Philips MMC275
Philips MMC275
Philips MMC275
CLASS 1
LASER PRODUCT
COMPACT
DIGITAL AUDIO
Service
Service
Service
MCM275
TABLE OF CONTENTS
Page
Location of pc boards & Version variations ................ 1-2
Technical Specifications ............................................. 1-3
Measurement setup .................................................... 1-4
Service Aids, Safety Instruction, etc. ............... 1-5 to 1-6
Lead-free Information & Service Instruction .............. 1-7
Preparations & Controls & Troubleshooting .. 1-8 to 1-10
Troubleshooting ........................................................ 1-11
Disassembly Instructions & Service positions .............. 2
Service Test Programs ............................................... 3-1
Set Block diagram ...................................................... 4-1
Set Wiring diagram ..................................................... 5-1
Main Board .................................................................... 6
CD/MCU Board .............................................................. 7
AC Power Board ............................................................ 8
Set Mechanical Exploded view & parts list ................... 9
Revision List ................................................................ 10
Bandpass
250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
DUT
RF Generator
e.g. PM5326
S/N and distortion meter
e.g. Sound Technology ST1700B
Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).
R
i
=
5
0
Tuner FM
MEASUREMENT SETUP
1-5
Service Tools:
Universal Torx driver holder .................................4822 395 91019
Torx bit T10 150mm ...........................................4822 395 50456
Torx driver set T6-T20 .........................................4822 395 50145
Torx driver T10 extended .....................................4822 395 50423
Compact Disc:
SBC426/426A Test disc 5 + 5A ...........................4822 397 30096
SBC442 Audio Burn-in test disc 1kHz .................4822 397 30155
SBC429 Audio Signals disc .................................4822 397 30184
Dolby Pro-logic Test Disc ....................................4822 395 10216
ESD Equipment:
Anti-static table mat - large 1200x650x1.25mm ...4822 466 10953
anti-static table mat - small 600x650x1.25mm .....4822 466 10958
Anti-static wristband ............................................4822 395 10223
Connectorbox (1M) ..........................................4822 395 11307
Extension cable
(to connect wristband to conn.box) ..........4822 320 11305
Connecting cable
(to connect table mat to conn.box) ...........4822 320 11306
Earth cable (to Connect product to mat or box) --4822 320 11308
Complete kit ESD3
(combining all above products) ...............4822 320 10671
Wristband tester ...................................................4822 344 13999
SERVICE AIDS
HANDLING CHIP COMPONENTS
1-6
GB WARNING
All ICs and many other semi-conductors are
susceptible to electrostatic discharges (ESD).
Careless handling during repair can reduce life
drastically.
When repairing, make sure that you are
connected with the same potential as the mass
of the set via a wrist wrap with resistance.
Keep components and tools also at this
potential.
F
ATTENTION
Tous les IC et beaucoup dautres
semi-conducteurs sont sensibles aux
dcharges statiques (ESD).
Leur longvit pourrait tre considrablement
courte par le fait quaucune prcaution nest
prise leur manipulation.
Lors de rparations, sassurer de bien tre reli
au mme potentiel que la masse de lappareil et
enfiler le bracelet serti dune rsistance de
scurit.
Veiller ce que les composants ainsi que les
outils que lon utilise soient galement ce
potentiel.
ESD
D WARNUNG
Alle ICs und viele andere Halbleiter sind
empfindlich gegenber elektrostatischen
Entladungen (ESD).
Unsorgfltige Behandlung im Reparaturfall kan
die Lebensdauer drastisch reduzieren.
Veranlassen Sie, dass Sie im Reparaturfall ber
ein Pulsarmband mit Widerstand verbunden
sind mit dem gleichen Potential wie die Masse
des Gertes.
Bauteile und Hilfsmittel auch auf dieses gleiche
Potential halten.
NL WAARSCHUWING
Alle ICs en vele andere halfgeleiders zijn
gevoelig voor electrostatische ontladingen
(ESD).
Onzorgvuldig behandelen tijdens reparatie kan
de levensduur drastisch doen verminderen.
Zorg ervoor dat u tijdens reparatie via een
polsband met weerstand verbonden bent met
hetzelfde potentiaal als de massa van het
apparaat.
Houd componenten en hulpmiddelen ook op
ditzelfde potentiaal.
I AVVERTIMENTO
Tutti IC e parecchi semi-conduttori sono
sensibili alle scariche statiche (ESD).
La loro longevit potrebbe essere fortemente
ridatta in caso di non osservazione della pi
grande cauzione alla loro manipolazione.
Durante le riparazioni occorre quindi essere
collegato allo stesso potenziale che quello della
massa dellapparecchio tramite un braccialetto
a resistenza.
Assicurarsi che i componenti e anche gli utensili
con quali si lavora siano anche a questo
potenziale.
Pour votre scurit, ces documents
doivent tre utiliss par des spcia-
listes agrs, seuls habilits rparer
votre appareil en panne.
GB
Safety regulations require that the set be restored to its original
condition and that parts which are identical with those specified,
be used.
NL
Veiligheidsbepalingen vereisen, dat het apparaat bij reparatie in
zijn oorspronkelijke toestand wordt teruggebracht en dat onderdelen,
identiek aan de gespecificeerde, worden toegepast.
F
Les normes de scurit exigent que lappareil soit remis ltat
dorigine et que soient utiliss les pices de rechange identiques
celles spcifies.
D
Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu
beachten. Der Original zustand des Gerts darf nicht verndert werden;
fr Reparaturen sind Original-Ersatzteile zu verwenden.
