CAIRN ENERGY INDIA PTY LIMITED MANGALA PROCESSING TERMINAL (MPT)

MANGALA ASSOCIATED FACILITIES PROJECT (EPC-1) TANKS AND EXPORTS SYSTEMS - PROJECT NO: M201 M201TPL-MPT-L-PRO -6001

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TATA PROJECTS LIMITED

CAIRN ENERGY INDIA PTY LIMITED

MANGALA ASSOCIATED FACILITIES PROJECT (EPC-1)

WORK PROCEDURE FOR PIPING FABRICATION ERECTION & TESTING ( ABOVE GROUND PIPING)

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DESCRIPTION Purpo ! S$op! R!%!r!&$! Do$u'!&( D!%*&*(*o& ,!-.(/ -&0 S-%!(1 E&3*ro&'!&(-. Tr-*&*&5 -&0 $o'p!(!&$1 o% p!r o&&!. Pro$! I& p!$(*o& F*&-. I& p!$(*o& Do$u'!&(-(*o& P!r o&&!. A&&!9ur!

PAGE NO " " " " ) ) ) ) 1" 1" 1" 1) 1)

M201TPL-MPT-L-PRO-6001 2

REV.A2

TATA PROJECTS LIMITED

CAIRN ENERGY INDIA PTY LIMITED

MANGALA ASSOCIATED FACILITIES PROJECT (EPC-1)

WORK PROCEDURE FOR PIPING FABRICATION ERECTION & TESTING ( ABOVE GROUND PIPING)

1. PURPOSE The purpose of this work procedure is to provide guide lines to carry out aboveground piping fabrication, erection works and to ensure that proper quality control and documentation are maintained at site. #. SCOPE The scope of this procedure covers fabrication, installation and relevant inspection for all above ground piping works including relevant civil works at Phase II-Mangala Process Terminal !ssociated facilities pro"ect # $P% & Pro"ect of %!I'( $($')* I(+I! ,td. This procedure is to describe various activities such as 'eceipt of material from store, Identification mark transferring in all pipes, Marking - %utting as per Isometric +rawing, $dge preparation, .it-up of "oints, /elding, P/0T, (+T, 1urface preparation, painting and erection. ". REFERENCE DOCUMENTS DECO:R;:L:SP:#88+ <P*p*&5 F-=r*$-(*o&> DECO:R;:M:SP:#88" <G!&!r-. W!.0*&5> DECO:R;:L:SP:#88" <P*p*&5 D! *5& -&0 M-(!r*-. > DECO:R;:M:SP:#8#8 <E9(!r&-. P-*&(*&5 -&0 Pro(!$(*3! Co-(*&5> M#81TPL:MPT:?:PLN:8881 <Pro@!$( ?u-.*(1 P.-&> DECO:R;:C:SP:#887 <U&0!r5rou&0 S!r3*$! Co& (ru$(*o&> DECO:R;:C:SP:#811 <Sp!$*%*$-(*o& %or $o&$r!(! WorA > M#81TPL:MPT:C:PRO:188# <Pro$!0ur! %or Sur3!1 WorA > M#81TPL:MPT:?:ITP:888" <ITP %or r!*&%or$!'!&(B %or'CorAB & $o&$r!(*&5 CorA > M#81TPL:MPT:?:ITP:888) <ITP %or Sur3!1 WorA > M#81TPL:MPT:R:PLN:881 <,SE M-&-5!'!&( P.-&> Dr-C*&5 R!%!r!&$! . ). DEFINITIONS CEIL : C-*r& E&!r51 I&0*- P(1. L*'*(!0(C.*!&() EIL TPL : E&5*&!!r I&0*- L*'*(!0 (PMC) : TATA Pro@!$( L*'*(!0(EPC Co&(r-$(or) REV.A2

M201TPL-MPT-L-PRO-6001 3

TATA PROJECTS LIMITED

CAIRN ENERGY INDIA PTY LIMITED

MANGALA ASSOCIATED FACILITIES PROJECT (EPC-1)

WORK PROCEDURE FOR PIPING FABRICATION ERECTION & TESTING ( ABOVE GROUND PIPING)

NDT ,SE

: No&:D! (ru$(*3! T! (*&5 :,!-.(/ S-%!(1 -&0 E&3*ro&'!&(

WPS : W!.0*&5 Pro$!0ur! Sp!$*%*$-(*o& P?R ITP ?C ?A : Pro$!0ur! ?u-.*%*$-(*o& R!$or0 : I& p!$(*o& & T! ( P.-& : ?u-.*(1 Co&(ro. : ?u-.*(1 A ur-&$!

PW,T : Po ( W!.0 ,!-( Tr!-('!&( GTAW : G- Tu&5 (!& Ar$ W!.0*&5 ,SE DPT MTC : ,!-.(/ S-%!(1 & E&3*ro&'!&( : D1! P!&!(r-&( (! ( : M-(!r*-. T! ( C!r(*%*$-(!

67 8EALT8 9 SAFETY 2.& 2.3 2.4 !s per 01$ Plan, the following system to be followed !ll relevant elements of 01$ Plan shall be followed. $mergency and response Plan shall be followed in case of any emergency. 'oad Transport safety procedure shall be strictly adhered while transportation of manpower or formwork materials by vehicles. 2.5 2.2 +aily pep talk shall be conducted prior to proceed for the work. .irst !id arrangements shall be followed as per procedure.

