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Rework Production Order

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The document discusses how to configure rework orders in SAP through different transaction codes and methods.

A rework order can be automatically triggered by entering a rework quantity in the confirmation screen for an operation or by using a trigger point configured on the last operation of a routing.

Rework orders can be created by entering a rework quantity during partial confirmation of an operation, by using a reference operation set to create a separate rework order, or by triggering it automatically through a configured trigger point.

REWORK PRODUCTION ORDER Creating the trigger points: Co31 T.

CODE:

Put the cursor on create order with ref and go to parameters.

Then go to ca02

Select one operation - go totrigger points overview

Then create and confirm the production order with rework Qty then automatically rework order creates.

COFIGURATION SETTINGS FOR REWORK ORDER: 1)OPJH T.CODE:

Go to number range general

2) OPL8 T.CODE:

MASTER DATA FOR REWORK ORDER CA11 T.CODE:

THEN GO TO OPERATIONS

TRANSACTION DATA
CO01 T.CODE:

THEN CONFIRM THE OPERATIONS ONE BY ONE. CO11N OR CO15 T.CODE:

THEN CREAT THE REWORK ORDER FOR 100-100 MATERIAL FOR REWORK QTY 5 PC. CO07 T.CODE:

Then execute .

Go to spro and give scheduling parameters.

Then again create the order in co07.

Go back and assign a material which is required for rework and press enter.Then it will ask for operation allocation then assign the 0020 operation.

Then save the rework order.

Then do the confirmation for the rework order. then you will get the error

Then maintain the confirmation parameters.

Save Then maintain the checking rules for KP03. Then confirm the rework order.

Then do GR to header order & settlement will take place to header order only not to re-work order Note: a) For rework work, GR will not take place b) It is not possible to carry out an automatic goods receipt for operations that are marked as rework operations. FAQS: REWORK Generally in the Shop floor, rework happen frequently, In SAP rework is done by different ways

Automatic triggering of rework order when we enter rework qty in confirmation screen. If rework has to be done immediately after entering in to rework qty in the confirmation screen before proceeding next operation, by done by control key with rework option and enter the time in operational detail and operation quantity.

Create a reference operation set and create a rework order with rework order type and settle the rework order into main production order. If the order quantity is 100, and have 5 oprn, in the second operation rework happened means confirm the operation with partial confirmation with entering yield and rework quantity, and create a rework order, in the rework order confirm the quantity with Final operation. Again in main production order, in the 2 nd operation confirm the rework quantity with out entering any activity in the confirmation with final confirmation.

Rework Thru Trigger Point


How to map the scenario for Production order confirmation, Rework order create automatic with help of trigger points? By: Faisal First check in Tcode OPJF for the selection id a Priority is defined for the Task list type S with usage 1 and status 4 and then Proceed as follows: 1. Create a Reference op set in tcode Ca11. Enter the plant,Description , usage and status for the ref op set Enter lotsize and unit of measure. Enter the op as 0010 / workcenter/op control key/Description for the op Enter the standard values and save. 2. Create a Standard trigger point in CO31.(Ex Production) Enter the Trigger Point usage /Group as FERT. 3. Tick the Trigger Point Functions. 4. Enable the indicator create order with Reference. 5. Enter the system status as PCNF. 6. Enter change as +. 7. Enable the indicator once. 8 . Now place the cursor on the create order with reference. 9. Goto Parameters. 10. In the Parameter enter in the group the created Reference op set group no. 11. Order type as PP01 and group counter as 1 and save the Trigger Point. 12. Now goto the Routing for your Material. 13. Choose the last op to assign the Trigger point. 14. Select the OP ----> Goto ---> Trigger Point overview. 15. Enter the Trigger Point usage as FERT.

16. Now choose that line ,select the Details---> Trigger Point 17. The system will says standard trigger point exists from which you can select the created Trigger Point (EXx Production)and save. 18. MD02/MD04. 19. Convert the Planned Order into Production Order and Release the order. 20. Now confirm th ops. 21. For the last op enter the yield and rework qty and set the status as PCNF. 22. If the status of last op is PCNF then in the system a POP UP will appear as Activited by Trigger Point /Create order with reference/order number/sequence and op number which trigger point works and enter.

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