WEEKLY MAINTENANCE CHECKS

RIG No.: AREA:

ASSET ID CATEGORY

YEAR: DESCRIPTION OF ACTIVITY TO BE COMPLETED

WEEK # WEEK # WEEK # WEEK WEEK # #

ENSURE DAILY CHECKLIST HAS BEEN COMPLETED AND SIGNED OFF FOR THIS WEEK
00 GENERAL Check that equipment has tags attached. If not, contact Area Equipment Coordinator for new tags Check all areas of rig for cleanliness and for deterioration of surface coatings. All paint to be maintained in good condition as per NDIL color scheme - refer to Procedure Number OPS-4.9-9000 in Operations Manual A. ELMAGCO BRAKE Check coupling engages and disengages and locks in both positions Brush grease on coupling teeth Check piping and cables for leaks or damage When operations allow, clean out the P.W.N. control cabinet with dry compressed air Check P.W.N. for signs of overheating and for loose connections AUXILIARY DRAWWORKS BRAKE (HYDROMATIC BRAKE) Visually inspect coupling for defects wear Check and adjust cooling water additive as required. Check piping for leaks or drainage Check operation of over-running clutch HYDRAULIC DISC BRAKES (F RIG) Check system PSI it should be 1200 PSI Check accumulator pre-charge pressure should be 580 PSI Check all brake cylinders for leaks Check all quick release couplings and hydraulic hoses for leaks Check all brake pins Grease nipples on brakes (1 SHOT) Check all brake bolts and guards to be tight and in good working order Check brake clearance. It should be 0.5MM Check brake thickness. Min. thickness 12MM Check oil filter Diff. gauge and replace filter if needed DRAWWORKS Lubricate drill line on drum with appropriate lubricant Lubricate control cabinet levers and linkage Lubricate pins and rollers on main drum brakes and sand line brake Inspect all safety pins and replace as needed Wire brush and lubricate 2 eye bolts on end of main drum brake Check brake band roller settings and spring tension Check all bolts on rotary and back brake assembly are tight Check chains are receiving oil Grease cathead clutch bearing (1 shot) Oil cathead main bearing Inspect wireline guide rollers for wear and replace as required Inspect all wireline and clamps attached to the line guide assembly Grease wire line guides, inspect for wear Check that clutches are operating correctly Inspect all chains for signs of damage Check shock absorber and mounting below main gearbox (F RIG) Check air clutch operation for auto driller. Supply pressure from rig air to relay valve (120 psi) (F RIG) Check all oil and air lines for leaks Function test emergencey disc brake system as per Engineering bulletin EMS 08003 (F RIG) Fast line clamp should be checked to make sure it is tight. Roll drum and check bearings for noise and that they roll smooth and free (F RIG) Grease couplings (4 SHOTS) and check to make sure they are in good working order. (F RIG) Original Rig File Copy Area Office

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10

F0637 (2)

