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ENGUARD Gelcoatguide 09 03

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enguard

gelcoats

gelcoat guide

hard working quality gelcoats a


Ashland Performance Materials is a leading worldwide gelcoat supplier serving the fiber reinforced plastics and cast polymer industries. While Ashlands premium family of MAXGUARD gelcoats has become synonymous with enduring, beautiful finishes, our ENGUARD gelcoats are well-known for their years of reliable product performance. Today, youll find our two gelcoat families all over the world in everything from sailing yachts and high speed trains to truck caps and wind turbine blades and nearly anything in between. With over 50 years of experience in the thermoset polymer industry, Ashland Performance Materials highly focused research and development teams have specifically tailored polymeric resins for our gelcoat products. These Ashland-manufactured resins have been carefully blended with a selective group of colorants and additives, to give us our robust, hard-working ENGUARD product family. As our ENGUARD product family demonstrates, product consistency is a priority at Ashland, and we have a long and successful record of delivering on quality. Our manufacturing teams work constantly to improve production methods and to implement quality methods and systems such as Six Sigma1, Lean Manufacturing, and ISO 9001. Ashland also is an industry leader in environmentally responsible facility operation and product stewardship. Ashland has been incorporating the Responsible Care* guiding principles into our product development, product handling and operations since the inception of the program and also has achieved a top-10 ranking in Fortune magazines Most Admired Chemical Companies for several years. This ENGUARD Product Guide includes gelcoats, topcoats and color pastes serving many market segments. Our account managers and technical service engineers will guide you to find the right ENGUARD product for your application needs.

enguard
gelcoats

ENGUARD and MAXGUARD gelcoats match perfectly with the INSTINT colour concept. By using INSTINT you get the exact gelcoat color tinting in just minutes.

Ashland Performance Materials ENGUARD gelcoat guide


general purpose marine transportation panels / sheets building / construction cast marble / sanitary other products seven check points to a good result 4 4 6 8 8 10 10

general purpose marine

gelcoat characteristics / applications

ENGUARD GE

Gelcoat with good hydrolysis resistance and UV light stability. Lloyds, Det Norske Veritas and Germanischer Lloyds approvals. Decks, hulls. TM: Topcoat. Boat hulls, interior parts of boats

Gelcoat with good hydrolysis resistance and UV light stability. Lloyds approval. Decks, hulls. Topcoat version available for interior parts.

ENGUARD SI

transportation

gelcoat characteristics / applications

ENGUARD AE

Gelcoat with excellent fire retardant properties. Classified as AFNOR M1 F3 when laminate built of AROPOL F 804 TF resin. Train interior parts. Gelcoat with good hydrolysis resistance and UV light stability. Buses, trucks, spoilers, windshields etc. TM: Topcoat. For exterior and interior parts.

ENGUARD GE

ENGUARD SD ENGUARD SI

Fast curing gelcoat which is easy to sand. For parts to be painted.

Gelcoat with good hydrolysis properties and UV light stability. Buses, trucks, spoilers, windshields etc. Topcoat version available for interior parts.

PR: Promoted gelcoat giving fast curing. For RTM applications. \Parts for buses, trains, etc.

5
viscosity brookfield rv 10 rpm, 23c (mpas)
spray 6.000 brush 10.000 spray 6.000 brush 8.000

colour
unlimited (incl. RAL, Instint, BS)

geltime base 2,0% resin mekp-50 23c (min)


8 13 8 13 Iso

tensile strength iso 527 (mpa)


70

tensile modulus iso 527 (mpa)


3600

elongation iso 527 (%)


3,5

hdt iso 75 (c)


72

unlimited

Iso

60

3200

2,6

75

colour

viscosity brookfield rv 10 rpm, 23c (mpas)


spray 5.500 brush 9.000 spray 6.000 brush 10.000 spray 5.500 brush 9.000 spray 6.000 brush 8.000 spray 6.000 brush 8.000

geltime base 2,0% resin mekp-50 23c (min)


15 15 8 13 8 13 8 13 5 Het Iso

tensile strength iso 527 (mpa)


50 70

tensile modulus iso 527 (mpa)


3400 3600

elongation iso 527 (%)


1,7 3,5

hdt iso 75 (c)


62 72

limited unlimited (incl. RAL, Instint, BS)

limited

Iso Iso

70 60

3600 3200

2,8 2,6

90 75

unlimited

unlimited

Iso

60

3200

2,6

75

Consult also our MAXGUARD Premium Gelcoats product guide.

panels / sheets

gelcoat characteristics / applications

ENGUARD GC PN

Low emission gelcoat with good UV light stability and impact resistance, containing release agent. Food contact approved. For continuous lamination of panels. Gelcoat with good hydrolysis resistance and UV light stability. Exterior and interior panels, isolated doors etc. 10000: White gelcoat. Food contact approved. Exterior and interior panels, isolated doors etc. TM: Topcoat. For exterior and interior parts.

