Av27wf36 Av32
Av27wf36 Av32
COLOR TELEVISION
2 2005 YA244
GJ5
TABLE OF CONTENTS
1 2 3 4 5 PRECAUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-27
No.YA244 2005/2
SPECIFICATION
Items Dimensions (W H D) Mass TV RF System Color System Sound System Teletext System TV Receiving Channels and Frequency VHF low VHF high UHF CATV Contents AV-27WF36 75.8 cm 59.3 cm 50.0 cm (29-7/8" 23-3/8" 19-3/4") 43.0 kg (94.6 Ibs) CCIR (M) NTSC BTSC (Multi Channel Sound) Closed Caption (T1 - T4 / CC1 - CC4) 02ch - 06ch: 54 MHz - 88 MHz 07ch - 13ch: 174 MHz - 216 MHz 14ch - 69ch: 470 MHz - 806 MHz 54MHz - 804 MHz Low Band: 02 - 06 High Band: 07 - 13 Mid Band: 14 - 22 Super Band: 23 - 36 Hyper Band: 37 - 64 Ultra Band: 65 - 94, 100 - 135 Sub Mid Band: 01, 96 - 99 181 Channels [Reception of channel A-5 ("95" of the TV sets on-screen CABLE channel) is recommended for your TV set.] Video IF 45.75 MHz Sound IF 41.25 MHz (4.5 MHz) 3.58 MHz AC120 V, 60 Hz 140 W 68 cm (29") Measured diagonally (H: 55.4 cm V: 41.8 cm) 30.0 kV 1.3 kV [at Zero beam current] 5 cm 12 cm (2" 4-3/4"), Oval type 2 5W+5W F-type connector, 75 unbalanced Component Video RCA pin jack 3 [Input-2] Y : 1V(p-p), 75 , negative sync Pb/Pr : 0.7 V(p-p), 75 S-video Mini DIN 4-pin 1 [Input-1] Y : 1 V(p-p), 75 , negative sync C : 0.286 V(p-p)(burst signal), 75 Video 1 V(p-p), 75 , negative sync, RCA pin jack 2 Audio 500 mV(rms)(-4dBs), high impedance, RCA pin jack 6 500 mV(rms)(-4dBs), low Impedance, (400 kHz when modulated 100 %), RCA pin jack 2 RM-C203G (Lithium cell battery 1) 160 W 80 cm (34") Measured diagonally (H: 65.6 cm V: 49.6 cm) 31.4 kV 1.3 kV [at Zero beam current] AV-32WF36 87.7 cm 69.9 cm 56.5 cm (34-5/8" 27-5/8" 22-1/4") 64.0 kg (140.8 Ibs)
Intermediate Frequency Color Sub Carrier Power Input Power Consumption Picture Tube (Visible size) High Voltage Speaker Audio Power Output Antenna Terminal (VHF / UHF) Video / Audio input [Input-1/2/3]
1-2 (No.YA244)
SECTION 1 PRECAUTION
1.1 SAFETY PRECAUTIONS
(10) Isolation Check (Safety for Electrical Shock Hazard) After re-assembling the product, always perform an isolation check on the exposed metal parts of the cabinet (antenna terminals, video/audio input and output terminals, Control knobs, metal cabinet, screw heads, earphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock. a) Dielectric Strength Test The isolation between the AC primary circuit and all metal parts exposed to the user, particularly any exposed metal part having a return path to the chassis should withstand a voltage of 1100V AC (r.m.s.) for a period of one second. (. . . . Withstand a voltage of 1100V AC (r.m.s.) to an appliance rated up to 120V, and 3000V AC (r.m.s.) to an appliance rated 200V or more, for a period of one second.) This method of test requires a test equipment not generally found in the service trade. b) Leakage Current Check Plug the AC line cord directly into the AC outlet (do not use a line isolation transformer during this check.). Using a "Leakage Current Tester", measure the leakage current from each exposed metal part of the cabinet, particularly any exposed metal part having a return path to the chassis, to a known good earth ground (water pipe, etc.). Any leakage current must not exceed 0.5mA AC (r.m.s.). However, in tropical area, this must not exceed 0.2mA AC (r.m.s.). Alternate Check Method Plug the AC line cord directly into the AC outlet (do not use a line isolation transformer during this check.). Use an AC voltmeter having 1000 per volt or more sensitivity in the following manner. Connect a 1500 10W resistor paralleled by a 0.15F AC-type capacitor between an exposed metal part and a known good earth ground (water pipe, etc.). Measure the AC voltage across the resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Any voltage measured must not exceed 0.75V AC (r.m.s.). This corresponds to 0.5mA AC (r.m.s.). However, in tropical area, this must not exceed 0.3V AC (r.m.s.). This corresponds to 0.2mA AC (r.m.s.).
