NC Manufacturing Verification
NC Manufacturing Verification
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NC Manufacturing Verification
Overview Conventions What's New? User Tasks Accessing NC Manufacturing Verification Comparing the Machined Stock Part and the Design Part Pick Point Analysis in Video Mode Using Collision Detection in Video Cross-referencing Collision Information Using Run Summary Generation Using Geometric Analysis Measure Between Measure Item Arc through 3 Points Point Hide/Show Using Video Measure Analysis Removing Detached Material in Video Defining Maximum Machining Feedrate Glossary Index
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Preface
Welcome to the NC Manufacturing Verification User's Guide! This guide is intended for users who need to become quickly familiar with the product. This overview provides the following information: q NC Manufacturing Verification in a nutshell
q
Before reading this guide Getting the most out of this guide Accessing sample documents Conventions used in this guide
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You may also like to read the NC Manufacturing Infrastructure User's Guide, for which the appropriate license is required.
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Conventions
Certain conventions are used in CATIA, ENOVIA & DELMIA documentation to help you recognize and understand important concepts and specifications.
Graphic Conventions
The three categories of graphic conventions used are as follows: q Graphic conventions structuring the tasks
q
Graphic conventions indicating the configuration required Graphic conventions used in the table of contents
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information regarding settings, customization, etc. the end of a task functionalities that are new or enhanced with this release allows you to switch back to the full-window viewing mode
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Text Conventions
The following text conventions are used: q The titles of CATIA, ENOVIA and DELMIA documents appear in this manner throughout the text.
q q
File -> New identifies the commands to be used. Enhancements are identified by a blue-colored background on the text.
Select (menus, commands, geometry in graphics area, ...) Click (icons, dialog box buttons, tabs, selection of a location in the document window, ...) Double-click Shift-click Ctrl-click Check (check boxes) Drag Drag and drop (icons onto objects, objects onto objects)
q q q q q q
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What's New?
Enhanced Functionalities
Analysis dialog box for video A streamlined analysis option (Less mode) is offered with three tolerancing bands for Remaining Material. The older version is supported with the More mode. Enhancements in the NC manufacturing infrastructure This product benefits from enhancements to the infrastructure's general functions. For more information, please see the What's New? section in the NC Manufacturing Infrastructure User's Guide.
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User Tasks
These are the tasks that a user performs using NC Manufacturing Verification. Accessing NC Manufacturing Verification Comparing the Machined Stock Part and the Design Part Pick Point Analysis in Video Mode Using Collision Detection in Video Cross-referencing Collision Information Using Run Summary Generation Using Geometric Analysis Using Video Measure Analysis Removing Detached Material in Video Defining Maximum Machining Feedrate
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You can also right-click the operation in the PPR tree and select Tool Path Replay from the contextual menu.
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Comparing the Machined Stock Part and the Design Part Pick Point Analysis in Video Mode Using Collision Detection in Video Cross-referencing Collision Information Using Run Summary Generation Using Geometric Analysis Using Video Measure Analysis Removing Detached Material in Video Defining Maximum Machining Feed Rate
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removal by the machining operation previously selected in the PPR tree. (For more information, see "Video Mode for Material Removal Simulation" in the NC Manufacturing Infrastructure User Guide.)
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You can stop and continue the Video simulation using the buttons marked below.
3. In the Replay dialog box, select the Analyze icon. appears giving details of all errors found.
Select the fault type to be analyzed, (Remaining Material, or Gouge) and specify the tolerance for the comparison. The fault filter setting permits two types of faults: Remaining Material and Gouge. q Remaining Material: Areas where the tool has left behind material on the workpiece.
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The default appearance of this tab gives three tolerance bands for analysis. button to access additional options. The values reflected in Select the the Less mode are also reflected in the More mode and vice versa.
Less
More
Gouge: Areas where the tool has removed excess material from the workpiece during a rapid move.
Remaining material and gouges will be displayed as colored zones according to the specified tolerances.
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Use the checkbox to control the window refresh after a view change.
4. Click the Apply button. The machined part is compared with design part based on the specified settings. Any point on the machined surface of the workpiece is considered to be part of a fault if the distance (deviation) to the design part surface is greater than the specified tolerance. Results of the comparison are reflected on the workpiece, based on the extent of severity of the fault and the customized color settings.
