Reaffirmed 1997
Reaffirmed 1997
Reaffirmed 1997
Indian Standard
SPECIFICATION FOR PLAIN HARD-DRAWN STEEL WIRE FOR PRESTRESSED CONCRETE
PART I COLD (
Joint Sectional
Chairman
DRAWN
STRESS-RELIEVED
WIRE
Second Revision )
for Concrete Reinf@rcement,
Representing Central Public Works Department
I
I
.Committee
BSMDC
SHRI G. S. Rao Members ENGINEER ( CD0 ) ( nltertrcte to Shri G. S. Rao ) Dn J. L. 24.JiKaTI SHRI A. N. MITRA ( &ernate ) DR ANII. KUMAR Sum E. T. ANTIA SHRI P. SKINIVASAX ( Alternate SHRT S. BANERJEE SH~I S. N. CHANDA
SUPERINTENDING
Cement Research Institute of India, New Delhi The Concrete Association of India, Bombay ) Steel Re-Rolling Mills Association of India, Calcutta Metallurgical and Engineering Consultants ( India ) Ltd. Ranchi SHRI R. D. CH~UUHACY ( Alternate ) Irrigation Department, Government of Punjab, CHIEF ENGINEER ( D&R ) Chandigarh DIRECTOR ( CD ) ( Alterriate ) Organization DEPUTY DIRECTOI~, S~n~oanns Research, Designs & Standards ( Ministry of Railways )> Lucknow ( B&S )-I ASSISTANT Dmna~~~on. SWANDARDS ( B&S )-II ( Alternate ) Gammon India Ltd, Bombay SHRI D. I. DESAI SHRI A. L. BHATIA CAlternate j Special Steels Ltd, Bombay SHRI M. R. DOCTOR SHRI S. G. JOSHI ( Akernate ) Struc;;;iaZngineering Research Centre ( CSIR j, SHRI ZACHARIA GEORGE SHRI G. V. SURYAKUMAH ( Alternate) 4 INDIAN @ Copyright 1983 STANDARDS INSTITUTION ( Continued on page 2 )
This publication is protected under the Indian Copyright Act ( XIV of 1957 ) and reproduction in whole or in part by anv means except with written permission of the publisher shall be deemed to be an infringement of copyright under the said Act.
-: +
/
IS : 1785 ( Part I ) - 1983 ( Continued from page 1 )
Members
SHRI
Representing
Structural Engineering Research Centre ( CSIR ), Roorkee SHRI D. S. PRAKASH RAO ( Alternate) SH~I V. GULATI Heatly & Gresham ( India ) Ltd, New Delhi National Metallurgical Laboratory SHRI P. K. GUPTE ( CSIR ), Jamshedpur .%IRI N. c. JAIN Stup Consultants Ltd, Bombay SHRI M. C. TANDON ( Alternate ) Research & Development Centre for Iron and Steel SHRI M. P. JASUJA ( SAIL ), Ranchi Engineer-in-Chiefs Branch, Army Headquarters I SHRI A. JAYA~OPAL MAJ R. CHBNDRASEKHAI~AN( Alternate ) Killick Nixon Ltd, Bombay SHRI S. Y. KHAN SHRI P. S. VENKAT ( Alternate ) SHRI M. N. KIIANNA Bhilai Steel Plant ( SAIL ), Bhilai ate ) SHRI C. DASCUPTA ( Al Tor Steel Research Foundation in India, Calcutta SHRI H. N. KRISHNA MURTIF Y DR C. S. VISWA~VATHA I Alternate 1 Tata Consulting Engineers, Bombay SHRI S. N. MANOHAR SHRI N. NA~.~~AJ ( iilternate ) Public Works Department, Lucknow SHRI R. K. MATZIUR M. N. Dastur & Co (Pi Ltd, Calcutta SHRI S. N. PAL SHRI SALIL ROY ( Alternate ) Hindustan Construction Co Ltd, Bombay SHRI B. K. PANTHAKY SHRI P. V. N~IK ( Alternate ) IRC Steels Ltd, Calcutta, SHRI T. SUN Roads Wing ( Ministry of Shipping and Transport ) SHRI M. V. SHASTRY Tensile Steel Ltd, Bombay SHRI SHIR~SH H. SHAH \ SHRI M. S. PATHAR ( Alternate I C. R. Narayana Rao, Madras SHRI C. N. SRINIVASAN SHRI C. N. RAQHAVENDRAN ( Alternate ) National Buildings Organization, New Delhi SHRI K. S. SRINIVASAN SHRI A. K. LAL ( Alternate) Director General, IS1 ( Ex-ojicio Member ) SHRI G. RAMAN, Director ( Civ Engg ) V. K.~GHANEKAR Secretary SHRI M. N. NEELAKANDHAN Assistant Director ( Civ Engg ), IS1
Indian Standard
SPECIFICATION FOR PLAIN HARD-DRAWN STEEL WIRE FOR PRESTRESsED CONCRETE
PART I COLD ( DRAWN STRESS-RELIEV-ED WIRE .
