Professional Documents
Culture Documents
VF PS1 Brochure
VF PS1 Brochure
3-phase 200V class 0.4kW to 90kW 3-phase 400V class 0.75kW to 630kW
Best for HVAC fan and pump. *1 Depends on the voltage and capacity range
point 5
Conventional Drive
VF-PS1
M M
Applicable Motor Output W) 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 220 250 280 315 400 500 630
Up to 5.5kW, 3-phase 200V class can be applied to 1-phase input power supply by using 1 size-up rating.
Contents
3-phase 200V class 0.4kW to 90kW 3-phase 400V class 0.75kW to 630kW
TOSVERT TM is a registered trademark of TOSHIBA CORPORATION
P3
Standard connections Terminal function For inverter users Peripheral devices Built-in options External options Totally enclosed box type for IP54/UL type 12
High-frequency noise reduction and harmonics reduction P4 Built-in special softwares for fan and pump application Simple Setup by EASY Key P5 P6 P7 P9 P10 P13
Built-in thermal protection function which complies with NEC 2005 Comply with SEMI F47(Semiconductor Equipment and Materials International)
Approval pending
Compatible with the World's Main Standards CE marking, UL, CSA, C-tick
For more flexibility and usefulness Function Description Standard specifications External dimensions
P37 2
point1
point2
1:Photos of machinery are illustrative purposes only. 1:Photos of machinery are illustrative purposes only. 2:Depends on the voltage and capacity.
Damper control
100
Built-in noise filters are ideal for site such as commercial facilities and offices where attention must be paid to peripheral devices. Compared to filter not integrated models, space and wiring can be saved by incorporating filter in the panel. Models with built-in EMC noise filter comply with the European EMC Directive as individual inverter units.
European EMC Directive : IEC/EN61800-3, 1st Environment, C2 or IEC/EN61800-3, 2nd Environment, C3
200V-0.42.2kW 400V-0.753.7kW
400V-3.7kW
80
60
40
Output power
80
20
60
0.15
frequency MHz
10
30
40
20
0 10
20
30
40
50
60
70
80
90
100
400V class models, 90 to 630kW : EMI noise filter (complies with the European EMC Directive) built-in standard
Output frequency
The Energy saved power consumption can be monitored by operation panel or through serial communication data.
Monitor
Output power Integral output power
7.5kW motor Output power:7.5kW Integral output power:900kWh
The inverter output power (kW) is displayed. The integrated amount of power (KWh) supplied from the inverter is displayed.
v1(V)
200
400
600
200
400
600
v1(V)
iu(A)
iu(A)
100
200
100
200
point3
point4
Simple setup by EASY key Built-in software for fan and pump application
Local/Remote mode
You can simply switch between Local and Remote by EASY key. By switching from Remote to Local (Bumpless function), the operating frequency and status are shifted to Local mode. It is easier for operation and adjustment. For example:Local/Remote mode In the Quick mode, pressing the EASY key on the panel allows you to operate the inverter by eight basic parameters. When setting each functions, press the EASY key to switch to the standard mode by one-touch operation. In this mode, you can access all parameters. You can customize the Quick mode display, maximum of 32target parameters are displayed to suit your specific setup requirements.
Observation room (Remote) Panel (Local)
EASY key
You can also use the EASY key as a Local/Remote key to switch between Local and Remote operation, and as a shortcut key to directly access any specific setup or display screen.
Fire control
Fire control keeps operation with specified speed even if light fault occurs.
Multi-PID function
The PID operation can be changed at direct and inverse proportion by pressure, flow and temperature.
A removable terminal board allows you to use the control wiring when replacing the inverter, which also makes maintenance easier.
Inverter
Fire control
The expected replacement cycle of main circuit capacitors, capacitors on control board, and cooling fan is monitored. And alarm is raise when the cycle is reached to the expected replacement time
point5
RS-485 communications
RS-485 communications is equipped as standard. Modbus-RTU protocol and TOSHIBA protocol is also supported.
Network options
DeviceNet1, PROFIBUS, CC-Link1, LONWORKS1, BACnet 1, MetasysN21 and APOGEEFLN1 are also available.
Type:RKP004Z
Data tracing
The PCM001Z communication software allows you to edit, monitor, and trace parameter data on a PC, enabling easier data management from inverter
Programable controller
1 DeviceNet is a registered trademarks of ODVA (Open DeviceNet Vendor Association). CC-Link is a registered trademarks of Mitsubishi Electric Corporation. LONWORKS is a registered trademark of Echelon Corporation. BACnet is a registered trademark of American Society of Heating, Refrigerating and Air-Conditioning Engineers, Incorporated. Metasys N2 is a registered trademark of Johnson Controls, Incorporated. APOGEE FLN is a registered trademark of Siemens Building Technologies, Incorporated.
20 mm LEDs, ensure outstanding visibility even in the darkness. It is designed to be mounted on the panels as extension display or remote keypad. In addition, parameter copy and storing function is also available
My function
Number of program steps : 28 Internal relays Internal counters Logic commands :8 :2 : ST, STN, AND, ANDN, OR, ORN, SET, RSET, HOLD ON/OFF DELAY TIMER Data commands : EQ, NE, GT, GE, LT, LE, ASUB
Type:RKP002Z
20mm
I/O terminal block can be added for more complicated operation and wide range of systems: Contact inputs (4) Contact outputs (2) Analog inputs (2) Analog outputs (2) PTC input (1) Relay output (1 circuit) Pulse train input (1) For more information, refer to page23.
Type:ETB003Z, ETB004Z
Main fieldbuses as built-in option card are supported for space saving and centralized control systems.
DeviceNet Type:DEV002Z LONWORKS Type:LIU006Z APOGEEFLN Type:APG001Z PROFIBUS Type:PDP002Z BAC net Type:BCN001Z CC-Link Type:CCL001Z MetasysN2 Type:MTS001Z
Basic functions
Each setup item that determines the control characteristics of the inverter is called a parameter. For example, to change the acceleration time, you choose the acceleration time parameter (titled ).
Standard specifications
I Standard specifications (200 V class - 0.4 to 45 kW, 400 V class -0.75 to 75 kW model)
Quick mode (EASY) To enter the Quick mode, press the EASY key on the panel. In this mode, you can set eight of the basic parameters. Standard mode In this mode, you can set all parameters. For details of parameters, refer to the Instruction Manual.
200 V class
Title Function Parameter setting macro function V/f control mode selection Maximum frequency Acceleration time 1 Deceleration time 1 Motor overload protection level 1 FM terminal meter adjustment Parameter display selection
Item Applicable Motor (kW) Type Form Rating Output Capacity (kVA) Note 1) Output Current (A)
Note 2)
Specification 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 VFPS1 2004PL 2007PL 2015PL 2022PL 2037PL 2055PL 2075PL 2110PM 2150PM 2185PM 2220PM 2300PM 2370PM 2450PM 1.1 3.0 (3.0) 1.8 4.8 (4.5) 3.0 8.0 (8.0) 4.2 11 (10.5) 6.7 17.5 (16.6) 10 27.5 (25.0) 13 33 (33) 21 54 (49) 25 66 (64) 29 75 (66) 34 88 (75) 46 120 (88) 55 144 (120) 67 176 (140)
I Basic parameters
Title Title Function
Frequency of operation panel
Output Voltage
Adjustment Range
Hz
3-phase, 200 to 240 V (The maximum output voltage is the same as the input voltage.) 120%1 minute 135%2 seconds Built-in External options 3-phase, 200 to 240 V 50/60 Hz Voltage +10% - 15% Note 3) Frequency 5% IP20 enclosed type (JEM1030) Forced air cooling 43 43 43 55 55 56 58 60 60 60 60 64 64 64 RAL7016 EMI noise filter Note 5) External option Basic noise filter Note 6) Built-in IP00 enclosed type (JEM1030) Note 4)
Default
0
Overload Current Rating Power Electric Supply Braking Dynamic Braking Circuit Dynamic Breaking Resistor Voltage/frequency Allowable Fluctuation
Function
History function Automatic acceleration/deceleration Automatic torque boost Automatic function setting
Adjustment Range
0:Disabled 1:Automatic setting 2:Automatic setting (during acceleration only) 0:Disabled 1:Automatic torque boost + auto-tuning 1 2: Sensorless vector control 1+ auto-tuning 1 0:Disabled 1:Frequency setting by means of voltage 2:Frequency setting by means of current 3:Voltage/current switching from external terminal 4:Frequency setting on operation panel and operation by means of terminals 5: Frequency setting and operation on operation panel
Default
0 0 0
0:Terminal input enabled 1:Operation panel input enabled (including LED/LCD option input) 2:Operation panel RS485 (2-wire) communication input 3:Internal RS485 (4-wire) communication input 4:Communication option input 1:VI/II (voltage/current input) 2:RR/S4 (potentiometer/voltage input) 3:RX (voltage input) 4:Operation panel input enabled (including LED/LCD option input) 5:Operation panel RS485 (2-wire) communication input 6:Internal RS485 (4-wire) communication input 7:Communication option input 8:Optional AI1 (differential current input) 9:Optional AI2 (voltage/current input) 10:UP/DOWN frequency 11:RP pulse input 12:High-speed pulse input 13:Binary/BCD input
0 2
Protective method Cooling method Cooling fan noise (dBA) Color Built-in Filter DC Reactor
0:Constant torque characteristics 1:Voltage decrease curve 2:Automatic torque boost 3:Sensorless vector control (speed) 4:- 5:V/f 5-point setting 6:PM control 7:PG feedback vector control (speed) 8:- 9:Energy-saving 10:Advanced energy-saving
Manual torque boost 1 Base frequency 1 Base frequency voltage 1 Maximum frequency Upper limit frequency Lower limit frequency Acceleration time 1 Deceleration time 1 RR/S4 input point 2 frequency VI/II input point 2 frequency Preset speed operation frequency 1 Preset speed operation frequency 2 Preset speed operation frequency 3 Preset speed operation frequency 4 Preset speed operation frequency 5 Preset speed operation frequency 6 Preset speed operation frequency 7 Forward run/reverse run selection (operation panel operation) Motor overload protection level 1 Motor overload protection characteristic selection
Depends on the capacity WN:60, WP:50.0 Depends on the capacity 80.0 WN:60.0, WP:50.0 0.0 Depends on the capacity Depends on the capacity WN:60.0, WP:50.0 WN:60.0, WP:50.0 0.0 0.0 0.0 0.0 0.0 0.0 0 100
400 V class
Item Applicable Motor (kW) Type Form Rating Output Capacity (kVA) Note 1) Output Current (A)
Note 2)
Specification 0.75 4007PL 1.8 2.3 (2.3) 1.5 4015PL 3.1 4.1 (4.0) 2.2 4022PL 4.4 5.8 (5.3) 3.7 4037PL 8.0 10.5 (8.6) 5.5 7.5 11 15 VFPS1 4055PL 4075PL 4110PL 11 14.3 (13) 13 17.6 (17) 21 27.7 (25) 4150PL 25 33 (32) 4185PL 31 41 (37) 4220PL 37 48 (38) 4300PL 50 66 (53) 4370PL 60 79 (60) 4450PL 72 94 (75) 4550PL 88 116 (93) 4750PL 122 160 (120) 18.5 22 30 37 45 55 75
0.0
0:Forward run 1:Forward run 2:Forward run (Forward/reverse switchable on operation panel) 3:Reverse run (Forward/reverse switchable on operation panel) 10~100% Setting
0 1 2 3 4 5 6 7
Output Voltage Overload Current Rating Power Electric Supply Braking Dynamic Braking Circuit Dynamic Breaking Resistor Voltage/frequency Allowable Fluctuation
3-phase, 380 to 480 V (The maximum output voltage is the same as the input voltage.) 120%1 minute 135%2 seconds Built-in External options 3-phase, 380 to 480 V 50/60 Hz Voltage +10% - 15% Note 3) Frequency 5% IP20 enclosed type (JEM1030) Forced air cooling 43 43 43 55 56 56 58 60 RAL7016 EMI noise filter Note 5) External option Built-in 60 60 64 64 64 64 64 IP00 enclosed type (JEM1030) Note 4)
Overload protection
(protect) (protect) (not protect) (not protect) (protect) (protect) (not protect) (not protect) (not stall) (stall) (not stall) (stall) (not stall) (stall) (not stall) (stall)
OL stall
VF Motor
Current/voltage unit selection FM terminal meter selection FM terminal meter adjustment AM terminal meter selection AM terminal meter adjustment PWM carrier frequency Auto-restart control selection Regenerative power ride-through control
0:%, 1:A (ampere)/V (volt) 0~64 (0:Output frequency, 1:Frequency command value, 2:Output current, 3:Input voltage, 4:Output voltage, etc.) 0~64 (0:Output frequency, 1:Frequency command value, 2:Output current, 3:Input voltage, 4:Output voltage, etc.) 1.0~16.0kHz (large capacity model 2.5~8.0kHz) 0:Deselect 1:At auto-restart 2:ST ON/OFF switching 3:1+2 4:Starting 0:Deselect 1:Power ride-through 2:Deceleration stop during power failure 3:Synchronized deceleration/acceleration (synchronized acceleration/deceleration signal) 4:Synchronized deceleration/acceleration (synchronized acceleration/deceleration signal+power failure)
Protective method Cooling method Cooling fan noise (dBA) Color Built-in Filter DC Reactor
Dynamic braking selection Dynamic braking resistance Allowable continuous braking resistance Factory default setting
0:Deselect 1:Select (braking resistance overload detect) 2:Select (braking resistance overload not detect) 0.5~1000 0.01~600.0kW 0: - 1:50 Hz default setting 2:60 Hz default setting 3:Factory default setting 4:Trip cleared 5:Cumulative operation time cleared 6:Type information initialized 7:User-defined parameter recorded 8:Item 7 above reset 9:Cumulative fan operation time cleared 10:Acceleration/deceleration time setting 0.01 sec.~600.0 sec. 11:Acceleration/deceleration time setting 0.1 sec.~6000sec.
