Operating Manual Liquid Ring Vacuum Pumps and Compressors: TRH - Trs - TRM - TRV - Sa Hydrosys - Oilsys

OPERATING MANUAL
LIQUID RING VACUUM PUMPS

AND COMPRESSORS
Series
TRH - TRS - TRM - TRV - SA
&
Systems type
HYDROSYS - OI LSYS

Operating manual liquid ring vacuum pumps and compressors
2
OPERATI NG MANUAL FOR I NSTALLATI ON,
START-UP AND MAI NTENANCE
FOR LI QUI D RI NG VACUUM
PUMPS AND COMPRESSORS

This manual applies to TRAVAINI liquid ring pumps single stage series TRM, TRS, TRV, double stage series TRH,
compressors series SA and systems series HYDROSYS and OILSYS, which utilise above pump series. (Please see
chapters 18 or 19 for details pertaining to systems).

NOTE: Unless otherwise specified, the term pump used throughout this manual means also pump/motor assembly
or system type HYDROSYS and/or OILSYS.

Manufacturer:

POMPETRAVAI NI S.p.A.
Via per Turbigo, 44 - Zona Industriale - 20022 CASTANO PRIMO - (Milano) - ITALY
Tel. 0331/889000 - Fax. 0331/889090 http://www.pompetravaini.com

WARRANTY: All products manufactured by POMPETRAVAINI are guaranteed to meet the conditions listed on the
general terms & conditions of sales and/or conditions listed on the order confirmations.
Failure to strictly adhere to the instructions and recommendations listed in this manual, will void the
manufacturers warranty.

In preparing this manual, every possible effort has been made to help the customer and operator with the proper installation and operation of the
pump and/or system. Should you find errors, misunderstandings or discrepancies please do not hesitate to bring them to our attention.
3
I NDEX

1 - General instructions
2 - Safety instructions
3 - In case of emergency
3.1 - Basic first aid
4 - Pump outlines
4.1 - Principle of operation
4.2 - Service liquid properties
4.3 - Pump models and tables for material of construction
5 - Uncrating, lifting and moving instructions
6 - Storage instructions
7 - Mounting and alignment instructions
7.1 - Assembly of base mounted pump unit
7.2 - Alignment procedures for monoblock and for pump/motor assembly on baseplate
7.3 - Alignment instructions
8 - Electrical connections
9 - Installation instructions
9.1 - Piping connections
9.2 - Accessories
9.3 - Installation schematics for vacuum pumps
9.3.1 - Service liquid: Once-through system (no recovery)
9.3.2 - Service liquid: Partial recovery system
9.3.3 - Service liquid: Total recovery system
9.4 - Installation schematics for compressors
9.5 - Installation of HYDROSYS systems
9.6 - Installation of OILSYS systems
9.7 - Service liquid (H
2
O at 15 C) flow (in m
3
/h) for vacuum pumps
9.8 - Service liquid flow (H
2
O at 15 C) and pressure for compressors series SA
9.9 - Typical installation schematics for vacuum pumps
9.10 - Typical installation schematics for compressors
9.11 - Connections location
9.12 - Pump engineering data
10 - Check list prior to start-up
11 - Starting, operating and stopping procedures
11.1 - Start-up
11.2 - Operation
11.3 - Shut down
11.4 - Start-up of OILSYS systems
11.5 - Operation of OILSYS systems
11.6 - Shut down of OILSYS systems
12 - Operating maintenance
12.1 - OILSYS systems
13 - Bearings and mechanical seals maintenance
13.1 - Bearings
13.2 - Mechanical seals
14 - Trouble shooting: problems, causes and solutions
15 - Repairing and removing pump from the installation
16 - Spare parts
17 - Engineering data
17.1 - Influence of service liquid temperature, specific gravity and viscosity on pump performance
17.2 - Service liquid temperature change across the pump
17.3 - Operation with partial recovery of service liquid
17.4 - Units conversion table
18 - Engineering data for HYDROSYS systems
19 - Engineering data for OILSYS systems

4
1 - GENERAL I NSTRUCTI ONS

This manual is intended to provide reference to:
- application and operating safety
- installation and maintenance for pump or system
- starting, operating and stopping procedures for pump or system
NOTE: All references made to pumps are also applicable to systems that employ these pumps, unless otherwise
specified.

Upon receipt of this manual, the operator should complete page 35 with the requested data. The manual should then be
read CAREFULLY and kept in a safe file for future reference. It should always be available to the qualified operating and
maintenance personnel responsible for the safe operation of the pump or system.
(Qualified personnel should be experienced and knowledgeable of Safety Standards, should be recognised by the safety
department manager as being capable to effectively act on safety issues, should the need arise.
A knowledge of first aid should also be required).

The pump is to be used only for the applications specified on the confirming order for which
POMPETRAVAINI has selected the design, materials of construction and tested the pump to meet the
order specifications. Therefore, the pump or system CANNOT be used for applications other than those
specified on the order confirmation.

In the event the pump is to be used for different applications, please consult POMPETRAVAINI or representative of the
manufacturer. POMPETRAVAINI declines to assume any responsibility if the pump is used for different applications
without prior written consent.
The user is responsible for the verification of the ambient conditions where the pump will be stored or installed. Extreme
low or high temperatures may severely damage the pump or system unless proper precautions are taken.
POMPETRAVAINI does not guarantee repairs or alterations done by user or other unauthorised personnel.
Special designs and constructions may vary from the information given in this manual. Please contact
POMPETRAVAINI should you have any difficulty or doubt.

NOTE: Drawings appearing in this manual are only schematics. These drawings are not for construction.
For construction drawings contact POMPETRAVAINI or the authorised local representative.

2 - SAFETY I NSTRUCTI ONS

CAUTION: CAREFULLY READ FOLLOWING INSTRUCTIONS.
STRICTLY ADHERE TO THE INSTRUCTIONS LISTED BELOW TO PREVENT
PERSONAL INJURIES AND/OR EQUIPMENT DAMAGE.

- ALWAYS apply the pump for the conditions outlined on the confirming order.
- Electrical connections on the motor or accessories must ALWAYS be carried out by authorised personnel and in
accordance to the local codes.
- Any work on the pump should be carried out by at least 2 people.
- When approaching the pump ALWAYS be properly dressed (avoid use of clothes with wide sleeves, neckties,
necklaces, etc.) and/or wear safety equipment (hard hat, safety glasses, safety shoes, etc.) adequate for the work to
be done.
- ALWAYS stop the pump prior to touching it, for whatever the reason.
- ALWAYS disconnect the power to the motor prior to working or removing the pump from the installation.
- NEVER work on the pump when it is hot.
- After completion of the work ALWAYS re-install the safety guards previously removed.
- ALWAYS be careful when handling pumps that convey acids or hazardous fluids.
- ALWAYS have a fire extinguisher in the vicinity of the pump installation.
- DO NOT operate the pump in the wrong direction of rotation.
- NEVER put hands or fingers in the pump or system openings or cavities.
- NEVER step on pump and/or piping connected to the pump.
- Pump or piping (connected to the pump) must NEVER be under pressure or vacuum when maintenance or repair is
carried out.
NOTE: There are materials in the pump that may be hazardous to people suffering from allergies. Maintenance and
operating personnel should consult the tab. 1 for such materials.

5
Tab. 1
MATERIAL USE POSSIBLE DANGER
Oil and Grease
General lubrication, ball or roller
bearings
Skin and eye irritation
Plastic and elastomer
components
O-Ring, V-Ring, Splash ring,
Oil seals
Release of fumes and vapours when overheated
Teflon & Kevlar fibres Packing rings
Release of dangerous powders, release of fumes
when overheated
Varnishes Exterior pump surface
Release of powder and fumes in case of rework,
flammable
Liquid compound Gasket between flat surfaces Skin, eye and breathing organs irritation
Protective liquid Pump inside surface Skin and eye rash

3 - I N CASE OF EMERGENCY

Should the pump break down leak gas and/or service liquid, immediately disconnect the electrical power following the
instructions given in chapter 11. Alert the maintenance personnel, at least two people should intervene using
precautions as it is required for the specific installation: pump may be handling dangerous and/or hazardous fluids.
After correction of all the problems that created the emergency situation, it is necessary to carry out all the
recommended starting procedures (see chapter 10).

3.1 - BASIC FIRST AID
In the event dangerous substances have been inhaled and/or have come in contact with the human body, immediately
contact the medical staff and follow the instructions given by the companys internal medical safety procedures.

4 - PUMP OUTLI NES

The instructions given in this manual are for liquid ring vacuum pumps and compressors and for systems type
HYDROSYS or OILSYS which utilise said pumps.
NOTE: Capacities, vacuum and pressures are nominal and are the maximum attainable values under standard
operating conditions. Please contact POMPETRAVAINI for data on liquid ring compressors series TR

TRM
Single stage liquid ring vacuum pumps
Capacity to 350 m
3
/h, max vacuum 33 mbar
TRS
Single stage liquid ring vacuum pumps
Capacity to 3500 m
3
TRV
Single stage vacuum pumps
Capacity to 500 m
3
TRH
Two stage liquid ring vacuum pumps
Capacity to 3500 m
3
SA
Double acting liquid ring compressors
Capacity to 180 m
3
/h, pressures to 10 bar

4.1 - PRINCIPLE OF OPERATION (See figure at side)
The aspirated gas enters the pump chamber A-B via the pump suction flange. The gas is trapped between 2 impeller
vanes. The impeller rotates eccentrically in relation to the centreline of the liquid ring that, by centrifugal force, assumes
the shape of the impeller casing. The progressive change of volume between the 2 vanes, the impeller hub and the
liquid ring first creates a vacuum and then a compression of the gas in the B-C area till the gas is discharged, together
with a portion of the liquid, through the discharge port C-D. The lost liquid must then be replenished.

4.2 - SERVICE LIQUID PROPERTIES
For a good operation the liquid ring pumps must be supplied with a service liquid which is clean, non abrasive and free
of any solids.
The service liquid temperature should not exceed 80 C and the gas handled should be maximum 100 C; the liquid
density should be between 800 and 1200 g/dm
3
and the viscosity should be less than 40 cSt (the pump performance will
change if the service liquid has properties different than those of water at 15 C). All engineering data is based on the
use of 15 C as service liquid, see chapter 17 for additional information.
Contact POMPETRAVAINI before using liquids with properties outside the ranges listed above.

B
D
A
C
6
4.3 - PUMP MODELS AND TABLES FOR MATERIAL OF CONSTRUCTION
On the pump nameplate are printed the pump serial number, the year of manufacture and the pump model. Refer to the
following example for understanding the coding of the pump model.
Every letter or number in the pump model designation has a specific meaning relating to the pump design.

Example of pump model number:
T R H C 80 - 750 / C - M / GH
T Manufacturer POMPETRAVAINI 750 Nominal capacity in m
3
/h
R Liquid ring pump C C = Shaft sealing by mechanical seal
M and V = Single stage pump with high vacuum B = Shaft sealing by stuffing box
H S = Single stage pump with medium vacuum
H = Two stage pump with high vacuum
M Monoblock design with motor flange
(upon request)
C Revision of hydraulic design GH Material of construction
80 Flange size (mm) GH - F - RA - A3 (see following table)

STANDARD materials of construction
VDMA Description GH F RA A3
106 Suction casing
107 Discharge casing
137 Intermediate plate
110 Centre body
Cast iron
210 Shaft Stainless steel AISI 420
147 Manifold Carbon steel
Stainless steel
AISI 316
357 Bearings & M. S. housing Cast iron
230 Impeller Bronze Ductile iron Stainless steel AISI 316
For additional details regarding standard or special materials contact POMPETRAVAINI.

Models for systems HYDROSYS and OILSYS are made out of a number which indicates the system size, followed by
the pump model number which is fitted in the system.
(ex.: HYDROSYS 5 TRHB 50-420/C M / GH).

5 - UNCRATI NG, LI FTI NG AND MOVI NG I NSTRUCTI ONS

Upon receipt verify that the material received is in exact compliance with that listed on the packing slip.

