Vickers Industrial Welded Cylinders Technical Manual

Series WH

The Power of One Eaton

HANSEN GROMELLE

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Table of Contents

Design Features and Specifications............................................................................................................................................. 5 How to Order................................................................................................................................................................................. 6 WH Mounting Dimensions........................................................................................................................................................... 7 Rod End Styles............................................................................................................................................................................. 10 Technical Data............................................................................................................................................................................. 11

EATON Vickers Industrial Welded Cylinders V-CC-MC-0002-E October 2011

Design Features and Specifications

C D C A

Specications
Bore Sizes: 4 - 12 Pressure Ratings: 3,000 psi Hydraulic Service

Piloted Ductile Iron Piston

Piston Seals

High Yield Steel Tubing

Iron Rod Gland

One-piece, ductile iron piston, piloted to ensure concentricity. Secured to the rod by threadlocker in bores up to 6 and set screws in 7 bores and up to insure a positive connection.
Piston Rod

Specially designed, mechanically loaded piston seals minimize piston bypass. Bi-directional piston seal with outboard wear bands is standard on 9 and above. Bi-directional piston seal is optional for smaller bore sizes.
Piston Wear Band

High yield strength steel tubing is produced to exceed the ASTM-513 specifications, and is hydraulically straightened before honing. This combination of superb base material and superior processing insures straight, smooth, and long life cylinders.
Steel Port Boss

Standard gland is constructed of high strength ductile iron. Optional SAE 660 bronze material or wear bands are available to provide additional side load protection. All welded cylinders have a precision fit body seal and backup on the gland O.D.

Piston rod is machined from high yield, turned, ground and polished C-1045/50 micro alloy steel. Piston Rods are hard chrome plated a minimum of .001 diametrically, to insure superior cylinder operation and life. Heavy plating, stainless steel, or chrome over nickel plating are available options.

Nonmetallic wear band provides side load protection.

Rod Seal/Wiper

Steel port boss insures a full thread, pressure-tight porting connection.

Specially designed, high duro-meter, mechanically loaded rod seal virtually eliminates rod seal leakage. Urethane rod wiper is abrasion resistant and provides exclusion protection.

EATON Vickers Industrial Welded Cylinders V-CC-MC-0002-E October 2011

How to Order Series WH Cylinders

W
1

H
2

1
3

0
4

H
5

M
6

5
7

N
8

3
9

K
10

A
11

1
12

0
13

8
14

0
15

0
16

Series designation

7 Rod End Type

9 Ports

11 Cushions

WH Welded Hydraulic Cylinder

3

Code Rod End Style 2 4 5 Short Female UN Thread Full Male UN Thread Small Male UN Thread

Code 1 NPTF 3 SAE/UN O-ring 6 SAE 4-bolt Manifold

Port Style

Code A Noncushioned (both ends) Cylinder Stroke

Mounting Style

Code Mounting Style 08 Head Flange 10 47 Cap Clevis Cap Fixed Eye

12 13 14

6 Plain No Attachment 9 Intermediate Male UN Thread G Grooved End K M P Extended Small Male UN Thread Extended Int. Male UN Thread Pin Hole

10 Port Location

Items 12 & 13 indicate total cylinder stroke length from 00 through 99 inches. body text. Item 14 indicates fraction of an inch as follows:
Code Fraction Code Fraction

Bore and Rod Diameter Bore 4 4 4 5 5 6 6 7 7 8 8 10 10 12 12 Rod 1-3/4 2 2-1/2 3 3-1/2 3-1/2 4 4 5 5 5-1/2 5-1/2 7 7 9

Code HL HM HP KU KV LV LW MW MZ NZ N1 R1 R4 S4 S7

Ports are located as shown below when viewing cylinder from head end. BF = Back Face center of cap

0 1 2 3 4 5 6 7

0 1/16 1/8 3/16 1/4 5/16 3/8 7/16

8 9 A B C D E F

1/2 9/16 5/8 11/16 3/4 13/16 7/8 15/16

8 Seals

Code K L M N P R S T U V W Y 1 2 3 4 5 6 7 8

Head 1 1 1 1 2 2 2 2 3 3 3 3 4 4 4 4 1 2 3 4

Cap 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 BF BF BF BF

15 16

Extra Rod Projection

Code Application Type N L T Normal Low Friction High Temperature

(C dimension) Item 15 indicates inches from 0 through 9. Item 16 indicates fractions of an inch per codes shown for item 14 above.