0:Standard setting mode at time of activation of motor 1:Quick mode at time of activation of motor 2:Quick mode only Set parameters in more detail. -
0 -
I Extended parameters
About 400 extended parameters are available. For details on extended parameters, please visit our web site (http://www.inverter.co.jp/).
9
Note 1) Capacity is calculated at 220V for the 200V models and at 440V for the 400V models. Note 2) Rated output current when the PWM carrier frequency (parameter ) is 4kHz or less. The values in parentheses refer to rated output currents when set to 12kHz. Note 3) 10% when the inverter is used continuously (load of 100%) Note 4) Inverters, 18.5kW or greater, do not have wiring port covers. They have large openings, but there is no space to bend the external cables inside the unit. If they are fitted external to the cabinet, please use an optional wiring port cover. Note 5) Complies with the Europian EMC Directive IEC/EN61800-3, 1st environment, category C2 or IEC/EN61800-3, 2nd environment, category C3 Note 6) Not complies with the European EMC Directive Core and capacities with external filter (optional) : Complies with the Europien EMC Directive.
10
Standard specifications
I Standard specifications (200 V class -55 to 75 kW, 400 V class -90 to 630 kW model) I Common Specifications
Item
Control system Output voltage adjustment Output frequency range
200 V class
Item Applicable Motor (kW) Type Form Rating Output Capacity (kVA) Note 1) Output Current (A) Note 2) Output Voltage Overload Current Rating Electric Braking Dynamic Braking Circuit Dynamic Breaking Resistor Voltage/frequency Allowable Fluctuation External options 3-phase, 200 to 240 V 50/60 Hz Voltage +10% 15% Note 3) Frequency 5%
Operation specifications
Specification
Sinusoidal PWM control Main circuit voltage feedback control. (Switchable between automatic adjustment/fix/control off) Setting between 0.01 to 500Hz. Default max. frequency is set to 0.01 to 60Hz. Maximum frequency adjustment (30 to 500Hz) 0.01Hz: operation panel input (60Hz base), 0.02Hz: analog input (60Hz base, 11 bit/0 to 10Vdc) Within 0.2% (25C10C): analog input 0.01% (25C10C): digital input V/f constant, square reduction torque control, automatic torque boost, vector calculation control, base frequency adjustment 1 and 2 (25 to 500Hz), V/F 5-point arbitrary setting, torque boost adjustment (0 to 30%), start frequency adjustment (0 to 10Hz), stop frequency adjustment (0 to 30Hz) 3k potentiometer (possible to connect to 1 to 10k-rated potentiometer) 0 to 10Vdc (input impedance Zin: 30k) 0 to 10Vdc (Zin: 22k) 4 to 20mAdc (Zin:242) The characteristic can be set arbitrarily by two-point setting. Compliant with 6 types of input; analog input (RR, VI/II, RX, RX2), pulse input and binary/BCD input (*RX2, binary/BCD input: optional) 3 places. Setting of jump frequency and width. Upper limit frequency: 0 to max. frequency, lower limit frequency: 0 to upper limit frequency 200V-45kW or less, adjustable between 1.0 to 16kHz for 400V-75kW or less200V-55kW or less, adjustable between 2.5 to 8kHz for 400V-90kW or more Adjustment of proportional gain, integral time, differential time and delay filter 0.01 to 6000 sec. Selectable from among acceleration/deceleration. times 1 and 2. Automatic acceleration/deceleration function. S-pattern acceleration/deceleration 1 and 2 pattern adjustable. Adjustment of braking start frequency (0 to 120Hz), braking (0 to 100%) and braking time (0 to 10 sec.). With emergency stop braking function and motor shaft fix control function. With F-CC closed to forward run, with R-CC closed to reverse run, with both closed to reverse run. With ST-CC opened to coast stop. Emergency stop by panel operation or terminal board. Jog mode, if selected, allows jog operation from the operation panel Jog run operation by terminal board is possible by setting the parameters. By changing the combination of open/close between S1, S2, S3, RR/S4-CC, set frequency + 15-speed operation. Selectable between acceleration/deceleration time, torque limit and V/f by set frequency. Capable of restarting after a check of the main circuit elements in case the protective function is activated. Max. 10 times selectable arbitrarily. Waiting time adjustment (0 to 10 sec.) Automatic load reduction control at overloading. (Default: OFF) The cooling fan will be stopped automatically to assure long life when unnecessary. Key prohibition selectable between Stop key only, Mode key only, etc. All key operations can be prohibited. Possible to keep the motor running using its regenerative energy in case of a momentary power failure. (Default: OFF) Possible to restart the motor in coasting in accordance with its speed and direction. (Default: OFF) Possible to switch operation by commercial power source or inverter When two or more inverters are used to operate a single load, this function prevents load from concentrating on one inverter due to unbalance. External input signal adjustment is possible to the operation frequency command value. Stall prevention, current limit, overcurrent, overvoltage, short circuit on the load side, ground fault on the load side (Note 5), undervoltage, momentary power failure (15ms or more), non-stop control at momentary power failure, overload protection, arm overload at starting, overcurrent on the load side at starting, overcurrent and overload at dynamic braking resistance, fin overheat, emergency stop Switchable between standard motor/constant torque VF motor, adjustment of overload protection and stall prevention level. Reset by 1a contact closed (or 1b contact opened), or by operation panel. Or power source OFF/ON. This function is also used to save and clear trip records. Stall prevention during operation, overload limit, overload, undervoltage on power source side, DC circuit undervoltage, setting error, in retry, upper limit, lower limit. Overcurrent, overvoltage, fin overheat, short circuit on the load side, ground fault on the load side, inverter overload, arm overcurrent at starting, overcurrent on the load side at starting, EEPROM error, RAM error, ROM error, transmission error, (dynamic braking resistor overcurrent/overload), (emergency stop), (undervoltage), (low current), (overtorque), (motor overload), (output phase failure) The items in the parentheses are selectable. Operation frequency, operation frequency command, forward run/reverse run, output current, DC voltage, output voltage, compensated frequency, terminal board input/output information, CPU version, control EEPROM version, past trip history, cumulative operation time, speed feedback, torque, torque command, torque current, exiting current, PID feedback value, motor overload factor, inverter overload factor, PBR overload factor, PVBR load factor, input power, output power, peak output current, peak DC voltage, Motor counter pseudo PG, position pulse, RR input, VI/II input, RX input, RX2 input, FM output, AM output, meter adjustment fix output, flash memory version, main circuit EEPROM version, types of connection option, previous default setting, previous automatic control (AU2) Display of optional units other than output frequency (motor speed, line speed, etc), current ampere/% switch, voltage volt/% switch Searches automatically parameters that are different from the standard default setting parameters. Easy to find changed parameters. User parameter settings can be saved as default settings. Allows to reset the parameters to the user-defined parameter settings. Displays main circuit capacitor charging. Built-in Power Removal safety function which complies with EN954-1 category 3 and IEC/EN61508-1 SIL2. Possible to select positive logic or negative logic with programmable input/output terminal function menu. Note 1: Note 2: (Default setting: positive logic) Possible to switch between minus common (CC) and plus common (P24) for control terminal. (Default setting: minus common (CC)) 1c contact output (250Vac-2A-cos=1, 250Vac-1A-cos=0.4, 30Vdc-1A) Open collector output (24Vdc, max. 50mA, output impedance: 33) Open collector output (24Vdc, max. 50mA, output impedance: 33) Analog output. 1mAdc full-scale DC ammeter or 7.7Vdc-1mA voltmeter Open collector output (24Vdc, max. 50mA) RS-485 standard 2-channel equipped (connector: modular 8P) Indoor use. Altitude: 3000m or less (current reduction necessary if 1000m or more.) Place not exposed to direct sunlight and free of corrosive and explosive gases. -10 to +60C (Remove the upper cover if 40C or more, max. 60C) Note 4: -25 to +70C 20 to 93% (free from condensation) 5.9m/s2{0.6G} or less (10 to 55Hz) (Compliant with JIS C0040)
Specification 55 2550P 84 221 75 VFPS1 2750P 109 285 120%1 minute 135%2 seconds Built-in 2900P 137 359
Control specifications Protective function
90
Minimum setting steps of frequency Frequency accuracy Voltage/frequency characteristics
3-phase, 200 to 240 V (The maximum output voltage is the same as the input voltage.)