When uncrating follow the instructions listed below:
- check for visible damages on the crate that could have occurred during transport
- carefully remove the packaging material
- check that pump/or accessories such as tanks, piping, valves, etc. are free from visible markings such as dents and
damage which may have occurred during transportation
- in the event of damage, report this immediately to the transport company and to POMPETRAVAINI's customer
service department.
Discard through controlled disposals all packaging materials that may constitute personal injury (sharp objects, nails).

The pump or assembly must ALWAYS be moved and transported in the horizontal position.
Prior to moving the unit find the following:
- total weight
- centre of gravity
- maximum outside dimensions
- lifting points location.

For safe lifting to prevent material damages and/or personal injuries, it is recommended to use ropes,
or belts properly positioned on the pump and/or lifting eyebolts and make correct movements.
Lifting eyebolts fitted on single components of the assembly (pump or motor) should not be used to lift
the total assembly.
Avoid lifts whereby the ropes or straps, form a triangle with the top angle over 90(see fig. 3).
The fig. 4 shows several additional examples of lifting to be avoided.
Prior to moving the unit from an installation, always drain any pumped fluid from the pump, piping and accessories, rinse
and plug all openings to prevent spillage. For instructions to remove the unit from installation see chapter 15.

7

-------------------------------------------------------------------------------------------------------------------------------------------------------------

>90

OK
NO
Fig. 2
Fig. 4
Fig. 1
Fig. 3
8
6 - STORAGE I NSTRUCTI ONS

After receipt and inspection, if not immediately installed, the unit must be repackaged and stored.
For a proper storage proceed as follows:
- store the pump in a location that is closed, clean, dry and free of vibrations
- do not store in areas with less than 5C temperature (for lower temperature it is necessary to completely drain the
pump of any liquids that are subject to freezing)

FREEZING DANGER!
Where the ambient temperature is less than 5 C it is recommended to drain the pump, piping,
separator, heat exchanger, etc. or add an anti-freeze solution to prevent damage to the equipment.

- fill the pump with a rust-preventative liquid that is compatible with the pump gaskets and elastomers. Rotate the shaft
by hand to impregnate all internal surfaces. Drain the excessive liquid from the pump and associated piping (see
chapter 11).
Please note that the pumps with cast iron internal parts have been treated at the factory, prior to shipment, with a
rust-preventative liquid: this liquid is capable of protecting the pump against rust for a period of 3 to 6 months.
A further solution, for long term storage, is to fill the pump with the rust inhibitor, rotate the pump shaft by hand to
eliminate any air pockets (the liquid must be suitable with gasket, elastomers and pump materials).
- plug all openings that connect the pump internals to the atmosphere
- protect all machined surfaces with an anti-rust material (grease, oils, etc.)
- cover the unit with plastic sheet or similar protective material
- rotate pump shaft at least every three months to avoid possible rust build-up or seizing
- pump accessories should be subjected to similar procedure.

7 - MOUNTI NG AND ALI GNMENT I NSTRUCTI ONS

7.1 - ASSEMBLY OF BASE MOUNTED PUMP UNIT
If the pump has been purchased with free shaft end, a proper baseplate is required to mount the pump/motor assembly.
The baseplate must be properly designed for maximum rigidity to prevent vibrations and distortions. It is recommended
the use of a fabricated baseplate manufactured with rigid U shaped channel (fig. 16 illustrates an example).
When the pump has been purchased without the electric motor, it is then required to select the proper motor before
proceeding to the installation of the unit. Selection of motor must consider the following:
- maximum power absorbed by the pump over the total operating range
- pump operating speed (RPM)
- available power (Hertz, voltage, etc.)
- motor enclosure type (CVE, AD-PE, ODP, TEFC, EX.PR., etc.)
- motor mount (B3, B5, horizontal, vertical, C-flange, D-flange, etc.).

Flexible couplings are selected considering:
- nominal motor horsepower
- motor operating speed
- coupling guard must meet safety standards as dictated by EN 294, OSHA, etc.
Flexible couplings must be properly aligned. Bad alignments will result in coupling failures and damage to pump and
motor bearings.

Assembly instructions for MONOBLOCK design are listed on paragraph 7.3 steps 1, 2, 4, 5, 6.
Assembly instructions for PUMP-MOTOR ON BASEPLATE are listed on paragraph 7.3 steps 7, 1, 8, 5, 9, 10, 11.
For pump driven with V-Belt, please consult POMPETRAVAINI for eventual information.

7.2 - ALIGNMENT PROCEDURES FOR MONOBLOCK AND FOR PUMP/MOTOR ASSEMBLY ON BASEPLATE.
The pump/motor assembly is properly aligned by POMPETRAVAINI prior to shipment.
It is however required to verify the alignment prior to the start-up. Misalignment can occur during handling,
transportation, grouting of assembly, etc.
For alignment procedures of MONOBLOCK design see paragraph 7.3 steps 3, 4, 5, 6.
For alignment procedure of BASEPLATE design see paragraph 7.3 steps 7, 5, 9, 10, 11.

PLEASE NOTE: Coupling sizes and permissible coupling tolerances listed in this manual are applicable to the
particular coupling brand installed by POMPETRAVAINI as a standard. For sizes and tolerances of
other type of couplings, follow the instructions given by their respective manufacturer.

7.3 - ALIGNMENT INSTRUCTIONS
NOTICE: Alignment should be done at ambient temperature, obviously with power to the motor disconnected and
following the safety procedures to avoid accidental starting (see chapter 2).
Should the pump operate at high temperatures that could upset the coupling alignment, it is necessary to check the
alignment to secure proper working operation at such operating temperatures.
It is recommended the use of proper hand protections such as gloves, when carrying out the operations listed below
(schematics for various assemblies are shown).
9
NOTE: The following points must be followed with the sequence stated above and depending upon the type of
operation: alignment assembly or alignment verification.

1 - Thoroughly clean motor/pump shaft ends and shaft keys, place the shaft keys in the proper key way slots and fit the
coupling halves in line with the shaft ends. The use of rubber hammers and even pre-heating of the metal half
couplings may be required (see fig. 5). Lightly tighten the set screws. Verify that both pump and motor shafts rotate
freely.

HALF COUPLING
ALIGNMENT LINES
PUMP/MOTOR
SHAFT
HALF COUPLING
SET SCREW

Fig. 5
Fig. 6
SUPPORT
FOOT
LANTERN
MOTOR

2 - Insert the perforated metal sheet coupling guard inside the lantern so that the coupling is accessible from one of the
lateral openings. Couple the electric motor to the pump lantern engaging the two coupling halves, hands may reach
the coupling halves through the lateral opening (see fig. 7) tighten the assembly with bolts supplied with the unit and
install the supporting foot, when applicable (see fig. 6).

SAFETY
OPENING COUPLING GUARD
LANTERN

Fig. 7 - PREPARING TO ASSEMBLE THE MONOBLOCK DESIGN

COUPLING GUARD FLEXIBLE COUPLING

Fig. 8 - CHECKING THE ALIGNMENT 0N MONOBLOCK DESIGN

3 - Applying slight hand pressure to the coupling guard, rotate it so that one opening of the lantern is accessible (see fig.
8).
4 - Rotate by hand the coupling through the lateral opening of the lantern to make sure the pump is free.
5 - With a feeler gauge, check the distance between the two coupling halves. The gap value "S" should be as listed on
table 2 or as given by the coupling manufacturer.
In the event an adjustment is necessary, loosen the set screws on the coupling half and with a screw driver move the
coupling half to attain the gap "S" (see fig. 12). Then tighten the set screw and rotate the rotor by hand to make sure,
once more, that there is no obstruction.
6 - Rotate back the coupling guard by hand through the two openings of the lantern so that both openings are completely
covered. This will complete the alignment verification of the MONOBLOCK design.
7 - Remove the coupling guard and its extension (if there is one) attached to the pump, by removing the two locking
screws (see fig. 9 and 10).

10
COUPLING GUARD
EXTENSION

Fig 9 - CHECKING ALIGNMENT ON BASE MOUNTED PUMP DESIGN

COUPLING GUARD
EXTENSION
COUPLING GUARD
EXTENSION

Fig. 10 - ASSEMBLING THE UNIT ON THE BASEPLATE

8 - Place the electric motor on the baseplate and bring the two coupling halves together with approx. 2 mm gap between
them keeping the motor axially aligned with the pump shaft. In the event the two shaft heights do not align, proper
shimming under the pump or motor feet will be required. Mark the motor and/or pump anchoring bolt holes. Remove
motor and/or pump, drill and tap the holes, clean and mount pump and/or motor in place and lightly tighten the bolts
(see fig. 11).

BOLTS
MOTOR MOUNTING
PUMP MOUNTING
BOLTS

Fig. 11

9 - With a straight edge ruler check the parallelism of the two coupling halves at several points ,90 from each other (see
fig. 13).
NOTE: Easier and more accurate readings can be attained with instruments such as Dial Indicators (if readily
available).

SET SCREW
HALF COUPLING HALF COUPLING
S
A
SET SCREW

Fig. 12

X

Fig. 13

Fig. 14
Y2
Y1

If the maximum value of "X" is higher than that listed in the tab. 2 (for the given coupling size) it will be required to
correct the alignment by using shims under the pump or motor feet.
When the measured values fall within the tolerances, the pump and motor mounting bolts can be tightened.

11
10 - Angular misalignment can be measured with a Calliper. Measure the outside coupling dimension at several points
(see fig. 14). Find the minimum and maximum width of the coupling, the difference between these two readings "Y"
(Y1-Y2) should no exceed the value listed in tab. 2 for the given coupling size. Should this value be greater it will be
necessary to correct the alignment by shimming the pump and/or motor.
Following this operation it is recommended to check once more the value "X" to make sure that both values are
within the allowed tolerance (see point 9). Make sure that both set screws on the coupling halves are properly
secured.

Tab. 2 COUPLING
A mm
GAP
S mm
PARALLEL
"X" mm
ANGULAR
"Y" mm
60 2 to 2,50 0,10 0,20
80 2 to 2,50 0,10 0,20
100 2 to 2,50 0,15 0,25
130 2 to 2,50 0,15 0,25
150 3 to 3,75 0,15 0,30
180 3 to 3,75 0,15 0,30

200 3 to 3,75 0,15 0,30

11 - Install the coupling guard and its extension (if applicable) on the pump, secure the two locking bolts.
The gap between motor frame and the guard should not be greater than 2 to 3 mm (see fig. 15).

2 3 mm

Fig. 15

8 - ELECTRI CAL CONNECTI ONS

Electrical connections must be made exclusively by qualified personnel in accordance with the
instructions from the manufacturer of the motor or other electrical components and must adhere to the
local National Electrical Code.

FOLLOW ALL SAFETY PRECAUTIONS AS LISTED IN CHAPTER 2.
BEFORE DOING ANY WORK TO THE INSTALLATION DISCONNECT ALL POWER SUPPLIES.

It is recommended that electric motors be protected against overloading by means of circuit breakers and/or fuses.
Circuit breakers and fuses must be sized in accordance with the full load amperage appearing on the motor nameplate.
It is advisable to have an electrical switch near the pump for emergency situations. Prior to connecting the electrical
wiring, turn the pump shaft by hand to make sure that it rotates freely. Connect the electrical wiring in accordance with
local electrical codes and be sure to ground the motor.
Motor connection should be as indicated on the motor tag (frequency and voltage) and as discussed in the motor
instruction manual. It is recommended that motors over 5,5 kW be wired for Star-Delta start-up, to avoid electrical
overloads to the motor and mechanical overloads to the pump.
Be sure to replace all safety guards before switching on the electrical power.
If possible check the direction of rotation before the motor is coupled to the pump but protect the motor shaft to prevent
any accidents. When this is not possible briefly jog the pump to check its direction of rotation(see arrow on pump for
correct rotation). If the direction must be changed two of the three electrical wire leads must be alternated with each
other (at the terminal box or at the motor starter).
Please be aware that rotation in the wrong direction and/or pump running dry may cause severe pump damage.
Electrical instrumentation such as solenoid valves, level switches, temperature switches, etc. which are supplied with the
pump or systems must be connected and handled in accordance with the instructions supplied by their respective
manufacturers.

