SKF deep groove ball bearings for extreme temperatures cut machine life cycle costs. "Made by SKF" symbolises our consistent endeavour to achieve total quality. Increased operating time and reduced down-time, as well as improved output and product quality are the key to a successful partnership.
SKF deep groove ball bearings for extreme temperatures cut machine life cycle costs. "Made by SKF" symbolises our consistent endeavour to achieve total quality. Increased operating time and reduced down-time, as well as improved output and product quality are the key to a successful partnership.
SKF deep groove ball bearings for extreme temperatures cut machine life cycle costs. "Made by SKF" symbolises our consistent endeavour to achieve total quality. Increased operating time and reduced down-time, as well as improved output and product quality are the key to a successful partnership.
SKF deep groove ball bearings for extreme temperatures cut machine life cycle costs. "Made by SKF" symbolises our consistent endeavour to achieve total quality. Increased operating time and reduced down-time, as well as improved output and product quality are the key to a successful partnership.
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SKF deep groove ball bearings
for extreme temperatures
cut machine life cycle costs 2 Made by SKF
stands for excellence. It symbolises
our consistent endeavour to achieve total quality in everything we do. For those who use our products, Made by SKF implies three main benefits. Reliability thanks to modern, efficient products, based on our worldwide application know-how, optim- ised materials, forward-looking designs and the most advanced production techniques. Cost effectiveness resulting from the favourable ratio between our product quality plus service facilities, and the purchase price of the product. Market lead which you can achieve by taking advantage of our products and services. Increased operating time and reduced down-time, as well as improved output and product quality are the key to a successful partnership. Contents 1 Product information................................................... 3 Fit and forget .................................................................... 3 Why SKF extreme temperature bearings are the perfect choice ............................................................... 3 Comprehensive, unrivalled range .................................. 4 Customised for special purposes.................................. 6 Accessories for optimum performance ......................... 6 The design makes all the difference .............................. 7 2 Recommendations.................................................... 8 How to decrease life-cycle cost...................................... 8 Application examples.................................................... 8 Selection of bearing size............................................... 10 Kiln truck wheel bearing arrangement design ............ 12 Mounting, dismounting and maintenance................... 14 Mounting ..................................................................... 14 Dismounting................................................................ 14 Maintenance ............................................................... 14 3 Product data.............................................................. 15 Bearing data general................................................... 15 Bearing tables ................................................................ 16 Bearings d 10 35 mm............................................... 16 Bearings d 40 70 mm............................................... 18 Bearings d 75 100 mm............................................. 20 The SKF Group a worldwide corporation ............... 22 1 3 1 Product information 2 Recommendations 3 Product data Customer benefits Page ............. 8 Page ............. 15 G Doubly shielded The extreme temperature bearings can be fitted with protective shields, one on each side, to prevent ingress of solid contaminants and to keep the lubricant in place. G Environmentally safe The SKF extreme temperature bear- ings use environmentally friendly materials and do not emit any haz- ardous products provided that their maximum allowable operating tem- perature is not exceeded. Wherever very high or very low environ- mental temperatures are a limiting fac- tor, a special bearing is normally need- ed. The application requirements low friction and high radial loads define the basic design concept as a deep groove ball bearing. If the application is demanding and reliable operation under all temperature conditions including extreme