Terminal board base frequency Frequency jump Upper and lower limit frequencies PWM carrier frequency PID control Acceleration/deceleration time
Power Supply
Protective method Cooling method Cooling fan noise (dBA) Color Built-in Filter DC Reactor 61
IP20 enclosed type (JEM1030) Note 4) Forced air cooling 61 RAL7016 External filter (optional) Attached DC reactor Note 5) 70
Preset speed operation Note 1) Retry Soft stall Cooling fan ON/OFF Operation panel key operation ON/OFF control Regenerative power ride-through control Auto-restart operation Commercial inverter switching Drooping function Override function Protective function Electronic thermal characteristic Reset Alarms Causes of failures
400 V class
Item Applicable Motor (kW) Type Form Rating Output Capacity (kVA) Note 1) Output Current (A) Note 2) Output Voltage Overload Current Rating Electric Braking Dynamic Braking Circuit Dynamic Breaking Resistor Voltage/frequency Allowable Fluctuation
Note 6)
Specification 90 110 132 160 220 250 VFPS1 4900PC 4110KPC 4132KPC 4160KPC 4220KPC 4250KPC 4280KPC 4315KPC 4400KPC 4500KPC 4630KPC 280 315 400 500 630
Display functions
136 179
164 215
197 259
239 314
325 427
367 481
419 550
469 616
578 759
717 941
905 1188
3-phase, 380 to 480 V (The maximum output voltage is the same as the input voltage.) 120%1 minute, 135%2 seconds Built-in External options 3-phase, 380 to 440 V 50 Hz 3-phase, 380 to 480 V 60 Hz Voltage +10% 15% Note 3) Frequency 5% IP20 enclosed type (JEM1030) Note 4) Forced air cooling 61 61 72 73 73 76 RAL7016 EMI noise filter Note 7) Attached DC reactor Note 5) 76 76 76 76 78 External options
Monitoring function
Free unit display Automatic edit function User default setting Charge display LED Power Removal safety, function Input/output terminal input function Sink/source switching Failure detection signal Low speed/speed reach signal output Note 2) Upper/lower limit frequency signal output
Note 2)
Power Supply
Protective method Cooling method Cooling fan noise (dBA) Color Built-in Filter DC Reactor
Pulse train frequency output Communication function Operating environments Ambient temperature Storage temperature Relative humidity Vibration
Note 1) Capacity is calculated at 220V for the 200V models and at 440V for the 400V models. Note 2) Indicates the value when the PWM carrier frequency (parameter ) is 2.5 kHz or less. When low noise (PWM carrier frequency 8 kHz) is required at 18.5 kW or more, use an inverter of capacity one rank higher than the motor capacity. Note 3) 10% when the inverter is used continuously (load of 100%) Note 4) Inverters, 18.5kW or greater, do not have wiring port covers. They have large openings, but there is no space to bend the external cables inside the unit. If they are fitted external to the cabinet, please use an optional wiring port cover. Note 5) For 200V-55kW, 400V-90kW or larger model, be sure to install DC reactor. However, this is unnecessary for DC input specifications. Note 6) Three-phase 380~480V-50/60Hz Note 7) Complies with the European EMC Directive IEC/EN61800-3, 2nd environment, category C3
Note 1: 16 contact input terminals (of which 8 are options) are programmable contact input terminals, and they make it possible to arbitrarily select from 80 types of signals. Note 2: Programmable ON/OFF output terminals make it possible to arbitrarily select from 180 types of signals. Note 3: Programmable analog output terminals make it possible to arbitrarily select from 50 types of signals. Note 4: When using inverters where the ambient temperature will rise above 50C or 45C, remove the upper cover and operate each inverter at a current lower than the rated one. Note 5: This function protects inverters from overcurrent due to output circuit ground fault.
11
12
External dimensions
I 200 V class -0.4 to 75 kW, 400 V class -0.75 to 110 kW model
Figure A
9
Figure H
4-16
Figure I
4-16
Figure B
9
R4
H1 Installation dimension
15
H1 Installation dimension H
H1 Installation dimension
H1 Installation dimension
W1 Installation dimension
15
.5 R4
R10
.5
R10
15
W1 Installation dimension W
12
W2
17
Figure C
9
Figure D, E
9
H3
H4
H1 Installation dimension
H1 Installation dimension
H1 Installation dimension
H2
10
2-R2.5
2-R5.7
2-R3
W1 Installation dimension
15
16
W1 Installation dimension
W1 Installation dimension W
(H)
.5 R2
2-R2.5 W1 Installation dimension W
2-R4.5
R2 .5
R5.5
2-R4.5
W1 Installation dimension 3 W 3 D
3
2-R2.5
H 5
R5. 5
R2 .5
R6
Figure J
.7 R5
4-24
R12
R3
R7
W2 :320 mm H2 : 75 mm H3 :150 mm H4 : 30 mm
Inverter Type
VFPS1-2004PL VFPS1-2007PL VFPS1-2015PL VFPS1-2022PL VFPS1-2037PL VFPS1-2055PL VFPS1-2075PL VFPS1-2110PM VFPS1-2150PM VFPS1-2185PM VFPS1-2220PM VFPS1-2300PM VFPS1-2370PM VFPS1-2450PM VFPS1-2550P VFPS1-2750P VFPS1-4007PL VFPS1-4015PL VFPS1-4022PL VFPS1-4037PL VFPS1-4055PL VFPS1-4075PL VFPS1-4110PL VFPS1-4150PL VFPS1-4185PL VFPS1-4220PL VFPS1-4300PL VFPS1-4370PL VFPS1-4450PL VFPS1-4550PL VFPS1-4750PL VFPS1-4900PC VFPS1-4110KPC
W
130 155 175 210 230 240 320 310 130 155 175 210 230 240 240 320 310
Dimensions mm H D W1
230 260 295 295 400 420 550 680 920 230 260 295 295 400 420 550 630 680 920 152 164 164 191 191 212 242 370 152 164 164 191 191 212 242 290 370 114 138 158 190 210 206 280 250 114 138 158 190 210 206 206 280 250
H1
220 249 283 283 386 403 525 650 220 249 283 283 386 403 529 605 650
Approx. Weight kg
3 3 3 4 4 5.5 7.5 14 14 21 21 41 41 41 59 87 3 3 3 4 5.5 5.5 8 13 16 21 29 29 48 48 48 59 89
Figure F
4-16
Figure G
4-16
H1 Installation dimension
200
H1 Installation dimension
10
2-R3
2-R3
W1 Installation dimension
3 W 3 D
3
W1 Installation dimension
400
0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110
A B C D E F H J A B C D E F G I J
12
R3
R7.5
R3
R7.5
Note : Value in (
13
14
External dimensions
I 200 V class -90 kW, 400 V class -132 to 630 kW model
H4
Figure N
H4
75
W2
W2
H3
Figure K
15
H3
H4
Figure O
380
W2 75
R5
17
H3
H2
4-24 H2
H1 Installation dimension
H1 Installation dimension
H2
4-24
17
R5 .7
.7
4-24
H1 Installation dimension
2-R5.7
(H)
2-R5.7
W1 Installation dimension W 5 D
(H)
2-R5.7
W1 Installation dimension 75 W 7 D
W2
H4
Figure L
17
H3
Figure P
H4
4-24
495
W2 75
495
H2
17
H1 Installation dimension
(H)
H1 Installation dimension
H2
2-R5.7
W1 Installation dimension W 7 D
2-R5.7
(H)
W2
H3
H4
Figure M
17
4-24 H2
4-24
H3
(H)
.7 R5
R12
R12
R12
R5 .7
R12
R5 .7
R12
R5 .7
R12
2-R5.7 W1 Installation dimension W 7 D
Inverter Type
VFPS1-2900P VFPS1-4132KPC VFPS1-4160KPC VFPS1-4220KPC VFPS1-4250KPC VFPS1-4280KPC VFPS1-4315KPC VFPS1-4400KPC VFPS1-4500KPC VFPS1-4630KPC
Dimensions mm
W
350 350 330 430
H
782 1022 782 1022 950 1190 950 1190 950 1190 1150 1390 1150 1390
D
370 370 370 370
W1
298 298 285 350
H1
758 758 920 920
W2
360 360 340 440
H2
72 72 75 75
H3
150 150 150 150
H4
30 30 30 30
585
370
540
920
595
75
150
30
880 1110
370 370
418 533
1120 1120
890 1120
75 75
150 150
30 30
O P
15
16
Terminal functions
Standard connection diagram : Source logic (common : P24)
SOURCE SINK
Main circuit power supply 200V class: 0.490kW 3-phase, 200 to 240V-50/60Hz 400V class: 0.75 to 110kW 3-phase, 380 to 240V-50/60Hz 132 to 630kW 3-phase, 380 to 440V-50Hz 3-phase, 380 to 480V-60Hz
MCCB1 MC
PA/+, PB
PB
PC/Motor U/T1
Connect a braking resistor. (For the optional dynamic braking unit, connect it between PA/+ and PC/-.) Change the parameters , and if necessary. 250kW models and smaller are not equipped with terminal PB. If your are using such a model and you wish to use a braking resistor, you will need to purchase a braking unit separately. This is a negative potential terminal in the internal DC main circuit. DC common power can be input across the PA/+ terminals (positive potential). Terminals for connecting a DC reactor (DCL: optional external device). Shorted by a short bar when shipped from the factory (200V: 45kW or smaller, 400V: 75kW or smaller). Before installing DCL, remove the short bar. (500 and 630kW have the double terminals of PO) 200V class: 90kW 400V class:132kW~630kW Inverters cooling power input terminals. When using a DC power supply, connect three-phase power cables.
Main circuit
V/T2 W/T3
IM
MCCB2
VF-PS1
MC
CC NO
F R
Input Input
RY RY
I Control
circuit terminal
Function
Forward nun signal Reverse nun signal Reset Preset speed 1 Preset speed 2 Preset speed 3 Common
OUT2
Shorting across F-CC causes forward rotation; open causes deceleration stop. (Across ST-CC is short state.) Shorting across R-CC causes reverse rotation; open causes deceleration stop. (Across ST-CC is short state.) Shorting and then opening RES-CC cancels the status held by an inverter protective function. When the inverter is operating normally, shorting and then opening RES-CC produces no effect. Shorting across S1-CC causes preset speed operation. Shorting across S2-CC causes preset speed operation. Shorting across S3-CC causes preset speed operation. SW3: When SW4 is in the S4 position, S4 and CC are shorted and preset speed operation is selected.
RES S1 S2
Control power supply backup (Option) 10 B-contact of overload relay Rs Surge suppressor
Rs
FLC
SOURCE SINK S4 INT/PLC PLC INT
RY RY
S3 RR/S4
ON
OFF From(a)
RR/S4 RR SW3
SW1
PULS
OUT1 LO SW4
24Vdc power output (when SW1 is in any position other than PLC) 24V internal output terminal If SW1 is turned to the PLC position, this terminal can be used as a common terminal when an external power supply is used. Digital signal equipotential (0V) terminal for the control circuit and equipotential (0V) terminal for an optional control power supply backup. Analog input setting power output If P24/PLC and PWR are short-circuited, the motor is put into a standby state. And if the circuit between them is opened, the motor coasts and stops. These terminals can be used for interlock. This terminal is not a multifunction programmable input terminal. It is a terminal with the power removal safety function that complies with EN954-1 category 3 and IEC/EN61508-1 SIL II. SW3: Multifunction programmable analog input terminal when SW4 is in the RR position. Standard default setting:0~10Vdc input and 0~60Hz frequency. Multifunction programmable analog input.Standard default setting: 0~10Vdc input and 0~60Hz frequency. This terminal can also be used as a 4-20mAdc (0-20mAdc) input terminal, if the parameter set to 1. Multifunction programmable analog input. Standard default setting:0~10Vdc input and 0~60Hz frequency. Multifunction programmable analog output. Standard default setting: output frequency Connect a 1mAdc full-scale ammeter or 7.5Vdc (10Vdc)-1mA full-scale voltmeter. This terminal can also be used as a 0-20mAdc (4-20mA) terminal, if the parameter 1 and the SW2 switch is set to OFF.
