BNS Cam Switches

Mechanical Switches
Housing Designation
Series 100 Mechanical

Series 100 Mechanical Full Size Terminal Compartment per DIN 43.697 Parallel to Mounting Surface 12 mm Mechanically actuated and switched
Housing Form Axis of Motion Plunger Centerline Spacing Operation Principle
Housing material Housing coating Protection class Plunger material Plunger guide bushing material
standard version X512
Terminal compartment gasket material Plunger sealing membrane material Conduit plug O-ring material Conduit plug material Dimensions & Installation Ambient temperature Model Switch Element Contact arrangement & type Application Switch actuation force Switching frequency Plunger construction Approach velocity, Chisel plunger type D Switchpoint repeatability Type D in wiper ring housing form E Roller plunger type R Ball bearing roller plunger type L Ball plunger type K Electrical characteristics LED function indication options 6...60V AC/DC 90...250 V AC/DC 24 V DC Ordering Code
Mechanical Switches
Mechanical Data die-cast aluminum grey anodized IP67 (DIN 40.050); NEMA 4, 4X, 6, 6P, 11, 12, 13 stainless steel Teflon (PTFE) & lead impregnated sintered tin & bronze over steel, self-lubricating hardened aluminum, coolant-lubricated Buna-N rubber (standard) Viton (version X512) Plyamid PA 6.6 15% glass fiber reinforced refer to installation Notes and Dimensional Information section -5...+80C 519 & 819 113 & 813 BSE-20 BSE-20 BSE-61 BSE-85
NO + NC Snap Action precision 15 N 300/min telescoping overtravel 10m/min 0.002mm 10m/min 0.002mm 20m/min 0.01mm 120m/min 0.01mm 8m/min 0.002mm C-NO-NC snap action low current 15 N 200/min telescoping overtravel 10m/min 0.02mm 10m/min 0.02mm 20m/min 0.05mm 120m/min 0.05mm 8m/min 0.02mm NC creep opening VDE 0113 safety 15 N 300/min rigid positive drive 12m/min 0.002mm 12m/min 0.002mm 50m/min 0.01mm 120m/min 0.01mm 10m/min 0.002mm NO-NC snap action VDE 0113 safety 15 N 50/min rigid positive drive 12m/min 0.002mm 12m/min 0.002mm 50m/min 0.02mm 80m/min 0.02mm 10m/min 0.002mm
Refer to individual Switch Element Data FD FE FC FD FE FC
(see facing page)
Plunger styles E Chisel DChisel K Ball with wiper

Switch Element Data ................ Pages 50-51 Linear Cam Trays .......................... Pages 71-85 Linear Trip Cams ............................ Pages 89-97 Rotary Cam Drums ..................... Pages 99-102 Rotary Trip Cams ......................... Pages 103-111 Connectors & Cables ................. Pages 54-57 Accessories & Fittings ............ Pages 58-59 Installation Guidelines .............. Page 60 Dimensions ........................................ Pages 61-69
RRoller
L High speed roller
14
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Mechanical Switches
Ordering Code Balluff Cam Switch Conduit openings and VDE 0113 safety BNS 519 = Pg standard 819 = metric standard** 113 = Pg safety 813 = metric safety** X512 = Viton blank = Buna-N D = standard E = wiper rings (chisel plunger only)
BSE-30, BSE-61, BSE-85 02...06, 08, 10, 12, 14, 16
BNS - 813 - X512 - D04 - D12 - 100 - 20 - 02 - FD - ####
Viton option
Housing Form
Number of plungers
BSE-82 02...04 Plunger type D = chisel R = roller L = ball bearing roller K = ball tip 12 100
Plunger spacing, mm Housing designation Switch element 519 & 819 113 & 813
10 = BSE-30 only 3B = BSE-82 only 10 = BSE-61 & BSE-30 mixed 12 = BSE-61 only 20 = BSE-85 & BSE-30 mixed 22 = BSE-85 only
Mechanical Switches
Number of safety elements 01...16 = No. of BSE-61 or BSE-85 starting at flange blank = BSE-30 or BSE-82 only LED options FD = 6...60 V AC/DC FE = 90...250 V AC/DC FC = 24 V DC blank = no LED
Custom Assembly
#### = factory suffix indicating special configuration such as custom pre-wired connector, mixed switching elements, etc. blank = standard assembly ** Consult factory for availability
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Mechanical Switches
Housing Designation Housing Form Axis of Motion Plunger Centerline Spacing Operation Principle
Series 100 Mechanical with AS-i

Series 100 Mechanical with built-in AS-i bus interface module Full Size Terminal Compartment per DIN 43.697 Parallel to Mounting Surface 12 mm Mechanically actuated and switched
Mechanical Data Housing material die-cast aluminum Housing coating grey anodized Protection class IP 67 (DIN 40.050); NEMA 4, 4X, 6, 6P, 11, 12, 13 Plunger material stainless steel Plunger guide bushing material Teflon (PTFE) & lead impregnated sintered tin & bronze over steel, self-lubricating Terminal compartment gasket material Buna-N rubber Plunger sealing membrane material Buna-N rubber Conduit plug O-ring material Buna-N rubber Conduit plug material Polyamid PA 6.6 15% glass fiber reinforced Dimensions & Installation refer to Installation Notes and Dimensional Information section Ambient temperature -5...+80C Model 519 & 819 Switch Element BSE-30 Contact arrangement & type NO snap action Application precision Switch actuation force 15 N Switching frequency 300/min Plunger construction telescoping overtravel Approach velocity, Chisel plunger type D 10m/min 0.002mm Switchpoint repeatability Type D in wiper ring housing form E 10m/min 0.002mm Roller plunger type R 20m/min 0.01mm Ball bearing roller plunger type L 120m/min 0.01mm Ball plunger type K 8m/min 0.002mm Supply Voltage via AS-i bus Current draw 50 mA Reverse polarity protected yes Short circuit protected yes Power-up ready delay 1s Function indication LED each position Parameters settable no AS-i slave profiles 0,F Preset address changeable from master or programming unit 00 Data bit arrangement Bit D0, Function T0 Bit D1, Function T1 Bit D2, Function T2 Bit D4, Function T4 AS-i coupling accessory order separately BAS-K-H1S-ADT-S4 Ordering Code (see facing page)
Mechanical Switches
16
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Mechanical Switches
Ordering Code Balluff Cam Switch Conduit openings BNS 519 = Pg 819 = metric** D = standard E = wiper rings (chisel plunger only) 02, 03, 04 D = standard R = roller L = ball bearing roller K = ball tip 12 100 10 = BSE-30 only
BNS - 819 - E04 - D12 - 100 - 10- ALS
Housing Form
Number of plungers Plunger type
Plunger spacing, mm Housing designation Switch Element
AS-i Limit Switch ALS=M12 DC micro connector LEFT side

