TM 10-4930-220-13P
TM 10-4930-220-13P
TM 10-4930-220-13P
TECHNICAL MANUAL
FOR
30 JUNE 1993
TM 10-4930-220-13&P
DEATH or serious injury may result if personnel fail to observe the safety precau-
tions listed below.
Only ONE tank shall be mounted on the Trailer, General Purpose, 5 Ton, Dual
Axle, M1061A1.
Do NOT SMOKE or USE OPEN FLAME within 50 feet (15.24 m) of this unit.
Be sure that fire extinguishers and other firefighting equipment are available
and OPERABLE before transferring fuel.
Unit must be grounded prior to fuel transfer operations.
If fuel is spilled, wash the area of spillage thoroughly with water.
DEATH or serious injury may result if personnel fail to heed the safety precau-
tions for welding. Prior to repairs and/or welding, personnel shall read the weld-
ing instructions contained in paragraph 5-3 of this manual.
a
TM 10-4930-220-13&P
Clean parts in a well ventilated area. Avoid inhalation of solvent fumes and pro-
longed exposure of skin to cleaning solvent. Wash exposed skin thoroughly. Dry
cleaning solvent used to clean parts is potentially dangerous to personnel and
property. Do not use near open flame or excessive heat. Flash point of solvent
is 100°F. (38°C. to 50°C.) Wear eye protection when blowing solvent from parts.
Compressed air used for cleaning purposes should not exceed 30 PSI (2.1 kg/
cm).
Do not touch metal parts with bare skin during cold weather. The skin may stick
to the metal.
The following safety precautions must be observed before welding tanks used
for flammable liquids.
Tank must have a static ground during all operations.
Use caution with all tools and metal objects to insure that no sparks will be
created.
Combustive vapor tests must be performed before and immediately follow .
ing purging the tank. Do not begin repair of the tank until declared safe by
safety personnel.
Allow only thoroughly trained personnel to conduct vapor tests.
Discontinue all operations if an electrical storm is threatening or in progress.
Eliminate all conditions which could cause explosions.
Do not wear wool, nylon, silk, rayon or other static electricity generating
clothing. Wear clean cotton clothing with no metal buttons or fittings Re-
move all contents from pockets.
Rubber boots must be worn.
Use cotton rags for cleaning. Do not use cleaning material that will generate
static electricity.
b
TM 10-4930-220-13&P
Death or serious injury may result from exposure to toxic vapors or Insufficient
oxygen inside petroleum tanks. Do not enter a tank to perform maintenance un-
less the tank has been thoroughly purged, and the air inside has been tested and
certified safe by technically qualified safety or health personnel.
CHANGE HEADQUARTERS
DEPARTMENT OF THE ARMY
NO. 2 WASHINGTON, D.C., 22 JUNE 1994
1. Remove and insert pages as indicated below. New or changed text material is
indicated by a vertical bar in the margin. An illustration change is indicated
by a miniature pointing hand.
GORDON R. SULLIVAN
General, United States Army
Official: Chief of Staff
MlLTON H. HAMILTON
Administrative Assistant to the
Secretary of the Army
06743
DISTRIBUTION :
To be distributed in accordance with DA Form 12-25-E, block no. 6078, require-
ments for TM 10-4930-220-13&P.
TM 10-4930-220-13&P
C1
CHANGE HEADQUARTERS
DEPARTMENT OF THE ARMY
No. 1 WASHINGTON, D. C., 30 December 1993
1. Remove and insert pages as indicated below. New or changed text material is indicated by a vertical bar in
the margin. An illustration change is indicated by a miniature pointing hand.
- - - c/(d blank)
4-5 through 4-8 4-5 through 4-8
4-11 through 4-14 4-11 through 4-14
5-1 and 5-2 5-1 and 5-2
6-1 and 6-2 6-1 and 6-2
A-1/(A-2 blank) A-1/(A-2 blank)
GORDON R. SULLIVAN
General, United States Army
Official: Chief of Staff
MILTON H. HAMILTON
Administrative Assistant to the
Secretary of the Army
05996
DISTRIBUTION:
To redistributed in accordance with DA Form 12-25-E, block no. 6078, requirements for TM 10-4930-220-13&P.
TM 10-4930-220-13&P
You can help improve this manual. If you find any mistakes, or if you know of a way to improve
the procedures, please let us know. Mail your letter, DA Form 2028 (Recommended Changes
to Publications and Blank Forms), or DA Form 2028-2 located in the back of this manual directly
to: Commander, U.S. Army Aviation and Troop Command, ATTN: AMSAT-I-MP, 4300 Goodfel-
Iow Boulevard, St. Louis, MO 63120-1798. A reply will be furnished directly to you.
DISTRIBUTION STATEMENT A: Approved for public release. Distribution is unlimited.
TABLE OF CONTENTS
Page
CHAPTER 1. INTRODUCTION
Section I. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
II. Equipment Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
III. Technical Principles of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
i
TM 10-4930-220-13&P
Page
CHAPTER 4. UNIT MAINTENANCE INSTRUCTIONS
Section I. Repair Parts, Special Tools, and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
II. Service Upon Receipt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... 4-1
III. Unit Maintenance Preventive Maintenance Checks and Services . . . . . . . 4-2
IV. Unit Maintenance Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... 4-4
V. Unit Maintenance Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... 4-5
VI. Movement to a New Worksite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... 4-24
ii
TM 10-4930-220-13&P
LIST OF ILLUSTRATIONS
Title Page
Figure
1–2 Tank Unit Assembly (All models except Advance Model TRL 1000) . . . . . . . . . . ...1-2
1 –2 Tank Unit Assembly (Advance Model TRL-1000) . . . . . . . . . . . . . . . . . . . . . . . . . . . ..1-3
2–1 Tank Unit Assembly (All models except Advance Model TRL 1000) . . . . . . . . . . ... 2-1
2-2 Tank Unit Assembly (Advance Model TRL 1000) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
3-1 Emergency Dump Valve ........ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... . . . . . .. 3-1
3-2 Hose Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
4-1 Tank Assembly . . . . . . . . . . . . . . . . . . . . . .. .. .. .. .. .. ......... ..... ... 4-6
4-2 Manhole Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
4-3 Tank Assemblies, Except Advance Model TRL 1000/Advance
Model TRL 1000 . . . . . . . . . . . . . . . . . ... .. ................................ 4-10
4-4 Drain Valve Assembly ... .. ....... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4-5 Emergency Dump Valve Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
4-6 Hose Assembly ., . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...4-15
4-7 Accessories Stowage Box installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...4-16
4-8 Tank Mounting Angle installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...4-17
4-9 Preparation For installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...4-17
4-10 Angle/Bracket/Clamping Adapter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
4-11 Tank Placement and Tiedown Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
4-12 Angle/Bracket/Socket Adapter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...4-19
4-13 Tiedown Assembly Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .......... 4-20
4-14 Ground Rod Stowage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
4-15 Nozzle Assembly, Buckeye Model 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
4-16 Nozzle Assembly, All Other Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..4-23
6-1 Trailer Chassis, 5-Ton M1061A1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... 6-1
F-1 Tank . . . . . . . . . . . . . . . . . . . . . . . . . ...... .. ... ...... .. ....................... F-10
F-2 Manhole Cover (Models 1 and 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-12
F-3 Dump Valve . . . . . . . . . . . . . . . . . . . .. .. ....... .. .. .. ..... .... ................. F-14
F-4 Hold Down AssembIy (Sheet 1 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-17
F-4 Hold Down Assembly (Sheet 2 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-18
F-5 Accessory Stowage Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-20
F-6 Hose Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ......... F-22
F-7 Nozzle Assembly, FueI Dispensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-24
F-8 Ground Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. F-26
iii/(iv blank)
TM 10-4930-220-13&P
CHAPTER 1
INTRODUCTION
1-1. Scope. This is an operator, unit and direct support maintenance level manual, including Repair Parts and Special
Tools List. This manual supports the Advance Model TRK1616 and TRL1 000, the United Model TRL4123 and the
Highland Model TRL1020, TRL2000, and TRL2500 600 gallon liquid dispensing tank unit, which is a portable storage tank
used for transporting and storing liquid petroleum products.
1-2. Maintenance Forms and Records Department of the Army forms and procedures used for equipment
maintenance will be those prescribed by DA PAM 738-750, The Army Maintenance Management System (TAMMS).
1-3. Reporting Equipment Improvement Recommendations (ElRs). If your tank needs improvement, let us know.