AC VOLTMETER (HAVING 1000 /V, OR MORE SENSITIVITY)
(1) The design of this product contains special hardware, many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Service should be performed by qualified personnel only. (2) Alterations of the design or circuitry of the products should not be made. Any design alterations or additions will void the manufacturer's warranty and will further relieve the manufacturer of responsibility for personal injury or property damage resulting therefrom. (3) Many electrical and mechanical parts in the products have special safety-related characteristics. These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the parts list of Service manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the parts list in Service manual. The use of a substitute replacement which does not have the same safety characteristics as the recommended replacement part shown in the parts list of Service manual may cause shock, fire, or other hazards. (4) Use isolation transformer when hot chassis. The chassis and any sub-chassis contained in some products are connected to one side of the AC power line. An isolation transformer of adequate capacity should be inserted between the product and the AC power supply point while performing any service on some products when the HOT chassis is exposed. (5) Don't short between the LIVE side ground and ISOLATED (NEUTRAL) side ground or EARTH side ground when repairing. Some model's power circuit is partly different in the GND. The difference of the GND is shown by the LIVE : ( ) side GND, the ISOLATED (NEUTRAL) : ( ) side GND and EARTH : ( ) side GND. Don't short between the LIVE side GND and ISOLATED (NEUTRAL) side GND or EARTH side GND and never measure the LIVE side GND and ISOLATED (NEUTRAL) side GND or EARTH side GND at the same time with a measuring apparatus (oscilloscope etc.). If above note will not be kept, a fuse or any parts will be broken. (6) If any repair has been made to the chassis, it is recommended that the B1 setting should be checked or adjusted (See B1 POWER SUPPLY check). (7) The high voltage applied to the picture tube must conform with that specified in Service manual. Excessive high voltage can cause an increase in X-Ray emission, arcing and possible component damage, therefore operation under excessive high voltage conditions should be kept to a minimum, or should be prevented. If severe arcing occurs, remove the AC power immediately and determine the cause by visual inspection (incorrect installation, cracked or melted high voltage harness, poor soldering, etc.). To maintain the proper minimum level of soft X-Ray emission, components in the high voltage circuitry including the picture tube must be the exact replacements or alternatives approved by the manufacturer of the complete product. (8) Do not check high voltage by drawing an arc. Use a high voltage meter or a high voltage probe with a VTVM. Discharge the picture tube before attempting meter connection, by connecting a clip lead to the ground frame and connecting the other end of the lead through a 10k 2W resistor to the anode button. (9) When service is required, observe the original lead dress. Extra precaution should be given to assure correct lead dress in the high voltage circuit area. Where a short circuit has occurred, those components that indicate evidence of overheating should be replaced. Always use the manufacturer's replacement components.
10W
(11) High voltage hold down circuit check. After repair of the high voltage hold down circuit, this circuit shall be checked to operate correctly.See item "How to check the high voltage hold down circuit".
This mark shows a fast operating fuse, the letters indicated below show the rating. POWER CORD REPLACEMENT WARNING.
Connecting the white line side of power cord to "WHT" character side. PWB White line side
V
WHT
PW
(No.YA244)1-3
How to recognize from the appearance of the model concerned is written below. Please distinguish from several contents currently printed on the rating label
MODEL NAME
AV-27WF36
AV-32WF36
ME
INCHES
DISTINGUISH NAME
VIDEO EQUIPMENT 4C43
RA SA YA ZA
1-4 (No.YA244)
2.4
TECHNICAL INFORMATION
32 MONITOR_OUT O Not used 33 BLACK_DET 34 SVM_OUT 35 APL_FIL 36 APC_FIL 37 fsc_OUT 38 YC_Vcc 39 R_OUT 40 G_OUT 41 B_OUT 42 RGB_Vcc 43 IK_IN 44 TV_DGND 45 uP_AGND 46 uP_AVdd Black level detection filter
8MHz_OUT O CPU system clock: 8MHz oscillation 8MHz_IN TEST uP_DVDD I I CPU system clock: 8MHz oscillation GND 5V
O Y signal for scan velocity scan modulation Average picture level filter Automatic phase control filter
O Color sub carrier (3.58MHz) for 3-line digital comb filter [IC5201] I 5V (for video process circuit)
10 AGC_MUTE O AGC muting for tuner (when channel select) [Muting : H] 11 uP_VVSS 12 TV_HGND 13 FBP_SCP 14 HOUT 15 H_Vcc 16 HAFC_1 17 Vsaw 18 VOUT 19 EW_OUT 20 X-RAY 21 Ys 22 Cb_IN 23 Y_IN 24 Cr_IN 25 TV_DVcc 26 V3IN/CIN 27 EHT_IN 28 V2_IN/Y_IN I GND GND Flyback pulse (H. pulse)
O R signal for CRT output O G signal for CRT output O B signal for CRT output I I 9V (for RGB process circuit) Not used GND GND 5V
O V. drive O Parabola waveform (for sidepin correection) I I I I I I I I I X-ray detection (for protection) [Detection : H] Not used Cb (external) signal Y (external) signal Cr (external) signal 3.3V Chroma signal (for YC separation output) Not used Y signal (for YC separation output)
47 MAIN_POWER O Power on/off switching control [Powen on: L] 48 PANORAMA 49 SDA0 50 SCL0 51 SDA1 52 A_MUTING 53 SCL1 54 LED 55 REMOCON 56 ASP_ABL I Not used: Aspect size control [PANORAMA: L]
I/O Data for Inter IC control bus (for various devices) O Clock for Inter IC control bus (for various devices) I/O Data for Inter IC control bus (for main memory) O Audio muting [Muting : H] O Clock for Inter IC control bus (for main memory) O POWER / ON TIMER LED lndication [lighting : L] I I Remote control sensor input [No input : H] Not used
(No.YA244)1-5
SECTION 3 DISASSEMBLY
3.1 DISASSEMBLY PROCEDURE 3.1.6 REMOVING THE FRONT CONTROL PWB Remove the REAR COVER. (1) Remove the 2 screws [G]. (2) Withdraw the FRONT CONTROL PWB toward you. *If necessary, remove the wire clamp, connector etc. 3.1.1 REMOVING THE REAR COVER (1) Disconnect the power plug. (2) Remove the 12 screws [A]. (3) Withdraw the REAR COVER backward.
3.1.2 REMOVING THE AV TERMINAL BOARD Remove the REAR COVER. (1) Remove the 4 screws [B]. (2) Withdraw the AV TERMINAL BOARD toward you.
3.1.7 CHECKING THE CHASSIS To check the PW Board from back side. (1) Pull out the CHASSIS (refer to REMOVING THE CHASSIS). (2) Erect the CHASSIS vertically with the HVT side facing up so that you can easily check the back side of the PW board. CAUTION : When erecting the CHASSIS, be careful so that there will be no contacting with other PW Board. Before turning on power, make sure that the wire connector is properly connected. When conducting a check with power supplied, be sure to confirm that the CRT EARTH WIRE (BRAIDED ASS'Y) is connected to the CRT SOCKET PWB.
