Guided Linear Motion Components & Systems
Guided Linear Motion Components & Systems
Guided Linear Motion Components & Systems
Characteristic
Anti-friction High Speed High Load Accuracy High Temperature Dirty Environment Clean Environment Ease of Assembly Noise Long Lengths Rotary Capability Compliance Rigidity Low Profile Cost
Guide Wheels
Yes Excellent Good Good Excellent Excellent Good Excellent Excellent Excellent Yes Excellent Good Excellent Excellent
Round Rail
Yes Good Good Good Good Poor Good Good Good Good No Good Good Poor Good
Square Rail
Yes Good Excellent Excellent Poor Poor Good Good Good Poor No Poor Excellent Excellent Poor
Teon Bushing
No Excellent Good Fair Poor Good Poor Good Excellent Good No Fair Fair Fair Excellent
Bishop-Wisecarver, a family owned manufacturing company incorporated in 1950, remains the recognized expert and
most trusted name in guide wheel technology, with the widest range of guide wheel based linear motion components and systems in the world. Delivering quality, innovative and custom designed products has provided the foundation to celebrate our 60 years in business. Bishop-Wisecarver strives to exceed our customers expectations by providing exceptional custom engineering solutions for the toughest linear and rotary motion application problems.
History
In 1968, Bud Wisecarver, while designing fertilizer packaging equipment for Standard Oil, invented and patented DualVee Motion Technology to provide a solution for harsh environment applications where existing technologies were ineffective. DualVee also proved excellent for high speed, smooth motion, low noise, and long length requirements.
High speeds Fast acceleration High accuracy and repeatability Low noise Smooth, low friction motion Long lengths Critical and extreme environments Dust Wood Chips Slurry Vacuum High Temperature Washdown
Guide wheel technology provides unmatched reliability in harsh environments. The wheels inner vee diameter travels at a slower rate than the outer vee diameter, resulting in a velocity gradient that sweeps aside any debris that has settled on the track.
Table of Contents
Linear Technology Comparison. . . . . . . . . . IFC About BWC. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Product Evolution. . . . . . . . . . . . . . . . . . . . . . . . 2 - 3 Application Examples. . . . . . . . . . . . . . . . . 4 - 5 Components. . . . . . . . . . . . . . . . . . . . . . . . 6 - 15 Manual Linear Guide Systems. . . . . . . . . 16 - 23 Actuated Linear Systems. . . . . . . . . . . . 24 - 31 Rotary Systems. . . . . . . . . . . . . . . . . . . . . 32 - 39 Value Add Services. . . . . . . . . . . . . . . . . 40 - IBC Application Data Sheet. . . . . . . . . . . . . . . . . BC
Dirt Metal Chips Textile Fiber Deionized Water Clean Room Low Temperature
888.580.8272 925.439.8272
Application Examples:
www.bwc.com/app_stories.php
Thank you for considering Bishop-Wisecarver for your project. We look forward to the opportunity to assist you!
Integral Wheels
DualVee Bushings
DualVee Track
LoPro Wiper Wheel Plate with Lubricators LoPro Track Plate Assembly
Un-driven Systems
Bearing Assemblies
Bogie Carriage
Vee Channel
Vee System
Open Channel Crown Roller System Driven Systems: Belt, Lead Screw, Ball Screw, Chain Accessories
Complete Solution LoPro X-Y-Z Gantry System Belt and Lead Screw
Double Edge Straight Slides Complete Solution DTS Driven Track System; Oval Circuit, Rectangular Circuit Gearcut Options Inner or Outer Diameter
Ring Segments
Application Examples
Bishop-Wisecarver offers a broad range of guide wheel based linear motion components and systems that are used worldwide in a variety of industries. From the clean room to the sawmill, our products are built to withstand most operating environments.
n n n n n n n n n n n n n n n
Packaging Biomedical Food and beverage Printing Electronics Aerospace Automotive Textile Semiconductor Industrial automation Material handling Machine tool Welding Wood processing Paper processing and converting
The stainless steel HepcoMotion PRT provides smooth motion and high stopping accuracy and reliability for this continuously indexing automated filling line. The PRT operates 24 hours per day and runs completely dry to avoid contamination.
The patented DualVee washdown wheel, ideal for food processing applications, has a unique double seal that prevents the ingress of liquid and contaminated particulates.
This handling & assembly system uses HepcoMotion DTS and PRT to cut, sort and transport washing machine hoses to an assembly station.
Designed for extreme environments and caked in cement dust, this size 4, belt-driven LoPro reliably drives a water jet cross cutter on a cement fiberboard plank siding line.
DualVee guide wheels offer a rigid circular bearing support for this portable pipe cutting application. DualVee easily withstands the heat and metal debris buildup during the cutting process.
Two nail guns mounted to DualVee wheels and track, travel smoothly and accurately along this 60 ft. wall framing assembly station. The nail guns attach sheets of plywood to 2x4 beams every 16 in one pass.
UtiliTrak is utilized in this part staging area for a CNC lathe. Two pullout part drawers ride along size 3 UtiliTrak which supports up to 1,000 lbs and is cantilevered up to 48.
HepcoMotion HDS Heavy Duty Slide system provides rigidity and accuracy for an automated multi-head drilling machine. HDS handles the high load requirements and every day pounding with ease.
This variable media printer utilizes a horizontally mounted un-driven LoPro to manually position print heads and a pneumatically driven UtiliTrak to vertically position UV curing heads.
DualVee wheels and pre-mounted track plates provide an effective and compact method to raise, lower and guide a bucket full of products from one conveyor line to another for this pharmaceutical, cosmetic and personal care packaging machinery.
DualVee
2 30.73 1.21 3 45.80 1.80 4 59.94 2.36 4XL 75.39 2.97 0 14.83 0.58
MadeWell
1 19.58 0.77 2 30.73 1.21 3 45.80 1.80 13 12.7 0.50 18 18
Vee - Standard
25 25 0.98 34 34 1.34 54 54 2.13
0.71
Bearings: Dynamic Load Capacity Max Range (Smallest to Largest Size) Axial (LA) Radial (LR) N lbf N lbf 12 - 6552 3 - 1473 28 - 14300 6 - 3215 Axial Loading not Recommended 28 - 5900 6 - 1326 60 - 2500 13 - 562 120 - 5000 27 - 1124
Carriages: Dynamic Load Capacity Max Range (Smallest to Largest Size) ** NOTE: For moment load capacities, see individual product detail pages shown at bottom of column Axial (LA) Radial (LR) Max Linear Speed (m/s) Max Acceleration (m/s2) Track/Slide Length Max Single Piece Jointed Track/Slide Type Dual Edge DualVee Track Single Edge DualVee Track One Piece Vee Channel (See Pg 19) One Piece Open Channel (See Pg 19) Vee Spacer Slide, Single Edge Vee Spacer Slide, Dual Edge Vee Slide, Single Edge Vee Slide, Dual Edge Flat Track, Narrow Flat Track, Wide Track Material and Options Steel Stainless Steel Aluminum Channel (UtiliTrak) Track Options Wheel/Linear Technology DualVee 90 Degree (Double Row Bearing)*** MadeWell Crown Rollers (Double Row Bearing)*** V Groove 70 Degree V Groove 90 Degree Flat Rollers Wheel/Bearing Material and Options Steel Stainless Steel Polymer Overmolded Stainless Steel Bearing Wheel/Bearing Options (in addition to seal/shield options) More Information Sizes 0 - 2 High/Low Temp, Washdown, Cleanroom Compatible, Integral (One-Piece Design) Pages 8 - 9 Pages 8 - 9 Sizes 0 - 2 Double Row, Twin Single Row, Through Hole or Blind Hole Sizes 1 - 3 Sizes 0 - 4 Sizes 1 - 4 Sizes 1 - 3 Hardened or Un-Hardened: Drilled or Un-Drilled; Plating/Coating Sizes 0 - 2 Rack Cut, P1, P2, P3 Counterbored, Tapped or Sizes 1 - 3 Size 0 Only Sizes 1 - 4 Sizes 1 - 3 Sizes 0 - 3 N lbf N lbf 66 - 26208 15 - 5892 65 - 28660 14 - 6430 5.5 49 6.7m (22 ft) Unlimited* Axial Loading not Recommended 55 - 14040** 12 - 3156** 5.5 49 3.6m (11.8 ft) Unlimited* 240 - 10000 54 - 2248 240 - 10000 54 - 2248 8 20 6m (19.6 ft) Unlimited*
** MadeWell crown roller carriage loads are based on 3 to 5-wheel inline UtiliTrak carriages (see page 19). All calculations assume lubricated, relatively clean environment All other carriage loads are based on a 4 wheel standard carriage. * Longer lengths are achieved by joining more than one piece *** Size 0 polymer wheels have single row bearings
HDS2 Roller
25 25 0.98 34 34 1.34 54 54 2.13 64 64 2.52 95 95 3.74
DualVee
Roller
58 58 2.28 89 89 3.50 122 122 4.80 144 144 5.67
Vee
120 120 4.72 128 128 5.04 150 150 5.91
400 - 4240 90 - 953 480 - 5200 108 - 259 8 20 4m (13 ft) Unlimited* N/A
10000 - 68000 2248 - 15286 16000 - 100000 3597 - 22480 8 20 4m (13 ft) Unlimited* 8 20 4m (13 ft) Unlimited* N/A
MadeWell
GV3
HDS2
Pages 14 - 15
standard optional
Components
DualVee Guide Wheels & MadeWell Crown Rollers
n
n n n
Ideal for critical and extreme environments Self cleaning Lubricated for life Carbon, stainless steel, and polymer versions from stock Ground mounting surfaces not required
Washdown Wheels
2 400 90 2420 544 3 580 130 5200 1169 0 12 3 28 6
Polymer
1 27.5 6 55 12 2 42 9 70 16
Radial LR
Seal/ Shield
Material
Lubricant
Polymer Overmolded SS
30.73mm/1.210 dia.