12
9 - I NSTALLATI ON I NSTRUCTI ONS

Information to determine the piping sizes and floor space requirements can be obtained from dimension drawings and
other engineering data. The information required is:
- size and location of suction and discharge flanges
- size and location of service liquid connection and connections for cooling, heating, flushing, draining, etc.
- location and size for mounting bolts for monoblock pump and/or baseplate and/or frame.

In the event additional accessories are required to complete the installation such as separators, piping, valves, etc. refer
to chapters 9.2 to 9.8.
Proper lifting devices should be available for installation and repair operations.
Pump assembly should be installed in an accessible location with adequate clear and clean space all around for
maintenance, so that an efficient and proper installation can be made.
It is important to have proper room around the unit for ventilation of motor and air cooled radiator, if applicable. Avoid
installing the unit in hidden locations, dusty and lacking of ventilation.
Select a mounting pad that will minimise vibrations or torsion of the pump baseplate or frame. It is generally preferred to
have a concrete base or sturdy steel beams.
It is important to provide adequate anchor bolting for the pump frame or baseplate to be firmly attached to the
foundations (see fig. 16).

ANCHOR BOLT
CONCRETE
SPACER
BASEPLATE
Fig. 16

Concrete pads and other concrete works must be aged, dry and clean before the pump assembly can be positioned in
place. Complete all the work relating to the foundations and grouting of the pump assembly, before proceeding with the
mechanical and electrical portion of the installation.

9.1 - PIPING CONNECTIONS
Identify first locations and dimensions of all connections required to interconnect the pump with the installation, then
proceed with the actual piping: connect the pump suction and discharge flanges, the service liquid line and all other
service connections (see fig. 17 to 26).

BE SURE TO PIPE THE CORRECT CONNECTION FROM THE INSTALLATION TO THE
RESPECTIVE PUMP CONNECTION !

To prevent foreign matters from entering the pump during installation, do not remove protection cap from flanges or
cover from openings until the piping is ready for hook-up.
Verify that all foreign objects such as welding bits, bolts, nuts, rags and dirt are removed from piping, separators, etc.
before these are connected to the pump.
Flanges should be connected parallel with each other, without stress and with bolt holes lined up.
The flange gaskets should not interfere with the inside diameter of piping and/or flange.
All piping must be independently supported, easily located and must not transmit forces or torque to the pump due to the
weight or to thermal expansions.
Piping size must never be less than the respective connection on the pump.
Suction and discharge flanges are vertical and identified with arrows.
To minimise friction losses and back-pressures, the discharge piping should be one size larger than the pump
connection size. To avoid back-pressure and possibility of flooding the pump when it stops, it is recommended to limit
the rise of the discharge piping to approximately 50 cm above the pump discharge flange.
Upon completion piping and connections should be tested for leakage under vacuum.

9.2 - ACCESSORIES
Listed below are common accessories that may be supplied with the pump or added at a later date. See fig. 17 to 26 for
locations and connection sizes on the pumps.

Non return valve, (check valve)
Prevent back-flow of gas and liquid in the suction piping and/or discharge piping when the pump stops.
Is installed on the pump suction flange in the case of vacuum service or on the pump discharge flange in the case of
compressor service.
13
Vacuum relief valve
It is used to protect the pump from cavitation or to regulate the suction minimum pressure (or max vacuum).
When the pump capacity exceeds the system load at a given vacuum, the relief valve opens letting in atmospheric air or
gas (if connected to the discharge separator) keeping constant the pre-set vacuum.

Automatic draining valve
It is used to drain the pump to the shaft centreline when the pump stops so to prevent that the pump has excessive
liquid for the next start-up. Starting the pump full or with too much liquid could severely damage the pump.

Vacuum gauge
Usually installed under the pump suction flange, will provide an indication of the pump operating vacuum (pressure).

Discharge reservoir separator
It separates the service liquid from the gases at the pump discharge.
It can be mounted on the pump discharge flange (type HSF) or on the pump baseplate (type HSP).
It is required when the system is with partial or total recovery of the service liquid.

Heat exchanger
It cools the service liquid for those systems with total liquid recovery: it can be plate and frame type, shell and tube type
or radiator type, depending upon the application.

Filter
Required to stop solids from entering the pump suction. Sizing of the filter is very important as it could create excessive
pressure drops which would affect the pump performance.

9.3 - INSTALLATION SCHEMATICS FOR LIQUID RING VACUUM PUMPS
The working principle of the vacuum pump requires a continuous flow of fresh and clean liquid that enters the pump at
the service liquid connection identified by the letter Z (see chapter 9.11). The liquid is discharged together with the
handled gas through the pump discharge flange.
The quantity of said liquid will vary with pump size and degree of working vacuum (see performance curves and/or tab. 3).
The service liquid absorbs the compression heat generated by the pump compression therefore its temperature will rise
by some 3-4 C (for additional information see chapter 17).
There are three basic installation schematics listed below that may be considered, depending upon the quantity of
service liquid that is desired and possible to be recycled.

9.3.1 - Service liquid: Once-through system (no recovery)
All the service liquid is supplied from an external source. The liquid is separated from the incoming gas in the discharge
separator and is totally drained.
This is a popular installation and is used where there is an abundant supply of fresh liquid and/or there is no
contamination of the same. The service liquid should be supplied at the pump connection with a pressure of 0.4 bar
maximum to avoid flooding the pump with too much liquid. If this is not possible it is recommended to install a reservoir
fitted with a float valve, this tank is supplied with the liquid that is then pulled by the pump as required by the operating
conditions.
The liquid level in the reservoir should be approximately at the pump shaft centreline.
Schematic fig. 17 illustrates the once-through system.

9.3.2 - Service liquid: Partial recovery system
This type of installation is used where it is desired to minimise the use of fresh service liquid (for calculations see
chapter 17).
The service liquid enters and leaves the pump same as the once through system, however part of the liquid is recycled
from the discharge separator and the balance is continuously supplied from an external source. The excessive liquid is
drained through the separator overflow connection.
The temperature of the mixed liquid supplied to the pump will be higher than the temperature of the make-up liquid. Its
final temperature will depend upon the amount of the recycled liquid.
It is important to remember that with higher service liquid temperature the pump performance will decrease (see chapter
17) with the possibility of operating the pump in the cavitation area.
When the separator/reservoir is installed along side of the pump (type HSP), its liquid level should not be above the
pump shaft centreline.
When flanged separators (type HSF) are mounted on the pump discharge flange, the liquid level is automatically
maintained by the location of the connections. Schematic fig. 18 illustrates the system with partial recovery of the service
liquid.

14
9.3.3 - Service liquid: Total recovery system
This system has total recycle of the service liquid without fresh liquid make-up from an outside source.
A heat exchanger is required to lower and control the temperature of the recycled service liquid: for sizing and
calculations of heat loads see chapter 17.
A circulating pump will be required for those applications where the vacuum pump operates for extended period of times
in the pressure ranges above 500/600 mbar or when there are high pressure drops in the closed loop including the heat
exchanger (over approximately 1,5 m).
The liquid level in the separator/reservoir should not be above the pump shaft centreline.
Losses of liquid from the closed loop must be compensated with an equal amount from an outside source.
Schematic fig. 19 illustrates the system with total recovery of the service liquid.

9.4 - INSTALLATION SCHEMATICS FOR LIQUID RING COMPRESSORS
The liquid ring vacuum pump can also operate as a compressor up to a maximum differential pressure, depending upon
the models, of about 2 bar. The compressors series SA are specifically engineered to perform with differential pressures
of up to 10 bar, depending on models.
The principle of operation is same as given in previous paragraph (9.3 for vacuum pumps) and there are three possible
type of installations: once-through service liquid, partial recovery service liquid and total recovery service liquid.
The service liquid entering the compressor connection should have a pressure of minimum 0,4 bar above the
compressor operating inlet pressure. A booster pump will be required if the service liquid is available at lower pressures.
Separator/reservoir is considered a pressure vessel and as such it must be engineered and built to the applicable codes
(ISPESL, ASME, etc.). Accessories such as pressure relief valve, check valve(non-return valve), automatic float type
drain valve(water trap), etc. are required in a compressor system.
fig. 20, 21 and 22 illustrate the three possible types of installations.

9.5 - INSTALLATION OF HYDROSYS SYSTEMS
HYDROSYS systems are factory assembled and piped including discharge separator/reservoir, heat exchanger
(air/liquid or air/air), circulating pump, and all required accessories mounted on a common compact baseplate/frame.
See chapter 18 for additional details.
Installation of HYDROSYS system is similar to that of a vacuum pump or a compressor with partial recovery or total
recovery of service liquid depending upon the application (see chapter 9.3 or 9.4).
It is important to properly engineer the connecting piping to the system suction and discharge, cooling lines, flushing
lines, and draining lines.
The used heat exchanger is designed with service liquid being cooled approximately 4 to 6 C over the available cooling
media temperature. The cooling liquid flow is approximately same as the service liquid flow needed by the pump at the
operating conditions (see chapter 9.7 or 9.8).
Schematics for once-through, partial and total service liquid recovery are shown in fig. 18 - 19 - 21 - 22.

9.6 - INSTALLATION OF OILSYS SYSTEMS
OILSYS are factory packaged systems including liquid ring vacuum pump using oil for service liquid. For additional
details see chapter 19. The system is complete with oil circulating pump, heat exchanger, oil demister, cyclone for
removal of dust (optional) and other accessories upon request.
Installation is simple and does not require additional details other than those already discussed in the previous chapter.
Suction and discharge piping should be connected to the respective pump flanges. When locating the discharge piping it
should be noted that although the system is fitted with oil demister, there may still be traces of oil fumes carried by the
vented gas. Make sure therefore, that the selected area for vacuum pump discharge is suitable for such purpose.
All other connections, (heat exchanger, draining, etc.) must be properly done. See fig. 37 for location of connections.

ATTENTION: HOT SURFACES, DO NOT TOUCH TO AVOID POSSIBLE BURNS!

During operation the temperature of pump, frame, separator and piping can reach values over 60 C. Therefore take all
precautions necessary to comply with the safety regulations.

15
9.7 - SERVICE LIQUID (H
2
O at 15 C) FLOW (in m
3
/h) FOR VACUUM PUMPS
The listed values are referred to the system with Once-through service liquid, handling dry air at 20 C (for more
specific data see the pumps performance curve).
To reduce the amount of service liquid flow read the information given in chapter 17.
If the pump is handling saturated or condensable gases at relatively high temperatures, there will be condensation inside
the pump. In those cases the service liquid flow listed below can be increased up to 25% to reduce the discharge
temperature and minimise the danger of pump cavitation at high vacuum.