67 EN.IRONMENTAL 6.1 6.2 %.1 Refer to Environment Management instructions. A activities s!a com" # $it! Environment Management P an. &ai # Too 'o( ta ) s!a *e con+ucte+ *# ,o* su"ervisor an+ $ee) # too *o( ta ) s!a *e con+ucte+ *# res"ective area in-c!arge. REV.A2

-7 TRAINING AND COMPETENCY OF PERSONNEL

M201TPL-MPT-L-PRO-6001 -

TATA PROJECTS LIMITED

CAIRN ENERGY INDIA PTY LIMITED

MANGALA ASSOCIATED FACILITIES PROJECT (EPC-1)

WORK PROCEDURE FOR PIPING FABRICATION ERECTION & TESTING ( ABOVE GROUND PIPING)

*7 PROCESS *71 MATERIALS Eac! "iece of "i"es. fittings. va ves or an# ot!er com"onent s!a *e c ear # i+entifie+ *# egi* e mar)ing on t!e "art as "er /A0R1 2"ecification 3 A2ME 3 A2TM 2"ecification 3 02 2"ecification 3 Manufacturers. /o our co+ing s#stem s!a *e fo o$e+ for eas# i+entification an+ segregation. A t!e incoming materia s!a *e ins"ecte+ *efore issuing. Refer Proce+ure for incoming materia recei"t an+ ins"ection an+ 4are !ouse Proce+ure. On # ins"ecte+ 5 c eare+ materia s s!a *e s!ifte+ to site for fa*rication. T!e +imensions of t!e fa*ricate+ s"oo s s!a *e c!ec)e+ against t!e +ra$ings. T!e ,ointing en+s s!a *e c!ec)e+ an+ ensure+ t!at t!e# are free from an# +amages. *72 PIPING SPOOL FA:RICATION *7271 Ge&e#0$ After recei"t of +ra$ings. +etai e+ fa*rication s)etc! or isometric $or) sc!e+u e s!a *e $or)e+ out *# Pi"ing Engineer. Prior to start of $or) a +ocuments re ate+ to t!e "i"ing suc! as 64e +ing Proce+ure 2"ecification7. 6Proce+ure 8ua ification Test Recor+s7 an+ met!o+ statement s!a *e esta* is!e+ an+ +u # a""rove+ *# /A0R1. After +iscussion $it! a concerne+. 2e9uence of fa*rication of t!e "i"ing s"oo s!a *e +eci+e+ *# t!e concerne+ Engineer. an# c!ange from t!e se9uence can *e ma+e on # after +iscussion an+ a""rova from concerne+ Engineer. A fa*rication +ra$ings s!ou + *e a""rove+ 3 issue+ for construction categor#. *7272 ;e$ J"%&' I e&'%!%40'%"& :oint 1um*ering $i *e +one *# Pi"ing Engineer. :oint num*ering s!a *e mar)e+ in t!e Master 02O +ra$ing. T!e ,oint num*er $i *e assigne+ to a t!e $e + ,oints vi;. 1.2.3 etc. T!e se9uence of ,oint num*er s!a *e in t!e f o$ +irection. T!e fie + ,oints an+ t!e s!o" ,oints s!a *e i+entifie+ an+ mar)e+ in t!e 02O +ra$ings i)e 24- 2!o" 4e +. <4- <ie + 4e +. T!e fie + ,oints s!a *e i+entifie+ suc! a $a# t!at $e can ma)e s ig!t mo+ification $!i e erection $it!out cutting t!e s!o" ,oint. T!e f ange ,oints at t!e "um" 3 e9ui"ment en+s s!a *e fie + ,oint. <or f ange t#"e connection. one f ange s!a *e fie + ,oint. T!e mar)e+ s"oo s!a *e suita* e for erection. :oints t#"e s!a *e i+entifie+ as =- 'utt3 =roove ,oint 2- 2oc)et :oint M201TPL-MPT-L-PRO-6001 > REV.A2

TATA PROJECTS LIMITED

CAIRN ENERGY INDIA PTY LIMITED

MANGALA ASSOCIATED FACILITIES PROJECT (EPC-1)

WORK PROCEDURE FOR PIPING FABRICATION ERECTION & TESTING ( ABOVE GROUND PIPING)