Send us an E. I. R. You, the user, are the only one who can tell us what you do not like about your equipment. Let us
know why you do not like the design. Put it on an SF 368 (Quality Deficiency Report). Mail it to Commander, U.S. Army
Aviation and Troop Command, ATTN: AMSAT-I-MDO, 4300 Goodfellow Blvd., St. Louis, MO 63120-1798. A reply will be
mailed to you.
1-4. Destruction of Army Material to Prevent Enemy Use. Refer to TM 750-244-3, Procedure for Destruction of
Equipment to Prevent Enemy Use.
a. Placement of equipment in administrative storage should be for short periods of time when a shortage of
maintenance effort exists. Items should be in mission readiness within 24 hours or within the time factors as deter- mined
by the directing authority. During the storage period appropriate maintenance records will be kept.
b. Before placing equipment in administrative storage, current preventive maintenance checks and services
should be completed, shortcomings and deficiencies should be corrected, and all modification work orders (MWCYs)
should be applied.
c. Storage site selection. Inside storage is preferred for items selected for administrative storage. If inside
storage is not available, trucks, vans, conex containers and other containers may be used.
d. Refer to Chapter 4, Section VI, paragraph 4-18 for procedures to move equipment to a new worksite.
a. Portable storage used for transporting and storing liquid petroleum products.
d. Equipped with skids and holddown assemblies with adjustable turnbuckles for securing to trailer head.
f. Tank is filled and serviced through the manhole on top of the tank
Change 3 1-1
TM 10-4930-220-13&P
Figure 1-1. Tank unit assembly (Except Advance Model TRL 1000).
1-2
TM 10-4930-220-13&P
b. Emergency Dump Valve. Used for dispensing liquid. Located on the bottom front of the Tank Unit be-
tween the skids (13, Figure 1–1 and Figure 1 –2)
c. Tank. Used for storage and transporting of liquid petroleum products (Figure 1–1 and Figure 1 –2)
1-3
TM 10-4930-220-13&P
d. Interlock. The male interlocks are secured by clamping adapters, with the female end by socket adapt-
ers.
e. Control Lever. Operates the emergency dump valve (13, Figure 1–1 and Figure 1–2) to allow dispens-
ing of liquid petroleum products or draining of the tank unit.
f. Vent Assembly. Allows the release of pressure buildup within the tank unit assembly.
g. Pump Port. Provides coupling of a hand pump to retrieve liquid from the tank unit assembly.
1-8. Differences Between Models. Table 1-1 shows the differences between models.
Drain Plug
x
Drain Valve and Handle x x x x x
Without Drain Hose
x
Pump Port located at
rear of tank x
Pump Port located at x x x x x
front of tank
1-4
TM 10-4930-220-13&P
a. Manufacturers
Manufacturer . . . . . . . . . . . . . . . . . . . Advance Industries Inc.
Models . . . . . . . . . . . . . . .......... TRL 1616 and TRL 1000
b. Nozzle Assembly.
(1) Model Highland TRL2500.
Manufacturer . . . . . . . . . . . . . . . . . . . Buckeye Division Emco-Wheaton lnc.
Model . . . . . . . . . . . . . . ........... 5
c. Capacities
Tank Capacity . . . . . . . . . . . . . . . . 600 gallons
Cubage . . . . . . . . . . . . . . . . . . . . . . . 131 cu.ft.
a. The 600 gallon, liquid dispensing tank can be filled with fuel after storage or servicing through the man-
hole on the top of the tank.
b. Fuel can be dispensed from the tank using gravity flow principles by connecting a hose and nozzle to
the emergency dump valve on the bottom end of the tank.
a. Fuel can be dispensed from the tank using gravity flow principles by connecting a hose and nozzle to
the emergency dump valve on the bottom end of the tank.
b. Fuel can also be dispensed by using a hand pump coupled to the hand pump port on the top of the tank.
c. The tank can be drained by opening the drain plug or valve on the bottom of the tank when it is necessary
to drain the contents of the tank.
1-5/(1-6 blank)
TM 10-4930-220-13&P
CHAPTER 2
OPERATING INSTRUCTIONS
2-2. Operator’s Controls and Indicators. Operator’s controls and indicators are shown in Figure 2-1 and
Figure 2-2 and are listed in Table 2-1.
Figure 2-1. Tank unit assembly (except Advance Model TRL 1000).
2-1
TM 10-4930-220-13&P
2-2
TM 10-4930-220-13&P
1 Emergency Valve Control Lever Located on top of the tank. It is normally in the “open”
position for dispensing liquid from the tank.
2 Vent Assembly Located on the filler plug on top of the tank. It is used
to relieve pressure from the tank.
3 Filler Plug Located on the manhole cover on top of the tank.
It is opened to refill the tank with liquid.
4 Drain Valve Located on the inside bottom of the tank. It is used
to remove water accumulation and drain the tank.
It is normally closed.
4 Drain Plug (Advance Model TRL 1000) Located on the inside bottom of the tank. It is used to
(Figure 2-2) remove water accumulation and drain the tank.
It is normally closed.
5 Pump Port Located on top of the tank for use with hand pump
for dispensing of fluid.
6 Emergency Dump Valve Located on the bottom end of the tank. It is used
with the hose and nozzle assemblies for the dispensing
of Iiquid.
7 Inlet Strainer Valve Located on the inside bottom of the tank. It is used
to remove contamination and large particles from
the fluid before dispensing.
a. Before you operate always keep in mind the WARNINGS and CAUTIONS. Perform your before (B)
PMCS.
b. While you operate always keep in mind the WARNINGS and CAUTIONS. Perform your during (D)
PMCS.
d. If your equipment fails to operate. Troubleshoot with proper equipment. Report any deficiencies using
the proper form. See DA PAM 738-750, The Army Maintenance Management System (TAMMS).
2-3
TM 10-4930-220-13&P
a. Table 2-2, Preventive Maintenance Checks and Services Table lists the inspections and care of equip-
ment required to keep it in good operating condition.
Class II Leaks of Iiquid great enough to form drops but not enough to cause drops to drip or run
from the faulty area.
Class III Leak of Iiquid great enough to form drops that fall or run or collect in puddles near the
faulty area.
Location
Item Item to Procedure Not Fully Mission
Interval
No. Check/ Capable
Service
1 Before Hoses Check for leaks, breaks, cracks, cuts and worn Hoses are leaking, worn
areas. Refer leaking, worn or damaged hose to or damaged.
unit maintenance.
2 Before Nozzles Check nozzles for distortion, corrosion and Nozzles are distorted,
leaks. Clean corroded nozzle. Clean strainer leaking or badly corroded.
daily. Replace gasket at hose connection. Refer
distorted, leaking or badly corroded nozzles to
unit maintenance.
3 Before Ground Cable Check for worn, frayed or corroded condition. Cable is worn, frayed or
Refer worn, frayed or corroded cable to unit corroded.
maintenance.
4 Before Emergency Check control lever for binding or damage. Valve or control lever is
Dump Valve Check valve for leaks, close control lever tight- worn or damaged.
and Control ly. Replace gasket in coupler. Refer worn or
Lever damaged valve or control lever to unit mainte-
nance.
2-4
TM 10-4930-220-13&P
6 Before Tank Check tank for leaks, dents, cracks or breaks. Tank has leaks, cracks,
Check interior for dirt, water accumulation or breaks, or dirty interior.
other foreign matter. Drain water accumulation.
Refer leaks, dents, cracks, breaks or dirty inte-
rior to unit maintenance.
7 During Hoses Check for leaks, breaks, cracks, cuts and worn Hoses are leaking, worn
areas. Refer leaking, worn or damaged hose to or damaged.
unit maintenance.
8 During Nozzles Check nozzles for distortion, corrosion and Nozzles are distorted,
leaks. Clean corroded nozzle. Clean strainer leaking or badly corroded.
daily. Replace gasket at hose connection. Refer
distorted, leaking or badly corroded nozzles to
unit maintenance.
9 During Ground Cable Check for worn, frayed or corroded condition. Cable is worn, frayed or
Refer worn, frayed or corroded cable to unit corroded.
maintenance.
10 During Emergency Check control lever for binding or damage. Valve or control lever is
Dump Valve Check valve for leaks, close control lever tight- worn or damaged.
and Control ly. Replace gasket in coupler. Refer worn or
Lever damaged valve or control lever to unit mainte-
nance.
11 After Hoses Check for leaks, breaks, cracks, cuts and worn Hoses are leaking, worn
areas. Refer leaking, worn or damaged hose to or damaged.
unit maintenance.
12 After Nozzles Check nozzles for distortion, corrosion and Nozzles are distorted,
leaks. Clean corroded nozzle. Clean strainer leaking or badly corroded.
daily. Replace gasket at hose connection. Refer
distorted, leaking or badly corroded nozzles to
unit maintenance.