24Vdc-200mA
10Vdc (Permissible load current:10mAdc) Regardless of the setting of SW1 ON : DC17V or more OFF: Less than DC2V (OFF: Coast stop) 10Vdc (Internal impedance:30 k) 10Vdc (Internal impedance:30 k) 4~20mA (Internal impedance:242) 10Vdc (Internal impedance:22 k) 1mA full-scale DC ammeter or 7.5Vdc-1mA full-scale DC voltmeter set to 0-20mA (4-20mA) Full-scale DC ammeter 1mA full-scale DC ammeter or 7.5Vdc-1mA full-scale DC voltmeter
9 (OUT1) FM AM CCA
PP
Voltage signal:010V or curent signal:4(0)20mA
PWR*2
Input
Ammeter or voltmeter
RR/S4 VI/I I
Input
1The inverter is shipped with the terminals PO and PA/+ shorted with a bar (200V-45kW or amaller, 400V-75kW or smaller). Remove this shorting bar when installing a DC reactor (DCL). For 200V-55kW or more, and 400V-90kW or more models, be sure to install the DC rector. 2The DC reactor is built in for models 200V-11kW45kW and 400V-18.5kW75kW. 3The noise filter is built in for models 200V-45kW or smaller and all of 400V. 4External braking resistor (option). Dynamic braking drive circuit built-in (GTR7)as standard for models 220kW or smaller. 5Power generation braking Unit (option).when the external braking resistor (optional) is used on 250kW or more models, the separate power braking unit (optional) is required. 6To supply a DC power, connect the cables to the PA/+ and PA/- terminals. 7If want to use DC power supply to operate the inverter (200V: 18.5kW or more, 400V: 22kW or more), 400V: 22kW or more), be sure to contact your supplier customer support center, because an inrush current limiting circuit is required in such a case. 8For models 200V-90kW and 400V-132kW or larger, three-phase power input is necessary to drive the fan if you want to use a DC power supply. 9The functions assigned to terminals OUT1. VI/II and RR/S4 can be swiched by changing parameter settings. 10To supply control power from an external power supply for backing up the control power supplled from the inverter. an optional control power backup device (CPS002Z) is required, Insuch a case , the backup device is used at the same time with the internal power supply of the inverter. The optional control power backup unit can be used with both 200V and 400V models. 11The rating of 400V-500 and 630kW have the double terminals of R/L1, S/L2, T/L3 for power input, and PO for DC reactor. Please refer the following figure for the wiring. Main circuit power source 500630kW Three-phase 380440V-50Hz Three-phase 380480V-60Hz
2 +DC -DC 7
Input
RX
Input
FM
Output
AM
Output
Multifunction programmable analog output. Standard default setting: output current Use this terminal to connect a 1mAdc full-scale ammeter or 7.5Vdc (10Vdc)-1mA full-scale voltmeter. Multifunction programmable open collector output. The default setting is to output a signal when output low speed threshold has been reached. Depending on the SW4 setting, pulses are output with frequencies of 1.00kHz to 43.20kHz. Standard default setting:3.84kHz Multifunction programmable open collector output. By default, it is set to output a signal indicating the completion of acceleration or deceleration. Digital output signal equipotential (0V) terminal for the control circuit. It is insulated from the CC terminal.
Analog input/output signal equipotential (0V) terminal for the control circuit. DC power input terminal for operating the control circuit. Connect a control power backup device (optional) between +SU and CC. Relay contact output. Contact rating Used to detect the activation of the inverter's protective function. Contact across FLA-FLC is closed and FLB-FLC is opened during protection function operation.
Voltage:24Vdc10% Use a power supply with a current rating of 1.1A or more. 250Vac-2A 30Vdc-1A :at resistance load 250Vac-1A :cosF=0.4
PA/+ PC/-
+SU
U/T1 V/T2 W/T3
Motor
Main circuit
IM
Output
Fan
17 17
*1: Although the CC terminal and the CCA terminal are not insulated, they should be used separately, one for the logic circuit and the other for the analog circuit. *2: The PWR terminal is not the same as the ST (standby signal input) terminal provided for conventional models. To use the ST function, assign it to a multifunction terminal (F, R, RES or S1 to S4) that is not currently in use. Example: When assigning the ST function to the S3 terminal. Set to , and Set to . These settings put the motor into a standby state if S3 and CC are short-circuited, or coast and stop the motor if the circuit between S3 and CC is opened.
18
Ground fault
Before begining operation, thoroughly check the wiring between the motor and the inverter for incorrect wiring or short circuits. Do not ground the neutral point of any star-connected motor.
Radio interference
[Noise produced by inverters]
Since this inverter performs PWM control, it produces noise and sometimes affects nearby instrumental devices, electrical and electronic systems, etc. The effects of noise greatly vary with the noise resistance of each individual device, its wiring condition, the distance between it and the inverter, etc.
Frequency
Before setting the maximum frequency to 60 Hz or higher, confirm that this operating range is acceptable for the motor.
motor
External signal
Install the wires 30 cm or more apart from each other. When the wires are installed in the same duct, separate the weak-current ine and the strong-current line with a metallic separator. Use twisted wires for weak-current lines.
Ground-fault relay
4 6 5
(1) Use a relay rated for low currents. Mount a surge suppressor on the excitation coil of the relay. (2) When wiring the control circuit, use shielded wires or twisted pair cables. (3) Because all of the control terminals except FLA, FLB and FLC are connected to electronic circuits, insulate these terminals to prevent them from coming into contact with the main circuit.
Gear motor
When using an industrial inverter to drive a gear motor, inquire of the motor manufacturer about its continuous operation range, since low-speed operation of a gear motor may cause insufficient lubrication.
Inverter
Pole-changing motor
Pole-changing motors can be driven by this inverter. Before changing poles, however, be sure to let the motor come to a complete stop.
motor
Hight-pole-count motors
Note that hight-pole count motors(8 or more poles), which may be used for fans,etc., have higher rated current than 4-pole moters. The current ratings of multipole motors are relatively high. So, when selecting an inverter, you must pay special attention to its current rating so that the current rating of the motor is below that of the inverter.
Single-phase motor
Because single-phase motors are equipped with a centrifugal switch and capacitors for starting, they cannot be driven by an inverter. If only a single-phase, power system is availabls a 3-phase motor can be driven by using a single-phase input interter to convert it into a 3-phase 200V output. (A special inverter and a 3-phase motor are required.)
19
20
Peripheral devices
I Built-in options
No. Name Function/Purpose, etc. Refer to Expanded terminal block card This option is convenient for adding on special functions. (Type : ETB003Z, ETB004Z)
Power supply
GND Terminal
CC-Link communications card This option enables CC-Link communications with a host controller or other PLC. (Type : CCL001Z) DeviceNet communications card This option enables DeviceNet communications with a host controller or other PLC. (Type :DEV002Z) PROFIBUS communications card This option enables PROFIBUS communications with a host controller or other PLC. (Type : PDP002Z)
1
LONWORKS communications card BACnet communications card Metasys N2 communications card APOGEE FLN communications card
This option enables LONWORKS communications with a host controller or other PLC. (Type : LIU006Z) This option enables BACnet communications with a host controller or other PLC. (Type : BCN001Z) This option enables Metasys communications with a host controller or other PLC. (Type : MT001Z) This option enables APOGEE FLN communications with a host controller or other PLC. (Type : APG001Z) P23
Magnetic contactor MC
Higher performance operation is possible by combining with a motor equipped with a PG feedback card (complimentary output/line driver output) sensor. (Type : VEC004Z, VEC005Z, VEC007Z)
I External options
3
No. Name Function/Purpose, etc.
This is used to improve the input power factor of the inverter power supply, reduce harmonics or suppress external surges. Install this option when the power supply capacity is 500 kVA or more and the power supply capacity is 10 times or more than that of the inverter's capacity, or when a distortiongenerating source such as a thyristor or a large-capacity inverter is connected to the same wiring leads. The effect of this option changes according to the impedance of the reactor. Consult us separately for details.
Refer to
Input AC reactor
3
Input AC reactor
P25
very
very
P26
The DC reactor is more effective than the input reactor in improving the power factor. We recommend joint use of the input reactor, that is effective in suppressing external surges, when facilities where the inverter is to be applied require high reliability.
6 EMC plate 1 2
EMC Directive compliant noise reduction filter (for European market) EMC plate Braking resistor Braking unit Motor-end surge voltage suppression filter (400 V types only)
This high-attenuation type EMC noise filter takes up little space, and adopts a system (foot mount or side mount) that mounting on the rear or side of the inverter (separate-standing for largecapacity class models).
A steel plate used to connect shielded earth wires from inverters power cables or to connect earth wires from external devices. Some models have it as a standard attachment or as an option. This operation is used when sudden deceleration or stops are frequently performed, or when the deceleration time must be shortened on loads having a large inertia. This resistor is for taking up energy during power generation braking. For 250kW or more inverter, it requires the braking unit. On systems that run 400 V class general-purpose motors by voltage-type PWM system inverters using ultra high-speed switching devices (e.g. IGBT), surge voltage, that is dependent on cable length, cable laying methods, cable constants, and other factors, sometimes causes the insulation of the motor winding to deteriorate. For this reason, measures for suppressing surge voltage are performed by installing a DC reactor or surge suppression filter on the inverter output end where the insulation-reinforced motor is used.
P2728
P28
DC reactor
Inverter
7
P2930
P31
7
15032 500MCM Note 12) 5 1855 300MCM2 1502 250MCM 1852
Control power need not be input separately as it is supplied internally on the inverter from the main circuit power supply. Use this option when backing up only by the control power supply when the main circuit is shut off. This is +24 VDC output common to both 200 and 400 V models. (Model : CPS001Z) This unit is connected to a PLC or a computer to enable data communications. By connecting the connector cable, parameters can be easily adjusted, and data easily saved and written. I Monitor function I Parameter setup function I Command function I Additional functions (Model : USB001Z) Connector cable for USB conversion unit and LED remote keypad. (Model : CAB0011, CAB0013, CAB0015)
LCD remote keypad is for extension or mounting on the inverter body. Its 11-character, 8-line hiragana and Kanji display facilitates parameter setup. The dedicated cable for the LCD remote keypad is required for connecting it to the inverter. (Model : RKP004Z)
P32
Braking resistor
10
P32
Note 1) Selections for use of the Toshiba 4-pole standard motor with power supply voltage of 200V/400V-50Hz. Note 2) Choose the MCCB according to the power supply capacity. For comply with UL and CSA standard, use the fuse certified by UL and CSA. Note 3) When the motor is driven by commercial power supply switching, for example, use an electromagnetic contactor that is matched to AC-3 class motor rated current. Note 4) Attach surge killers to the magnetic contactor and exciting coil of the relay. Note 5) In the case the magnetic contactor (MC) with 2a-type auxiliary contacts is used for the control circuit, raise the reliability of the contact by using 2a-type contacts in parallel connection. Note 6) The recommended cable size is that of the cable (e.g. 600V class, HIV cable) with continuous maximum permissible temperature of 75C. Ambient temperature is 40C or less and the wiring distance is 30m or less. Note 7) For the control circuit, use shielded wires whose size (cross-section) is 0.75 mm2 or more. Note 8) The screw size of the control terminals is M3. Note 9) Choose the wiring size according to the braking resistor value. Note 10) On 200 V class 55 kW or more, and 400 V class 90 kW or more models, be sure to install the DC reactor. Note 11) The recommended cable is 600V class HIV cable with permissible temperature of 90C. Note 12) The number refers to a cable composition. For example, in the case of 15022: 15022 Number of cables connected in parallel on the terminal board Number of cables connected to each terminal board Wire size 150mm2
11
12 13
Connector cable for LCD remote keypad (Model : CAB0071, CAB0073, CAB0075, CAB00710)
IM
14
LED remote keypad is for extension. It is provided with an LED display, RUN/STOP key, LED remote keypad UP/DOWN key, monitor key, and enter key. Setup parameters for three inverters can be (w/ parameter writer function) stored to this unit. (Model : RKP002Z) Heat sink outside protrusion option This allows heat generated inside panels to be reduced. Operation panel Has a built-in frequency type, frequency setter and RUN-STOP (forward run, reverse run) switch. (Model : CBVR-7B1)
15 16
Connecting a reactor
Acceleration/deceleration times
The actual acceleration and deceleration times of a motor driven by an inverter are determined by the torque and moment of inertia2 of the load, and can be calculated by the following equations. The acceleration and deceleration times of an inverter can be set individually. In any case, however, they should be set longer than their respective values determined by the following equations.
