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Book L2

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Matthews Training: ASME Plant Inspector Level 2 Certificate Body of Knowledge (BoK)

Plant inspectors need a specific knowledge base in order to carry out the role of in-service inspection of static engineering plant and there are important differences in industry practices in technical topics such as inspection frequency, acceptability of corrosion, repair-v-replace decision, retiral guidelines etc

The ASME Plant Inspector Certificate Program (PICP) is designed around a suite of different country inspection codes. Taken together they provide a broad coverage of the inspection practices used for the various equipment items and encompass a range of technical opinion. Emphasis is placed on the technical content of these codes rather than country-specific practices. The ASME Level 2 body of knowledge is based on the skills required when operating at a senior technical level, dealing with integrity and fitness-for-purpose issues and producing detailed technical reports. The ASME level 2 assessment is much more difficult than level 1.It is intended to identify the candidates who can demonstrate high level technical knowledge and decision-making skills required to progress to higher inspection/technical authority positions. The scope of the BoK and assessment includes: Mathematical ability to do basic code design reassessment and FFS calculations A wide scope of technical information to be absorbed in a short time Emphasis on written descriptions and justifications based on the candidates previous experience and the content of code documents. Assessments of candidates previous inspection experience by the way in which they express their knowledge of practical subjects such as welding and repairs of vessels, pipework and tanks. To incorporate these objectives, the level 2 assessment consists of: Continuous assessment during the course of the daily homework and classroom exercises (written and multi-choice)

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ASME Plant Inspector Level 2: Body of Knowledge March 2011: Valid to 31 Dec 11

Assessment paper 1: multichoice: 30 questions Assessment paper 2:6 narrative/calculation questions ( answer all 6 questions;3 hours) To pass the level 2 course candidates must achieve a minimum mark of 70% in all 3 parts

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ASME Plant Inspector Level 2: Body of Knowledge March 2011: Valid to 31 Dec 11

ASME PLANT INSPECTOR CERTIFICATE PROGRAM:BODY OF KNOWLEDGE INFORMATION


Section

ASME Level 2 CERT: Advanced inspection and evaluation


Content Source refs
Werkstoff identification :StahlSchlussel ASME IID Specific materials used for pressure equipment and tanks Derivation of allowable stress from Yield and UTS Stress: strain curve including Proof Stress Unknown materials: recertification Justification of as built material strengths Use of reassessment calculations (Joint factor/RT grade changes ) Corrosion rate and remaining life principles(half-life) Similar service principles Calendar-based frequencies-v- condition-based frequencies High temperature components creep-rupture lifetime RBI philosophies on inspection frequency Concept of NII substitution for internal inspections Objectives and advantages of NII substitution NDE techniques for NII/Practical limitations at finding DMs using NII Breakdown of the NII justification procedure Compiling the NII decision record document Tank shell corrosion assessment Understanding of the chapter structure of API 579 Corrosion severity and assessment; principles API 579 Level 1 (Parts 4,5,6) H2S corrosion mechanisms: vessels/pipework Principles of resistance to sour service: vessels/pipework Function of NACE MR-0175 Partial pressures/PWHT/HRC/PREN aspects of resistance to sour service Pre-repair generic repair issues:unknown materials,effect of DMs, WPS/PQR issues Repair options for vessels/pipeworks/tanks Post-repair generic repair issues: PWHT requirement(replacement methods),NDE,hydrotesting,certification,nameplates

Material properties: design code practice Design code reassessments Remaining life and inspection frequencies Non-Intrusive Inspection (NII)Principles NII Justification and decision records Fitness-for-service assessment

ASME VIII/EN 13445/PD5500/B31.1 code reassessments

API 510/570/653 principles EEMUA 159 principles

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API 510 approach DNV- RP 103 approach DNV- RP 103 approach EEMUA 159 and API 653 method API 579 Awareness of BS 7910 and R5/R6 API 571 NACE MR-0175 examples

Sour service

Pressure equipment repairs

API 510 repair principles ASME PCC-2 and API 570 repair principles API 653/EEMUA 159 repair principles

www.matthews-training.co.uk
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