13 After Ground Cable Check for worn, frayed or corroded condition. Cable is worn, frayed or
Refer worn, frayed or corroded cable to unit corroded.
maintenance.
2-5
TM 10-4930-220-13&P
15 After Drain Valve Check control handle for damage. Check for Valve or control handle is
and Control leaks. Tighten leaking valve. Refer worn or worn or damaged.
Handle or damaged valve or control handle to unit mainte-
Drain nance.
16 After Tank Check tank for leaks, dents, cracks or breaks. Tank has leaks, cracks,
Check interior for dirt, water accumulation or breaks, or dirty interior.
other foreign matter. Drain water accumulation.
Refer leaks, dents, cracks, breaks or dirty inte-
rior to unit maintenance.
b. Dispensing Liquid.
(1) Liquids may be dispensed from tank either through the emergency dump valve (13, Figure 1-1 and
13, Figure 1 -2) by gravity flow or by use of a hand pump coupled to hand pump port (10, Figure 1-1
and Figure 1-2). Stow hand pump port cap in a safe place.
(2) Connect hose and nozzle to emergency dump valve coupling.
2-6
TM 10-4930-220-13&P
(3) Place control lever (5 Figure 1-1 and Figure 1-2) in ‘open” position and dispense liquid through
nozzle.
(4) The flow may be stopped at any time by dosing nozzle. When dispensing is complete, place emer-
gency dump valve lever in “close” position.
(5) Drain hose and nozzle assembly and disconnect it from emergency dump valve coupling.
(6) Stow the hose and nozzle assembly and cap the emergency dump valve with dust cap (15,
Figure 1-1 and 15, Figure 1-2).
a. Locate tank unit in shade, where possible, and wet down with water to reduce heat.
a. Take advantage of natural barriers to blowing sand and dust, or, if necessary, erect artificial barriers.
b. Clean tank unit with an approved cleaning solvent, giving special attention to cavities, corners, and par-
tially exposed interior spaces. Dry thoroughly. Keep tank and areas around emergency valve and controls free from
sand and dust.
2-8. Operation in Salt Water Areas. Saltwater corrodes metal. If unpainted equipment parts are exposed to
salt water, dean them off immediately with an approved cleaning solvent and dry thoroughly. All surfaces should
be cleaned daily.
2-7/(2-8 blank)
TM 10-4930-220-13&P
CHAPTER 3
OPERATOR MAINTENANCE INSTRUCTIONS
3-1. General.
a. The only lubrication required on the tank unit is described in paragraph 3–2.
b. There is no lubrication order for the tank, therefore, the instructions in paragraph 3–2 are mandatory.
3-2. Lubrication. Lubricate the emergency dump valve control lever (all models) and the drain valve handIe (all
models except the Advance Model TRL 1000) monthly (5) and (9). Refer to F5G9100, Identification List for Fuels,
Lubricants, Oils and Waxes.
3–1
TM 10-4930-220-13&P
a. The section contains troubleshooting information for locating and correcting most of the operating prob-
lems which may develop in the tank unit, Each malfunction for an individual component, unit, or system is followed
by a list of tests or inspections which will help you to determine probable causes and corrective actions to take. You
should perform the tests, inspections and corrective actions in the order listed.
b. This manual cannot list all the malfunctions that might occur, nor all the tests, or inspections and correc-
tive actions. If a malfunction is not listed or is not corrected by listed corrective action, notify your supervisor.
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
3–2
TM 10-4930-220-13&P
This section contains the maintenance instructions for the tank unit that are applicable to the operator.
b. Replace gasket in emergency dump valve dust cap (15, Figure 1-1 and Figure 1–2).
3-3/(3-4 blank)
TM 10-4930-220-13&P
CHAPTER 4
UNIT MAINTENANCE INSTRUCTIONS
4-1. Tools and Equipment. There are no tools or special equipment authorized for the tank unit.
4-2. Special Tools and Equipment. Special tools and equipment that are required by unit maintenance person-
nel for maintenance of the tank unit can be found in Appendix B, Section III
4-3. Repair Parts List. Unit Maintenance Repair Parts and Equipment covering unit maintenance for the tank
unit are listed in Appendix C.
c. Check equipment against packing list to make sure all items are accounted for. Report all discrepancies
in accordance with DA PAM 738-750.
d. Inspect components for loose or missing mounting hardware and for loose connections.
a. Servicing.
(1) Lubricate the tank in accordance with the instructions in paragraph 3–2.
(2) Perform preventive checks and services as described in Table 4-1 and correct any deficiencies.
b. Installation. The tank unit can be used mounted on skids on level ground or floor, or on a modified Mod-
el M1061A1, 5-ton Trailer.
(1) Tank unit without M1061A1, 5-ton Trailer. Select a level site free from stones and debris. Place
tank unit level, with skids resting on ground or floor. Insert male interlocks of one unit into the fe-
male interlocks of the connecting unit (12, Figure 1–1).
(2) Tank Unit Mounted on M1061A1, 5-ton Trailer. Detailed installation procedures for the tie-down
kit and for mounting the tank unit on the M1061A, 5-ton Trailer are found in paragraph 4-16
4–1
TM 10-4930-220-13&P
4-6. General.
a. To insure the tank unit is ready for operation at all times, it must be inspected systematically so that de-
fects may be discovered and corrected before they result in serious damage or failure.
b. The necessary preventive maintenance checks and services to be performed by unit maintenance per-
sonnel are listed in Table 4-1 and described in Chapter 4, Section V.
c. Defects discovered during operation of the unit will be noted on DA Form 2404 for future corrections
to be made as soon as operation has ceased. Stop operation immediately if a deficiency is noted which would dam-
age the equipment if operation were continued.
d. Record all deficiencies, shortcomings and the corrective action taken, on DA form 2404 (Equipment In-
spection and Maintenance Worksheet) at the earliest possible opportunity.
a. Table 4–1 contains a tabulated list of preventive checks and services which must be performed by unit
maintenance personnel.
b. The interval column designates the required service interval. A quarterly interval is equal to three calen-
dar months or two hundred and fifty hours of operation, whichever occurs first.
4-2
TM 10-4930-220-13&P
1 Quarterly Tank Check the tank for leaks, dents, cracks, or breaks. Tank has leaks,
Assembly Check for ruptures in the welded seams. Check the cracks or breaks.
interior of the tank for dirt or contamination. Repair Welded seams
leaks, dents or other damage. Replace a badly are ruptured.
damaged tank. Purge and clean.
2 Quarterly Manhole Check all bolts and nuts for tightness. Check for dents, Bolts and nuts
Cover cracks or breaks. Check gaskets for wear and darnage. are loose or missing.
Assembly Replace defective cover gasket. Repair or replace Cracks or breaks
defective manhole cover and filler cover. exist. Cover gasket,
manhole cover or
filler cover are de-
fective.
3 Quarterly Drain Valve Check drain valve or drain plug for leaks or damage. Control handle is
and Control Check control handle for binding or damage. Replace damaged. Drain
or Drain damaged control handle. lighten or replace a leaking or valve or drain plug
Plug damaged drain valve or drain plug. leaks or is damaged.
4 Quarterly Emergency Check the emergency dump valve for leaks or damage. Emergency dump
Dump Valve Check the valve strainer screen for residue. Check the valve leaks, valve
and Control valve mounting gaskets for wear or damage. Check the mounting gaskets or
Lever control lever for binding or damage. Replace or repair control lever are
damaged valve or control lever. Clear the valve strainer damaged. Valve
and replace damaged gasket. strainer has residue,
gasket is damaged.
5 Quarterly Hose Inspect hoses for leaks, breaks, cuts or worn areas and Hoses, fitting or
Assembly defective gaskets. Replace damaged hoses, fitting or gaskets are
defective gasket. damaged or defec-
tive.
6 Quarterly Ground Inspect cable for frayed, worn or corroded condition. Cable is missing
Cable Replace defective cable. or defective.
7 Quarterly Nozzle Inspect the nozzle for leaks, distortion and corrosion. Nozzle leaks or is
Assembly Replace or repair a leaking or distorted nozzle. Clean corroded or
corroded nozzle. distorted.
4-3
TM 10-4930-220-13&P
4-8. General.
a. This section contains troubleshooting information for locating and correcting problems which develop
in the tank unit that are within the scope of unit maintenance. Each malfunction for an individual component, unit
or system is followed by a list of tests or inspections to help to determine corrective actionsfor specific malfunctions.