ENGUARD GE

ENGUARD GI White pigmented, high-filled gelcoat. Inside container panels, etc.

ENGUARD SD Fast curing gelcoat which is easy to sand. For parts to be painted. ENGUARD SI

Gelcoat with good hydrolysis properties and UV light stability For panels, doors, walls, etc. 10001: White gelcoat. Food contact approved. Exterior and interior panels, isolated doors, etc. 10001 PF: White topcoat. For interior and exterior parts. AD PR: Promoted gelcoat containing release agent. For interior and exterior parts.

ENGUARD SO

Gelcoat for interior parts. APS V9: Topcoat giving a hard surface for good abrasive resistance. For truck container floors, etc.

ENGUARD TC Topcoat / For interior parts.

7
viscosity brookfield rv 10 rpm, 23c (mpas)
spray 5.500 spray 6.000 brush 10.000

colour
white, off-white unlimited (incl. RAL, Instint, BS)

geltime base 2,0% resin mekp-50 23c (min)


5 8 13 iso iso

tensile strength iso 527 (mpa)


75 70

tensile modulus iso 527 (mpa)


3400 3600

elongation iso 527 (%)


4,0 3,5

hdt iso 75 (c)


89 72

white, off-white

spray 6.000 brush 7.500 spray 5.500 brush 9.000 spray 6.000 brush 8.000

8 13 8 13 8 13

ortho iso iso

55 70 60

3600 3600 3200

2,0 2,8 2,6

68 90 75

limited

unlimited

unlimited

spray 5.500 spray 6.000 brush 8.000 brush 9.000 spray 6.000 brush 8.000

5 8 13 10 8 13

iso ortho ortho ortho

60 55 55 55

3500 3600 3600 3600

2,6 2,0 2,0 2,0

80 68 68 68

limited limited limited

Consult also our MAXGUARD Premium Gelcoats product guide.

building / construction

gelcoat characteristics / applications

ENGUARD AE

Gelcoat with excellent fire retardant properties. Classified as AFNOR M1 F3 when laminate built of AROPOL F 804 TF resin. Interior walls, parts, furnitures, etc. Gelcoat with good hydrolysis resistance and UV light stability. Wind turbine blades, silos, facade panels, etc. TM: Topcoat / For interior and exterior parts. Fast curing, flexible gelcoat. Flagpoles.

ENGUARD GE

ENGUARD GP ENGUARD SI

Gelcoat with good hydrolysis properties and UV light stability. Wind turbine blades, silos, facade panels, etc. AR: Gelcoat giving a hard surface with good abrasive resistance. Flooring, park slides, etc.

ENGUARD SO Gelcoat. For interior parts.

cast marble / sanitary

gelcoat characteristics / applications

ENGUARD SA 90007 Transparent gelcoat with good hydrolysis resistance.


Sinks, bath tubs, wash basins etc. PF: Topcoat. Sinks, bath tubs, wash basins etc.

ENGUARD SA RL

Gelcoat with excellent hydrolysis and thermo shock resistance. Sinks, bath tubs, wash basins etc.

colour

viscosity brookfield rv 10 rpm, 23c (mpas)


spray 5.500 brush 9.000 spray 6.000 brush 10.000

geltime base 2,0% resin mekp-50 23c (min)


15 15 8 13 het iso

tensile strength iso 527 (mpa)


50 70

tensile modulus iso 527 (mpa)


3400 3600

elongation iso 527 (%)


1,7 3,5

hdt iso 75 (c)


62 72

limited unlimited (incl. RAL, Instint, BS) white

4000 spray 6.000 brush 8.000 spray 6.000 brush 8.000

5 8 13 8 13

iso/ortho iso

50 60

2500 3200

7,0 2,6

50 75

unlimited

unlimited

ortho

55

3600

2,0

68

colour

viscosity brookfield rv 10 rpm, 23c mpas)

geltime base 2,0% resin mekp-50 23c (min)

tensile strength iso 527 (mpa)

tensile modulus iso 527 (mpa)


2800

elongation iso 527 (%)


2,8

hdt iso 75 (c)


87

clear spray 6.000 8 iso/NPG 55 brush 8.000 13 spray 6.000 brush 8.000 8 13 iso/NPG 55

limited

2800

2,8

87

Consult also our MAXGUARD Premium Gelcoats product guide.

other products

gelcoat characteristics / applications

ENGUARD GEL ENGUARD PC

Conductive gelcoats. For parts where reduced static electricity of importance.