3.1.3 REMOVING THE CHASSIS Remove the REAR COVER. Remove the AV TERMINAL BOARD. (1) Slightly raise the both sides of CHASSIS by hand. (2) Remove the 2 claws under the both side of the CHASSIS from the front cabinet. (3) Withdraw the CHASSIS backward. (If necessary, remove the wire clamp, connectors etc.)
3.1.4 REMOVING THE SPEAKER Remove the REAR COVER. AV-27WF36 (1) Remove the 4 screws [C] and remove the SPEAKER. (2) Follow the same steps when removing the other hand SPEAKER. AV-32WF36 (1) Remove the 2 screws [D], then remove the SPEAKER HOLDER. (2) Remove the 2 screws [E], then remove the SPEAKER from the SPEAKER HOLDER. (3) Follow the same steps when removing the other hand SPEAKER. NOTE : When remove the 2 screws [D] of the SPEAKER, remove the lower side screw first, and then takeing out the upper one.
3.1.8 WIRE CLAMPING AND CABLE TYING (1) Be sure to clamp the wire. (2) Never remove the cable tie used for tying the wires together. Should it be inadvertently removed, be sure to tie the wires with a new cable tie.
3.1.5 REMOVING THE LED & POWER SW PWB Remove the REAR COVER. (1) Remove the 2 screws [F]. (2) Withdraw the LED & POWER SW PWB toward you. *If necessary, remove the wire clamp, connector etc.
1-6 (No.YA244)
FRONT CABINET
AV-32WF36
SPEAKER SPACER
AV-27WF36
C E D
CRT SOCKET PWB SPEAKER
SPEAKER HOLDER
G
LED & POWER SW PWB
Claw
POWER CORD
REAR COVER
AV SELECTOR PWB
AV TERMINAL BOARD
Fig.1
(No.YA244)1-7
3.1.9 REMOVING THE CRT NOTE: Replacement of the CRT should be performed by 2 or more persons. After removing the REAR COVER, CHASSIS etc., (1) Putting the CRT change table on soft cloth, the CRT change table should also be covered with such soft cloth (shown in Fig. 2). (2) While keeping the surface of CRT down, mount the TV set on the CRT change table balanced will as shown in Fig. 2. (3) Remove 4 screws marked by arrows with a box type screwdriver as shown in Fig. 3. NOTE: Since the cabinet will drop when screws have been removed, be sure to support the cabinet with hands. (4) After 4 screws have been removed, put the cabinet slowly on cloth (At this time, be carefully so as not to damage the front surface of the cabinet) shown in Fig. 4. NOTE: The CRT should be assembled according to the opposite sequence of its dismounting steps. The CRT change table should preferably be smaller that the CRT surface, and its height be about 35cm.
CRT CHANGE TABLE
Fig.2
CRT
Fig.3
CRT
CABINET
Fig.4 COATING OF SILICON GREASE FOR ELECTRICAL INSULATION ON THE CRT ANODE CAP SECTION. Subsequent to replacement of the CRT and HV transformer or repair of the anode cap, etc. by dismounting them, be sure to coat silicon grease for electrical insulation as shown in Fig.5.Wipe around the anode button with clean and dry cloth. (Fig.5)Coat silicon grease on the section around the anode button. At this time, take care so that any silicon greases dose not sticks to the anode button. (Fig.6) Silicon grease product No. KS - 650N
CRT Anode button
Approx. 20mm (Do not coat grease on this section Silicon grease should be coated by 5mm or more from the outside diameter of anode cap.
Fig.5
Fig.6
1-8 (No.YA244)
3.2
MEMORY IC REPLACEMENT
This model uses the memory IC. This memory IC stores data for proper operation of the video and drive circuits. When replacing, be sure to use an IC containing this (initial value) data.
3.2.1 MEMORY IC REPLACEMENT PROCEDURE 1. Power off Switch off the power and disconnect the power plug. 2. Replace the memory IC Be sure to use a memory IC written with the initial setting data. 3. Power on Connect the power cord to the wall outlet and switch on the power. 4. Receiving channel setting Refer to the OPERATING INSTRUCTIONS (USER'S GUIDE) and set the receive channels (Channels Preset) as described. 5. User settings Check the user setting items according to the "FACTORY SETTING ITEM" table. Where these do not agree, refer to the OPERATING INSTRUCTIONS (USER'S GUIDE) and set the items as described. 6. SERVICE MODE setting Verify what to set in the SERVICE MODE, and set whatever is necessary(Fig.1) . Refer to the SERVICE ADJUSTMENT for setting.
