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Food Preservation

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The key takeaways are the importance of food preservation to extend shelf life and minimize spoilage, as well as the various thermal and non-thermal preservation methods discussed.

The main principles of food preservation are to control factors like moisture, oxygen, temperature and microbial growth using techniques like drying, salting, smoking and refrigeration to prevent deterioration.

Some examples of traditional food preservation methods mentioned are milling grains into flour, baking unleavened bread, smoking/salting/drying meat and fish, and canning foods.

Teacher Professional Development Programme Knowledge Enriching Series for New Senior Secondary Technology and Living: Food

Science and Technology Strand

Item 1: Food Studies

Food Preservation I
Professor Peter CK Cheung Food and Nutritional Sciences The Chinese University of Hong Kong
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Outlines for Food Preservation I and II


Purpose of food preservation Factors causing food deterioration Principles of food preservation Thermal and non-thermal methods of food preservation Emerging methods of preservation

What is Food Preservation?


It is an action or a method of maintaining foods at a desired level of properties/ characteristics or nature for as long as possible use of specific thermal and nonthermal processing techniques to minimize microbial spoilage and extending the shelf-life of foods
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Examples of food preservation throughout history


Milling of cereal grains into flour [~10,000 BC] Baking unleavened bread [10,000 BC] Meat and fish smoking, salting and drying [~4,000 BC] Canning [1800s AD] Milk pasteurization [1800s AD] Freeze-drying [1900s AD] Modified atmosphere packaging [1900s AD] Food irradiation [1900s AD] Nonthermal preservation [2000 AD] 4

Source: Ancient Food Technology by Robert I. Curtis

Source: Ancient Food Technology by Robert I. Curtis

Source: Ancient Food Technology by Robert I. Curtis

Source: Ancient Food Technology by Robert I. Curtis

Harvesting Fresh foods Storage Food ingredients

Processing Food processors Packaging Storage Distribution Sale Transport Consumers Storage Consumption

Figure 1. Various stages of food production, manufacture, storage, distribution, and sale.
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What are foods?


Foods are materials, raw, processed, or formulated, that are consumed orally by humans or animals for growth, health, satisfaction, pleasure, and satisfying social needs

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Different classes of foods include:


Perishable and Nonperishable Harvested and Fresh Minimally Processed Preserved Manufactured and Formulated Primary and Secondary Derivatives Synthetic
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Table 1. Storage Life of Some Fresh Foods at Normal Atmospheric Conditions Food Meat, fish, and milk Fruits and vegetables Root crops Terminology Perishable Semiperishable Semiperishable Storage Life 1-2 days 1-2 weeks 3-4 weeks

Grains, pulses, seeds, and nuts

Nonperishable

12 months

Source: Rahman, M. S. 1999. In: Handbook of Food Preservation. Rahman, M. S., Ed. Marcel Dekker, New York. pp. 1-9. 12

Why food needs to be preserved?


To preserve quality and nutritive values of foods To overcome inappropriate planning in agriculture, To prevent spoilage and eliminate waste To produce value-added products, and To provide variation in diet
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Harvesting Receiving Washing Peeling, Husking, Pitting, Coring, etc. Separating, Grading, Sorting for size, Color, Solids and Defective removal Holding by Quality Pumping Blanching Dewatering Filling Exhausting Container Closing

To warehouse

Figure 1. Unit operations for fruit and vegetable canning 14

How long to preserve?


When one or more quality attributes of a food has reached an undesirable state or level defined by manufacturer according to criteria when the product is saleable Unsuitable for consumption Shelf-life Best-before date or pack date Use-by date or expiration date
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Quality

Advertisement Public knowledge Social factor Economic factor Consumer age Media report Past experience Attitude Expectation

Safety

Choice

Unsafe Level of micro-flora Pathogens Microbial toxins Parasites Toxic chemicals Radioactive hazards

Emotional factors

Sensory Nutritive Functional Convenience

Food properties

Figure 2. Factors affecting food quality, safety, and choice.