operating temperatures with low operation costs is mandatory, an SKF deep groove ball bearing for extreme temperatures is definitely needed. Why SKF extreme temperature bearings are the perfect choice Total quality is a must in modern indus- try. The SKF philosophy has always been to satisfy customer needs and total quality is a natural part of SKF bearing design. This means that SKF today has a very comprehensive range of extreme temperature bearings in terms of G low life-cycle cost G long service life G high reliability G minimised maintenance These benefits make SKF extreme temperature bearings the very founda- tion of trouble-free operation and total quality. These bearings are truly excep- tional. They are the perfect choice because of their attractive combination of benefits: G Extended service life SKF extreme temperature bearings are designed to give extended service lives with a minimum of mainten- ance. SKF is the only bearing manu- facturer using graphite cage techno- logy, thus eliminating the need for any maintenance or service whatsoever. G Very wide operating temperature range Special lubricants make it possible to use some of the bearings down to 150 C and up to a maximum oper- ating temperature of +350 C. Fit and forget 4 Comprehensive, unrivalled range dangerous gases or vapours are emitted. 2. 2Z/VA208 design for high demands These bearings differ from the VA228 design only in their cage. Instead of the coronet cage, they have a segmented cage of graphite. The segments separ- ate the balls and also provide the ne- cessary lubrication. The bearings are fitted with two shields which axially guide the cage segments and prevent the entry of solid contaminants. Be- cause of the segmented cage, these bearings are primarily intended for slowly rotating applications. 3. VA201 design for the most common applications These bearings are not sealed and have a pressed steel cage. The radial internal clearance is four times C5. All bearing surfaces are manganese phosphated. This protects the bearing from corrosion, enhances running prop- erties and provides good adhesion for the lubricant. The extreme temperature bearings of the VA201 design are lubricated with a polyalkylene glycol/graphite mixture which can be used at temperatures between 40 and +250 C. At temper- atures above +200 C, dry lubrication pertains. 4. 2Z/VA201 design added protection with shields These bearings are of the same design as the VA201 bearings but have pro- tective shields at both sides to prevent the ingress of solid contaminants. Additionally, these bearings have twice the amount of the polyalkylene glycol/graphite mixture as the open bearings. The range of SKF extreme temperat- ure bearings covers deep groove ball bearings in the 60, 62 and 63 series currently in demand, in sizes from 10 to 100 mm bore diameter. Taking avail- ability into account, this constitutes the most complete range on the market. All bearings are available with cylin- drical bore to suit most types of mounting methods. SKF extreme temperature bearings are available in five different final vari- ants: 1. 2Z/VA228 design for top requirements This bearing variant is the top-of-the- line among SKF products for extreme temperatures. It is fitted with the re- cently developed coronet cage of pure graphite which makes the bear- ings suitable for new applications. The cage can support appreciably heavier loads than the graphite segment cage. This means that in practice these bear- ings are suitable for applications where the operating temperature is in the range 150 to +350 C and the speeds are up to 100 r/min. The coronet cage is an SKF develop- ment and only available in SKF bear- ings. It not only separates the balls but also presents a unique lubrication sys- tem. The minute quantities of graphite powder released by the cage during rotation provide adequate lubrication for the bearing. The bearing is also equipped with two shields which pre- vent particulate contamination from entering the bearing and also guide the cage axially. All surfaces of the bearing, including the shields, are manganese phosphated to protect against corrosion and also to enhance running properties. The radial internal clearance is four times C5. An- other advantage of these bearings is that they are environmentally friendly. Even at maximum temperatures, no 1 Product information 2 Recommendations 3 Product data Product range Page ............. 8 Page ............. 15 General rule The SKF extreme temperature bearings are primarily intended for shaft speeds up to approximately 100 r/min. For applications with higher speeds or different oper- ating conditions, please contact SKF for advice and support. 