Tab. 3
SUCTION PRESSURE (in mbar) PUMP SUCTION PRESSURE (in mbar) PUMP
MODEL 33 - 200 >200 - 600 >600 MODEL 200 - 600 >600
TRH 32-4 0,20 0,20 0,16 TRS 32-20
TRH 32-20 TRS 32-50
0,34 0,24
TRH 32-45
0,36 0,30 0,28
TRS 40-55
TRH 32-60 TRS 40-80
0,78 0,44
TRH 40-110 TRS 40-100 0,96 0,57
TRH 40-140
0,90 0,70 0,60
TRS 40-150 1,17 0,72
TRH 40-190 1,00 0,85 0,70 TRS 50-220 2,40 1,29
TRH 50-280 2,40 1,70 0,90 TRS 100-550 2,90 1,74
TRH 50-340 3,00 2,22 1,20 TRS 100-700 3,30 2,10
TRH 50-420 3,60 2,76 1,60 TRS 100-980 9,00 5,40
TRH 80-600 2,50 1,98 1,30 TRS 125-1250 8,70 4,20
TRH 80-750 3,00 2,40 1,60 TRS 125-1550 9,90 4,50
TRH 100-870 TRS 200-1950 18,00 11,40
TRH 100-1260 TRS 200-2500 20,10 11,70
TRH 100-1600
7,40 5,70 3,80
TRS 200-3100 25,80 17,40
TRH 150-2000 12,00 9,60 6,00
TRH 150-2600 13,20 11,10 6,60
TRH 150-3100 16,20 14,10 8,70

SUCTION PRESSURE (in mbar) PUMP
MODEL 33 - 200 >200 - 600 >600
TRM 25-30 0,24 0,18 0,12
TRM 32-50 0,48 0,24 0,15
TRM 32-75 0,72 0,41 0,34
TRM/V 40-110 0,50
TRM/V 40-150
1,20 0,80
0,54
TRM/V 40-200 1,30 0,90 0,60
TRM/V 50-300
TRV 65-300
1,60 1,20 0,80
TRV 65-450 2,40 1,68 0,90

For the above pumps running as compressors without the specific performance curves, please contact
POMPETRAVAINI.

9.8 - SERVICE LIQUID FLOW (H
2
O at 15 C) AND PRESSURE FOR COMPRESSORS SERIES SA

Values are applicable when the compressor suction is barometric pressure (1013 mbar) and the gas is air at 20 C.
The indicated flow and pressure requirements are valid for the compressor total performance curve.

SA0E3U = 0,90 m
3
/h at minimum pressure of 2,5 to 3 bar
SA0G2D = 1,00 m
3
/h at minimum pressure of 2 to 3,5 bar
SA0G2G = 1,50 m
3
/h at minimum pressure of 2 to 3,5 bar

16
9.9 - TYPICAL INSTALLATION SCHEMATICS FOR VACUUM PUMPS

Fig. 17

Fig. 18

Fig. 19

4
25
27
13
22
11
26
9
14
13A
32
38
27
21
11
1
15
8
28
10
7
24
18
6
19
2
20
13
38
3 16
5
1
27
28
24
14
27
4
7
18
21
19
6
20
2
5
16 3
4
38
14
27
18
21
19
6
11
20
27
1
24
7
2

1 Separator/reservoir

2 Non return valve

3 Shut off valve

4 Liquid ring vacuum pump

5 Solenoid valve

6 Electric motor

7 Level gauge glass

8 Float valve

9 Heat exchanger
10 Make-up solenoid valve

11 Drain valve

13 Flow control valve

13A By-pass valve

14 Compound gauge

15 Level switch

16 Filter (y-strainer)

18 Automatic drain valve
(check valve)

17
9.10 - TYPICAL INSTALLATION SCHEMATICS FOR COMPRESSORS

19 Valve for spare vacuum
connection

20 Vacuum gauge

21 Anti-cavitation valve

22 Circulating pump

23 Pressure relief valve

24 Overflow valve

25 Draining solenoid valve

26 Solenoid valve for heat
exchanger cooling liquid

27 Temperature gauge

28 Fill-up connection

32 By-pass piping

38 Orifice flow

48 Automatic drain valve or
water trap

Air or Gas

Liquid-Gas mixture

Liquid

4
25
27
13
22
11
26
9
14
13A
32
38
21
27
11
1
14
8
15
48
28
10
2
23
7
24
18
6
19
2
20
38
13
5
16 3
1
27
28
48
14
2
4
27
7
24
18
21
14
19
6
20
23
2
27
5
11
3 16
48
28
1
14
6
24
14
38
27
4
21
7
18
23
20
19
2
2

Fig. 20

Fig. 21

Fig. 22

18
9.11 - CONNECTIONS LOCATION

SEEN FROM
NON DRIVE END
(Opposite side)
S
9
4
8
3
V
1
S 2
6
5
MANIFOLD
7
TRHE 32-4
7
S
9
8 4
5
3
SEEN FROM
DRIVE END
V
2
1
6
7

Fig. 23 - Pump series TRH (for details see tab. 4)

LIQUID
SERVICE IN
A
A
A
V
D
V
A
D
A A
V
TRMB 32 TRMB 40 & 50 - TRVB 40 & 50
TRVA 65
SEEN FROM DRIVE END
Z Z Z
Z
MANIFOLDS
Z
TRVA 65
V
D
Z
S S S
S S S S S

Fig. 24 - Pump series TRM - TRV (for details see tab. 5)

S
10
SEEN FROM DRIVE END
(opposite side)
9
8
V
3
4 S
10
8
5
MANIFOLDS
S
9
4
5
3
V

Fig. 25 - Pump series TRS (for details see tab. 6)
19
Z
S S
Z
MANOMETRO
S
Z
MANOMETRO MANOVUOTOMETRO MANOVUOTOMETRO

Fig. 26 - Pump series SA (for details see tab. 7)

Tab. 4 - Pump series TRH
A D Z
PUMP MODEL
Location Dimension Location Dimension Location Dimension
Qty.
Manifolds
TRHE 32-4 - - 7 1/4 GAS
TRHE 32-20 & 45 8
TRHC 32-20 & 45
3/8 GAS
-
TRHE & TRHC 32-60
1
4
1/2 GAS 1
TRHE 40-110
- -
3/4 GAS
TRHC 40-110 4 1/2 GAS
-
TRHE 40-140 & 190 3 3/4 GAS
TRHC 40-140 & 190
2
4 1/2 GAS
TRHB 50 7
1/4 GAS
3
1/2 GAS
1 GAS
TRHC 80 3/8 GAS 1 1/4 GAS
TRHE 100
6
1/2 GAS
4
1 1/2 GAS
TRHA 150 7 3/4 GAS 4 - 5
1 GAS
9
2 1/2 GAS
1

Dimension
PUMP MODEL
A D S Z
Qty.
Manifolds
TRMB 25-30 & 32-50 1/4 GAS
TRMB 32-75
- 1/8 GAS
3/8 GAS
TRMB & TRVB 40 1/2 GAS 1/2 GAS
TRMB & TRVB 50 3/4 GAS 3/4 GAS
-
Tab. 5
Pump series
TRM - TRV
TRVA 65
1/8 GAS
1/2 GAS
1/4 GAS
1/2 GAS 2

D Z
PUMP MODEL
Location Dimension Location Dimension
Qty.
Manifolds
TRSE 32 8
TRSC 32 4
3/8 GAS
TRSE 40-55 to 150
- -
3/4 GAS
TRSC 40-55 to 100
-
TRSC 40-150
4
9
1/2 GAS
1
TRSE 50-220 3 3/4 GAS
TRSC 50-220
1/2 GAS
1/2 GAS
TRSB & TRSC 100 1 1/4 GAS
TRSE 125
4
1 1/2 GAS
Tab. 6
Pump series TRS
TRSA 200 4 - 5
1 GAS
9 - 10
2 1/2 GAS
2

Dimension COMPRESSOR
MODEL S Z
SA0E3U 3/8 GAS
SA0G2D
Tab. 7 - Pump series SA

GAS = Straight pipe thread
SA0G2G
1/4 GAS
1/2 GAS

A = Connection anti-cavitation valve
D = Auxiliary connection for automatic draining valve,
connection valve for spare vacuum pick-up, vacuum relief valve
S = Connection for draining plugs or valves
V = Connection for vacuum gauge 1/4 GAS (series 32 excluded)
Z = Connection for service liquid

All drawings are general and schematics (for additional details see the specific pump catalogue).

VACUUM GAUGE PRESSURE GAUGE VACUUM GAUGE PRESSURE GAUGE
20
9.12 - PUMP ENGINEERING DATA
Tab. 8
N
o
i
s
e

l
e
v
e
l

W
e
i
g
h
t
,

B
a
r
e

p
u
m
p

W
e
i
g
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t

a
s
s
.
l
y

M
o
n
o
b
l
o
c
k

(
B
5

d
e
s
i
g
n
)

W
e
i
g
h
t

a
s
s
.
l
y

w
i
t
h

b
a
s
e
p
l
a
t
e

Operating
Speed

RPM
Installed
Motor size

kW
Electric Motor
Frame size
Weight of
Electric
Motor

Kg
PUMP
MODEL
dB(A) kg kg kg 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz
TRHE 32-4 67 14 19 32 1450 1750 0,55 0,75 80 A 80 B 9 9
TRHC 32-20 66 25 31 41 2900 3500 1,1 1,5 80 B 90 S 9 12,5
TRHE 32-20 66 18 22,5 34 2900 3500 1,1 1,5 80 B 90 S 9 12,5
TRHC 32-45 66 28 34 44 2900 3500 1,5 2,2 90 S 90 L 12,5 14,5
TRHE 32-45 66 21 25,5 37 2900 3500 1,5 2,2 90 S 90 L 12,5 14,5
TRHC 32-60 66 30 36 47 2900 3500 2,2 3 90 L 100 LA 14,5 19
TRHE 32-60 66 26 31 43 2900 3500 2,2 3 90 L 100 LA 14,5 19
TRHC 40-110 65 67 79 92 1450 1750 4 5,5 112 M 132 SB 27 38
TRHE 40-110 65 49 61 74 1450 1750 4 5,5 112 M 132 SB 27 38
TRHC 40-140 65 79 88 119 1450 1750 4 5,5 112 M 132 SB 27 38
TRHE 40-140 65 67 76 100 1450 1750 4 5,5 112 M 132 SB 27 38
TRHC 40-190 65 87 105 137 1450 1750 5,5 7,5 132 SB 132 MA 38 46
TRHE 40-190 65 75 93 118 1450 1750 5,5 7,5 132 SB 132 MA 38 46
TRHB 50-280 70 130 146 195 1450 1750 9 15 132 MB 160 L 46 100
TRHB 50-340 70 140 170 212 1450 1750 11 15 160 M 160 L 80 100
TRHB 50-420 71 145 178 220 1450 1750 15 18,5 160 L 180 M 100 140
TRHC 80-600 76 220 245 360 1450 1750 22 30 180 L 200 L 148 225
TRHC 80-750 76 240 280 377 1450 1750 30 37 200 L 225 S 225 250
TRHE 100-870 79 412 --- 574 960 1150 30 37 225 M 250 M 280 440
TRHE 100-1260 79 485 --- 652 960 1150 37 45 250 M 280 S 440 500
TRHE 100-1600 79 518 --- 690 960 1150 45 75 280 S 315 S 500 710
TRHA 150-2000 83 1330 --- 1805 730 880 75 90 315 MA 315 MB 750 750
TRHA 150-2600 84 1480 --- 2095 730 880 90 110 315 MB 355 S 750 1225
TRHA 150-3100 84 1630 --- 2245 730 880 110 160 355 S 355 MB 1225 1530

N
o
i
s
e

l
e
v
e
l

W
e
i
g
h
t
,

B
a
r
e

p
u
m
p

W
e
i
g
h
t

a
s
s
.
l
y

M
o
n
o
b
l
o
c
k

(
B
5

d
e
s
i
g
n
)