ARS = M12DC micro connector Right Side*
**Looking at plungers, flange down **Consult factory for availability
Mechanical Switches
Plunger styles E Chisel DChisel KBall with wiper
R Roller
L High speed roller
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Mechanical Switches
Series 100 Mechanical / Electronic
Series 100 Mechanical/Electronic Full Size Terminal Compartment per DIN 43.697 Parallel to Mounting Surface 12 mm Mechanically actuated, electronically switched
Housing material Housing coating Protection class Plunger material Plunger guide bushing material Terminal compartment gasket material Plunger sealing membrane material Conduit plug O-ring material Conduit plug material Dimensions & Installation Ambient temperature Switch Element Contact arrangement & type Applications - solid state switching in metal chip environment Switch actuation force Switching frequency Plunger construction Chisel plunger type D Approach velocity Roller plunger type R Ball bearing roller plunger type L Ball plunger type K Switchpoint repeatability Electrical characteristics LED function indication Ordering Code
Mechanical Switches
Mechanical Data die-cast aluminum grey anodized IP 67 (DIN 40.050); NEMA 4, 4X, 6, 6P, 11, 12, 13 stainless steel Teflon (PTFE) & lead impregnated sintered tin & bronze over steel, self-lubricating Buna-N rubber Buna-N rubber Buna-N rubber Plyamid PA 6.6 15% glass fiber reinforced refer to Installation Notes and Dimensional Information section refer to individual Sensor Element Data
BES-516-110-D(14DH) BES-516-108-D(14DHF) PNP complementary 10...30 V DC 15 N 300/min telescoping overtravel 10m/min 20m/min 120m/min 8m/min NPN complementary 10...30 V DC 15 N 300/min telescoping overtravel 10m/min 20m/min 120m/min 8m/min BES-516-410-J(14JJ) BES-516-421-J (14JK) 2-wire NO 90...250 V AC 15N 300/min telescoping overtravel 10m/min 20m/min 120m/min 8m/min 2-wire NC 90...250 V AC 15N 300/min telescoping overtravel 10m/min 20m/min 120m/min 8m/min
refer to individual Sensor Element Data refer to individual Sensor Element Data included included included included
(see facing page)

RRoller
L High speed roller
18
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Mechanical Switches
Ordering Code Balluff Cam Switch Conduit openings BNS 519 = Pg 819 = metric** D = standard 02...06, 08, 10, 12, 14, 16 D = chisel R = roller L = ball bearing roller K = ball tip 12 100 14-DH = BES-516-110-D 14-DF = BES-516-108-D 14-JJ = BES-516-410-J 14-DH = BES-516-421-J
Series 100 Mechanical/Electronic
BNS - 819 - D03 - R12 - 100 - 14-DH - ####
Housing Form Number of plungers Plunger type
Plunger spacing, mm Housing designation Inductive sensor element
#### = factory suffix indicating special configuration such as custom pre-wired connector, mixed switching elements, etc. blank = standard assembly **Consult factory for availability Custom assembly
Mechanical Switches
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Mechanical Switches
Housing Designation Housing Form Axis of Motion Operation Principle
Series 602-11 Inductive

Series 602-11 Inductive (similar to Series 100) Full Size Terminal Compartment per DIN 43.697 Parallel to Mounting Surface Inductive sensing, electronic switching
Housing material Housing coating Protection class Terminal compartment gasket material Conduit plug O-ring material Conduit plug material Dimensions & Installation Ambient temperature Inductive Sensor Element Contact arrangement & type Applications - non-contact sensing, electronic switching, chipfree Inductive Sensor Element Contact arrangement & type Applications - non-contact sensing, electronic switching, chipfree Inductive Sensor Element Contact arrangement & type Applications - intrinsically safe Switching frequency Switchpoint repeatability Electrical characteristics LED function indication Ordering Code
Mechanical Data die-cast aluminum grey anodized IP 67 (DIN 40.050); NEMA 4, 4X, 6, 6P Buna-N rubber Polyamid PA 6.6 15% glass fiber reinforced refer to Installation Notes and Dimensional Information section refer to individual Sensor Element Data
BES-516-110 (PA) PNP complementary 10...60 V DC BES-517-560-H (KHG) 2-wire NO 10...55 V DC BES-516-314-N (NG) 2-wire NAMUR 7.7...9.0 V DC refer to individual Switch Element Data refer to individual Switch Element Data refer to individual Switch Element Data included included included included BES-516-108 (NA) NPN complementary 10...60 V DC BES-517-561-H (NA) 2-wire NC 10...55 V DC BES-517-410 (WS)* 2-wire NO 90...250 V AC BES-516-410 (EJ)* 2-wire NO 90...250 V AC BES-517-421 (WO)** 2-wire NC 90...250 V AC BES-517-421 (EK)** 2-wire NC 90...250 V AC
Mechanical Switches
(see facing page) ** WS & EJ interchangeable. ** WO & EK interchangeable.

** EJ & EK are obsolete.
20
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Mechanical Switches
Ordering Code Balluff Cam Switch Conduit openings Housing Form Number of sensing positions Inductive Sensor Element BES-516 = Pg BNS-816 = metric* B = standard 02...06, 08, 10, 12, 14, 16 PA = BES-516-110 NA = BES-516-108 WS = BES-517-410 WO = BES-517-421 KHG = BES-517-560-H KHH = BES-517-561-H EJ = BES-516-410*** EK = BES-516-421*** NG = BES-516-314-N** 12 602-11 #### = factory suffix indicating special configurationsuch as custom pre-wired connector, mixed switching elements, etc. blank = standard assembly
BNS - 816- B05 - WS - 12 - 602 - 11 - ####
Sensor spacing, mm Housing designation Custom assembly
* Consult factory for availability. ** Use with approved energy barrier switching amplifier. Refer to BES NAMUR section of Sensor Catalog for selection.
Mechanical Switches
*** EJ & EK are obsolete.
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Mechanical Switches
Series 62 Mechanical Compact Terminal Compartment and Reduced Dimension Mounting Flange Parallel to Mounting Surface 12 mm Mechanically actuated and switched
Housing material Housing coating Protection class Plunger material Plunger guide bushing material Terminal compartment gasket material Plunger sealing membrane material Conduit plug O-ring material Conduit plug material Dimensions & Installation Ambient temperature Model Switch Element Contact arrangement & type Application Switch actuation force Switching frequency Plunger construction Approach velocity, Chisel plunger type D Switchpoint repeatability Roller plunger type R Ball bearing roller plunger type L Ball plunger type K Electrical characteristics LED function indication options 6...60V AC/DC 90...250 V AC/DC Ordering Code
Note: LED options require taller terminal compartment cover
Mechanical Data die-cast aluminum grey anodized IP 67 (DIN 40.050); NEMA 4, 4X, 6, 6P, 11, 12, 13 stainless steel Teflon (PTFE) & lead impregnated sintered tin & bronze over steel, self-lubricating Buna-N rubber Buna-N rubber Buna-N rubber Plyamid PA 6.6 15% glass fiber reinforced refer to Installation Notes and Dimensional Information section -5...+80C 519 & 819 113 & 813 BSE-30 BSE-61 NO + NC snap action NC creep opening precision VDE 0113 safety 15 N 15 N 300/min 300/min telescoping overtravel rigid positive drive 10m/min 0.002mm 12m/min 0.002mm 20m/min 0.01mm 50m/min 0.01mm 120m/min 0.01mm 120m/min 0.01mm 8m/min 0.002mm 10m/min 0.002mm Refer to individual switch element data FD FD FE FE (see facing page)
Mechanical Switches