'- 'ranc! 4e + MT- Mitre :oint O- 2 i" on f ange ,oint M- Mec!anica ,oint ?< ange :oints@ 2/- 2cre$e+ :oints ?T!rea+e+ ,oints@ 2L- 2cre$e+ 5 2ea $e + ,oints 0f $e + segment is re"aire+. it s!a *e mar)e+ as ARB ?Re"air@ *ut if ,oint is !aving +efect an+ it is to *e cut out AR4B ?Re- 4e +e+@ s!a *e mar)e+. 0f for an# unforeseen reasons t!e acce"te+ ,oint is to *e cut an+ re-$e +e+. t!en t!e ne$ ,oint num*er s!a *e suffi(e+ *# AMB. 0f +uring fa*rication nee+ arises to intro+uce ne$ $e +s in a++ition to t!e ones in+icate+ on t!e "i"ing isometric +ra$ing. t!en t!e ne$ ,oints s!a *e assigne+ t!e ,oint num*er "revious against t!e +irection of f o$ suffi(e+ *# AAB A'B A/B etc. 1o "i"ing isometric +ra$ing s!a *e issue+ $it!out ,oint num*ering. an# mo+ification ma+e in site for "i"e routing t!en it s!a *e +ocumente+ in t!e master 02O +ra$ing as As-'ui t &ra$ing. *727, S'0</ T#0&s!e##%&= + T#04e01%$%'2: Acce"te+ materia $i *e issue+ $it! "ro"er co our co+ing for fa*rication. materia $i *e mar)e+ as "er t!e re9uirement of si;es. /utting P an is to *e "re"are+ for ever# materia as "er 0sometric &ra$ings to avoi+ $astage of materia . After mar)ing. t!e Ceat 1o.. Line no. 2"oo 1o. !as to *e transferre+ on eac! "iece for tracea*i it# an+ i+entification. T!e i+entification num*ers s!a *e stam"e+ on t!e "i"e $it! +ie "unc! for "ermanent tracea*i it#. T!e "i"ing engineer $i verif# t!e materia re9uirements $it! t!e +ra$ing an+ re ease t!e items for cutting after "ro"er i+entification transfer. *727> E =e P#e/0#0'%"& Pi"ing materia s!a *e cut to si;e *# gas cutting or *# cutting too 3 grin+ing m3c. T!e e+ges to *e $e +e+ s!a *e "re"are+ *# fo o$ing met!o+s. /ar*on 2tee D =as cutting. fo o$e+ *# grin+ing s!a *e use+ for e+ge "re"aration. After gas cutting. o(i+es s!a *e remove+ *# grin+ing u" to 1.6 mm from t!e +ee"est "oint. 'eve ing mac!ines s!a a so *e use+ for e+ge "re"aration. 2tain ess 2tee D '# P asma cutting. grin+ing mac!ine or *# sa$ cutting. After " asma cutting. cut surfaces s!a *e groun+ smoot! u" to 1.6 mm from +ee"est "oint. T!e en+s to *e $e +e+ s!a *e "ro"er # c eane+ to remove "aint. oi . grease. rust. +ust an+ ot!er foreign materia s. M201TPL-MPT-L-PRO-6001 6 REV.A2

TATA PROJECTS LIMITED

CAIRN ENERGY INDIA PTY LIMITED

MANGALA ASSOCIATED FACILITIES PROJECT (EPC-1)

WORK PROCEDURE FOR PIPING FABRICATION ERECTION & TESTING ( ABOVE GROUND PIPING)

E(terna an+ 0nterna surface at t!e cutting e+ges of t!e "i"e ,oint s!a *e c eane+ for a minimum +istance of 2> mm from t!e ine of fusion to "revent contamination in t!e !eat affecte+ ;one of t!e $e +. T!e en+s s!a *e com" ete # +r# *efore $e +ing. T!e e+ge "re"aration "rofi e s!a *e as "er a""rove+ an+ re evant 4P2. *7276 ;e$ F%'-u/: <ie + an+ s!o" ,oints to *e i+entifie+ in +ra$ings "rior to start of fa*rication. A fit u"s to *e +one in accor+ance $it! t!e +ra$ing 3 2"ecification 3 4P2. 'efore fitting u" t!e $e + ,oint. t!e "rofi e an+ +imensions of t!e $e + en+ "re"aration s!a *e c!ec)e+. 0f t!e s"ecifie+ to erances are e(cee+e+. t!is s!a *e correcte+ *# grin+ing. To erances on +imensions s!a not e(cee+ E 3 mm an+ to erance s!a not *e cumu ative. <it-u" s!a *e +one *# using *ri+ge c eats of same materia for a ignment of "i"e ,oints. 0f tem"orar# $e +e+ attac!ments are use+. t!en t!ese s!a *e of t!e same nomina c!emistr# as t!e *ase meta . Tem"orar# attac!ments s!a *e remove+ *# f ame cutting. arc gouging or grin+ing. Cammering off s!a not *e +one. Location of remove+ tem"orar# attac!ments s!a *e e(amine+ visua # an+ if +efect +iscovere+ in t!e *ase meta t!en LPT s!a *e carrie+ out after c earing t!e +efect. <a*rication to erance s!a *e as "er Attac!ment 1 an+ 2ec -.3 of &E/ORF-L-2P-200> 6Pi"ing <a*rication7. < ange fitting s!ou + *e in off-centre met!o+. f ange facing s!a *e "er"en+icu ar to "i"e. T!e *o t !o es of f anges in t!e vertica " ane s!a stra++ e t!e vertica centre ine of "i"e in erecte+ "osition. <or f anges in !ori;onta " ane t!e *o t !o es s!a stra++ e t!e " ant 1ort!- 2out! a(es un ess ot!er$ise in+icate+ in t!e +ra$ing. 2"ecia care s!a *e ta)en regar+ing interna misa ignment $!ic! must not e(cee+ 1.> mm for t!ic)ness u" to 12 mm an+ 3.0 mm for t!ic)ness over 12 mm. T!e ma(imum +eviation measure+ in an# +irection on f ange face a ignment s!a *e 132G or 0.%> mm $!ic!ever is ess. 2!o" fa*ricate+ s"oo s s!a *e "reserve+ in suc! a $a# to "revent corrosion +amage etc. 2e"arate too s an+ tac) es s!ou + *e use+ for /2 an+ 22. At no circumferences t!e 22 "i"ing materia s s!a !ave an# contact $it! /2 or =a vani;e+ stee . M201TPL-MPT-L-PRO-6001 % REV.A2