5. 2Z/VA216 for aggressive environments For bearing arrangements where the environment is particularly aggressive, bearings of the 2Z/VA216 design are recommended. These bearings are charged with a creamy-white multi- purpose grease based on a fluorinated polyether oil mixed with PTFE for operating temperatures from 40 to +230 C. Otherwise the bearings have the same design as 2Z/VA201. For normal cases, the lubricant fill is between 25 and 35 % of the free space in the bearing. On request other filling grades can be supplied (expressed as % of the free space in the bearing): 10 to 15 % (suffix A) 45 to 60 % (suffix B) 70 to 100 % (suffix C) VA228 VA201 2Z/VA201 2Z/VA216 VA208 6 Customised for special purposes SKF extreme temperature bearings are designed for the most common extreme temperature applications e.g. kiln truck wheels, support rollers and general wheel arangements. Specific customer requirements are satisfied by special order bearings. SKF can supply extreme temperature bearings which can replace the exist- ing bearing design or which are the direct result of a joint design coopera- tion with the customer. SKF has a long tradition of supplying special feature bearings for especially demanding applications. Y-bearing units for extreme temperatures The SKF product range also includes Y-bearing units for operating temperat- ure range 150 to +350 C. They are available as Y-bearing plummer block units, Y-bearing flanged units with square housing, and Y-bearing flanged units with oval housing Accessories for optimum performance The boundary dimensions of the SKF extreme temperature deep groove ball bearings of the 60, 62 and 63 series are in accordance with the ISO Dimen- sion Plan. The bearings of series 62 can be used directly in SKF housings of TVN design. These housings are available in five sizes for shafts of 35 up to 65 mm diameter. In order to further protect the bearing, a heat resistant seal strip made of aluminum boron silicate can be used to prevent the ingress of contaminants from the surrounding environment. For more information please contact SKF. The surfaces of the grey cast iron hous- ings are coated with zinc and yellow chromate; this galvanised layer provi- des added protection against corrosion and gives the housings a distinctive appearance. To meet the widely differing engineer- ing demands in this wide temperature range, two different versions of bear- ings of series YAR 2-2FW are used: VA201 and VA228. The range of Y-bearing units is for shaft dia- meters of 30 to 60 mm and 3 /4 to 2 7 /16 in. Full details will be found in brochure 4415 SKF Y-bearing units for extreme temperatures. 1 Product information 2 Recommendations 3 Product data Product range Page ............. 8 Page ............. 15 1 7 SKF extreme temperature bearings with suffix 2Z/VA208 have a segmented cage made from special graphite. The bearing also has two shields which will protect the bearing from particulate contamination as well as keep the graphite powder inside the bearing. Powdered graphite is slowly trans- ferred from the cage segments to the bearing surfaces ensuring constant lubrication and long service life. No maintenance is required. SKF extreme temperature bearings of the 2Z/VA228 design represent the latest development. They are fitted with a one-piece graphite cage instead of the segmented cage. Tests, both at low and high speeds (up to the max- imum recommended) have shown ex- tremely little wear. The service life has been appreciably extended as the cage has an optimum fit round the balls and thus has a low specific load. The de- sign has very high performance and offers the longest service lives of all the present extreme temperature designs. The design makes all the difference 1 Product information 2 Recommendations 3 Product data Design features Page ............. 8 Page ............. 15 The various designs of SKF extreme temperature bearings are made with the customers needs and require- ments in mind G Extended service life G Different lubrication systems G Customised designs G Different seal arrangements G Operational cost savings The philosophy behind SKF extreme temperature bearings is based on con- tinuous development aiming at rugged and reliable bearings which can be used even in the most demanding applications. SKF extreme temperature bearings can often be used instead of expensive special bearings or intricate, extremely costly lubricants offered on the market. The SKF extreme temperature bearings with the suffix VA201 offer the customer extended service life since the amount of lubricating paste is large, thus ensuring a good supply and an adequate reservoir of lubricant. When the bearing is fitted with two protective shields, 2Z/VA201, the amount of lubric- ant is even larger. This together with the shields will further prolong the ser- vice life. The shields also serve to retain the lubricant inside the bearing. 