RRoller
L High speed roller
22
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Mechanical Switches
Ordering Code Balluff Cam Switch Conduit openings and VDE 0113 safety BNS 519 = Pg standard* 819 = metric standard* 113 - Pg safety 813 = metric safety D = standard 02...06, 08, 10, 12, 14, 16 D = chisel R = roller L = ball bearing roller K = ball tip
12 062
BNS - 813 - D04 - L12 - 062- 12 - 04- FD - ####
Housing Form Number of plungers Plunger type
10 = BSE-30 only 10 = BSE-61 & BSE-30 mixed 12 BSE-61 only 01...16 - No. of BSE-61 blank = BSE 30 only FD = 6...60 V AC/DC FE = 90...250 V AC/DC blank = no LED #### = factory suffix indicating special configuration such as custom pre-wired connector, mixed switching elements, etc. blank = standard assembly
Number of safety elements starting at flange LED options
Mechanical Switches
Custom assembly
*Consult factory for availability
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Mechanical Switches
Compact Terminal Compartment and Minimum Footprint Mounting Flange
Parallel to Mounting Surface 12 mm Mechanically actuated and switched
Mechanical Data die-cast aluminum gray anodized IP 67 (DIN 40.050); NEMA 4, 4X, 6, 6P, 11, 12, 13 stainless steel standard version X512
Teflon (PTFE) & lead impregnated sintered tin & bronze over steel, self- lubricating
Terminal compartment gasket material Plunger sealing membrane material Conduit plug O-ring material Conduit plug material Dimensions & Installation Ambient temperature Model Switch Element Contact arrangement & type Application Switch actuation force Switching frequency Plunger construction Approach velocity, Chisel plunger type D Switchpoint repeatability Type D in wiper ring housing form E Roller plunger type R Ball bearing roller plunger type L Ball plunger type K Electrical characteristics LED function indication options 6...60V AC/DC 90...250 V AC/DC 24 V DC Ordering Code
hardened aluminum, coolant lubricated Buna-N-rubber (standard), Viton (version X512)
Mechanical Switches
Polyamid PA 6.6 15% glass fiber reinforced refer to individual Sensor Element Data -5...+80 C 543 & 819 113 & 813 BSE-61 BSE-85* BSE-30 BSE-82
NO+NC snap action precision 15 N 300/min telescoping overtravel 10m/min 0.002mm 10m/min 0.002mm 20m/min 0.01mm 120m/min 0.01mm 8m/min 0.02mm C-NO-NC snap action low current 15 N 200/min telescoping overtravel 10m/min 0.02mm 10m/min 0.02mm 20m/min 0.05mm 120m/min 0.05mm 8m/min 0.02mm NC creep opening VDE 0113 safety 15N 300/min rigid positive drive 12m/min 0.002mm 12m/min 0.002mm 50m/min 0.01mm 120m/min 0.01mm 10m/min 0.002mm NO-NC snap action VDE 0113 safety 15N 50/min rigid positive drive 12m/min 0.02mm 12m/min 0.02mm 50m/min 0.02mm 80m/min 0.02mm 10m/min 0.02mm
Refer to individual Switch Element Data FD* FE* FC FD* FE* FC
(see facing page)

*requires taller terminal compartment cover
R Roller
L High speed roller
24
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Mechanical Switches
Ordering Code Balluff Cam Switch Conduit openings and VDE 0113 safety BNS 543 = Pg standard 819 = metric standard** 113 = Pg safety 813 = metric safety** X512 = Viton blank = Buna-N
BNS - 813 - X512 - B05- L12 - 61 - A - 10 - 03 - FD-####
Viton option
Housing Form
B = threaded side access only1 B = threaded side & flange access2 C = threaded side & unthreaded flange access with gasket3 E = wiper rings threaded side access only1 (Chisel Plunger Only) E = wiper rings threaded side & flange access2 (Chisel Plunger Only) BSE-30, BSE-61, BSE-85 02...06 BSE-82 02...04 D = chisel R = roller L = ball bearing roller K = ball tip 12 61
Number of plungers
Plunger type
Plunger spacing, mm Housing designation
Distance flange to certerline 543 & 819 02...06 plungers 121 of first plunger, mm 543 & 819 92, 03 plungers only 242 543 & 819 02 plungers only 303 113 & 813 02...06 plungers A = 121 113 & 813 02, 03 plungers only C = 242 113 & 813 02 plungers only D = 303 Switch element 543 & 819 10 = BSE-30 only 3B = BSE-82 only 10 = BSE-61 & BSE-30 mixed 113 & 813 12 = BSE-61 only 20 = BSE-85 & BSE-30 mixed* 22 = BSE-85 only* Number of safety elements 01...16 = No. of BSE-61 or BSE-85 blank = BSE-30 or BSE-82 only starting at flange LED options FD = 6...60 V AC/DC* FE = 90...250 V AC/DC* FC = 24 V DC blank = no LED #### = factory suffix indicating special configuration such as custom pre-wired connector, mixed switching elements, etc. blank = standard assembly
Mechanical Switches
Custom assembly
1,2,3
Superscripts indicate allowable combinations of housing form. * Requires taller terminal compartment cover. ** Consult factory for availability.
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Mechanical Switches

Series 61 Mechanical with built-in AS-i bus interface module
Parallel to Mounting Surface 12 mm Mechanically actuated and switched
Housing material Housing coating Protection class Plunger material Plunger guide bushing material Terminal compartment gasket material Plunger sealing membrane material Conduit plug O-ring material Conduit plug material Dimensions & Installation Ambient temperature Model Switch Element Contact arrangement & type Application Switch actuation force Switching frequency Plunger construction Approach velocity, Chisel plunger type D Switchpoint repeatability Type D in wiper ring housing form E Roller plunger type R Ball bearing roller plunger type L Ball plunger type K Supply voltage Current draw Reverse polarity protected Short circuit protected Power-up ready delay Function indication Parameters settable AS-i slave profiles Preset address changeable from master or programming unit Data bit arrangement
AS-i coupling accessory Ordering Code
order separately
Mechanical Data die-cast aluminum gray anodized IP 67 (DIN 40.050); NEMA 4, 4X, 6, 6P, 11, 12, 13 stainless steel Teflon (PTFE) & lead impregnated sintered tin & bronze over steel, self-lubricating Buna-N rubber Buna-N rubber Buna-N rubber Plyamid PA 6.6 15% glass fiber reinforced refer to Installation Notes and Dimensional Information section -5...+80C 519 & 819 BSE-30* NO snap action precision 15 N 300/min telescoping overtravel 10m/min 0.002mm 10m/min 0.002mm 20m/min 0.01mm 120m/min 0.01mm 8m/min 0.002mm via AS-i bus 50 mA yes yes 1s LED each position no 0,F 00 Bit D0, Function T0 Bit D1, Function T1 Bit D2, Function T2 Bit D4, Function T4 BAS-K-H1S-ADT-S4 (see facing page)
*Requires taller terminal compartment cover for AS-i electronic module.
Mechanical Switches
26
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Mechanical Switches
Ordering Code Balluff Cam Switch Conduit openings BNS 543 = Pg standard 819 = metric standard*
BNS - 819 - B04 - D12 - 61- 12 -10 - ALS
Housing Form B = threaded side access only E = wiper rings (chisel plunger only) Number of plungers Plunger type 02, 03, 04 D = standard R = roller L = ball bearing roller K = ball tip 12 61 12
Plunger spacing, mm Housing designation Distance flange to centerline of first plunger, mm Switch element AS-i Limit Switch
10 = BSE-30 only ALS = M12 DC micro connector LEFT side ARS = M12 DC micro connector RIGHT side
* Consult factory for availability. ** Looking at plungers, flange down.
Mechanical Switches