I
Le norme di sicurezza esigono che lapparecchio venga rimesso
nelle condizioni originali e che siano utilizzati i pezzi di ricambio
identici a quelli specificati.
"After servicing and before returning set to customer perform a
leakage current measurement test from all exposed metal parts to
earth ground to assure no shock hazard exist. The leakage current
must not exceed 0.5mA."
CLASS 1
LASER PRODUCT
3122 110 03420
GB Warning !
Invisible laser radiation when open.
Avoid direct exposure to beam.
S Varning !
Osynlig laserstrlning nr apparaten r ppnad och sprren
r urkopplad. Betrakta ej strlen.
SF Varoitus !
Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina
nkymttmlle laseristeilylle. l katso steeseen!
DK Advarse !
Usynlig laserstrling ved bning nr sikkerhedsafbrydere er
ude af funktion. Undg udsaettelse for strling.
1-7
INFORMATION ABOUT LEAD-FREE SOLDERING
Philips CE is producing lead-free sets from 1.1.2005 onwards.
IDENTIFICATION:
Regardless of special logo (not always indicated) one must treat all sets from 1 Jan 2005 onwards, according next rules:
Example S/N:
Bottom line of typeplate gives a 14-digit S/N. Digit 5&6 is the year, digit 7&8 is the week number,
so in this case 2005 wk12
So from 0501 onwards = from 1 Jan 2005 onwards
Important note: In fact also products of year 2004 must be treated in this way as long as
you avoid mixing solder-alloys (leaded/ lead-free). So best to always use SAC305 and the
higher temperatures belong to this.
Due to lead-free technology some rules have to be respected by the workshop during a repair:
Use only lead-free solder alloy Philips SAC305 with order code 0622 149 00106. If lead-free solder-paste is required, please contact
the manufacturer of your solder-equipment. In general use of solder-paste within workshops should be avoided because paste is not
easy to store and to handle.
Use only adequate solder tools applicable for lead-free solder alloy. The solder tool must be able
o To reach at least a solder-temperature of 40
o To stabilize the adjusted temperature at the solder-tip
o To exchange solder-tips for different applications.
Adjust your solder tool so that a temperature around is reached and stabilized at the solder joint. Heating-time of the
solder-joint should not exceed ~ 4 sec. Avoid temperatures above 400 otherwise wear-out of tips will rise drastically and flux-fluid
will be destroyed. To avoid wear-out of tips switch off un-used equipment, or reduce heat.
Mix of lead-free solder alloy / parts with leaded solder alloy / parts is possible but PHILIPS recommends strongly to avoid mixed
solder alloy types (leaded and lead-free).
If one cannot avoid or does not know whether product is lead-free, clean carefully the solder-joint from old solder alloy and re-solder
with new solder alloy (SAC305).
Use only original spare-parts listed in the Service-Manuals. Not listed standard-material (commodities) has to be purchased at
external companies.
Special information for BGA-ICs:
- always use the 12nc-recognizable soldering temperature profile of the specific BGA (for de-soldering always use the lead-free
temperature profile, in case of doubt)
- lead free BGA-ICs will be delivered in so-called 'dry-packaging' (sealed pack including a silica gel pack) to protect the IC against
moisture. After opening, dependent of MSL-level seen on indicator-label in the bag, the BGA-IC possibly still has to be baked dry.
(MSL=Moisture Sensitivity Level). This will be communicated via AYS-website.
Do not re-use BGAs at all.
For sets produced before 1.1.2005 (except products of 2004), containing leaded solder-alloy and components, all needed spare-parts
will be available till the end of the service-period. For repair of such sets nothing changes.
On our website www.atyourservice.ce.Philips.com you find more information to:
BGA-de-/soldering (+ baking instructions)
Heating-profiles of BGAs and other ICs used in Philips-sets
You will find this and more technical information within the "magazine", chapter "workshop news".
For additional questions please contact your local repair-helpdesk.
SERVICE INSTRUCTION
1. Unplug the AC Power cord and connect a wire
between the two pins of the AC Power plug.
2. Set the AC Power switch to the "on" position (keep the
AC Power cord unplugged!).
3. Measure the resistance value between the pins of the
AC Power plug and the metal shielding of the tuner or
the aerial connection on the set. The reading should be
larger than 4.5 Mohm (For U.S. it should be between
4.2 Mohm and 12 Mohm).
4. Switch "off" the set, and remove the wire between the
two pins of the AC Power plug.
Safety regulations require that after a repair, the set must be returned in its original condition. Pay in particular attention to
the following points:
Route the wire trees correctly and fix them with the
mounted cable clamps.
Check the insulation of the AC Power lead for external
damage.
Check the strain relief of the AC Power cord for proper
function.
Check the electrical DC resistance between the AC Power
Plug and the secondary side (only for sets which have a AC
Power isolated power supply):
Check the cabinet for defects, to avoid touching of any
inner parts by the customer.
1-8
PREPARATIONS AND CONTROLS
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1-12
TROUBLESHOOTING
2-1 2-1
DISMANTLING INSTRUCTIONS
1) Press the 2 juts and pull out the Stand as shown in figure
1.
2) Loosen 5 screws A and 6 screws B to remove the Rear
Cabinet as shown in figure 2.
3) Loosen 3 screws C to remove the SP & ANT Jack Board
as shown in figure 3.
4) Loosen 5 screws D to remove the Power Module as
shown in figure 3.
Dismantling the Rear Portion and PCBs
Figure 3
Figure 2
Dismantling the Rear Portion and PCBs
5) Loosen 2 screws E to remove the Bracket Jack Board as
shown in Figure 4.
