Service Training MALAGA

TRACK TYPE LOADERS

HYDROSTATIC DRIVE SYSTEM

Francis July 1997

TRACK TYPE LOADERS

CHAPTER : Introduction

TRACK-TYPE LOADERS
HYDROSTATIC DRIVE SYSTEM

AUDIENCE
Level II Service personnel who understand the principles of machine systems operation, diagnostic equipment, and procedures for testing and adjusting.

CONTENT
The information contained within this package deals with the 943 through the 973 Track-type Loaders. Changes have occurred since the release of STMG 493 plus the addition of the 953B model warrant this STMG on the hydrostatic transmission.

OBJECTIVES
After learning the information in this presentation, the serviceman will be able to: 1. locate and identify all major transmission components; 2. identify pressure tap locations and explain the purpose of each pressure test; 3. trace the flow of oil through the drive system during the different system conditions; and 4. explain the operation of each component in the transmission systems.

REFERENCES
953B Track-type Loader Service Manual 963 Track-type Loader Service Manual 973 Track-type Loader Service Manual 953B Track-type Loader Parts Book 963 Track-type Loader Parts Book 973 Track-type Loader Parts Book 953B Track-type Loader (Advertising Literature) SENR5270 SENR2280 SENR2454 SEBP2170 HEBP1366 HEBP1386 AEHQ3606

PREREQUISITES
STMG 493 "Hydrostatic Drive System for Track Loaders" SESV1493

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TRACK TYPE LOADERS

CHAPTER : Introduction

SUPPLEMENTARY TRAINING MATERIAL

Service Magazine "Troubleshooting, Service Tips, And Major Improvements For Hydrostatic Transmissions" December 5, 1984 SEBD1487 Service Magazine Article "Service Replacement Parts for Replenishing Valve on Hydrostatic Transmission" May 3, 1993 SEPD0152 Service Magazine Article "Improved Filtration of Hydrostatic Transmission Filters" January 20, 1992 SEPD0097 Schematic - 953B Track-type Loader Power Train SENR5276 Schematic - 943, 953, 963 Track-type Loader Power Train SENR3034 Schematic - 973 Track-type Loader Power Train SENR3079 Video Tape "Hydrostatic Loader Troubleshooting I - Learning The Seven Systems" SEVN9185 Video Tape "Hydrostatic Loader Troubleshooting II - Analyzing The Data Sheet" SEVN9186 Slide Presentation - 1.1 Liter Engine Family LESV0556 Video Tapes - 3100 Series Engines (11 tape set) LEKV8596

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TRACK TYPE LOADERS

CHAPTER : HYDROSTATIC DRIVE SYSTEM

POWER TRAIN COMPONENTS

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VARIABLE DISPLACEMENT PUMP

FIXED DISPLACEMENT MOTOR

HYDRAULIC LINES

CHAPTER : HYDROSTATIC DRIVE SYSTEM

TRACK TYPE LOADERS

BASIC DRIVE SYSTEM

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BASIC DRIVE SYSTEM

WITH CHARGE CIRCUIT AND COOLER
VARIABLE DISPLACEMENT PUMP FIXED DISPLACEMENT MOTOR

MAIN RELIEF VALVE

CHARGE AND MAIN RELIEF VALVE

CHAPTER : HYDROSTATIC DRIVE SYSTEM

TRACK TYPE LOADERS

CHARGE RELIEF VALVE CHARGE PUMP

COOLER

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VARIABLE DISPLACEMENT PUMP SERVO VALVE CHARGE RELIEF VALVE CHARGE PUMP UNDERSPEED VALVE OPERATOR INPUT ENGINE SPEED

BASIC DRIVE SYSTEM

WITH UNDERSPEED AND SERVO VALVES
FIXED DISPLACEMENT MOTOR

MAIN RELIEF VALVE

CHARGE AND MAIN RELIEF VALVE

CHAPTER : HYDROSTATIC DRIVE SYSTEM

TRACK TYPE LOADERS

COOLER

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VARIABLE DISPLACEMENT PUMP

BASIC DRIVE SYSTEM

BOTH DRIVE LOOPS
FIXED DISPLACEMENT MOTOR

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SERVO VALVE UNDERSPEED VALVE SERVO VALVE

MAIN RELIEF VALVE

CHARGE AND MAIN RELIEF VALVE

CHARGE RELIEF VALVE CHARGE PUMP OPERATOR INPUT

CHAPTER : HYDROSTATIC DRIVE SYSTEM

COOLER

TRACK TYPE LOADERS

ENGINE SPEED VARIABLE DISPLACEMENT PUMP CHARGE AND MAIN RELIEF VALVE MAIN RELIEF VALVE FIXED DISPLACEMENT MOTOR

TRACK TYPE LOADERS

CHAPTER : HYDROSTATIC DRIVE SYSTEM

ROTATING GRTOUP

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TRACK TYPE LOADERS

CHAPTER : HYDROSTATIC DRIVE SYSTEM

PUMP GROPUP

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TRACK TYPE LOADERS

CHAPTER : HYDROSTATIC DRIVE SYSTEM

HYDROSTATIC TRANSMISSION
COMPONENTS

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FILTER RELIEF VALVE CHARGE PUMP SCREEN