R Roller
L High speed roller
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Mechanical Switches
Housing Designation Housing Form Axis of Motion Plunger Centerline Spacing Operating Principle
Parallel to Mounting Surface 12 mm Mechanically actuated, electronically switched
Housing material Housing coating Protection class Plunger material Plunger guide bushing material Terminal compartment gasket material Plunger sealing membrane material Conduit plug O-ring material Conduit plug material Dimensions & Installation Ambient temperature Switching Element Contact arrangement & type Application - solid state switching in metal chip environment Switch actuation force Switching frequency Plunger construction Approach velocity Chisel plunger type D Roller plunger type R Ball bearing roller plunger type L Ball plunger type K Switchpoint repeatability Electrical characteristics LED function indication Ordering Code
Mechanical Data die-cast aluminum gray anodized IP 67 (DIN 40.050); NEMA 4, 4X, 6, 6P, 11, 12, 13 stainless steel
Mechanical Switches
Buna-N rubber Buna-N rubber Buna-N rubber Polyamid PA 6.6 15% glass fiber reinforced refer to Installation Notes and Dimensional Information section refer to individual Sensor Element Data
BES-516-110-D(14DH) BES-516-108-D(14DF) PNP complementary 10...30 V DC 15 N 300/min telescoping overtravel 10m/min 20m/min 120m/min 8m/min NPN complementary 10...30 V DC 15 N 300/min telescoping overtravel 10m/min 20m/min 120m/min 8m/min BES-517-410-J(14JJ) BES-517-421-J (14JK) 2-wire NO 90...250 V AC 15N 300/min telescoping overtravel 10m/min 20m/min 120m/min 8m/min 2-wire NC 90...250 V AC 15N 300/min telescoping overtravel 10m/min 20m/min 120m/min 8m/min
refer to individual Switch Element Data refer to individual Switch Element Data included included included included
(see facing page)

RRoller
L High speed roller
28
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www.balluff.com
Mechanical Switches
Ordering Code Balluff Cam Switch Conduit openings BNS 543 = Pg 819 = metric*
BNS - 819 - B05 - D12 - 61- 12 - 14 - DH - ####
Housing Form
B = standard1 B = threaded side & flange access2 C = threaded side & unthreaded flange access with gasket3 E = wiper rings threaded side access only1 E = wiper rings threaded side & flange access2 02...06 D = chisel R = roller L = ball bearing roller K = ball tip 12 61 02...06 plungers 12 03 plungers only 24 02 plungers only 30 14-DH = BES-516-110-D 14-DF = BES-516-108-D 14-JJ = BES-516-410-J 14-JK = BES-516-421-J #### = factory suffix indicating special configuration such as custom pre-wired connector, mixed switching elements, etc. blank = standard assembly
threaded side access only1 threaded side & flange access 2 threaded side & unthreaded flange access with gasket 3
Plunger spacing, mm Housing designation Distance flange to centerline of first plunger, mm
Inductive sensor element
Mechanical Switches
Custom assembly
1,2,3
Superscripts indicate allowable combinations of housing form. * Consult factory for availability.
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29
Mechanical Switches
Housing Designation Housing Form Axis of Motion Sensor Centerline Spacing Operating Principle
Series 610-11,612-11, 613-11 Inductive

Series 610-11, 612-11, 613-11 Inductive (similiar to Series 61 Mechanical) Compact Terminal Compartment and Minimum Footrpint Mounting Flange
Parallel to Mounting Surface 12 mm Inductive sensing, electronic switching
Mechanical Switches
Housing material Housing coating Protection class Terminal compartment gasket material Conduit plug O-ring material Conduit plug material Dimensions & Installation Ambient temperature Inductive Sensor Element Contact arrangement & type
Applications - non-contact sensing, electronic switching, chip-free
Mechanical Data die-cast aluminum gray anodized IP 67 (DIN 40.050); NEMA 4, 4X, 6, 6P, 11, 12, 13 Buna-N rubber Buna-N rubber Polyamid PA 6.6 15% glass fiber reinforced refer to Installation Notes and Dimensional Information section refer to individual Sensor Element Data
BES-516-110(PA) PNP complementary 10...60 V DC BES-516-110(PA) 2-wire NO 10...55 V DC BES-516-110(PA) 2-wire NAMUR 7.7...9.0 V DC refer to individual Switch Element Data refer to individual Switch Element Data refer to individual Switch Element Data included included included included BES-516-108(NA) NPN complementary 10...60 V DC BES-516-108(NA) 2-wire NC 10...55 V DC BES-516-108(NA) BES-517-410(WS)* 2-wire NO 90...250 V AC BES-517-410(WS)* 2-wire NO 90...250 V AC BES-517-410(WS)* BES-517-421 (WO)** 2-wire NC 90...250 V AC BES-517-421 (WO)** 2-wire NC 90...250 V AC BES-517-421 (WO)**
Inductive Sensor Element Contact arrangement & type

Applications - non-contact sensing, electronic switching, chip-free
Inductive Sensor Element Contact arrangement & type

Applications - intrinsically safe
Switching frequency Switching repeatability Electrical characteristics LED Function indication Ordering Code