6) Loosen 3 screws F to remove the Main Board as shown
in figure 5.
Figure 4
Figure 5
Figure 1
Dismantling of the Display Lens & the Volume knob
1) Use a flat head screw driver to give a push in the direction
as shown in figure 6.
Figure 6
2) Place two small screw drivers in between the front cabinet
& knob to give more leverage in pulling out the Volume
Knob as shown in figure 7.
Figure 7
2-2 2-2
Service pos A
Note: After re-assembly, it is very important to ensure all
wires are routed properly to ensure that they do not
touch/obstruct all moving parts.
Dismantling of the CD Module & CD Door Carrier
1) Loosen 5 screws J mounting the Key Board to the Front
Cabinet to remove the Key Board as shown in figure 8.
2) Loosen 4 screws H and 3 screws G to CD Module as
shown in figure 8.
3) Loosen 2 screws I to remove the Servo Motor Mechanism
as shown in figure 8.
Figure 8
4) Loosen 4 screws K to remove the Right CD Door Carrier
and 4 screws L to remove the Left CD Door Carrier as
shown in figure 9.
Figure 9
Service pos B
3-1 3-1
SERVICE TEST PROGRAM
Various
other Tests
Activated with ACTION TEST
Disconnect
mains cord
LEAVE SERVICE
TEST PROGRAM
9 to Exit
EEPROM CLEAR A test pattern will be sent to the EEPROM.
"EEP CLR" is displayed while the erase processing.
Caution! All presets from the customer will be lost!!
Y
N
Y
N
N
PREV
Button pressed?
PREV
Button pressed?
PREV
Button pressed?
DISPLAY
TEST
Display shows Figure 1
All display flags on.
Display shows alternate
segment display from SEG0
to SEG64.
Y
Y
N
9
Button pressed?
No Display shows
Y
N
Y
N
N
DBB
Button pressed?
DBB
Button pressed?
DBB
Button pressed?
ADC
TEST
Display shows "ADC1 Value"
for ADC1
Display shows "ADC2 Value"
for ADC2
Y
Y
N
9
Button pressed?
ADC Test is used for checking the
ADC inputs to the microprocessor.
The display shows an ADC value
between 0 and 255 for an input
signal between 0 and 5V.
Display shows "ADC3 Value"
for ADC3
(Input Line - Door switch status)
Y
Y
N
N
Display shows
Table 1
KEY
TEST
Button pressed?
9
Button pressed?
Display shows the
MCU version
"MCU-Vyy"
(Main menu)
V refers to Version
yy refers to Software version number of the uProcessor
(counting up from 01 to 99)
To enter Service
Testprogram hold
PLAY & Door Open/Close
buttons depressed while
plugging mainscord in.
* Door switch is ignored CD door can be opened.
(Input Line - Rotary volume)
(Input Line - ioNTC Heat
detection for transformer)
Y
N
DBB
Button pressed?
Display shows "ADC0 Value"
for ADC0
(Input Line - For key scanning)
N
DBB
Button pressed?
Y
Display shows "ADC4 Value"
for ADC4
(Input Line - Version detection)
Figure 1
PROGRAM
NEXT
Key test table
KeyNr Setkey KeyNr Setkey KeyNr Set key
0 CD 10 RDS 20 PROGRAM
1 AUX 11
21 SHUFFLE
2 TUNER 12 CLOCK/DISPLAY 22 NULL
3 SOURCE 13 ALBUM + SLEEP
4 STANDBY/ON 14 ALBUM - TIMER
5 OPEN/CLOSE 15 SKIP PREV 25 DBB
6 VOLUME DOWN 16 SKIP NEXT 26 DSC
7 VOLUME UP 17 NULL 27 MUTE
8 NULL 18 NULL 28 USB
9 NULL 19 REPEAT
23
24
Table 1
4-1
4-1
SET BLOCK DIAGRAM
5-1 5-1
SET WIRING DIAGRAM
6-1
6-1
MAIN BOARD
TABLE OF CONTENTS
Internal IC Diagram ............................................... 6-1 to 6-5
Main Board(5757) Layout Top View ................................ 6-6
Main Board(5757) Layout Bottom View .......................... 6-7
Circuit Diagram - Main Board(5757) ............................... 6-8
Main Board(5762) Layout Top View ................................ 6-9
Main Board(5762) Layout Bottom View ........................ 6-10
Circuit Diagram - Main Board(5762) ............................. 6-11
HP Jack Board ............................................................... 6-12