CHARGE PUMP AND FILTER SYSTEM

START/VENT SPOOL

UNDERSPEED CUT-IN SCREW VENTURI VENTURI THROAT ORIFICE

PARK

CHAPTER : HYDROSTATIC DRIVE SYSTEM

TRACK TYPE LOADERS

FILTER QUICK RESPONSE VALVE

MAXIMUM REVERSE

MAXIMUM FORWARD

DIRECT

PILOT VALVE

REVERSE BRAKES OFF BRAKES OFF FORWARD

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FILTER RELIEF VALVE CHARGE PUMP SCREEN

UNDERSPEED AND OVERSPEED SYSTEM

TO BRAKES

CHARGE PRESSURE CHECK VALVE SPEED/BRAKE SPOOL

START/VENT SPOOL

SERVO RELIEF VALVE

CHAPTER : HYDROSTATIC DRIVE SYSTEM

VENTURI VENTURI THROAT ORIFICE PARK MAXIMUM FORWARD

UNDERSPEED CUT-IN SCREW

TRACK TYPE LOADERS

FILTER QUICK RESPONSE VALVE

MAXIMUM REVERSE

DIRECTION/ SPEED LINK

UNDERSPEED OVERRIDE VALVE

OVERSPEED VALVE UNDERSPEED VALVE

TRACK TYPE LOADERS

CHAPTER : HYDROSTATIC DRIVE SYSTEM

UNDERSPEED VALVE

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TRACK TYPE LOADERS

CHAPTER : HYDROSTATIC DRIVE SYSTEM

UNDERSPEED VALVE
COMPONENTS

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TRACK TYPE LOADERS

CHAPTER : HYDROSTATIC DRIVE SYSTEM

UNDERSPEED VALVE
FRONT VIEW

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TRACK TYPE LOADERS

CHAPTER : HYDROSTATIC DRIVE SYSTEM

SPEED/DIRECTION CONTROL LEVER

IN BRAKE OFF POSITION

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TRACK TYPE LOADERS

CHAPTER : HYDROSTATIC DRIVE SYSTEM

UNDERSPEED VALVE
IN BRAKE OFF POSITION

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TRACK TYPE LOADERS

CHAPTER : HYDROSTATIC DRIVE SYSTEM

SPEED/DIRECTION CONTROL LEVER

MAXIMUM FORWARD POSITION

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TRACK TYPE LOADERS

CHAPTER : HYDROSTATIC DRIVE SYSTEM

UNDERSPEED VALVE
MAXIMUM FORWARD POSITION

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REVERSE BRAKES OFF BRAKES ON BRAKES OFF FORWARD

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OPERATE/BRAKE SPOOL SYSTEM

ORIFICE TO PILOT VALVE OPERATE/BRAKE SPOOL TO BRAKES

PILOT VALVE

CHARGE PRESSURE CHECK VALVE SPEED/BRAKE SPOOL

CHAPTER : HYDROSTATIC DRIVE SYSTEM

START/VENT SPOOL FILTER RELIEF VALVE VENTURI VENTURI THROAT ORIFICE

PARK

TRACK TYPE LOADERS

UNDERSPEED CUT-IN SCREW

CHARGE PUMP SCREEN

FILTER QUICK RESPONSE VALVE

MAXIMUM REVERSE

MAXIMUM FORWARD

TRACK TYPE LOADERS

CHAPTER : HYDROSTATIC DRIVE SYSTEM

SERVO CONTROL SYSTEM

LEFT DRIVE PUMP LUBE SCREEN NEUTRAL SCREW RIGHT SERVO CYLINDER

SERVO VALVE SERVO RELIEF VALVE LEFT DRIVE PUMP

CENTERING LINK

RIGHT DRIVE PUMP LUBE SCREEN

RIGHT DRIVE PUMP SERVO VALVE

SYNC SCREW

LEFT SERVO CYLINDER

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TO BRAKES LEFT CHARGE AND MAIN RELIEF VALVE LEFT TRACK MOTOR SHUTTLE SPOOL TOWING PLUG SYNC CUTOFF VALVE SERVO VALVE MAIN RELIEF VALVE CHARGE PRESSURE RELIEF VALVE COOLER BYPASS VALVE MAIN RELIEF VALVE SYNC VALVE COOLER TOWING PLUG SERVO VALVE SHUTTLE SPOOL RIGHT CHARGE AND MAIN RELIEF VALVE OIL COOLER RETURN SCREEN RIGHT TRACK MOTOR

PISTON PUMPS, MOTORS AND RELIEF SYSTEM

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LEFT DRIVE PUMP LUBE SCREEN

LEFT SERVO CYLINDER

NEUTRAL SCREW

LEFT DRIVE PUMP CENTERING LINK

RIGHT DRIVE PUMP LUBE SCREEN

RIGHT DRIVE PUMP

SYNC SCREW

TRACK TYPE LOADERS

CHAPTER : HYDROSTATIC DRIVE SYSTEM

RIGHT SERVO CYLINDER

TRACK TYPE LOADERS

CHAPTER : HYDROSTATIC DRIVE SYSTEM

SERVO VALVE
ILLUSTRATION

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TRACK TYPE LOADERS

CHAPTER : HYDROSTATIC DRIVE SYSTEM

TRANSMISSION OIL COOLER SYSTEM

LEFT TRACK MOTOR

SHUTTLE SPOOL

TOWING PLUG SYNC CUTOFF VALVE

CHARGE PRESSURE RELIEF VALVE

COOLER BYPASS VALVE SYNC VALVE COOLER

TOWING PLUG

SHUTTLE SPOOL

OIL COOLER RETURN SCREEN

RIGHT TRACK MOTOR

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