2Z/VA228 design 8 can be found in many other industries where bearings are subjected to extreme temperatures. One of the main reasons for SKFs dominant market position for extreme temperature bearings is the customers ever increasing awareness about what bearing quality means to their machine life cycle cost. How to decrease life-cycle costs 1 Product information 2 Recommendations 3 Product data Page ............. 3 Application examples Page ............. 15 Long service life, high reliability and minimal maintenance requirements have made SKF extreme temperature deep groove ball bearings the obvious choice in all industrial segments where temperatures are very high or very low and speeds low and where high run- ning accuracy is not required. The key segments with their typical require- ments are listed below, but applications Application examples Foil calenders The calenders were originally fitted with bearings which required frequent relub- rication with expensive high temperature grease. Three have now been convert- ed to SKF deep groove ball bearings of the VA228 design which require no maintenance. As a result, maintenance costs have been reduced by more than 1,2 million SEK per annum. In addition, the foil produced is much cleaner (no lubricant leakage to soil it). Kiln trucks The wheels are fitted with SKF deep groove ball bearings of the 2Z/VA208 design. Normal operating temperature is +200 to +230 C. The original bear- ing design lasted between 3 months and one year but with the 2Z/VA208 design the service life could be extend- ed to more than 4 years. Service lives of up to more than 12 years have been recorded in other similar applications. This means much lower bearing costs and also no wheel repairs were required. Kiln truck Foil calender 2 9 Wafer biscuits baking oven The traditional wheel bearing design used standard deep grove ball bear- ings lubricated with a very expensive high temperature grease. The operat- ing conditions with temperatures up to +240 C warranted relubrication at regular intevals and frequent bearing replacement due to clogged/dried out grease plus corrosion. The normal ser- vice life was around 2 years. Extreme temperature bearings 2Z/VA208 were installed instead allowing a four-year period of maintenance-free operation. Chain grate furnace 2 500 special SKF support rollers based on double row deep groove ball bearings fitted with graphite segment cages, design VA208, are used per furnace at operating temperatures up to +350 C. The original design wore out rapidly and increased the running friction dra- matically. All rollers had to be changed within a year. The new SKF support rollers kept a very low coefficient of friction and lasted up to 4 years without maintenance. Solution Segments G Bricks & tiles G Ceramics G Steel G Food G Autoclaves G Materials handling G Waste disposal Requirements G Long service life G Application-adapted performance G Minimum mainten- ance G High availability G Technical support 1 Product information 2 Recommendations 3 Product data Page ............. 3 Application examples Page ............. 15 Tunnel furnace The rollers operate at about +350 C and carry the material to be heat treat- ed. During a refit the original bearings, which had a service life of approxim- ately 3 to 6 months, were replaced by SKF deep groove ball bearings of the 2Z/VA208 design, thus extending the service life to more than 7 years. Overall operating costs have been considerably reduced as a result and it has also been possible to dispense with the original water cooling of the housings. Tunnel furnace Chain grate furnace Wafer biscuits baking oven 10 1 Product information 2 Recommendations 3 Product data Page ............. 3 Calculation Page ............. 