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    (UOP) Fabrication of Piping

    Uploaded by

    chandirandelhi
    This document provides specifications for the fabrication of piping. It outlines general requirements, fabrication procedures, welding requirements including electrode classifications, and heat treatment procedures. Welding must be done using covered electrodes or bare electrodes that meet various AWS and ASME specifications depending on the material. Heat treatment is required for some materials and must be done based on specific time and temperature requirements.

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    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    (UOP) Fabrication of Piping

    Uploaded by

    chandirandelhi
    520 views5 pages
    This document provides specifications for the fabrication of piping. It outlines general requirements, fabrication procedures, welding requirements including electrode classifications, and heat treatment procedures. Welding must be done using covered electrodes or bare electrodes that meet various AWS and ASME specifications depending on the material. Heat treatment is required for some materials and must be done based on specific time and temperature requirements.

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    Fabrication_of_Piping

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    [UOP]Fabrication of Piping

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    This document provides specifications for the fabrication of piping. It outlines general requirements, fabrication procedures, welding requirements including electrode classifications, and heat treatment procedures. Welding must be done using covered electrodes or bare electrodes that meet various AWS and ASME specifications depending on the material. Heat treatment is required for some materials and must be done based on specific time and temperature requirements.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    520 views5 pages

    (UOP) Fabrication of Piping

    Uploaded by

    chandirandelhi
    This document provides specifications for the fabrication of piping. It outlines general requirements, fabrication procedures, welding requirements including electrode classifications, and heat treatment procedures. Welding must be done using covered electrodes or bare electrodes that meet various AWS and ASME specifications depending on the material. Heat treatment is required for some materials and must be done based on specific time and temperature requirements.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 5

    Revision Indication

    uop
    UOP LLC 25 East Algonquin Road Des Plaines, Illinois 60017-5017 USA

    STANDARD SPECIFICATION
    8-12-6
    DATE

    Page 1
    STATUS APVD

    of

    FABRICATION OF PIPING

    AUTHD

    31DEC04

    Revised

    MWM

    RGP

    1.

    GENERAL 1.1 Scope a. This Standard Specification covers the fabrication of piping. b. Exceptions or variations shown in the UOP Project Specifications take precedence over requirements shown herein. 1.2 References Unless noted below, use the edition and addenda of each referenced document current on the date of this UOP Standard Specification. When a referenced document incorporates another document, use the edition of that document required by the referenced document. a. American Society of Mechanical Engineers (ASME) B31.3, Process Piping. b. American Welding society (AWS) A4.2, Standard Procedures for Calibrating Magnetic Instruments to Measure the Delta Ferrite Content of Austenitic and Duplex Ferritic Austenitic Stainless Steel Weld Metal. c. AWS A5.1, ASME SFA-5.1, Specification for Carbon Steel Electrodes for Shielded Metal Arc Welding. d. AWS A5.4, ASME SFA-5.4, Specification for Stainless Steel Electrodes for Shielded Metal Arc Welding. e. AWS A5.5, ASME SFA-5.5, Specification for Low-Alloy Steel Electrodes for Shielded Metal Arc Welding. f. AWS A5.9, ASME SFA-5.9, Specification for Bare Stainless Steel Welding Electrodes and Rods.

    g. A5.11, ASME SFA-5.11, Specification for Nickel and Nickel-Alloy Welding Electrodes for Shielded Metal Arc Welding. h. A5.14, ASME SFA-5.14, Specification for Nickel and Nickel-Alloy Bare Welding Electrodes and Rods. i. j. AWS A5.17, ASME SFA-5.17, Specification for Carbon Steel Electrodes and Fluxes for Submerged Arc Welding. AWS A5.18, ASME SFA-5.18, Specification for Carbon Steel Electrodes and Rods for Gas Shielded Arc Welding.

    k. AWS A5.23, ASME SFA-5.23, Specification for Low Alloy Steel Electrodes and Fluxes for Submerged Arc Welding. l. AWS A5.28, ASME SFA-5.28, Specification for Low-Alloy Steel Electrodes and Rods for Gas Shielded Arc Welding.

    m. National, state, and local regulations and laws.


    Form QUA-03-2

    Revision Indication

    uop
    UOP LLC 25 East Algonquin Road Des Plaines, Illinois 60017-5017 USA

    STANDARD SPECIFICATION
    8-12-6
    DATE

    Page 2
    STATUS APVD

    of

    FABRICATION OF PIPING

    AUTHD

    31DEC04

    Revised

    MWM

    RGP

    2.