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WEEKLY MAINTENANCE CHECKS

ASSET ID CATEGORY 10

DESCRIPTION OF ACTIVITY TO BE COMPLETED

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Grease drum bearings (4 SHOTS) (F RIG) DEADLINE ANCHOR Check deadline anchor bearings and load sensor securing pins Check nuts & bolts are tight and secure Grease deadline anchor bearings and load sensor securing pins and check nuts and bolts are tight and secure CATHEADS Grease clutch bearings (1 shot) Grease all cathead roller fittings COMPOUNDS AND RIG DRIVES Check chains and belts for tightness Check operation of engine and pump drive clutches ENGINES UP TO 150 HP Complete daily routine checklist items Change oil and filter, air filter and fuel filter on welding machine at 100 hours - SEE ROUTINE # 14-5.0 Change oil and filter, air filter and fuel filter and independent centrifugal pump engines at 200 hours unless shorter period is specified by manufacturer - SEE ROUTINE # 14-5.0 Check oil levels. Engines, gearboxes and transmissions Check condition and tension V-belts Check air cleaner condition. Clean or replace as needed Correct any leaks as found Air tank drain water Check and adjust cooling water additive as required Check operation of safety shut-down systems at idle speed only once every four weeks Clean radiator cores with compressed air or wash gun Run engine for 20 minutes if it has not been running all week Check battery condition Ensure that engine report has been completed for past week NOTE: FUEL & AIR FILTER CHANGE OUT TIMING ARE FOR GUIDANCE ONLY. TIMES MAY BE EXTENDED IF THOUGHT TO BE SAFE TO DO SOAND IN CONJUNCTION WITH MANUFACTURERS RECOMMENDATIONS RIG SKIDDING/MOVING SYSTEMS Check system pressure Check hoses, pipework and connections for damage and leaks Check hydraulic cylinders are retracted when not in use BOGEYS Check tires on all bogeys for wear, damage and proper inflation pressure Check oil level in wheel bearings Inspect bogeys for any sign of wear or damage ENGINES 150 HP AND OVER Comply daily engine checklist Check engine reports are being completed correctly Check operation of safety shut-down systems at idle speed only once every four weeks Check operation of all gauges, replace as required Clean and check batteries Check, inspect and replace where required all belts, hoses and radiator Check and add cooling water additive as required Clean radiator cores with compressed air or wash gun Drain water and sediment from fuel tanks and fuel filter housings Lubricate fan drive housings and adjust belts as required Take oil analysis sample at 400 hours operation from last sample or oil change Change oil and filters, fuel filters and air filters when oil change is recommended by oil analysis results or sample again as recommended by analysis report SEE ROUTINE # 14-5.6 Change oil and filters, fuel filters and air filters as a minimum at 800 hours if no oil sample analysis is possible in a given area SEE ROUTINE # 14-5.6 NOTE: FUEL & AIR FILTER CHANGE OUT TIMING ARE FOR GUIDANCE ONLY. TIMES MAY BE EXTENDED IF THOUGHT TO BE SAFE TO DO SOAND IN CONJUNCTION WITH MANUFACTURERS RECOMMENDATIONS AIR WINCHES/HOISTS Check brake adjustment and operation Check line anchor bolt is tight Grease drum bearings Check and drain water from housing of air motor & gear reducer Original Rig File Copy Area Office Copy - Operator

F0637 (2)

WEEKLY MAINTENANCE CHECKS

ASSET ID CATEGORY

DESCRIPTION OF ACTIVITY TO BE COMPLETED

Check condition and color code of all wire ropes Grease all sheaves Check safety lines are attached to each sheave AIR HOIST BOP LIFTING Drain condensate from air filter Check oil level in air lubricator Before each use pour pint, 10 wt oil into air line to air motor Brush grease chain and check operation Grease trolley bearings BOP HANDLING Check system pressure (3,000 psi) Grease drive track, check for obstructions Check anchor pins are secured with locking pins or lockwire Check trolley assembly for any loose fittings Check for any sign of excessive wear or elongation of parts H.P. MUD PUMPS Check and clean piston cooling spray ring Clean air filter on gear end Clean discharge screen Drain water and sediment from gear oil sump & chain oil reservoir Grease relief valve stems and check operation Check and note operating hours on pump CENTRIFUGAL PUMPS Check oil and grease seals for leaks Check packing condition Check oil breather Oil moving parts on all butterfly valve handles Add grease to grease fittings on butterfly valves if fitted SHEAR MIXER / HOMOGENISING PUMP Check oil level Grease bearings AUTO DRILLER Check oil level in differential gear assembly Grease drum rotation sensor slide, lubricate plunger Grease flexible drive shaft (1 shot) to each fitting Check oil level in lubricator Check calibration of pit volume totalizer system Check calibration of mud flow returns system Check calibration of trip tank volume system Repair / recalibrate as required DRILLING INSTRUMENTATION Check operation of alarms Check mud pit floats are free and magnets are in place and operating ELECTRIC MOTORS (DC) Replace air filters on inlets to DC motor blowers if required Remove inspection covers, inspect commutators, brushes and holders. See that all brush holders have proper tension ALL MOTORS Check that all mounting bolts are tight and torqued uniformly Check bearings vibration & temperature. Change out motors, repair as required Check cables are secure and undamaged Check operation of start/stop controls Check all guards and covers are secure and fitted correctly DC MOTORS Check operation of blower motors and condition of associated duct work Check interior for signs of moisture or oil GENERATORS Blow dust from windings with max. 30 psi compressed air Check bearing temperatures and vibration Check that all mounting bolts are tight and torqued uniformly AIR COMPRESSOR AND DRYERS Check operation of unloader pilot valve. Check pressure setting Check condition and tension of 'V' belts Check auto drain operation Check regenerative cycle (if applicable to dryer) Check moisture indicator (blue) Original Rig File Copy Area Office