1. V/C(S)
3. SOUND(A) 5. 3L Y/C(LYC) 7. LOW LIGHT 9. VCO 11. I2C BUS
2. DEF(D) 4. OTHERS(F)
8. HIGH LIGHT 12. SYSTEM(SYS)
SELECT BY OPERATE BY
EXIT BY EXIT
Fig.1 Setting items 1. V/C(S) (Video setting) 2. DEF(D) (Deflection setting) 3. SOUND(A) (Audio setting) 4. OTHERS [Do not adjust] (Factory setting) 5. 3L Y/C(LYC) [Do not adjust] (Y/C separate setting) 7. LOW LIGHT (White balance setting) 8. HIGH LIGHT (White balance setting) 9. VCO (VCO setting) 11. I2C BUS [Do not adjust] (I2C BUS setting) 12.SYSTEM (SYS) (System constant setting) Settings Adjust Adjust Adjust Fixed Fixed Adjust Adjust Adjust Fixed Fixed Item No. S01~S48 D01~D33 A01~A08 F01~F18 LYC01~LYC12 --------SYS01~SYS26
(No.YA244)1-9
3.2.3 SETTINGS OF FACTORY SHIPMENT 3.2.3.1 POWER CHANNEL VOLUME BUTTON OPERATION Setting item Off CH-02 10 Setting position INPUT CHANNEL VOLUME MUTING DISPLAY SLEEP TIMER VIDEO STATUS 3.2.3.2 REMOTE CONTROL DIRECT OPERATION Setting item TV CH-02 10 OFF OFF OFF DYNAMIC Setting position
3.2.3.3
REMOTE CONTROL MENU OPERATION (3) CLOCK / TIMERS Setting position 0 0 +8 0 +8 HIGH ON ON Setting item SET CLOCK ON / OFF TIMER (4) INITIAL SETUP Setting item LANGUAGE CLOSED CAPTION FRONT PANEL LOCK AUTO SHUT OFF XDS ID Setting position 0 0 0 STEREO V-CHIP ENG. OFF(CC1/T1) OFF OFF ON OFF Setting position OFF OFF Setting position Setting item
(1) PICTURE ADJUST TINT COLOR PICTURE BRIGHT DETAIL COLOR TEMPERATURE NOISE MUTING VSM (2) SOUND ADJUST Setting item BASS TREBLE BALANCE MTS
1-10 (No.YA244)
3.3
3.3.1 CAUTIONS (1) Avoid heating for more than 3 seconds. (2) Do not rub the electrodes and the resist parts of the pattern. (3) When removing a chip part, melt the solder adequately. (4) Do not reuse a chip part after removing it. 3.3.2 SOLDERING IRON (1) Use a high insulation soldering iron with a thin pointed end of it. (2) A 30w soldering iron is recommended for easily removing parts. 3.3.3 REPLACEMENT STEPS 1. How to remove Chip parts [Resistors, capacitors, etc.] (1) As shown in the figure, push the part with tweezers and alternately melt the solder at each end.
2. How to install Chip parts [Resistors, capacitors, etc.] (1) Apply solder to the pattern as indicated in the figure.
(2) Grasp the chip part with tweezers and place it on the solder. Then heat and melt the solder at both ends of the chip part. (2) Shift with the tweezers and remove the chip part.
[Transistors, diodes, variable resistors, etc.] [Transistors, diodes, variable resistors, etc.] (1) Apply extra solder to each lead.
SOLDER SOLDER
(1) Apply solder to the pattern as indicated in the figure. (2) Grasp the chip part with tweezers and place it on the solder. (3) First solder lead A as indicated in the figure.
(2) As shown in the figure, push the part with tweezers and alternately melt the solder at each lead. Shift and remove the chip part.
A B C
NOTE : After removing the part, remove remaining solder from the pattern.
(No.YA244)1-11
SECTION 4 ADJUSTMENT
4.1 ADJUSTMENT PREPARATION 4.3 MEASURING INSTRUMENT AND FIXTURES (1) There are 2 ways of adjusting this TV : One is with the REMOTE CONTROL UNIT and the other is the conventional method using adjustment parts and components. (2) The adjustment using the REMOTE CONTROL UNIT is made on the basis of the initial setting values. The setting values which adjust the screen to the optimum condition can be different from the initial setting values. (3) Make sure that connection is correctly made AC to AC power source. (4) Turn on the power of the TV and measuring instruments for warming up for at least 30 minutes before starting adjustments. (5) If the receive or input signal is not specified, use the most appropriate signal for adjustment. (6) Never touch the parts (such as variable resistors, transformers and condensers) not shown in the adjustment items of this service adjustment. 4.2 PRESET SETTING BEFORE ADJUSTMENTS DC voltmeter (or digital voltmeter) Oscilloscope Signal generator (Pattern generator) [NTSC] TV audio multiplex signal generator Remote control unit ADJUSTMENT ITEMS
4.4
CHECK ITEM B1 VOLTAGE check HIGH VOLTAGE HOLD DOWN check FOCUS FOCUS adjustment DEFLECTION CIRCUIT V. SIZE / V. POSITION adjustment H. POSITION / H. SIZE / SIDE PIN adjustment VIDEO CIRCUIT WHITE BALANCE(High Light & Low Light) adjustment SUB BRIGHT adjustment SUB CONTRAST adjustment MTS CIRCUIT MTS INPUT LEVEL adjustment MTS SEPARATION adjustment
Unless otherwise specified in the adjustment items, preset the following functions with the REMOTE CONTROL UNIT. Item VIDEO STATUS PICTURE adjustment COLOR TEMPERATURE VSM SOUND adjustment Preset value STANDARD All 00 LOW OFF All 00
1-12 (No.YA244)
4.5
ADJUSTMENT LOCATIONS
FRONT FRONT
CN6007
FRONT
SPEAKER POWER CORD
MAIN PWB
SS CN007 DEG
DEG COIL
F901 5A
MEMORY IC
IC702
CN004
PW
CN5006
IC201
CN001 TUNER HV
DEF. YOKE
HVT
AV SELECTOR PWB
E1 V CENTER SW S421 S1 UP DOWN 5 1 : TP-E ( ) 2 : X-RAY2 3 : X-RAY1 4 : NC 5 : TP-91 1 UPPER LOWER : FOCUS : SCREEN
CN005
(SOLDER SIDE)
TP-B
(No.YA244)1-13
4.6
SUB MENU
7.LOW LIGHT
BRIGHT
1.V/C(S)
RF 4 : 3 STD LOW
8.HIGH LIGHT
S01
BRIGHT
2.DEF(D)
RF 4 : 3 STD LOW
GOOD
3.SOUND(A)
A01
IN LEVEL
I2C
BUS
ON
F01
SYS01 VIDEO IN
LYC01
1-14 (No.YA244)
4.6.1 TOOL OF SERVICE MODE OPERATION Operate the SERVICE MODE with the REMOTE CONTROL UNIT. 4.6.2 SERVICE MODE ITEMS In general, basic setting (adjustments) items or verifications are performed in the SERVICE MODE. 1. V/C (S) 2. DEF (D) 3. SOUND (A) 4. OTHERS (F) 6. 3L Y/C(LYC) 7. LOW LIGHT 8. HIGH LIGHT 9. VCO 11. I2C BUS 12. SYSTEM(SYS) This sets the setting values of the VIDEO circuit. This sets the setting values of the DEFLECTION circuit. This sets the setting values of the AUDIO circuit. This sets the setting values of the factory settings. [Do not adjust] This sets the setting values of the 3 line YC separation control circuit. [Do not adjust] This sets the setting values of the WHITE BALANCE (LOW LIGHT) control circuit. This sets the setting values of the WHITE BALANCE (HIGH LIGHT) control circuit. This sets the setting values of the VCO control circuit. [Do not adjust] This sets the setting values of the I2C BUS control circuit. [Do not adjust] This sets the setting values of the system control circuit. [Do not adjust]
4.6.3 HOW TO ENTER THE SERVICE MODE (1) Set to 0 minutes using the [SLEEP TIMER] key. (2) Press the [VIDEO STATUS] key and [DISPLAY] key simultaneously while 0_MIN is displayed, then enter the SERVICE MODE. NOTE: Before entering the SERVICE MODE, confirm that the setting of TV/CATV switch of the REMOTE CONTROL UNIT is at the "TV" side and the setting of VCR/DVD switch is at the "VCR" side. If the switches have not been properly set, you cannot enter the SERVICE MODE. 4.6.4 HOW TO STORE OF SETTING VALUE The setting value will be stored automatically when release the REMOTE CONTROL UNIT keys 4.6.5 HOW TO EXIT THE SERVICE MODE Press the [EXIT] key to exit the SERVICE MODE.