45.80mm/1.803 dia.
59.94mm/2.360 dia.
75.39mm/2.968 dia.
14.83mm/.584 dia.
19.58mm/.771 dia.
Washdown Wheel
High Temperature
High Temperature
Low Temperature
Low Temperature
Standard Grease
Original DualVee
Part # W_ W_X W_SSX** W_SS227 W_SS300 WDW_SSX SWI C/E _ SWI C/E _ X SWI C/E _ P BWI C/E _M BWI C/E _ XM CSWI C/E _ CSWI C/E _ X CSWI C/E _ P SWA C/E _ SWA C/E_X SWA C/E_SSX SWA C/E_SS227 SWA C/E_SS300 SWS C/E_ SWS C/E_X SWS C/E_SSX SWS C/E_SS227 SWS C/E_SS300 SWS C/E_WDSSX
* MadeWell crown rollers are intended to run on UtiliTrak Open Channel. See page 19 for details. ** Standard stainless steel wheels are also available with a combination seal/shield. Specify when ordering, if required.
Part # (From Table Above, Replace the Underscore with Wheel Size), Select C (Concentric) or E (Eccentric) Where Applicable W2X = Original DualVee Wheel, Size 2, Steel, Standard Grease, Seals SWIC0P = Studded Integral Wheel, Concentric, Size 0, Polymer, Standard Grease, Shields SWAE2SS227 = Studded Wheel Assembly, Eccentric, Size 2, Stainless Steel, High Temperature Grease, Shields W4XXL = Original DualVee Wheel, Steel, Size 4 Extra Large, Standard Grease, Seals W4SSXXL = Original DualVee Wheel, Stainless Steel, Size 4 Extra Large, Standard Grease, Seals
FDA Approved
Double Seal
Shield
Seal
Temperature Range
Wheel Types
All Steel Wheels, Shield All Steel and Stainless Steel Wheels, Seal All Polymer Wheels, Shield Washdown Wheels (Stainless Steel), Double Seal High Temperature (Stainless Steel), Shield Low Temperature (Stainless Steel), Shield
Part #s
W, SWI, BWI, CSWI W_X, SWI_X, BWI_X, W_SSX, CSWI_X SWI_P, CSWI_P WDW_SSX W_SS227 W_SS300
Fahrenheit
-31 to +248 -22 to +212 -4 to +248 -22 to +212 -22 to +500 -94 to +230
Celsius
-35 to +120 -30 to +100 -20 to +120 -30 to +100 -30 to +260 -70 to +110
DualVee Track
Part # (TDS)
Double Edge, Hardened; Steel = 53 HRC Min, (TD) Stainless Steel = 40 HRC Min
Size (TS)
Material
Length Drilled
Length in Inches (omit decimal point) - # of Holes
Undrilled
Length in Feet up to Max, Below; Hardened 20ft 18ft Length in Feet up to Max, Below; Unhardened 22ft 20ft
Single Edge, Hardened; Steel = 53 HRC Min, (T) Stainless Steel = 40 HRC Min
6.50-4 12.50-7
Coatings
See Table
13.00-4 25.00-7 37.00-10 49.00-13 61.00-16 73.00-19 Unlimited lengths are possible by joining more than one piece. For non-standard lengths and hole spacing, contact Bishop-Wisecarver. standard optional
How To Order: Part # Size Material Length (in) - #/Holes (Drilled) OR Length (ft) (Undrilled) Example 1: TS2-SS-12 = Single Edge Track, Unhardened, Size 2, Stainless Steel, Undrilled, 12 Feet Long Example 2: T3-6075-21 = Single Edge Track, Hardened, Size 3, Carbon Steel, Drilled, 60.75 Inches Long, 21 Holes
NOTE: Low profile bushings and journals are only available in 303 stainless steel
Components
GV3 Linear Guidance and Transmission System
n
n n
Available as an assembled unit or in component form with a wide array of sizes, types and options to choose from, providing maximum flexibility of design Rugged construction is ideal for high duty applications and harsh environments Accurate, high speed, friction free motion
Twin (Blank)
25 320 72 600 135 34 800 180 1400 315 54 1800 405 3200 719 100 22 240 54
LRN
34 N/A 1000 225 2000 450 5000 1124 600 135 54 18
Standard/Removable, DR Type
18 760 171 1200 270 25 1600 360 3000 674 34 3600 809 6000 1349 54 10000 2248 10000 2248 19.5 400 90 480 108 940 211
Slimline
26.5 36.0 2000 450 2400 540 58.0 4240 953 5200 1169
1150 259
Note: Moment load capacities differ for each carriage length option, and are available at www.bwc.com/products/gv3.html.
Slimline Carriages
N/A
N/A 110 160 220 150 200 280 170 240 340 200 300 400 240 360 480
65 100 140
75 125 175
65 100 140
Standard 1213 carriage is available to suit either P1/P2 or P3 slides. All other carriages suit any grade slide. Cap seals (CS), Double Row (DR) bearings, and Tamper Proof (T) option not available on size 1213 carriage Metal shields not available on 1213, 2018, 2818, 20195, 28195 carriages 2525R (removable type) length is 80
10
Bearings
Type
Fixed/ Adjustable
Height Options
Standard Bearing 70 Degree Twin or Double Row Slimline Bearing 70 Degree Single Row Narrow Track Roller Single Row
N/A
N/A
N/A
Metal shields are not available on 19.5mm slimline bearings, or 18mm Track Rollers
Length
Carriage Type
Lubrication
Bearing Type
Seal/ Shield
Height Options
TamperProof
N/A
N/A
N/A
How To Order: Bearings: Type Size C/E/DE - Bearing Type - Seal/Shield - Controlled Height Example: SJ34C NS = Standard Bearing, Through Hole, Short Stud, Size 34, Concentric, Twin Row Bearings, Nitrile Seal Carriages & Qty/Systems x Qty Carriages per System x Unit Type Part # Length Carriage Type Lubrication Bearing Type Assembled Units: Seal/Shield Height Option Tamperproof + Slide Part Number Omit Slide Part Number for CP Carriage Plate Only Example: 2 x (3 x AU4434 L180 R LB NS + NM44 L3146 P2) = 2 Assembled Unit Systems, each with 3 Carriages, Part #4434, 180mm Long, Removable Type, Lubricators, Twin Row Bearings (Blank), Nitrile Seal, Standard Height + NM44 Spacer Slide, 3146mm Long, Grade P2 (See Slides Table)
Standard (Blank)
standard optional
Lubricators (LB)
Removable (R)
Standard (Blank)
19.5mm (195)
26.5mm (265)
36.0mm (360)
58.0mm (580)
12.7mm (13)
Concentric (C)
Eccentric (E)
18mm (18)
25mm (25)
34mm (34)
54mm (54)
11
Components
GV3 Linear Guidance and Transmission System (contd)
Slides
Type
21mm Spacer, 19mm Flat (SE)
1976 1976 20.5 N/A 45 1976 4020 20.5 45 1000 N/A 1976 13 30 1000 1976 20.5 45 N/A 4020 5500 43 90 N/A N/A 4020 4020 43 90 N/A
4020 4020 43 15 90 4020 N/A 4020 43 90 4020 4020 43 90 4020 N/A 5500 43 90 N/A N/A
4020 4020 43 15 90
4020 4020 43 15 90 4020 N/A 6000 88 180 4020 N/A 6000 43 90 4020 4020 N/A 6000 43 90 N/A N/A
4020 6000 43 15 90
4020 4020 43 15 90
4020 6000 43 15 90
4020 6000 43 15 90
C&D (Std. End Hole Spacing-No Rack) C&D (Std. End Hole Spacing-With Rack) Std E Dimension Single Edge Spacer Max Length P1/P2 Max Length P3 C&D (Std. End Hole Spacing) E (Hole Spacing) Double Edge Flat Max Length P1/P2 Max Length P3 C&D (Std. End Hole Spacing) E (Hole Spacing) Single Edge Flat Max Length P1/P2 Max Length P3 C&D (Std. End Hole Spacing) E (Hole Spacing) Flat Track Max Length All Grades C&D (Std. End Hole Spacing) E (Hole Spacing) Use With: Standard Bearing Slimline Bearing Std or Removable Carriage Slimline Carriage Narrow Track Roller (LRN) Wide Track Roller (R)
*
N/A
4020 6000 43 90
4020 4020 43 90
4020 6000 43 90
4020 6000 43 90
4020 6000 43 90
4020 6000 43 90
4020 6000 43 90
N/A
6000 43 90
N/A
N/A
Any length of slide up to maximum length can be supplied, but for optimum price and delivery time, slide lengths should be specified which maintain the standard C&D (End Hole Spacing) dimensions. Refer to the GV3 catalog or contact Bishop-Wisecarver. ** Rack option (R) not available on MS12 spacer slide *** Counterbored hole option not available on MS12 or MSE flat slides **** Tapped hole (T) and no holes (N) options for spacer slides available only with rack option (R); no holes option (N) for flat slides only available with P3 grade Pinions and rack-driven carriages are also available. Refer to the GV3 catalog or contact Bishop-Wisecarver. Slimline carriages cannot be used with the double edge slides if the rack option (R) is selected.