Acceleration time Deceleration time (JM+JL) x N (sec.) 9.56 x (TMTL) (JM +JL) x N ta = (sec.) 9.56 x (TB+TL) J M : Moment of inertia of motor (kg.m2) J L : Moment of inertia of load (kg.m2) (converted into value on motor shaft) N : Difference in rotating speed between before and after acc. or dce. (min.1) T L : Load torque (N.m) T M : Motor rated torque x 1.1 (N.m) ... V/f control : Motor rated torque x 1.2 (N.m) ... Vector operation control T B : Motor rated torque x 0.2 (N.m) When a braking resistor or a braking resistor unit is used: Motor rated torque x 0.8-1.0 (N.m) ta =
Starting characteristics
When a motor is driven by an inverter, its operation is restricted by the inverters overload current rating, so the starting characteristic is different from those obtained from commercial power supply operation. Although the starting torque is smaller with an inverter than with the commercial power supply, a high starting torque can be produced at low speeds by adjusting the V/f pattern torque boost amount or by employing vector control. When a larger starting torque is necessary, select an inverter with a larger capacity and examine the possibility of increasing the motor capacity.
Connecting a higher harmonic suppressing unit (SC7) Connecting a higher harmonic suppressing phase advancing capacitor Multi-pulse operation of transformation
Conditions
For delta-delta connection and delta-Y connection transformers, the effect of 12 pulses can be obtained by distributing the load evenly, and thus currents containing fifth-order and seventh-order harmonics can be suppressed. Harmonic currents can also be suppressed by the use of passive (AC) and active filters.
Other measures
21
22
Built-in options
Here are the internal devices optionally available. There are two types of optional devices: Add-on type and Plug-in type.
External options
Voltage class Applicable motor kW
0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 200V class 18.5 22 30 37 45 55
Inverter model
VFPS1-2004PL VFPS1-2007PL VFPS1-2015PL VFPS1-2022PL VFPS1-2037PL VFPS1-2055PL VFPS1-2075PL VFPS1-2110PM VFPS1-2150PM VFPS1-2185PM VFPS1-2220PM VFPS1-2300PM VFPS1-2370PM VFPS1-2450PM VFPS1-2550P VFPS1-2750P VFPS1-2900P VFPS1-4007PL VFPS1-4015PL VFPS1-4022PL VFPS1-4037PL VFPS1-4055PL VFPS1-4075PL VFPS1-4110PL VFPS1-4150PL VFPS1-4185PL VFPS1-4220PL VFPS1-4300PL VFPS1-4370PL VFPS1-4450PL VFPS1-4550PL VFPS1-4750PL VFPS1-4900PC VFPS1-4110KPC VFPS1-4132KPC VFPS1-4160KPC VFPS1-4220KPC VFPS1-4250KPC VFPS1-4280KPC VFPS1-4315KPC
Function, purpose
Used to extend input and output terminals. Used to connect to a CC-Link network for control. Used to connect to a DeviceNet network for control. Used to connect to a PROFIBUS-DP network for control. Used to connect to a LONWORKS network for control. Used to connect to a BAC net network for control. Used to connect to a Metasys N2 network for control. Used to connect to a APOGEE FLN network for control. Used to issue motor pulse train rate commands or used for sensor vector control.
Model
ETB003Z ETB004Z CCL001Z DEV002Z PDP002Z LIU006Z BCN001Z MTS001Z APG001Z VEC004Z VEC005Z VEC007Z
Type of installation
Add-on Add-on Add-on Add-on Add-on Add-on Add-on Add-on Add-on Plug-in Plug-in Plug-in
Built-in
Communication function
EMF3-4072E PFL-2100S Built-in PFL-2150S PFL-2200S PFL-2300S PFL-2400S PFL-2600S DCL-2007 Note 3 PFL-4012S DCL-2022 Note 3 PFL-4025S DCL-4110 DCL-4220 PFL-4050S EMF3-4300I Attached as standard EMF3-4600J EMF3-4090F
PG feedback
Up to two Add-on type devices and one Plug-in type device can be installed at the same time. Note, however, that two identical optional devices and two identical optional communication devices cannot be connected and used.
ETB003Z
ETB004Z
VEC004Z, VEC005Z
VEC007Z
75 90 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 400V class 90 110 132 160 220
Multifunction programmable contact input : 4 points No-voltage contact input (24Vdc-5mA or less) Sink logic input (at a common voltage of 24V) Source logic input ON: Less than 10Vdc ON: 11Vdc or more OFF: 16Vdc or more OFF: Less than 5Vdc
Multifunction programmable open collector output : 2 points Multifunction Driving current: Max. 50mA when an external power source is used programmable open collector output Max. 20mA when the internal power source is used Driving voltage: 12V (min) to 30V (max) Multifunction programmable 1C contact configuration relay contact output 250Vac-2A (cos=1), 250Vac-1A (cos=0.4), 30Vdc-1A Differential current input Analog input Monitor output Disable Disable Disable Current input: 20mA or less Voltage input: Differential voltages 5V or less, -10V or more, +10V or less Current input: 20mA or less Voltage input: 0V to 10V Voltage output: -10V to 10V, 0V to 10V Current output: 0mA to 20mA Input pulse specifications Voltage: Max. 5V Current: Max. 15mA Frequency: Max. 30kHz Duty: 5010%
Speed control operation: Zero-speed - 120% torque Speed control range: 1:1000 (1000ppr PG) Complementary method, open collector method Line drive method Max. 30m Max. 100m (complementary method) VEC004Z: 12V-160mA 5V-160mA VEC005Z: 15V-150mA 300kHz or less * If a two-phase open collector is used, a study needs to be made to determine the derating factor. For details, refer to the operating manual for the optional device. Pulse duty: 5010% 12Vdc~24Vdc Line driver (LTC485 or equivalent)
DGP600W-B1 [DGP600W-C1]
PBR3-4220 PFL-4100S Built-in PBR-417W008 PFL-4150S PFL-4300S PFL-4400S PFL-4600S DGP600W-B3 [DGP600W-C3] PB7-4200K Note 2 DGP600W-B4 [DGP600W-C4] PB7-4400K Note 2 DGP600W-B3 2 parallel [DGP600W-C3 2 parallel ] MSL-4759T Built-in DGP600W-B2 [DGP600W-C2] MSF-4370Z MSF-4550Z MSF-4750Z MSL-4215T MSL-4314T
Disable
External thermal trip input 24V power output -10V power output Contact input common terminal
Resistance between TH+ and THError: Approx. 70 or less or approx. 3k or more Recovery from error: Approx. 1.6k 24Vdc - 60mA max -10Vdc -10mA Common terminals for contact input
22 44
MSL-4481T
How to install
Add-on type devices and insertion type devices are installed in different ways. Install them correctly, as shown in the figures below.
Add-on type
400V 45 to 75kW
400
VFPS1-4400KPC
500 630
VFPS1-4500KPC VFPS1-4630KPC
290
290
19
290
Note 1) Model in square brackets is fitted with top cover. Note 2) To use a 400V/250kW inverter or larger in combination with an external braking resistor (DGP600 series), a braking unit (PB7) is also needed. Note 3) These reactors are usable for each of 200V class and 400V class. Note 4) Be sure to connect DC reactor to 200V-55kW or more and 400V-90kW or more inverter. (Not necessary for DC power input.)
200V 55 to 90kW/400V 90 to 630kW Note: The inverters of these capacities come equipped with an Add-on type option case as standard. When installing an optional Add-on type device, remove the case.
Plug-in type
Up to two Add-on type devices and one Plug-in type device can be installed at the same time. Note. however, that two identical optional devices and two identical communication devices cannot be connected and used.
370
370
370
Standard type
23
24
Input AC reactor
External dimensions diagram
Fig.A Fig.B
Terminal box with cover
D AC reactor U Power V source W H X Y Z R S T U V W VF-PS1
DC reactor
Connection diagram
For 200V class 11 to 45kW and 400V class 18.5 to 75kW, DC reactor is built-in standard. Please use these external options when requiring the further improvement of the power factor and reducing harmonics.