Second Revision )
0. FOREWORD
0.1 This Indian Standard ( Part I ) ( Second Revision ) was adopted 1983, after the draft by the Indian Standards Institution 011 14 March finalized by the Joint Sectional Committee for Concrete Reinforcement had been approved by the Civil Engineering Division Council. 0.2 This standard was first published in 1961 and was revised in 1966. In the first revision, the standard was published in two parts, one covering the requirements of-stress-relieved plain wire which was a revision of the 1961 version of the standard and the other covering as-drawn The present revision has been taken up plain wire for the first time. the earlier requirements in the light ofexwith a view to modifying perience gained in using this specification by both manufacturers and users. 0.3 In this revision, modifications have been incorporated in provisions relating to chemical conrposition, tolerance on nominal diameter and requirements of relaxation and stress corrosion. Further, SI units have been adopted in specifying the physical requirements. References to related Indian Standards also have been updated. 0.4 In the formulation of this standard, due weightage has been given to international co-ordination among the standards and practices prevailina in different countries in addition to relating it to the practices in the field in this country. 0.5 For the purpose of deciding whether a particular requirement of this standard is complied with, the final value, observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordThe number of significant places retained in the ance with IS : Z-1960. rounded off value should be the same as that of the specified value in this sthndard.
*Rules for rounding off numerical values ( revised ).
1. SCOPE 1.1 This standard ( Part I ) covers the requirements for the manufacture, supply and testing of plain, cold drawn, stress-relieved steel wire for use in prestressed concrete.
2. TERMINOLOGY 2.0 For the purpose of this standard, or more coils the following or definitions shall apply. properly
a number
of lengths
One continuous
length
2.3 Elongation - Theincrease in length of a tensile test piece under stress. The elongation after fracture is conventionally expressed as a ~percentage of the original gauge length of a standard test piece. 2.4 Parcel - Any quantity and test at any one time. 2.5 Proof Stress - The of 0.2 percent of the original of finished stress which gauge length wire presented for examination
2.6 Tensile Strength - The maximum load reached in a tensile test divided by the original cross-sectional area of the gauge length portion of the test piece. 3. MANUFACTURE AND CHEMICAL COMPOSITION
3.1 The wire shall be cold drawn from the steel made by the open hearth, electric, duplex, acid bessemer, basic oxygen, or a combination of these processes. In case any other process is employed in the manufacture of steel, prior approval of the purchaser shall be obtained. 3.1.1 The ladle analysis of steel when made in accordance with relevant parts of IS : 228* shall show that the steel contains not more than 0.050 percent of sulphur and not more than 0,050 percent of phosphorus. 3.2 The bars or rods obtained from the rolling mill shall be treated if required to make it sui.table for cold drawing and thereafter the diameter of the rod or bar shall be successively decreased to the required diameter The resultant wire shall by cold drawing it through a series of dies. be subjected to the process of stretching or streightening and/or strain ageing or other suitable process to reduce creep losses and/or to relieve the concentration of stresses, and coiled.