TATA PROJECTS LIMITED

CAIRN ENERGY INDIA PTY LIMITED

MANGALA ASSOCIATED FACILITIES PROJECT (EPC-1)

WORK PROCEDURE FOR PIPING FABRICATION ERECTION & TESTING ( ABOVE GROUND PIPING)

4!ere a fie + fit u" is re9uire+. one s"oo "iece s!a !ave a " ain en+ 100 mm onger t!an t!e +imension in+icate+ on t!e "i"ing +ra$ing for a+,ustment on site. A mac!ine surfaces s!a * "rotecte+ from +irt an+ mec!anica +amages. a t!rea+e+ connections s!a *e eit!er ca""e+ or s!a !ave t!rea+ " ugs inserte+. 1o i9ui+s of an# )in+. $!et!er for c eaning. testing for t!ese reasons s!a *e a+mitte+ to t!e "i"e ines e(ce"t $!en aut!ori;e+ *# t!e Engineer. Loa+ing an+ un oa+ing s!a *e of !oisting or s)i++ing to avoi+ +amage. Hn+er no circumstances s!a materia s *e +ro""e+ or ro e+ against ot!er "i"es. =enera # $e +e+ t#"e of Va ves s!a *e $e +e+ in suitI !o$ever a++itiona s"oo s on *ot! si+es of iso ation Va ves s!a *e $e +e+ at s!o" +e"en+ing u"on t!e constructivit# of site. To avoi+ +istortion +uring $e +ing. tem"orar# su""orts s!a *e "rovi+e+ $it! s"oo s. 0n a++ition $e +ing se9uence s!a *e suita* # contro e+ 3 regu ate+ to minimise +istortion. &imensions as "er +ra$ing. materia s"ecification an+ fit u"s $i *e ins"ecte+ an+ c eare+ for $e +ing *# 8/ "ersonne . <or 2oc)et $e + fittings. 1.6 mm c earance s!a *e ma+e *et$een t!e "i"e face en+ an+ t!e root face of t!e soc)ets to avoi+ *ottoming. T!e minimum +istance *et$een t$o $e +s s!a *e not ess t!an 101.6mm or > times t!e t!ic)ness of t!e t!ic)er "art. <or $e + "ro(imit# refer section -.12 an+ Attac!ment-2 of &E/O-RF-L-2P200> 6Pi"ing fa*rication7. <it u"3 2et u" $i *e c!ec)e+ *# +esignate+ ins"ection Engineer $it! res"ect to Line no. ,oint no. !eat no "unc!e+ on s"oo an+ "aint mar)e+. &ai # fit-u" re"ort $i *e "re"are+ *# "i"ing engineer. *7276 T3#e0 e 4"&&e4'%"&s: A t!rea+s s!a *e ta"ere+ to 1ationa Pi"e T!rea+ ?1TP@. T!rea+e+ en+s of "i"e s!a *e c ean cut $it!out *urrs or stri""ing of t!rea+s. T!e t!rea+e+ en+s of "i"ing s!a *e "rotecte+ *# t!rea+e+ ca"s. " us or mas)ing ta"e. 0f s"ecifie+ for sea $e +ing of scre$e+ ,oints t!e unengage+ t!rea+s on "i"e s!a *e remove+ *# grin+ing 3 fi ing *efore $e +ing. *727- :#0&43 4"&&e4'%"& 9 Re%&!"#4%&= P0 : A reinforcing "a+s s!a *e fa*ricate+ from t!e "arent "i"e materia . REV.A2 M201TPL-MPT-L-PRO-6001 J

TATA PROJECTS LIMITED

CAIRN ENERGY INDIA PTY LIMITED

MANGALA ASSOCIATED FACILITIES PROJECT (EPC-1)

WORK PROCEDURE FOR PIPING FABRICATION ERECTION & TESTING ( ABOVE GROUND PIPING)

T!e reinforcing "a+s s!a *e s!a"e+ so t!at no ga" arger t!an 1.> mm is measure+ *et$een t!e "eri"!er# of t!e "a+ an+ t!e "i"e to $!ic! it fits. A *ranc! connection s!a *e of stu*-on t#"e3 as "er +ra$ing. A 6 mm vent !o e s!a *e ma+e *efore $e +ing a reinforcing "a+s an+ sa++ es. Co es s!a *e ma+e on # *# +ri ing. A $ee" !o es s!a *e sea e+ $it! si icon or e9uiva ent to "revent corrosion after "a+ "neumatic test. Prior to *en+ing c!ec) for t!e c ean iness of "i"e to *e *en+. Prior to *en+ing c!ec) t!e forme+ +ies 3 man+re "rofi e for t!e smoot!ness. 4or) surfaces of a *en+ing e ements t!at contact $it! "i"e s!ou + *e smoot! an+ !ave no scratc!es. *urrs. etc. C#+rau ic $e+ge t#"e *en+ing m3c s!a *e em" o#e+ in a *en+ing o"eration. T!e "i"e s!ou + *e su""orte+ "ro"er # $!i e *en+ing. T!e *en+ing $or) area !as to *e *arrica+e+. 'en+ing curvature s!a *e uniform an+ t!e surfaces s!a *e free from crac)s. *u ges. $rin) es. too ing +amage an+ ot!er +efects. T!e *en+ "ortion of t!e "i"e s!ou + not !ave an# circumferentia $e + ,oint. Pi"e $it! ongitu+ina $e +s s!a *e *ent in suc! a $a# t!at t!e $e + seam s!a *e "assing t!roug! t!e neutra a(is. At an# section of t!e force+ *en+ "i"e. t!e +ifference *et$een t!e ma(imum an+ minimum outsi+e +iameters at an# section s!a not *e e(cee+ing JK of t!e nomina "i"e. Ma( O& L Min O& F 100 M J 1omina &ia T!e *en+ s!a *e ins"ecte+ for its ova it#. Ang e of *en+. Re+uction in $a t!ic)ness an+ visua ins"ection. ;e$ %&= P#"4e u#e S/e4%!%40'%"& 9 @u0$%!%40'%"&