15 bearing can be selected from the bear- ing tables (from page 16 onwards). If the requisite basic static load rating lies between two values in the bearing table the bearing with the higher rating should be chosen. Selection of bearing size for kiln truck wheels Bearing size is selected on the basis of the basic static load rating as kiln trucks operate at very slow speeds. For free wheels with two bearings of equal size ( fig , page 13) the re- quisite basic static load rating for one bearing is obtained from the equation G 0 C 0 = 1,5 f T where C 0 = requisite basic static load rating of a single bearing, N G 0 = radial load acting on one wheel, N f T = temperature factor ( Table ) Table applies to arrangements com- prising two bearings of the same size mounted symmetrically with respect to the plane of the load and gives the re- quisite basic static load rating depend- ing on wheel load and temperature, calculated using the above equation, for one bearing. For a free-wheel arrangement with bearings of different size ( fig , page 13) the requisite value of C 0 for the inboard (tyre rim) side is obtained from G 0 C 0 = 2 f T 4 2 1 3 Influence of operating temperature At high temperatures, the load carrying capacity of the bearings is reduced. This is taken into consideration by mul- tiplying the basic static load rating C 0 by a temperature factor f T . Values of this factor at different temperatures will be found in Table . Selection of bearing size based on the static load rating The size of bearing required for a given application is selected with reference to the loads which are to be expected and the load carrying capacity of the bearing. Bearings for extreme temper- atures rotate at very slow speeds. Therefore, the requisite size is deter- mined based on the basic static load rating C 0 . The requisite basic static load rating can be determined using P 0 C 0 = 2 f T where C 0 = requisite basic static load rating of the bearing, N P 0 = equivalent static bearing load, N f T = temperature factor ( Table ) The equivalent static bearing load is obtained from P 0 = 0,6 F r + 0,5 F a where P 0 = equivalent static bearing load, N F r = actual radial bearing load, N F a = actual axial bearing load, N When calculating P 0 , the maximum load which can occur should be used and its radial and axial components inserted in the equation above. If P 0 < F r , then P 0 = F r should be used. Using the requisite basic static load rating calculated from above, a suitable 1 1 and for the outboard (cover) side, from G 0 C 0 = f T The requisite basic static load rating of bearings in axleboxes inside or outside the wheel ( fig , page 13) is ob- tained using the equation G 0 C 0 = 2 f T Using the values of the requisite basic static load rating C 0 calculated using the above equations, or obtained from Table , suitable bearings of series 60, 62 or 63 can be selected from the bearing tables (from page 16 onwards). If the requisite basic static load rat- ing lies between two values in the bearing table, the bearing with the higher load rating should always be chosen. The diameter of the journal must always be checked with regard to its strength. 2 5 Selection of bearing size Wheel Requisite basic static load rating C 0 load for operating temperatures 150 C 200 C 250 C 300 C 350 C N N 3 000 4 500 4 740 5 000 5 630 7 030 4 000 6 000 6 320 6 670 7 500 9 380 5 000 7 500 7 900 8 380 9 380 11 700 6 000 9 000 9 470 10 000 11 300 14 100 7 000 10 500 11 100 11 700 13 100 16 400 8 000 12 000 12 600 13 300 15 000 18 800 9 000 13 500 14 200 15 000 16 900 21 100 10 000 15 000 15 800 16 700 18 800 23 400 11 000 16 500 17 400 18 300 20 600 25 800 12 000 18 000 18 900 20 000 22 500 28 100 13 000 19 500 20 500 21 700 24 400 30 500 14 000 21 000 22 100 23 300 26 300 32 800 15 000 22 500 23 700 25 000 28 100 35 200 16 000 24 000 25 300 26 700 30 000 37 500 17 000 25 500 26 800 28 300 31 900 39 800 18 000 27 000 28 400 30 000 33 800 42 200 19 000 28 500 30 000 31 700 35 600 44 500 20 000 30 000 31 600 33 300 37 500 46 900 22 000 33 000 34 700 36 700 41 300 51 600 24 000 36 000 37 900 40 000 45 000 56 300 26 000 39 000 41 100 43 300 48 800 60 900 28 000 42 000 44 200 46 700 52 500 65 600 30 000 45 000 47 400 50 000 56 300 70 300 32 000 48 000 50 500 53 300 60 000 75 000 34 000 51 000 53 700 56 700 63 800 79 700 36 000 54 000 56 800 60 000 67 500 84 400 38 000 57 000 60 000 63 300 71 300 89 100 40 000 60 000 63 200 66 700 75 000 93 800 2 11 1 Product information 2 Recommendations 3 Product data Page ............. 3 Calculation Page ............. 15 Operating Factor temperature f T C 150 1 200 0,95 250 0,9 300 0,8 350 0,64 1 Factor f T Requisite basic static load rating C 0 for a deep groove ball bearing for free wheels with two bearings of the same size Calculation example A kiln truck has four wheels of the free wheel type, i.e. the axle does not rotate. Each wheel has two bearings of the same size. Operating conditions: Speed: Intermittent, approximately 2 r/min Load per wheel: 15 000 N Temperature: 250 C The requisite load rating C 0 is obtained from G 0 C 0 = 1,5 f T so that C 0 = 1,5 15 000/0,9 C 0 = 25 000 N Thus a bearing having a basic static load rating C 0 of at least 25 000 N is required, for example, bearing 6211-2Z/VA208, which has a C 0 value = 29 000 N. Table 2 Table 12 1 Product information 2 Recommendations 3 Product data Page ............. 