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17 20

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23

F0637 (2)

Copy - Operator

WEEKLY MAINTENANCE CHECKS

ASSET ID CATEGORY

DESCRIPTION OF ACTIVITY TO BE COMPLETED

Check desiccant condition, replace as required Lubricate all linkages with oil Clean all oil/water strainers in system Check drive couplings Run cold start for 20 minutes Change over air compressors - if applicable AIR RECEIVERS Check relief valves, lubricate springs and plungers Drain condensate ROTARY TABLE Check oil condition in sump and chain guard, drain sediment and water Ensure clamp ring bolts are tensioned to allow lub. to 'O' ring in case ring Check mud build up around table and check drains Check locking mechanism operation Inspect condition of rotary brake CROWN BLOCK Check hold down bolts bumper bar and safety slings/chains Visual inspect for cracks, loose fittings, elongation of parts & excessive wear TRAVELLING BLOCK Visual inspect for cracks, loose fittings, elongation of parts & excessive wear Brush grease on link connections between block and hook Grease block guide rollers and check condition of rollers and pins HOOK Check oil level in snubber Lubricate ball pin Visual inspect for cracks, loose fittings elongation of parts & excessive wear SWIVEL Brush grease on underside of swivel bail Check oil level Visual inspect for cracks, loose fittings elongation of parts & excessive wear Grease washpipe packing, check for leaks KELLY VALVES Fill inside bearing chamber in valve with grease Check operating wrench for valves is available MASTER BUSHING, BOWLS AND SLIPS Clean and remove abrasive material from inside taper and check for wear Clean and lubricate 2 master bushing locks and hinge pin Check condition of slip dies, replace as required KELLY DRIVE BUSHING Check 4 hold down nuts are tight Check for excessive wear and cracks Check gap between top & bottom body (1/8" NEW) record measurement ELEVATORS (MANUAL & AUTO) Check and grease springs and link retainer fasteners Check for worn or cracked hinge pin, latch pin and latch lock-pin Grease latch axle nipple and cylinder connection bolt nipples (auto elevators) ROTARY TONGS Check hinge pins and dies for wear, replace as needed Check latch engagement Check snub line condition Check tong torque gauge accuracy Grease all nipples on tongs Check available stock of spare parts and dies BOP, DIVERTER Check condition and lubricate manual locking shaft threads Lubricate all BOP gate valves Check stack line up with rotary Check turnbuckles are tight and secured with lockwire BOP operation checked as per standard BOP tests AGITATORS Grease bearings (3 shots each) DEGASSER Operate degasser and check for correct operation Check tension and condition of V-belts Original Rig File Copy Area Office

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23 24

25

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28

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31

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32

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38 38

F0637 (2)

Copy - Operator

WEEKLY MAINTENANCE CHECKS

ASSET ID CATEGORY 38

DESCRIPTION OF ACTIVITY TO BE COMPLETED

Flush after each use DESANDER AND DESILTER Check spare cones and feed pressure gauges are available