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simulate the material removal by the machining operation previously selected in the PPR tree. (For more information, see "Video Mode for Material Removal Simulation" in the NC Manufacturing Infrastructure User Guide.)
The material removal video is displayed. 2. In the Replay dialog box, select the Analyze command , select
the fault types to be analyzed, and specify the tolerance for the comparison. Click the apply button in the Analysis dialog box. 3. Pick a point on the machined stock. The Pick Point Information dialog box appears with the following information:
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The new display fields are Arc radius and Arc center. These fields are displayed only if the picked point is on a circular entity. This information is available at every pick provided that the point picked is a "machined area pick". To get information about errors and deviation at the picked point, you first need to do a design part comparison. Design part comparison will render the stock in a colorcoded manner, depicting deviations from the design part. A subsequent pick will display the deviation value.
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If you select the Stop option in the Video Collision field, the simulation will stop during collision and you will be able to continue Video simulation from the stopped point.
q
Complete the procedures as described in Accessing NC Manufacturing Verification. Run the Video mode simulation.
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The Collision Report is generated and the collision list appears in the Fault Selection drop-down field.
Click the button in the Collision Report dialog box to see more detailed information.
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You have the option of choosing the collision filter type. Type options are:
q q q q q
You have the option to display the tool sweep, the sweep transparency, and the collision point, as well as choose the tool sweep color. You also have the option to display the tool at the start point, the end point, or make the tool invisible at a collision location.
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2. Select a collision in the list. The tool reported in the selected collision is shown at the point of collision along with the tool sweep.
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Complete the procedures as described in Accessing NC Manufacturing Verification. Run the simulation in Full Video mode. Note: Video simulation must be run at least once to use the crossreferencing functionality.
The collision report is generated and the collision list appears in the Fault Selection drop-down field of the Collision Report dialog box.
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Note this Collision Report dialog box differs from that generated in video mode. This Collision Report dialog box is available only after video simulation is complete. The Current MO check button shows collisions that occurred in the machine operation selected to access the Tool Path Replay dialog box. 2. Close both dialog boxes. 3. Select the Tool Path Replay icon Management toolbar. OR Right-click the operation in the PPR tree and select Tool Path Replay from the contextual menu. from the Tool Path
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4. In the Replay dialog box, select the Video Collision Report command.
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5. Select any collision in the Fault selection list. Use the check box to display collisions that have occurred in the current machining operation only.
In the 3D view, the tool is positioned at the start point of the selected tool path. Also visible is the tool path segment where the collision occurs. The collision location is indicated by a cross-mark.
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Complete the procedures as described in Accessing NC Manufacturing Verification. Run the simulation in Video mode. Select the Run Summary Generation icon.
1.
2.
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linear distance measure angular measurement between edges and surfaces center and radius measurement of arcs (3-point method) center-to-center distance Complete the procedures as described in Accessing NC Manufacturing Verification. Run the simulation in Video mode.
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Select one of the following commands: Measure Between Measure Item Arc through 3 Points Point Hide/Show Click on OK. The dialog box for the selected command appears. For more information about these commands, please see: Measure Between Measure Item Arc through 3 Points Point Hide/Show
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Measure Between
This procedure describes how to use the Measure Between command. 1. From the Measure dialog box, select the Measure Between command.
2.
By default, measures made on active products are done with respect to the product axis system. Measures made on active parts
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are done with respect to the part axis system. Note: This distinction is not valid for measures made prior to Version 5 Release 8 Service Pack 1 where all measures are made with respect to the absolute axis system. You can also measure distances and angles with respect to a local V5 axis system. A Keep Measure option in the dialog box lets you keep the current and subsequent measures as features. This is useful if you want to keep the measures as annotations, for example.
Notice that the image in the dialog box changes depending on the measure type selected.
Between (default): Measures distance and angle between selected items. Chain: Allows you to chain measures with the last selected item becoming the first selection in the next measure.
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Fan: Fixes the first selection as the reference so that you always measure from this item.