Electrical Parts List ........................................................ 6-13
BLOCK DIAGRAM - RDS/RBDS PRE-PROCESSOR
SAA6588T
BLOCK DIAGRAM
M
G
K
5
3
5
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k
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BLOCK DIAGRAM - POWER AMPLIFIER
TDA1517
6-2 6-2
PINNING
SYMBOL PIN DESCRIPTION
MRO 1 multi-path rectifer output
MPTH 2 multi-path detector output
TCON 3 test control input pin
OSCO 4 oscillator output
OSCI 5 oscillator input
V
SSD
6 digital ground (0 V)
V
DDD
7 digital supply voltage (5 V)
DAVN 8 data available output (active LOW)
SDA 9 I
2
C-bus serial data I/O
SCL 10 I
2
C-bus serial clock input
PSWN 11 pause switch output (active LOW)
MAD 12 slave address (LSB) input
AFIN 13 audio signal input
V
DDA
14 analog supply voltage (5 V)
V
SSA
15 analog ground (0 V)
MPX 16 multiplex input signal
V
ref
17 reference voltage output
SCOUT 18 band-pass flter output
CIN 19 comparator input
LVIN 20 level input
SYMBOL PIN DESCRIPTION
MRO
MPTH
TCON
OSCO
OSCI
V
SSD
V
DDD
SDA
SCL
LVIN
CIN
SCOUT
V
ref
V
SSA
V
DDA
MPX
AFIN
MAD
1
2
3
4
5
6
7
8
9
10 11
12
20
19
18
17
16
15
14
13
MGK534
DAVN
PSWN
SAA6588T
PIN DESCRIPTION - RDS/RBDS PRE-PROCESSOR
SAA6588T
BLOCK DIAGRAM
mute/stand-by
switch input
MLC351
output 1
15 k
15 k
x 1
VA
stand-by
switch
V
P
mute
switch
stand-by
reference
voltage
18 k
18 k
2
k
60
k
mute switch
C
m
power stage
4
8
mute switch
VA
VA
C
m
2
k
60
k
power stage
6
2 7 5
SGND
signal
ground
PGND
output 2
non-inverting
input 1
non-inverting
input 2
9
supply voltage
ripple rejection
output
3
1
TDA1517
mute
reference
voltage
input
reference
voltage
V
P
power
ground
(substrate)
6-3
6-3
PINNING
N O I T P I R C S E D N I P L O B M Y S
" 1 t u p n i g n i t r e v n i - n o n 1 1 V N I
d n u o r g l a n g i s 2 D N G S
t u p t u o n o i t c e j e r e l p p i r e g a t l o v y l p p u s 3 R R V S
1 t u p t u o 4 1 T U O
d n u o r g r e w o p 5 D N G P
2 t u p t u o 6 2 T U O
V
P
7 supply voltage
t u p n i h c t i w s y b d n a t s / e t u m 8 S S / M
" 2 t u p n i g n i t r e v n i - n o n 9 2 V N I
Pin configuration for SOT110-1 and
SOT352-1.
handbook, halfpage
MLC352
1
2
3
4
5
6
7
8
9
P
V
OUT2
SGND
INV1
INV2
TDA1517
OUT1
M/SS
SVRR
PGND
PIN DESCRIPTION - POWER AMPLIFIER
TDA1517
.
T
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BLOCK DIAGRAM
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7
2
9
3
4
7
2
1
1
0
1
1
4
M
O
/
S
T
A
F
R
O
M
U
T
E
A
F
C
(
n
)
A
F
C
(
p
)
A
F
C
V
C
O
L
F
I
P
I
L
F
I
L
A
F
L
O
s
t
e
r
e
o
s
t
e
r
e
o
m
o
n
o
3
8
k
H
z
1
9
k
H
z
F
M
-
I
F
I
1
F
M
-
I
F
I
2
F
M
-
I
F
O
1
F
M
-
M
I
X
E
R
F
M
O
S
C
F
M
-
R
F
O
V
C
C
1
V
D
D
D
T
E
A
5
7
5
7
;
T
E
A
5
7
5
9
F
M
A
M
D
G
N
D
P
1
P
0
T
U
N
E
R
F
G
N
D
M
P
X
I
A
F
O
V
C
C
2
I
F
G
N
D
F
S
I
F
M
D
E
M
M
H
A
1
1
1
BLOCK DIAGRAM - SELF TUNED RADIO
TEA5757
PINNING
N O I T P I R C S E D N I P L O B M Y S
t u p n i r o t i c a p a c e l p p i r 1 E L P P I R
t u p n i F R M A 2 I F R - M A
d n u o r g o t t i u c r i c F R M F d e n u t l e l l a r a p 3 O F R - M F
e t a r t s b u s d n a d n u o r g F R 4 D N G F R
d n u o r g o t t i u c r i c r o t a l l i c s o - M F d e n u t l e l l a r a p 5 C S O M F
d n u o r g o t t i u c r i c r o t a l l i c s o - M A d e n u t l e l l a r a p 6 C S O M A
V
CC1
7 supply voltage
t u p t u o t n e r r u c g n i n u t 8 E N U T
t u p n i r o t a l l i c s o d e l l o r t n o c e g a t l o v 9 O C V
k 5 l a c i p y t e c n a d e p m i t u p t u o ( t u p t u o F A M F / M A 0 1 O F A D)
k 0 5 1 l a c i p y t e c n a d e p m i t u p n i ( t u p n i r e d o c e d o e r e t s 1 1 I X P M D)
t u p n i r e t l f - p o o l 2 1 I F L
t u p n i e t u m 3 1 E T U M