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39

SHALE SHAKERS
Check screen condition Clean and grease threads on bypass control gate Check support springs for wear or cracks Check and adjust V-belts Check spare springs, screens & belts and available SSR WIRELINE UNIT Drain water and sediment from reservoir Grease all bearings Lubricate wire cable and drive chains Check counter is in good working order WIRELINE UNIT (MATHEY) Check system pressure (2,000 psi) Check hoses and connections for leaks Check handbrake adjustment Check counter is in good working order WIRELINE MEASURING UNIT (MIDCO) Grease all moving parts including drive chain Check operation of brake and clutch Coat exposed wireline with brush coating of grease Check hydraulic fluid level Check counter is in good working order BULK AND SURGE TANKS (Incl. Brine & Base Oil Tanks) Check air pressure to sampling stations (90 psi) Check relief valves and lubricate springs and plungers Lubricate bearings at pivot point on main skids DRILLING TANKS & PIPING MANIFOLDS Visually inspect all piping and valves. Ensure that all valves are intact & operational Operate each valve and see that each moves freely and holds pressure. Oil valve stems Oil the moving parts of butterfly valve handles Add 1 or 2 shots of grease to grease fittings of any butterfly valve so equipped Check spare parts on hand for valves Check and ensure free movement of P.V.T. floats BRAKE COOLING TANK (closed loop system) Check pH level of water (9.5) with appropriate test kit Check drain valve for leaks Grease valve stems and check operation Check anti freeze level of water (-12C) WASHDOWN PUMP Lubricate pump fluid end EZY TORQ UNIT Check system supply pressure (3,000 psi) check operating pressure (2,500 psi) Grease moving parts and links Check wireline assembly condition, replace if kinked, mashed or split. Check that spring is installed properly Grease cylinder sheaves, check free rotation KELLY SPINNER Check operation of hand control valve clean & lubricate moving parts Adjust turnbuckles to allow power sub. exactly 6" rotation PIPE SPINNING WRENCH Check condition of snub lines Lubricate swivel air motor, drive roller bearings, adjustable links & Cyl rod pin Oil throttle control valve Inspect rollers for wear, replace as required DERRICK Check all loose tools are removed from crown and derrickmans platform Grease 'V' door roller bearings (where applicable) Check all safety equipment is in place and operable CASING STABBING BOARD Original Rig File Copy Area Office Copy - Operator

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49/50 F0637 (2)

WEEKLY MAINTENANCE CHECKS

ASSET ID CATEGORY

DESCRIPTION OF ACTIVITY TO BE COMPLETED

Check all safety lines and safety locks are secure and operational Check oil level in gear reducer Lubricate driver chain, check chain tension Test run air motor to check operation Check air lubrication MASTS Check all loose tools are removed from crown and derrickmans platform Grease 'V' door roller bearings (where applicable) Check all safety equipment is in place and operable CASING ELEVATORS AND SLIPS Check air pressure (90 - 120 psi) Check oil level in air lubricator Check air switch operation Grease all points on elevator and slips Check safety lines are attached BOP TEST PUMP Check air pressure to pump (100 psi) Check oil level in lubricator and adjust Check reservoir fluid level Check pump operation BOP ACCUMULATOR UNIT Operate all controls on BOP remote control panels and observe that all operate correctly Oil adjustment screws on air pressure regulators Oil linkage connectors of remote control cylinders Grease 4 way valves Check for sludge in bottom of hydraulic fluid reservoir. If sludge is found, drain reservoir and refill. Drilling fluid in reservoir is an indication that a preventor has leaking seals which must be corrected Check oil level, condition and operation of charging pump TOPDRIVE Grease IBOP Valve Check rotating head seals for leaks Check link tilt condition Check jaw dies condition Check carriage flange rollers and web for cracks and wear Check gimble/torque tube for excessive play Check operation of safety valve Check master bushing guide ring for wear Grease master bushing wear guide Check oil level in gearbox and swivel Check oil filter condition Check and inspect connections within junction boxes Inspect top drive rotary table transfer panel conductor controls and connections Complete checks as per # 22 - DC MOTOR CHECKS Check condition of service loop, all hoses, cables, ducting and associated connections HVAC Check driptrays, discharge lines and vents are clean and unblocked Check fire dampeners operation Check air regulator settings (20 psi) Check air for dampness and dump any moisture LIGHTING Check light fittings are securely mounted and free from damage Check and test all emergency lighting systems on the rig and camp ANNUNCIATORS Operate LAMP TEST and check all indication lights illuminate, re-lamps as required Test operation of all alarm systems, including the purging and SCR alarms AC SWITCHBOARDS AND SWITCHROOMS Check all switchrooms are clean and freedom of access to all panels DC POWER Check all air filters, clean out or replace as required. 11KV TRANSFORMERS Check temperature of transformers FIRE AND GAS ALARMS Original Rig File Copy Area Office