30
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Mechanical Switches
Ordering Code Balluff Cam Switch Conduit openings Housing Form BES-516 = Pg BNS - 816 = metric
Series 610-11,612-11, 613-11 Inductive
BNS - 816 - B03 - PA - 12 - 612 - 11 - ####
B = threaded side access only1 B = threaded side & flange access2 C = threaded side & unthreaded flange access with gasket3* 610-11 = 02...061 612-11 = 02, 032 613 - 11 = 02, 033 PA = BES-516-110 NA = BES-516-108 WS = BES-517-410 WO = BES-517-421 KHG = BES-517-560-H KHH = BES-517-561-H EJ = BES-516-410*** EK = BES-516-421*** NG = BES-516-314-N 12 12mm = 610-111 24mm = 612-112 30mm = 613-113
Threaded side access only 1 threaded side & flange access 2 threaded side & unthreaded flange access with gasket 3
Number of sensing positions
Inductive sensor element
Sensor spacing, mm Housing designation distance flange to centerline of first sensor, mm Custom assembly
#### = factory suffix indicating special fonfiguration such as custom pre-wired connector, mixed switching elements, etc. blank = standard assembly
Mechanical Switches
Superscripts indicate allowable combinations of housing form. * Consult factory for availability. ** Use with approved energy barrier switching amplifier. Refer to BES NAMUR section of Sensor Catalog for selection.
1,2,3
*** EJ & EK are obsolete.
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Mechanical Switches
Series F 60 Mechanical
Parallel or Perpendicular to Mounting Surface Mechanically actuated and switched
Mechanical Data die-cast aluminum gray anodized IP 67 (DIN 40 050); NEMA 4, 4X, 6, 6P, 11, 12, 13 stainless steel standard version X512
Terminal compartment gasket material Plunger sealing membrane material Conduit plug O-ring material Conduit plug material Dimensions & Installation Ambient temperature Model Switch Element Contact arrangement & type Application Switch actuation force Switching frequency Plunger construction Approach velocity, Chisel plunger type D Switchpoint repeatability Type D in wiper ring housing form E Roller plunger type R Ball bearing roller plunger type L Ball plunger type K Electrical characteristics LED function indication options* 6...60V AC/DC * requires taller cover 90...250 V AC/DC 24 V DC Ordering Code
Mechanical Switches
hardened aluminum, coolant lubricated Buna-N-rubber (standard), Viton (version X512) Buna-N-rubber (standard), Viton (version X512) Buna-N-rubber (standard), Viton (version X512) Polyamid PA 6.6 15% glass fiber reinforced refer to individual Sensor Element Data -5...+80 C 519 & 819 113 & 813 BSE-30 BSE-61 BSE-85
NO + NC Snap Action precision 15 N 300/min telescoping overtravel 10m/min 0.002mm 10m/min 0.002mm 20m/min 0.01mm 120m/min 0.01mm 8m/min 0.002mm NC creep opening VDE 0113 safety 15 N 300/min rigid positive drive 12m/min 0.002mm 12m/min 0.002mm 50m/min 0.01mm 120m/min 0.01mm 10m/min 0.002mm Refer to individual Switch Element Data FD FE NO-NC snap action VDE 0113 safety 15 N 50/min rigid positive drive 12m/min 0.002mm 12m/min 0.002mm 50m/min 0.02mm 80m/min 0.02mm 10m/min 0.002mm
FD FE -
FC
(see facing page)

RRoller
L High speed roller
32
1-800-543-8390
www.balluff.com
Mechanical Switches
Ordering Code Balluff Cam Switch Conduit openings and VDE 0113 safety BNS 519 = Pg standard 819 = metric standard* 113 = Pg safety 813 = metric safety* X512 = Viton blank = Buna-N
BNS - 813 - X512 - FL60 - 187 - FC - S4
Viton option
FD60 = standard with D chisel Housing form and FR60 = standard with R roller plunger type FL60 = standard with L ball bearing roller FK60 = standard with K ball tip FE60 = wiper ring with D chisel Switch element and approach direction 519 113 113 113 113 & 819 101 & 813 183 & 813 185 & 813 186 & 813 187 = = = = = BSE-30 BSE-61 BSE-61 BSE-85 BSE-85
approach direction user-configurable: depress plunger, twist 90, release approach direction fixed: parallel to mounting surface approach direction fixed: perpendicular to mounting surface approach direction fixed: parallel to mounting surface approach direction fixed: perpendicular to mounting surface
LED options
FD = 6...60 V AC/DC FE = 90...250 V AC/DC FC = 24 V DC blank = no led S4 = 4-pole DC micro blank = no connector
Connector option
*Consult factory for availability. Pinouts vary - consult factory for specific wiring diagrams. S21
3 RD/WH 2 RD/BK
Mechanical Switches
1 GN
S4
2 WH 3 BU 1 BN
4 BK
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33
Mechanical Switches
Housing Designation Housing Form Axis of Motion Plunger Centerline Spacing OperatingPrinciple
Compact Terminal Compartment
Perpendicular to Mounting Surface 12mm Mechanically actuated and switched
Housing material Housing coating Protection class Plunger material Plunger guide bushing material Terminal compartment gasket material Plunger sealing membrane material Conduit plug O-ring material Conduit plug material Dimensions & Installation Ambient temperature Model Switch Element Contact arrangement & type Application Switch actuation force Switching frequency Plunger construction Approach velocity, Chisel plunger type D Switchpoint repeatability Type D in wiper ring housing form E Roller plunger type R Ball bearing roller plunger type L Ball plunger type K Electrical characteristics LED function indication options 6...60V AC/DC 90...250 V AC/DC 24 V DC Ordering Code
Mechanical Data sand-cast aluminum gray anodized IP 67 (DIN 40 050); NEMA 4, 4X, 6, 6P, 11, 12, 13 stainless steel
Mechanical Switches
Buna-N-rubber Buna-N-rubber Buna-N-rubber Polyamid PA 6.6 15% glass fiber reinforced refer to individual Sensor Element Data -5...+80 C 519 & 819 113 & 813 BSE-85* BSE-30 BSE-61
NO + NC Snap Action precision 15 N 300/min telescoping overtravel 10m/min 0.002mm 10m/min 0.002mm 20m/min 0.01mm 120m/min 0.01mm 8m/min 0.002mm NC creep opening VDE 0113 safety 15 N 300/min rigid positive drive 12m/min 0.002mm 12m/min 0.002mm 50m/min 0.01mm 120m/min 0.01mm 10m/min 0.002mm Refer to individual Switch Element Data FD* FE* FD* FE* FC NO-NC snap action VDE 0113 safety 15 N 50/min rigid positive drive 12m/min 0.002mm 12m/min 0.002mm 50m/min 0.02mm 80m/min 0.02mm 10m/min 0.002mm
(see facing page)

*Requires taller terminal compartment cover.

