4 ASUS Notebook Training

NB_MB NB MB Level 1 Training a g Materials ate a s
ASUS Confidential
Overview
Chapter 1. Testing flow chartP3~P5 Chapter 2. Customer Induced Damage (CID) criteria P6~P28 Chapter 3. ASUS pretest kit package contentsP29~P34 Chapter 4. Pretest operate description P35~P108
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Chapter 1 Testing Flow Chart
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1. Pretest Flow Chart

Visual Inspection CID check Return to CID process p Plug all test tools(USB, CPU,RAM etc.).
Rework R k (ARN) Check
R
Run DOS Test
Plug in CPU voltage test tool on the CPU socket. Measure CPU voltage (Vcore) (Vcore
Check BIOS, run Windows Test
Turn OFF Power supply Remo e all test devices. Remove de ices Plug in CPU,Ram,port80 Check post code has passed CPU& Memory.
R
Finished pass to next station Finished,
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Means Return to RMA or Pass to Repair Engineer. 4
2. Final Test Flow Chart

Visual inspection (OQC)
Rework Check (ARN)
Plug all test tools(USB,

CPU,RAM etc.).
Return to engineer repair again, if cant repair, pass to exchange flow.
Check BIOS, run DOS Test and Windows Test
Finished, pass to next station ASUS Confidential
Chapter 2 Customer Induced Damage (CID) criteria it i
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CID Outline
1. PCB Trace Scratched 1 2. PCB Broken 3 Damaged capacitors 3. capacitors, resistors resistors, inductors inductors, small passive components, socket, etc. 4 PCB & Component Oxidation 4. 5. PCB Burned 6 Component Burned 6. 7. Missing Component 8 S/N Damage 8.S/N 9. Dirt 10 CID & O 10.CID O.O.W. O W service process flow chart
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1-1 PCB Trace Scratched
Figure 1.
Figure 2.
Figure g 3.
Figure 4. 4
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Figure 5.
Figure 6.
Damage
Comments
PCB Trace Scratched and PCB broken inside PCB Trace Scratched and PCB no broken b k inside i id under 1 lines trace (If customer request)
Repair
Rejected
Exchange
-
InWarranty
-
OutWarranty
-
PCB Trace Scratched Sc a c ed [Figure 1~6]
Accepted
Charge
Charge
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Figure g 7.
Figure g 8.
Figure g 9.
Figure g 10.
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Figure 11. 11
Figure g 12.
Damage
PCB Trace Scratched [Figure 7~12]
Comments
PCB PAD Broken PCB PAD Broken Under 2pcs PAD and the same PCB side (If customer request) ( q )
Repair
Rejected Accepted
Exchange
-
InWarranty
Charge
OutWarranty
Charge
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11
2-1 PCB Broken
Figure 13. 13
Fi Figure 14. 14
Figure 15. 15
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12
2-2 PCB Broken

InWarranty OutWarranty
Damage
Comments
Repair
Exchange
PCB Broken The broken part [Figure 13~15] already destroy PCB
Rejected
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3-1 Damaged capacitors, resistors, inductors, small passive components, socket, etc.
Fi Figure 16. 16
Fi Figure 17. 17
Figure 18.
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Figure 19.
3-2 Damaged capacitors, resistors, inductors, small passive components, socket, etc.
Figure 20.
Figure 21.
Damage
Comments
If under 3pcs impacted broken components slightly and PCB is ok without any broken
Repair
Exchange
InWarranty y
Charge
OutWarranty y
Charge
Damaged g Component [Figure 16~21] If its serious impacted or PCB broken more than 3 lines
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Accepted
Rejected
15
4-1 PCB & Component Oxidation
Figure 22.
Figure 23.
Figure 24.
Figure 25.
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16
Figure 26.
Figure 27.
Figure 28.
Figure 29.
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Damage Comments Repair Exchange InWarranty OutWarranty
Component and Component or PCB PCB Oxidation d Oxidation [Figure 22~29]
Rejected d
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18
5-1 PCB Burned
Figure 30.
Figure 31.
Figure 32.
Figure 33..
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5-2 PCB Burned
Figure 34. 34
Figure 35. 35
Figure 36.
Figure 37.
5-3 PCB Burned