D Dirty/ Dusty Environment

EATON Vickers Industrial Welded Cylinders V-CC-MC-0002-E October 2011

Mounting Dimensions WH08 Head Square Flange Mounts

FB THRU (4) MM EE (BOTH ENDS)

E CG

F CE TF UF CA LB* LG* LJ*

BORE SIZE

ROD DIA (MM) CA CE CG E

EE (NPTF)

EE (SAE)

FB

LB*

LG*

LJ*

TF

UF

4 4 4 5 5 6 6 7 7 8 8 10 10 12 12

1.75 2 2.5 3 3.5 3.5 4 4 5 5 5.5 5.5 7 7 9

2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 3.00 3.00 3.00

3.00 3.00 3.00 3.12 3.50 3.50 3.50 3.63 3.88 3.63 3.63 3.50 3.75 3.75 4.63

.75 1.00 1.00 1.00 1.50 1.00 1.50 1.50 1.50 1.50 1.50 1.50 3.00 3.00 3.00

4.62 4.62 4.62 6.00 6.00 7.00 7.00 8.00 8.00 9.25 9.25 11.75 11.75 14.00 14.00

.75 .75 .75 .75 .75 1.00 1.00 1.25 1.25 1.25 1.25 2.00 2.00 2.00 2.00

#12 #12 #12 #12 #12 #16 #16 #20 #20 #20 #20 #32 #32 #32 #32

.88 .88 .88 1.00 1.00 1.50 1.50 1.50 1.50 2.50 2.50 3.50 3.50 3.50 3.50

.56 .56 .56 .81 .81 .81 .81 1.03 1.03 1.03 1.03 1.81 1.81 2.06 2.06

6.25 6.25 6.25 7.50 7.50 7.62 8.12 9.00 9.00 10.50 10.50 14.44 14.69 15.63 15.63

9.25 9.25 9.25 10.62 11.00 11.12 11.62 12.88 12.88 14.12 14.12 17.94 18.44 19.38 20.25

11.75 11.75 11.75 13.12 13.75 13.62 14.12 15.38 15.38 16.62 16.62 20.44 21.44 22.38 23.25

6.38 6.38 6.38 10.00 10.00 10.00 10.00 14.25 14.25 14.25 14.25 18.38 18.38 18.38 18.38

7.62 7.62 7.62 12.00 12.00 12.00 12.00 18.00 18.00 18.00 18.00 22.00 22.00 22.00 22.00

Dimensions shown are mounting dimensions. * Add stroke to all starred dimensions. NOTE: Rod sleeve available, specify I.D. x O.D. x Total Length

EATON Vickers Industrial Welded Cylinders V-CC-MC-0002-E October 2011

Mounting Dimensions WH10 Cap Clevis Mounts

EE (BOTH ENDS)

MM

CD

CG

MR

CW CB E

CW CA

CE

LB* XC* XD*

BORE SIZE

ROD DIA (MM) CA CB CD CE CG CW E

EE (NPTF)

EE (SAE)

LB*

MR

XC*

XD*

4 4 4 5 5 6 6 7 7 8 8 10 10 12 12

1.75 2 2.5 3 3.5 3.5 4 4 5 5 5.5 5.5 7 7 9

2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 3.00 3.00 3.00

2.12 2.12 2.12 2.25 2.25 2.62 2.62 3.12 3.12 3.12 3.12 4.25 4.25 4.62 4.62

1.375 1.375 1.375 1.500 1.500 2.000 2.000 2.500 2.500 3.000 3.000 3.500 3.500 4.000 4.000