Fig.B
A W
A W
4-F holes
4-F holes
Fig.C
Fig.D
Power source
IM
Fig.C
Fig.D
Terminal
Connection diagram
DC reactor
4-F holes
SU CC
H2
Grounding
A W A W
E D G
VF-PS1
Power source
4-F holes
Fig.E
K
Fig.F
K
U1
V1
W1
H2
U2
V2
W2
AC reactor
IM
4-F holes
E D G
Grounding M12
4-F holes
E
4-F holes
Rated current 7A 14A 22.5A 38A 75A 150A 225A 300A 316A 382A 7A 14A 38A 75A 150A 225A 243A 290A 351A 486A 575A 702A
Inverter type VFPS1-2004PL 2007PL VFPS1-2015PL 2022PL VFPS1-2037PL VFPS1-2055PL VFPS1-2075PLVFPS1-2110PM VFPS1-2150PM 2185PM 2220PM VFPS1-2300PM 2370PM VFPS1-2450PM VFPS1-2550P 2750P Note 3 VFPS1-2900P Note 3 VFPS1-4007PL 4015PL Note 1 VFPS1-4022PL 4037PL Note 1 VFPS1-4055PL 4075PL 4110PL VFPS1-4150PL 4185PL 4220PL VFPS1-4300PL 4370PL 4450PL VFPS1-4550PL 4750PL VFPS1-4900PC 4110KPC Note 3 VFPS1-4132KPC Note 3 VFPS1-4160KPC Note 3 VFPS1-4220KPC Note 3 VFPS1-4250KPC Note 3 VFPS1-4280KPC 4315KPC Note 3
Dimensions mm W 92 86 86 75 100 117 150 150 H 65 110 110 130 150 170 215 225 D 70 80 85 140 150 190 200 230 X 82 71 71 50 65 90 130 130 Y 64 70 85 85 90 95 125 d1 85 95 130 135 150 d2 55 55 60 65 80
A W
Grounding
A W
Terminal
Ring terminal V2-3.5
M4 M5
Model
Rating
Dimensions mm W H D H2 A 90 115 115 50 50 60 60 65 75 90 E 55 60 60 83 95 90 110 115 128 200 F 5 5 5 7 7 8 8 10 10 12 15 7 7 7 10 10 12 12 15 15 11 G 300 445 280 300 445 445 86 T 9 12 9 9 12 12 150 K 13 18 13 13 18 18 13 13
Approx. weight kg
1.2 2.3
DCL-2110 DCL-2220 DCL-2370 DCL-2450 DCL1-2550 DCL1-2750 DCL-2007 Note 2 DCL-2022 DCL-4110 DCL-4220 DCL-4450 DCL-4750 DCL1-4900 DCL1-4110K DCL1-4132K DCL1-4160K DCL1-4200K DCL1-4280K
M6 M8
PFL-2005S 3-230V-5.5A-50/60Hz PFL-2011S 3-230V-11A-50/60Hz PFL-2018S 3-230V-18A-50/60Hz PFL-2025S 3-230V-25A-50/60Hz PFL-2050S 3-230V-50A-50/60Hz PFL-2100S 3-230V-100A-50/60Hz PFL-2150S 3-230V-150A-50/60Hz PFL-2200S 3-230V-200A-50/60Hz PFL-2300S 3-230V-300A-50/60Hz PFL-2400S 3-230V-400A-50/60Hz PFL-2600S 3-230V-600A-50/60Hz
A Terminal block M4
M8 M10
2.5 2.6
Refer to external dimension of Inverter. 92 86 95 105 150 170 65 110 150 160 180 215 70 80 165 185 225 230 82 71 70 80 120 150 64 90 100 125 125 105 120 145 150 60 65 80 80 D C A B
Ring terminal V2-3.5
VFPS1-2075PLVFPS1-2110PM 155 140 115 VFPS1-2150PM 2185PM 2220PM 230 210 150 VFPS1-2300PM 2370PM VFPS1-2450PM VFPS1-2550P VFPS1-2750P VFPS1-2900P
3.4 8.2
M4 M5 M6 M8 M8
175 220 160 290 195 240 170 320 235 280 200 370 260 330 230 440 465 290 95
Ring terminal 60-10 11.3 C Ring terminal 80-10 15.1 Ring terminal 150-10 23.1 D E 13 18 Terminal block M4 B Terminal block M6 Terminal block M8 C D 30 50 2.3 4.9 6.6 17.6
PFL-4012S 3-460V-12.5A-50/60Hz VFPS1-4007PLVFPS1-4037PL 125 130 PFL-4025S 3-460V-25A-50/60Hz PFL-4050S 3-460V-50A-50/60Hz PFL-4100S 3-460V-100A-50/60Hz PFL-4150S 3-460V-150A-50/60Hz PFL-4300S 3-460V-300A-50/60Hz PFL-4400S 3-460V-400A-50/60Hz PFL-4600S 3-460V-600A-50/60Hz PFL-4800S 3-460V-800A-50/60Hz PFL-4450S 3-480V-450A-50/60Hz PFL-4613S 3-480V-613A-50/60Hz
Note 1Be sure to connect the AC reactor in parallel.
VFPS1-4055PLVFPS1-4110PL 155 155 110 VFPS1-4150PL 4185PL 4220PL VFPS1-4300PL 4370PL 4450PL VFPS1-4550PL 4750PL VFPS1-4900KPC 4110KPC VFPS1-4132KPC 4160KPC VFPS1-4220KPC VFPS1-4250KPCVFPS1-4400KPC VFPS1-4500KPC Note 1 VFPS1-4630KPC Note 1 155 165 140 235 250 170
235 280 190 360 260 380 230 260 380 230 440 465 290 440 540 290
Note 1) These reactors are usable for each of 200V class and 400V class. Note 2) Please modify the terminal according to size of inverter main terminal. Note 3) Be sure to connect DC reactor to 200V-55kW or more and 400V-90kW or more inverter.
18 13
13
25
26
Connection diagram
120 M4 150 LINE M4 Blind Blind 300-2 120 M4 M4 Blind Blind 150 LOAD 30 15 135
VF-PS1 R S T E U V W
6holes 120
2601 2101
Inverter type
235
235
60
30
30
60
2601 2101
L L L E
L L L E
IM
Built-in filter
3862 M12 Grounding Terminals Phase Terminals 25 x 6 Busbar, drilled for M10 bolts 15 20 50
4962 M12 Grounding Terminals Phase Terminals 32 x 8 Busbar, drilled for M10 bolts 50 20
15
Built-in filter
EMF3-4300I
145
6holes 12.0
EMF3-4600J
145 170
VFPS1-4900PC-4630KPC
3502
IM
2801 2301
15
Connection diagram
EMC noise filter
VF-PS1
255
170
170
60
60
L L L L L L E E
Power source A
Phase Terminals 40 X 10mm Busbar drilled for M10 bolts
Power source B
H2 Installation dimension
H1 Installation dimension
Power source
Inverter
IM
20 50 50 20
Inverter
H H
EMF3-4800K
Filter
Filter
Model
Inverter type
Approx. Approx. leakage current(mA) Note 2) weight Main circuit Grounding kg Power source A Power source B Terminal Busbar 256 M10 Busbar 328 M10 Busbar 4010 M10 3 M12 13.2 5 M12 15 5 350 350 180
Model
Rated current A 12
Inverter type VFPS1-2004PL2015PL VFPS1-4007PL4022PL VFPS1-2022PL2037PL VFPS1-4037PL VFPS1-2055PL VFPS1-4055PL, 4075PL VFPS1-2075PL VFPS1-4110PL VFPS1-2110PM,2150PM VFPS1-4150PL, 4185PL VFPS1-2185PM,2220PM VFPS1-4220PL VFPS1-4300PL,4370PL VFPS1-2300PM2450PM VFPS1-4450PL4750PL
VFPS1-2550P, 2750P EMF3-4300I VFPS1-4900PC4132KPC EMF3-4600J VFPS1-2900P, 4160KPC4280KPC, 580 4315KPC 4500KPC Note 1), 4630KPC Note 1)
EMF3-4012A
130 290
105 275
5 9 6 11 4 6 12 24 25 52 36 70 70 70 142
EMF3-4026B
26
155 324
49
130 309
309
4.5
11
10
3.5
M12
25
350
EMF3-4035C
35
175 370
59
150 355
355
5.5
11
11
5.0
Note 1) Be sure to connect the EMC noise filter in parallel. Note 2) These values are referential ones of single piece of EMC noise filter. For 200V class, 200V-60Hz power source. For 400V class, 400V60Hz power source.
EMF3-4046D
46
210 380
59
190 365
365
5.5
11
11
6.0
EMC plate
11
EMF3-4072E
72
230 498.5 62
190 460
479.5 6.6
11
12
90 92 180
11 11 18
12 12 18
External dimensions
Dimension mm H2 EMP101Z
40
Note 1) These values are referential ones of single piece of EMC noise filter. For 200V class, 200V-60Hz power source. For 400V class, 400V-60Hz power source.
VF-PS1
55
Power source A
Power source B
65
The wire clamps and screws are attached to the EMC plate for fixing the shielded cables on the EMC plate.
27
28
Braking resistor
External dimensions diagram, Braking resistor (PBR) connection diagram
Installation demension
Fig.A
Voltage class
Installation demension 4.2
Type
Model
Note 1)
Rating
Note 2), 3)
Dimensions () A B C D E G
Model Voltage class Applicable motor kW 0.4 Inverter type Note 1 Standard type PBR Note 3
PBR-2007
PBR-2007 PBR-2022
120W-200 120W-75 120W-40 20-240W (40-120W2P) 15-440W (30-220W2P) 10-660W (30-220W3P) 7.5-880W (30-220W4P) 3.3-1760W (27-220W8P) 2-2200W(20-220W10P) 248 430 200 190 414 47 297 445 200 220 429 47 320 115 120 350 190 110 230 150 C 50 B C F 320 115 50 B 4 4.5 5 5.5 13 13 3 6 13 14 19 D 36 E 0.28 4 4.5 150 B 5 5.5 248 430 200 190 414 47 320 115 120 350 190 110 230 50 150 B C F 13 13 3 6 13 C 14 19 D 36 42 182 20 4.2 172 A E 0.28
DGP600 Note 4
Standard With cover Note 5
DGP600
10kW class(Note 4)
500
VFPS1-2004PL VFPS1-2007PL VFPS1-2015PL VFPS1-2022PL VFPS1-2037PL VFPS1-2055PL VFPS1-2075PL VFPS1-2110PM VFPS1-2150PM VFPS1-2185PM VFPS1-2220PM VFPS1-2300PM VFPS1-2370PM VFPS1-2450PM VFPS1-2550P VFPS1-2750P VFPS1-2900P VFPS1-4007PL VFPS1-4015PL VFPS1-4022PL VFPS1-4037PL VFPS1-4055PL VFPS1-4075PL VFPS1-4110PL VFPS1-4150PL VFPS1-4185PL VFPS1-4220PL VFPS1-4300PL VFPS1-4370PL VFPS1-4450PL VFPS1-4550PL VFPS1-4750PL VFPS1-4900PC VFPS1-4110KPC VFPS1-4132KPC VFPS1-4160KPC VFPS1-4220KPC VFPS1-4250KPC VFPS1-4280KPC VFPS1-4315KPC VFPS1-4400KPC VFPS1-4500KPC VFPS1-4630KPC
DGP600W-C1 (1.7-3.4kW)
PBR-217W075 (75-1200W)
PBR-235W020 (20-2330W) PBR-235W015 (15-2080W) PBR-235W010 (10-1960W)
PBR-252W015 (15-3330W) PBR-252W010 (10-3200W)
0.75 1.5 2.2 3.7 5.5 7.5 11 200V 15 18.5 22 30 37 45 55 75 90 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 400V 55 75 90 110 132 160 220
(200-90W)
PBR-2022
Fig.B
(75-90W)
PBR-2037 (40-90W) PBR3-2055 (20-96W) PBR3-2075 (15-130W) PBR3-2110 (10-200W)
4-5 holes
E Installation demension B
PBR3-2220 PBR-222W002
PBR-408W160 160-570W) PBR-408W080 (80-270W)
200W class PBR-202W 4075-240W 500W class PBR-208W 15204075-880W 1.5kW class PBR-217W 15204075-1760W
C
PBR-417W080 (80-1090W)
PBR-252W3R3 (3.3-1760W)
2.5kW class PBR-226W 23.37.510152040-2640W 297 445 200 220 429 47 3.5kW class PBR-235W 3.37.51520-3520W 5kW class PBR-252W 23.37.515-5280W PBR-2007 PBR-4037 PBR3-4055 Standard PBR3-4075 PBR3-4110 PBR3-4150 120W-120 120W-160 80-240W (160-120W2P) 60-440W (120-220W2P) 40-660W (120-220W3P) 30-880W (120-220W4P) 15-1760W (30-220W4P2S) 8-1760W (16-220W4P2S) 120 320 115 110 230 50 397 445 200 320 429 47 520 616 220 420 600 47 42 182 20 4.2 172
27
28
R1
PBR-2007
DGP600W-B1 (1.7-3.4kW)
PBR-426W030 3 parallel (10-2610W) DGP600W-B3/C3 (5-10kW)
(200-90W)
PBR-4037 (160-90W) PBR3-4055 (80-96W) PBR3-4075 (60-130W) PBR3-4110 (40-190W)
Grounding Terminal
(M5)
Fig.C
R6 .5
R3 .5
350 190
PBR3-4220
E Installation demension
400
B
PBR-417W008
200W class PBR-402W 160-240W 500W class PBR-408W 406080160-880W 1.5kW class PBR-417W 30406080-1760W
C
PBR-452W015 (15-1740W)
NP
248 430 200 190 414 47 297 445 200 220 429 47 397 445 200 320 429 47 520 616 220 420 600 47
Installation demension D
2-7 holes
Wire opening
PBR-417W008 (8-1000W)
4 R1
Wire opening Grounding terminal M5
DGP600W-B3/C3 (2.5-10.5kW)
21
Note 1) in the type-form are numeric character. Please refer the Selection of braking resistor in the next page. Note 2) The rating shows the synthetic resistor value (Ohm) and the synthetic resistor power (Wait). The word in the parentheses shows the composition of resistor elements. Note 3) The allowable continuous regenerative power differs on the resistor value or power tolerance. Please refer the Selection of braking resistor in the next page.