VIDEO STATUS
POWER
VIDEO STATUS
1 4 7
100
POWER
2 5 8 0 3 6 9
RETURN
NUMBER
DISPLAY VOL-
DISPLAY GAME SLEEP INPUT MUTING CH VOL MENU CH VOL EXIT C.C.
MENU
REC
STOP
PAUSE
VCR CONTROL
RM-C203G
(No.YA244)1-15
4.6.6 SERVICE MODE SETTING 1. V/C, 2. DEF Press [CH+] / [CH-] key For scrolling up/down the adjustment item. Press [VOL+] / [VOL-] key For scrolling up/down the data values. NOTE: The setting value will be stored automatically when release the REMOTE CONTROL UNIT keys.
INPUT SIGNAL
RF 4 : 3 STD LOW
7. LOW LIGHT The settings for WHITE BALANCE(LOW LIGHT) control circuit. NOTE: The setting value will be stored automatically when release the REMOTE CONTROL UNIT keys.
ASPECT
SETTING ITEM
BRIGHT
SETTING VALUE
R CUTOFF
G CUTOFF
B CUTOFF
SETTING VALUE
(1) INPUT SIGNAL RF COMP EXT (2) ASPECT 4:3 : 4 : 3 screen mode : Antenna input : External (Component) input : External (S / Composite) input
8. HIGH LIGHT The settings for WHITE BALANCE(HIGH LIGHT) control circuit. NOTE: The setting value will be stored automatically when release the REMOTE CONTROL UNIT keys.
(4) COLOR TEMPERATURE HIGH LOW : White balance high mode : White balance low mode
R DRIVE B DRIVE
SETTING VALUE
3. SOUND (A) Press [CH+] / [CH-] key For scrolling up/down the adjustment item. Press [VOL+] / [VOL-] key For scrolling up/down the data values. NOTE: The setting value will be stored automatically when release the REMOTE CONTROL UNIT keys.
A01
IN LEVEL
1-16 (No.YA244)
4.7
(1) Adjustment of the SERVICE MODE is made on the basis of the initial setting values ; however, the new setting values which set the screen in its optimum condition may differ from the initial setting. (2) Do not change the initial setting values of the setting items NOT LISTED IN ADJUSTMENT PROCEDURE. (3) --- : This mark described in each table shows "Cannot adjust it." 4.7.1 [1.V/C(S)] Initial setting value Setting item Variable range STANDARD S01 S02 S03 S04 S05 S06 S07 S08 S09 S10 BRIGHT PICTURE COLOR TINT DETAIL BRIGHT+PICT+COLOR+TINT+DETAIL+0 - 127 0 - 127 0 - 127 0 - 127 0 - 63 -32 - +32 -32 - +32 -32 - +32 -32 - +32 -32 - +32 64 55 48 50 35 ----------AV-27WF36/R AV-27WF36/S RF SPORTS ----------+1 -7 -3 -3 0 Initial setting value No. Setting item Variable range STANDARD S01 S02 S03 S04 S05 S06 S07 S08 S09 S10 BRIGHT PICTURE COLOR TINT DETAIL BRIGHT+PICT+COLOR+TINT+DETAIL+0 ~ 127 0 ~ 127 0 ~ 127 0 ~ 127 0 ~ 63 -32 ~ +32 -32 ~ +32 -32 ~ +32 -32 ~ +32 -32 ~ +32 64 55 45 58 35 ----------AV-32WF36/Y RF SPORTS ----------+3 -7 -3 -3 0 --------40 -2 +2 0 +6 --EXTERNAL (S / COMPOSITE) EXTERNAL (COMPONENT) ----43 70 40 -2 +2 --------------40 +4 +3 -3 +14 --EXTERNAL (S / COMPOSITE) EXTERNAL (COMPONENT) ----48 72 40 -4 +3 -------
No.