RRoller
L High speed roller
34
1-800-543-8390
www.balluff.com
Mechanical Switches
Ordering Code Balluff Cam Switch Conduit openings and VDE 0113 safety BNS 542 = Pg standard 819 = metric standard* 113 = Pg safety 813 = metric safety* B = standard E = wiper rings (chisel plunger only) 02...06, 08, 10, 13, 16 D = chisel R = roller L = ball bearing roller K = ball tip 12 72 10 = BSE-30 only 10 = BSE 61 & BSE-30 mixed 12 = BSE-61 only 20 = BSE 85 & BSE-30 mixed 22 = BSE-61 only
BNS - 813 - B05 - R12 - 72 - 10 - 03 - FD - ####
Housing Form
Number of plungers Plunger Type
Number of safety elements 01...16 = No. of BSE-61 or BSE-85 blank = BSE-30 or BSE-82 only starting at flange LED options FD = 6...60 V AC/DC FE = 90...250 V AC/DC blank = no LED #### = factory suffix indicating special configuration such as custom pre-wired connector, mixed switching elements, etc. blank = standard assembly
Mechanical Switches
Custom assembly
*Consult factory for availability.
1-800-543-8390
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35
Mechanical Switches
Housing Designation Housing Form Axis of Motion Plunger Centerline Spacing Operating Principle
Series 72 Mechanical/Electronic Compact Terminal Compartment Perpendicular to Mounting Surface 12 mm Mechanically actuated, electronically switched
Housing material Housing coating Protection class Plunger material Plunger guide bushing material Terminal compartment gasket material Plunger sealing membrane material Conduit plug O-ring material Conduit plug material Dimensions & Installation Ambient temperature Switching Element Contact arrangement & type Application - solid state switching in metal chip environment Switch actuation force Switching frequency Plunger construction Approach velocity Chisel plunger type D Roller plunger type R Ball bearing roller plunger type L Ball plunger type K Switchpoint repeatability Electrical characteristics LED function indication Ordering Code
Mechanical Data sand-cast aluminum gray anodized IP 67 (DIN 40.050); NEMA 4, 4X, 6, 6P, 11, 12, 13 stainless steel
Mechanical Switches
Buna-N rubber Buna-N rubber Buna-N rubber Polyamid PA 6.6 15% glass fiber reinforced refer to Installation Notes and Dimensional Information section refer to individual Sensor Element Data
BES-516-110-D(14DH) BES-516-108-D(14DF) PNP complementary 10...30 V DC 15 N 300/min telescoping overtravel 10m/min 20m/min 120m/min 8m/min NPN complementary 10...30 V DC 15 N 300/min telescoping overtravel 10m/min 20m/min 120m/min 8m/min BES-517-410-J(14JJ) BES-517-421-J (14JK) 2-wire NO 90...250 V AC 15N 300/min telescoping overtravel 10m/min 20m/min 120m/min 8m/min 2-wire NC 90...250 V AC 15N 300/min telescoping overtravel 10m/min 20m/min 120m/min 8m/min
refer to individual Switch Element Data refer to individual Switch Element Data included included included included
(see facing page)

RRoller
L High speed roller
36
1-800-543-8390
www.balluff.com
Mechanical Switches
Ordering Code Balluff Cam Switch Conduit openings BNS 542 = Pg 819 = metric B = standard 02...06, 08, 10, 13, 16 D = chisel R = roller L = ball bearing roller K = ball tip 12 72 14-DH = BES-516-110-D 14-DF = BES-516-108-D 14-JJ = BES-516-410-J 14-JK = BES-516-421-J #### = factory suffix indicating special configuration such as custom pre-wired connector, mixed switching elements, etc. blank = standard assembly
BNS - 819 - B03 - R12 - 72- 14 - DH - ####
Housing Form Number of plugers Plunger type
Plunger spacing, mm Housing designation Inductive sensor element
Custom Assembly
Mechanical Switches
*Consult factory for availability
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37
Mechanical Switches

Series 605-11 Inductive (similar to Series 72 Mechanical) Full Size Terminal Compartment per DIN 43.697 Perpendicular to Mounting Surface 12 mm Inductive sensing, electronic switching
Housing material Housing coating Protection class Terminal compartment gasket material Conduit plug O-ring material Conduit plug material Dimensions & Installation Ambient temperature Inductive Sensor Element Contact arrangement & type Applications - non-contact sensing, electronic switching, chip-free Inductive Sensor Element Contact arrangement & type Applications - non-contact sensing, electronic switching, chip-free Inductive Sensor Element Contact arrangement & type Applications - intrinsically safe Switching frequency Switchpoint repeatability Electrical characteristics LED function indication Ordering Code
Mechanical Switches
Mechanical Data die-cast aluminum grey anodized IP 67 (DIN 40.050); NEMA 4, 4X, 6, 6P, 11, 12, 13 Buna-N rubber Buna-N rubber Polyamid PA 6.6 15% glass fiber reinforced refer to Installation Notes and Dimensional Information section refer to individual Sensor Element Data
BES-516-110(PA) PNP complementary 10...60 V DC BES-517-560-H(KHG) 2-wire NO 10...55 V DC BES-516-108(NA) NPN complementary 10...60 V DC BES-517-561-H(KHH) 2-wire NC BES-517-410(WS)* 2-wire NO 90...250 V AC BES-516-410(EJ)* 2-wire NO BES-517-421 (WO)** 2-wire NC 90...250 V AC BES-517-421 (EK)** 2-wire NC 90...250 V AC
90...250 V AC 10...55 V DC BES-516-314-N(NG)
2-wire NAMUR 7.7...9.0 V DC refer to individual Sensor Element Data refer to individual Sensor Element Data refer to individual Sensor Element Data included included included included

38
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Mechanical Switches
Ordering Code Balluff Cam Switch Conduit openings Housing Form Number of sensing positions Inductive sensor element BES-516 = Pg BNS-816 = metric B = standard 02...06, 08, 10, 13, 16 PA = BES-516-110 NA = BES-516-108 WS = BES-517-410 WO = BES-517-421 KHG= BES-517-560-H KHH = BES-517-561-H EJ= BES-516-410** EK = BES-516-421** NG= BES-516-314-N 12 605-11 #### = factory suffix indicating special configuration such as customer pre-wired connector, mixed switching elements, etc. blank = standard assembly
BNS - 816- B03 - NA - 12 - 605 - 11 - ####
Consult factory for availability.
Mechanical Switches
1-800-543-8390
www.balluff.com
39
Mechanical Switches
Series 46 Mechanical Miniature Terminal Compartment and Reduced Dimension Mounting Flange Parallel to Mounting Surface 8mm Mechanically actuated and mechanically switched
Housing material Housing coating Protection class Plunger material Plunger guide bushing material standard (consult factory for availability) version X512 Terminal compartment gasket material Plunger sealing membrane material Conduit plug O-ring material Conduit plug material Dimensions & Installation Ambient temperature Model Switch Element Contact arrangement & type Application Switch actuation force Switching frequency Plunger construction Approach velocity Chisel plunger type D Switchpoint repeatability Type D in wiper ring housing form E Roller plunger type R Ball plunger type K Electrical characteristics LED function indication options (consult factory for availability) 24 V DC Ordering Code
Mechanical Switches
Mechanical Data die-cast aluminum grey anodized IP 67 (DIN 40.050); NEMA 4, 4X, 6, 6P stainless steel Teflon (PTFE) & lead impregnated sintered tin & bronze over steel, self-lubricating hardened aluminum, coolant-lubricated Buna-N rubber (standard), Viton (version X512) Buna-N rubber (standard), Viton (version X512) Buna-N rubber (standard), Viton (version X512) Polyamid PA 6.6 15% glass fiber reinforced refer to Installation Notes and Dimensional Information section -5...+80C 519 & 819 BSE-82* BSE-75 BSE-76
C+NO+NC snap action solder terminals (vibration) 8N 200/min telescoping overtravel 8m/min 0.02mm 8m/min 0.02mm 60m/min 0.05mm 9m/min 0.03mm C+NO+NC snap action side entry screw terminals 8N 200/min telescoping overtravel 8m/min 0.02mm 8m/min 0.02mm 60m/min 0.05mm 9m/min 0.03mm Refer to individual Switch Element Data FC* C+NO+NC snap action top entry screw terminals 8N 200/min telescoping overtravel 8m/min 0.02mm 8m/min 0.02mm 60m/min 0.05mm 9m/min 0.03mm
FC
(see facing page)