3.00 3.00 3.00 3.12 3.50 3.50 3.50 3.62 3.88 3.62 3.62 3.50 3.75 3.75 4.62

.75 1.00 1.00 1.00 1.50 1.00 1.50 1.50 1.50 1.50 1.50 1.50 3.00 3.00 3.00

1.00 1.00 1.00 1.12 1.12 1.25 1.25 1.50 1.50 1.50 1.50 2.00 2.00 2.25 2.25

4.63 4.63 4.63 6.00 6.00 7.00 7.00 8.00 8.00 9.25 9.25 11.75 11.75 14.00 14.00

.75 .75 .75 .75 .75 1.00 1.00 1.25 1.25 1.25 1.25 2.00 2.00 2.00 2.00

#12 #12 #12 #12 #12 #16 #16 #20 #20 #20 #20 #32 #32 #32 #32

1.88 2.12 2.00 2.00 2.25 2.50 2.50 3.12 3.12 2.88 2.88 4.00 4.00 4.50 6.19

6.25 6.25 6.25 7.50 7.50 7.62 8.12 9.00 9.00 10.50 10.50 14.44 14.69 15.62 15.62

1.38 1.38 1.38 1.50 1.50 2.00 2.00 2.50 2.50 3.00 3.00 3.50 3.50 4.00 4.00

11.12 11.38 11.38 12.62 13.25 13.62 14.12 16.00 16.00 17.00 17.00 21.94 22.44 23.88 26.44

15.00 15.25 15.25 16.62 17.25 18.12 18.62 21.00 21.00 22.50 22.50 27.94 28.94 30.88 33.44

Dimensions shown are mounting dimensions. * Add stroke to all starred dimensions. NOTE: Rod sleeve available, specify I.D. x O.D. x Total Length

EATON Vickers Industrial Welded Cylinders V-CC-MC-0002-E October 2011

Mounting Dimensions WH47 Cap Eye Mounts

EE (BOTH ENDS)

MM

CD

CG

MR

CE E CW CA

LB* XC* XD*

BORE ROD DIA EE EE SIZE (MM) CA CD CE CG CW E (NPT) (SAE)

LB*

MR

XC*

XD*

4 4 4 5 5 6 6 7 7 8 8 10 10 12 12

1.75 2 2.5 3 3.5 3.5 4 4 5 5 5.5 5.5 7 7 9

2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 3.00 3.00 3.00

1.390 1.390 1.390 1.515 1.515 1.515 1.515 2.015 2.015 2.515 2.515 3.515 3.515 4.015 4.015

3.00 3.00 3.00 3.12 3.50 3.50 3.50 3.62 3.88 3.62 3.62 3.50 3.75 3.75 4.62

.75 1.00 1.00 1.00 1.50 1.00 1.50 1.50 1.50 1.50 1.50 1.50 3.00 3.00 3.00

5.00 5.00 5.00 6.00 6.00 7.00 7.00 8.00 8.00 9.00 9.00 11.75 11.75 14.00 14.00

4.63 4.63 4.63 6.00 6.00 7.00 7.00 8.00 8.00 9.25 9.25 11.75 11.75 14.00 14.00

.75 .75 .75 .75 .75 1.00 1.00 1.25 1.25 1.25 1.25 2.00 2.00 2.00 2.00

#12 #12 #12 #12 #12 #16 #16 #20 #20 #20 #20 #32 #32 #32 #32

1.19 1.19 1.19 1.25 1.25 1.25 1.25 1.88 1.88 2.25 2.25 2.75 2.75 3.00 3.00

6.25 6.25 6.25 7.50 7.50 7.50 8.12 9.00 9.00 10.50 10.50 14.44 14.69 15.62 15.62

1.19 1.19 1.19 1.25 1.25 1.25 1.25 1.88 1.88 2.25 2.25 2.75 2.75 3.00 3.00

10.44 10.44 10.44 11.88 12.25 12.38 12.88 14.50 14.75 16.38 16.38 20.69 21.19 22.38 23.25

14.13 14.13 14.13 15.62 16.00 16.12 16.62 18.88 19.12 21.12 21.12 25.94 26.94 28.38 29.25

Dimensions shown are mounting dimensions. * Add stroke to all starred dimensions. NOTE: Rod sleeve available, specify I.D. x O.D. x Total Length

EATON Vickers Industrial Welded Cylinders V-CC-MC-0002-E October 2011

Series WH Rod End Selection

Rod End Style 2

Front of Gland KK MM D Across ats

Rod End Style 4

Front of Gland

Rod End Style 5

Front of Gland MM KK

Rod End Style 6

Front of Gland

CC MM

MM

C A D Across ats A C

D Across ats

Rod End Style 9

Front of Gland MM JJ THDS.

