Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                

Answers To Questions in Summaries and Exercises

Download as doc, pdf, or txt
Download as doc, pdf, or txt
You are on page 1of 3

REFERENCE

Answers to Questions in Summaries and Exercises


Chapter 1
[1] Spindle, head chuck and chucking unit, tool slide, carriage, hydraulic power unit, control panel,
splash guard, tailstock, NC unit, etc.
[2] a. Unit to measure the position of tool nose
b. Unit to set and dismount a workpiece automatically
c. Unit to change jaws of three-jaw chuck automatically
d. Unit to change a tool in the tool slide for a tool in the ATC magazine automatically [3] a. (Turret
type) Relatively large-sized tools can be used. However, the number of tools to
be set is small.
(Drum type) This compact tool slide allows many tools to be set.
(Pectinate type) Moving range of this tool slide is small, and
machine can be made compact.
b. (Horizontal type) This carriage is suited for machining long shafts.
(Slant type) Chips can be smoothly discharged.
(Ram slide type) Large working space can be secured, but tailing work cannot be done. [4] a. It is not
necessary to regrind the cutting edge.
b. It is easy to adjust the point of tool nose when changing a tool.
c. Tool setup time can be saved.
d. Tool management is made easy.
e. Various kinds of tips (tool material or cutting-edge shapes) can be set to one tip holder.
Chapter 2
Fig. 2-18 D (G00X44.0Z2.O ; ) ) (X80.0Z40.O ;
Fig. 2-19 c:D (GOl X50.4Z-50.OFO.25 ; ) ( (GOl Ui O.8W-52.OFO.25 ;
Fig. 2-20 D (GOOZ1 0.0 ; ) (GOl Z-32.OFO.25 ; ) (GOOZ1 0.0 ;
(X100.0Z50.O ;)
Fig. 2-21 (GOOX3O.0Z2.O ; ) (GOl Z-20.OFO.25 ; ) (X40.O ;
(X50.OZ-50.O ; ) (X64.O ; ) (GOOX1 1 O.0Z40.O ; )
Exercise 2
(Absolute command) (Incremental command)
D GOOX40.0Z6.o ; JD GOOU-160.OW-144.O
GO1Z-30.OFO.25 ; ?) GO1Q-36.OFO.25
c X50.O ; c uio.o ;
X60.OZ70.O; U1O.OW40.O;
X90.O ; U30.O;
Goox200.ozl5o.o; GOOU110.ow220.o:
138
REFERENCE
[3]
Fig.2-29 (j(GO3X7O.OZ 15.0K 15.OFO.25 ; ) (G03X70.OZ 15.0R15.OFO.25;)
Fig 2-30 (j(GO2X5O.OZ,- 11.OI11.OFO.25 ; ) (G02X50.OZ 11.OR11.OFO.25;)
Fig 2-31 (iJ(G03X70.OZ 1O.OK1O.OFO.25 ; ) (GO2X100.OZ 25.0115.OFO.25;)
Fig 2-32 (ID(G02X60.OZ 51 .3 1411 1 .314Ki 1 .314F0.25;)
(G02X60.OZ51.314R16.OFO.25;)
Fig 2-33 (fJ(GOOX4O.0Z2.O ; ) (GO1Z 1O.OFO.25 ; ) (G02X60.OZ 20.OR1O.O;)
(GO1Z 42.0 ; ) (GOOX8O.0Z30.O;)
[4]
(I/K command) (I/K command)
D GOOX14.0Z6.O ; GOOX14.0Z6.O ;
GO1ZOFO.25 ; GO1ZOFO.25;
X30.O ; X30.O;
G03X40.OZ 5.OK5.O; G03X40.OZ 5.OK5.O;
GO1Z20.O ; GO1Z20.O;

X60.OZ 30.0 ; X60.OZ 30.0;