12
120mm (L120)
12mm (MS12)
11mm (MSE)
44mm (M44)
60mm (M60)
25mm (S25)
35mm (S35)
50mm (S50)
20mm (V20)
28mm (V28)
16mm (VE)
Flat Tracks (W x H)
Length
Rack Option
C&D Values
Custom Values (C_ _) (D_ _)* For Custom Values, Contact Bishop-Wisecarver
Length (mm) = C+D + multiples of E for slides with holes, any length for slides without holes E= Hole Spacing, C&D=End Hole Spacing*
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
2000 20.5 45
4020 43 90
4020 43 90
4020 88 180
N/A
N/A
N/A
NOTE: The preferred pairing of bearing/carriage and slides are shown. However, other combinations are possible. See the mix and match tables at www.bwc.com/products/gv3.html.
18 18
25 25
34 34
54 54
standard u optional
How To Order: Type Part Number Length Grade Rack Option Fixing Hole Style C & D Custom Dimensions Example 1: NS35 L1290 P1 R T = Double Edge Spacer Slide, 35mm Width, 1290mm Long, P1 Grade, Rack Mounted, Tapped Hole Option, Standard C&D Dimensions Example 2: FT4020 L1886 P2A = Flat Track, 40mm x 20mm, 1886mm Long, Grade P2A, Standard C&D Dimensions
No Rack (Blank)
No Holes (N)****
P3 (unground)
P2B
P2A
P1
P2
13
Components
HDS2 Heavy Duty Slide System
n n n
Available as assembled units or in component form Slides and tracks available in single piece construction up to 4 meters long Can operate without lubrication; ideal for food machinery and clean applications
Carriage Assemblies***
95 28000 6294 40000 8992 120/128 40000 8992 60000 13488 150 68000 15286 100000 22480
* Axial loading not recommended for Track Roller type bearings ** Loads shown are for steel bearings. Loads for stainless steel bearings are 25% less. *** Moment load capacities differ for each carriage type option, and are available at www.bwc.com/products/hds.html.
Bearings
Material Part Number Vee
Through Hole (THRR) Through Hole (THJR)
Rollers
Diameter/Size
Journal Type
Seal
Plate Thickness
Choose from table below, and enter value shown this column 12 16 17 22 25 27 32 37 40
144mm (144)*
150mm (150)*
120mm (120)
122mm (122)
128mm (128)
Concentric (C)
Metal (Blank)
Steel (Blank)
Eccentric (E)
58mm (58)
64mm (64)
89mm (89)
95mm (95)
u u
Plate Thickness Min - Max (mm) * B/THJR 150 vee bearings and B/THRR 144 track rollers use a twin taper roller bearing. B/THRN narrow track rollers use a single row ball bearing, and is ideally suited to run on the back edge of a single edge vee slide (HSS25 or HSS33). All other bearings use double row ball bearings.
6.5 - 12.5 9 - 16 11.5 - 17.5 16.5 - 22.5 16 - 22 6.5 - 25 21.5 - 27.5 21 - 27 26 - 32 26.5 - 37 21.5 - 40 16.5 - 27 6.5 - 17
How to Order: Bearings: Material Part Number Diameter Journal Type Seal Plate Thickness Example: SS THRR 89 C NS 16 - Stainless Steel, Track Roller, Through Hole, 89, Concentric, Nitrile Seal, 16 to 22 Plate Thickness Carriage Assembly: Material Part Number Type Lubricators/Cap Wipers Example: SS AU6425C CW = Carriage Assembly with 64mm Bearings, Suitable for 25mm Single Edge Slides Mounted to Compact Beam, Cap Wipers Required Slides: Grade Part Number Length Keyway Rack Option C & D Dimensions Example: P HSS25 L2040 NK R C30 D30 = Precision Grade, HSS25, Length 2040, Non-keyway Version, Spur Rack, C=30, D=30
14
Nitrile (NS) u u u
Assembled Carriages
Material Part Number (Bearing - Slide)
120mm - 25mm (AU12025) 128mm - 33mm (AU12833) 150mm - 33mm (AU15033)
Carriage Type
Lubricators
Cap Wipers
Cap Wipers + Outboard Scraper (CW4S) u For Custom Values, contact BishopWisecarver Custom Values (C_ _) (D_ _)*
H C
C D F E G D
HSS25 HB25C AB or CD
HSS25/33 HB25/33 AB or EF
HSS25/33 HB25/33 CD or GH
Grade
Part #
Double Edge Vee, 25mm Width (HSD25) Wide Flat Track, 25mm Width (HTD25) Narrow Flat Track, 25mm Width (HTS25) Narrow Flat Track, 33mm Width (HTS33)
Length
Length in mm (L_ _ _ _)*
Keyway
Rack Option
No Keyways (NK)****
Max Length C&D (Std. End Hole Spacing) E (Hole Spacing) 4046 43 90 B/THJR 64,95, 120 3956 58 120 B/THJR 128,150, B/THRN 58 4046 43 90 B/THJR 64,95, 120 4046 43 90 B/THRR 58,89 3956 58 120 B/THRR 120,144 4046 43 90 B/THRR 58,89
standard u optional
Any length of slide up to maximum length can be supplied, but for optimum price and delivery time, slide lengths should be specified which maintain the standard C&D (End Hole Spacing) dimensions. Refer to the HDS2 Catalog or contact Bishop-Wisecarver. ** HSS & HST 25 have an option or 2.5 or 3 module spur rack. 2.5 is standard. If 3 is required, add 3 after the R *** Helical Racks (HR) not available on stainless steel grade **** PHSD, CHSD, CHTD, PHTD not available in NK version *
See Table
Commercial (C)
Helical (HR)***
None (Blank)
Precision (P)
Spur (R)**
Required (LB)
Steel (Blank)
Compact (C)
Narrow (N)
Wide (W)
C&D Values
15
UtiliTrak PW
1 19.58 0.77 2 30.73 1.21 1 19.58 0.77
SW
2 30.73 1.21 3 45.80 1.80 1 19.58 0.77
CR
2 30.73 1.21 3 45.80 1.80
Dynamic Load Capacity Max Range (Smallest to Largest Size) Axial (LA) N lbf N lbf Nm ftlbf Nm ftlbf Nm ftlbf 66.7 15.0 65 14.6 1.4 1 4.5 3.3 1 0.7 4 1 29.4 Single Piece Jointed Track/Slide Type Dual Edge DualVee Track One Piece Vee Channel One Piece Open Channel Single Edge DualVee Track on Aluminum Channel Single Edge DualVee Track Plate Assembly Vee Slide, Dual Edge Vee Spacer Slide, Dual Edge Track Material Steel Stainless Steel Aluminum Channel Steel (on Aluminum Base) Stainless Steel (on Aluminum Base) Wheel/Linear Technology DualVee 90 Degree (Double Row Bearing)** MadeWell Crown Rollers (Double Row Bearing)** V Groove 70 Degree Wheel/Bearing Material Steel Stainless Steel Polymer Overmolded Stainless Steel More Information
Note: All calculations assume lubricated, relatively clean environment * Longer lengths are achieved by joining more than one piece ** Size 0 polymer wheels have single row bearings
540 121.4 490 110.2 7.9 5.8 8.6 6.3 6.2 4.6 4 5.5 49
88 - 311 19.8 - 69.9 55 - 165 12.4 - 37.1 3 - 18 2.2 - 13.3 1.5 - 8 1.1 - 5.9 1-4 0.7 - 2.9 3 1 29.4 3.6m (12 ft) Unlimited*
719 - 7140 161.6 - 1605.1 2440 - 14040 548.5 - 3156.3 18 - 229 13.3 - 168.9 30.5 - 519 22.5 - 382.8 7 - 212.4 5.2 - 156.5 3, 4 or 5 5.5 49 3.6m (11.7 ft) Unlimited*
705 - 4763 158.5 - 1070.8 1111 - 5739 249.8 - 1290.2 14 - 146 10.3 - 107.7 21 - 176 15.5 - 129.8 3 - 35 2.2 - 25.8 3 5.5 49 3.5m (11.45 ft) Unlimited*
Radial (LR)
Roll Moment (MR) Number of Wheels per Carriage Assembly Max Linear Speed (m/s) Max Acceleration (m/s2) Track Length Max
Pages 18 - 19 Pages 18 - 19
16
SL2
13 12.7 0.50 25 25 0.98 34 34 1.34 54 54 2.13 18 18 0.71
Simple Select
25 25 0.98 34 34 1.34 54 54 2.13 1 19.58 0.77
LoPro (Un-driven)
2S/2L 30.73 1.21 3 45.80 1.80 4 59.94 2.36
MinVee
240 - 8000 54 - 1798.5 240 - 10000 54 - 2248.1 4.2 - 1192 3.1 - 879.2 4.2 - 1490 3.1 - 1099 1.3 - 280 1 - 206.5 4 8 29 4m (13 ft) Unlimited*
435 - 10000 97.8 - 2248.1 685 - 10000 154.0 - 2248.1 12 - 990 8.9 - 730.2 19 - 990 14.0 - 730.2 4 - 360 3.0 - 265.5 4 8 29 1.976m (6.5 ft) Unlimited*
988 - 15684 222 - 3526 2391 - 19012 538 - 4274 26 - 1220 18.9 - 899.5 62 - 1478 45.7 - 1090.3 27 - 1174 19.8 - 865.6 4 5.5 49 3.026m (9.9 ft) Unlimited*
UtiliTrak PW Series
UtiliTrak SW Series
UtiliTrak CR Series
SL2
Simple Select
Pages 20-21
