Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                
Scribd Logo
Upload

Welcome to Scribd!

  • 1K views

    +sapo & Drying Plant

    Uploaded by

    زياد محمد
    The document describes a saponification and soap drying plant. Raw materials are reacted in crutcher(s) to produce soap, which is then filtered and pumped to a drying plant. In the drying plant, the soap is sprayed onto the walls of an atomizer where it dries and is scraped off. Vapors are condensed and recycled while dried soap is formed into bars or noodles for storage. The process is controlled electrically from a central control panel.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    +sapo & Drying Plant

    Uploaded by

    زياد محمد
    1K views4 pages
    The document describes a saponification and soap drying plant. Raw materials are reacted in crutcher(s) to produce soap, which is then filtered and pumped to a drying plant. In the drying plant, the soap is sprayed onto the walls of an atomizer where it dries and is scraped off. Vapors are condensed and recycled while dried soap is formed into bars or noodles for storage. The process is controlled electrically from a central control panel.

    Original Description:

    Original Title

    +Sapo & Drying Plant

    Copyright

    © Attribution Non-Commercial (BY-NC)

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    The document describes a saponification and soap drying plant. Raw materials are reacted in crutcher(s) to produce soap, which is then filtered and pumped to a drying plant. In the drying plant, the soap is sprayed onto the walls of an atomizer where it dries and is scraped off. Vapors are condensed and recycled while dried soap is formed into bars or noodles for storage. The process is controlled electrically from a central control panel.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    1K views4 pages

    +sapo & Drying Plant

    Uploaded by

    زياد محمد
    The document describes a saponification and soap drying plant. Raw materials are reacted in crutcher(s) to produce soap, which is then filtered and pumped to a drying plant. In the drying plant, the soap is sprayed onto the walls of an atomizer where it dries and is scraped off. Vapors are condensed and recycled while dried soap is formed into bars or noodles for storage. The process is controlled electrically from a central control panel.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    SAPONIFICATION AND DRYING PLANT

    Batch SWING Saponification Plant

    Soap Drying Plant

    Brief Process Description


    Raw materials are dosed to the Saponification Crutcher(s). Upon completion of the reaction inside crutcher(s), the finished soap is transferred to down-stream equipment. Neat soap, after being filtered, is pumped to the Drying Plant through the Heat exchanger by means of Soap feed pump. Production rate of the plant is determined by the speed of this pump. In case of pure or filled laundry soap production Heat Exchanger is by passed since it is not necessary. This soap is sprayed on the wall of the Atomizer. Conditions inside are such that the sprayed soap dries, cools down, and is immediately scraped off the wall. Evaporated moisture is conveyed through vapour ducts and cyclones to the Barometric condenser where all the vapours are condensed by direct contact with the water from cooling tower. All this water falls, through barometric leg, into the Hot Well . In case of pure or filled laundry soap production vacuum levels obtainable by this vacuum group are not enough. It becomes necessary to use a steam Booster that will guarantee ulterior pressure drop. Booster is also necessary if cooling water available exceeds 26 C. Eventual un-condensable, such as air, are sucked by a Liquid ring Vacuum Pump group . During passage through the Cyclone(s), vapours are separated from entrained soap dust which is gathered at the bottom of the Cyclones where can be collected in a dust drum connected to the bottom of the vessel or transferred from second to first cyclone by Fines Screw Conveyor. From there it is recycled into the Atomizer by another Fines Screw Conveyor. Conditions inside are such that the sprayed soap dries, cools down, and is immediately scraped off the wall. Scrapped soap falls on the worm of the Plodder and is plodded out, in form of continuous bar, engraved by Engraving Rolls and cut by Cutter or in form of noodles to be stocked in the Storage Silo. Overall control and supervision of the plant is performed through the Electric control panel.

    Electric Control Panel

    Atomizer (internal view) Fines Screw Conveyor

    Atomizer

    Cyclone

    Vacuum Steam Booster Soap Filter

    Barometric Condenser

    Heat Exchanger

    Filtration Pump

    Vacuum Pump type Hydropack

    Lobe type Feeding Pump

    Gear type Feeding Pump

    Internal view Saponification crutchers

    Chill Rolls Cooling Tower

    ADDRESS: SAS MARIANI TOMMASO VIA TOSCANINI 46 20038 SEREGNO, ITALY

    Phone: 39/0362-239988 Fax: 39/0362-328413 E-mail: sales@sasoap.com www.sasoap.com

    You might also like