W
e
i
g
h
t

a
s
s
.
l
y

w
i
t
h

b
a
s
e
p
l
a
t
e

Operating
Speed

RPM
Installed
Motor size

kW
Electric Motor
Frame size
Weight of
Electric
Motor

Kg
PUMP
MODEL
TRSC 32-20 69 19 25 39 2900 3500 1,1 1,5 80 B 90 S 9 12,5
TRSE 32-20 69 15 19,5 31 2900 3500 1,1 1,5 80 B 90 S 9 12,5
TRSC 32-50 69 20 26 40 2900 3500 1,5 2,2 90 S 90 L 12,5 14,5
TRSE 32-50 69 17 21,5 33 2900 3500 1,5 2,2 90 S 90 L 12,5 14,5
TRSC 40-55 66 54 67 79 1450 1750 2,2 3 100 LA 100 LB 19 19
TRSE 40-55 66 34 47 59 1450 1750 2,2 3 100 LA 100 LB 19 19
TRSC 40-80 66 57 70 82 1450 1750 3 4 100 LB 112 M 19 27
TRSE 40-80 66 37 50 62 1450 1750 3 4 100 LB 112 M 19 27
TRSC 40-100 67 60 72 85 1450 1750 3 4 100 LB 112 M 19 27
TRSE 40-100 67 39 52 64 1450 1750 3 4 100 LB 112 M 19 27
TRSC 40-150 67 71 88 96 1450 1750 4 5,5 112 M 132 SB 27 38
TRSE 40-150 67 44 57 69 1450 1750 4 5,5 112 M 132 SB 27 38
TRSC 50-220 67 87 104 122 1450 1750 5,5 7,5 132 SB 132 MA 38 46
TRSE 50-220 67 74 92 109 1450 1750 5,5 7,5 132 SB 132 MA 38 46
TRSC 100-550 76 200 225 327 1450 1750 15 18,5 160 L 180 M 100 140
TRSC 100-700 76 230 255 380 1450 1750 18,5 30 180 M 200 L 140 225
TRSB 100-980 78 250 290 385 1450 1750 30 37 200 L 225 S 225 250
TRSE 125-1250 79 436 --- 596 960 1150 37 45 250 M 280 S 440 500
TRSE 125-1550 79 462 --- 634 960 1150 45 75 280 S 315 S 500 750
TRSA 200-1950 83 1125 --- 1600 730 880 75 90 315 MA 315 MB 750 750
TRSA 200-2500 84 1225 --- 1700 730 880 75 110 315 MA 355 S 750 1225
TRSA 200-3100 84 1325 --- 1800 730 880 110 160 355 S 355 MB 1225 1530

21
Tab. 8 (continued)
N
o
i
s
e

l
e
v
e
l

W
e
i
g
h
t

a
s
s
.
l
y

M
o
n
o
b
l
o
c
k

5
0

H
z

m
o
t
o
r

W
e
i
g
h
t

a
s
s
.
l
y

M
o
n
o
b
l
o
c
k

6
0

H
z

m
o
t
o
r

Operating
Speed

RPM
Installed
Motor size

kW
Electric Motor
Frame size
PUMP
MODEL
dB(A) kg kg 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz
TRMB 25-30 69 17 18 2900 3500 0,75 1,1 80 A 80 B
TRMB 32-50 69 24 26 2900 3500 1,5 2,2 90 S 90 L
TRMB 32-75 70 37 41,5 2900 3500 3 4 100 LA 112 M
TRMB 40-110 68 66 71 1450 1750 3 4 100 LB 112 M
TRMB 40-150 69 76 106 1450 1750 4 5,5 112 M 132 SB
TRMB 40-200 72 103 111 1450 1750 5,5 7,5 132 SB 132 MA
TRMB 50-300 72 126 --- 1450 --- 7,5 --- 132 MA ---

N
o
i
s
e

l
e
v
e
l

W
e
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g
h
t
,

B
a
r
e

p
u
m
p

W
e
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g
h
t

a
s
s
.
l
y

M
o
n
o
b
l
o
c
k

(
B
5

d
e
s
i
g
n
)

W
e
i
g
h
t

a
s
s
.
l
y

w
i
t
h

b
a
s
e
p
l
a
t
e
Operating
Speed

RPM
Installed
Motor size

kW
Electric Motor
Frame size
Weight of
Electric
Motor

Kg
PUMP
MODEL
TRVB 40-110 68 --- 62 --- 1450 1750 3 4 100 LB 112 M 19 27
TRVB 40-150 69 --- 64 --- 1450 1750 4 5,5 112 M 132 SB 27 38
TRVB 40-200 72 --- 78 --- 1450 1750 5,5 7,5 132 SB 132 MA 38 46
TRVB 50-300 72 --- 88 --- 1450 1750 7,5 11 132 MA 160 M 46 80
TRVA 65-300 70 133 155 161 1450 1750 7,5 11 132 MA 160 M 46 80
TRVA 65-450 70 146 176 201 1450 1750 11 15 160 M 160 L 80 100

N
o
i
s
e

l
e
v
e
l

W
e
i
g
h
t
,

B
a
r
e

p
u
m
p

W
e
i
g
h
t

a
s
s
.
l
y

w
i
t
h

b
a
s
e
p
l
a
t
e
Operating
Speed

RPM
Installed
Motor size

kW
Electric Motor
Frame size
Weight of
Electric
Motor

kg
PUMP
MODEL
dB(A) kg kg 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz
SA0E3U 67 56 110 2900 3500
11
15
15
22
160 MA
160 MB
160 MB
180 M
100
114
114
156
SA0G2D 69 83 135 2900 3500
11
18,5
18,5
37
160 MA
160 L
160 L
200 LB
100
126
126
230
SA0G2G 69 87
139
157
2900 3500
15
22
22
45
160 MB
180 M
180 M
225 M
114
156
156
275

NOTES:
- Noise level (measured at 1 m distance, without motor, with pump installed in the system) for pump series TRH, TRM,
TRV when operating at 80 mbar and pump series TRS when operating at 250 mbar.
Noise level test to ISO 3746 standards and with pumps at 50 Hz operating speeds.
- Weights are for pumps fitted with Mechanical Seals and in Cast Iron materials (tolerance 10%).
- The assemblies, Monoblock and with Baseplate, are suitable for 50 Hz motors, except where otherwise noted.
Indicated total weights for the assemblies are without motors.
- The installed motor size cover the whole performance curve when operating as vacuum pump.
- The electric motors over the frame size 315 M are not unified.
- The motor weights are for type CVE and are only approximate values. For exact weights refer to the specific motor
manufacturer data.

22
10 - CHECK LI ST PRI OR TO START-UP

All questions listed below must have POSITIVE answers prior to proceeding to the pump start-up.
Please note that the following is a partial list. Special installations may require further precautions
therefore, additional safety steps must be taken as the cases dictate.

- This manual has been completely read, including the following chapters, and is understood in its entirety?
- The piping system has been flushed of any foreign particles, welding impurities, etc.?
- Have all piping and pump obstruction been removed?
- All connections and piping are leak proof and there are no external forces or moments applied to the piping
or pump flanges?
- Pump and motor are properly lubricated, per instructions?
- Pump/motor alignment has been checked?
- Mechanical seal flushing line has been connected, where required?
- All valves in the installation are in the correct position?
- All safety guards are in place?
- Pump direction of rotation has been checked by jogging the motor?
- The pump Stop switch is clear and visible?
- Pump as well as installation are ready for start-up?

11 - STARTI NG, OPERATI NG AND STOPPI NG PROCEDURES

Upon receipt and/or completion of installation, before turning on the power to the electric motor, rotate the pump shaft by
hand to make sure that the pump rotor is free. In the event the shaft does not turn, try to free it up by applying a torque
to the pump coupling with a pipe wrench. To free the rotor of a monoblock style pump (without coupling) introduce a bolt
(or similar tool) at the motor shaft end that has a threaded connection and apply the torque by hand.
In the event the pump does not become free with the above procedures, fill up the pump with a suitable solvent or
lubricating liquid, let it rest for several hours to allow softening of the rust build-up inside the pump, drain the pump and
apply torque to the pump shaft as described above to finally free the rotor.
NOTE: The selected solvent or lubricating fluid must be compatible with the pump, seals and gasketing materials.

CHECK PUMP-MOTOR COUPLING ALIGNMENT!
This must be done prior to the first start-up and before every start-up if pump or motor has been
removed from the installation for maintenance or other reasons. See chapter 7.2.

Prior to starting the pump verify that all auxiliary components are available, ready for use and, where required, they are
in the open position (i.e.: double mechanical seals are pressurised with buffer liquid, cooling liquid to heat exchanger is
open, etc.) and the pump bearings are lubricated.
If the gas and/or service liquid temperatures are in the dangerous levels, it is recommended to insulate the pump, piping
and separator to avoid direct contact with their surface, avoid freezing, thermal shock or loosing heat energy.

NOTE: See chapters 11.4 to 11.6 for OILSYS systems start-up, operation and shut-down.

11.1 - START-UP
(In the following, reference is made to certain ITEM numbers which appear on fig. 17 to 22 of chapters 9 and 18).
Open valve at gas discharge if installed and partially open the valve at the suction side.
When operating the pump as compressor there must be a check valve ITEM 2 fitted at the discharge side.
When pump ITEM 4 is fitted in a partial recovery or total recovery or HYDROSYS systems, as built by
POMPETRAVAINI, it is required to have drain valve ITEM 11 at separator ITEM 1 in the closed position, flow regulating
valve ITEM 13 and overflow valve ITEM 24 in the open positions. Separator overflow valve ITEM 24 should be piped to
drain (or collecting container). Before start-up fill the pump to the shaft centreline, separator and piping of system with
service liquid through pump inlet flange or fill connection ITEM 28. Check all components for leakage.
If the automatic drain valve ITEM 48 is installed, the overflow valve ITEM 24 must be closed after the filling.
Start all accessories (temperature switches, level switches, pressure switches, etc.) open cooling and flushing lines.
Start the pump and open the service liquid valve ITEM 3 (if applicable), soon after start the circulating pump ITEM 22 (if
applicable) and adjust the service liquid flow (see tab. 3).
Gradually open the valve at gas suction side till the required vacuum level is reached.
Check the system for abnormal conditions (see chapters 12 and 14).
If the system is fitted with a circulating pump and/or the service liquid has an excessive pressure the by-pass valve ITEM
13A (if available) or valve ITEM 13 can be adjusted to reduce the service liquid flow to the vacuum pump and/or
optimise the thermodynamic efficiency of the heat exchanger ITEM 9.
NOTE: HYDROSYS systems engineered with multiple pumps are fitted with isolating valves at suction, discharge, and
service liquid lines of each pump. When one or more pumps are not operating it is required to isolate the idle
pump(s) by closing these valves. When the pumps are put back into service the said valves (at suction and
discharge) must be opened.

23
11.2 - OPERATION
After starting the vacuum pump check the following:
- the vacuum level is as desired or adjust the flow regulating valve to the required vacuum
- flow and temperature of service liquid and/or cooling liquid are as expected (within 25% tolerance)
- motor does not draw more amperage than shown on its nameplate
- the pump-motor assembly does not have abnormal vibrations and noises such as cavitation
- the operating temperature at full load, does not exceed approximately 85 C
- there are no leaks from mechanical seals, joints and flushing or cooling liquid lines
- liquid level in separator is between the minimum and the maximum.

NEVER OPERATE THE PUMP DRY!

If the gas discharge is not open to the immediate atmosphere but it is piped to other locations, the pump discharge
should be checked for back-pressures that could cause higher power consumption and loss of pump capacity.

11.3 - SHUT DOWN
First close the service liquid flow and cooling liquid flow (if applicable) then shut down the circulating pump ITEM 22 (if
there is one).
Where possible, gradually decrease the vacuum level to 400/900 mbar in about 10 seconds max or, if compressor,
decrease the discharge pressure. The discharged service liquid from pump ITEM 4 helps producing a slow deceleration
rather than sadden stop.
Turn off the power to motor ITEM 6 and close any accessories and flushing lines.
Make sure the non return valves ITEM 2, or similar, at suction and discharge lines are leak tight.
Should the system be idle for an extended period of time it is recommended to disconnect the electricity to the motor
panel, drain all liquids from pump, separator and piping. Refer to chapter 6 for storage procedures.