Perform the tests/inspections and corrective actions in the order listed.
b. This manual cannot list all malfunctions that may occur, nor all tests or inspections and corrective ac-
tions. If a malfunction is not listed or is not corrected by listed corrective actions, notify your supervisor.
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
4-4
TM 10-4930-220-13&P
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
Step 5. Check the emergency dump valve control lever and rod assembly for wear or damage.
Repair or replace the dump valve control lever and rod assembly.
4-9. General.
a. This section contains unit maintenance procedures as authorized by the Maintenance Allocation Chart
(MAC), Appendix B of this manual.
b. The tank assembly includes the manhole cover assembly, the drain valve and control handle, the emer-
gency dump valve and control lever, and the pump port and tiedown assemblies.
c. The tank and its components must be cleaned before any repair is started. Each time a component is
removed for repair, inspection or other service, it must be cleaned thoroughly.
d. No repair will be initiated until the tank has been thoroughly vented and cleaned. The atmosphere inside
the tank must be tested and certified safe by technically qualified personnel prior to welding on the tank or entry
into the tank to perform maintenance.
e. Before attempting any welding repair on the tank, drill four 1/2 inch diameter drain holes in each skid
(eight holes required) and four 1 1/2 inch holes in each skid (eight holes required). (Figure 4-1)
Change 1 4-5
TM 10-4930-220-13&P
INITIAL SETUP
Tools
Materials
4-6
TM 10-4930-220-13&P
The following safety precautions must be observed before welding tanks used
for flammable liquids.
Tank must have a static ground during all operations.
Use caution with all tools and metal objects to insure that no sparks will be created.
Combustible vapor tests must be performed before and immediately following purging
the tank Do not begin repair of the tank until declared safe by safety personnel.
Allow only thoroughly trained personnel to conduct vapor tests.
Discontinue all operations if an electrical storm is threatening or in progress.
Eliminate all conditions which could cause explosions.
Do not wear wool, nylon, silk, rayon or other static electricity generating clothing.
Wear clean cotton clothing with no metal buttons or fittings. Remove all contents from
pockets.
Change 2 4-7
TM 10-4930-220-13&P
(2) Completely drain all liquid fuel from tank in accordance with TB 1047.
(3) Remove waste liquid fuel and Iiquid soaked waste material from work area.
(4) Thoroughly clean all flammable Iiquid from work area floor.
(5) Remove all accessories which might entrap liquid.
(6) Close or seal all drains.
(7) Fill tank with cold water and overflow for five minutes.
(8) Drain tank completely.
(9) Close or seal all drains.
NOTE
Insufficient amount of chemical will result in an Incomplete purging. Accurate
computations of the amount of chemical to be used must be made prior to the
purging. Once the purging has begun, do not stop until the process is com-
plete.
(10) For each 100 gallon capacity, add 40-fluid ounces of purging chemical or 240-fluid ounces for
a 600 gallon tank and fill the tank with water. Do not overflow.
(11) Insert an airline into the tank opening and agitate the solution with 3 to 5 psi of air for five minutes.
Frequently move the air hose around in the tank covering as much area as possible espcially near
the bottom. Remove air hose and drain the tank.
(12) Fill the tank and overflow for five minutes with cold water or until the water is dear. Drain the tank
completely.
(13) Conduct a combustible vapor test reading to determine if the tank is safe to repair, dean, paint,
store, or change materials. If combustible vapor test reading indicates tank is not safe, repeat
procedure as cited in subparagraphs (1) through (12) above.
NOTE
Testing to determine if tanks are safe for entry will be performed only by tech-
nically qualified safety or health personnel.
(14) If repair procedures must be performed inside the tank, perform pre-entry testing for air contami-
nants and oxygen deficiency to determine if the tank is safe for entry.
c. Inspection.
(1) Condition of paint. Check the tank for condition of paint and indicate whether repainting is re-
quired.
(2) Dents, break, holes, or cracks. Check tank for dents that require repairs. Check dents on welds
for break in weld seam. Check for any damage or wear that has caused a rupture or leak.
4-8
Change 1
TM 10-4930-220-13&P
(3) Contamination and rust. Check interior of tank for general cleanliness and presence of contami-
nants. Check exterior and interior of cans for presence of rust.
(4) Refer all welding repairs to Direct Support.
INITIAL SETUP
Tools
Manhole Cover
4-9
TM 10-4930-220-13&P
Clean parts In a well ventilated area. Avoid inhalation of solvent fumes and pro-
longed exposure of skin to cleaning solvent. Wash exposed skin thoroughly. Dry
cleaning solvent used to dean parts is potentially dangerous to personnel and
property. Do not use near open flame or excessive heat. Flash point of solvent
is 100°F. (38°C. to 50°C.). Wear eye protection when blowing solvent from parts.
Compressed air used for cleaning purposes should not exceed 30 PSI (2.1 kg/
cm).
a. Removal.
(1) Release cam (8) and raise hinge (13).
(2) Open manhole cover (17) and loosen six nuts (2) so that hooks (5) will drop free of tank rim.
(3) Lift manhole cover from the tank.
b. Cleaning, Inspection, and Repair.
(1) Clean all parts with an approved cleaning solvent and dry thoroughly.
(2) Inspect all parts for breaks, cracks, damaged threads and other damage. Replace defective or
missing gasket. Repair or replace defective parts.
c. Installation.
(1) Replace manhole cover on tank.
(2) Position six hooks (5) on tank rim and tighten nuts (2).
(3) Close cover (17), drop hinge (13) into position and lock cam (8).
4-10
TM 10-4930-220-13&P
INITIAL SETUP
Tools
Tool kit, General Mechanic’s, (Appendix B, Section III, item 2)
a. General. A pump port cover assembly is provided so that a hand pump maybe used.
b. Cleaning, Inspection.
(1) Remove port pump cover and check for damage, rust or dirt. Check pump port gasket (4).
(2) Clean rust or contamination from cover. Replace a defective or damaged cover. Replace a defec-
tive or missing gasket (4).
TANK ASSEMBLY
4-11
TM 10-4930-220-13&P
INITIAL SETUP
Tools
Tool Kit, General Mechanic’s (Appendix B, Section III, item 2).
Materials
Rags, Wiping (Appendix E, Section II, item 3)
Cleaning Solvent (Appendix E, Section II, item 1 )
Clean parts in a well ventilated area. Avoid inhalation of solvent fumes and pro-
longed exposure of skin to cleaning solvent. Wash exposed skin thoroughly. Dry
cleaning solvent used to clean parts is potentially dangerous to personnel and
property. Do not use near open flame or excessive heat. Flash point of solvent
is 100°F. (38°C. to 50°C.). Wear eye protection when blowing solvent from parts.
Compressed air used for cleaning purposes should not exceed 30 PSI (2.1 kg/
cm).
Entry into the tank is prohibited unless the tank has been thoroughly purged,
and the atmosphere has been tested for air contaminants and oxygen deficiency
by technically qualified personnel.
a. General. The drain valve assembly is used for draining the tank or for removing water accumulation.
4-12 Change 1
TM 10-4930-220-13&P
INITIAL SET UP
Tools
Tool Kit, General Mechanic’s (Appendix B, Section Ill, item 2)
Materials
Cleaning Solvent (Appendix E, Section II, item 1)
Rags, Wiping (Appendix E, Section II, item 3)
a. General. The emergency dump valve is used for dispensing liquid from the Tank Unit.
Change 1 4-13
TM 10-4930-220-13&P
Clean parts in a well ventilated area. Avoid inhalation of solvent fumes and pro-
longed exposure of skin to cleaning solvent. Wash exposed skin thoroughly. Dry
cleaning solvent used to dean parts is potentiality dangerous to personnel and
property. Do not use near open frame or excessive heat. Flash point of solvent
is 100°F. (38°C. to 50°C.). Wear eye protection when blowing solvent from parts.
Compressed air used for cleaning purposes should not exceed 30 PSI (2.1 kg/cm).
Entry into the tank is prohibited unless the tank has been thoroughly purged, and the at-
mosphere has been tested for air contaminants and oxygen deficiency by technically qual-
ified personnel.
b. Inspection, Cleaning and Replace.
(1) Remove manhole cover (para 4-11)
(2) Pull control lever (1) to “close” position and remove dust cap (14).
NOTE
Testing to determine if tanks are safe for entry will be performed only by tech-
nically qualified safety or health personnel.
(3) Perform pre-entry testing for air contaminants and oxygen deficiency by technically qualified per-
sonnel.
(4) Enter tank through manhole opening.
(5) Loosen eye nut (7), disengage lift rod (8) from eye nut and remove lift rod.