Any geometry (default mode): Measures distances and angles between defined geometrical entities (points, edges, surfaces, etc.). Note: The Arc center mode is activated in this selection mode. This mode recognizes the axis of cylinders and lets you measure the distance between two cylinder axes, for example. Any geometry, infinite: Measures distances and angles between the infinite geometry (plane or line) on which the selected geometrical entities lie. The Arc center mode is activated and this mode also recognizes cylinder axes. For all other selections, the measure mode is the same as any geometry. Picking point: Measures distances between points selected on defined geometrical entities. Always gives an approximate measure. Point only: Measures distances between points. Dynamic highlighting is limited to points. Edge only: Measures distances and angles between edges and surfaces respectively. Dynamic highlighting is limited to edges or surfaces and is thus simplified compared to the Any
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Surface only: Measures distances and angles between edges and surfaces respectively. Dynamic highlighting is limited to edges or surfaces and is thus simplified compared to the Any geometry mode. All types of edge are supported. Picking axis: Measures distances and angles between an entity and an infinite line perpendicular to the screen. Simply click to create infinite line perpendicular to the screen. Intersection: Measures distances between intersection points between two edges or an edge and a surface. In this case, two selections are necessary to define selection 1 and selection 2 items. Edge limits: Measures distances between endpoints or midpoints of edges. Endpoints only are proposed on curved surfaces. Arc center: Measures distances between the centers of arcs. Coordinate: Measures distances between coordinates entered for selection 1 and/or selection 2 items. Center of 3 points arc: Measures center-to-center distance between circular entities.
q q
Exact else approximate (default mode): Measures access exact data and wherever possible true values are given. If exact values cannot be measured, approximate values are given (identified by a ~ sign). Exact: Measures access exact data and true values are given. Note that you can only select exact items in the geometry area
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or specification tree. In certain cases, in particular if products are selected, a warning dialog box informs you that the exact measure could not be made.
q
Approximate: measures are made on tessellated objects and approximate values are given (identified by a ~ sign).
Note: You can hide the display of the ~ sign using the Tools -> Options command (General -> Parameters and Measure -> Measure Tools). 6. Click to select a surface, edge or vertex, or an entire product (selection 1). Notes: q The appearance of the cursor has changed to reflect the measure command you are in. A number (1 for the selection 1 and 2 for the selection 2) also helps you identify where you are in your measure.
q
Dynamic highlighting as you move your cursor over surfaces, faces and vertices helps you locate items to click on.
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This is the same measure made with respect to the absolute axis system:
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All subsequent measures are made with respect to the selected axis system. To change the axis system, click the Other Axis field and select another axis system. To return to the absolute axis system, uncheck the Other Axis option. This type of measure is associative: if you move the axis system, the measure is impacted and can be updated.
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Measure Item
This procedure describes how to use the Measure Item command to measure the properties associated to a selected item (points, edges, surfaces and entire products). This command lets you choose the selection mode, the calculation mode and axis system when measuring properties. 1. From the Measure dialog box, select the Measure Item command.
2.
By default, measures made on active products are done with respect to the product axis system. Measures made on active parts are done with respect to the part axis system.
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Note: This distinction is not valid for measures made prior to Version 5 Release 8 Service Pack 1 where all measures are made with respect to the absolute axis system. You can also measure distances and angles with respect to a local V5 axis system. A Keep Measure option in the dialog box lets you keep the current and subsequent measures as features. This is useful if you want to keep the measures as annotations, for example.
Any geometry (default mode): Measures the properties of the selected item (point, edge, surface, or entire product. Point only: Measures the properties of points. Dynamic highlighting is limited to points. Edge only: Measures the properties of edges. All types of edge are supported. Surface only: Measures the properties of surfaces.
For Point only, Edge only, and Surface only modes, dynamic highlighting is limited to points, edges, or surfaces depending on the mode selected and is thus simplified compared to the Any geometry mode.
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4.
Set the desired calculation mode in the Calculation mode drop down list.
Exact else approximate (default mode): Measures access exact data and, wherever possible, true values are given. If exact values cannot be measured, approximate values are given (identified by a ~ sign). Exact: Measures access exact data and true values are given. Note that you can only select exact items in the geometry area or specification tree. In certain cases, in particular if products are selected, a warning dialog box informs you that the exact measure could not be made. Approximate: measures are made on tessellated objects and approximate values are given (identified by a ~ sign).
Note: You can hide the display of the ~ sign using the Tools -> Options command (General -> Parameters and Measure -> Measure Tools). 5. In the 3D view, click to select the desired item. Note that the appearance of the cursor has changed to reflect the measure command you are in.