Page 22
Page 23
standard optional
LoPro Un-driven
17
Steel
0 540 121.4 490 110.2 7.9 5.8 8.6 6.3 6.2 4.6
Yaw (MY)
Roll (MR)
MinVee
Double Edge Track
Part # Size Length (in)/ # Holes
Customer Specified - inches (xxx.xx)
Drilled Undrilled
u*
standard u optional * For non-standard, drilled lengths, or non-standard hole locations, contact Bishop-Wisecarver How To Order: Carriage: Part # Carriage Type Example : MVOWPAX = MinVee Size 0 Wheel Plate Assembly, Steel, Sealed Track: Part # Size Length - # Holes (leave # Holes blank for custom length) Example 1: TD0-650-4 = Hardened, Drilled Size 0 Track, 6.5 inches long, 4 holes Example 2: TDS0-52.5 = Unhardened, Undrilled Size 0 Track, 52.5 inches long
18
4-Wheel Assembly
2 1770 397.9 5300 1191.5 58 42.8 150 110.6 31.8 23.5 6122 1376.3 11800 2652.7 229 168.9 519 382.8 165.2 121.8
3-Wheel Assembly
1 705 158.5 1111 249.8 14 10.3 21 15.5 3 2.2 2 1749 393.2 2671 600.5 40 29.5 61 45.0 9 6.6 3 4763 1070.8 5739 1290.2 146 107.7 176 129.8 35.0 25.8
UtiliTrak
Carriage Assemblies
Prefix Size Series Wheel Type # of Wheels 3-Wheel Assembly (Blank)
Channel
Prefix Type Material Size Length (mm) Enter any length up to 3600 (L _ _ _ _)* u
3
SW PW CR
* Longer lengths are possible by joining more than one piece standard u optional
Size
Dimensions
Dimensions SW & PW System Width System Height Vee System Height Crown (Min) System Height Crown (Max) Dimensions CR System Width System Height CR Standard Lengths
20 22 22 23.1
3
2
Series
40 35 34.7 37.4
CR Series (UTCCA)
MadeWell (R)
PW (WPAP)
Vee (Blank)
Vee (Blank)
SW (WPA)
CR (-SS)
UTCTPA
Open (R)
UTT
58 50 46.9 53.4
60 36 240 390 540 690 840 990 1140 1290 1440 1590 2190 2790 3390
85 50 415 665 915 1165 1415 1665 1915 2165 2415 2665 2915 3165 3415
How To Order: Carriage Assemblies: Prefix Size Series Wheel Type #/Wheels Example 1: UT1WPA-4A = Size 1, SW Series, Vee Assembly, 4 Wheels Example 2: UTCCA2-SS = Size 2, CR Series, 3 Wheels
PW/SW Channel: Prefix Size Type Material Size, Length Example: UT0WPAPR, 450mm = Size 0, Aluminum Channel (PW Series), Open Channel 450mm Long CR Channel: Prefix Size Length Material Example: UTCTPA3-2165-SS = Size 3, CR Series, 1650mm long
19
Corrosion resistant system with aluminum alloy carriages and ground stainless steel slides and bearing assemblies Smooth, precise, low friction for long, maintenance-free life; interchangeable with GV3 components (pages 10-13) Suitable for a variety of clean room and food processing applications; USDA approved
Carriage Plates and Assembled Systems
Part # For Use With Slide
MS/NMS 25 (MS12)*
M/NM 44 (M44)
S/NS 25 (S25)
M 60 (M60)
Length
50
N/A 75 100
130
180 80
150
200 100
160
220 110
175
225 125
200
280 150
240
340 170
Carriage Load Capacity (Max) Twin Bearing** Axial (LA) Radial (LR) Pitch (MP) Yaw (MY) Roll (MR) N lbs N lbs Nm ftlbf Nm ftlbf Nm ftlbf 240 54 240 54 120xY 88.5xY 120xY 88.5xY 1.3 1 960 215.8 960 215.8 480xY 354xY 480xY 354xY 11 8.1 960 215.8 960 215.8 480xY 354xY 480xY 354xY 15 11.1 960 215.8 960 215.8 480xY 354xY 480xY 354xY 22 16.2 3000 674.4 3000 674.4 1500xY 1106.4xY 1500xY 1106.4xY 60 44.3 3000 674.4 3000 674.4 1500xY 1106.4xY 1500xY 1106.4xY 84 62 3000 674.4 3000 674.4 1500xY 1106.4xY 1500xY 1106.4xY 108 80
Carriage Load Capacity (Max) Double Row Bearing** Axial (LA) Radial (LR) Pitch (MP) Yaw (MY) Roll (MR) Value of Y*** Use With Bearings**** N lbs N lbs Nm ftlbf Nm ftlbf Nm ftlbf .035 .060 13 .085 .072 1600 359.7 3000 674.4 800xY 590xY 1500xY 1106.4xY 17 12.5 .120 25 .051 .090 1600 359.7 3000 674.4 800xY 590xY 1500xY 1106.4xY 25 18.4 .140 25 .070 .100 1600 359.7 3000 674.4 800xY 590xY 1500xY 1106.4xY 37 27.3 .160 25 .080 .103 3600 809.3 6000 1348.8 1800xY 1327.7xY 3000xY 2212.8xY 72 53.1 .153 34 .088 .125 3600 809.3 6000 1348.8 1800xY 1327.7xY 3000xY 2212.8xY 100 73.8 .205 34 .110 .165 3600 809.3 6000 1348.8 1800xY 1327.7xY 3000xY 2212.8xY 129 95.2 .265 34 .130
*Double row bearing assemblies not available on size MS12 (size 13 bearings) **Load capacities shown are for lubricated systems, contact Bishop-Wisecarver for dry system load capacities *** Y dimension = Spacing between bearing centers in meters ****Order bearings separately for SSCP (carriage plates only)
20
M 76 (M76)
S 35 (S35)
S 50 (S50)
SSCP Length
Accommodates Lubricators & Cap Seals (A)
Type
Accommodates Lubricators Only (B)
Seal
Lubricators (L)
L/NL 76 (L76)
300
400 200
u u
6000 1348.8 6000 1348.8 3000xY 2212.8xY 3000xY 2212.8xY 210 155
standard optional
Slides
Type
Spacer Slide (SS N)
Part # - Width
Length
Length (mm); multiples of E + 2xC&D for slides with holes, any length for slides without holes
Holes
With Holes (Blank) Without Holes (P)* u
44mm (M 44)
60mm (M 60)
76mm (M 76)
25mm (S 25)
35mm (S 35)
50mm (S 50)
Spacer Slide
76mm (L 76)
8000 1798.4 10000 2248 4000xY 2950.4xY 5000xY 3688.0xY 280 206.5 .198 .298 54 .140
E (Hole Spacing) Flat Slide Max Length (mm) C&D (End Hole Spacing) E (Hole Spacing)
How To Order: Bearings: Part # - Diameter/Size - Fixed/Adjustable - Type - Seal Example: SSSJ34C NS = Stainless Steel, Through Hole, Short Stud, 34mm, Concentric, Twin Row, Nitrile Seal
Slides: Type - Part # - Length - Holes/NoHoles Example: SSNM44 626 = Stainless Steel Spacer Slide, 25mm wide, 626mm Long, with Holes Carriage Plates: Part # - Length - Type A or B Example: SSCPM60 200 A = Carriage Type A for M 60 slide, 200mm in length Assembled Systems: Part # - Slide Reference Carriage Plate Length Lubrication Bearing + Slide Part Number Example: AUSSM44 225 CS DR + SSNM44 626 = Assembled Unit, 225mm Carriage Length, with Cap Seals, Double Row Bearings, with SSNM44 626 Slide (Spacer Slide, 44mm Wide, 626mm Long)
Concentric (C)
12.7mm (13)
Eccentric (E)
25mm (25)
34mm (34)
54mm (54)
21
Simple, ready-to-mount linear guide using GV3 components (pages 10-13) from a standard range of four popular sizes P2 grade steel spacer slides, precision cold drawn and hardened on the vee running surfaces for low wear Carriages fitted with double row bearings and cap seals for long system life and low maintenance Includes blanking plugs to eliminate dirt traps
25
800 179.8 1500 337.2 30 22.1 56 41.3 9 6.6
44
2800 629.5 4700 1056.6 146 107.7 243 179.2 57 42.0
76
10000 2248.1 10000 2248.1 990 730.2 990 730.2 360 265.5
20mm (20)
25mm (25)
44mm (44)
76mm (76)
64 80 116 185
*Other lengths available on request up to 4m (please refer to GV3 slides, Pages 12-13) standard optional
How To Order: Slide Size Number of Fitted Carriages - Slide Length Example: 25 1 - 1796 = 25mm Wide x 1796mm Long Slide, 1 Carriage Plate
22
Other* u u u u
1076
1256
1436
1616
1796
1976
266
356
536
716
896
Based on proven DualVee technology (pages 8-9) Complete non-actuated linear system, ready for immediate installation Long stroke length capability, track can be butt-joined to create systems of virtually any length High speed and acceleration capabilities See pages 28-29 for driven LoPro systems
2S/2L
2450 551 5194 1168 95 70.3 202 148.9 100 73.8
3
6668 1499 11564 2600 346 254.9 599 442.1 372 274.1
4
15684 3526 19012 4274 1220 899.5 1478 1090.3 1174 865.6
Size
Wheel Plate