(6) Outside the tank, remove six nuts (16) and six washers (17) holding valve to sump ring (11) and
remove valve assembly.
(7) Transfer parts to a well ventilated area outside the tank. Clean all parts with an approved cleaning
solvent and dry thoroughly.
(8) Inspect all parts for breaks, cracks and other damage. Replace damaged valve assembly.
(9) Position valve body on sump ring (11) and install six washers (17) and six nuts (16).
(1 o) Inside the tank place lift rod (8) in eye nut (18) and tighten eye nut.
(11) Reinstall manhole cover (para 4-11).
INITIAL SETUP
Tools
Tool Kit, General Mechanic’s (Appendix B, Section III, item 2)
Materials
Cleaning Solvent (Appendix E, Section II, item 1)
Rags, Wiping (Appendix E, Section II, item 3)
a. General. The hose assembly is used to connect the tank unit to the dispensing nozzle.
4-14
TM 10-4930-220-13&P
Clean parts In a well ventilated area. Avoid inhalation of solvent fumes and pro-
longed exposure of skin to cleaning solvent. Wash exposed skin thoroughly. Dry
cleaning solvent used to dean parts is potentially dangerous to personnel and
property. Do not use near open flame or excessive heat. Flash point of solvent
Is 100°F. (38°C. to 50°C.). Wear eye protection when blowing solvent from parts.
Compressed air used for cleaning purposes should not exceed 30 PSI (2.1 Kg/
cm).
4-15
TM 10-4930-220-13&P
INITIAL SETUP
Tools
Materials
a. General. These installation instructions outline the procedures and provide descriptive illustrations to
install a single 600 gallon, Liquid Dispensing Tank Unit, 97403/13217E7080 onto a modified M1061A1, 5-Ton Trailer.
b. Sequence. It is not necessary to follow the installation procedures in the sequence presented; however,
it will be advantageous to become familiar with these procedures prior to starting installation so that they can be
rearranged, if necessary, in an efficient sequence, suitable to existing facilities.
Handling equipment safety precautions and those for the facility, warnings and
cautions specified in technical manuals supplied with the equipment will be re-
viewed and strictly observed. Failure to do so could result in personnel injury
or fatality and/or damage to the equipment.
(1) Tightening of Hardware. Hardware will be tightened in accordance with requirements specified
in Appendix B, Section V
(2) Dimensions. Dimensions specified in this procedure are in decimal inches. A table of fractional
equivalents is supplied at the end of this procedure.
c. Installation Procedure.
NOTE
Prior to start of installation, verify that all items listed in Appendix F,
Figure F-4 and Figure F–5 are actually present.
4-16
TM 10-4930-220-13&P
(1) Place stowage boxes (3) on the two existing 4-hole patterns in the flatbed trailer (1 ) (forward curb-
side and roadside areas). See Figure 4-7.
(2) Attach boxes to flatbed using four bolts (4), four washers (5), and four nuts (6).
4–17
TM 10-4930-220-13&P
4-18
TM 10-4930-220-13&P
4-19
TM 10-4930-220-13&P
4–20
TM 10-4930-220-13&P
4-21
TM 10-4930-220-13&P
a. Buckeye Model 5. Remove tube assembly (22, Figure 4-15) from valve body (30) and remove strainer
(23) and clean.
4–22
TM 10-4930-220-13&P
b. All Other Models. Remove the spout assembly (13, Figure 4–16) from the body (29) and remove
strainer (15) and clean.
4–23
TM 10-4930-220-13&P
4-19. Reinstallation After Movement. Reinstall the tank and pump unit after movement to a new work site as
instructed in paragraph 4-5.
4–24
TM 10-4930-220-13&P
CHAPTER 5
DIRECT SUPPORT MAINTENANCE INSTRUCTIONS
5-1. There are no troubleshooting procedures at Direct Support Maintenance Level for the Tank, Unit, 600 Gal-
lon, Liquid Dispensing.
5-2. General.
a. This section contains the direct support maintenance procedures as authorized by the Maintenance Al-
location Chart (MAC), Appendix B of this manual.
b. The tank assembly includes the manhole cover assembly, the drain valve and control handle, the emer-
gency dump valve and control lever, and the pump port and holddown assemblies.
c. The tank and its components must be cleaned before any repair is initiated. Each time a component
is removed for repair, inspection or other service, it must be cleaned thoroughly.
d. No repair will be initiated until the tank has been thoroughly vented and cleaned. The atmosphere inside
the tank must be tested and certified safe by technically qualified personnel prior to welding on the tank.
e. Before attempting welding repairs on the tank, drill four 1/2 inch diameter drain holes in each skid (eight
holes required) and four 1-1)2 inch holes in each skid (eight holes required). (See Figure 4-1)
f. Read all warnings, cautions, notes and instructions carefully before operating or working on the tank
assembly.
INITIAL SETUP
Tools
Materials
5-1
TM 10-4930-220-13&P
The following safety precautions must be observed before welding tanks used
for flammable Iiquids.
● Tank must have a static ground during all operations.
● Use caution with all tools and metal objects to Insure that no sparks will be created.
● Combustible vapor tests must be performed before and immediately following purg-
ing the tank. Do not begin repair of the tank until declared safe by safety personnel.
● Allow only thoroughly trained personnel to conduct vapor tests.
● Discontinue all operations If an electrical storm Is threatening or in progress.
● Eliminate all conditions which could cause explosions.
● Do not wear wool, nylon, silk, rayon or other static electricity generating clothing.
Wear clean cotton clothing with no metal buttons or fittings. Remove all contents
from pockets.
● Rubber boots must be worn.
● Use cotton rags for cleaning. Do not use material that will generate static electricity.
a. Repair Tank Assembly.
(1) Conduct combustible vapor test using an acceptable explosive meter (Tester, Combustion Vapor,
NSN 6665-00-664-4650).
(2) If combustible vapor test shows combustible atmosphere in tank, clean tank thoroughly in accor-
dance with TB 750-1047 (refer to paragraph 4-10 for complete cleaning procedures).
(3) Repair all dents, cracks, breaks and holes in tank. Weld ruptured seams and other damaged
areas in accordance with TM 9-237. Replace badly damaged parts.
(4) After tank has been repaired, cleaned, dried and made dust-free, paint exterior with one coat of
rust-inhibiting enamel. Paint in accordance with TM 43-0139.
5-2 Change 1
TM 10-4930-220-13&P
CHAPTER 6
MATERIAL USED IN CONJUNCTION WITH THE TANK UNIT
Section I. GENERAL.
This chapter covers equipment used in conjunction with the tank unit, but not necessary for the basic operation of
the tank unit.
Section II. AUXILIARY EQUIPMENT.
6-1. Trailer.
6-1
TM 10-4930-238-12&P
a. The trailer (Figure 6-1) on which the tank unit is mounted is a five-ton, four wheel, modified M1061A1
trailer chassis.
b. For operating procedures and maintenance procedures for the five-ton trailer, refer to TM
9-2330-376-14&P.
6-2. Hand Driven Dispensing Pump. The tank unit is provided with a pump port (10, Figure 1-1 and
Figure 1-2) to receive various types of hand-driven dispensing pumps. There are several designs of hand pumps
of various sizes and pumping capacities that are adaptable to the tank unit.
6-2 Change 1
TM 10-4930-220-13&P
APPENDIX A
REFERENCES
A-1. Lubrication Identification List for Fuels, Lubricants, Oils and Waxes
FSG9100
APPENDIX B
Section I. INTRODUCTION
B-1. General.
a. This section provides a general explanation of all maintenance and repair functions authorized at various
maintenance levels.
b. The Maintenance Allocation Chart (MAC) in Section II designates overall responsibility for performance of
maintenance functions on the identified end item or component. Implementation of maintenance functions
upon end item or component will be consistent with assigned maintenance functions.
C. Section III lists special tools and test equipment required for each maintenance function as referenced in
Section II.
d. Section IV contains supplemental instructions or explanatory notes for a particular maintenance function.
B-2. Maintenance Functions.
a. Inspect. To determine serviceability of an item by comparing its physical, mechanical and/or electrical
characteristics with established standards through examination.
b. Test. To verify serviceability and detect incipient failure by measuring mechanical or electrical characteris-
tics of an item and comparing those characteristics with prescribed standards.
c. Service. Periodic operations required to keep an item in proper operating condition, i.e. to clean (decon-
taminate), to preserve, to drain, to paint, and to lubricate.
d. Adjust. To maintain, within prescribed limits, by bringing into proper or exact position, or by setting operat-
ing characteristics to specified parameters.
e. Align. To adjust specified variable elements of an item to bring about optimum or desired performance.
f. Calibrate. To determine and cause corrections to be made or to be adjusted on instruments or test measur-
ing and diagnostic equipment used in precision measurement. Consists of comparisons of two instruments,
one of which is a certified standard of known accuracy, to detect and adjust any discrepancy in the accuracy
of the instrument being compared.
g. Install. The act of emplacing, seating, or fixing an item into position.