Damage Comments Repair Exchange In InWarranty Out OutWarranty
PCB Burned If M/B / PCB is burned. [Figure 30~37] 30 37]
Rejected j
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21
6-1 Component Burned
Figure 38.
Figure 39.
Figure 40.
Figure 41.
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22
6-2 Component Burned
Figure 42.
Figure 43.
Damage
Comments
Repair
Accepted R j t d Rejected
Exchange
-
InWarranty
Free -
Out-Warranty
Charge -
For general Component Burned If it its s very obvious [Figure 38~43] as users faulty
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23
7-1 Missing Component
Figure 44.
Figure 45.
Figure 46.
Figure 47.
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7-2 Missing Component
Figure g 48.
Figure g 49.
Damage
Comments
if missing components by user
Repair
Exchange
InWarranty
-
OutWarranty
-
Rejected
Missing Component Missing components [Figure 44~49] by user (under 2pcs not include BGA) (If customer request)
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Accepted
Charge
Charge
25
8-1 S/N Damage
Figure 50. Damage S/N Damaged [Figure 50] Comments No S/N or the S/N cant be seen clearly whether it is in warranty warranty.
Figure 51. Repair Exchange In-Warranty OutWarranty -
Rejected
S/N Damaged [Fi [Figure 51]

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S/N was damaged, but recognize it is in warranty. If cant can t be Accepted repaired, it would be Returned to Customer.
26
free
9-1 Dirt
Figure 52.
Figure 53. InWarranty OutWarranty
Damage
Comments
Repair
Exchange
For general, if the board is dirt and Dirt doesn't influence [Figure 52~53] function. We will clean it.
Accepted
27 ASUS Confidential
1010 -1 CID&O.O.W service process flow chart
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28
Chapter 3 ASUS Pretest Fixture Package
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ASUS Pretest Fixture Package Contents

PART NUMBER FIXTURE NAME AMOUNT PHOTO
22-060001280
AUDIO TEST FIXTURE
60R-R00LA1000
LAN LOOP BACK
80-C1G740-0A01
SWBIOS
80-C1G036-0301
ENG_EZUSB BOARD v2.0
22-060000050 22 060000050
USB CABLE
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16-000500007 16 000500007
TOOLS PACKAGE
14-011000040
IEEE 1394 CABLE
14-000500500
MINI USB CABLE
04-267001510
ADAPTER 10W AD620(US/JPN/TWN)
20-521055550
CD-ROM TESTING CD
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SOCKET479 VOLTAGE TOOL
60R-R0000070
SOCKET478 VOLTAGE TOOL
60R-R0000250
SOCKET 754 VOLTAGE TOOL
80-C1TAK0-0300
PORT80_MINIPCI R3.00
60-N61DB1000-A01P
L2D LPC_DEBUG BD
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60-2N61013136
EC JIG BOARD (FLASH BIOS TOOL)
14G122300280
28 pin i FFC Cable C bl
14G122300240
24 pin FFC Cable
20-T00581702
EGE5000 GIGABIT ETHERNET (NEW CARD TEST TOOL) PCI-Express PCI Express Debug Card (type 34) 33
60 NDDDB1000 B01P 60-NDDDB1000-B01P
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20-521042381
Memory Stick C d Card
20-TT2600048
SCANDISK SD MEMORY CARD
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Chapter 4 Pretest operate description
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Pretest operate descriptiondescription-1

Visual inspection: Inspect NB_MB have broken, oxidized.. (Please refer Visual inspection Description) Customer induce or not. (Please refer Customer Induce Description) If any M/B components failed to work after i inspection, ti Please Pl paste t the th arrow stacker t k and write on Diagnostic Card
1-1
Check ARN (rework ) Notice to know if the model in your hand needs to do any rework
1-2

AC_BAT_SYS signals i l
Before testing, Please check M/B this signal of AC_BAT_SYS (19V) must be NO ground.
2-1
Use MultiMulti-Meter or Oscilloscope to Measure RTC Voltage. The range must be between 3.3V~3V.
CMOS Battery
2-2
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If Visual inspection is OK. Please plug AC adapter power into DC DC-Jack power connector on Motherboard.
3-1
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1.Plug CPU Voltage tool into CPU socket 2.And press Power switch button t turn to t on. 4-1
Use MultiMulti-Meter or Oscilloscope to Measure CPU Voltage (VCORE) on CPU Voltage tool (+ 10% voltage
permit) ) to p
42 4-2

1.Turn off p power and Remove CPU voltage tool. 2.Plug CPU into CPU socket. (Dothan Dothan\ \ Yonah\ Yonah\Merom\ Merom\Penryn.etc Penryn.etc) ) 5-1
Plug Memory Module (DDR or DDR2 or DDR3base DDR3base on model request) into Memory DIMM Slot.
5-2
Plug PORT80_MINIPCI Debug Card into M/B MINIPCI Slot.
6-1
Note: Some model NB not supported MINIPCI Debug Card, Please use PCMCIA Debug Card to debug.
6-2