STANDARD
STANDARD
(No.YA244)1-17
Initial setting value No. Setting item Variable range STANDARD S01 S02 S03 S04 S05 S06 S07 S08 S09 S10 BRIGHT PICTURE COLOR TINT DETAIL BRIGHT+PICT+COLOR+TINT+DETAIL+0 ~ 127 0 ~ 127 0 ~ 127 0 ~ 127 0 ~ 63 -32 ~ +32 -32 ~ +32 -32 ~ +32 -32 ~ +32 -32 ~ +32 64 50 45 56 35 ----------AV-32WF36/Z RF SPORTS ----------+3 -7 -3 -3 0 Initial setting value Setting item Variable range AV-27WF36/R AV-27WF36/S RF / EXTERNAL (S / COMPOSITE) STANDARD LOW S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 S21 S22 S23 S24 R CUT OFF G CUT OFF B CUT OFF R DRIVE B DRIVE R CUT +G CUT +B CUT +R DRV +B DRV +NTSC MAT BLACK ST DC REST DCRSW 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 127 0 ~ 127 -128 ~ +127 -128 ~ +127 -128 ~ +127 -128 ~ +127 -128 ~ +127 0~3 0~3 0~1 0~1 30 30 30 64 64 ----------3 2 1 1 HIGH ----------0 0 0 +5 +6 3 ----------------0 0 0 +13 -25 1 2 1 1 SPORTS LOW HIGH ----------0 0 0 +7 -9 1 ------LOW -----------5 0 -6 0 0 2 ------EXTERNAL (COMPONENT) STANDARD HIGH --------------------2 --------------------------1 ------SPORTS LOW HIGH --------------------1 --------------40 -2 +2 -1 +14 --EXTERNAL (S / COMPOSITE) EXTERNAL (COMPONENT) ----45 70 40 -3 0 -------
STANDARD
No.
1-18 (No.YA244)
Initial setting value No. Setting item Variable range AV-32WF36/Y RF / EXTERNAL (S / COMPOSITE) STANDARD LOW S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 S21 S22 S23 S24 R CUT OFF G CUT OFF B CUT OFF R DRIVE B DRIVE R CUT +G CUT +B CUT +R DRV +B DRV +NTSC MAT BLACK ST DC REST DCRSW 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 127 0 ~ 127 -128 ~ +127 -128 ~ +127 -128 ~ +127 -128 ~ +127 -128 ~ +127 0~3 0~3 0~1 0~1 30 30 30 64 64 ----------3 3 1 0 HIGH ----------0 0 0 +5 +6 3 ----------------0 0 0 +13 -25 1 2 1 0 SPORTS LOW HIGH ----------0 0 0 +7 -9 1 ------LOW ----------0 0 0 0 0 2 ------EXTERNAL (COMPONENT) STANDARD HIGH --------------------2 --------------------------1 ------SPORTS LOW HIGH --------------------1 -------
Initial setting value No. Setting item Variable range AV-32WF36/Z RF / EXTERNAL (S / COMPOSITE) STANDARD LOW S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 S21 S22 S23 S24 No. S25 S26 S27 S28 R CUT OFF G CUT OFF B CUT OFF R DRIVE B DRIVE R CUT +G CUT +B CUT +R DRV +B DRV +NTSC MAT BLACK ST DC REST DCRSW Setting item ASY SHRP BPF F0 KILR OFF KILR SEN 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 127 0 ~ 127 -128 ~ +127 -128 ~ +127 -128 ~ +127 -128 ~ +127 -128 ~ +127 0~3 0~3 0~1 0~1 Variable range 0~7 0~1 0~1 0~1 30 30 30 64 64 ----------3 2 1 1 HIGH ----------0 0 0 +5 +6 3 ----------------0 0 0 +13 -25 1 2 1 1 SPORTS LOW HIGH ----------0 0 0 +7 -9 1 ------LOW ----------0 0 0 0 0 2 ------EXTERNAL (COMPONENT) STANDARD HIGH --------------------2 --------------------------1 ------SPORTS LOW HIGH --------------------1 -------
(No.YA244)1-19
No. S29 S30 S31 S32 S33 S34 S35 S36 S37 S38 S39 S40 S41 S42 S43 S44 S45 S46 S47
Setting item RGB MUTE BLUE B VIDEO SW CMP ABCL OSD ABL OSD CONT SUB CONT ABL GAIN ABL PNT Y GAMMA Y MUTE SVM GAIN SVM PH WPL COL GMM V1 GAIN APC CLK PIP ADJ
Variable range 0~1 0~1 0~3 0~1 0~1 0 ~ 63 0 ~ 15 0~3 0~3 0~3 0~1 0~3 0~3 0~1 0~1 0~7 0~1 0 ~ 15
1-20 (No.YA244)
4.7.2 [2. DEF (D)] Initial setting value No. Setting item V FREQ AFC GAIN H POSI H POSI+V PHASE V PH+V SIZE V SIZE+V CENTER V CENT+V S CORR V S CO+V LIN V LIN+H SIZE H SIZE+WVMT TOP WVMT BTM EWCR TOP EWCR T+EWCR BTM EWCR B+EW PARA V EHT V EHT+H EHT H EHT+TRAPEZ TRAPEZ+V AGC BLANK SW VRMP BI Variable range 0~3 0~3 0 ~ 31 -128 ~ +127 0~7 -128 ~ +127 0 ~ 127 -128 ~ +127 0 ~ 63 -128 ~ +127 0 ~ 15 -128 ~ +127 0 ~ 15 -128 ~ +127 0 ~ 63 -128 ~ +127 0~3 0~3 0 ~ 31 -128 ~ +127 0 ~ 31 -128 ~ +127 0 ~ 63 0~7 -128 ~ +127 0~7 -128 ~ +127 0 ~ 63 -128 ~ +127 0~1 0~1 0~1 AV-27WF36/R