B–1
TM 10-4930-220-13&P
h. Replace. The act of substituting a serviceable like type part, subassembly, or module (component or as-
sembly) for an unserviceable counterpart.
i. Repair. The application of maintenance services (inspect, test, service, adjust, align, calibrate, or replace)
or other maintenance actions (welding, grinding, riveting, straightening, facing, remachining, or resurfac-
ing) to restore serviceability to an item by correcting specific damage, fault, malfunction, or failure in a part,
subassembly, module (component or assembly), and item or system.
j. Overhaul. That maintenance effort (service/actions) necessary to restore an item to a completely service-
able/operational condition as prescribed by maintenance standards (i.e., DMWR) in appropriate technical
publications. Overhaul is normally the highest degree of maintenance performed by the Army. Overhaul
does not normally return an item to like new condition.
k. Rebuild. Consists of those services/actions necessary for the restoration of unserviceable equipment to
a like new condition in accordance with original manufacturing standards. Rebuild is the highest degree
of material maintenance applied to Army equipment. The rebuild operation includes the act of returning to
Zero those age measurements (hours/miles, etc.) considered in classifying Army equipments/compo-
nents.
B-3. Column Entries.
Columns used in the Maintenance Allocation Chart will be limited to those shown. Entries for those col-
umns are explained below.
a. Column 1, Group Number. Column 1 lists group numbers, the purpose of which is to identify components,
assemblies, subassemblies and modules with the next higher assembly.
b. Column 2, Component/Assembly. Column 2 contains the names of components, assemblies, subas-
semblies, and modules for which maintenance is authorized.
c. Column 3, Maintenance Function. Column 3 lists the functions to be performed on the item listed in Col-
umn 2. (For detailed explanation of these functions, see paragraph B–2)
d. Column 4, Maintenance Category. Column 4 specifies, by listing a work time figure in the appropriate
subcolumn(s), the category of maintenance authorized to perform the functions listed in column 3. This fig-
ure represents the active time required to perform that maintenance function at the indicated category of
maintenance. If the number or complexity of the tasks within the listed maintenance function vary at differ-
ent maintenance categories, appropriate work time figures will be shown for each category. The work time
figure represents the average time required to restore an item (assembly, subassembly, component, mod-
ule, end item, or system) to a serviceable condition under typical field operating conditions. This time in-
cludes preparation time (including any necessary disassembly/assembly time), troubleshooting/fault loca-
tion time, and quality assurance/quality control time in addition to the time required to perform the specific
tasks identified for the maintenance functions authorized in the Maintenance Allocation Chart. The symbol
designations for the various maintenance categories are as follows:
C Operator or Crew
O ................................ Unit Maintenance
F ..................... Direct Support Maintenance
H .................... General Support Maintenance
D .................... Depot Maintenance
B-2
TM 10-4930-220-13&P
e. Column 5, Tool and Equipment. Column 5 specifies, by code, those common tool sets (not individual
tools) and special tools, TM DE, and support equipment required to perform the designated function.
f. Column 6, Remarks. This column shall, when applicable, contain a letter code, in alphabetic order, which
shall be keyed to the remarks in Section IV.
B-4. Explanation of Columns In Tool and Test Equipment Requirements Section III.
a. Column 1, Reference Code. The tool and test equipment reference code correlates with a code used in
the MAC, Section II, Column 5.
b. Column 2, Maintenance Category. The lowest category of maintenance authorized to use the tool or test
equipment.
c. Column 3, Nomenclature. Name or identification of the tool or test equipment.
d. Column 4, National Stock /Vumber. The National Stock Number of the tool or test equipment.
e. Column 5, Tool Number. The manufacturer’s part number.
B-5. Explanation of Columns in Remarks, Section IV.
B–3
TM 10-4930-220-13&P
B-4
TM 10-4930-220-13&P
B-5
TM 10-4930-220-13&P
Reference Remarks
Code
B-6
TM 10-4930-220-13&P
B-7/(B-8 blank)
TM 10-4930-220-13&P
APPENDIX C
Section I. INTRODUCTION
C-1. Scope. This appendix lists components of end item and basic issue items for the Tank for Trailer Mount-
ing to help you inventory items required for safe and efficient operation.
C-2. General.
The Components of End Item and Basic Issue Items Lists are divided into the following sections:
a. Section II Components of End Item. This listing is for informational purposes only, and is not authority
to requisition replacements. These items are part of the end item, but are removed and separately pack-
aged for transportation or shipment. As part of the end item, these items must be with the end item whenev-
er it is issued or transferred between property accounts. Illustrations are furnished to assist you in identify-
ing the items.
b. Section III Basic Issue Items. These are the minimum essential items required to place the Tank for Trailer
Mounting in operation, to operate it, and to perform emergency repairs. Although shipped separately pack-
aged, BII must be with the Tank for Trailer Mounting during operation and whenever it is transferred be-
tween property accounts. The illustrations will assist you with hard-to-identify items. This manual is your
authority to request/requisition replacement BII, based on TOE/MTOE authorizations of the end item.
C-3. Explanation of Columns.
C-1
TM 10-4930-22-13&P
C-2 Change 3
TM 10-4930-220-13&P
C-3/(C-4 BLANK)
TM 10-4930-220-13&P
APPENDIX D
Section I. INTRODUCTION
D-1. Scope. This appendix lists additional items authorized for the support of the Tank for Trailer
Mounting.
D–2. General. This list identifies items that do not have to accompany the Tank for Trailer Mounting
and that do not have to be turned in with it. These items are all authorized by CTA, MTOE, TDA, or
JTA.
D-3. Explanation of Listing. National stock numbers, descriptions, and quantities are provided to
identify and request the additional items required to support this equipment. The items are listed in
alphabetical sequence by item name under the type document (i.e., CTA, MTOE, TDA, or JTA) which
authorized the item(s).
D–1
TM 10-4930-220-13&P
APPENDIX D
PIN: 071501-003
D-2 Change 3
TM 10-4930-220-13&P
APPENDIX E
EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
Section I. INTRODUCTION
E-1. Scope. This appendix lists expendable/durable supplies and materials needed to operate and maintain
the Tank for Trailer Mounting. These items are authorized by CTA 50-070, Expendable/Durable Items (Except
Medical, Class V repair parts, and Heraldic Items).
a. Column (1) - Item Number. This number is assigned to the entry in the listing and is referenced in the narra-
tive instructions to identify the material (e.g., “Use cleaning compound, item 5, App E").
b. Colunm (2) - Level. This column identifies the lowest level of maintenance that requires the listed item.
C . . . . . . . . . . . . . . . . . . . . Operator/Crew
O . . . . . . . . . . . . . . . . . . .. Unit Maintenance
F . . . . . . . . . . . . . . . . . . . . . Direct Support Maintenance
H . . . . . . . . . . . . . . . . . . . . General Support Maintenance
c. Column (3) — National Stock Number. This is the National Stock Number assigned to the item; use it
to request or requisition the item.
d. Column (4) — Descrlptlon. Indicates the Federal item name and, if required, a description to identify the
item. The last line for each item indicates the Commercial and Government Entity Code (CAGEC), in paren-
thesis followed by the part number.
e. Column (5) — Unit of Measure (U/M). Indicates the measure used in performing the actual maintenance
function. This measure is expressed by a two character alphabetical abbreviation (e.g., ea, in, in, pr). If the
unit of measure differs from the unit of issue, requisition the lowest unit of issue that will satisfy require-
ments.
E–1
TM10-4930-220-13&P
SECTION II. EXPENDABLE/DURABLE SUPPLIES AND MATERIAL LIST
E-2
TM 10-4930-220-13&P
APPENDIX F
UNIT MAINTENANCE
REPAIR PARTS AND SPECIAL TOOLS LIST
Section I. INTRODUCTION
F-1. SCOPE. This RPSTL lists and authorizes spares and repair parts; special tools; special test, measurement,
and diagnostic equipment (TMDE); and other special support equipment required for performance of the Tank Unit.
It authorizes the requisitioning, issue, and disposition of spares, repair parts and special tools as indicated by the
source, maintenance and recoverability (SMR) codes.