Plug VGA Monitor Cable into M/B VGA port connector.
71 7-1 Press Power switch button to booting up, Check System is boot or NO ? If you find no display on the monitor, please pass it to engineer for repair. 7-2

Pl LAN l Plug loop b back k TEST Fi Fixture t into LAN connector(RJconnector(RJ-45).
8-1
Pl USB TEST Fi Plug Fixture t into USB connector(RJconnector(RJ-45). 8-2
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Pl TEST Hard Plug H d disk di k into i t HDD connector.
9-1
Plug DVD DVD-ROM drive into DVDDVD -ROM connector. 9-2
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Plug Internal Speaker into Speaker connector.
10-1
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Plug Internal Keyboard into K/B connector.
11-1
Plug Touch Pad Module device into T/P connector.
11-2
12-1
12-2
Plug SD card into card reader.
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Plug LCD Module into LVDS & Inverter connector.
13-1
Inverter Connector
LVDS Connector
13 2 13-2
48
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Power switching
P h th Push the power switching it hi b button tt once, And will switching on the system and start to test Motherboard function.
14-1
NOTE: All power switching it hi button b tt design d i is i different. diff t Ex: picture 16-1 .(L3C) The power switch button is on the motherboard, And picture 16-2 16 2 ,(M5N) (M5N) the power switch button is another board.
Power switching ASUS Confidential 49
14 2 14-2

When system is booting, Entering BIOS setup Utility, and Load setup Defaults
15-1
Entering main menu: Make sure system clock is correct, if not please adjust to local time time.
15-2

After Load setup Defaults & setup system clock, Save configuration changes and exit.
16
Free DOS Test Program Introduction

Download
Access SIP-> Public Folder->GTC->ASUS NBopen ASUS NB Indexclick Program PackageY08W01.rar to download the program.
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Add model
Access SIP web.
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Click ASUS NB
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Download the Program PackageY08W01.rar about which model you need.
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Free DOS Test Program Flow

Into DOS Mode TEST FANON TEST Choice execute file by model LED TEST
Model & BIOS TEST
CD ROM TEST
CHECK CPU SPEC
LID SWITCH TEST
TEMP TEST
HARDWARE MONITOR TEST
CHECK MAC&GUID
CARD TEST
USB PORT TEST
ESCD TEST MEMSIZE TEST TMP TEST BATTERY CAPACIT TEST
TOUCH PAD TEST
LCD RBG TEST
KEYBOARD TEST
SPEAKER TEST FUNCTION TEST
POWER OFF
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Choice Model & Running Test Program

Choice Model name and running test program. When system standby (like this picture) Choice TC NB XX_SER XX SER (Ex.A8_SER) (Ex A8 SER) YYYY (Ex.A8Ja) (Ex A8Ja) Execute the BAT file.
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Model & BIOS Test

Model and BIOS Test Check Product type Check BIOS Version
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Check CPU SPEC

Confirm the CPU spec Check CPU spec same with your fixture Check Front side bus speed is real (The speed does match that of BIOS setup)
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Temperature Test
Temperature Test
Test fail will show this PIC
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Check MAC
Check MAC
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Input MAC address

Make sure MAC address is correct, if not please type the right MAC address. Then save this file!
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USB Test
USB Test
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Touchpad Test
PAD Test When your finger touch the pad and move one direction, the bule sign move the same direction d ec o with w you your finger. ge . EXITMove the bule sign to EXIT area,and press the LEFT + RIGHT button
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LCDRGB Test
LCDRGB Test If you find the vertical wave and horizontal wave between the LCD RGB Test,It has problem. problem
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Instant Setup
Press the instant key button 3 seconds , th grids the id change h t to green color. l
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Keyboard Test
KEYBOARD Test
Choice one language for the Keyboard, and then into next screen.
Please check the keyboard function Press all the key at function. the keyboard. then the program can exit and continue. If any key isnt change to Bule colour, l its it means the th test t t program is fail.
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Speaker Test
Speaker Test
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Function Test
Function Test
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FAN Test
FAN Test Unable to wheel or Speed Error on FAN
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LEDALL Test
LEDALL Test Check the light of LEDS,If the notebooks LEDS are different to screen display, display thats fail fail.
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CD ROM Test
CD ROM Test
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LID Switch Test