k 3 . 4 l a c i p y t e c n a d e p m i t u p t u o ( t u p t u o l e n n a h c t f e l 4 1 O L F A D)
k 3 . 4 l a c i p y t e c n a d e p m i t u p t u o ( t u p t u o l e n n a h c t h g i r 5 1 O R F A D)
t u p n i r e t l f r o t c e t e d t o l i p 6 1 L I F L I P
e g a t s X P M d n a r o t c e t e d , F I f o d n u o r g 7 1 D N G F I
t u p n i r o t a n i m i r c s i d c i m a r e c 8 1 M E D M F
AFC
(n)
19 AFC negative output
AFC
(p)
20 AFC positive output
r o t a c i d n i h t g n e r t s - d l e f 1 2 I S F
V
CC2
22 supply voltage for tuning
V
DDD
23 digital supply voltage
t u p t u o n o i t a c i d n i g n i n u t d n a o e r e t s / o n o m 4 2 T S / O M
t u p n i l a t s y r c 5 2 L A T X
d n u o r g l a t i g i d 6 2 D N G D
BUS-CLOCK 27 bus-clock input
t u p t u o / t u p n i a t a d s u b 8 2 A T A D
WRITE-ENABLE 29 bus write-enable input
) 0 P ( t r o p t u p t u o e l b a m m a r g o r p 0 3 0 P
) 1 P ( t r o p t u p t u o e l b a m m a r g o r p 1 3 1 P
t i u c r i c - C L z H k 0 5 4 2 3 C F A
0 3 3 l a c i p y t e c n a d e p m i t u p n i ( 2 t u p n i F I M F 3 3 2 I F I - M F D)
V
STAB(B)
34 internal stabilized supply voltage (B)
0 3 3 l a c i p y t e c n a d e p m i t u p t u o ( 1 t u p t u o F I M F 5 3 1 O F I - M F D)
AM-IFI/O2 36 input/output to IF-Tank (IFT); output: current source
0 3 3 l a c i p y t e c n a d e p m i t u p n i ( 1 t u p n i F I M F 7 3 1 I F I - M F D)
V
STAB(A)
38 internal stabilized supply voltage (A)
FM-MIXER 39 ceramic flter output (output impedance typical 330 D)
AM-MIXER 40 open-collector output to IFT
PIN DESCRIPTION - SELF TUNED RADIO
TEA5757
k 3 l a c i p y t e c n a d e p m i t u p n i ( t u p n i r e t l c i m a r e c r o T F I 1 4 1 I F I - M A " )
d n u o r g F R M F 2 4 D N G F R
0 4 l a c i p y t e c n a d e p m i t u p n i ( t u p n i l a i r e a F R M F 3 4 I F R - M F " )
t u p n i r o t i c a p a c C G A 4 4 C G A
N O I T P I R C S E D N I P L O B M Y S
Pin configuration.
TEA5757H
TEA5759H
MHA112
1
2
3
4
5
6
7
8
9
10
11
33
32
31
30
29
28
27
26
25
24
23
1
2
1
3
1
4
1
5
1
6
1
7
1
8
1
9
2
0
2
1
2
2
4
4
4
3
4
2
4
1
4
0
3
9
3
8
3
7
3
6
3
5
3
4
RIPPLE
AM-RFI
FM-RFO
RFGND
FMOSC
AMOSC
V
CC1
TUNE
VCO
AFO
MPXI
FM-IFI2
AFC
P1
P0
WRITE-ENABLE
DATA
BUS-CLOCK
DGND
XTAL
MO/ST
V
DDD
L
F
I
M
U
T
E
A
F
L
O
A
F
R
O
P
I
L
F
I
L
I
F
G
N
D
F
M
D
E
M
A
F
C
(
n
)
A
F
C
(
p
)
F
S
I
V
C
C
2
A
G
C
F
M
-
R
F
I
R
F
G
N
D
A
M
-
I
F
I
1
A
M
-
M
I
X
E
R
F
M
-
M
I
X
E
R
V
S
T
A
B
(
A
)
F
M
-
I
F
I
1
A
M
-
I
F
I
/
O
2
F
M
-
I
F
O
1
V
S
T
A
B
(
B
)
PIN DESCRIPTION - SELF TUNED RADIO
TEA5757
6-4 6-4
P
R
E
S
C
A
L
E
R
P
R
O
G
R
A
M
M
A
B
L
E
C
O
U
N
T
E
R
S
T
A
B
I
L
I
Z
E
R
W
I
N
D
O
W
D
E
T
E
C
T
O
R
L
A
S
T
-
S
T
A
T
I
O
N
M
E
M
O
R
Y
A
M
/
F
M
I
N
D
I
C
A
T
O
R
I
N
-
L
O
C
K
D
E
T
E
C
T
O
R
F
M
D
E
T
E
C
T
O
R
P
I
L
O
T
D
E
T
E
C
T
O
R
C
H
A
R
G
E
P
U
M
P
M
U
L
T
I
P
L
E
X
E
R
C
R
Y
S
T
A
L
O
S
C
I
L
L
A
T
O
R
S
H
I
F
T
R
E
G
I
S
T
E
R
T
U
N
E
R
S
W
I
T
C
H
F
M
I
F
1
F
M
I
F
2
S
E
Q
U
E
N
T
I
A
L
C
I
R
C
U
I
T
S
T
A
T
U
S
R
E
G
I
S
T
E
R
A
M
F
R
O
N
T
E
N
D
A
M
O
S
C
I
L
L
A
T
O
R
A
M
D
E
T
E
C
T
O
R
V
/
I
C
O
N
V
E
R
T
E
R
A
M
M
I
X
E
R
A
M
I
F
A
G
C
A
F
C
h
a
r
d
m
u
t
e
l
e
v
e
l
P
L
L
D
E
C
O
D
E
R
M
A
T
R
I
X
S
D
S
M
U
T
E
u
p
d
o
w
n
l
e
v
e
l
F
M
-
O
N
/
O
F
F
V
S
T
A
B
(
A
)
V
S
T
A
B
(
B
)
A
M
-
R
F
I
X
T
A
L
C
O
U
N
T
I
R
I
P
P
L
E
2
5
4 5
2
3
1 2
6
2
P
1
A
G
C
A
M
-
I
F
I
/
O
2
A
M
-
M
I
X
E
R
A
M
O
S
C
A
M
-
I
F
I
1
P
0
2
2
8
0
3
1
3
4
4
6
3
1
4
0
4
6
3
2
2
0
1
9
1
3
1
5
1
4 9
1
2
2
4
1
6
1
8
1
7
2
7
2
8
2
9
3
3
3
5
3
7
3
9
3
8
3
4
7
2
1
1
0
1
1
3
4
2
M
O
/
S
T
A
F
R
O
M
U
T
E
A
F
C
(
n
)
A
F
C
(
p
)
A
F
C
V
C
O
L
F
I
P
I
L
F
I
L
A
F
L
O
s
t
e
r
e