*727* P%/e :e& %&=:

*727? ;e$ %&= *727?71 4e +ing "roce+ure s"ecification s!a *e +eve o"e+ in accor+ance $it! A2ME 2ec 0F an+ t!e "ro,ect s"ecification. 4P2 an+ P8R s!a *e a""rove+ *# /E0L. M201TPL-MPT-L-PRO-6001 REV.A2 N

TATA PROJECTS LIMITED

CAIRN ENERGY INDIA PTY LIMITED

MANGALA ASSOCIATED FACILITIES PROJECT (EPC-1)

WORK PROCEDURE FOR PIPING FABRICATION ERECTION & TESTING ( ABOVE GROUND PIPING)

List of a""rove+ 4P2 an+ P8R for t!e "ro,ect s!a *e maintaine+ at site. A $e +ing mac!ines an+ ot!er e9ui"ments s!a *e in goo+ $or)ing con+ition. T!e $e +ing mac!ines s!a !ave a+e9uate contro for current a+,ustments. *727?72 ;e$ e# Pe#!"#<0&4e @u0$%!%40'%"& 9 ;e$ e# C"&'#"$ 4e +er "erformance 9ua ification s!a *e +one in accor+ance $it! t!e re9uirements of A2ME 2ec 0F an+ t!e re9uirements of "roce+ure M201TPLMPT-M-PRO-0001 6Proce+ure for 8ua ification of 4e +ers7. 4e +er "erformance 9ua ification s!a *e +one $it! t!e "resence of /E0L re"resentative. On acce"tance of t!e test. $e +er "erformance 9ua ification recor+ an+ 0& car+s s!a *e "re"are+. 0n case of $e +er fai s in t!e test. !e s!a *e given enoug! training an+ reteste+. Eac! $e +er s!a *e i+entifie+ *# a num*er $!ic! s!a *e recor+e+ on eac! ,oint $e +e+ *# t!is $e +er. An# $e +er $!ose $or) is su*,ecte+ to mu ti" e re,ections s!a un+ergo a re9ua ification test. 0n+ivi+ua $e +erBs "erformance s!a *e monitore+ regu ar #. 0f "ercentage of re,ection for an# $e +er e(cee+s >K of t!e tota ,oints teste+. !e s!a *e given "ro"er trainings an+ s!a *e reteste+. *727?7, ;e$ %&= C"&su<01$es /onsuma* es contro an+ storage s!a *e as "er M201TPL-MPT-M-PRO->002. 4e +ing consuma* es s!a *e in accor+ance $it! t!e a""rove+ 4P2. Lo$ C#+rogen s!a *e *ac)e+ as "er t!e manufactures recommen+ation an+ as "er A2ME section-00 "art /. E ectro+e +r#ing recor+s for eac! *atc! s!a *e maintaine+. *727?7> ;e$ %&= /#" u4'%"& C"&'#"$ 4e +ing s!a *e in accor+ance $it! a""rove+ 4P2. Hn ess ot!er$ise s"ecifie+. a *utt $e +s s!a *e fu "enetration $e +s. T!e e(terna surface of t!e $e + s!a *e free from un+er cuts. over a"s an+ a*ru"t ri+ges or va e#s. Prior to t!e $e +ing. t!e $e + fit-u" s!a *e c!ec)e+ *# t!e $e +ing engineer for c ean iness of e+ge. *eve ang e. en+ "re"aration. etc.. in accor+ance $it! t!e a""rove+ 4P2. After tac) $e +ing t!e ,oints t!e ,oints s!a *e c!ec)e+ *# t!e $e +ing engineer for crac)s an+ s!a *e remove+ if foun+ +efective. Tac)s to *e inc u+e+ in t!e $e + s!a *e "re"are+ *# grin+ing en+s to feat!er e+ge for satisfactor# merge $it! $e + meta . M201TPL-MPT-L-PRO-6001 10 REV.A2

TATA PROJECTS LIMITED

CAIRN ENERGY INDIA PTY LIMITED

MANGALA ASSOCIATED FACILITIES PROJECT (EPC-1)

WORK PROCEDURE FOR PIPING FABRICATION ERECTION & TESTING ( ABOVE GROUND PIPING)

