JE Motor
JE Motor
JE Motor
DirectionofRotation :CW
Standards :UL,E60303
Thismotorisforlowpowerapplication
withshaftpinionat120V
NoLoad MaxEff MaxPower
Speed(Rpm) 11751 8248 9600
Current(A) 0.09 0.44 0.3
Torque(mNm) 27.92 14
Effciency(%) 50.71 48
OutputPower(W) 24.35 14.5
Electrical Performance:
Page Johnson Motor www.johnsonmotor.com
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Drawing:
Performance Data:
HVDC Motor
Unitinmm
Torque (m-Nm)
S
p
e
e
d
(
r
p
m
)
0 10 20 30 40 60 70 80 50
14000
0
2000
4000
6000
8000
10000
12000
C
u
r
r
e
n
t
(
A
m
p
)
E
f
f
(
%
)
0
0.2
0.4
0.6
0.8
1.0
0
20
40
60
80
100
P
o
w
e
r
(
W
a
t
t
)
10
0
20
30
40
50
60
70
80
90
100
PF
Wi
Current
Speed
Eff
Wo
DF651(2)LG-004
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HVDC Motor DF651(2)LG-005
Market
Power&Garden
Application:
RotaryTool
Motor Characteristics:
Diameter :38.5mm
Length :63mm
Flat :32mm
ShaftDiameter :4mm
Weight :220g
NominalVoltage :120V
Frequency :60Hz
PoleNumber :12
Electrical Performance:
NoLoad RatedLoad MaxEff MaxPower
Speed(Rpm) 13463 11900 9300 5900
Current(A) 0.14 0.2 0.52 0.99
Torque(mNm) 6.0 30.0 73.0
Effciency(%) 50.9
InputPower(W) 21.0 57.0
OutputPower(W) 9.0 44.5
ThisHVDC#600seriesmotoriscompact
andpowerfulmakingitidealforusein
thecompactrotarytoolmarket
Standard Data:
OperationTemperature :-1050C
StorageTemperature :-20100C
Mounting :Anyposition
ElectricalConnection :Terminal
ThermalClass :ULClassA
DirectionofRotation :CCW
Standards :RoHS
Page 9 Johnson Motor www.johnsonmotor.com
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Drawing:
Performance Data:
HVDC Motor
Unitinmm
0
30
60
90
120
150
180
210
Wo
Wi
Amp
N
P
o
w
e
r
(
W
a
t
t
)
C
u
r
r
e
n
t
(
A
m
p
)
0.3
0.6
0.9
1.5
1.2
1.8
2.1
0 0
0 20 40 60 120 100 80 140
S
p
e
e
d
(
R
p
m
)
2500
12500
10000
7500
15000
17500
5000
Torque (m-Nm)
DF651(2)LG-005
S
p
e
e
d
Torque (m-Nm)
Max. efficiency
(N)
Actual
no load current
(I
o
)
No Load Speed
(N
o
)
Max. output
(watt.)
Stall
Current (I
s
)
Stall
Current (T
s
)
C
u
r
r
e
n
t
(
I
)
Resource Informa-
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Motor Basics
The function of the motor is to convert electrical energy to mechanical energy. Thus, the motor is also classifed as an
electromechanical device/machine
Operation
Typically, electric motors run by electromagnetism. However,
there are also other types of motors that utilize electrostatic
forces or piezoelectric effect. In the case of a PMDC
motor, motion is produced by an electromagnet (armature)
interacting with a fxed feld magnet (housing assembly).
Electrical current fows through the motor terminals in the
endcap assembly that comes in contact with the commutator
in the armature assembly through the carbon brushes or brush
leaves. The electrical current powers the coils generating a
magnetic feld causing the armature to rotate as it interacts
with the magnets encased in the housing assembly.
Flemmings Left Hand Rule helps to determine the direction
of the force, the current and the magnetic fux.
3 Key Elements Interacting to Produce Motion
Magnetic Flux The motor housing which contains the
permanent magnets generate a magnetic feld with the
core or lamination stack forming a path.
Current When electricity is applied across the motor
terminals, current fows through from one end of the
terminal to the brush, commutator then to the windings,
back to the commutator and brush and out through the
other terminal.
Force The current that fows through the magnetic feld
then produces an electromagnetic force that causes the
shaft to rotate. As conductor rotates to opposite pole,
the commutator switches the direction of the current and
continuously causes the shaft to rotate. This continuous
switching of current produces the rotating force. This
generated rotating force is called torque and this is usually
measured at the shaft.
Motor
Construction
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Motor Basics
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Motor Basics
4. Universal Motors
As the name implies,
universal motors may
use single phase AC or
DC input current, but
generally always used
AC. Closely resembles
a wound feld DC motor, the mechanical force generated
is uni-directional (one direction). The universal motor
is designed for less that 1hp operation and can run up
to 10,000 50,000 rpm speed at no-load condition. It is
suitable for power tools and food mixer applications.
5. Single Phase AC Synchronous Motors Regardless of the
load, this motor operates at a fxed synchronous speed
directly proportional to the frequency of the input AC
power. By energizing the electro-magnet in the stator, the
rotor (containing a permanent magnet) will turn at a speed
equivalent to the frequency. When the rotor turns it can
turn in either direction. To avoid this, a mechanical device
called anti-return is placed
on the rotor to ensure that
the rotor will always turn
on the same direction. The
highly accurate speed, makes
this motor suitable for tape
drives or mechanical clock
applications.