*Method for chemical analysis of steels ( second reuision ). ( Being issued in parts. )
I ) - 1983
finished wires, subject to the provisions of 3.2 and 6 shall be clearly drawn to the specified size and shall be sound, free from splits, harmful surface flaws, piping and other defects likely to-impair its use manner. h in prestressed concrete, and finished in a workmanlike 3.4 The surface of wire shall be clean, uniform, smooth and free from Unless harmful scratches, flat parts, longitudinal or transverse ribs, etc. otherwise agreed to between the purchaser and the manufacturer/supplier, the wire shall not carry on its surface, lubricants or other hatter to a degree likely to impair its adhesion to concrete. Slight rust may be permitted, provided there is no surface pitting visible to the naked eye. 3.5 There shall be no welds orjoints in the finished wire as supplied to the purchaser. Any welds or joints made during manufacture to promote continuity of operations shall be removed before supply. 4. NOMINAL
SIZES
of the finished wires shall be 2.50, Y--300, 49
5. TOLERANCES
diameter
shall be as given below: Tolerance mm f0.05 10.05 -t_0.05 3; 005 -Ji 004 30.025
Nominal
5.1.1 For purposes of determining whether the actual diameter of the wire is within the specified tolerances, the diameter shall be determined with a micrometer by taking two measurements at right angles to each other at three places along a length of not less than 250 mm and the average of these six measurements shall be taken as the diameter of the wire. 6. PHYSICAL
REQUIREMENTS
shall conform to the physical requirements specified
6.0 The
f\ioTE For special purposes, test evidence may be required to show that the wire is not susceptible to stress corrosion. In such case, the test method shall be mutually
IS : 1785 ( Part
I ) - 1983
6.1 Tensile
Strength - Unless otherwise agreed to between the purchaser and the manufacturer or supplier, the tensile strength of wire determined in accordance with 7.3 and based on the nominal diameter of the wire shall be as given below: Nominal Diameter Tensile Strength, Min N/mm2 2 010 1 865 1 715 1 570 1 470 1 375
of diameter 5, 7 and 8 mm may be manufactured to give higher minimum tensile strength. In such cases, minimum tensile strength of 1 715, 1 570 and 1 470 N/mm2 are recommended for wires of nominal diameter 5, 7 and 8 mm respectively; but other requirements shall remain the same.
6.2 Proof Stress - Unless otherwise specified, the proof stress wire shall be not less than 85 percent of the minimum specified strength. 6.3 Ductility in 7.5. The wire shall withstand the reverse
of the tensile
6.4 Elongation After Fracture - Elongation after fracture, over a gauge length of 200 mm, when determined in accordance with 7.6 shall be as below: Nominal Diameter Elongation, Min 25 25 3.0 4.0 4.0 4-o Percent
6.5 Relaxation -- The relaxation stress in the wire, when tested in accordance with 7.7 shall not exceed 5 percent of the initial stress as specified in 7.7 at the end of 1 OUOh. Alternatively, the manufacturer shall provide proof that the quality of wire supplied is such as to comply with this requirement. 6
IS : 1785 ( Part
I ) w 1983
65.1 When it is not possible to conduct 1 000 h relaxation test, the wire may be accepted on the basis of 100 h relaxation test, provided the manufacturer furnishes proof establishing a relation between the relaxation stress values at 1 000 h and 100 h and provided that the relaxation stress at 100 h is not more than 3.5 percent of the initial stress as specified in 7.7. 7. TESTS 7.1 All test pieces of wire of sufficient length be selected by the purchaser or his authorized a) from the cuttings b) of lengths for the spe,cified tests representative, either shall
if he so desires, from the coil or length of wire, after it has been cut to the required or specified length and the test piece taken from any part of it. from the coil or or his authorized
7.1.1 In neither case, the test piece shall be detached length of wire, except in the presence of the purchaser representative.
7.1.2 Before test pieces are selected, the manufacturer or supplier shall furnish the purchaser or his authorized representative with copies of the mill records giving the number of coils or bundles in each cast with sizes as well as the identification marks, whereby each coil or bundle of wire can be identified. 7.2 Test samp!es Any straightening 7.3 Tensile accordance 7.4 Test accordance shall not be subjected which the test samples to any form of heat treatment. may require shall be done cold. shall shall be be determined determined in in
Test - The tensile with IS : 1521-1972. for Proof Stress with IS : 1521-1972.