Basic Wheel Plate w/ Track Lubricators (BL) Wiper Wheel Plate* (W) Basic Wheel Plate w/ Wheel Covers (BC)
Support Beam
Un-mounted (Blank) Aluminum Beam (A)
Corrosion Resistance
Standard Steel Components (Blank) Corrosion Resistant Components* (CR)
Version
V5 for Wiper Wheel Plate, Blank for Basic Wheel Plate
Travel Length**
Max Travel Length Single Piece (mm) 3026 3023 3023 3020 2962
standard optional
1 2*** 2S/2L*** 3 4
No No
No
No u
Unlimited
* Corrosion resistant systems available with wiper wheel plate only ** For beam length please see LoPro catalog *** 2S/2L denotes beam sizes (small or large) and apply to beam mounted systems only. See LoPro catalog.
How To Order: LP Size Wheel Plate System Beam Corrosion Resistance Version (Wiper Wheel Plate Only), Travel Length Example 1: LP3WBACRV5, 2500 = LoPro Un-Driven Size 3, Wiper Wheel Plate, Aluminum Support Beam, Corrosion Resistant, 2500mm Travel
23
DLS
System Drive Types - Max Dynamic Linear Force Belt N lbf N lbf N lbf N lbf 300 67 7600 1709 280 63 280 63 315 71 431 97 222 50 334 75 2800 629 672 / 1407 151 / 316 1036 233 1761 396 1975 444 1000 225 2300 517 2818 634 3261 733 1556 350 8600 1933 560 126 560 126
Chain
Lead Screw
500 112 500 112 14 10.3 14 10.3 7.5 5.5 1 15 2635mm 2635mm
2450 551 5194 1168 95 70.3 202 148.9 100 73.8 5.5 49
6668 1499 11564 2600 346 254.9 599 442.1 372 274.1
15684 3526 19012 4274 1220 899.5 1478 1090.3 1174 865.6
Radial (LR) Pitch Moment (MP) Yaw Moment (MY) Roll Moment (MR) Max Linear Speed (m/s) Max Acceleration (m/sec2) Travel Length Max
5825mm 5825mm
1253mm 1253mm
7850mm
Unlimited*
Track Material Steel Stainless Steel Aluminum Wheel/Linear Technology DualVee 90 Degree V Groove 70 Degree V Groove 90 Degree Roller LBG Caged Linear Ball Guide Wheel/Bearing Material Herculane (Polymer) Steel Stainless Steel Corrosion Resistant Clean Room Compatible More Information Page 26 Page 26 N/A N/A Pages 28 - 29 Page 27
Note: All calculations assume lubricated, relatively clean environment *Unlimited travel length applies to belt and chain systems only. Lead screw/ball screw systems are limited by available screw lengths.
standard optional
24
PDU2
PSD120
LoPro Belt
LoPro Screw
DLS
3C 4S 4L 5 64N 50mm belt 64W 50 / 75mm belt
HDLS
95N 50mm belt 95W 50 / 75mm belt 64
HDCS
95 20-80
SBD
30-100
560 126
1225 275
1225 275
2450 551
4900 1101
4900 1101
1000 225
3300 742
10000 2248 10000 2248 990 730.2 990 730.2 360 265.5 6 29
10000 2248 16000 3597 1000 737.6 1600 1180.1 610 449.9
10000 2248 16000 3597 1300 958.9 2080 1534.2 1060 781.8
28000 6294 40000 8992 3220 2375 4600 3393 1708 1259.8 Over 6 29
28000 6294 40000 8992 4060 2994.7 5800 4278 2968 2189.1
10000 2248 16000 3597 1125 829.8 1800 1327.6 900 663.8
28000 6294 40000 8992 3780 2787.9 5400 3982.8 2520 1858.7 0.25 to 0.5 29
21200 4766 21200 4766 175 129.1 175 129.1 189 139.4 4 29
52100 11712 52100 11712 755 556.9 755 556.9 639 471.3
7669mm
7800mm
7720mm
5442mm
5234mm
5174mm
5174mm Unlimited*
5114mm
2660mm N/A
2580mm
5650mm N/A
5575mm
LoPro Chain
DLS
HDLS
HDCS
SBD
25
n n
Compact, ready to mount unit delivers high speeds, high load capacity, and long life using Herculane wheel technology Single unit accommodates multiple carriages Corrosion resistant version has USDA approved aluminum components Ideal for food and pharmaceutical packaging applications
n n
High strength aluminum compact beam available in standard lengths Single or multi-axis solutions available Herculane wheel technology allows smooth, low friction movement Pre-adjusted and pre-lubricated for practically maintenance-free operation Continuous stainless steel sealing strip prevents ingress of dirt and debris
PSD80
PDU2M
750 169 500 112 21 15.5 14 10.3 15 11.1
PSD80
500 112.4 500 112.4 14 10.3 14 10.3 7.5 5.5
PSD120
700 157.3 700 157.3 Length in mm (L___) Up to 2850mm Max Length in mm (L___) Up to 5770mm Max Length in mm (L___) Up to 6000mm Max 33 24.3 30 Double Acting 22.1 Standard 30 22.1
Unit Type
Beam Length*
Drive Type
Carriage Details
Special Carriage ** (CP1) Leave (Blank) for standard version u u u 10mm Screw Pitch (P10) Corrosion Resistant Version (C) Leave (Blank) for standard version u u u 16mm Screw Pitch (P16)
Closed (C)
Driven (D)
Open (P)
Slave (S)
Slave
L15
L25 N/A
* Travel length is shorter than beam length **Specify when using for a Y-Z connection to a PDU2M u
u u u
u u
u u u u u u N/A
PDU2 Unit Type Beam Length* Shaft Beam Slots CR Carriage Details (PDU2M Only) Type
General Purpose; wraps around beam, limit switches are mounted under the beam (1)
Number
Designed for X-Y or Y-Z connection with raised key portions to locate in T-Slots (3) Does not extend below underside of beam, no switch cam facility (5)
Hand
Standard (PDU2)
Right (R)
Right (R)
Left (L)
Any Any
u N/A
How To Order: PDU2/M: Model Beam Length* Shaft Beam Slots Corrosion Resistant Carriage Type/Number/Hand Example 1: PDU2 L2400 R T C = PDU2, Beam Length 2400mm, Right Shaft, With T Slots, Corrosion Resistant Example 2: PDU2M L2468 R T DC 3 L = PDU2M, Beam Length 2468mm, Right Shaft, T Slots, Belt Driven Carriage Number 3 Left-Hand PSD80: PSD80 Beam Length* Beam Slots Unit Config. Drive Type Screw Lead/Hand Type Example: PDS80 L1246 T C D 25 (CP1) (C) = PSD80, 1246mm Beam Length, beam with T-slots, Closed Unit, Driven, 25mm Screw Lead Right Hand, Special Carriage for Y-Z Connection to PDU2M. Corrosion Resistant Version PSD120: PSD120 Beam Length* Screw Pitch Example: PDS120 L1000 P05 = PSD120, 1000mm Beam Length, 5mm Screw Pitch
26
L70
15
25
70
Screw Pitch
n n
Complete, off-the-shelf package ideally suited for almost any linear positioning application Hardened and precision ground slides and double row cap sealed vee bearings allow for smooth motion, low maintenance, and long system life Polyurethane steel-reinforced belt for minimum stretch and high speed capability Cantilever axis with lightweight beam option provides ideal low inertia vertical axis for pick and place applications
3L
1600 360 3000 674 120 88.5 225 166 24 17.7
3C
1600 360 3000 674 108 79.6 200 147.5 24 17.7
4S
3500 787 6000 1349 165 121.7 280 206.5 70 51.6
4L
3500 787 6000 1349 300 221.2 510 376.1 70 51.6
5
10000 2248 10000 2248 990 730.2 990 730.2 360 265.5
Radial (LR)
Size
Beam Length*
Any length up to 8000 in single piece on DLS3, DLS3C and DLS4, 6000 on DLS5 (unlimited with joints)
Carriage Length
Input Handing
Beam Option
T Slot Windows
Required (W) (Required to fit heavy duty type t-nuts; not required on DLS3C) u u
standard optional
3 3C 4 5
N/A
*Travel Length is shorter than beam length: DLS3S - 174mm DLS3L - 254mm DLS3C - 331.3mm DLS4S - 224mm DLS4L - 304MM DLS5 - 558mm **For detailed discussion on drive input options, please refer to the DLS catalog
How To Order: DLS Size Beam Length* Carriage Length Drive Input Type Input Handling Beam Option T-Slot Windows Example: DLS 3 1885 S F K R L W = DLS, Size 3, 1885mm Beam Length, Short Carriage, Special Gearbox, Keyed Shaft, Right Hand, Lightweight, T Slot Windows
Cantilever (Blank)
Standard (Blank)
No Shaft (O)
Short (S)
Long (L)
27
Size
Wheel Plate
Basic Wheel Plate w/ Track Lubricators (BL)
System Type
Nut Config
Shaft Config
Support Beam