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The dialog box gives information about the selected item, in our case a surface, and indicates whether the result is an exact or approximate value. The surface area is also displayed in the geometry area. 6. In the Measure Item dialog box, click to see the properties the system can detect for the various types of item you can select. By default, you obtain:
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Note: The center of gravity of surfaces is visualized by a point. In the case of non-planar surfaces, the center of gravity is attached to the surface over the minimum distance. 7. Set the display of results in both the geometry area and the Measure Item dialog box as follows, then click Apply. The Measure Item dialog box is updated and now gives the surface perimeter. 8. Try selecting other items to measure associated properties.
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All subsequent measures are made with respect to the selected axis system. To change the axis system, click the Other Axis field and select another axis system. To return to the main axis system, uncheck the Other Axis option. This type of measure is associative: if you move the axis system, the measure is impacted and can be updated.
12. Click OK when finished. If you checked the Keep Measure option in the Measure Item dialog box, your measures are kept as features.
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2. In the 3D view, select three points in the machined part geometry: the start point, the center point, and the end point. An arc is fitted through the three selected points and the Measure Between dialog box is updated with the length, angle, angle at vertex, and radius or diameter of the arc. Start, end and center point coordinates are also shown.
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Point Hide/Show
This procedure describes how to use the Point Hide/Show command. This command disables/enables the display of accurate point geometries present on vertices of the machined part. From the Measure dialog box, select the Point Hide/Show command.
The point geometries present on vertices of the machined part are hidden (OFF) or displayed (ON), depending on their current display state. The image below illustrates the points shown.
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distance and angle between centerlines of circular entities distance and angle between circular entities and planes or edges distances between points and other supported entities
Run the Full Video command. In the Replay dialog box, select the Video Measure command.
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Select the options "Display vertices" and "Display Edges" to display all the edges and vertices of the solid. The options in both Selection 1 Mode and Selection 2 Mode drop-down menus are: q Arc
q q q
These options can selected in any combination. Below are some of the possible selection combinations: Arc/Arc Measures the distance between two arc center axes. Plane/Plane Measures the distance and angle between two planes Arc/Plane or Measures the distance between an arc center axis and Plane/Arc a plane or vice versa.
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Edge/Edge
Measures the distance and angle between two parallel edges. If they are not parallel, only the angle between them is measured. Measures the distance between two points. The coordinates of both points are also displayed. Measures the distance and angle between an edge and an arc center axis if the edge is parallel to the arc center axis. If they are not parallel, only the angle between them is measured. Measures the distance and angle between an edge and a plane if the edge is parallel to the plane. If they are not parallel, only the angle between them is measured. Measures the shortest distance between an edge and a vertex. The coordinates of the point on the edge from which the minimum distance is calculated is also displayed. Measures the shortest distance between the arc center axis and the vertex. Measures the shortest distance between a point and a plane
Point/Point Edge/Arc
Edge/Plane
Edge/Point
Point/Arc Point/Plane
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The Delete Material dialog box appears. 2. In the 3D view, select the parts to be deleted. The select parts change color.
3. Click OK in the Delete Material dialog box. The unwanted material is deleted.
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If there are no chunks of material from the stock and the command is invoked, the following error message will appear.
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This procedure describes how to define maximum machining feedrate for a part operation as well as for a specific machining operation. From the samples directory, open the Processfinal.CATProcess file or you may use your own data.
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Errors (tool collision with the stock) will be reported if the feedrate exceeds this value.
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2. In the dialog box, click on the button. The dialog box expands. The maximum machining feedrate can be set in the Feeds & Speeds tab. Errors (tool collision with the stock) will be reported if the feedrate exceeds this value.
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Glossary
D
DPM Digital Process for Manufacturing
G
gouge Area where the tool has removed too much material from the workpiece.
N
NC Numerical control
R
remaining material Area where the tool has not completely removed material from the workpiece.
S
stock part Raw material or base part
T
tool clash Area where the tool collided with the workpiece during a rapid move.
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Index
A
analysis geometric pick point arc through 3 points
C
collision filter collision information, cross-referencing commands Collision Detection Compare Analysis Remove Chunks Video Measure cross-referencing collision information
D
design part, compare to machined stock part
F
feedrate, maximum machining filter, collision
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G
geometric analysis
M
machined part, compare to design part maximum machining feedrate measure types between chain fan measuring circular entities measuring items
N
NC Manufacturing Verification, accessing
P
pick point analysis point hide/show functionality
R
Remove Chunks command
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S
summary, running
V
Video Measure command