RRoller
L High speed roller
40
1-800-543-8390
www.balluff.com
Mechanical Switches
Ordering Code Balluff Cam Switch Conduit openings BNS 519 = Pg standard 819 = metric standard X512 = Viton blank = Buna-N B = standard E = wiper rings (chisel plunger only)
BSE-75 & BSE-76 02...06, 08, 10, 12
BNS - 819 - X512 - B04 - R08 - 46 - 13 - FC - ####
Viton option
Housing Form
Number of plungers
BSE-82 02...04 Plunger type D = chisel R = roller K = ball tip 08 46 12 = BSE-75 13 = BSE-76 3B = BSE-82 BSE-75 & BSE-76 only FC = 24 V DC blank = no LED #### = factory suffix indicating special configuration such as custom pre-wired connector, mixed switching elements, etc. blank = standard assembly
Plunger spacing, mm Housing designation Switch element
LED options
Mechanical Switches
Custom assembly
1-800-543-8390
www.balluff.com
41
Mechanical Switches

Series 603-11 Inductive (similar to Series 46 Mechanical) Miniature Terminal Compartment and Reduced Dimension Mounting Flange Parallel to Mounting Surface 8 mm Inductive sensing, electronic switching
Mechanical Switches
Housing material Housing coating Protection class Terminal compartment gasket material Plunger sealing membrane material Conduit plug O-ring material Conduit plug material Dimensions & Installation Ambient temperature Inductive Sensor Element Contact arrangement & type Applications - non-contact sensing, electronic switching, chip-free Switching frequency Switchpoint repeatability Electrical characteristics LED function indication Ordering Code
Mechanical Data die-cast aluminum grey anodized IP 67 (DIN 40.050); NEMA 4, 4X, 6, 6P Buna-N rubber standard Buna-N rubber standard Buna-N rubber standard Polyamid PA 6.6 15% glass fiber reinforced refer to Installation Notes and Dimensional Information section -5...+80C BES-517-312-Y (TOB) BES-517-312-Y (TOB) PNP NO NPN NO 10...30 V DC 10...30 V DC refer to individual Sensor Element Data refer to individual Sensor Element Data refer to individual Sensor Element Data included included (see facing page)
42
1-800-543-8390
www.balluff.com
Mechanical Switches
Ordering Code Balluff Cam Switch Conduit openings BNS BES-516 = Pg BNS-816 = metric B = standard 02...06, 08, 10, 12 TOB = BES-517-312-Y TNB = BES-517-311-Y 08 603-11 #### = factory suffix indicating special configuration such as custom pre-wired connector, mixed switching elements, etc. blank = standard assembly
BNS - 816 - B03 - TOB - 08 - 603 - 11 - ####
Housing Form Number of sensing positions Inductive sensor element
Plunger spacing, mm Housing designation Custom assembly
Mechanical Switches
1-800-543-8390
www.balluff.com
43
Mechanical Switches
Series 40 Mechanical Miniature Terminal Compartment and Minimum Footprint Mounting Flange Parallel to Mounting Surface 8 mm Mechanically actuated and switched
Housing material Housing coating Protection class Plunger material Plunger guide bushing material standard (consult factory for availabilty) version X512 Terminal compartment gasket material Plunger sealing membrane material Conduit plug O-ring material Conduit plug material Dimensions & Installation Ambient temperature Model Switch Element Contact arrangement & type Application Switch actuation force Switching frequency Plunger construction Approach velocity, Chisel plunger type D Switchpoint repeatability Type D in wiper ring housing form E Roller plunger type R Ball plunger type K Electrical characteristics LED function indication options (consult factory for availabilty) 24 V DC Ordering Code
Mechanical Data die-cast aluminum grey anodized IP 67 (DIN 40.050); NEMA 4, 4X, 6, 6P stainless steel Teflon (PTFE) & lead impregnated sintered tin & bronze over steel, self-lubricating hardened aluminum, coolant-lubricated Buna-N rubber (standard), Viton (version X512) Polyamid PA 6.6 15% glass fiber reinforced refer to Installation Notes and Dimensional Information section -5...+80C 519 & 819 BSE-75 BSE-75 C+NO+NC snap action C+NO+NC snap action solder terminals (vibration) side entry screw terminals 8N 8N 200/min 200/min telescoping overtravel telescoping overtravel 8m/min 0.02mm 8m/min 0.02mm 8m/min 0.02mm 8m/min 0.02mm 60m/min 0.05mm 60m/min 0.05mm 9m/min 0.03mm 9m/min 0.03mm Refer to individual Switch Element Data FC* FC* (see facing page) * Requires taller terminal compartment cover
Mechanical Switches

RRoller
L High speed roller
44
1-800-543-8390
www.balluff.com
Mechanical Switches
Ordering Code Balluff Cam Switch Conduit openings BNS 519 = Pg standard 819 = metric standard X512 = Viton blank = Buna-N B = standard E = wiper rings (chisel plunger only) 02...06 D = chisel R = roller K = ball tip 08 40
BNS - 819 - X512 - B04 - R08- 40 - 13 - FC - ####
Viton option
Housing Form
Plunger spacing, mm Housing designation Switch element
12= BSE-75 13 = BSE-76 LED options FC = 24 V DC** blank = no LED #### = factory suffix indicating special configuration such as custom pre-wired connector, mixed switching elements, etc. blank = standard assembly
Custom assembly
Mechanical Switches
**Available 2-position only.
1-800-543-8390
www.balluff.com
45
Mechanical Switches

Series 650-11 Inductive (similar to Series 40 Mechanical) Minature Terminal Compartment and Minimum Footprint Mounting Flange Parallel to Mounting Surface 8 mm Inductive sensing, electronic switching
Mechanical Switches
Housing material Housing coating Protection class Terminal compartment gasket material Plunger sealing membrane material Conduit plug O-ring material Conduit plug material Dimensions & Installation Ambient temperature Inductive Sensor Element Contact arrangement & type Applications - non-contact sensing, electronic switching, chip-free Switching frequency Switchpoint repeatability Electrical characteristics LED function indication options Ordering Code
Mechanical Data die-cast aluminum grey anodized IP 67 (DIN 40.050); NEMA 4, 4X, 6, 6P Buna-N rubber standard Buna-N rubber standard Buna-N rubber standard Polyamid PA 6.6 15% glass fiber reinforced refer to Installation Notes and Dimensional Information section refer to individual Sensor Element Data BES-517-311-Y (TNB) BES-517-312-Y (TOB) PNP NO NPN NO 10...30 V DC 10...30 V DC refer to individual Sensor Element Data refer to individual Sensor Element Data refer to individual Sensor Element Data included included (see facing page)
46
1-800-543-8390
www.balluff.com
Mechanical Switches
Ordering Code Balluff Cam Switch Conduit openings Housing Form Number of sensing positions Inductive sensor element BES-516 = Pg BNS-816 = metric B = standard 02...06, 08, 10, 12 TOB = BES-517-312-Y TNB = BES-517-311-Y 08 650-11 #### = factory suffix indicating special configuration such as custom pre-wired connector, mixed switching elements, etc. blank = standard assembly
BNS - 816- B03 - TOB - 08 - 650 - 11 - ####
Mechanical Switches
1-800-543-8390
www.balluff.com
47
Mechanical Switches
Series 99 and 100 Mechanical

