020 0.025 0.025 0.50 0.50 0.20 1.60 0.045 0.045 0.45 0,46
Killed Serni-kilIed/killed
0.22
1.60
0.045
0.045
0.45
0.48
Killed
Semi-killed/ killed
E 550
Killed
E 650
t---+-l022
A BR 0.22
0.020 0.015
0.50 0.50
050
0.52
l-%%+
Semi-killed/ killed Killed
0.025
(Cr+Mo+V) (Ni+Cu) Mn + 1 Carbon equivalent(CE) baaed 0ssladle anatysis= c + + 15 5 6 2 When the steel is killed by ahsminiumalone, the total aluminhmr content shall not be leas than 0.02 percent. When the-steel is killed by silicon alone, the silicon content shall not be less than 0.10 pereent. When the steel is silicon-alurninksmkilled, the silicmrcontent shall not be less than 0.03 percentand total aluminiumcontent shall not be less than 0.01 percent.
3 Mlcroalloyingelements like Nb, V, Ti and B may be added singly or in combination be more than 0.25. 4 New grades designation system based on yield stress has been adopted. 5 Steels of qualities & BR,BOandC aregenerrdlysuitable for welding proccs..es.The weldablity increases fiwmquality Ato C for grade designationE 250. 6 Coppermaybe present between 0.20 to 0.35 pereent as mutuallyagreed to betwwrsthe purchaser and the manutheturer.The copper bearing qusdityshall be designated with a suffix Cuj for example, E 250 Cu. hr case of product analysis the copper contentshall be between 0.17 and 0.38 perecnt. 7 Nitro8en content of steel shall not exceed 0.012 percent which shall be ensured by the manufacturer by occasional check analysis. 8 The steel if required maybe treated with rare earth element for better forrntillity. 9 Lower limits for carbon equivaknt and closer limits for other elements maybe mutually agreed to behveertthe purchaser and the manufacturer 10 Alloyingelements such as Cr, NI, and Mo may be added singly or in combination and shall not be more than 0.50?4 for E 600 and 0.60??for E 650. 11 lrrcioknkdekrnerrt Elements not quoted in this table and other than giversin Notes 3,6,8 & 10 shall not be intentionally added to steel without the agreement of the purchaser, other than for the purpose of finishhg the heat. All rcasortrdrle precautions shall be takersto prevent the addition tiomscrap or other materials used in manufacture of such elements which affectthe Irardenability,mechanical propertiesand applicability. v To be suPPll~,
subject to agreement between h pirdmser ad rmmuf-.
NOTES
Yield Stress,
A4in
R,H
MPa
MPa
Temp
T
Min J
(1)
(2) A
(3)
(7)
(8)
(lo)
(11)
E 250
BR
410
23
2t
3t
+ BO
E 300
27 27 27 27 27 27 27 27 27 25 25 25 20 20 20 15 15 15
22
2t
E 350
i BO
490
22
2t
20
2t
+ c
Al
E 450
E 550 E 600
---1 --l -1
BR BO
A
570
20
2.5t
c1
650
12 12
3.ot
3.5t
BR
730
BR
RT RT
E 650
12
4.ot
NOTES
1 MPa = lN/mm2= lMN/m2 = 0.102 kgt7mm2=144.4psi 2 Bend test not required for tlickaess ~25 mm for gra&s E300 to E650. t is the thickness of the test piece. 3 For subqoality BR impact test is optional at room temperature(25+2C),if required.
0.02 0.03
Impact test shall normally be carried out on products having thickness/diameter greater than or equal to 12 mm. The test specimen is parallel to the direction of rolling and the base closer to the rolled surfhce is more than 1 mm fkomit. The notch axis shall be perpendicular to the rolled surface. 3
(Page 6, clause 12.1.1) Substitutethe following for the existing The minimum impact energy values of reduced sizes shall be as shown in Fig. 2 for grades E250, E300, E350. For other grades, the values shall be reduced in direct proportion to the cross-sectional area of the test piece.
(Page 6, clause 12.2, lastentence) Delete. s (Page 8, clause 16) Substitute the following for the existing clause
Unless otherwise agreed to between the purchaser and the manufwturer, the rolling and cutting tolerances for steel products conforming to thk standard shall be those specified in IS 1852 except for parallel flange beams and columns covered by IS 12778 for which the tolerances shall be as per IS 12779:1989 Rolling and cutting tolerances for hot rolled parallel flange beams and column sections. Other tolerances may be follow~ withii the total tolerance range as specified in IS 1852 and IS 12779 as applicable.
(Page 8, c[ause 17) Substitute the following for the existing clause: 17 RETESTS
If a test does not give the specified results, retesthortingk-treatment clauses of IS 8910.
(h4TD4)
Reprography Uni~ BIS, New Delhi India