Corrosion Resistance
Version
Travel Length
Max Travel Length Single Piece (mm)**,***
Shaft Position
Un-mounted (Blank)
Chain (C)
1 2S/2L 3 4 1 2S/2L 3 4 1 2 3 4 2 3 4
* Corrosion resistant systems available with wiper wheel plate only. Call for custom system options. ** For beam length please see LoPro catalog *** Maximum travel length single piece varies depending on system configuration
u u u u
3026 3023 3020 2962 3026 3023 3020 2962 814 1080 1966 2153 1083 1109 1301 N/A (Blank) N/A (Blank) N/A (Blank) N/A (Blank) Unlimited Unlimited
standard optional
28
Right (R)
Belt (B)
Left (L)
V5
Ball Screw Driven n Ball screws are available in standard and corrosion resistant versions to meet environmental constraints n Metric leads available in lead accuracies to .004 in/ft (100m/300mm) n Repeatable within .003 in. (0.07mm)
2/ 2S/2L
2450 551 5194 1168 95 70.3 202 148.9 100 73.8
3
6668 1499 11564 2600 346 254.9 599 442.1 372 274.1
4
15684 3526 19012 4274 1220 899.5 1478 1090.3 1174 865.6
Screw
1/4 1/4 1/4 1/4
Screw
1/2 1/2 1/2 5/8 5/8
Screw
3/8 3/8 3/8 3/8 3/8 3/8
Screw
3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4
Screw
10mm 10mm
Size 4 GGN:
Screw
16mm
Lead 5.0mm
Nut Style FEM -E-B Mod. Flange Non Preloaded FEM -E-B Mod. Flange Non Preloaded FEM -E-B Mod. Flange Non Preloaded
16mm
10.0mm
Screw
12mm
Lead 5.0mm
Nut Style FEM -E-B Mod. Flange Non Preloaded FEM -E-B Mod. Flange Non Preloaded HGN: 20mm 5.0mm
DIN:
12mm
10.0mm
LP Size Wheel Plate System Type Nut or Shaft Configuration Beam Corrosion Resistance Version Travel Length Shaft Position LP 3 W B (Blank) A CR V5, 2500, L = LP3WBACRV5, 2500, L LoPro Size 3, Wiper Wheel Plate, Belt Driven, Single Shaft, Aluminum Support Beam, Corrosion Resistant, 2500mm Travel, Shaft Position Left LP 2 BL LS 3GB S (Blank) V5, 500 = LP2BLLS3GBSV5,500 LoPro Size 2, Basic Wheel Plate with Track Lubricator, Lead Screw Driven, 3/8 x 5.0mm BY NUT, Steel Support Beam, Standard Steel Components, 500mm Travel
29
HDLS and HDS use HDS2 (pages 14-15) components for a very strong, efficient range of heavy duty linear systems HDLS narrow unit is taller and provides rigid stiffness. The wide unit is better suited for high moment load applications HDCS unit offers a play-free ball screw for accurate positioning and low maintenance cap wipers for prolonged performance in a compact design
HDLS 64W
10000 2248 16000 3597 1300 958.9 2080 1534.2 1060 781.8
HDLS 95N
28000 6294 40000 8992 3220 2375 4600 3393 1708 1259.8
HDLS 95W
28000 6294 40000 8992 4060 2994.7 5800 4278 2968 2189.1
HDCS 64
10000 2248 16000 3597 1125 829.8 1800 1327.7 900 663.8
HDCS 95
28000 6294 40000 8992 3780 2788 5400 3393 2520 1858.8
Part #
Bearing Size
Slides (Grade)
Beam Length*
Belt Width
Drive Shaft
N/A
Up to 5,940mm
N/A
N/A
N/A
N/A
How To Choose: Key Differences Wide - Slides spaced farther apart for increased moment load capacity, larger carriage for attaching big components Narrow - Slides mounted on narrow face allows greater dimension of the beam to resist deflection. Ideal for high direct loads and long spans. Alternative configuration useful where two axes work in parallel. Ball Screw - Ideal for vertical applications How To Order: Part # Format Options Bearing Size Slides Beam Length Belt Width End of Stroke Protection Drive Shaft or Pitch Example 1: HDLS N 95 P1 L3648 50 SH RS = HDLS, Narrow Unit, 95mm, Precision Ground, 3648mm Beam Length, 50mm Belt Width, Shock Absorbers, Right Handed Example 2: HDCS 64 P1 L1850 P10 = HDCS, 64mm, Precision Ground, 1850mm Beam Length, Screw Pitch Size 10mm
30
Unground (P3)
64mm (64)
95mm (95)
50mm (50)
Narrow (N)
Angled (A)
(L_ _ _ _)*
Wide (W)
HDCS
HDLS
n n n
Rugged, quiet and precise linear unit offers a higher level of performance compared to similar sized systems High strength polyurethane steel reinforced belt provides zero backlash High capacity LGB precision caged linear ball guides provide quiet, smooth motion and long life in high duty applications Internal mechanism is completely sealed with a stainless steel band for exceptional protection from dirt and debris Clean room versions are certified by the Fraunhofer IPA Institute for clean room compatibility Internal bumpers for end of stroke protection Suitable for single or multi-axis applications Wide range of options and accessories
SBD 30-100
52100 11712 52100 11712 755 556.9 755 556.9 639 471.3
Unit Size
Length*, **
Beam Length in mm (L_ _ _)
Unit Type
Corrosion Resistant (C1) Clean Room (C2) Standard (Blank)
Drive Shaft
Double Shaft (DS) Right Hand (RS)
Min Beam Length (mm) Max Beam Length (mm)* Increments of (mm) 550 5950 60
580 5940 80
standard optional
*Longer lengths available with joints **Travel length is 300mm shorter than Beam Length on SBD 20-80, 365mm shorter on SBD 30-100
How To Order: SBD Unit Size Beam Length Unit Type Drive Shaft Example: SBD 20-80 L1750 C2 RS = SBD, Size 20-80, Beam Length 1750, Cleanroom, Right Handed
30-100
20-80
31
Axial LA lbs
26.98 26.98 26.98 179.85 179.85 179.85 179.85 359.69 359.69 359.69 854.27 854.27 854.27 2248.09 2248.09 6294.65 3147.32 20.23 25.40 5.17 134.89 168.61 33.72 269.77 337.21 67.44 640.71 809.31 157.37 1618.62 2023.28 404.66 4496.18 5620.22 1124.04 6744.27 8430.33 1686.07
Radial LR N
120 120 120 800 800 800 800 1600 1600 1600 3800 3800 3800 16000 10000 40000 13000 52 60 15 350 400 100 700 800 200 1650 1900 470 7000 8000 2000 17500 20000 5000 26000 30000 7500
Pitch Moment MP Nm
1.25 1.2 1.7 16 15 17 27 57 65 75 165 210 220 700 950 2290 1680 18xc* 22.5xc* 4.5xc* 150xc* 187xc* 37xc* 300xc* 375xc* 75xc* 750xc* 875xc* 175xc* 1500xc* 1875xc* 375xc* 4200xc* 5250xc* 1050xc* 6300xc* 7875xc* 1575xc* For English Pitch Moment loads, the metric load capacity must first be calculated; then converted to English using a multiplier of .737561
Yaw Moment MY Nm
1.25 1.2 1.7 16 15 17 27 57 65 75 165 210 220 1160 950 3280 1560
Roll Moment MR Nm
0.6 0.6 0.6 9 9 9 9 35 35 35 140 140 140 440 440 1230 550
lbs
26.98 26.98 26.98 179.85 179.85 179.85 179.85 359.69 359.69 359.69 854.27 854.27 854.27 3596.94 2248.09 8992.36 2922.52 11.69 13.49 3.37 78.68 89.92 22.48 157.37 179.85 44.96 370.93 427.14 105.66 1573.66 1798.47 449.62 3934.16 4496.18 1124.04 5845.03 6744.27 1686.07
ftlbf
0.92 0.89 1.25 11.80 11.06 12.54 19.91 42.04 47.94 55.32 121.70 154.89 162.26 516.29 700.68 1689.02 1239.10
ftlbf
0.92 0.89 1.25 11.80 11.06 12.54 19.91 42.04 47.94 55.32 121.70 154.89 162.26 855.57 700.68 2419.20 1150.60
ftlbf
0.44 0.44 0.44 6.64 6.64 6.64 6.64 25.81 25.81 25.81 103.26 103.26 103.26 324.53 324.53 907.20 405.66
*c is the contact diameter, i.e. the diameter of the circle which passes through the points of contact between bearing assemblies and ring, and is dependent on whether the bearing assemblies are running on the inside or outside of the ring PRT Ring/Segment Inside Outside HDRT Ring/Segment HDRE* HDR* HDRD* (Inside) HDRD* (Outside) c = c = c = c = c = c = 12-93 84 102 512 555.5 364.5 12-127 118 136 640 683.5 492.5 N/A 25-159 139 179 768 811.5 620.5 25-255 235 275 896 939.5 748.5 25-351 331 371 1120 N/A 876.58 1163.42 44-468 431 505 1280 1323.5 1100.5 44-612 575 649 1456 1499.5 1260.5 N/A 76-799 735 863 1656 1699.5 1436.5 76-1033 969 1097