Series 99 and Series 100 Mechanical Miniature Terminal Compartment and Minimum Footprint Mounting Flange Parallel or Perpendicular to Mounting Surface Mechanically actuated and switched
standard version X512
Terminal compartment gasket material Plunger sealing membrane material Conduit plug O-ring material Conduit plug material Dimensions & Installation Ambient temperature Model Switch Element Contact arrangement & type Application Switch actuation force Switching frequency Plunger construction Approach velocity, Chisel plunger type D Switchpoint repeatability Type D in wiper ring housing form E Roller plunger type R Ball plunger type K Electrical characteristics Ordering Code
Mechanical Data die-cast aluminum grey anodized IP 67 (DIN 40.050); NEMA 4, 4X, 6, 6P stainless steel Teflon (PTFE) & lead impregnated sintered tin & bronze over steel, self-lubricating hardened aluminum, coolant-lubricated Buna-N rubber (standard), Viton (version X512) Polyamid PA 6.6 15% glass fiber reinforced refer to Installation Notes and Dimensional Information section -5...+80C 519 & 819 BSE-73 BSE-74* C+NO+NC snap action C+NO+NC snap action side entry screw terminals solder terminals (vibration) 8N 8N 200/min 200/min telescoping overtravel telescoping overtravel 8m/min 0.02mm 8m/min 0.02mm 8m/min 0.02mm 8m/min 0.02mm 60m/min 0.05mm 60m/min 0.05mm 9m/min 0.03mm 9m/min 0.03mm Refer to individual Switch Element Data (see facing page)
Mechanical Switches
RRoller
LHigh speed roller
Switch Element Data ................ Pages 50-51 Linear Cam Trays .......................... Pages 71-85 Linear Trip Cams ............................ Pages 89-97 Rotary Cam Drums ..................... Pages 99-102 Rotary Trip Cams ......................... Pages 103-111 Connectors & Cables ................. Pages 54-57 Accessories & Fittings ............ Pages 58-59 Installation Guidelines .............. Page 60 Dimensions ........................................ Pages 61-69 48
Mechanical Switches
Ordering Code Balluff Cam Switch Conduit openings BNS 519 = Pg 819 = metric* X512 = Viton blank = Buna-N conduit conduit conduit conduit
Series 99 and 100 Mechanical
BNS - 819- X512 - 100 - E13 - FC - S4
Viton option
Housing Designation & Form 519-099 = Pg 07 519-100 = Pg 09 819-099 = M12 819-100 = M16 Plunger type
Outside dimensions +2mm greater than 099 version
D = chisel** R = roller** ED = chisel plunger with wiper ring** K = ball tip** 12 = BSE-73 13 = BSE-74 S4 = 4-pole DC micro S21 = 2-pole AC micro (100 only) S80 = 4-pole AC micro (100 only) blank = no connector
Switch element
Connector option
* Consult factory for availability. ** Approach direction user-configurable, depress plunger, twist 90, release.
S21 100 only Connector

3 RD/WH 2 RD/BK
C
Wiring Diagram
NC
BNS-519-X499-100-R-11 Connector
2
Mechanical Switches
Wiring Diagram
GN C
NO
3 4
1
YE NO NC
1 GN
Dual PNP LED version
RD/WH
RD/BK
GNYE
PE
BU _
BN +
S4 099 &100 Connector

2 WH
C
Wiring Diagram
NC
S80 100 only Connector

GNYE pre-mating
C
Wiring Diagram
NC
BN
NO
BK
NO
3 BU
1 BN
4 BK
WH
BU
S80 compatible cables: BKS-S80-G-PU-05 Straight BKS-S80-W-PU-05 Right Angle

BN BU GNYE WH BK PE
BN +
BU
WH
BK
BK
WH
49

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Mechanical Switches

Series 100 Mechanical

Housing Form Axis of Motion Plunger Centerline Spacing Operation Principle

standard version X512

Refer to individual Switch Element Data FD FE FC FD FE FC

(see facing page)

Plunger styles E Chisel DChisel K Ball with wiper

L High speed roller

Series 100 Mechanical

BNS - 813 - X512 - D04 - D12 - 100 - 20 - 02 - FD - ####

Series 100 Mechanical with AS-i

Series 100 Mechanical with AS-i

BNS - 819 - E04 - D12 - 100 - 10- ALS

Number of plungers Plunger type

Plunger spacing, mm Housing designation Switch Element

AS-i Limit Switch ALS=M12 DC micro connector LEFT side

**Looking at plungers, flange down **Consult factory for availability

Plunger styles E Chisel DChisel KBall with wiper

L High speed roller

Series 100 Mechanical / Electronic

(see facing page)

Plunger styles E Chisel DChisel K Ball with wiper

L High speed roller

Series 100 Mechanical/Electronic

BNS - 819 - D03 - R12 - 100 - 14-DH - ####

Housing Form Number of plungers Plunger type

Plunger spacing, mm Housing designation Inductive sensor element

Series 602-11 Inductive

(see facing page) ** WS & EJ interchangeable. ** WO & EK interchangeable.

Series 602-11 Inductive

BNS - 816- B05 - WS - 12 - 602 - 11 - ####

Sensor spacing, mm Housing designation Custom assembly

*** EJ & EK are obsolete.

Plunger styles E Chisel DChisel K Ball with wiper

L High speed roller

BNS - 813 - D04 - L12 - 062- 12 - 04- FD - ####

Housing Form Number of plungers Plunger type

Number of safety elements starting at flange LED options

*Consult factory for availability

Parallel to Mounting Surface 12 mm Mechanically actuated and switched

hardened aluminum, coolant lubricated Buna-N-rubber (standard), Viton (version X512)

Refer to individual Switch Element Data FD* FE* FC FD* FE* FC

(see facing page)

Plunger styles E Chisel DChisel KBall with wiper

L High speed roller

BNS - 813 - X512 - B05- L12 - 61 - A - 10 - 03 - FD-####

Plunger spacing, mm Housing designation

Series 61 Mechanical with AS-i

Parallel to Mounting Surface 12 mm Mechanically actuated and switched

AS-i coupling accessory Ordering Code

Series 61 Mechanical with AS-i

BNS - 819 - B04 - D12 - 61- 12 -10 - ALS

* Consult factory for availability. ** Looking at plungers, flange down.

Plunger styles E Chisel DChisel K Ball with wiper

L High speed roller

Parallel to Mounting Surface 12 mm Mechanically actuated, electronically switched

(see facing page)

Plunger styles E Chisel DChisel K Ball with wiper

L High speed roller

BNS - 819 - B05 - D12 - 61- 12 - 14 - DH - ####

Looking at plungers, flange down Consult factory for availability

(see facing page) WS & EJ interchangeable. WO & EK interchangeable.

(see facing page) WS & EJ interchangeable. WO & EK interchangeable.

(see facing page) WS & EJ interchangeable. WO & EK interchangeable.