7.4.1 When stress at 1-O percent extension under load method is to be determined, an initial load corresponding to a stress of 196 N/mm% shall be applied to the test piece and a sensitive extensometer then attached. The dial of the extensometer shall be set to a reading equal to O-001 mm/mm of the gauge length to represent the extension due to the initial load. The load shall be increased until the extensometer shows an extension corresponding to 1.0 percent of the gauge length, when the load shall be The stress calculated for this load shall be not less than noted. the value specified for the 0.2 percent proof stress.
*Method for tensile testing of steel wire ( first ~svision ).
IS : 1785 ( Part I ) - 1983 7.5 Reverse Bend Test - The test piece taken with 7.1 shall be capable of being bent in the following showing signs of failure. in accordance manner without
One end of the test sample shall be firmly gripped in a vice fitted with radiused jaws. The free end of the wire shall be bent round the appropriate radius specified inTable 1 through an angle of 90 and then back to the original position; this constitutes one bend. Thereafter. the test piece shall be bent through 90 in the opposite direction and back through 90 and then through 90 in the reverse direction The wire shall withstand 3 reverse bends. and back through 90. without fracture.
TABLE DIAMETEILOF Wrtra
1 REVERSE
BEND
mm
250 3.00 400 500 7.00 8.00
mm
7.50 10.0 12.5 15.0 20.0 25.0
7.6 Elongation After Fracture -- The elongation be determined in accordance with IS : 1521-1972.
after
fracture
shall
7.7 Test for Relaxation -- If required by the purchaser, the manufacturer shall provide evidence from records of tests of similar wire that the relaxation of load from an initial stress of 70 percent of the specified minimum tensile strength conforms to that specified in 6.5. During the whole period of test the temperature shall be maintained at 20 + 2C. The initial load shall be applied in a period of 5 minutes and shall then be held constant for a further period of one minute. Thereafter no, adjustment of load shall be made, and load relaxation readings shall commence from the end of the sixth minute. On no account shall the test specimen be overstressed. 8. SAMPLING 8.1 Scale AND CRITERIA FOR CONFORMITY
of Sampling any consignment, and manufactured all the coils at the same of wire of the same place under similar
The number of coils to be selected at random from each lot shall upon the size of the lot and shall be in accordance with Ttible 2.
SAMPLE
SIZE
up to
25
8.2
Number
of Tests
8.2.1 All the coils, selected as in 8.1.2 shall be tested for chemical composition ( see 3.1.1 ), diameter ( see 5.1 ), tensile strength ( see 6.1 ), proof ,stress ( see 6.2 ), ductility ( see 6.3 ) and elongation ( see 6.4 ). 8.2.1.1 From each coil, one test specimen shall be selected test and tested in accordance with the appropriate test method. .8.3 Criteria for Conformity the requirements 8.3.2 to8.3.4 are For the for each
8.3.1 The lot shall be considered as conforming to .of this specification if the conditions specified under satisfied for all the characteristics.
8.3.2 Chemical Composition, Diameter, Tensile Strength and Proof Stress ,each of the characteristics, the mean and the range calculated from test results shall satisfy the appropriate condition given below: a) ( Mean + 0.6 Range specification limit. b) ( Mean minimum 0.6 Range specification
than
or
and
equal to the
the minimum
between
maximum
after fracture every 8.3.3 Elongation - In case of test for elongation sample tested shall satisfy the requirements of 6.4 and the percentage elongation for none of the samples shall fall below the value specified in 6.4. 9
IS : 1785 ( Part
I ) - 1983
8.3.4 Ductility - The number of defective test specimens ( those not satisfying the requirements of the test ) shall not execeed the corresponding permissible number given below:
.No. af Specimens Tested 3 4 5 Permissible No. of Defective Test Sfiecimens 0 0 1 1
7
10
2 AND TESTING
INSPECTION
FACILITIES
relating to the to IS : 1387-1967.