3 Application advice Page ............. 15 D a D a = 4 To avoid excessive tilting forces which can occur, for example, if forces act on the wheel at right angles to the direction of travel, a ratio of 4:1 is re- commended for the wheel diameter D to the distance between bearings a ( fig ). The free-wheel design in- corporating two bearings of equal size ( fig ) is generally used for kiln trucks with wheel loads of up to 30 kN. For heavier loads and wide gauge track a design with bearings of different size should be used, as the inboard bearing is more heavily loaded than that at the outboard position ( fig ). In addition to the free-wheel arrange- ment, kiln trucks are also fitted with axleboxes either inside or outside the wheel ( fig ). For both designs housings are required which can be bolted to the frame of the kiln truck. Two bearings are needed for each wheel set: one locating and one non- locating. The axleboxes must be care- 5 4 3 2 Traditionally, the wheel arrangements of conventional two-axled kiln trucks ( fig ) are usually designed as free-wheel (independent) arrange- ments. Two deep groove ball bearings are mounted directly on the journal. This design permits simple mounting and dismounting as well as easy in- spection of the bearings. Deformation of the axle or bogie under load or as a result of temperature changes will not have a detrimental effect on bearing performance. The hub bore is sealed at the outboard position by a cover and at the inboard position by a seal. Labyrinth seals have proved to be the most suitable; felt seals are unable to withstand the high temperatures. The labyrinth seal must have a relatively large radial clearance to match the large internal clearance of the bearing. Suitable hub bore and journal toler- ances are given in Table . 1 1 Kiln truck wheel bearing arrangement design fully mounted so that the bearings do not become preloaded, as this would make operation difficult and would cause premature failure. Because of the changes in axle length which result from temperature variation, it is neces- sary to ensure that axial displacement is possible in both directions, and that the amount of possible displacement is equal at both sides of the non-locating bearing. SKF TVN housings are suitable as housings for these wheel bearing ar- rangements. When mounting outside the wheel the A type (for shaft ends, with cover) should be used. The B type (for through shafts) should be used for mounting inside the wheel. The stand- ard felt strips of these bearings should be replaced by special strips (desig- nated FSB ..) of high temperature material (graphited aluminium boron silicate). Suitable hub bore and journal tolerances are given in Table . 1 Conventional kiln truck wheel bearing arrangement Recommended ratio wheel diameter/ bearing distance 1 Fig 2 Fig 2 13 1 Product information 2 Recommendations 3 Product data Page ............. 3 Application advice Page ............. 15 Application Tolerance Free wheels journal g6 hub bore J7 Rotating axles journal j6 hub bore H7 1) 1) Tolerance D10 is recommended for autoclave trucks Free-wheel arrangement with two bearings of equal size Free-wheel arrangement with two bearings of different size Axlebox inside the wheel, TVN housing, type B (non-locating side) and axlebox outside the wheel, TVN housing, type A (locating side), respectively Full details of TVN housings will be found in the SKF General Catalogue. When making new designs for kiln trucks, free-wheel arrangements are to be preferred as they have been found to be superior in performance and also more economical. 1 Table 3 Fig 4 Fig 5 Fig 14 14 Mounting The SKF deep groove ball bearings for extreme temperatures are mounted with clearance or interference fits on the shaft and in the housing. A satisfactory radial location and an adequate sup- port can generally only be obtained when one of the rings (depending on loading situation) is mounted with an appropriate degree of interference ( Kiln truck wheel bearing arrange- ment design, page 12). When mounting the bearings, the ring which is to have the tighter inter- ference fit is generally mounted first. The force needed to mount a bearing increases considerably with increasing bearing size. Therefore, it is not gener- ally possible to press large bearings on to a cylindrical shaft or into a housing in the cold state. In this case, depend- ing on whether the interference is between bearing and shaft or bearing and housing, the bearing or the hous- ing should be heated before mounting. To mount with an interference fit on a shaft the bearing