o
s
t
e
r
e
o
m
o
n
o
3
8
k
H
z
1
9
k
H
z
W
R
I
T
E
-
E
N
A
B
L
E D
A
T
A
F
M
-
I
F
I
2
F
M
-
I
F
I
1
F
M
-
I
F
O
1
B
U
S
-
C
L
O
C
K
V
C
C
1
V
D
D
D
T
E
A
5
7
6
2
F
M
A
M
C
G
N
D
D
G
N
D
T
U
N
E
R
F
G
N
D
R
F
G
N
D
M
P
X
I
A
F
O
V
C
C
2
I
F
G
N
D
F
S
I
F
M
D
E
M
M
B
E
8
1
5
PINNING
N O I T P I R C S E D N I P L O B M Y S
t u p n i r o t i c a p a c e l p p i r 1 E L P P I R
t u p n i F R M A 2 I F R - M A
e t a r t s b u s d n a d n u o r g F R 3 D N G F R
d n u o r g r e t n u o c 4 D N G C
t u p n i r e t n u o c 5 I T N U O C
d n u o r g o t t i u c r i c r o t a l l i c s o - M A d e n u t l e l l a r a p 6 C S O M A
V
CC1
7 supply voltage
t n e r r u c t u p t u o g n i n u t 8 E N U T
t u p n i r o t a l l i c s o d e l l o r t n o c e g a t l o v 9 O C V
k 5 l a c i p y t e c n a d e p m i t u p t u o ( t u p t u o F A M F / M A 0 1 O F A )
k 0 5 1 l a c i p y t e c n a d e p m i t u p n i ( t u p n i r e d o c e d o e r e t s 1 1 I X P M )
t u p n i r e t l p o o l 2 1 I F L
t u p n i e t u m 3 1 E T U M
k 3 . 4 l a c i p y t e c n a d e p m i t u p t u o ( t u p t u o l e n n a h c t f e l 4 1 O L F A )
k 3 . 4 l a c i p y t e c n a d e p m i t u p t u o ( t u p t u o l e n n a h c t h g i r 5 1 O R F A )
t u p n i r e t l r o t c e t e d t o l i p 6 1 L I F L I P
e g a t s X P M d n a r o t c e t e d , F I f o d n u o r g 7 1 D N G F I
t u p n i r o t a n i m i r c s i d c i m a r e c 8 1 M E D M F
AFC
(n)
19 AFC negative output
AFC
(p)
20 AFC positive output
r o t a c i d n i h t g n e r t s d l e 1 2 I S F
V
CC2
22 supply voltage for tuning
V
DDD
23 digital supply voltage
t u p t u o n o i t a c i d n i g n i n u t d n a o e r e t s / o n o m 4 2 T S / O M
t u p n i l a t s y r c 5 2 L A T X
d n u o r g l a t i g i d 6 2 D N G D
BUS-CLOCK 27 bus-clock input
t u p t u o / t u p n i a t a d s u b 8 2 A T A D
WRITE-ENABLE 29 bus write-enable input
) 0 P ( t r o p t u p t u o e l b a m m a r g o r p 0 3 0 P
) 1 P ( t r o p t u p t u o e l b a m m a r g o r p 1 3 1 P
C F A M A r o f t i u c r i c t u p n i - C L z H k 0 5 4 2 3 C F A
0 3 3 l a c i p y t e c n a d e p m i t u p n i ( 2 t u p n i F I M F 3 3 2 I F I - M F )
V
STAB(B)
34 internal stabilized supply voltage (B)
0 3 3 l a c i p y t e c n a d e p m i t u p n i ( 1 t u p t u o F I M F 5 3 1 O F I - M F )
AM-IFI/O2 36 input/output to IFT; output: current source
0 3 3 l a c i p y t e c n a d e p m i t u p n i ( 1 t u p n i F I M F 7 3 1 I F I - M F )
V
STAB(A)
38 internal stabilized supply voltage (A)
FM-ON/OFF 39 FM ON/OFF port
AM-MIXER 40 open-collector output to IFT
PIN DESCRIPTION - SELF TUNED RADIO
TEA5762 (FOR /12/05)
BLOCK DIAGRAM - SELF TUNED RADIO
TEA5762 (FOR /12/05)
6-5
6-5
LAYOUT DIAGRAM - MAIN BOARD (5757) for /37/98
TOP SIDE
6-6 6-6
6-7 6-7
LAYOUT DIAGRAM - MAIN BOARD (5757) for /37/98
BOTTOM SIDE
CIRCUIT DIAGRAM - MAIN BOARD (5757) for /37/98
6-8 6-8
6-9 6-9
LAYOUT DIAGRAM - MAIN BOARD (5762) for /05/12
TOP SIDE
LAYOUT DIAGRAM - MAIN BOARD (5762) for /05/12
BOTTOM SIDE
6-10 6-10
CIRCUIT DIAGRAM - MAIN BOARD (5762) for /05/12
6-11 6-11
6-12 6-12
LAYOUT DIAGRAM - HP JACK BOARD
TOP SIDE
LAYOUT DIAGRAM - HP JACK BOARD
BOTTOM SIDE
CIRCUIT DIAGRAM - HP JACK BOARD
6-13
T402 9940 000 04518 AM IFT 7MM C712KC-004
T403 9940 000 01213 AM IFT 7MM
T404 9940 000 04519 FM IFT 7MM KS2599
T405 9940 000 04517 AM OSC 7MM 7M1A2146
UR11 9940 000 04239 IC SAA6588T
UR12 9940 000 04241 IC 78L05 REGULATOR
VC403 9940 000 01615 TRIMMER CAP 10PF N450
VR401 9940 000 04232 VAR RES 100K 3P 1/10W
X401 9940 000 04231 CRYSTAL 75KHZ DT381
XR11 9940 000 04238 CRYSTAL 4.332MHZ
Note: Only these parts mentioned in the list are
normal service parts.