After t!e fit-u" is c eare+ for $e +ing. t!e $e +ing Engineer $i c!ec) for re9uirement of "re!eating as "er 4P2 an+ ensure t!at t!e same is carrie+ out. On com" etion of root "ass t!e $e +ing Engineer !as to ensure com" iance to 1&E re9uirement at root if an#. An# com" etion of $e +ing ,oint. visua ins"ection of ,oint $i *e carrie+ out $i *e re ease+ for P4CT 3 1&T. T!e reinforcement s!a *e cro$ne+ at t!e centre an+ s!a ta"er smoot! # to t!e surfaces *eing ,oine+. 'utt $e +s attac!ing orifice f ange to "i"ing s!a !ave t!e interna surface of t!e root "asses groun+ smoot! an+ f us! $it! t!e insi+e +iameter of t!e "i"ing. Pre!eat. inter"ass tem"erature. tec!ni9ue s!a *e as "er a""rove+ 4P2. P4CT. !ar+ness c!ec)ing s!a *e +one as "er M201TPL-MPT-L-PRO-600> 6Proce+ure for "re!eat 5 "ost $e + !eat treatment of "i"e $e +7 an+ care s!ou + *e ta)en +uring P4CT to avoi+ +istortion. P4CT of ,oint $!erever re9uire+ as "er 4P2 /!arts of P4CT recor+s are to *e revie$e+ *# $e +ing Engineer *efore su*mission to /A0R1. Car+ness test of suc! ,oints $i t!en *e carrie+ out *# 9ua ifie+ or e("erience+ "erson. A a"" ica* e 1&T $i *e +one as "er a""rove+ "roce+ures. 1&T re9uirements s!a *e fo o$e+ as "er a""rove+ "roce+ure. Ra+iogra"!# test s!a *e +one after P4CT com" ete+. Eac! ,oint s!a *e i+entifie+3 "unc!e+ $it! ,oint num*er an+ $e +er num*er near t!e $e +. 1&T s!a *e carrie+ out in accor+ance $it! a""rove+ "roce+ure an+ as "er re9uirements of /A0R1 s"ecification. After c earance t!e ,oints s!a *e re ease+ for furt!er o"eration. After t!e com" etion of P4CT an+ 1&T t!e s"oo c earance s!a *e given. *7, PIPING ERECTION 9 ;ELDING T!e s"oo c earance s!a *e ta)en after com" etion of 1&T. P4CT. !ar+ness c!ec) an+ "ainting t!en t!e s"oo s $i *e s!ifte+ to erection site. T!e erection of "i"ing $i *e " anne+ in suc! a $a# t!at minimum num*ers of fie + ,oints are encountere+. T!e +ocuments $i *e c!ec)e+ for i+entif#ing t!e s"oo s t!at are rea+# for erection *# suita* e i+entification mar)s. A fa*ricate+ "i"e s"oo s s!a *e c!ec)e+ for t!e interna c ean iness an+ if re9uire+ it s!a *e c eane+ *# suita* e means. As far as "ossi* e "i"e su""orts s!a *e assem* e+ an+ insta e+ *efore t!e erection of "i"es. Co$ever. tem"orar# su""orts s!a *e "rovi+e+ $ere "ermanent su""orts are im"ractica* e. M201TPL-MPT-L-PRO-6001 11 REV.A2

TATA PROJECTS LIMITED

CAIRN ENERGY INDIA PTY LIMITED

MANGALA ASSOCIATED FACILITIES PROJECT (EPC-1)

WORK PROCEDURE FOR PIPING FABRICATION ERECTION & TESTING ( ABOVE GROUND PIPING)

After erection3 " acing of s"oo s in "osition. it $i *e a igne+ to meet t!e re9uirement of its orientation. eve s sto"s. su""ort ocation. co + "u . e("ansion etc. 0n case of c!ec). g o*e an+ 1R va ves t!e +irection of f o$ $i *e c!ec)e+ as "er isometric +ra$ings. Pi"e su""orts $i *e "rovi+e+ as "er "i"ing isometric +ra$ing. Pi"e su""orts $i *e $e +e+ as "er a""rove+ 4P2. <it u"3 $e +ing of fie + ,oints s!a *e as "er a""rove+ 4P2. 0n case of fie + $e +e+ ,oints t!e fit u" s!a *e carrie+ out *# means of e(terna c eats. 'ri+ge "ieces s!a *e tac)e+ fo o$ing t!e same $e + "arameters i)e "re!eat. e ectro+e etc. $it! 9ua ifie+ $e +ers. After com" etion of $e +ing a tem"orar# *ri+ge "ieces s!a *e remove+ an+ a tac)s groun+ an+ c eane+. T!e c eats s!a *e remove+ *# grin+ing on #. At t!e time of $e + visua ins"ection of $e + t!ese s"ots s!a *e c!ec)e+ for an# surface +efect. / ause J.2.N.- of t!is "roce+ure s!a *e fo o$e+ for $e +ing at erection. 4!en "urging is re9uire+ remova* e t#"e +ams $i *e use+ an+ in " aces $!ere removing of +ams is not "ossi* e so u* e +ams s!a *e use+. Eac! ,oint s!a *e i+entifie+3 "unc!e+ $it! ,oint num*er an+ $e +er num*er near t!e $e +. 2u""ort fa*rication s!a *e +one as "er M201TPL-MPT-1-PRO-J001 6Proce+ure for 2tructura <a*rication 5 erection7 an+ a""rove+ +ra$ings. 2"ring an+ !anger t#"e su""orts s!a *e a+,uste+ on com" etion of "i"ing insta ation as "er manufacturerBs recommen+ation 3 +ra$ings. Hn oc)ing of a constant t#"e su""orts an+ s"ring !angers s!a *e +one after t!e ine is !#+ro teste+ an+ t!e s#stem is rea+# for o"eration. T!e fina a+,ustment of s"ring su""orts to *e +one +uring o"eration. 4!ere s i+ing su""orts are to *e use+ in "i"ing s#stems. e9ui"ments or an# ot!er com"onent. t!e insta ation of t!e same s!a *e +one as "er manufacturerBs recommen+ations3 a""rove+ +ra$ings. T!ese s i+ing su""orts s!a a o$ essentia # free movement of t!e com"onent $!ere t!e com"onent is su*,ecte+ to non- +#namic oa+s suc! as im"ose+ *# t!erma e("ansion an+ contraction. T!e s i+ing " ate of t!e "i"e s!oes su""orts s!a *e f at an+ c ean from s"atters. *urrs etc. H- 'o ts insta e+ on *are car*on stee "i"e s!a *e ca+mium " ate+. H-'o ts insta e+ on 2tain ess stee s!a *e neo"rene coate+. Routing of t!e "i"ing s!a *e mo+ifie+ if re9uire+ after consu ting /E0L "i"ing engineer. 2ea $e + ,oints s!a *e $e +e+ after !#+ro test e(ce"t ga vani;e+ materia s. t!ermo $e s. instruments *o+ies. stream tra"s or " ug an+ ca"s for vent an+ +rain va ves. M201TPL-MPT-L-PRO-6001 REV.A2 12