11.4 - START UP OF OILSYS SYSTEMS
(In the following, reference is made to certain ITEM numbers which are listed in the figures and legend of chapters 12.1
and 19).
Open the valve at the gas discharge, if applicable, and partially close the valve at the suction side.
Close draining valve ITEM 11 and valves for condensate recovery ITEMS 13F and 13L which are on the frame separator
ITEM 1B; open the valve ITEM 13D which is between the circulating pump ITEM 22 and the frame separator ITEM 1B,
then partially open flow regulating valve ITEM 13 between the discharge of circulating pump ITEM 22 and the heat
exchanger ITEM 9 and the by-pass valve ITEM 13A.
If the system is fitted with a separator cyclone ITEM 1D and the adjacent collecting tank ITEM 1E, it is required to close
valves ITEM 11A and 12 and open valve ITEM 13E.
Fill frame separator with service oil through the filling plug ITEM 28. Proper oil level can be seen on sight glass ITEM 7.
Refer to tab. 12 and 13 for the required oil quantity.
Start and/or open applicable accessories (temperature switches, level switches, etc.) and circuitry for cooling and
flushing.
Start vacuum pump ITEM 4 and soon after start the circulating pump ITEM 22. Adjust the circulating pump capacity with
valve ITEM 13.
Gradually open the system suction valve till the desired vacuum is achieved. Check the systems for abnormal noises or
vibrations (see chapters 12 and 14).
Adjust by-pass valve ITEM 13A to regulate the oil flow to the vacuum pump or to improve the thermodynamic efficiency
of the heat exchanger.
NOTE: OILSYS systems engineered with multiple pumps are fitted with isolating valves at suction, discharge, and
service liquid lines of each pump. When one or more pumps are not operating it is required to isolate the idle
pump(s) by closing these valves. When the pumps are put back into service the said valves (at suction and
discharge) must be opened.

11.5 - OPERATION OF OILSYS SYSTEMS
After starting the vacuum pump check the following:
- the vacuum level is as desired or adjust the flow regulating valve to the required vacuum
- the oil temperature is between 60 and 80 C. If required, adjust the thermostat on the radiator or in case of water/oil
heat exchanger adjust the cooling water flow
- motor does not draw more amperage than shown on its nameplate
- the pump-motor assembly does not have abnormal vibrations or noises such as cavitation
- the frame temperature at full load, does not exceed approximately 85 C
- that there are no leaks from mechanical seals, joints, flushing or cooling liquid lines
- liquid level in separator and frame is between the minimum and the maximum
- the pressure gauge of the oil demister separator does not read more than 0,3 bar. When this value is exceeded it will
be required to change the filter element.
If the gas discharge is not open to the immediate atmosphere but it is piped to other locations, the pump discharge
should be checked for back-pressures that could cause higher power consumption and loss of pump capacity.

24
11.6 - SHUT DOWN OF OILSYS SYSTEMS
Close, if applicable, the cooling water to the water/oil heat exchanger ITEM 9, then turn off the power to the circulating
pump ITEM 22.
Where possible, gradually decrease the vacuum level to 400/900 mbar in about 10 seconds max. The discharged
service liquid from pump ITEM 4 helps producing a slow deceleration rather than sadden stop.
Turn off motor ITEM 6, radiator ITEM 9 and any accessories and flushing circuitry.
Make sure the non return valves ITEM 2, or similar, at suction and discharge lines are leak tight.
Should the system be idle for an extended period of time it is recommended to disconnect the electricity to the motor
panel, drain all liquids from pump, separator and piping. Refer to chapter 6 for storage procedures.

12 - OPERATI NG MAI NTENANCE

Periodically check the working conditions of the system by means of the instrumentation on the installation (pressure
gauges, vacuum gauges, temperature gauges, ampmeters, etc.) and if the pump is consistently handling the application
for which it was selected.
The operation of the pump should be without abnormal vibrations or noises, if any of these problems is noticed, the
pump should be stopped immediately, search for the cause and make the necessary corrections.
It is good practice to check the pump/motor alignment, the running conditions of the bearings and of the mechanical
seals (see chapter 13) at least once a year, even if no abnormalities have been noticed.
If there is a deterioration of the pump performance, which is not attributable to changes in system demands, the pump
must be stopped and proceed with necessary repairs or replacement.
If the mechanical seals are fitted with external flushing and/or quenching lines their pressures, temperatures and flows
must be checked constantly.

NEVER ALLOW THE PUMP TO OPERATE IN THE CAVITATION AREA!

Cavitation has the characteristic metallic sound, like if gravel was rotating inside the pump, and it causes also high pump
vibrations. This happens when the pump is running at absolute pressures close to the vapour tension of the service
liquid at the running conditions.
This is a damaging condition for the impellers, port plates and casings. The cavitation causes erosion taking away metal
particles and attacking the surface of the pump components. This is particularly damaging if the pump is handling
corrosive gases, see chapter 14 for suggestions to correct the problem.
Pump series TRH, TRM and TRV are fitted with an anti-cavitation valve that should be left open (if required) see fig. 23
and 24 for the location. This valve should be connected toward the upper part of the discharge separator so that,
depending upon the operating vacuum, the pump can either take air or discharge excessive liquid.
For OILSYS systems the anti-cavitation valve ITEM 13H is piped from pump ITEM 4 to the frame separator ITEM 1B.

During operation it must be avoided to have sudden and frequent variations from high to low vacuum. (e.g.: suddenly
opening the suction valve when the pump is operating at pressures lower than 200 mbar).
This would flood the pump creating high power absorption that would put heavy stress on the motor and coupling.

Particular attention should be put on the quantity of the service liquid flow. The flow will depend upon the type of
installation (see chapter 9), the pump size, and/or the desired temperature rise.
The flow of service water at 15 C, for standard pumps and normal operating conditions at various vacuum levels, is
listed on the specific pump curves and/or on tab. 3 of chapter 9.7.
Usually the temperature rise of service water, when handling dry air at 20

C, is approximately 4 C.
When condensable (e.g.: vapours) are present in the gas stream the heat load to be removed by the service water will
be higher, therefore the service water temperature rise will be higher.
The service liquid flow and its temperature will affect the pump performance.
Generally the low service liquid flow will decrease the pump capacity, while a high service liquid flow will increase the
absorbed power by flooding the pump (see chapter 17 for information and calculations).
Hard service water will generate lime build-up inside the pump. The severity of the deposit will vary with the water
temperature. Lime or mineral deposits on the surface of the internal pump components will cause an increase of
absorbed power, wear of the components and eventually will seize the pump.
It is recommended to monitor the water hardness and, if too high, treat the water. If there are no alternatives, there
should be periodical flushing of the pump with a solution that will remove the specific deposits, or the pump must be
periodically disassembled, cleaned of all incrustations and re-assembled.
Systems with total service liquid recovery require periodical change of the service liquid contained in the closed loop.
The heat exchanger must be kept well cleaned of all mineral deposits for an effective thermodynamic heat exchange.
During operation, a closed loop system will loose some of the service liquid, due to evaporation and/or saturation of the
discharged gases. It will be required to periodically make-up fresh liquid into the system.
This operation is not required for those systems that are fitted with a float type automatic make-up valve ITEM 8. This
valve requires water at a pressure of approximately 2 bar.
Systems that handle condensable will experience a rise in the level of the service liquid in the separator. The excessive
liquid will be overflowed through the overflow valve or connection.

25
If the specific gravity of the condensable is higher than that of the service liquid, the condensable must be discharged
through the separator drain valve ITEM 11, preferably with system not running.

12.1 - OILSYS SYSTEMS
(For ITEM numbers refer to fig. 27 and legend of chapter 19).
It is very important to keep the service oil temperature under control; when the oil temperature exceeds 90 C there is
the danger of seizing the pump and the gasketing may start leaking.
Every 100-200 working hours it is suggested to check the oil level in the frame reservoir ITEM 1B, make-up oil if
necessary and change the oil every 4000-6000 working hours (depending upon the use and the application).
Those installations where the handled gases are
contaminated with dust or suspended solids that can alter the
oil characteristics will require more frequent oil check and
changes.
The frame is fitted with two inspection ports ITEM 43 which
can be used for cleaning the frame reservoir after it has been
drained of all the oil. Condensable, if present during
evacuation, can be flushed right through the discharge of the
separator (if they have low boiling point) or, when the system
is idle, can be drained by opening valves ITEM 13F and/or
13L. During the service, the oil demister filter will be
impregnated with oil particles; the pressure gauge ITEM 14
installed at the housing ITEM 1C will provide an indication of
the filter being plugged; pressure reading over 0.3 bar is an
indication that the filter needs replacement.
At higher discharge pressures the discharged air quality will
decrease and the vacuum pump absorbed power will
increase. The oil separated by the filter is accumulated at the
bottom of the filter cartridge. To remove this oil there is a
scavenger line with a regulating valve ITEM 13G that is
connected to the vacuum pump suction flange. It is
recommended to keep this valve ITEM 13G minimally
opened.
To replace the oil demister filter, simply disconnect the oil scavenger line, remove the cover ITEM 1C, remove the used
filter element, apply a liquid gasketing material over the 2 gasket faces of the new filter and place the latter in the
housing, put in place the cover and the scavenger line.
For systems with separator cyclone ITEM 1D and recovery tank ITEM 1E it is required to periodically remove the
accumulated materials. For this operation close the valve ITEM 13E between the cyclone and the reservoir, open the
vent valve ITEM 12 situated at the upper part of the separator, open the reservoir drain valve ITEM 11A to discharge the
collected materials. After the cleaning operation, return to the original position by reverting the above steps.
It is possible to by-pass the service liquid circulating pump by closing the suction and discharge valves and opening the
valve ITEM 13C in the by-pass line. This will connect the frame reservoir directly with the heat exchanger.

13 - BEARI NGS AND MECHANI CAL SEALS MAI NTENANCE

WARNING: The maintenance must be carried out with the pump turned off and the electrical power, or other
driving mechanism, must be disconnected. The power should only be turned back on by the same person
doing the maintenance. It is however recommended to have at least a team of two workers doing the
maintenance and the supervisors should be fully aware of the work in progress.

CAREFULLY FOLLOW THE SAFETY PROCEDURES LISTED IN CHAPTER 2.

13.1 - BEARINGS
At assembly time the pump bearings are lubricated with quality grease type EP 3 (sealed bearings are greased for life).
Bearings for pumps working in standard conditions should be lubricated every 2000/2500 working hours with a quality
grease (see Disassembly & Assembly for the replacement of bearings).
Bearing temperature should not exceed the 85 C during normal working conditions and normal environments.
Bearings can overheat for reasons such as too much grease, misalignment of flexible coupling, wrong bearings,
excessive vibrations, bearing wear. See tab. 9 for bearing numbers and type used for each pump.

1B
1E 11A 13C 12 13E 13F
14 1C 13G 1D
43

Fig. 27 (General schematic drawing)
26
13.2 - MECHANICAL SEALS
Mechanical seals can be with many types of materials, design and
installations (see fig. 28).
Their selection has been evaluated by POMPETRAVAINI at the time
of pump design, in function of the fluid and working conditions.
The seals are supplied with the proper flow of liquid for their
lubrication, through internal pump passages. Upon request, the pump
can be provided with seal lubrication coming from an outside source;
the set-up must be such that the seals are guaranteed the liquid
quantity and pressure as recommended by POMPETRAVAINI or by
the seal manufacturer.
For mechanical seal shaft size see tab. 9.
Mechanical seals normally fitted in the vacuum pumps are to
DIN 24960 standards. See Disassembly & Assembly Instructions for
major seal dimensions.
Normally mechanical seals do not require maintenance until there is a
visible liquid loss (leakage). See Disassembly & Assembly
Instructions for seal replacement.

Mechanical seals MUST NOT run dry! When seals are operated without lubricant and/or flushing liquid
their faces and the elastomers may suffer damages beyond repair. It is suggested to check the
conditions of the seal faces every approximately 4000 working hours.