    FABRICATION 2.1 General Fabrication shall be in accordance with ASME B31.3. 2.2 Bending Hot bending is not permitted in the field. 2.3 Welding a. All welding shall be by a metal arc process. b. Coated electrodes shall be thoroughly dried prior to use. c. Permanently welded-in back-up strips shall not be used. d. Covered welding electrodes shall be in accordance with Tables 1A and 1B, Covered Electrodes. e. Bare electrodes (for inert gas and submerged arc welding) shall be in accordance with Tables 2A and 2B, Bare Electrodes. 2.4 Heat Treatment a. Where postweld heat treatment of carbon and low alloy steels is required, the weld joint shall be heat treated immediately after the completion of welding. The joint shall not be allowed to cool below 300F (150C) prior to heat treatment. If this is not practical, the weld and adjacent pipe shall be uniformly heated to 600F (315C), wrapped with insulation and allowed to cool. Heat treatment may then be performed later. b. Postweld heat treatment or thermal stabilization heat treatment of any austenitic material other than Alloy 800/800H/800HT shall only be permitted with the prior written permission of UOP. c. Where heat treatment of Alloy 400, Alloy 600, or Alloy 800 piping is required, it shall be performed in an atmosphere essentially sulfur-free. d. Alloy 800, 800H, and 800HT shall be postweld heat treated at 1650F 25F (900C 15C) for 1 hours, for thicknesses up to 1 inch (25mm), and for 1 hours plus 1 hour/inch (25mm) of thickness in excess of 1 inch (25mm). e. When postweld heat treatment of Alloy 400 is specified, heat treatment shall be at a temperature of 1150-1250F (620-675C) with a holding time of 1 hour per inch (25mm) of thickness and minimum holding time of 1 hour. Follow with cooling in still air.

    Form QUA-03-2

    Revision Indication

    uop
    UOP LLC 25 East Algonquin Road Des Plaines, Illinois 60017-5017 USA

    STANDARD SPECIFICATION
    8-12-6
    DATE

    Page 3
    STATUS APVD

    of

    FABRICATION OF PIPING

    AUTHD

    31DEC04

    Revised

    MWM

    RGP

    Table 1A Covered Electrodes Ferrous Material


    Carbon Steel 1 Cr - 1/2 Mo 1 1/4 Cr - 1/2 Mo 2 1/4 Cr - 1 Mo 3 Cr - 1 Mo 5 Cr - 1/2 Mo 9 Cr - 1 Mo 2 1/4 Ni 3 1/2 Ni Type 304 Type 304H Type 304L Type 309 Type 310 Type 316 Type 316H Type 316L Type 317 Type 317L Type 321 Type 321H Type 347 Type 347H

    Specification
    AWS A5.1, ASME SFA-5.1 AWS A5.5, ASME SFA-5.5 AWS A5.5, ASME SFA-5.5 AWS A5.5, ASME SFA-5.5 AWS A5.5, ASME SFA-5.5 AWS A5.5, ASME SFA-5.5 AWS A5.5, ASME SFA-5.5 AWS A5.5, ASME SFA-5.5 AWS A5.5, ASME SFA-5.5 AWS A5.4, ASME SFA-5.4 AWS A5.4, ASME SFA-5.4 AWS A5.4, ASME SFA-5.4 AWS A5.4, ASME SFA-5.4 AWS A5.4, ASME SFA-5.4 AWS A5.4, ASME SFA-5.4 AWS A5.4, ASME SFA-5.4 AWS A5.4, ASME SFA-5.4 AWS A5.4, ASME SFA-5.4 AWS A5.4, ASME SFA-5.4 AWS A5.4, ASME SFA-5.4 AWS A5.4, ASME SFA-5.4 AWS A5.4, ASME SFA-5.4 AWS A5.4, ASME SFA-5.4

    Classification (Notes 1,2,3,4)


    E6010 or E70 XX E80 XX - B2 or E70 XX - B2L E80 XX - B2 or E70 XX - B2L E90 XX - B3 or E80 XX - B3L E80 XX - B6 E80 XX - B6 E80 XX - B8 E80 XX - C1 E80 XX - C2 E308 XX E308H XX E308L XX E309 XX E310 XX E316 XX E316H XX E316L XX E317 XX E317L XX E347 XX E347 XX (minimum 0.04%C) E347 XX E347 XX (minimum 0.04%C)

    Form QUA-03-2

    Revision Indication

    uop
    UOP LLC 25 East Algonquin Road Des Plaines, Illinois 60017-5017 USA

    STANDARD SPECIFICATION
    8-12-6
    DATE

    Page 4
    STATUS APVD

    of

    FABRICATION OF PIPING

    AUTHD

    31DEC04

    Revised

    MWM

    RGP

    Table 1B Covered Electrodes Non-Ferrous Material Alloy 400 Alloy 600 Alloy 800 Specification AWS A5.11, ASME SFA-5.11 AWS A5.11, ASME SFA-5.11 AWS A5.11, ASME SFA-5.11 Classification (Note 2) ENiCu-7 ENiCrFe-1 or ENiCrFe-3 ENiCrFe-2