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50

53

54

54

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58 58

58 58 58 58 F0637 (2)

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WEEKLY MAINTENANCE CHECKS

ASSET ID CATEGORY 61

DESCRIPTION OF ACTIVITY TO BE COMPLETED

Check and test rig fire alarm system FORKLIFT TRUCK Check steering mechanism & fork safety bolts in place Check brake fluid reservoir Check brake system operation Check hydraulic sump tank breather Check chain adjustment on lifting mechanisms Check hydraulic connections for leaks Check oil level in tank Check battery condition and electrolyte levels Check all cables and connections Clean battery terminals and coat with petroleum jelly, if required Check horn operation Check hydraulic fluid level Check engine as per CAT 12 CRANES/FRONT END LOADERS/BULLDOZERS Change engine oil and filter at 200 operating hours Check and clean air filters Change air and fuel filters every 300 hours or as conditions require Check coolant level Check and add cooling water/additive as required Grease all fittings Clean air pre-cleaners every 24 operating hours Change oil and filters in transmission and torque converters every 2000 operating hours or 6 months CHOKE MANIFOLD Lubricate all manifold valves, check for leaks HP MUD MANIFOLDS & CHIKSANS Grease all valves and joints (where applicable) Check chiksan & hose safety clamps & slings are secure PIPE HANDLING MACHINE (PHM3 VARCO) Check condition of hydraulic filter Check torque lift cylinders and rotation motor for leaks Check upper and lower drive tracks for wear CHOKE CONTROL Operate pump 1 and 2 check rate meter and counter function Operate open and close valve check choke operation Check hydraulic pressure (1,200 psi) Ensure that emergency hand pump operates properly CAMP POTABLE WATER PUMPS Check, adjust & replace as required pump packings or mechanical seals Ensure that pressure tank has an air precharge pressure 2 psi lower than the cut-in pressure setting for the pump HYDRAULIC POWER UNITS Drain condensate and sediment from reservoir Drain condensate from air filter Check operation of thermostatic control valve If applicable, check engine as per CAT 12 CEMENTER Check function of air shutdown valve Check water cooled exhaust pipes for damage Check hydraulic fluid levels Check for leaks Check filter condition indicators Check fluid end valve system Check fluid end lube tank level LIGHT TRANSPORT/PERSONNEL TRANSPORT Grease all fittings Change oil and filter every 3,000 miles or 28 days Check and replace air filter if needed Check oil level in transmission Replace transmission/gearbox oil every 10,000 miles or 6 months HEAVY TRANSPORT - Kenworth trucks, etc. Grease all fittings Change engine oil and filters at 250 operating hours Check oil level in winch gearbox Check oil level in drive axles Original Rig File Copy Area Office

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85

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F0637 (2)

Copy - Operator

WEEKLY MAINTENANCE CHECKS

ASSET ID CATEGORY

DESCRIPTION OF ACTIVITY TO BE COMPLETED

Check battery electrolyte levels and that charging system is working correctly Clean out cab, windows and mirrors

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ADDITIONAL NOTES

SIGN OFF
POSITION
MECHANIC: ELECTRICIAN: RIG MANAGER:

NAME

SIGNATURE

DATE dd-mmm-yyyy

F0637 (2)

Original Rig File

Copy Area Office

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