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Factors causing food deterioration and spoilage


Mechanical Physical Chemical Enzymatic Microbial effects

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Table 2. Major Quality-Loss Mechanisms


Microbiological Microorganism growth Off-flavor Enzymatic Browning Chemical Color loss Physical Collapse Mechanical Bruising due to vibration Cracking

Color change Off-flavor

Flavor loss

Controlled release

Toxin production

Nonenzymatic browning Nutrient loss Oxidation-reduction Rancidity

Crystallization Flavor encapsulation Phase changes Recrystallization Shrinkage Transport of component

Damage due to pressure

Source: Gould, G. W. 1989. In: Mechanisms of Action of Food Preservation Procedures. Gould, G. W., Ed. Elsevier Applied Science. London; Gould, G. W. 1995. In: New methods of Food Preservation. Gould, G. W., Ed. Blackie Academic and Professional, Glasgow 18

Table 3. Organisms That Spoil Foods


1. Microorganisms a. Fungi: mold and yeast b. Bacteria c. Phages d. Protozoa 2. Insects and mites a. Directly by eating (infestation) b. Indirectly by spreading diseases (fruitfly, housefly) 3. Rodents a. Directly by consuming food b. Indirectly by spreading diseases Source: Borgstrom. G. 1968. Principles of Food Science. Macmillan, London.

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Categorization of Major Food Preservation Methods


Inhibition of microbial growth Slowing down of chemical deterioration Direct inactivation of bacteria, yeasts, or enzymes Avoiding recontamination before and after processing

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Food preservation methods Inhibition


Low-temperature storage Reduction of water activity Decrease of oxygen Increase of carbon dioxide Acidification Fermentation Adding preservatives Adding antioxidants Control pH Freezing Drying Concentration Surface coating Structural modifications Chemical modifications Gas removal Changes in phase transition Hurdle technology

Inactivation
Sterilization Pasteurization Irradiation Electrifying Pressure treatment Blanching Cooking Frying Extrusion Light Sound Magnetic field

Avoid recontamination
Packaging Hygienic processing Hygienic storage Aseptic processing HACCP GMP ISO 9000 TQM Risk analysis and management

Figure 3. Major food preservation techniques

Source: Gould, G. W. 1989. In: Mechanisms of Action of Food Preservation Procedures. Gould, G. W., Ed. Elsevier Applied21 Science, London; Gould, G. W. 1995. In: New Methods of Food Preservation. Gould, G. W., Ed. Blackie Academic and Professional, Glasgow.)

Food Preservation by Inhibition


Control of external environment (temperature, atmosphere, humidity, etc.) Control of intrinsic properties of foods (water activity or pH value)

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Preservation of dried fruits

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Food Preservation by Use of Chemicals/Additives*


To control pH As antimicrobes As antioxidants Synthetic and natural sources Risk-benefit analysis

* More details to be covered in Food Science and Technology Extended Studies under 24 the topic of Industrial Food Production (Food Processing Use of Food Additives)

Table 4. Types and properties of antimicrobial substances used in the food processing industry.
Antimicrobial Compound acetic acid salt (sodium acetate) benzoic acid salt (sodium benzoate) Na and Ca propionate potassium sorbate salt (sodium chloride) sodium nitrite sodium benzoate sugar (sucrose) sulfite, sulfur dioxide (SO2) Effective Against bacteria, molds molds and yeasts bacteria, molds bacteria, molds bacteria, yeast, molds Clostridium molds and yeasts bacteria, yeast, mold bacteria, yeast, mold Some Food Applications bread; as vinegar in pickled products and mayonnaise ketchup, jams, syrups, orange juice products, syrups bread, cake, cheese foods breads baked products, canned foods, meats cured meat products condiments, fruit juices baked products, fruit preserves, meats dried fruit, lemon juice, molasses, wines
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Preservation of bakery products

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Preservation of sausages

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Sausage (Frankfurter) making