G02X81.217Z34.393110.607K10.607 ; GO2X81.214Z34.393I1O.6O7R15.O;
GO1XI1O.O ; GO1X11O.O;
GOOX200.0Z50.O ; GOOX200.0Z50.O;
[5]
Tool is automatically returned to origin.
Program stop: Temporary stop of execution of program
Constant peripheral speed control (150 rn/mm), tool indexing (TOl), and selection of high- speed
range
Establishment of work coordinate system
Rapid traverse of tool to the position of 5 mm from the end face of workpiece, tool corn- pensation
No. 01 , and start of the main spindle in the forward direction
Positioning of tool at cutting start point
o/40-mrn end face cutting
0/60-mm end face cutting
@ Tool is returned to tool start point. Tool compensation cancel and the main spindle stop
139
REFERENCE
[6]
(Outer surface cutting)
JDGOlZ 1O.0R2.O;
@X76.OK2.O;
EZ2O.O12.O;
X66.OK 2.0;
CJZ3O.OI2.O;
X96.OR2.O
(Inner surface cutting)
GO1Z 1O.OR2.O;
X22.OK2.O;
Z25.012.O;
[7]
Th
NOIG28UOWO;
GOOU - OW -0;
tTh
,
N101G96S180T0400M39 ;
G50S2000;
G50X240.0Z150.0M08;
000X2I .0Z5.0T0404M03;
W5.O;
GO1X6O.OK2.OFO.15;
Z12.O;
@ X72.OZ32.O;
Z-47.O;
G02X82.OZ 52.0R5.O;
G01X92.O;
U6.OW3.O;
@ G00x240.0Z150.OT0000MO5;
cijMOl;
[8]
R0300 G50, X150.O, Z200.O, M08 G00G42, X26.O, Z2.O, T0303, M03
Go1, z 0 X56.O X60.O, Z2.O (JZ12.O G02, X80.O, Z22.O
jGO1, X90.O U6.O, W3.O GOOG4O, X150.O, Z200.O, T0000
140

REFERENCE
[9)
c rooo GOOG4I, X50.93, Z2.O, T0505, M03 GOl, X36.O, Z30.O
GOOG4O, X20.O, W5.O G42, Z 30.0 GOl, X36.O GOOG4O, Z2.O
X150.O, zzoo.o, roooo MOl
(Problem in 2-20)
Exercise (1)
a 17 b. q4O C. 6O (1. 12 e, M5OP1.5 f. 3O g, 5O h. 7O
I. R5
Exercise (2)
:D (G96) S 120 P0.3 c, 5.0mm 120rn/rnin 0.3mm/rev (radius)
D (G96) S180 FO.1 0.15mm 180m/min 0.1mm/rev (radius)
: @ (G96) S 180 FO.2 cjj 0.2mm 180rn/min 0.2mm/rev (radius)
: Exercise (3)
1. 3. 5. 7. 9. ii.D
Exercise (4)
Fig.2-133 a.(J b. d. e.D f. . h,
: Fig. 2-134 a b.
: Fig.2-135 a. b. d.
F1g2136a b d e
! Exercise (5)
! cD U0 G50 c. ioioi 2120 GO!
I R5.O
I Exercise (6) Answer is omitted.
I Exercise (7)
:D G96 T0500 G50 M08 G00 T0505 c:D M03
GO! GOO G70 GOOG4O T0500 MOl
Exercise (8)
D X49.3 Z 13.5 F1.5 X48.9 c X48.62 X48.42
Q_: X48.32 X48.22
Chapter 3
[ i I Memoiy operation mode, MDI operation mode, Manual operation mode
[2] a. Function to run program block by block
b. Function to execute program while machine is loked
c. Function to ignore feed speed designated in program and to allow feed speed to be set manually
d. Function to make feed speed which was set in program higher or lower
e. Function to ignore the block marked with I in program
141
REFERENCE
[3] a. Preparation of proces sheet, Registration of program, Edition of program, Output of NC tape
b. Setting of tool holder, Setting of tool, Setting of tool compensation, Setting of tool nose
compensation amount
C. Setting of chech, Change ifjaws ofchuck, Forming of solt jaws, Setting of workpiece
d. Program checking by machine lock, Program checking by dry run, Program checking by figure
check, Program check by air cutting
e, Test cutting by single block, Test cutting by optional block skip
f. Start. Stop, Emegency stop
142

You might also like