AV-27WF36/S RF D01 D02 D03 D04 D05 D06 D07 D08 D09 D10 D11 D12 D13 D14 D15 D16 D17 D18 D19 D20 D21 D22 D23 D24 D25 D26 D27 D28 D29 D30 D31 D32 D33 0 0 21 --0 --105 --32 --7 --10 --38 --0 0 14 --13 --42 --0 --0 --30 --0 0 0 EXTERNAL 3 2 21 --0 --105 --32 --7 --10 --38 --0 0 14 --13 --42 --0 --0 --30 --0 0 0 AV-32WF36/Y RF 0 0 19 --0 --58 --32 --9 --10 --49 --0 0 14 --16 --35 --0 --0 --34 --0 0 0 EXTERNAL 0 0 19 --0 --58 --32 --9 --10 --49 --0 0 14 --16 --35 --0 --0 --34 --0 0 0 AV-32WF36/Z RF 0 0 19 --0 --45 --32 --8 --8 --28 --0 0 11 --11 --31 --0 --0 --36 --0 0 0 EXTERNAL 3 2 19 --0 --45 --32 --8 --8 --28 --0 0 11 --11 --31 --0 --0 --36 --0 0 0
(No.YA244)1-21
4.7.3 [3. SOUND(A)] No. A01 A02 A03 A04 A05 A06 A07 A08 Setting item IN LEVEL LOW SEP HI SEP SAPC BBE BASS BBE TRE AHS MVE AHS MSC Variable range 0 ~ 15 0 ~ 63 0 ~ 63 0~1 -128 ~ +127 -128 ~ +127 -128 ~ +127 -128 ~ +127 Initial setting value 9 41 36 0 0 0 0 0
4.7.4 [4. OTHERS(F)] [Do Not adjust : All fixed] No. F01 F02 F03 F04 F05 F06 F07 F08 F09 F10 F11 F12 F13 F14 F15 F16 F17 F18 Setting item OSD POSI OSD FREQ CCD POSI CCD FREQ CCD CONT PUR WBCK PUR CONT CCD PCHK VMOFF VNR CHK VCSN TM VM DAT A VM DAT B VM DAT C VM DAT D VM DAT E XDSID TM FM TRAP Variable range 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 63 0~1 0 ~ 63 0~1 0~1 0 ~ 255 0 ~ 255 -128 ~ +127 -128 ~ +127 -128 ~ +127 -128 ~ +127 0~1 0 ~ 255 0~1 Initial setting value AV-27WF36/R 39 90 42 91 4 0 2 1 0 3 5 +8 +8 -20 -32 1 15 0 AV-27WF36/S 39 90 42 91 4 0 2 1 0 3 5 +127 +8 -8 -20 1 15 0 AV-32WF36/Y AV-32WF36/Z 42 90 48 93 4 0 2 1 0 3 5 +8 -8 -20 -32 1 15 0
1-22 (No.YA244)
4.7.5 [5. 3L Y/C(LYC)] [Do not adjust : All fixed] No. Setting item Variable range 0~7 0~7 0~1 0~1 0 ~ 15 0~1 0~1 0~3 0~1 0~1 0~1 0~1 Initial setting value 4 1 0 0 2 0 1 0 1 0 0 0
4.7.6 [12. SYSTEM(SYS)] [Do not adjust : All fixed] No. Setting item Variable range 0~4 0~1 0~1 0~1 0~1 0~1 0~1 0~1 0~1 0~1 0~3 0~1 0~1 0~1 0~1 0~1 0~1 0~1 0~1 0~1 0~1 0~1 0~1 0~1 0~1 0~1 Initial setting value 3 1 1 0 0 1 0 0 0 0 0 0 0 1 1 1 1 0 1 1 1 1 1 1 0 0
LYC01 MODE LYC02 VENH LYC03 PDSOFF LYC04 CB LYC05 VNLR LYC06 GSEL0 LYC07 GSEL1 LYC08 COR LYC09 TRAP LYC10 CHTRAP LYC11 CBPF LYC12 ENHOFF
SYS01 VIDEO IN SYS02 VSM SYS03 CLR TEMP SYS04 THEATER SYS05 THEA PRO SYS06 GAME MD SYS07 AHS SYS08 HYPER SR SYS09 BBE SYS10 S SOUND SYS11 16:9 MD SYS12 S CCD SYS13 ID DISP SYS14 CH LAB SYS15 V LAB SYS16 W CLOCK SYS17 PIM SYS18 PURITY SYS19 VOL MUTE SYS20 VCHIP SYS21 VCHIP CA SYS22 CCD SYS23 HYPSCAN SYS24 JVC LOGO SYS25 PANORAMA SYS26 TILT
(No.YA244)1-23
4.8
4.8.1 CHECK ITEM Item B1 VOLTAGE Test point Adjustment part Description (1) Receive the black and white signal. (color off) (2) Connect the DC voltmeter to the 1-pin and 5-pin of S1 connector. (3) Confirm that the voltage is DC134.5V2V. After repairing the high voltage hold down circuit. This circuit shall be checked to operate correctly. (1) Turn the power switch to on. (2) Refer to the figure, connect the resistor between S1 connector 2-pin and 3-pin. (3) Make sure that the screen picture disappeares. (4) Disconnect the power plug. (5) Remove the resistor. (6) Again connect the power plug. (7) Turn the power switch to on. (8) Make sure that the normal picture is displayed on the screen.
S1 connector HIGH VOLTAGE Resistor (22.0k, 1/4W) 2-pin : X-RAY2 HOLD DOWN 3-pin : X-RAY1 [MAIN PWB]
RESISTOR
HEATER
B1 5 4 3 2 1 S1 CONNECTOR
HVT 4
4.8.2 FOCUS Item FOCUS Measuring instrument Signal generator Test point Adjustment part FOCUS VR [In HVT] Description (1) Receive the crosshatch signal. (2) While watching at the screen, adjust the FOCUS VR to the vertical and horizontal lines will be thinnest and sharpest center horizontal line. (3) Make sure that the picture is in focus even when the screen gets darkened.