otherwise specified, general requirements supply of material, inspection and testing shall conform
9.2 No material shall be despatched from the manufacturers or suppliers premises prior to its being certified by the purchaser or his authorized representative as having fulfilled the tests and requirements laid down in this standard except where the bundle or coil containing the wire is marked with the IS1 Certification Mark. 9.3 The purchaser or his authorized representative shall be at liberty to inspect and verify the steel makess certificate of cast analysis at the premises of the manufacturer or supplier; when the purchaser required an actual analysis of finished material, this :haii be made at a place agreed to between the purchaser and the manufacturer or supplier. 9.4 Manufacturers Certificate - In the case of wires which have not been inspected at the manufacturers works, the manufacturer or supplier, as the case may be, shall supply the purchaser or his athorized representatives with the certificate stating the process of manufacture and also the test sheet signed by the manllfacturer giving the result of each mechanical test and the chemical composition, if required. Each test sheet shall indicate the number or identification mark of the cast to which it applies, correspondin, 0 to the number or identification mark to -be found on the material. 9.5 When tests for susceptibility to Stress corrosion and relaxation are required to be carried out, the cost of testing shall be borne by the purchaser. *General requirements for the supply
of metallurgical materials
( jfirst revision ).
10
IS : 1785 ( Part
I ) - 1983
agreed to by the purchaser and the manufacturer, 9.6 Unless otherwise in coils of sufficiently large diameter to ensure that wire shall be supplied _~ the wire runs off straight and the purchaser may specify the diameter of the coil, if he so desires. For wires up to 5 mm diameter, coils of about 1.5 m diameter and of wires above 5 mm diameter, coils of about 2 m diameter, without The mass of the breaks, joints and welds are generally recommended. coil shall be as mutually agreed to between the purchaser and the manuEach coil shall have at least four tight ligatures. facturer or supplier. 10.
IDENTIFICATION
AND
MARKING
manufacturer or supplier shall have ingots, billets and wires, or coil of wires marked in such a way that all finished wires can be traced to the cast from which they were made. Every facility shall be given to the purchaser or his authorised representative for tracing the wires to the cast from which they were made. 10.2 Each bundle or coil containing marked with the IS1 Certification test certificate shall also bear the ISI the wires mav also be suitably Mark in whichcase the concerned Certification Mark.
10.1 The
NOTE - The use of the IS1 Certification Markis governed by the provisions of the Indian Standards Institution ( Certification Marks ) Act and the Rules and ReguThe IS1 Mark on products covered by an Indian Standard lations made thereunder. conveys the assurance that they have been produced to comply with the requirements of that standard under a well-defined system of inspection, testing and quality IS1 control which is devised and supervised by IS1 and operated by the producer. marked products are ~also continuously checked by IS1 for conformity to that standard as a further safeguard. Details of conditions under which a licence for the ,use of the IS1 Certification Mark may be granted to manufacturers or processors, may be obtained from the Indian Standards Institution.