32
PRT Straight Slides 12 Width 25 44 76 Type Precision Grade Material Length Manual Drive Options Rack Cut Belt Carriages* Bearings 13 25 34 Diameter 54 64 95 120 Through Hole** Type Through Hole Short/Long Stud Options Blind Hole Material Steel Stainless Steel 90 Degree Vee 70 Degree Vee Fixed Bogie Dual Edge SS P1 Steel Stainless Steel
HDRT
DTS Rings/Segments 93
PRT
HDRT
DTS
Diameter
Type
Precision Grade
P1 P2 90 180
Configuration
Technology
More Information:
* Fixed Center Carriages are designed to run on systems with common bends and radii. Bogie carriages can travel across S bends or bends of varying radii **Various stud lengths available for HDRT bearings. See Pages 36-37. ***Single edge ring slides (HDR and HDRE) are not available in 90 and 180 segments
PRT
HDRT
DTS
33
12
25
44
76
* Each size of bearing is designed for use with a specific size of ring/slide section. However, any bearing assembly may be used with any ring/slide larger than that for which it was designed if required by the application. Size 34 bearing assemblies may also be used with Size 25 ring/slide sections. Size 54 bearing assemblies may be used with Size 44 ring/slide sections.
How to Order:
Bearings: Type Diameter/Size C/E Seal Example: RSJ25ENS = Steel, Through Fixing, Short Stud, 25mm, Eccentric, Neoprene Seal
Rings/Segments: Material Part # - Width - Diameter Type Gear Option Tapped Hole Option Example 1: R12-93-R180-P = Standard Steel, 12mm Width x 93mm Diameter, 180 Segment, External Gear Option Example 2: SSR-25-159-R360 = Stainless Steel, 25mm Width x 159mm Diameter, 360 Ring
Carriages: Material Part # - Width - Diameter Example 1: BCP-12-93 = Standard Steel, Bogie Carriage Plate, 12mm Width x 93mm Diameter Example 2: CRFCP-25-159 = Stainless Steel, Fixed Center Carriage Plate, 25mm Width x 159mm Diameter
{ {
Quantity x Ring/Segment (see above) Quantity x Carriage (see above) 1 x R25-159-R180 1 x FCP-25-159
Lubricators: Quantity x Part - Width Only Type Example: 6 X LB-44 F = 6 Lubricators, 44mm, Flanged
34
Concentric (C)
Eccentric (E)
N/A
standard optional
N/A N/A
N/A
N/A N/A
N/A
Size-Width
Length
(B+mm) up to Max Length
Adjustment Keys
Dowel Pins**
12mm (M-12)
44mm (M-44)
25mm (S-25)
76mm (L-76)
One (1xAK)
Two (2xAK)
Straight Slides
1020
4020
4020
4020
Track System Curved Segments: Material Part # Width-Diameter Type Tapped Hole Option / Bend Example: TR12-93-R90/C = Standard Steel, 12mm Width x 93mm Diameter, 90 Segment, Clockwise *TR curved segments are used for Track Systems in conjunction with straight slides, and are modified from standard 90 and 180 slide ring segments. The segment ends are ground square to a specified dimension relative to the true shape of the segment, and a clearance keyway and tapped hole facility are incorporated onto each end to provide a method of alignment when assembled together with the mating key of the track system straight slide. Straight Slides: Part Number+Size - B+Length of Slide - Adjustment Key or Dowel Pins Example: TNM-44-B1500-2xAK = 44mm Slide, 1500mm Length, 2 Adjustment Keys **Dowel Pins positioned at regular intervals along the slide keyway provide easy location and alignment Track Systems: List the Track System Curved Segments (TR) and Straight Slides (TN) in sequential order in a clockwise direction followed by the number and type of carriage required. Example: (1) TNM-44-B1020-2xAK (2) TR-44-468-R180/C 1 (3) TNM-44-B1020-2xAK (4) TR-44-468-R180/C 6 x FCP-44
4 2 3
QtyxSDP
Counter-clockwise (A)
Ring/Segment (R)
90 Segment (R90)
Lubricator (LB)
Clockwise (C)
None (Blank)
None (Blank)
Steel (Blank)
Compact (C)
Flanged (F)
35
(12)
(16)
(17)
(22)
(27)
(32) 26 32
u u u
6.5 12.5 9 16
11.5 17.5
16.5 22.5 16 22
6.5 17
26.5 37
Corrosion Resistant
Part
Bearing
Lubricator Option
u N/A
u u
How to Order:
Bearings: Material Type Diameter/Size C/E Seal Plate Thickness Example: THJR64CNS17 = Steel, Through Hole Fixing Type, 64mm, Concentric, Nitrile Seal, Plate Thickness 11.5 to 17.5mm Fixed Center Carriage: Corrosion Resistant Part Bearing Lubricator Option Example: CRFCP64LB = Corrosion Resistant Fixed Center Carriage Plate, 64mm Diameter Bearings, With Lubricators Bogie Carriage: Part Bearing Lubricator Option Example: BCP95LB = Bogie Carriage Plate, 95mm Diameter Bearings, With Lubricators Lubricators: Part (HDLB) Type (J=Bearing Lubricator, S=Ring Lubricator) Example: HDLB25J = Heavy Duty Lubricator for Bearing Pinions: Material (SS=Stainless Steel, Blank=Steel) Part (HP4X24) Example: SSHP4X24 = Stainless Steel Pinion with MOD 4, 24 teeth (Not available on HDRE or HDR Ring Slides)
36
Required (CR)
Required (LB)
64mm (64)
95mm (95)
(37)
Eccentric (E)
Combines the flexibility and function of the PRT rings and ring segments with the size and strength of the HDS2 straight slides (pages 14-15) High load capacity Broad range of sizes Fully adjustable bearings for ease of installation Ideal for pallet systems, spool handling units, and turbine handling fixtures
Concentric (C)
120mm (120)
Steel (Blank)
64mm (64)
95mm (95)
N/A
N/A
N/A
N/A N/A
N/A
*HDRD - P2 not available for track systems **Straight Slides are supplied with joint blocks (one per straight-to-curve joint) and back plates according to system layout
Ring Slides: Part Diameter - Gear Option - Precision Grade - Type - Tapped Hole Option Ring Spacer - Pillars Example 1: HDRE896-G4-P2-NSP = External V Ring, 896mm Diameter, MOD 4 Gear, Grade P2, Tapped Hole, Spacers Example 2: HDRD1120-P1-R180-NP = Double Edged, 1120 Diameter, Grade P1, 180 Segment, Tapped Hole, Pillars
Straight Slides: Part - Precision Grade L+Length Example: HSDT25-P1 L1840 = Straight Slide, Grade P1, 1840mm Length
Track Systems: List the Track System Curved Segments (HDRD) and Straight Slides (HSDT25) in sequential order in a clockwise direction followed by the number and type of carriage required. Designate clockwise curved segments by adding /C; counterclockwise add /A Example: (1) HDRD1120-P1-R180 / C (2) HSDT25-P1 L1840 1 (3) HDRD1120-P1-R180 / C (4) HSDT25-P1 L1840 2 x FCP95LB
4 2
25 - 1120mm (1120)
25 - 1280mm (1280)
25 - 1456mm (1456)
25 - 1656mm (1656)
25 - 512mm (512)
25 - 768mm (768)
25 - 896mm (896)
25 -640mm (640)
37
The HepcoMotion DTS uses components from the PRT precision ring and track (see pages 34-35) product line to provide an easily assembled unit with the capability to drive carriages around a track circuit under continuous or intermittent motion. DTS is supplied as a complete unit. Standard Features 10mm pitch timing belt n Multiple carriages positioned at equal pitches in 10mm increments as specified by the customer n Trip latch mechanism disengages carriages from the drive belt in the event motion is impeded n Aluminum support beams; unit can also be supplied as free-standing to incorporate into the customers machine or framework n Aluminum profile cross members for large systems n Pulley bearing units greased for life; drive pulleys have teeth, idler pulleys are plain n Available in steel or stainless steel
n