Rod End Style G

Front of Gland 1/8 Cham.
1/ 16 R

Rod End Style K

Front of Gland KK

Rod End Style M

Front of Gland CC

MM AF AE D Across ats AD A C AC AL D Across ats C AX D Across ats C

ROD DIA. (MM) A C

CC THREAD

JJ THREAD

KK THREAD

AC

AD

AE

AF

AL

AX

1.75 2 2.5 3 3.5 4 5 5.5 7 9

2.00 2.25 3.00 3.50 3.50 4.00 5.00 5.50 7.00 9.00

.75 .88 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00

1.50 1.69 2.06 2.63 3.00 3.38 4.25 4.63 6.00 8.00

1.750-12 2.000-12 2.500-12 3.000-12 3.500-12 4.000-12 5.000-12 5.500-12 7.000-12 9.000-12

1.500-12 1.750-12 2.250-12 2.750-12 3.250-12 3.750-12 4.750-12 5.250-12 6.500-12 8.500-12

1.250-12 1.500-12 1.875-12 2.250-12 2.500-12 3.000-12 3.500-12 4.000-12 5.500-12 6.500-12

1.75 2.63 3.25 3.63 4.38 4.50 5.38 6.25 6.50 6.75

1.31 1.69 1.94 2.44 2.69 2.69 3.19 3.94 4.06 4.13

.50 .63 .75 .88 1.00 1.00 1.50 1.88 2.00 2.00

1.13 1.38 1.75 2.25 2.50 3.00 3.88 4.38 5.75 7.25

2.75 3.12 4.12 4.75 5.00 5.62 7.00 7.75 10.00 12.50

3.12 4.12 4.75 5.50 6.38 6.56 7.56 9.56 10.50 13.50

All dimensions in inches *NOTE: For Rod End Pin Hole dimensions, see cylinder mounting dimension drawings on pages 7-9.

10

EATON Vickers Industrial Welded Cylinders V-CC-MC-0002-E October 2011

Technical Data - Rod Size and Stop Tube Selection

Rod Size Selection

Standard rod sizes are normally suitable for all applications except for long stroke or high thrust applications. Proper selection of minimum rod size may be determined by the following steps: 1. With knowledge of bore size and operating pressure, thrust (T) may be determined. Refer to the graph in the next column. 2. Select from illustrations to the right the type of mounting to be used and determine the length of L with the piston rod in the fully extended position. 3. Find the value of L at the bottom of the graph and follow its line vertically until it intercepts the horizontal line representing the maximum push thrust that will be applied to your cylinder. The intersection of these two lines will fall within a stripe representing the minimum recommended piston rod diameter for your application.
Stop Tubes

Firmly Guided Rod End

Supported Rod End

Unsupported Rod End

Stop tubes are located between the piston and the rod shoulder on the head end of the cylinder. Bearing loading is reduced by separating the piston and the rod bushing. Bearing wear and tendency to buckle is reduced. To determine if a stop tube is required and the length of stop tube needed, use the following procedure: Determine the value of L with the piston rod in the fully extended position. If the value of L is under 40 inches, no stop tube is needed. If L is greater than 40 inches, one inch of stop tube is recommended for each 10 inches or fraction thereof beyond 40. Special Note: When specifying stroke and stop tube lengths, please include net working stroke plus the stop tube length. Clevis Mount

EATON Vickers Industrial Welded Cylinders V-CC-MC-0002-E October 2011

11

Stop Tube Graph

800,000 700,000 600,000 500,000 400,000 300,000 200,000

9" DIA. 7" DIA. 5-1/2" DIA. 5" DIA. 4-1/2" DIA. 4" DIA. 3-1/2" DIA.

100,000 90,000 80,000 70,000 60,000 50,000 40,000 THRUST IN POUNDS (T) 30,000 20,000

3" DIA. 2-1/2" DIA. 2" DIA. 1-3/4" DIA.

10,000 9000 8000 7000 6000 5000 4000 3000 2000

1000 900 800 700 600 500 400 300 200

100

8 10

20

30

40

60 80 100

200

300 400 500

VALUE OF "L" INCHES

12

EATON Vickers Industrial Welded Cylinders V-CC-MC-0002-E October 2011

Notes

EATON Vickers Industrial Welded Cylinders V-CC-MC-0002-E October 2011

13

Notes

14

EATON Vickers Industrial Welded Cylinders V-CC-MC-0002-E October 2011

Eaton Hydraulics Group USA 14615 Lone Oak Road Eden Prairie, MN 55344 USA Tel: 952-937-9800 Fax: 952-294-7722 www.eaton.com/hydraulics

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2011 Eaton Corporation All Rights Reserved Printed in USA Document No. V-CC-MC-0002-E October 2011