11
INTERNATXONAL
Base Units
QUANTITY
SYSTEM
UNIT metre kilogram second ampere kelvin candela mole
OF UNITS
( SI UNITS
SYMBOL
Length Mass Time Electric current Thermodynamic temperature Luminous Amount intensity of substance Units
m kg
S
A K cd mol
Supplementary
QUANTITY
SYMBOL
Plane angle Solid angle Derived Units QUANTITY Force Energy Power Flux Flux density Frequency Electric conductanc 3 Electromotive Pressure, stress force
rad sr
UNIT newton joule ~watt weber tesla hertz siemens volt pascal
%-iXBOL
J w
Wb T HZ S V Pa
1 1 1 1
1 Pa =
PAF\-T1
COLD
DRAWN
STIIESS-FIELIEVED
WlnE
( Seco~ttl Revision )
( Page 4,
c\ausc:~ 3.2 The wire rds obtained from the rollhg rcquirctl to make it suit:lblc for cold tlrnwiq: or tllc wire rod sl~r~ll he succcdvcly tlccrc:~sctl cohl tIntwinK it 1I1rotlgII 11 flcrics of tlics. subjcclcd to straigl~lcning and stress relicvhig mill shall bc llcnt trcatctl if :intl llicrcaftcr the tlinmctcr lo 1IIC rcquirctl tli;~tnclcr by I 110 rc~uhnl wiro fil~nll by
Chsc
3.2 ) -
Substilutc
the
following
for
the
cxisling
cxlcnsioll
_____._. _
Irintctl
lndio
NO. 2 DECEMBER 1993 * w TO IS 1785 ( Part 1) : 1983 SPECIFICATION FOR PLAIN HARD-DRAWN STEEL W-IRE FOR PRESTRESSED CONCRETE
PART 1 COLD-DRAWN STRESS-RELIEVED WIRE
AMENDMENT
( Second Ne vision ) ( Page 4, cltr~se 2.1 ) to 2.5. Delete and renumber the subsequent clauses as 2.1 -
5.1.2 Where the diameter measurements (taken in two directions at right angles in the same plane) show an ovality of not more than half of the total diameter tolerance, no checks on section by weighing shall be necessary. Where ovality is more than half of the total diameter tolerance, check on section by weighing shall be made. Nominal mass and tolerance on nominal mass of the finished wire shell be as given below:
Nominal Dinmeter mm 8.00 7.00 5.00 4.00 3.00 2.50 ( Pqe 6, clcruse 6.1 ) existing note as Note 1:
Non 2 The Modulus
Nominal mass g/m 395 302 154 98.9 55.5 38.5 Add the following
Tolerance g/m f5.9 k4.3 k3.1 f2.Q +1.5 kl.25 as Note 2 and renumber the
unless
Delete
Unless 1
otherwise L,/
specified
from the
( Page 8, clause 7.7 ) beginning of this clause. (Page 10, clause 83.4 ) -
Delele
If required
by the purchaser
from the
Rewrite as follows:
8.3.4 Ductifify - In case one or more of the test pieces first selected fail to pass this test, twice the number of samples originally tested shall he selected for tesling. All the samples so tested shall satisfy the requirement of this test. Should any of the test piece from these additional samples fail, the material represented by the samples shall he considered as not having complied with this standard. (Page 10, clause 9.4, line 6 ) Delete if required. following para at the end:
It is necessary to protect the wires against damage and contamination during transport and storage. The coils of wire shall be packed as agreed to between the purchaser and the manufacturer.
(CED54)
Reprography Unit, BIS, New Delhi, India
AMENDMENT NO. 3 APRIL%& TO IS 1785 ( Part 1) : 1983 SPECIFICATION FOR PLAIN HARD-DRAWN STEEL WIRE FOR PRESTRESSED CONCRETE
PART I COLD DRAWN STRESS-RELIEVED (Second Revision) ( Page 4, clause percent. 3.1.1, line 3 ) Substitute 0.040 percent for 0.050 Diameters WIRE
( Page 5, clause 5.1 ) - Delete the following values of Nominal and its corresponding values of Tolerances:
Nominal Diameter
mm
Tolerance
mm
3.00
+ 0.04
Delete the values of Nominal
2.50 -c0.025 [ Page 5, clause 5.1.2 ( see also Amendment No. 2 ) ] following values of Nominal Diameter and its corresponding Mass and Tolerance:
Nominal Diameter
mm 3.00 2.50
Nominal Mass
g/m 55.5 38.5
Tolerance
s/m f 1.5 m+1.25 Diam er
(Page 6, dause 6.1 ) - Delete the following values of Nominal and its corresponding values of Tensile Strength: Nominal Diameter
mm 2.50
Amend No. 3 to IS 1785 (Part 1) : 1983 (Page 6, clause 6.4 ) - Delete the following values of Nominal Diameter and its corresponding values of Elongation, Percent:
Nominal Diameter mm
2.50
Elongath,
Percent Mh
2.5
3.00 ( Page 8, clause 7.5 ) - Delete the following and its corresponding values of Radius of Jaws:
Diameter of Wire mm
2.50 3.00
Radius of Jaws
mm 7.50
10.00
(CED54)