TATA PROJECTS LIMITED

CAIRN ENERGY INDIA PTY LIMITED

MANGALA ASSOCIATED FACILITIES PROJECT (EPC-1)

WORK PROCEDURE FOR PIPING FABRICATION ERECTION & TESTING ( ABOVE GROUND PIPING)

Pre!eating an+ "ost $e + !eat treatment s!a *e as "er t!e M201TPL-MPT-LPRO-600> 6Proce+ure for Post $e + Ceat Treatment7. 1&T s!a *e carrie+ out as "er fo o$ing "roce+ures. H trasonic Testing LM201TPL-MPT-8-PRO-000> Ra+iogra"!ic Testing LM201TPL-MPT-8-PRO-0006 Magnetic Partic e Testing LM201TPL-MPT-8-PRO-0003 &#e Penetrant Testing LM201TPL-MPT-8-PRO-000*7> ;ELDING REPAIR T!e $e + +efect i+entification s!a *e mar)e+ outsi+e t!e "i"e. &efective $e +ing s!a *e com" ete # remove+ *# c!i""ing or grin+ing. T!e e(cavate+ area s!a *e e(amine+ *# i9ui+ "enetrant test met!o+ to assure com" ete remova of t!e +efects. 4e + un+ercutting re"aire+ *# * en+ grin+ing "rovi+e+ t!e *ase meta is not re+uce+ *e o$ t!e minimum re9uire+ t!ic)ness. T!e "i"e +efect area s!a *e *eve e+ accor+ing # to t!e a""rove+ 4P2. T!e re"air $e +ing s!a *e +one as "er t!e 4P2 use+ in t!e origina $e +. On # 9ua ifie+ $e +ers s!a *e engage+ in t!e $e +ing. 4e + re"air s!a *e re-e(amine+ *# t!e 1&T met!o+ origina # use+ to +etect t!e +eficienc# $e +. Pre!eat an+ P4CT s!a *e +one as "er t!e 4P2. *76 8YDRO TEST < us!ing an+ !#+ro test $i *e carrie+ out as "er a""rove+ Proce+ure num*er M201TPL-MPT-L-PRO-6006 an+ accor+ance $it! /A0R1 s"ecification an+ "i"ing c ass. T!e Pressure an+ !o +ing time are genera # 1.> times t!e $or)ing "ressure an+ minimum 1 !our. /onstruction $ater $i *e genera # t!e testing me+ium for !#+rostatic testing of "i"ing s#stem un ess ot!er$ise s"ecific instruction is avai a* e. Pre- C#+ro test c!ec) ist s!a *e "re"are+ for *a ance $or) com" etion *efore !#+ro test. *76 SARFACE PREPARATION AND PAINTING 2urface "re"aration an+ "ainting s!a *e as "er t!e M201TPL-MPT-M-PRO>00% 6Proce+ure for 2urface Pre"aration an+ Painting for structura an+ "i"ing7. Pi"e en+ *eve s. $e + ,oints. f ange face s!a *e covere+ $it! mas)ing ta"e to "revent from "ainting. Painting s!a *e +one *ot! in s!o" an+ <ie +. =enera # rac) "i"es 5 fu engt! "i"es s!a *e * aste+ an+ "ainte+ inc u+ing finis! coat in s!o". T!is s!a *e genera # for >00 1' +ia. "i"es an+ a*ove. M201TPL-MPT-L-PRO-6001 13 REV.A2

TATA PROJECTS LIMITED

CAIRN ENERGY INDIA PTY LIMITED

MANGALA ASSOCIATED FACILITIES PROJECT (EPC-1)

WORK PROCEDURE FOR PIPING FABRICATION ERECTION & TESTING ( ABOVE GROUND PIPING)