F-2. GENERAL. In addition to this section, Introduction, this Repair Parts and Special Tools List is divided into
the following sections:
a. Section II Repair Parts List. A list of spares and repair parts authorized by this RPSTL for use in the
performance of maintenance. The list also includes parts which must be removed for replacement of the authorized
parts. Parts lists are composed of functional groups in ascending alphanumeric sequence, with the parts in each
group listed in ascending figure and item number sequence. Bulk materials are listed in item name sequence. Re-
pair parts kits are listed separately in their own functional group within Section II. Repair parts for repairable special
tools are also listed in this section. Items listed are shown on the associated illustration(s)/figure(s).
b. Section III Special Tools List. A list of special tools, special TMDE, and other special support equip-
ment authorized by this RPSTL (as indicated by Basis of Issue (BOI) information in DESCRIPTION AND USABLE
ON CODE column) for the performance of maintenance.
c. Section IV Cross–references indexes. A list, in National Item Identification Number (NIIN) sequence,
of all National stock numbered items appearing in the listing, followed by a list in alphanumeric sequence of all part
numbers appearing in the listings. National stock numbers and part numbers are cross referenced to each illustra-
tion figure and item number appearance. The figure and item number index lists figure and item number in alphanu-
meric sequence and cross references NSN, CAGEC and part number.
a. ITEM NO. (Column (1 )). Indicates the number used to identify items called out in the illustration.
b. SMR Code (Column (2 )). The Source, Maintenance, and Recoverability (SMR) code is a 5-position
code containing supply/requisitioning information, maintenance category authorization criteria, and disposition
instruction, as shown in the following breakout:
F–1
TM 10-4930-220-13&P
NOTE
*Complete Repair: Maintenance capacity, capability, and authority to perform all corrective maintenance
tasks of the “Repair” function in a use/user environment in order to restore serviceability to a failed item.
(1) Source Code. The source code tells you how to get an item needed for maintenance, repair, or
overhaul of an end item/equipment. Explanations of source codes follows:
Code
PA
PB
PC** Explanation
PD Stocked items; use the applicable NSN to request/requisition
PE items with these source codes. They are authorized to the
PF category indicated by the code entered in the 3d position of
PG the SMR code.
Explanation
MO–(Made at unit
AVUM Level Items with these codes are not to be requested/requisitioned
MF–(Made at DS/ individually. They must be made from bulk material which is
AVUM Level identified by the part number in the DESCRIPTION and US–
MH–(Made at GS ABLE ON CODE (UOC) column and listed in the Bulk Material
Level) group of the repair parts list in this RPSTL. if the item is
ML–Made at Spe- authorized to you by the 3d position code of the SMR code,
cialized Repair but the source code indicates it is made at a higher level, or-
Activity (SRA)) der the item from the higher level of maintenance.
MD–(Made at Depot)
F-2
TM 10-4930-220-13&P
Explanation
AO— — (Assembled by
unit/AVUM
Level) Items with these codes are not to be requested requisi–
AF— — (Assembled by tioned individually. The parts that make up the assembled
DS/AVIM Level item must be requisitioned or fabricated and assembled at
AH—— (Assembled by the level of maintenance indicated by the source code. If
GS Category) the 3d position code of the SMR code authorizes you to
AL—— (Assembled by replace the item, but the source code indicates the items
SRA) are assembled at a higher level, order the item from the
AD—— (Assembled by higher level of maintenance.
Depot)
Code Explanation
XA – – Do not requisition "XA" -coded item. Order its next higher assembly. (Also, refer to the NOTE be-
low.)
XB – – If an “XB” item is not available from salvage, order it using the CAGEC and part number given.
X C – – Installation drawing, diagram, instruction sheet, field service drawing, that is identified by manufac-
turer’s part number.
XD– - Item is not stocked. Order an “XD” -coded item through normal supply channels using the CA-
GEC and part number given, if no NSN is available.
NOTE
Cannibalization or controlled exchange, when authorized, may be used as a source of supply for items
with the above source codes, except for those source coded “XA” or those aircraft support items re-
stricted by requirements of AR 750–1.
(2) Maintenance Code. Maintenance codes tells you the level(s) of maintenance authorized to USE
and REPAIR support items. The maintenance codes are entered in the third and fourth positions
of the SMR code as follows:
(a) The maintenance code entered in the third position tells you the lowest maintenance level au-
thorized to remove, replace, and use an item. The maintenance code entered in the third posi-
tion will indicate authorization to one of the following levels of maintenance.
Code Application/Explanation
C- Crew or operator maintenance done within unit or aviation unit maintenance.
O- Unit or aviation unit category can remove, replace, and use the item.
F–3
TM 10-4930-220-13&P
F— Direct support or aviation intermediate level can remove, replace, and use the item.
H— General support level can remove, replace, and use the item.
L— Specialized repair activity can remove, replace, and use the item.
D— Depot level can remove, replace, and use the item.
(b) The maintenance code entered in the fourth position tells whether or not the item is to be re-
paired and identifies the lowest maintenance level with the capability to do complete repair (i.e.,
perform all authorized repair functions.) NOTE: Some limited repair may be done on the item
at a lower level of maintenance, if authorized by the Maintenance Allocation Chart (MAC) and
SMR codes. This position will contain one of the following maintenance codes.
Code Application/Explanation
O— Unit or (aviation unit) is the lowest level that can do complete repair of the item.
F— Direct support or aviation intermediate is the lowest level that can do complete repair of the
item.
H— General Support is the lowest level that can do complete repair of the item.
L— Specialized repair activity is the lowest level that can do complete repair of the item.
D— Depot is the lowest level that can do complete repair of the item.
Z– Nonrepairable. No repair is authorized.
B– No repair is authorized. (No parts or special tools are authorized for the maintenance of a “B”
coded item). However, the item may be reconditioned by adjusting, lubricating, etc., at the
user level.
(3) Recoverability Code. Recoverability codes are assigned to items to indicate the disposition ac-
tion on unserviceable items. The recoverability code is entered in the fifth position of the SMR
Code as follows:
Recoverability
Codes Application/Explanation
Z– Nonreparable item. When unserviceable, condemn and dispose of the item at the level of
maintenance shown in 3d position of SMR Code.
F–4
TM 10-4930-220-13&P
Recoverability
Codes Application/Explanation
O— Reparable item. When uneconomically reparable, condemn and dispose of the item at unit
or aviation unit level
F— Reparable item. When uneconomically reparable, condemn and dispose of the item at the
direct support or aviation intermediate level
H— Reparable item. When uneconomically reparable, condemn and dispose of the item at the
general support level.
D— Reparable item. When beyond lower level repair capability, return to depot. Condemnation
and disposal of item not authorized below depot level.
L– Reparable item. Condemnation and disposal not authorized below specialized repair activity
(SRA).
A— Item requires special handling or condemnation procedures because of specific reasons
(e.g., precious-metal content, high dollar value, critical material, or hazardous material). Re-
fer to appropriate manuals/directives for specific instructions.
c. CAGEC (Column (3)). The Commercial and Government Entity Code (CAGEC) is a digit numeric code
which is used to identify the manufacturer, distributor, or Government agency, etc., that supplies the item.
d. PART NUMBER (Column (4)). Indicates the primary number used by the manufacturer, (individual,
company, firm, corporation, or Government activity), which controls the design and characteristics of the item by
means of its engineering drawings, specifications standards, and inspection requirements to identify an item or
range of items.
NOTE
When you use an NSN to requisition an item, the item you receive may have a different part number from
the part ordered.
e. DESCRIPTION AND USABLE ON CODE (UOC) (Column (5)). This column includes the following in-
formation:
(1) The Federal item name and, when required, a minimum description to identify the item.
(2) The physical security classification of the item is indicated by the parenthetical entry, e.g., Phy
Sec C (C) — Confidential, Phy Sec Cl (S) — Secret, Phy Sec Cl (T) — Top Secret.
(3) Items that are included in kits and sets are listed below the name of the kit or set.
(4) Spare/repair parts that make up an assembled item are listed immediately following the as-
sembled item line entry.
(5) Part numbers for bulk materials are referenced in this column in the line item entry for the item
to be manufactured/fabricated.
(6) When the item is not used with all serial numbers of the same model, the effective serial numbers
are shown on the last line(s) of the description (before UOC).
F-5
TM 10-4930-220-13&P
(7) The usable on code, when applicable (see F-5, Special Information).
(8) In the Special Tools List section, the basis of issue (BOI) appears as the last line(s) in the entry
for each special tool, special TMDE, and other special support equipment. When density of
equipments supported exceeds density spread indicated in the basis of issue, the total authoriza-
tion is increased proportionately.