6. Shaded Pole Motors Another type of AC single-phase
induction motor, this motor has one main winding and start
winding being called shade pole ring. Rotation is done
using a copper ring around a small portion of each motor
pole. The copper ring shades that portion of the pole,
causing the magnetic feld
of the pole with the copper
ring to lag the feld of the
pole without the copper
ring. This interaction
between the two magnetic
felds enables rotation.
Because of a low starting
torque, this motor is an
economical and reliable
solution for fan applications
Application Design Considerations:
Before selecting a motor for your application, consider your
requirements frst using below criteria as guide. Deciding on
these factors will allow your technical support engineer to
fnd the right motor for you.
Size (form & ft) allowable space to ft the motor
Purpose / Application
Output Requirements constant or variable load, constant
or variable speed, shaft/driving system (with gear, belt
drive, impeller or fan, etc.), starting and stall conditions,
clockwise or counter-clockwise rotation
Power Source AC, DC or other waveforms
Environmental Condition operating temperature, humidity,
dusty/sandy/salty environment, vibration (such as installed
in a moving vehicle), audible noise considerations, EMC,
safety and other protections required, electrical noise
Operating Conditions continuous or intermittent, expected
life of the application
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Motor Basics
Permanent Magnet Direct Current (PMDC)
0 0 0 0 0 0 0 80 90 00 0 00 0 00 0 00 0 00 00 00 800 900 000 00 000
Stall Torque Range
(m Nm)
Motor
Line
100
200
300
400
600
700
800
1000
Typical Applications
optical disc drives, toys,
blood pressure monitor, card reader,
camera, CD/DVD player, car CD/DVD,
portable MD, portable CD/DVD,
hair curler, hair trimmer
printer
hair dryer
foot bath & spa
consumer screwderiver
ride-on car
hand vacuum
professional hair dryer
joystick
consumer drill
professional drill
professional screwdriver
saws
bench top tools
startes
100
100
300
400
600
700
800
1000
20,4
24,2
27,5
29
35,8
42,2
48
58
75
68
60-72
50-65
46.5-53
32-46
12-31
25-32
Motor Range Characteristics
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10 20 30 40 50 60 70 80 90 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1500 2000
Stall Torque Range
(m Nm)
Motor
Line
DF300
DF600
DC700
DC900
DF300
DF600
DC700
DC900
28.9
35.8-42.5
42.5
86.5
Typical Applications
Hair Clipper
Sewing Machine
Refrigerator
Brush Roll
Coffee Grinder
Stand Mixer
Hedge Trimmer
Dishwasher
Power Brush
49
57-63
66-75.6
118.5
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Motor Range Characteristics
M
O
T
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B
A
S
I
C
S
High Voltage Direct Currnet
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Motor Basics
Understanding the Performance Chart
There are 4 critical points in the performance chart.
No Load Speed (N
0
) This pertains to the speed of the shaft
measured in number of revolutions per minute (rpm) when
voltage is applied without any mechanical resistance or
load on the motor.
No Load Current (I
0
) This pertains to the current measured
during no load condition of the motor.
Stall Torque (T
s
) This pertains to the torque measured
when the motor stops rotating due to the increase in load.
Stall Current (I
s
) This pertains to the current measured
during stall condition of the motor due to the increase in
load.
Plotting the Performance Chart
Speed Line This is the line that connects the points N
0
and T
s
, this line identifes the motors speed at various
conditions
Current Line This is the line that connects the points I
0
and I
s
, this line identifes the motors current discharge at
various conditions.
Output Curve This curve displays the output power of the
motor and can be graphed using the formula:
P = (Speed x Torque)/9550 <where speed is in rpm and
torque in mNm>
Effciency Curve This curve displays the effciency of the
motor and can be graphed using the formula:
Eff (%) = ((Output Power/(Voltage x Current)) x 100
Main Factors Affecting Motor Performance
Input Voltage Increase in input voltage increases N
0
, I
s
and
T
s
while I
0
remains unchanged.
Series Resistance Increase in series resistance will cause
T
s
, I
s
to decrease, while I
0
and N
0
remain unchanged.
Number of Winding Turns Increase in number of winding
turns will decrease N
0
, I
0
and I
s
, while T
s
is unchanged.
Winding Wire Diameter Increasing the diameter of the
winding wire will increase T
s
and I
s
, while I
0
and N
0
remains unchanged.
Magnetic Flux Increasing the magnetic fux will decrease
N
0
and I
0
and increase T
s
while I
s
will remain unchanged.
Temperature Increase in environmental temperature
increases N
0
and I
0
while decreases I
s
and T
s
.
S
p
e
e
d
Torque (m-Nm)
Max. efficiency
(N)
Actual
no load current
(I
o
)
No Load Speed
(N
o
)
Max. output
(watt.)
Stall
Current (I
s
)
Stall
Current (T
s
)
C
u
r
r
e
n
t
(
I
)
Performance Chart
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The data used in this Product Overview may be used as a guideline only.
Specifc operational characteristics of our products may vary according to
individual applications. It is strongly recommended that specifc operating
conditions are clarifed with Johnson Electric before application.
Johnson Electric Terms and Conditions of Sale apply.
All data may be subject to change without notice.
.indd 2 2006.12.18 8:31:23 PM
Johnson Electric Group
Johnson Building, 6-22 Dai Shun Street
Tai Po Industrial Estate, N.T., Hong Kong
Tel: (852) 2663 6688
Fax: (852) 2663 6110
Web Site: www.johnsonelectric.com
IPG520/06/E/01
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