    Table 2A Bare Electrodes Ferrous Material Carbon Steel Specification AWS A5.17, ASME SFA-5.17 or AWS A5.18, ASME SFA-5.18 AWS A5.23, ASME SFA-5.23 AWS A5.28, ASME SFA-5.28 AWS A5.23, ASME SFA-5.23 AWS A5.28, ASME SFA-5.28 AWS A5.23, ASME SFA-5.23 AWS A5.28, ASME SFA-5.28 AWS A5.23, ASME SFA-5.23 AWS A5.28, ASME SFA-5.28 AWS A5.23, ASME SFA-5.23 AWS A5.28, ASME SFA-5.28 AWS A5.23, ASME SFA-5.23 AWS A5.28, ASME SFA-5.28 AWS A5.23, ASME SFA-5.23 AWS A5.28, ASME SFA-5.28 AWS A5.23, ASME SFA-5.23 AWS A5.28, ASME SFA-5.28 AWS A5.9, ASME SFA-5.9 AWS A5.9, ASME SFA-5.9 AWS A5.9, ASME SFA-5.9 AWS A5.9, ASME SFA-5.9 --EB2 ER80S-B2 or ER70S-B2L EB2 ER80S-B2 or ER70S-B2L EB3 ER90S-B3 or ER80S-B3L EB6 ER80S-B6 EB6 ER80S-B6 EB8 ER80S-B8 ENi2 ER80S-Ni2 ENi3 ER80S-Ni3 ER308 ER308H ER308L ER309 Classification (Notes 2, 3, and 4)

    1 Cr -1/2 Mo 1 1/4 Cr -1/2 Mo 2 1/4 Cr -1 Mo 3 Cr - 1 Mo 5 Cr - 1/2 Mo 9 Cr - 1 Mo 2 1/4 Ni 3 1/2 Ni Type 304 Type 304H Type 304L Type 309

    Form QUA-03-2

    Revision Indication

    uop
    UOP LLC 25 East Algonquin Road Des Plaines, Illinois 60017-5017 USA

    STANDARD SPECIFICATION
    8-12-6
    DATE

    Page 5
    STATUS APVD

    of

    FABRICATION OF PIPING

    AUTHD

    31DEC04

    Revised

    MWM

    RGP

    Table 2A Bare Electrodes Ferrous Material Type 310 Type 316 Type 316H Type 316L Type 317 Type 317L Type 321 Type 321H Type 347 Type 347H Specification AWS A5.9, ASME SFA-5.9 AWS A5.9, ASME SFA-5.9 AWS A5.9, ASME SFA-5.9 AWS A5.9, ASME SFA-5.9 AWS A5.9, ASME SFA-5.9 AWS A5.9, ASME SFA-5.9 AWS A5.9, ASME SFA-5.9 AWS A5.9, ASME SFA-5.9 AWS A5.9, ASME SFA-5.9 AWS A5.9, ASME SFA-5.9 Table 2B Bare Electrodes Non-Ferrous Material Alloy 400 Alloy 600 Alloy 800 Notes: 1. 2. 3. 4. Electrode coatings designated XX may be 15, 16, or 18. Specified electrodes assume a material is welded to the same material; e.g., carbon steel to carbon steel 1 Cr Mo to 1 Cr Mo, 304 to 304, etc. For austenitic stainless steel electrodes, minimum carbon content shall be 0.04% when the design temperature is greater than 1000F (538C). The ferrite content of austenitic stainless steel weld deposits shall be controlled to a WRC (Welding Research Council) Ferrite Number (FN) of 3 (5 for Type 347) minimum to 8 maximum. FN control shall be by reference to the DeLong Constitution diagram for stainless steel weld metals. The limit defined above shall be confirmed by thoroughly checking the final deposits (prior to postweld heat treatment, if performed) with a magnetic instrument calibrated in accordance with the standard procedure defined in AWS A4.2. Reading shall be taken from at least two locations from each circumferential weld. Specification AWS A5.14, ASME SFA-5.14 AWS A5.14, ASME SFA-5.14 AWS A5.14, ASME SFA-5.14 Classification (Note 2) ERNiCu-7 ERNiCr-3 or ERNiCrFe-5 ERNiCr-3 ER310 ER316 ER316H ER316L ER317 ER317L ER347 ER347 (minimum 0.04%C) ER347 ER347 (minimum 0.04%C) Classification (Notes 2, 3, and 4)

    Form QUA-03-2

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