Preparation of the casing Washing and trimming Grinding Prepare the meat emulsion Emulsion stuffing Cooking/Roasting Storage

A comminuted meat emulsion, showing protein matrix of muscle fibers, collagen fibers, and emulsified fat droplets surrounded by a film of 28 myofibrillar protein

Table 5 Formulation of a typical Frankfurter


Boneless beef (10-12% fat) Pork trimmings (20-30% fat) Ice Skim milk powder Salt Sugar 1100 gm White pepper Coriander Nutmeg Ascorbic acid Cardamom Sodium nitrite Liquid Smoke 6.2 gm 3.7 gm 2.5 gm 1.1 gm 0.6 gm 0.25 gm 5 ml

900 gm

400 gm 70 gm 45 gm 30 gm

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Table 6 Functional ingredients in processed meat


Several common processed meat ingredients and their functions. Ingredient Nitrate (NO3-) Nitrite (NO2-) Phosphates Salt Spices Sugar Functions Nitrite is the active form; antioxidant that slows rancidity Inhibits spoilage and pathogenic organisms; contributes to flavor; prevents warmed-over-flavor; stabilizes color Increase juiciness; inhibit rancidity; retain moisture; solubilize proteins Cure ingredient; extracts myofibrillar proteins; provides flavor; tenderizes Contribute specific flavors; inhibit bacterial growth Binds to water; facilitates browning reactions; provides sweetness to counteract salt; acts as substrate for fermentation Provides calorie reduction (fat replacer); carries and distributes dry ingredients; contributes to juiciness and tenderness Acts as antioxidant
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Water Erythorbate

Preservation of pickled foods

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Table 7. Some Chemical and Natural Antioxidants and Their Uses


Antioxidant EDTAa Citric acid Phosphates BHAb BHTc TBHQd Propyl gallate Tocopherols Rosemary Thyme, oregano Dried plums Honey
a

Action/Characteristics Slow oxidation by metals Chelate metals in meat Complexes with metal ions Survives baking and frying Survives baking and frying Survives frying temperature Heat sensitive Can add with vitamin C, etc. Delay free radical formation Avoid warmed over-flavor Retard lipid oxidation Darker is more effective

Applications Vegetable oil-containing foods Meats Meats Foods containing animal fats Foods containing animal fats Vegetable oil-containing foods Vegetable oil-containing foods Foods containing animal fats Meats, irradiated ground beef Comminuted poultry, meat, fish Sausage and other ground meat Ground turkey
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Ethylenediaminetetraacetic acid bButylated hydroxyanisole c Butylated hydroxytoluene dTertiary-butylhydroquinone

Food Preservation by Control of Water


Water content and water activity Removal of water by drying and concentration Freezing

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Figure 4
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Preservation of pasta

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Food Preservation by Control of Atmosphere (Packaging Techniques)


Modified atmosphere packaging Controlled atmosphere packaging Active packaging Vacuum packaging Asceptic packaging (avoid recontamination)

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Preservation of packaged cakes

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Preservation of rice cake

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Preservation of potato chips

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Food Preservation by Inactivation


Use of heat energy Use of radiation Use of high pressure and ultrasound* Use of electricity* Use of magnetic field*

* Emerging technologies

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Preservation of dairy products

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Preservation of cooked foods

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Preservation of canned foods

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Food Preservation by Food Safety Concepts/Systems


Hazard Analysis and Critical Control Point (HACCP) ISO 9000 and 22000 Good Manufacturing Practices (GMP) Standard Operating Procedures (SOP) Total Quality Management (TQM) Hurdle Technology/Combined Preservation Techniques
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Example of application of hurdle technology in food preservation

Figure 5

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Suggested basic reading


Handbook of Food Preservation by M.S. Rahman (2007), 2nd edition, CRC Press Food Preservation Techniques by P. Zeuthen and L. Bogh-Sorensen (2003), Woodhead Publishing Understanding Food Science and Technology by Peter S. Murano (2003), Thompson
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