Tab. 9
BEARING MECHANICAL SEAL
PUMP MODEL
Quantity Type
Grease Quantity
each bearing - gr.
Quantity
Diameter
mm
TRHE 32-4 1 6302.2RSR 1 16
TRHC and TRSC 32
TRHE 32-20/45/60 - TRSE 32
6304.2RSR 22
TRHE 40-110 - TRSE 40
2
6305.2RSR
2
28
TRMB 25-30
1
1
6205.2RSR
6204.2RSR
22
TRMB 32-50
1
1
6305.2RSR
6205.2RSR
24
TRMB 32-75
1
1
6306.2RSR
6206.2RSR
28
TRMB 40-110
1
1
3208.2RSR
6206.2RSR
TRMB 40-150
1
1
3208.2RSR
6306.2RSR
TRVB 40-110/150 2 6208.2RSR
35
TRMB 40-200 and 50-300
1
1
3210.2RSR
6308.2RSR
TRVB 40-200 and 50-300
1
1
6210.2RSR
6208.2RSR
1
45
TRHC and TRSC 40
TRHE 40-140/190
TRSC and TRSE 50
6306.2RSR
---
35
TRHB 50 - TRVA 50 and 65 6308 20 43
TRHB/C 80 - TRSB/C 100
2
6310 35 55
TRHE 100 - TRSE 125
1
1
6314
NU 314
50 75
TRHA 150 - TRSA 200
2
1
7320B.MB.UA
22320ES.TVPB.C3
180
2
110
NOTE: The supplied data are for pumps in STANDARD construction. For special construction please contact
POMPETRAVAINI.

RETAINING ROTATING PART
SPRING
STATIONARY PART
GASKET (RUBBER BELLOWS)
ROTATING PART
GASKET (O-RING)
STATIONARY PART
RING

Fig. 28
27
14 - TROUBLE SHOOTI NG: PROBLEMS, CAUSES AND SOLUTI ONS

Consult the following table when problems are experienced, if solutions are not found in this chart or should there be any
doubts, do not hesitate to contact POMPETRAVAINI or your local representative.

Tab. 10 - LIST OF PROBLEMS

PROBLEM LIST OF POSSIBLE CAUSES
Pump does not create or the vacuum is too low 1 - 2 - 3 - 4 - 9 - 11 - 18 - 19 - 22 - 23 - 24 - 25
Excessive noise 1 - 4 - 5 - 6 - 7 - 10 - 24
High power consumption 1 - 5 - 6 - 8 - 9 - 15 - 24 - 25
Vibration 5 - 6 - 7 - 8 - 10 - 12 - 13 - 24
Mechanical seal leaking 11 - 14
Pump looses liquid 11 - 19 - 23
Bearing failure 5 - 6 - 7
Pump does not start 1 - 6 - 20 - 21
Shaft partially or totally locked 6 - 10 - 15 - 16 - 21
Cavitation 3 - 4 - 8 - 9 - 17 - 24

CAUSES SOLUTIONS
1 Defective motor or wired wrong
Check the voltage, the frequency, motor type, power
consumption, rotation, wiring connections, phase consistency
2 Leakage in suction piping Repair piping; check valves for leakage
3 Service liquid high temperature
Lower the service liquid temperature;
check the level of the service liquid; adjust the cooling liquid flow;
adjust the radiator thermostat to lower temperature setting
4 Low service liquid flow Increase the service liquid flow
5 Coupling misalignment Re-align the coupling and the pump/motor assembly (see cap. 7)
6 Faulty bearing Replace the bearing(see Disassembly & Assembly Instructions)
7 Cavitation
Open the anti-cavitation valve or set the relief valve to a lower
vacuum (see tab. 4 to 6)
8 High service liquid flow Reduce the service liquid flow; adjust the by-pass valve
9 High back pressure
Check the discharge line for obstructions or high friction losses;
reduce the back-pressure to maximum 0.1 bar
10 Wrong pump/motor assembly
Verify that the base surface is level and that all pump feet are
resting on the surface, add spacers if required (see chapter 11)
11 Mechanical seal failure
Change the mechanical seal (see Disassembly & Assembly
Instructions)
12 Wrong pump mounting Remount the pump (see chapter 7)
13 Piping weight resting on pump Support the piping with hangers or other means (see chapter 11)
14 Inadequate seal lubrication Check flushing liquid temperature, flow and pressure
15 Mineral deposits from hard water Clean the pump
16 Foreign particles in pump
Disassemble the pump to remove the foreign objects (see
Disassembly & Assembly Instructions)
17 Low suction pressure
Open the vacuum regulating valve and/or the anti-cavitation valve
(vacuum relief valve)
18 Wrong pump rotation Reverse the rotation (see chapter 8)
19 Bad gaskets
Replace the defective gaskets (see the Disassembly &
Assembly Instructions)
20 Wrong motor connections
Check the electrical connections (connectors, fuses, breakers)
and the power supply line (see chapter 8)
21 Pump seized
Disassemble and repair the pump (see Disassembly &
22 Pump undersized Select a pump with higher capacity
23 Pump worn-out
Disassemble and repair the pump (see Disassembly &
24 Excessive liquid flow through suction line
Reduce the liquid flow through the pump suction; install a
centrifugal separator (cyclone) before the pump
25 Instrumentation out of calibration Check the working characteristics, replace if required

28
15 - REPAI RI NG AND REMOVI NG PUMP FROM THE I NSTALLATI ON

Should there be the need for pump repair a knowledge of the specific Disassembly and Assembly Instructions is
required.

FOLLOW THE SAFETY PRECAUTION MEASURES OUTLINED IN CHAPTER 2.

Before working on the pump it is important to:
- procure and wear the proper safety equipment (hard hat, safety glasses, gloves, safety shoes, etc.)
- disconnect the electrical power supply and, if required, disconnect the electrical cable from the motor
- close the isolating valves at pump inlet, outlet and service liquid
- let the pump cool down to ambient temperature if it has been handling hot fluids
- adopt safety measures if the pump has been handling hazardous liquids
- drain the pump internals of the pumped liquid through the draining connections, if necessary rinse with neutral liquid.

To remove the pump and the motor from the installation proceed as follows:
- remove bolts from pump suction and discharge flanges
- remove the coupling guard
- remove the spacer of the coupling, if there is one
- if required, remove the motor anchor bolts on the baseplate, for base mounted assembly, or the bolts on the adapter
flange in the case of monoblock design
- remove the pump anchor bolts on the baseplate
- remove the pump from the installation. Avoid damaging other system components.

After pump repairs, re-install following the steps from "Assembly and Alignment" procedures and after (see the
applicable chapters).

16 - SPARE PARTS

When ordering the pump it is good practice to also order the necessary spare parts, especially when there are no stand-
by pumps in the installation. This will minimise unnecessary down times in the event of pump failure or routine
maintenance.
It is therefore, recommended to stock the following spare parts for each pump size:

1 Impeller set
1 Complete shaft assembly
1 Bearing set
1 Mechanical seal set (or packing set)
1 Gasket sets
1 Radial seal ring set
1 Bearing spacer set
1 Coupling rubber insert set

For better parts management, the VDMA 24296 standards suggest to stock the number of parts as a function of the
number of pumps being used in the plant.
On the pump nameplate are printed pump model, year of manufacture and pump serial number. When ordering spare
parts always provide this information. Pump type, parts item number (VDMA) and description as per the pump sectional
drawing and parts list is useful information that helps to supply correct spare parts for your pump.

We recommend the use of original spares: in case this is not respected, POMPETRAVAINI declines any responsibility
for eventual damages and not correct running caused by not original spare parts.

29
17 - ENGI NEERI NG DATA

17.1 - INFLUENCE OF SERVICE LIQUID TEMPERATURE, SPECIFIC GRAVITY AND VISCOSITY ON PUMP
PERFORMANCE
The performance of liquid ring vacuum pumps is based on the use of water at 15 C as service liquid. With water at
different temperatures the pump capacity and the maximum attainable vacuum level will vary in function of the type of
pump, as illustrated by the curve sets of fig. 29 and 30.

EXAMPLE: Pressure =60 mbar - Water temperature =24C - Pump series TRH - Capacity (15C water) =120 m
3
/h
From curves of fig. 30 we find the correcting factor of 0,80, therefore the actual capacity for the pump at the
given conditions will be: 120 x 0,80 =96 m
3
/h.
The maximum suction pressure before incurring cavitation will be approximately 45 mbar.

Regarding the performance variation due to changes of specific gravity and viscosity, it can be assumed a proportional
variation in power consumption however, the changes in capacity at different pressures must be analysed case by case.
Please refer the conditions to POMPETRAVAINI when these corrections are needed.

Fig. 29
Single stage pump
(series TRM, TRS, TRV)

CAPACITY FACTOR
LIMITE CAPACITA' DI ASPIRAZIONE - Lowest allowable suction pressure
Service water temperature
TEMPERATURA DELL'ACQUA DI ESERCIZIO
50C
45C
40C
35C
32C
30C
28C
26C
24C
22C
20C
18C
16C
15C
14C
12C 10C
PRESSIONE ASSOLUTA - Absolute pressure
1,4
1,3
1,2
1,1
1,0
0,9
0,8
0,7
0,6
0,5
0,4
0,2
25
150
150
Torr 20 50 30 100 200 300 500 700
mbar 1000 700 500 300 70 200 100 50 40 30
0,3
0,2
0,4
0,5
0,6
0,7
0,8
0,9
1,0
0,3
1,1

Fig. 30
Two stage pump
(series TRH)

CAPACITY FACTOR
0,3
1,4
1,3
1,2
1,1
1,0
0,9
0,8
0,7
0,6
0,5
0,4
0,2
25
150
150
Torr 20 50 30 100 200 300 500 700
mbar 1000 700 500 300 70 200 100 50 40 30
0,2
0,4
0,5
0,6
0,7
0,8
0,9
1,0
0,3
32C
Service water temperature
TEMPERATURA DELL'ACQUA DI ESERCIZIO
50C
45C
40C
35C
30C
28C
26C
24C
22C
20C
18C
16C
15C
14C
12C
10C

MAXIMUM OPERATING PRESSURE
SERVICE LIQUID TEMPERATURE
ABSOLUTE PRESSURE
ABSOLUTE PRESSURE
MAXIMUM OPERATING PRESSURE
SERVICE LIQUID TEMPERATURE
ABSOLUTE PRESSURE
ABSOLUTE PRESSURE
30
17.2 - SERVICE LIQUID TEMPERATURE CHANGE ACROSS THE PUMP
The service liquid of a liquid ring pump absorbs total heat Q
T
as follows:

Q
T
(kJ /h) =Q
c
+Q
K
+Q
R

Where:
Q
C
= 0,9 x

P x 3600 = Isothermal compression heat
Q
K
= m
V
x r = Condensation heat
Q
R
= m
g
x c
p
x T
a
= Cooling heat (Generally negligible, ignored in calculation of Q
T
)

m
v
= mass condensed incoming vapour in kg/h
m
g
= mass incoming gas in kg/h
P = absorbed power at operating point in kW
c
P
= gas specific heat in kJ /Kg x K
r = heat of vaporisation in kJ /Kg
T
a
= differential temperature in K, between incoming gas T
G
and service liquid discharge temperature (T
2
+T)
K = Kelvin temperature

Once the Q
T
is known it is possible to calculate the differential temperature T of the pump service liquid:
T
Q
Q c
T
A p
=

Where:
Q
T
= total heat load before calculated in kJ /h
Q
A
= pump service liquid flow in m
3
/h
= service liquid density in kg/m
3
(water =1000)
c
P
= service liquid specific heat in kJ /kg x K
(Some values for c
P
: Water =4,2 - Air =1,0 - Water Vapour =1,84)
NOTE: It can be assumed that the discharge gas and service liquid have same temperature.