R3 .5
Fig.D
R6 .5
E Installation demension B
Thermal relay(Th-Ry) Approx. External Connection weight dimension Setting diagram kg diagram value(A) 46 44 71 G H 50 100 150 150 150 200 200
PB7-4400K PB7-4400K DGP600W-B3 DGP600W-C3 2 parallel 2 parallel PB7-4400K PB7-4400K DGP600W-B4 DGP600W-C4 2 parallel 2 parallel
NP
D Installation demension A
DGP600W-B1 DGP600W-C1
2-7 holes
Wire opening
630
DGP600W-B2 DGP600W-C2
28
92
R1 4
60
DGP600W-B3 DGP600W-C3
2.5-10.5kW 5-10kW
65 45
Note 1) For 250kW or more inverter, it requires the braking unit. Note 2) The figures in the parentheses show the synthetic resistor value (Ohm) and the allowable continuous regenerative power (Wait). Note 3) The guideline of the maximum braking at the standard type.
Note 4) The necessary power in case of deceleration from 60Hz at one time per 120 seconds periods at 30 seconds deceleration time for the 10 times of the motor inertia. please contact our agency when large inertia or quick deceleration. Note 5) The braking resistors are designed for indoor type. Please use them with drip cover in case of water drop. But please note it is not for water proof protection type.
Fig.E
VF-PS1
Power source
DGP600W-B4 DGP600W-C4
1.4-14kW 1.7-10kW
110 77
Applicable motor
Braking time
6 6 3 2
Note 1) The braking resistors are designed for indoor type. Please use them with drip cover in case of water drop. But please note it is not for water proof protection type. Note 2) A,D,E,F are the dimensions of standard type. A1,D1,E1,F1 are the dimensions of those with drip cover type.
IM
/+
External dimensions PB7-4200K is mechanically mounted on the left-hand side of the inverter. Approx. weight 30kg
Braking unit PB7-4200K 4-24
Braking resistor
MC Power source MC ON E
R S T RO SO PB PA
U V W
Power source
IM
IM
MC ON E
RO SO
PB
PA
OFF E MC TH1
FLB FLC
Braking resistor
TH2
Note
11.50
MC
FLB FLC
PB PA
OFF E
B1
Note
B2
TH1 TH2
TH1 TH2
L T
4-19 holes
Note) In case of 400V class, please apply the 200V to the operation circuit by using control transformer or 200V power supply.
Th-Ry
Note 1) In case of 400V class, please apply the 200V to the operation circuit by using control transformer or 200V power supply. Note 2) Please twist the wire by 10 cm pitch. The distance between resistor power wiring and the control wiring should be over 20 cm. Note 3) In case of TOSHIBA thermal relay, please make a short circuit with 8 mm2 wire between the 2/T1 and 6/T3 of the thermal relay.
75
11.20
H1 Installation dimension
VF-PS1
MCCB
MC
R S T
U V W
Model
PB7-4200K PB7-4400K
R12
17
Fig.F
Fig.G
Fig.H
Braking unit
VF-PS1
.7 R5
W 7 D
22.5
4 2
29
30
3.5
Connection diagram
5
20.5
Fig.B
Fig.C
4-12 holes
VF-PS1
140
Grounding M5
150
Name plate
Name plate
Grounding M5
R S T
U V W
IM
D Installation dimension
Wire opening
R2 .2 5
D Installation dimension
Wire opening
SU CC
4.5 20.5
Model CPS002Z CPS002Z can be used for both 200V and 400V class.
Connection diagram
VF-PS1 R S T U V W Motor end surge voltage suppression filter U V W X Y Z IM Power source
USB
VF-PS1
USB communications conversion unit Model:USB001Z Inverter unit connection cable Model CAB0011 1m CAB0013 3m CAB0015 5m USB cable A-B connection type Use a commercially available USB cable. Compliant with USB1.1/2.0
Fig.D
Fig.E
Installation
Installation
Connection diagram
VF-PS1
Dimensions mm Model
MSL-4215T MSL-4314T
Inverter type a b c G H
VFPS1-4900C,4110KPC VFPS1-4132KPC,4160KPC VFPS1-4220KPC,4250KPC 170 235 100 140 75
R Power source S T
U V W
R4.520 R4.5210 250 110 170 75 13 245 250 200 225 175 9 9 9
MSL-4481T MSL-4759T
VFPS1-4280KPC,4315KPC, 305 250 220 265 200 4400KPC VFPS1-4500KPC,4630KPC MSL-41188T 364 250 230 325 200
Note) The filter is used for each phase, so 3 filter for one inverter. The type-form of this filter is 3 pieces set. The approx. weight in the above table shows the total weight of 3 pieces.
31
32
Fig.A
C
10-M4 a 17.5
34.5
107
44.2
10-5 holes
107
Model
26 30 5.5 10.9
A B
Inverter type VFPS1-2004PL,2007PL,2015PL VFPS1-4007PL,4015PL,4022PL VFPS1-2022PL,2037PL VFPS1-4037PL VFPS1-2055PL VFPS1-4055PL,4075PL VFPS1-2075PL VFPS1-4110PL VFPS1-2110PM,2150PM VFPS1-4150PL,4185PL
h 15
B 54 68 73 95 99
Dimensions mm C D E F G 222 397 250 430 268 465 303 482 325 585 8.5 102.5 8
170 351
8.5 116.5 8.6 46.5 365.5 137.5 166.6 2.9 9 9 125 8.5 46 400.5 149.5 183.6 3.2
20.7
24.8
FOT004Z FOT005Z
L
142.5 8.5 45.7 419 155 220.2 4.1 8 45 520.5 189.5 240.2 4.8
10 152.5
Note) The approx. weight shows the heatsink outer option only.
115
153
5.5
7.5
Make a hole in the board, as shown in the figure below. 5.5 5,5 5
5.5
12-6 holes
152.75
719
114.5
100
152.75
280
18
280
18
153
7.5
Remote Keypad RKPOO4Z LCD cable option LCD cable option ModelCAB00711m CAB00733m CAB00755m CAB0071010m
A B
158
158
158
158
FOT006Z
FOT007Z
7.5
146
146
146
146
104
4-3.5
14-M5
146
7.5
Fig.B
Model FOT006Z
L
Inverter type
D 649 768
Dimensions mm E F G H 12 12 19 19
4.4 5.1
FOT007Z VFPS1-4300PL,4370PL
Note) The approx. weight shows the heatsink outer option only.
14-6 holes
13
Fig.C
156.5
14-M5
12-M5 788.5
4-4
31
4.6
630.3
80
156.5
360
18
132.5
360
18
17
181
181
17
17
181
181
17
A
10.4 980.3
FOT008Z
FOT009Z
117.5
16.4
144.5
145.25
708.5
156.5
145.25
144.5
117.5
Model FOT008Z
L
Inverter type
LED Remote Keypad RKP002Z Communication cable option Model CAB0011 1m CAB0013 3m CAB0015 5m
VFPS1143.5 97.8 420 757.5 29 2300PM,2370PM,2450PM VFPS1FOT009Z 178 111.8 420 837.5 29 4450PL,4550PL,4750PL
16.2
Note) The approx. weight shows the heatsink outer option only.
33
9.2
34
Fig.D
87.5
Connection diagram
Panel cutout dimension
Installation holes 2-4(M3)
180 195
210
180
210
180 195
210
195
VF-PS1
R/L1 S/L2 T/L3 U/T V/T W/T
Motor
50
35
45
120
83.5
15
100
10
10
260
310
280
360 310 18
280
CC
5 hole
PP RR CC
F R CC FM
FM
FM
Panel
80
280
Rubber bushing(34)
70 91.5
120
8- 8 holes
185 370
185
8- 8 holes
198 396
198
6- 8 holes
195
390
195
Grounding (M5)
60
Note) The wire length should be 30m or less the inverter and the operation panel.
FOT010Z
FOT011Z
FOT012Z
Terminal (4)
Model FOT010Z
Inverter type
G 230 230
H 50 23
Terminal cover
Approx. weight g
- holes
420 440
Front
Side
Rear
Unit :
442 1061
Note) The approx. weight shows the heatsink outer option only.
FRH-KIT
Potentiometer RV30YN-20S-B302
D1 8- 8 holes 190 160 130 50 8- 8 holes
Fig.E
Potentiometer panel
210
210
180 195
50
50
80 95
Screw
120
120
20
20
280
8- 10 holes
8- 10 holes
280
2
Panel cutout dimension 3.2 hole
0h
ole
970
970
280
460 15
17.5
280
a1
10 hole
280
280
60
8- 8 holes
245 490
245
8- 8 holes
J1
J1 J
J1
E C A B
FOT013Z
FOT014Z FOT015Z
Dimensions mm D1 a1 J J1 FOT014Z 90 610 645 215 FOT015Z 165 685 720 240 Model
Model
Inverter type
FOT013Z VFPS1-4220KPC VFPS1FOT014Z 143 227 697 1061 26 20.5 224.5 85.5 4.7 4250KPC,4280KPC,4315KPC VFPS1-4250KPC,4280KPC,4315KPC FOT015Z 143 227 772 1061 26 20.5 224.5 85.5 4.9 with using PB7-4200K
Note) The approx. weight shows the heatsink outer option only.