LID Switch Test Please run test according to the words in below picture
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HDD Test
HDD Test
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CARD Test
CARD Test 1.please insert the MS-card into card-Reader(Picture1) 2 2.please change MS-card S to SD-card(Picture2) S ( i 2)
Picture1
Picture2
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ESCD Test
ESCD Test
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MEMSIZE Test
MEMSIZE Test
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TPM Test
TPM Test
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Battery Test
BATTERY Test
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Windows Test Program Introduction

Download
Access SIP-> Public Folder->TC->ASUS NBopen ASUS NB Indexclick Windows Main Program to download the program.
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Installation
Operate the program which called WTP.EXE, and it will automatically extract into C:\.
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Installation
Program will extract into C:\folder WTC and create a shortcut which is called ASUS WTP on the desktop.
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Add model
Access SIP web.
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Click ASUS NB
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Download the windows test program about which model you need.
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Double-click to extract the program download.
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Operate ASUS WTP, choose Tools->Add Model
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87

Choose C:\WTC\xls in the pop-up dialog.
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Choose the model which you need to add, then click Import DB.
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After add in it successfully, we can find the new program which is added dd d right i ht now. Th Then we can start t t the th t test. t
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Double-click the AUTORUN to run the test program.
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Windows Test Program Flow
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DVD COMPARE Test

Please insert a DVD-RW disc into ODD
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CD COMPARE Test
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CHECK DEVICE DRIVER Test
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EXT/INT SPEAKER Test

Please press the number that you heard
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FINGER PRINT Test
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KEYBOARD Test
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LCD Test
Check LCD Water Wave, press ESC to EXIT Please choice PASS or FAIL
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MIC Test
Please insert Mic-Phone to test
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MS/SD CARD Test

Please insert the MS/SD-card into card-Reader (Picture 1)
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TOUCHPAD Test
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VCD PLAY Test
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WEBCAM Test
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NEWCARD Test
If the newcard is normal, it will appear the pictures1.
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WIRELESS Test
If the wireless is normal, it will appear the below pictures.
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WIRELESS Test
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NB_MB NB MB Level 1 Training a g Materials ate a s

Chapter 1 Testing Flow Chart

1. Pretest Flow Chart

Rework R k (ARN) Check

Check BIOS, run Windows Test

Means Return to RMA or Pass to Repair Engineer. 4

2. Final Test Flow Chart

Rework Check (ARN)

Plug all test tools(USB,

Return to engineer repair again, if cant repair, pass to exchange flow.

Check BIOS, run DOS Test and Windows Test

Finished, pass to next station ASUS Confidential

Chapter 2 Customer Induced Damage (CID) criteria it i

1-1 PCB Trace Scratched

1-2 PCB Trace Scratched

PCB Trace Scratched Sc a c ed [Figure 1~6]

1-3 PCB Trace Scratched

1-4 PCB Trace Scratched

2-1 PCB Broken

2-2 PCB Broken

4-1 PCB & Component Oxidation

4-2 PCB & Component Oxidation

4-3 PCB & Component Oxidation

Component and Component or PCB PCB Oxidation d Oxidation [Figure 22~29]

5-1 PCB Burned

5-2 PCB Burned

5-3 PCB Burned

PCB Burned If M/B / PCB is burned. [Figure 30~37] 30 37]

6-1 Component Burned

6-2 Component Burned

7-1 Missing Component

7-2 Missing Component

8-1 S/N Damage

Figure 51. Repair Exchange In-Warranty OutWarranty -

S/N Damaged [Fi [Figure 51]

Figure 53. InWarranty OutWarranty

1010 -1 CID&O.O.W service process flow chart

Chapter 3 ASUS Pretest Fixture Package

ASUS Pretest Fixture Package Contents

AUDIO TEST FIXTURE

LAN LOOP BACK

ENG_EZUSB BOARD v2.0

ASUS Pretest Fixture Package Contents

IEEE 1394 CABLE

MINI USB CABLE

ADAPTER 10W AD620(US/JPN/TWN)

ASUS Pretest Fixture Package Contents

SOCKET479 VOLTAGE TOOL

SOCKET478 VOLTAGE TOOL

SOCKET 754 VOLTAGE TOOL

ASUS Pretest Fixture Package Contents

EC JIG BOARD (FLASH BIOS TOOL)

28 pin i FFC Cable C bl

24 pin FFC Cable

60 NDDDB1000 B01P 60-NDDDB1000-B01P

ASUS Pretest Fixture Package Contents

Memory Stick C d Card

SCANDISK SD MEMORY CARD

Chapter 4 Pretest operate description