Disassembly Final Drive

D5G XL & D5G LGP Track-Type Tractors RKG00001-UP (MACHIN...
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Product: TRACK-TYPE TRACTOR Model: D5G TRACK-TYPE TRACTOR RKG Configuration: D5G XL & D5G LGP Track-Type Tractors RKG00001-UP (MACHINE) POWERED BY 3046 Engine
Disassembly and Assembly

D3G, D4G and D5G Hystat Track-Type Tractors Power Train
Media Number -RENR7485-00 Publication Date -01/03/2004 Date Updated -26/03/2004
i02040001
Final Drive and Sprocket - Disassemble

SMCS - 4050-015; 4164-015
Disassembly Procedure
Table 1 Required Tools Tool A B C Part Number 1P-0510 8H-0663 1P-2321 5P-7311 D 1P-7461 1P-0074 E F 138-7575 1P-2420 8B-7548 150-1782 8B-7559 G 5F-7369 6B-6682 3H-0465 H 1P-0520 Puller Leg Full Nut Push-Puller Plate Driver Gp 2 2 2 1 Driver Gp Bearing Puller Gp Combination Puller Bearing Puller Leg Slide Hammer Puller Gp Link Bracket Transmission Repair Stand Push-Puller Tool Gp Crossblock Adapter Part Description Qty 1 1 1 1 2 1 3 1 1 1 2
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1H-3112 J 1P-0074 K L M N P Start By: 1P-2322 8T-4196 154-6182 8T-4140 8T-4183
Bearing Cup Puller Slide Hammer Puller Gp Combination Puller Bolt (M10 by 1.5 by 35 mm length) Forcing Bolt (M12 by 1.75 by 175 mm length) Bolt (M16 by 2 by 60 mm length) Bolt (M12 by 1.75 by 40 mm length)
1 1 1 3 2 3 2
A. Remove the final drive. Refer to Disassembly and Assembly, "Final Drive and Sprocket - Remove".
NOTICE
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates.
Illustration 1
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Illustration 2
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1. Remove studs (1), O-ring seals (2), O-ring seal (3), and O-ring seal (4) from the bearing cage assembly. 2. Use a suitable press and Tooling (A) in order to remove bearing (5) from cage (6) .
Illustration 3
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3. Use a suitable press and Tooling (B) in order to remove race (7) from gear (8). Repeat this Step in order to remove the race on the other end of the gear.
Illustration 4
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4. Remove gear (9) from the case.
Illustration 5
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5. Use Tooling (A) and Tooling (C) to remove bearing (10) from the gear.
Illustration 6
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6. Remove bolts (11) and cover (12) from the carrier assembly.
Illustration 7
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7. Remove O-ring seal (13) from cover (12) .
Illustration 8
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8. Remove shaft (14) by pushing the shaft from the opposite side.
Illustration 9
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9. Use Tooling (D) in order to remove race (15) .
Illustration 10
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10. Use Tooling (D) in order to remove bearing (16) .
Illustration 11
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11. Attach Tooling (E) to the carrier assembly. Use Tooling (E) and a suitable lifting device in order to install the final drive assembly on Tooling (F) . 12. Remove Tooling (E) .
Illustration 12
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13. Attach Tooling (E) to the top of the carrier assembly with Tooling (L). Use a suitable lifting device in order to support the carrier assembly. Remove bolts (17) .
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Illustration 13
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14. Install Tooling (M) and remove carrier assembly (18). The weight of the carrier assembly is approximately 75 kg (165 lb).
Illustration 14
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15. Remove bolts (19) .
Illustration 15
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16. Install Tooling (N) and remove plate (20) .
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Illustration 16
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17. Use Tooling (D) and remove gear (21), the shaft, and the bearing cones.
Illustration 17
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18. Use a suitable press in order to remove shaft (22) from bearing cone (23), and gear (21) . 19. Place the shaft and the bearing cone in a position in order to remove the remaining bearing cone on the other end of the shaft.
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Illustration 18
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20. Use Tooling (D) in order to remove bearing cup (24) from gear (21). Repeat this Step for the bearing cup on the other side of the gear. 21. Repeat Steps 17 through 20 for the remaining two gears.
Illustration 19
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22. Remove bolts (25) and retainer (26) from the hub.
Illustration 20
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23. Use straps and a suitable lifting device in order to remove hub (27) and the ring gear. The weight of the hub and ring gear is approximately 27 kg (60 lb).
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Illustration 21
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24. Remove retainer (28). Remove hub (27) from ring gear (29) .
Illustration 22
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25. Install Tooling (G) and Tooling (H), as shown. Pull hub (30) and bearing cone (31) away from the spindle.
Illustration 23
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26. Remove bearing cone (31) and O-ring seal (32). Install Tooling (E). Use Tooling (E) and a suitable lifting device in order to remove hub (30). The weight of the hub is approximately 64 kg (140 lb).
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27. Remove Tooling (E) .
Illustration 24
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28. Use Tooling (J) in order to remove bearing cup (33) . 29. Remove Duo-cone seal gp (34) . 30. Repeat Steps 27 and 29 for the opposite side of the hub.
Illustration 25
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31. Remove bolts (35) .
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Illustration 26
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32. Remove Duo-Cone seal gp (36) . 33. Install Tooling (E) with Tooling (P). Use Tooling (E) and a suitable lifting device in order to remove spindle (37) from case (38). The weight of the spindle is approximately 43 kg (95 lb). 34. Remove Tooling (E) .
Illustration 27
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35. Use Tooling (H) and Tooling (K) in order to remove bearing cone (39) . Note: The removal procedure may cause damage to the bearing cone.
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Illustration 28
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36. Place the spindle in this position, as shown. Remove O-ring seal (40) .
Copyright 1993 - 2007 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Mon Aug 13 2012 15:28:37 GMT-0700 (Pacific Daylight Time)
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Disassembly Final Drive

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D5G XL & D5G LGP Track-Type Tractors RKG00001-UP (MACHIN...

Disassembly and Assembly

Final Drive and Sprocket - Disassemble

D5G XL & D5G LGP Track-Type Tractors RKG00001-UP (MACHIN...

1H-3112 J 1P-0074 K L M N P Start By: 1P-2322 8T-4196 154-6182 8T-4140 8T-4183

D5G XL & D5G LGP Track-Type Tractors RKG00001-UP (MACHIN...

D5G XL & D5G LGP Track-Type Tractors RKG00001-UP (MACHIN...

4. Remove gear (9) from the case.

D5G XL & D5G LGP Track-Type Tractors RKG00001-UP (MACHIN...

7. Remove O-ring seal (13) from cover (12) .

9. Use Tooling (D) in order to remove race (15) .

D5G XL & D5G LGP Track-Type Tractors RKG00001-UP (MACHIN...

10. Use Tooling (D) in order to remove bearing (16) .

D5G XL & D5G LGP Track-Type Tractors RKG00001-UP (MACHIN...

15. Remove bolts (19) .

16. Install Tooling (N) and remove plate (20) .

D5G XL & D5G LGP Track-Type Tractors RKG00001-UP (MACHIN...

D5G XL & D5G LGP Track-Type Tractors RKG00001-UP (MACHIN...

D5G XL & D5G LGP Track-Type Tractors RKG00001-UP (MACHIN...

D5G XL & D5G LGP Track-Type Tractors RKG00001-UP (MACHIN...

27. Remove Tooling (E) .

31. Remove bolts (35) .

D5G XL & D5G LGP Track-Type Tractors RKG00001-UP (MACHIN...

D5G XL & D5G LGP Track-Type Tractors RKG00001-UP (MACHIN...

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