Approx. Dimensions mm weight Note) G D H kg B C D E F 143 227 542 1061 26 20.5 224.5 85.5 4.4
35
60
36
Planning
Standard specifications
Item Applicable motor (kW) Type Model Form Capacity(KVA)Note 1) Output current(A) Note 2) Voltage/frequency Tolerance Specification 0.75 VFPS1 4007PLE 4015PLE 4022PLE 4037PLE 4055PLE 4075PLE 4110PLE 4150PLE 4185PLE 4220PLE 4300PLE 4370PLE 4450PLE 4550PLE 4750PLE 4900PLE 4007PDE 4015PDE 4022PDE 4037PDE 4055PDE 4075PDE 4110PDE 4150PDE 4185PDE 4220PDE 4300PDE 4370PDE 4450PDE 4550PDE 4750PDE 4900PDE 1.8 2.3 3.1 4.1 3.9 5.1 6.9 9.1 9.1 12 12.0 16 17.0 22.5 23.0 30.5 28.0 37 33.0 43.5 45.0 58.5 54.0 71.5 65.0 85 78.0 103 104.0 137 124.0 163 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90
Rating
Built-in DC reactor
Power supply
3-phase 380 to 480V, 50/60 Hz Voltage +10%, -15% (10% during continuous 100% load) Frequency 5% 3 phase 380 to 480V : 400V class (The maximum output voltage is same as the input source voltage) 0.01 to 500 Hz (Default setting 0.01 to 80.0 Hz) 110%-60 seconds (Anti-time limit characteristic) Built-in dynamic breaking circuit External option Parameter setup quick mode, Local/remote operation, Automatic energy saving mode, programmable I/O terminal block, multi-PID control, Fire control enables forced operation, My function" -10 to 50C (current decreases when over 40C)/5 to 95% (no condensation or steam allowed) IP54/UL type 12 Forced air cooling EN55011 class A, EN61800-3 category C2 or C3 compliant (built-in EMI noise filter) :PLE type EN55011 class B, EN61800-3 category C1 compliant (built-in EMI noise filter) :PDE type " Built-in DC reactor
Rated output voltage Output frequency range Overload current rating Dynamic breaking circuit Dynamic breaking resistor Main functions
Ambient temperature /Relative humidity Protective method Cooling method Built-in filter Reactor
Note 1) Capacity is calculated at 440V Note 2) Rated output current when the PWM carrier frequency(parameter CF) is 8kHz or less.
point1
Inverter model Note 1 VFPS1-4007PLE(PDE) VFPS1-4015PLE(PDE) VFPS1-4022PLE(PDE) VFPS1-4037PLE(PDE) VFPS1-4055PLE(PDE) VFPS1-4075PLE(PDE) VFPS1-4110PLE(PDE) VFPS1-4150PLE(PDE) VFPS1-4185PLE(PDE) VFPS1-4220PLE(PDE) VFPS1-4300PLE(PDE) VFPS1-4370PLE(PDE) VFPS1-4450PLE(PDE) VFPS1-4550PLE(PDE) VFPS1-4750PLE(PDE) VFPS1-4900PLE(PDE)
Dimensions (mm) W H D W1 H1 H2
240
490
272
200
476
12(14)
point2
2.2
240
490
286
200
476
13(15)
6 8 10 10 10
6 6 6 7 7
point3
Harmonics reduction
New types of compact and space-saving DC reactor is built-in for all models
point4
75
362
1000
364
300
975
10
69(80)
90
Note 1) The values in parentheses refer to PDE type, VFPS1-****PLE:Built-in class A EMC filter, VFPS1-****PDE:Built-in class B EMC filter
37
38
AWG 14 14 14 14 12 12 10 10 10 10 10 8 8 6 6 2
VFPS1-4007PLE(PDE) VFPS1-4015PLE(PDE) VFPS1-4022PLE(PDE) VFPS1-4037PLE(PDE) VFPS1-4055PLE(PDE) VFPS1-4075PLE(PDE) VFPS1-4110PLE(PDE) VFPS1-4150PLE(PDE) VFPS1-4185PLE(PDE) VFPS1-4220PLE(PDE) VFPS1-4300PLE(PDE) VFPS1-4370PLE(PDE) VFPS1-4450PLE(PDE) VFPS1-4550PLE(PDE) VFPS1-4750PLE(PDE) VFPS1-4900PLE(PDE)
1. 3.5 5 8.8 11.4 15.8 21.9 30.5 37.5 43.6 56.7 69.5 85.1 104.8 140.3 171.8
Note 1) Selections for use of the Toshiba 4-pole standard motor with power supply voltage of 400V-50Hz. Note 2) Choose the MCCB according to the power supply capacity. For comply with UL and CSA standard, use the fuse certified by UL and CSA. Note 3) When the motor is driven by commercial power supply switching, for example, use an electromagnetic contactor that is matched to AC-3 class motor rated current. Note 4) Attach surge killers to the magnetic contactor and exciting coil of the relay. Note 5) In the case the magnetic contactor (MC) with 2a-type auxiliary contacts is used for the control circuit, raise the reliability of the contact by using 2a-type contacts in parallel connection. Note 6) The recommended cable size is that of the cable (e.g. 600V class, HIV cable) with continuous maximum permissible temperature of 75C. Ambient temperature is 40C or less and the wiring distance is 30m or less. Note 7) For the control circuit, use shielded wires whose size (cross-section) is 0.75 mm2 or more. Note 8) The screw size of the control terminals is M3.
Functions of lineup
Automatic functions Automatic acceleration / deceleration Automatic torque boost Overload current rating Control specifications PG feedback vector control Functions Fire control enables forced operation LCD keypad option No No Yes Note 1) No No Yes Note 1) No Voltage class Applicable motor Sensorless vector control Automatic torque boost control
Energy-saving
3200V VF-nC1 1200V 1100V 3200V VF-S11 1200V 3400V 3200V VF-AS1 3400V 3200V VF-A7 3400V 3200V VF-FS1 3400V 3200V VF-PS1 3400V 3200V VF-P7 3400V
0.1 to 2.2kW 0.2 to 2.2kW 0.1 to 0.75kW 0.2 to 15kW 0.2 to 2.2kW 0.4 to 15kW 0.4 to 75kW 0.75 to 500kW 0.4 to 90kW 0.75 to 280kW 0.4 to 30kW 0.4 to 30kW 0.4 to 90kW 0.75 to 630kW 0.4 to 110kW 0.75 to 315kW 150%-1 minute 150%-2 minute Note 2 110%-1 minute 120%-1 minute 120%-1 minute Yes Yes Yes Yes No Yes Yes Note 1) Yes Note 1) No Yes Yes No Yes Note 1) No No No 150%-1 minute Yes Yes Yes Yes Yes Yes No No No No No No 150%-1 minute No No Yes No No Yes No No No No No No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
Local/Remote
V/F constant
Model
Torque control
Torque limit
Positioning
No
Yes
No
Yes
Yes
Yes
Yes
No
No
Yes
Yes
Yes
No
Yes
Yes
Yes
Yes
Yes
No
No
No
Yes
Yes
Yes
No
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
Note 1) Option Note 2) For 200V-75kW or more and 400V-110kW or more, 150%-1 minute overload current rating
39
40
MEMO
About 50%
Noise filter
Applications:
AHUs Ventilation fans Chillers Water pumps etc.
POINT
1 2 3 4 5
POINT
POINT
Approval pending
Compatible with the Worlds Main Standards (CE marking, UL, CSA, C-tick)
POINT
POINT
Optional filed buses for LONWORKS, BACnet, Metasys N2 and APOGEE FLN as built in option.
Standard specifications
Item Applicable motor (kW) Input voltage class Model Machine type 3-phase 200V class VFFS13-phase 400V class VFFS1Capacity (kVA) 200V class/400V class Rating Output current (A) 3-phase 200V class 3-phase 400V class Power Voltage/frequency supply Tolerance Output voltage adjustment Output frequency range Voltage/frequency characteristics Overload current rating Main functions Ambient temperature/Relative humidity Protective method Cooling method Built-in filter Specification 5.5 7.5 11 15 18.5 22 30 VF FS1 2004PM 2007PM 2015PM 2022PM 2037PM 2055PM 2075PM 2110PM 2150PM 2185PM 2220PM 2300PM 4004PL 4007PL 4015PL 4022PL 4037PL 4055PL 4075PL 4110PL 4150PL 4185PL 4220PL 4300PL 1.1 1.8/1.6 2.9/2.8 4.0/3.9 6.7/6.9 9.2/9.1 12.2 17.6/17.1 23.2 28.5/28.2 33.5/33.2 44.6 2.8 4.6 7.5 10.6 17.5 24.2 32 46.2 61 74.8 67.3 88 79.2 117.0 105.3 1.4 2.2 3.7 5.1 9.1 12 16 22.5 30.5 37 33.3 43.5 39.258.5 52.7 200V class: 200V to 240V - 50/60Hz, 400V class: 3-phase 380 to 480V - 50/60Hz Voltage 10%, 15% (10% when the inverter is used continuously (load of 100%) Adjustable within a range of the corrected supply voltage 50 to 660V (Unadjustable to any voltage higher than the input voltage). 0.5 to 200.0Hz (default setting 0.5 to 80.0Hz) V/f constant, variable torque, automatic torque boost, vector control, automatic energy conservation, PM motor control, auto-tuning function 60 seconds at 110%, 2 seconds at 180% (Anti-time limit characteristic) Wizard, Local/Remote change-over, Bumpless operation, Forced fire-speed control, PTC thermal protection, Programmable I/O terminal block, Auto-restart -10 to 60 (Current decrease when over 40) /20 to 93% free from condensation and vapor 0.4 to 18.5kW : IP20 enclosed type(JEM1030), 22kW and over : IP00 type(JEM1030) Forced air cooling 0.4 0.75 1.5 2.2 3.7 3-phase 200V class: basic noise filter, 400V class:EMI noise filter (IEC/EN61800-3, 1st Environment,C2 or IEC/EN61800-3, 2nd Environment,C3) )setting.
The rated output current in the parenthesis is at 12kHz of PWM carrier frequency(
Motor
Noise filter
Power circuit
Control circuit
IM
Forward Reverse Reset Common
FLC
Protective function activation output
FLB FLA RY
VF-FS1
Connector for common serial communications
Operation CC panel
P24
RC PLC
VIA V
I PP
FM
Meter
Frequency meter ammeter
CC
VIA VIB
7.5V-1mA or 4-20mA
External potentiometer(1-10k) (or input voltage signal across VIB-CC terminal : 0-10V)
41
42
To users of our inverters : Our inverters are designed to control the speeds of three-phase induction motors for general industry.
Precautions
* Read the instruction manual before installing or operating the inverter unit and store it in a safe place for reference. * When using our inverters for equipment such as nuclear power control, aviation and space flight control, traffic, and safety, and there is a risk that any failure or malfunction of the inverter could directly endanger human life or cause injury, please contact our headquarters, branch, or office printed on the front and back covers of this catalogue. Special precautions must be taken and such applications must be studied carefully. * When using our inverters for critical equipment, even though the inverters are manufactured under strict quality control always fit your equipment with safety devices to prevent serious accident or loss should the inverter fail (such as issuing an inverter failure signal). * Do not use our inverters for any load other than three-phase induction motors. * None of Toshiba, its subsidiaries, affiliates or agents, shall be liable for any physical damages, including, without limitation, malfunction, anomaly, breakdown or any other problem that may occur to any apparatus in which the Toshiba inverter is incorporated or to any equipment that is used in combination with the Toshiba inverter. Nor shall Toshiba, its subsidiaries, affiliates or agents be liable for any compensatory damages resulting from such utilization, including compensation for special, indirect, incidental, consequential, punitive or exemplary damages, or for loss of profit, income or data, even if the user has been advised or apprised of the likelihood of the occurrence of such loss or damages.
For further information, please contact your nearest Toshiba Representative or International Operations-Producer Goods. The information in this brochure is subject to change without notice.
TOSHIBA CORPORATION
Industrial Systems Company
Electrical Apparatus & Measurement Department International Operations Division 1-1,Shibaura 1-chome, Minato-ku, Tokyo 105-8001,Japan Tel.: (03)3457-4911 Fax.: (03)5444-9268
06-09 (AB)8700
AB
Printed in Japan