Q631 9940 000 02642 TRANSISTOR, 3CA8550
Q803 9940 000 04218 TRANS PHP20N06T
RF401 9940 000 04237 FM MODULE FE450-G11.
T401 9940 000 04518 AM IFT 7MM C712KC-004
6-13
7-1
7-1
CD & MCU BOARD
TABLE OF CONTENTS
Main Board Layout Top View........................................... 7-2
Main Board Layout Bottom View ..................................... 7-3
Circuit Diagram - CD Part ................................................ 7-4
Circuit Diagram - MCU Part ............................................. 7-5
Layout Diagram - SW Board ........................................... 7-6
Electrical Parts List .......................................................... 7-6
LAYOUT DIAGRAM - CD&MCU BOARD
TOP SIDE
7-2 7-2
7-3 7-3
LAYOUT DIAGRAM - CD&MCU BOARD
BOTTOM SIDE
7-4 7-4
CIRCUIT DIAGRAM - CD&MCU BOARD
CD PORTION
CIRCUIT DIAGRAM - CD&MCU BOARD
MCU PORTION
7-5 7-5
LAYOUT DIAGRAM - SW BOARD
TOP SIDE
7-6 7-6
LAYOUT DIAGRAM - SW BOARD
BOTTOM SIDE
8-1
8-1
AC POWER BOARD
TABLE OF CONTENTS
Internal IC Diagram ......................................................... 8-1
Layout Diagram - AC Power Board ................................. 8-2
Circuit Diagram - AC Power Board.................................. 8-3
Layout Diagram - AC Socket Board ................................ 8-4
Layout Diagram - Door Moter Board ............................... 8-4
Layout Diagram - RC Board ............................................ 8-4
Display Board .................................................................. 8-5
Key Board ........................................................................ 8-6
Speaker & Ant Board ....................................................... 8-7
Electrical Parts List .......................................................... 8-8
Block Diagram
IC BLOCK DIAGRAM - LCD DRIVER
HT1622
PIN DESCRIPTION - LCD DRIVER
HT1622
Pad Description
n o i t p i r c s e D O / I e m a N d a P . o N d a P
1 CS I
Chip selection input with Pull-high resistor. When the CS is logic
high, the data and command read from or written to the HT1622
are disabled. The serial interface circuit is also reset. But if CS is
at logic low level and is input to the CS pad, the data and com -
mand transmission between the host controller and the HT1622
are all enabled.
2 RD I
READ clock input with Pull-high resistor. Data in the RAM of
the HT1622 are clocked out on the rising edge of the RD signal.
The clocked out data will appear on the data line. The host con -
troller can use the next falling edge to latch the clocked out data.
3 WR I
WRITE clock input with Pull-high resistor. Data on the DATA
line are latched into the HT1622 on the rising edge of the WR sig-
nal.
4 DATA I/O Serial data input/output with Pull-high resistor
5 VSS Negative power supply, ground
6 OSCI I
If the system clock comes from an external clock source, the ex -
ternal clock source should be connected to the OSCI pad.
7 VDD Positive power supply
8 VLCD I LCD operating voltage input pad
9 IRQ O
Time base or Watchdog Timer overflow flag, NMOS open drain
output
10, 11 BZ, BZ O 2kHz or 4kHz tone frequency output pair
12~14 T1~T3 I Not connected
15~22 COM0~COM7 O LCD common outputs
23~54 SEG0~SEG31 O LCD segment outputs
LAYOUT DIAGRAM - AC POWER BOARD
TOP SIDE
8-2 8-2
LAYOUT DIAGRAM - AC POWER BOARD
BOTTOM SIDE
8-3 8-3
CIRCUIT DIAGRAM - AC POWER BOARD
8-4 8-4
LAYOUT DIAGRAM - AC SOCKET BOARD
TOP SIDE
LAYOUT DIAGRAM - AC SOCKET BOARD
BOTTOM SIDE
LAYOUT DIAGRAM - DOOR MOTOR BOARD
TOP SIDE
LAYOUT DIAGRAM - DOOR MOTOR BOARD
BOTTOM SIDE
LAYOUT DIAGRAM - RC BOARD
TOP SIDE
LAYOUT DIAGRAM - RC BOARD
BOTTOM SIDE
CIRCUIT DIAGRAM - RC BOARD
LAYOUT DIAGRAM - DISPLAY BOARD
TOP SIDE
8-5 8-5
LAYOUT DIAGRAM - DISPLAY BOARD
BOTTOM SIDE
CIRCUIT DIAGRAM - DISPLAY BOARD
8-6 8-6
LAYOUT DIAGRAM - KEY BOARD
TOP SIDE
LAYOUT DIAGRAM - KEY BOARD
BOTTOM SIDE
CIRCUIT DIAGRAM - KEY BOARD
CIRCUIT DIAGRAM - SP & ANT BOARD
8-7 8-7
LAYOUT DIAGRAM - SP & ANT BOARD
TOP SIDE
LAYOUT DIAGRAM - SP & ANT BOARD
BOTTOM SIDE
8-8 8-8
T901 9940 000 04244 POWER TRASFO AC230V /05/12
T902 9940 000 04245 POWER TRASFO AC230V /05/12
T901 9940 000 04431 POWER TRASFO AC115/230V /98
Note: Only these parts mentioned in the list are
normal service parts.