ENGUARD PA 90000 PROPATCH patching additive is blended with gelcoat to repair gelcoated parts.
Color paste based on reactive resin to pigment resin or clear gelcoat.

ENGUARD PM Color paste based on monomer free resin used in SMC / BMC materials. ENGUARD PX

Gelcoat with good adhesion to epoxy laminate.

ENGUARD SA 90200 Thixotropic base gelcoat to be blended with colour paste. ENGUARD SI 90200 ENGUARD SPE ENGUARD SPG ENGUARD SPN ENGUARD ST

Thixotropic base gelcoat to be blended with colour paste. Highly thixotropic isophtalic gelcoat putty. For fixing gelcoat joints, for repair, etc. Highly thixotropic ISO/NPG gelcoat putty. For fixing gelcoat joints, for repair, etc. Highly thixotropic ISO/NPG LE gelcoat putty. For fixing gelcoat joints, for repair, etc.

Tooling gelcoat.

seven check points to a good result


1
storage area

planning
See that enough of needed gelcoat grade is available. Take gelcoat into the workshop well before use.

Store gelcoat at room temperature or slightly below. Outside of direct sun light.

catalyst
See that addition of MEKP-catalyst (1,5-2,5%) into gelcoat is accurate.

application
Keep tools in good order and follow the spray equipment manufacturers instructions.

10

11
viscosity brookfield rv 10 rpm, 23c (mpas)
10.000 50

colour

geltime base 2,0% resin mekp-50 23c (min)


12 7 - Iso - Iso Monomer free resin

tensile strength iso 527 (mpa)


70 - - - 60 55 60 - - - 65

tensile modulus iso 527 (mpa)


3600 - - - 3200 2800 3200 - - - 3700

elongation iso 527 (%)


3,5 - - - 3,5 2,8 2,6 - - - 3,0

hdt iso 75 (c)


72 75 87 75 - 107

black clear unlimited - -

limited - - white, black, ivory spray 6.000 brush 8.000 spray 6.000 brush 8.000 spray 6.000 brush 8.000 high viscosity high viscosity high viscosity spray 6.000 brush 9.000

unlimited

8 - 13 8 13 8 13 8 8 8 8 13 Iso/NPG Iso Iso Iso Iso Iso

neutral

neutral unlimited unlimited unlimited black, green, blue

temperature
See that the temperature of gelcoat, mould and workshop is 1825 C before starting.

preparation
Stir the gelcoat gently in its original can/ package before use.

finishing
Close the lid of the can/package after use and move it to the storage area. Clean tools and spray equipment.

for more information see our gelcoat handling guide.

Ashland Performance Materials Global Headquarters Pesetastraat 5 2991 XT Barendrecht The Netherlands Tel:+31-10-497-5000 Ashland Performance Materials North and South America 5200 Blazer Pkwy. Dublin, OH 43017, USA Tel: +1.614.790.3333 PMamericasales@ashland.com Ashland Performance Materials Europe, Middle East and Africa Carretera Reial 137 - 139 08960 Sant Just Desvern (Barcelona) Spain tel: +34 93 206 5120 fax: +34 93 470 6858 PMeuropesales@ashland.com Ashland India Pvt Ltd No. 306, 3rd Floor, Devrata Building, Plot No. 83, Sector - 17, Vashi, Navi Mumbai - 400 705 India tel: + 91 931 933 9136 Ashland Performance Materials Asia Pacific 18th Floor, 1089 Zhongshan No. 2 Rd. (S.) Xuhuiyuan Building Shanghai, 200030, P.R. China Tel: +86.21.2402.4888 PMasiasales@ashland.com www.ashland.com

Ashland Performance Materials

Ashland Performance Materials is the number one global leader in unsaturated polyester resins and vinyl ester resins. In addition, it provides customers with leading technologies in gelcoats, pressure-sensitive and structural adhesives, and metal casting consumables and design services.

*Responsible Care and the Responsible Care logo are registered service marks of the American Chemistry Council in the United States and of other entities in other countries. Registered Trademark, Ashland 2009, Ashland. All rights reserved. NOTICE: Ashland Inc. and its subsidiaries (Ashland) believe that all information provided with respect to its products is accurate at the time such information is provided. All statements, information, and data presented herein are believed to be accurate and reliable, but are not to be taken as a guarantee, an express warranty, or an implied warranty of merchantability or fitness for a particular purpose, or representation, express or implied, for which Ashland assumes legal responsibility. They are offered solely for your consideration, investigation, and verification. All recommendations or suggestions contained herein must be evaluated by the user to determine their applicability or suitability for a particular application. Users are encouraged to read and understand the Material Safety Data Sheet (MSDS) and to abide by all use and safety recommendations detailed therein and on all product labeling. No freedom to use any patent owned by Ashland is to be inferred.

printed 02/2009

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