Optional Accessories AC geared motor, or gearbox with IEC flange to fit customers own motor n Fixed belt/carriage connectors provide an alternative to trip latches n Carriage locking system along straight sections of the circuit hold carriages stationary, repeatable to +/- 0.05mm n Proximity sensors and sensor mounting brackets n T-slot cover strip closes beam T-slots and provide routing for wiring n T-nuts and T-bolts
n
Two Sizes: DTS25-351 uses 25mm wide slides and ring segments, and FCP25-351 fixed center carriage plates DTS44-612 uses 44mm wide slides and ring segments, and FCP44-612 fixed center carriage plates Two Circuit Formats:
110mm 160mm
Motor Type
71L/6 80S/4 80L/4 90L/6 71S/6 71L/6 71L/4 80L/6 80L/4
Gearbox Ratio
48 34 19 6 63 48 48 19 19
Considerably higher linear forces can be achieved by incorporating more than one drive unit
38
1 . Specify Dynamic Parameters Carriage load, external forces, full velocity profile including accelerations, dwells, speeds, duty cycle and required life. 2 . Make an Initial Selection Consider the physical size and weight of the components and make an initial selection of system size. As a guide, a size 25 carriage would typically be used up to 20kg (44 lbs); size 44 would be used up to 40kg (88 lbs). Both systems can carry higher loads than this (see load capacity comparison chart, page 32). 3 . Calculate the Carriage Static and Dynamic Loadings Complete instructions for calculating are available in the PRT full line catalog available at www .bwc .com/products/prt .html . 4 . Lay Out the Track Choose the track shape required (Oval or Rectangular), and specify the drive unit position(s) 1 to 4. 5 . Choose the Number of Carriages Required An even number is typically specified to produce a symmetrical layout. 6 . Select the Carriage Spacing The spacing must be in 10mm increments. Carriages are usually equally spaced. 7 . Calculate the Approximate System Dimensions N = number of carriages; S = carriage spacing; L = system length and W = system width (between centers of pulleys)
#
DTS25-351 DTS44-612
Oval
NS = 0.998 x (2L + 600) NS = 0.998 x (2L + 1320)
Rectangular
NS = 0.998 x (2L + 2W + 600) NS = 0.998 x (2L + 2W + 1320)
8 . Check the Trip Load of Each Carriage Using conventional mechanical calculations, allowing for friction, external load and acceleration (linear force), ensure that the linear force on any single carriage does not exceed 60N. The carriages on a DTS travel faster on the curved sections than on the straights. As each carriage moves between straight and curve, acceleration produces an inertial reaction on the trip latch. Therefore, there is a maximum speed beyond which carriages may disengage (see chart below).
50
DTS 25 351
40 Mass of carriage kg
DTS 44 612
30 20 10 0
0.2
0.4
1.2
1.4
9 . Select a Drive Source Bishop-Wisecarver can supply, as an option, geared AC motors and drives and worm gearboxes. Performance data is shown on the table at left for some common selections. Contact Our Applications Engineers for Design Assistance Our application engineering team is available to assist you with designing the best system for your application.
39
Assembly services are available prior to shipping, even when finished work includes products not supplied by Bishop-Wisecarver. Utilizing our skilled production staff not only shortens your lead time, but it also eliminates costs associated with specialized tools, equipment, and resources dedicated to assembly and project management. Assembly Operations n Welding n Mechanical Assembly Packaging n Labeling/Bar Coding n Bag Sealing n Boxing n Crating n Palletizing
Manufacturing Capabilities
Located in Pittsburg, California, Bishop-Wisecarvers manufacturing facility is home to a variety of modern equipment and processes. Our in-house machine shop utilizes state-of-the-art CNC equipment capable of high speed machining and close tolerances to provide superior custom work. From small quantity part runs for complex parts to high volume production, Bishop-Wisecarvers advanced equipment and extensive history in innovative design and manufacturing enable us to bring unique solutions to a wide range of customers. Machining Capabilities n Prototype Machining Manual Machining CNC Machining
n
Production Machining Palletized CNC Milling Bar Feed CNC Twin Spindle Turning
Custom Capabilities
Custom solutions are Bishop-Wisecarvers specialty. Our investment in high performance equipment together with our highly experienced staff enables Bishop-Wisecarver to provide custom engineered solutions ranging from slight product modifications such as non-standard length, bearing or grease requirements to complete ground-up system designs using DualVee components, linear guides and accessories.
40
Custom Wheels Custom diameter wheels, custom swaged integral style studded wheels, and customer-specified lubricants are all possible.
Custom Wheel Plates Extra large sizes, steel, extra wheels, custom configurations.
Long Lengths DualVee and UtiliTrak lengths are virtually unlimited, as are LoPro belt and chain systems, which have been fabricated up to 80 feet. Screw driven systems are limited only by the length of the screw.
Custom Machining Our in-house machine shop is equipped to accommodate special machining from non-standard hole locations to custom parts from steel or aluminum blanks as seen in this custom 8-wheel, steel wheel plate assembly. To suit your exact linear motion requirement, we offer the following options: Materials:
n n n
Coatings:
n n n
n n n n n
n n n n n
n n
EXPECT MORE when you partner with the recognized expert and most trusted name in guide wheel technology. MEETING YOUR NEEDS SIMPLY ISNT ENOUGH at Bishop-Wisecarver. Each and every one of our personnel strives to anticipate and surpass them from design phase through project completion. Beyond just a promise, its our passion, one that has earned us our reputation of excellent quality, superior design and performance, and the ability to deliver custom and standard solutions to meet your toughest application challenge. Experience for yourself how Bishop-Wisecarver can help lower overall costs and attain features that are unique to your solution, giving you a clear competitive advantage.
Contact Information:
Company Name: Title & Department: Fax Number: Address: Distributor/Rep: Industry/Market Served:
Special Design Criteria: Desired Life (Distance, Cycles, Hours/Day, Days/Year): Environment (Factory, Shop, Food Grade, Clean Room): Project Name: Bishop-Wisecarver to Select or Interested in (Check and Circle the Below) Components: Manual Linear Guides Linear Actuated: Type of Unit: Rotary or Other: DualVee UtiliTrak PDU2/PDU2M SBD Belt PRT/HDRT GV3 Undriven LoPro PSD120 Chain DTS HDS2 Simple Select LoPro Lead Screw MCS SL2 DLS
Temperature: Volume/Qty:
MinVee HDLS
QuickTrak HDCS
+
LR
_
MY
Pitch (MP)
Roll (MR)
Yaw (MY)
Bishop-Wisecarver Corporation: Manufacturer of the original DualVee guide wheel and industry leader in guided motion technology and exclusive North and Central American partner and distributor for HepcoMotion products since 1984.
phone: 888.580.8272
Bishop-Wisecarver Corporation 2010. All Rights Reserved