4.8.3 DEFLECTION CIRCUIT Item V. SIZE / V. POSITION Measuring instrument Signal generator Remote control unit Test point Adjustment part [2.DEF (D)] D05: V PHASE D07: V SIZE D11: VS CORR D13: V LIN V. CENTER SW (S1421) [MAIN PWB] (1) (2) (3) (4) (5) Description Receive the crosshatch signal. Select 2.DEF(D) from the SERVICE MODE. Select < D05 > (V PHASE). Set the initial setting of < D05 >. Adjust V. CENTER SW to agree the vertical center with display center. (6) Select < D07 > (V SIZE). (7) Adjust < D07 > to the vertical screen size become setting value is 92%. NOTE: Bottom is to be located within the 85%-95% range. When vertical linearity is not even, adjust < D13 > (V LIN) and < D11 > (VS CORR) to vertical linearity
1-24 (No.YA244)
Test point
Adjustment part [2.DEF (D)] D03: H POSI D15: H SIZE D23: EW PARA D19: EWCR TOP D21: EWCR BTM (1) (2) (3) (4) (5) (6) (7) (8) (9)
Description Receive the crosshatch signal. Select 2.DEF(D) from the SERVICE MODE. Select < D03 > (H POSI). Adjust < D03 > to the left width and right width of the crosshatch screen becomes equal. Select < D15 > (H SIZE). Adjust < D15 > to the horizontal screen size become setting value is 90%. Select < D23 > (EW PARA). Adjust < D23 > to vertical line at both side to become straight. If it is necessary, readjust step 3 to 8.
NOTE: If it is not straight at the vertical upper and bottom corner line, adjust the upper and bottom conrner pin by < D19 > (EWCR TOP) amd < D21 > (EWCR BTM).
Picture size 100%
4.8.4 VIDEO CIRCUIT Item WHITE BALANCE (LOW LIGHT) Measuring instrument Signal generator Remote control unit
REMOTE CONTROL UNIT
Test point
Adjustment part [1.V/C (S)] S01: BRIGHT S11: R CUTOFF S12: G CUTOFF S13: B CUTOFF [7.LOW LIGHT] SCREEN VR [in HVT]
Description (1) Receive the black and white signal ( color off ). (2) Select the 1.V/C (S) from the SERVICE MODE. (3) Confirm the initial setting value of < S11 > (R CUTOFF), < S12 > (G CUTOFF), < S13 > (B CUTOFF) and < S01 > (BRIGHT). (4) Return to the main menu in SERVICE MODE. (5) Select the 7.LOW LIGHT from the SERVICE MODE. (6) Display a single horizontal line by pressing the [1] key. (7) Turn the SCREEN VR all the way to the left. (8) Turn the SCREEN VR gradually to the right from the left until either one of the red, blue or green colors appears faintly. (9) Adjust the two colors which did not appear until the single horizontal line that is displayed becomes white using the [4] to [9] keys. (10) Turn the SCREEN VR until the single horizontal line is displayed faintly. (11) Press the [2] key to cancel the single horizontal line mode. (12) Return to the main menu in SERVICE MODE. (13) Select the 1.V/C (S) from the SERVICE MODE. (14) Adjust the BRIGHT level to become the black component shines white slightly by < S01 >. (15) Confirm that whether the color ingredient of R, G, or B is visible to the black component, which shines white slightly. (16) When the color ingredient can be seen, two colors other than a visible color are adjusted, and it is made to look white. (17) Return the value of < S01 > to initial setting value. The [3] (EXIT) key is the cancel key for the WHITE BALANCE.
H.LINE ON
H.LINE OFF
EXIT
R CUTOFF
G CUTOFF
B CUTOFF
R CUTOFF
G CUTOFF
B CUTOFF
(No.YA244)1-25
Test point
Adjustment part [1.V/C (S)] S14: R DRIVE S15: B DRIVE [8.HIGH LIHGT]
Description (1) Receive the black and white signal (color off). (2) Select the 1.V/C (S) from the SERVICE MODE. (3) Set the initial setting value of < S14 > (R DRIVE) and < S15 > (B DRIVE). (4) Return to the main menu in SERVICE MODE. (5) Select the 8.HIGH LIGHT from the SERVICE MODE. (6) Adjust the screen until it becomes white using the [4], [6], [7] and [9] keys. The [3] (EXIT) key is the cancel key for the WHITE BALANCE.
EXIT
R DRIVE
B DRIVE
R DRIVE
B DRIVE
SUB BRIGHT
Receive any broadcast. Select the 1.V/C (S) from the SERVICE MODE. Select < S01 > (BRIGHT). Set the initial setting value of < S01 >. If the brightness is not the best with the initial setting value, make fine adjustment of < S01 > until you get the optimum brightness. Receive any broadcast. Select the 1.V/C (S) from the SERVICE MODE. Select < S02 > (PICTURE). Set the initial setting value of < S02 >. If the contrast is not the best with the initial setting value, make fine adjustment of the < S02 > until you get the optimum contrast.
SUB CONTRAST
4.8.5 MTS CIRCUIT Item MTS INPUT LEVEL Measuring instrument Remote control unit Test point Adjustment part [3.SOUND (A)] A01: IN LEVEL (1) (2) (3) (4) Description Receive any broadcast. Select the 3.SOUND (A) from the SERVICE MODE. Select the < A01 > (IN LEVEL). Set the initial setting value of < A01 >.
MTS SEPARATION
1 cycle
(1) Input the stereo L signal (300 Hz) from the TV audio multiplex signal generator to the antenna terminal. (2) Connect an oscilloscope to R OUT pin of the AUDIO OUT, and display one cycle portion of the 300 Hz signal. (3) Select the 3.SOUND (A) from the SERVICE MODE. (4) Select the < A02 > (LOW SEP.). (5) Set the initial setting value of < A02 >. (6) Adjust the < A02 > so that the stroke element of the 300Hz signal will become minimum. (7) Change the connection of the oscilloscope to L OUT pin of the AUDIO OUT, and enlarge the voltage axis. (8) Change the signal to 3 kHz, and similarly adjust < A03 > (HI SEP.).
1-26 (No.YA244)
(No.YA244)1-27
Victor Company of Japan, Limited AV & MULTIMEDIA COMPANY VIDEO DISPLAY CATEGORY 12, 3-chome, Moriya-cho, kanagawa-ku, Yokohama, kanagawa-prefecture, 221-8528, Japan
(No.YA244)