17.3 - OPERATION WITH PARTIAL RECOVERY OF SERVICE LIQUID
Where the working conditions will allow it, the service liquid temperature can be increased utilising a smaller quantity of
fresh liquid from an outside source. A similar flow as the make-up is discharged to the drain while the balance of liquid
required by the pump is recirculated. In these cases the service liquid working temperature rises and the pump capacity
will require correction per curves of fig. 29 and 30. The system installation will be similar to the schematic of fig. 31.
Depending upon the affordable loss of capacity the service liquid temperature T
2
may be set and the make-up flow of
fresh liquid Q
F
can then be calculated:

( )
Q m h
Q T
T T T
F
A 3
2 1
=

+

where:
Q
F
= Fresh make-up flow from outside source in m
3
/h
Q
A
= Total service liquid flow required for the operating
conditions in m
3
/h
T = Service liquid temperature rise (see chapter 17.2)
T
2
= Service liquid temperature to pump
T
1
= Temperature of make-up liquid

The fig. 31 indicates a generic schematic of a liquid ring
vacuum pump in a partial recovery system.
By closing the recirculation line the system would become a
once through installation where all the service liquid is
drained, therefore:

Q
A
=Q
F
and T
2
=T
1

kW
Q
F
Q
F
,T
1
Q
A
,T
2
Q
A
-Q
F
T
2
+T
~T
2
+T
Recirculation
line
T
G

Fig. 31
31
17.4 - UNIT CONVERSION TABLE
Absolute pressure Vacuum
D
r
y

a
i
r

f
l
o
w

a
t

1
5
C

S
a
t
u
r
a
t
e
d

v
a
p
o
u
r

f
l
o
w

S
a
t
u
r
a
t
e
d

w
a
t
e
r

t
e
m
p
e
r
a
t
u
r
e

V
a
p
o
r
i
z
a
t
i
o
n

h
e
a
t

32
18 - ENGI NEERI NG DATA FOR HYDROSYS SYSTEMS

WORKING PRINCIPLE
The HYDROSYS packages main components are: a liquid ring vacuum pump ITEM 4 from series TRH, TRS, TRM,
TRV, an air/liquid separator reservoir ITEM 1, a heat exchanger ITEM 9, all mounted on a common and compact frame
ITEM 30. When working, the vacuum pump discharges from the discharge port the gas handled with a portion of the
liquid from the pump internal liquid ring. This liquid must be continuously returned to the pump.
The gas/liquid mixture is separated in a cylindrical tank
(separator), the gas is vented through the top mounted
discharge flange of the separator and the liquid is collected
at the bottom of the separator ready to be returned to the
vacuum pump.
During the suction and compression cycle of the vacuum
pump, all the energy is transformed into heat energy and
almost all of it is absorbed by the service liquid. Therefore
the liquid must be cooled prior to be returned to the pump,
either with a heat exchanger (total recovery system) or with
the addition of cool make-up liquid (partial recovery system).
The TOTAL RECOVERY system (see fig. 32 and legend on
following page) does not require an appreciable flow of
make-up from an external source but only the necessary
amount to compensate for the liquid lost due to evaporation,
with the discharged gases.
The heat exchanger sizing should be based on using a
minimum amount of cooling liquid (usually water) to keep the
service liquid at the ideal temperature for the best efficiency
of the vacuum pump. Remember, the higher the
temperature of the service liquid the higher the losses in
pump capacity and maximum vacuum, see chapter 17.
This system is particular suitable where the service liquid
and the condensed gases cannot be discharged to the
environment, either for pollution reasons or because the
fluids are too valuable.
The PARTIAL RECOVERY system (see fig. 33 and legend
on following page) requires a constant flow of cold make-up
liquid from an external source. This liquid must be of the
same nature as the service liquid being used by the pump.
The mixture of the make-up and the service liquid being
discharged by the pump, will have a constant temperature
when enters the vacuum pump service liquid connection.
The same amount of service liquid taken from the outside
source must be overflowed through the separator overflow
connection situated at the pump shaft centreline.
This system is utilised in many applications for conditions where there is intermittent use, or low vacuum levels, or there
is no danger of pollution and the liquid can easily be drained.
Furthermore this may prove to be the only alternative to the total recovery system for those installations where the
cooling liquid is not available or it is too warm.
Numerous accessories are available to meet the customers' requests and suitable for the installation, process and
maintenance.
For materials of construction and some engineering data see tab. 11 and 12.

Tab. 11 - STANDARD MATERIALS FOR HYDROSYS SYSTEMS
COMPONENT MATERIAL DESIGN
Vacuum pump GH - F - RA A3
Separator reservoir AISI 316 SS
Frame
Carbon steel

Plates AISI 316 SS Heat
Exchanger Gaskets Nitrile rubber / Viton
Circulating pump Cast iron
Piping Carbon steel
Valves Thermometer Brass
AISI 316 SS
Level gauge Polycarbonate Pirex Glass

For vacuum pump materials (GH - F - RA - A3) see chapter 4.

(General schematic drawings)
30 9
6
1
24
28
33 13 22 27 11
4
8
7

Fig. 32 - TOTAL RECOVERY system

13

Fig. 33 - PARTIAL RECOVERY system
33
SOME EXAMPLES OF HYDROSYS SYSTEMS (General schematic drawings)

35
20
32
2
34 13A 26 33
48
15
25
23
10
14
1A
17
13

Fig. 34 - Accessories upon request

6 13 4 22
12
30 6 9 4 13
27
12
7
24
28
8
1

Fig. 36 - Duplex system, total recovery (Top view)
33 9 13
Fig. 35 - Option with Shell & Tubes heat exchanger

LEGEND
1 Separator reservoir
1A Separator reservoir with removable lid
2 Check valve
4 Vacuum pump
6 Electric motor
7 Level gauge
8 Float valve
9 Heat exchanger
10 Solenoid valve liquid make-up
11 Drain valve
12 Isolating valve
13 Service liquid flow regulating valve
13A By-pass valve
14 Pressure gauge
15 Level switch
17 Air ejector
20 Vacuum gauge
22 Circulating pump
23 Pressure relief valve
24 Overflow valve
25 Solenoid valve for overflow
26 Solenoid valve for cooling liquid
27 Thermometer
28 Fill connection
30 Frame
32 By-pass piping
33 Connection cooling lines
34 Temperature switch
35 Vacuum relief valve
48 Automatic drain valve (for systems used as
Compressor only)

Tab. 12 - GENERAL AND NOT BINDING ENGINEERING DETAILS FOR HYDROSYS & OILSYS SYSTEMS
Dry weight without
Pump and Motor
kg
Service Liquid
Quantity
litres
Service Oil
Quantity
litres
PACKAGE
SERIES
Motor size
HYDROSYS OILSYS HYDROSYS OILSYS
HYDROSYS
OILSYS
2
3 kW
2 poles / 50 Hz
80 180 12 40
HYDROSYS
OILSYS
3
4 kW
4 poles / 50 Hz
90 220 35 98
HYDROSYS
OILSYS
4
7,5 kW
4 poles / 50 Hz
120 280 50 110
HYDROSYS
OILSYS
5
15 kW
4 poles / 50 Hz
150 350 80 145
HYDROSYS
OILSYS
6
30 kW
4 poles / 50 Hz
230 500 135 186
HYDROSYS
OILSYS
7
45 kW
6 poles / 50 Hz
500 750 320 360

34
19 - ENGI NEERI NG DATA FOR OI LSYS SYSTEMS

WORKING PRINCIPLE
OILSYS packages main components are: a liquid ring vacuum pump ITEM 4 from series TRH, TRS, TRM, TRV, an
air/liquid separator reservoir ITEM 1B which is also a self-contained frame, a heat exchanger ITEM 9 and an oil demister
filter ITEM 1C.
Turbine type mineral oil, or equal (see tab. 13), is used for
service liquid. The characteristics of the chosen oil are such that
at pressures below 100 mbar, the pump capacity is greater than
what would be when using water, and higher vacuum levels are
attainable. When working, the vacuum pump discharges the gas
handled with a portion of the liquid in the special frame ITEM 1B
that acts as separator of gas from the oil and let settle any
condensable or particles coming through the pump suction
flange. The circulator pump ITEM 22 pumps the oil back to the
vacuum pump after it has been through the heat exchanger
ITEM 9 and cooled at about 60/80 C. The gas is vented after being cleaned of all oil with the special oil demister
element; a pressure gauge ITEM 14 on the filter housing ITEM 1C gives indication of the degree of dirt contained by the
filter element. Special inspection openings ITEMS 43 are easily accessible for maintenance and cleaning of the frame
separator. Contrary to rotary vane vacuum pumps, there are no moving parts that come in contact with each other,
therefore there is no need for lubrication of the pump internals; these are very robust and reliable pump packages which
offer extended operating life even when handling condensable gases.
See tab. 14 for materials of construction and tab. 12 in chapter 18 for some engineering data.

COMPONENT MATERIAL DESIGN
Vacuum pump GH - F - RA
Frame separator reservoir Carbon steel
Cooler core Aluminium
Shroud Carbon steel
Heat exchanger
air-oil
Fan Guard Carbon steel-Plastic coated
Circulating pump Cast iron
Piping
Carbon steel -
Carburite rubber
Valves Thermometer Brass
Level gauge Polycarbonate

13F 43 11 13A 1B 13H
20
13L
6 13 2 13G 4
22 27 13D
13
7
1C 14
9
28

Fig. 37 - STANDARD design
(General schematic drawings)
13 1B 9 13 22 13
Fig. 38 - Option with Shell & Tube heat exchanger

LEGEND
1B - Frame separator
1C - Filter housing
1D - Cyclone separator
1E - Collecting tank
2 - Check valve
4 - Vacuum pump
6 - Electric motor
7 - Level gauge
9 - Heat exchanger

11 - Drain valve
11A - Drain valve
12 - Overflow valve
13 - Flow regulating valve
13A - By-pass valve
13C - By-pass valve
13D - Isolating valve
13E - Isolating valve
13F - Condensate drain valve

13G - Oil drain valve
13H - Anti-cavitation valve
13L - Condensate drain valve
14 - Pressure gauge
20 - Vacuum gauge
22 - Circulating pump
27 - Thermometer
28 - Fill connection
43 - Inspection openings

Tab. 13 - SUGGESTED OILS
MANUFACTURER TYPE
AGIP OTE 32
ESSO TERESSO 32
LUBRA OLNEO 32
MOBIL DTE LIGHT 32
SHELL TURBO OIL 32
TOTAL PRESLIA 32
Tab. 14 - STANDARD MATERIALS FOR
OILSYS SYSTEMS

See chapter 4 for vacuum pump materials of
construction (GH - F - RA).
35
NOTES

PUMP model

.........................................................................
Serial Number

......................
Computer Number

........................................................
Year of manuf.

......................

GAS handled

.........................................................................
Capacity

...............m
3
/h
Suction Pressure

...................mbar
Discharge Press.

...................mbar
Temperature

..................C

Lethal Toxic Noxious Corrosive Malodorous .............................

Service LIQUID

.........................................................................
Capacity

...............m
3
/h
Temperature

..................C

TOTAL WEIGHT

..................KGS.
MAXIMUM DIMENSIONS

X =................cm
Y =................cm
Z =................cm
NOISE (measured at 1 m)
Pressure =...................dB(A)
Power =...................dB(A)

INSTALLATION SERVICE
Inside Outside Continuous Intermittent

Explosive area ............................. ......................................................................

MOTOR type / Frame

..................................
No Poles

................................
No Revolutions

........................RPM
Absorbed power

.........................Amp
Installed power

...............kW / ..............HP
Frequency

.............................Hz
Supply

..........................Volt
Enclosure

IP............................
Insulation class

...............................
Absorbed power

..............kW / ..............HP

COMMENTS

36
OUR PRODUCTI ON

MONOSTAGE CENTRIFUGAL PUMPS

MAGNETIC DRIVE
MONOSTAGE CENTRIFUGAL PUMPS

SELF-PRIMING CENTRIFUGAL PUMPS

MAGNETIC DRIVE
SELF-PRIMING CENTRIFUGAL PUMPS

MULTISTAGE CENTRIFUGAL PUMPS

LIQUID RING VACUUM PUMPS

LIQUID RING COMPRESSORS

PACKAGE VACUUM UNITS WITH PARTIAL OR TOTAL
SERVICE LIQUID RECIRCULATION

NA4.IS.VUOT.GB00 / ZR.ZQ / PRINTED IN ITALY
MVUOTOGB

Continuing research of POMPETRAVAINI results in product improvements: therefore any specifications may be subject to change without notice.

S.p.A.

20022 CASTANO PRIMO (Milano) ITALY
Via per Turbigo, 44 Zona Industriale
Tel. 0331 889000 Fax 0331 889090
http://www.pompetravaini.com

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