VR701 9940 000 04258 ROTARY ENCODER
9940 000 04251 EC TERMINAL 1P
F901 9940 000 04243 FUSE PTU 1A 250V 3.9X10.5MM /37/98
RL901 9940 000 04246 RELAY DC6V AC10A /05/12/37
!
!
!
!
!
9-1 9-1
SET MECHANI CAL EXPLODED VI EW
1
(
)
2
4
7
8
9
!
@
#
$
%
^
& *
3
5
6
9-2 9-2
MECHANICAL & ACCESSORIES PARTSLIST ELECTRICAL PARTSLIST - MISCELLANEOUS
1 9940 000 04295 LENS-CD DOOR /05/12 T901 9940 000 04521 TRASFO AC120V 60HZ /37
1 9940 000 04417 LENS-CD DOOR /37/98 T902 9940 000 04522 TRASFO AC120V 60HZ /37
2 9940 000 04294 DOOR-CD 9940 000 01675 POWER AC WIRE VDE 230V /12
3 9940 000 04296 HOLDER CD DOOR CARRIER (L) 9940 000 02082 AC CORD 1.5M 2.5A 250V /98
4 9940 000 04302 COVER POWER BUTTON 9940 000 02223 POWER AC WIRE BSI /05
5 9940 000 04305 KNOB-VOLUME 9940 000 04262
6 9940 000 04299 LENS DISPLAY /12/05 9940 000 04262 FFC 7P P1.25MM L155MM /37
FFC 7P P1.25MM L155MM /37/98
6 9940 000 04418 LENS DISPLAY /37/98 9940 000 04271 FFC 12PIN P1.25MM L95MM
7 9940 000 04297 HOLDER CD DOOR CARRIER (R) 9940 000 04281 FFC 21P P1.25MM L110MM
8 9940 000 04306 LENS BAR 9940 000 04282 CD MECHANISM KSM900AAA
9 9940 000 04293 CABINET FRONT 9940 000 04413 MAIN PWB ASSEMBLY /37
11 9940 000 04303 BUTTON POWER/SOURCE 9940 000 04414 AC POWER ASSEMBLY /37
12 9940 000 04319 GEAR WHEEL C 9940 000 04415 CD/MCU PWB ASSEMBLY /37
13 9940 000 04317 GEAR WHEEL A
14 9940 000 04318 GEAR WHEEL B
15 9940 000 04325 BELT MOTOR
17 9940 000 04292 CABINET REAR
17 9940 000 04416 CABINET REAR /37
17 9940 000 04435 CABINET REAR /98
18 9940 000 04327 RUBBER A (DIA.10X2)
19 9940 000 04322 STAND COVER
20 9940 000 04321 STAND BASE
21 9940 000 04326 RUBBER FOOT (DIA.12X4)
22 9940 000 04323 CD DAMPER (BLACK) 20DEG
24 9940 000 01664 DAMPER GEAR ASSEMBLY
26 9940 000 05312 CATCH ASSEMBLY
Note: Only these parts mentioned in the list are
28 9940 000 04304 BRACKET OPEN/CLOSE BUTTON
normal service parts.
Note: Only these parts mentioned in the list are
normal service parts.
29 9940 000 04324 SPRING CONTROL PANEL
30 9940 000 04307 BUTTON OPEN/CLOSE
31 9940 000 04315 COVER PLAY BUTTON
32 9940 000 04309 BUTTON FW/FF
33 9940 000 04312 PANEL FUNCTION /05/12/37
33 9940 000 04419 PANEL FUNCTION /98
34 9940 000 04313 COVER FUNCTION PANEL
35 9940 000 04311 BUTTON FUNCTION
36 9940 000 04308 BUTTON PLAY
37 9940 000 04333 IR LENS
38 9940 000 04316 PULLEY SERVO MOTOR
39 9940 000 04314 BRACKET FUNCTION PANEL
9940 000 04328 SPEAKER BOX ASSY
9940 000 04329 FM ANT WIRE 75R 1.0M
9940 000 04331 AM LOOP ANT 164X75MM
9940 000 04332 REMOTE CONTROL
9940 000 04421 FM ANT WIRE 2P 300R L=2.6M /37
!
!
9940 000 04798 PLASTIC WALL PLUG
10-1
REVISION LIST
1.0 Manual 3141 785 30330
Initial Service Manual released.
1.1 Manual 3141 785 30331
In this version, Mechanical & Accessories Partslist (Page 9-2) has been updated, the Plastic Wall Plug
is added to Mechanical and Accessories Parts List as below.
9940 000 04798 Plastic Wall Plug
1.1 Manual 3141 785 30332
In this version, Set Exploded View (Page 9-1) and Mechanical & Accessories Partslist (Page 9-2) have been
updated, the Catch Assembly has been added to Mechanical and Accessories Parts List as below .
26 9940 000 05312 Catch Assembly
and replace 9940 000 03371 Hook-Cassette Door, 9940 000 03384 Spring Torsion Left and 9940 000 04298
Bracket - Cassette Recloser in Partslist.