<or *e o$ >001' "i"es. $!ic! are cut to ma)e "i"e s"oo s s!a *e fa*ricate+ as s"oo s first an+ t!en * aste+ an+ "ainte+ $it!out finis! coat at s!o". <inis! coat s!a *e +one after erection at fie +. 0n some cases. +e"en+ing on situation t!e se9uence of "ainting s!a var# from a*ove mentione+. 2ame s!a *e +etermine+ *# Pi"ing Engineer. 2tri" /o our co+ing an+ f o$ +irection arro$ in+ications s!a *e +one as "er Ta* e M of &E/O-RF-L-2P-2003 6Pro,ect =enera Pi"ing &esign an+ Materia s7. *7INSALATION OF PIPING 0nsu ation s!a *e +one as "er t!e Proce+ure 1o 6M201TPL-MPT-L-PRO-60037. 0nsu ation s!a *e insta e+ after t!e C#+ro test an+ "ainting is com" ete+. 0nsu ation s!a *e +one after getting t!e c earance from 8/ engineer. ?7 INSPECTION 2tages 4ise ins"ection +uring fa*rication an+ erection s!a *e as "er 0TP M201TPL-MPT-8-0TP-6003. Regu ar u"+ating of as *ui t isometric an+ Line !istor# s!eet $it! res"ect to &ai # $e +ing re"ort an+ ot!er $e +ing re"ort. 1&T re"ort $i *e +one *# e(ecution an+ 8A38/ Engineer res"ective #. 107 FINAL INSPECTION <ina ins"ection of "i"ing $i inc u+e fo o$ing ste"s. Line !istor# s!eets s!a *e "re"are+ at t!e time of !#+ro test. A 1&T re"orts c ose+ out. Revie$ of a &ocuments as "er Line $ise !istor# s!eet for eac! ine. Pre"aration of test "ac). Pre"aration of P 5 0& an+ 02O +ra$ing ist. Revie$ of C#+ro test an+ f us!ing re"orts. Pre"aration an+ c osing out of "unc! ist. 0nsta ation an+ ins"ection of instruments i)e f o$ meters. t!ermo $e s. etc.. 0nsta ation of strainers. contro va ves etc.. Remova of sto"s from s"ring su""orts. tem"orar# attac!ments. 117 DOCAMENTATION &ocumentation s!a *e maintaine+ as "er t!e "i"ing 0TP M201TPL-MPT-8-0TP6003. Regu ar u"+ation of ine !istor# s!eet of re ate+ isometric +ra$ing $i *e +one *# $e +ing 3 1&T engineer res"ective #. As *ui t +ra$ings s!a *e ma+e *# t!e "i"ing engineer. 127 PERSONNEL M201TPL-MPT-L-PRO-6001 1REV.A2

TATA PROJECTS LIMITED

CAIRN ENERGY INDIA PTY LIMITED

MANGALA ASSOCIATED FACILITIES PROJECT (EPC-1)

WORK PROCEDURE FOR PIPING FABRICATION ERECTION & TESTING ( ABOVE GROUND PIPING)

Peo" es invo ve+ 1. /onstruction Manager 2. Pro,ect 8/ Manager 3. 8/ Engineer -. 2ite Engineer >. C2E Engineer 6. 8/ Assistant %. <oreman R"$es 9 Res/"&s%1%$%'%es B Re!e# P#"Ce4' @u0$%'2 P$0& M201TPL-MPT-8-PL1-0001- Res"onsi*i it# 5 Aut!orit# section. 1,7 A&&eDu#e <ormat for <it-u" ins"ection 5 materia tracea*i it# re"ort M201TPL-MPT-MREP-6201 <ormat for 4e +ing Visua 0ns"ection re"ort M201TPL-MPT-M-REP-6202. <ormat for Post 4e + Ceat treatment re"ort M201TPL-MPT-M-REP-6203. <ormat for Car+ness test re"ort M201TPL-MPT-M-REP-620-. <ormat for PM0 ins"ection re"ort M201TPL-MPT-M-REP-620>. <ormat for 2"oo / earance re"ort M201TPL-MPT-M-REP-6206. <ormat for Pi"e su""ort "re fa*rication re"ort M201TPL-MPT-M-REP-620%. <ormat for Line !istor# s!eet re"ort M201TPL-MPT-M-REP-620J. <ormat for R< "a+ air test re"ort M201TPL-MPT-M-REP-620N. <ormat for Pi"e su""ort erection re"ort M201TPL-MPT-M-REP-6210. <ormat for A*ove =roun+ "i"e ins"ection c!ec) ist M201TPL-MPT-M-REP-6211. <ormat for "i"ing "ressure test re"ort M201TPL-MPT-M-REP-6212. <ormat for < us!ing 3air * o$ing ins"ection re"ort M201TPL-MPT-M-REP-6213. <ormat for 2ervice ea) test re"ort M201TPL-MPT-M-REP-621-. <ormat for Punc! List re"ort M201TPL-MPT-M-REP-621>. <ormat for "i"ing re-instatement re"ort M201TPL-MPT-M-REP-6216. <ormat for Mec!anica s#stem com" etion re"ort M201TPL-MPT-M-REP-621%.

M201TPL-MPT-L-PRO-6001 1>

REV.A2

TATA PROJECTS LIMITED

CAIRN ENERGY INDIA PTY LIMITED

MANGALA ASSOCIATED FACILITIES PROJECT (EPC-1)

WORK PROCEDURE FOR PIPING FABRICATION ERECTION & TESTING ( ABOVE GROUND PIPING)

M201TPL-MPT-L-PRO-6001 16

REV.A2