(9) The statement “END OF FIGURE” appears just below the last item description in Column 5 for
a given figure in both Section II and Section III
(10) The indenture, shown as dots appearing before the repair part, indicates that the item is a repair
part of the next higher assembly.
f. QTY (Column (6)). The QTY (quantity per figure column) indicates the quantity of the item used in the
breakout shown on the illustration figure, which is prepared for a functional group, subfunctional group, or an assem-
bly. A “V” appearing in this column in lieu of a quantity indicates that the quantity is variable and may vary from ap-
plication to application.
(NIIN) sequence. The NIIN consists of the last nine digits of the
NSN
NSN, i.e. (5305-01-574-1467).
NIIN
When using this column to locate an item, ignore the first 4 digits of the NSN.
However, the complete NSN should be used when ordering items by stock number.
(2) FIG. column. This column lists the number of the figure where the item is identified/located. The
figures are in numerical order in Section II and Section Ill.
(3) ITEM column. The item number identifies the item associated with the figure listed in the adja-
cent FIG. column. This item is also identified by the NSN listed on the same line.
b. PART NUMBER INDEX. Part numbers in this index are listed by part number in ascending alphanumer-
ic sequence (i e., vertical arrangement of letter and number combination which places the first letter or digit of each
group in order A through Z, followed by the numbers 0 through 9 and each following letter or digit in like order).
(1) CAGEC column. The Commercial and Government Entity Code (CAGEC) is a 5-digit numeric
code used to identify the manufacturer, distributor, or Government agency, etc., that supplies the
item.
(2) PART NUMBER column. Indicates the primary number used by the manufacturer (individual,
firm, corporation, or Government activity), which controls the design and characteristics of the
item by means of its engineering drawings, specifications standards, and inspection require-
ments to identify an item or range of items.
(3) STOCK NUMBER column. This column lists the NSN for the associated part number and
manufacturer identified in the PART NUMBER and CAGEC columns to the left.
F–6
TM 10-4930-220-13&P
(4) FIG. column. This column lists the number of the figure where the item is identified/located in
Sections II and III.
(5) ITEM column. The item number is that number assigned to the item as it appears in the figure
referenced in adjacent figure number column.
c. FIGURE AND ITEM NUMBER INDEX.
(1) FIG. column. This column lists the number of the figure where the item is identified/located in
Section II and III.
(2) ITEM column. The item number is that number assigned to the item as it appears in the figure
referenced in the adjacent figure number column.
(3) STOCK NUMBER column. This column lists the NSN for the item.
(4) CAGEC column. The Commercial and Governmental Entity Code (CAGEC) is a 5-digit numeric
code used to identify the manufacturer, distributor, or Government agency, etc., that supplies the
item.
(5) PART NUMBER column. Indicates the primary number used by the manufacturer (individual,
firm, corporation, or Government activity), which controls the design and characteristics of the
item by means of its engineering drawings, specifications standards, and inspection require-
ments to identify an item or range of items.
F–7
TM 10-4930-220-13&P
(2) Second. After finding the figure and item number, verify that the item is the one
you are looking for, then locate the item number in the repair parts list for the figure.
F-8
TM 10-4930-220-13&P
F–9/(F–10 blank)
SECTION II. TM10-4930-220-13&P
END OF FIGURE
F-11
TM 10-4930–220–13&P
F–12
SECTION II TM10-4930-220-13&P
END OF FIGURE
F-13
TM 10-4930-220-13&P
F-14
SECTION II TM10-4930-220-13&P
END OF FIGURE
F-15(F-16 BLANK)
TM 10-4930-220-13&P
F–17
TM 10-4930-220-13&P
F-18
SECTION II TM10-4930-220-13&P
END OF FIGURE
F-19
TM 10-4930-220-13&P
F-20
SECTION II TM10-4930-220-13&P
END OF FIGURE
F-21
TM 10-4930-220-13&P
F-22
SECTION II TM10-4930-220-13&P
END OF FIGURE
F-23
TM 10-4930-220-13&P
F–24
SECTION II TM10-4930-220-13&P
END OF FIGURE
F-25
TM 10-4930-220-13&P
F-26
SECTION II TM10-4930-220-13&P
END OF FIGURE
F-27
SECTION II TM10-4930-220-13&P
GROUP 06 BULK
FIG. BULK
END OF FIGURE
F-28
TM 10-4930-220-13&P
(NOT APPLICABLE)
F–29/(F-30 blank)
TM10-4930-220-13&P
SECTION IV.
CROSS-REFERENCE INDEXES
5305-00-057-2600 F-3 4
5305-00-071-2068 F-4 19
5305-00-071-2071 F-1 22
5310-00-088-1251 F-5 2
4930-00-119-0452 F-7 2
5305-00-161-0698 F-1 4
5310-00-171-2435 F-1 2
4730-00-203-1010 F-6 1
5305-00-225-3843 F-5 3
5310-00-225-6993 F-4 11
5306-00-226-4835 F-4 21
5315-00-298-1481 F-1 1
F-2 2
F-2 24
5330-00-360-0595 F-6 2
4930-00-405-7544 F-7 7
5310-00-407-9566 F-2 4
F-2 26
5305-00-543-2671 F-1 12
5330-00-612-2414 F-1 25
4730-00-649-9100 F-1 24
5330-00-732-6270 F-2 7
5330-00-733-2208 F-1 15
5315-00-753-3895 F-1 9
5310-00-768-0318 F-1 19
F-2 21
5430-00-794-6956 F-1 16
5310-00-809-4058 F-5 4
5310-00-809-5998 F-1 7
5310-00-809-8533 F-1 3
5310-00-832-9719 F-4 9
5920-00-897-4857 F-7 11
5310-00-897-6082 F-1 14
4930-00-902-4642 F-7 1
5305-00-915-8087 F-2 20
4730-00-951-3295 F-6 3
2940-00-989-3260 F-7 9
4930-01-013-7592 F-1 18
5330-01-015-4753 F-1 23
4930-01-017-3637 F-1 13
5340-01-037-8739 F-1 17
4930-01-041-6870 F-1 10
5330-01-103-0958 F-7 8
4930-01-167-2890 F-1 11
5330-01-200-2704 F-2 45
5330-01-200-2705 F-2 29
5310-01-266-4641 F-4 12
5310-01-275-1065 F-4 10
4930-01-281-1748 F-4
5340-01-281-6032 F-2 23
F-31
TM10-4930-220-13&P
SECTION IV
CROSS-REFERENCE INDEXES
NATIONAL STOCK NUMBER INDEX
CAGE PART NUMBER STOCK NUMBER FIG. ITEM
F-32
TM10-4930-220-13&P
SECTION IV
CROSS-REFERENCE INDEXES
NATIONAL STOCK NUMBER INDEX
CAGE PART NUMBER STOCK NUMBER FIG. ITEM
F-33
TM10-4930-220-13&P
SECTION IV
CROSS-REFERENCE INDEX
NATIONAL STOCK NUMBER INDEX
CAGE PART NUMBER STOCK NUMBER FIG. ITEM
F-34
TM10-4930-220-13&P
SECTION IV
CROSS-REFERENCE INDEXES
F-35
TM10-4930-220-13&P
SECTION IV
CROSS-REFERENCE INDEXES
F-36
TM10-4930-220-13&P
SECTION IV
CROSS-REFERENCE INDEXES
F-37/(F-38 BLANK)
TM 10-4930-220-13&P
INDEX
A
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. F-8
Administrative Storage of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..1–1
Index–1
TM 10-4930-220-13&P
G
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1, 2–3, 3–1, 3–2, 3–3, 4-2, 4-4, 5-1, B–1, C–1, D–1, F–1
Index-2
TM 10-4930-220-13&P
N
Nozzle Assembly Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
All Other Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
Buckeye Model 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ................. 4-22
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–5
Dispensing Liquid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–6
Draining the Tank (Advanced Model TRL 1000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
Draining the Tank (All Models except Advance Model TRL 1000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Filling the Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
.
Operation in Dusty of Sandy Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Operation in Extreme Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–7
Operation in Saltwater Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–7
Operator’s Controls and lndicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Index–3
TM 10-4930-220-13&P
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–1,
. . C–1, D–1, E–1, F–1
Special Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-7
.
Special Tools and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
.
Storage of Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–5
.
Index-4
TM 10-4930-220-13&P
GORDON R. SULLIVAN
General, United States Army
Official: Chief of Staff
MILTON H. HAMILTON
Administrative Assistant to the
Secretary of the Army
04676
DISTRIBUTION:
To be distributed in accordance with DA FORM 12–25–E, block no. 6078, requirements for
TM 10-4930-220-13&P.
PIN: 071501-000