should be heated to about 80 to 90 C above the temper- ature of the shaft. This can be done by means of an SKF induction heater or in a heating cabinet. Mounting bear- ings by cooling the shaft is not recom- mended. The risk of condensation causing corrosion is evident. Dismounting The force required to remove a bearing is generally greater than the mounting force, particularly if, after a long period of service, fretting corrosion is pre- sent. If bearings are to be re-used after removal, the force used to dis- mount them must The same dry lubricant should also be applied thinly to all other shiny com- ponents of the bearing arrangement to protect them from corrosion. on no account be applied through the rolling elements. Extreme temperature bearings can be removed using mechanical or hy- draulic withdrawal tools or a press. For detailed information about suit- able mounting and dismounting tools, please refer to the SKF catalogue The Tools for Trouble-Free Operation. Maintenance SKF extreme temperature bearings are largely maintenance free. The bear- ings of VA201 design should however be inspected after some six months of operation. It is sufficient to open the housing or to withdraw the wheel with bearings from the journal and to re- move contaminants using bellows. If pressurised air is used the air stream should be weak and the air dry. Other inspection operations are gener- ally only necessary once a year or once every second year depending on the operating conditions. If, however, the bearings do not rotate easily or have become noisy the bearing arrange- ment in question should be inspected immediately. In this case the bearings must be dismounted and after cleaning they should be checked to see whether they are suitable for further use. If there is no longer a film of dry lub- ricant on the raceways (indicated by a bright metallic shiny track) the bearings should be relubricated using the ori- ginal lubricant. The lubricant should be applied to the bearing raceways and the rings turned so that it is evenly dis- tributed in the bearing. It should be remembered that dry lubricants do not adhere so well to the relatively smooth raceway surfaces of a used bearing. If there is damage to the raceways, roll- ing elements or cage or if there are signs of wear or corrosion it is safer to replace the bearings. Please consult the SKF cata- logue The Tools for Trouble-Free Operation. Mounting, dismounting and maintenance 1 Product information 2 Recommendations 3 Product data Page ............. 3 Mounting and maintenance Page ............. 15 15 3 Bearing data general 15 Dimensions The boundary dimensions of SKF deep groove ball bearings for extreme tem- peratures are in accordance with those of the Dimension Series 10, 02 and 03 as specified in ISO 15:1998. Tolerances The deep groove ball bearings for ex- treme temperatures are produced with normal tolerances to ISO 492:1994. Because of the special surface treat- ment which they undergo to protect against corrosion and enhance running properties there may be some slight deviations from the tolerances spe- cified in the above standard. However, this has no influence on their arrange- ment or performance. Internal clearance The SKF deep groove ball bearings for extreme temperatures are produced with extra large radial internal clear- ance. The actual values are given in the bearing tables on pages 16 to 21. The clearance corresponds to about four times the standardised C5 clear- ance (4 C5). Misalignment Because of the large clearance, these special deep groove ball bearings can tolerate angular misalignments of the inner ring relative to the outer ring of between 20 and 30 minutes of arc. This is only applicable when the bear- ings operate at low speeds as the roll- ing conditions in the bearings are un- favourable under such misalignment. Speeds SKF deep groove ball bearings for extreme temperatures were developed for bearing arrangements where they would rotate slowly, i.e. a few revolu- tions per minute. Our experience is, however, that it is possible to run the bearings at speeds up to 100 r/min. It is advisable to contact SKF application engineering service if the bearings are to be used at higher speeds than those for which they were designed. Design of associated components It is advisable to provide some support to the shields of bearings of the 2Z/VA228 and 2Z/VA208 designs, because of the nature of the graphite cage. Therefore it is recommended that the housing shoulder should have a diameter which is approximately equal to or slightly smaller than dimension D 2 ( bearing tables). If this is not possible then a loose washer having such a bore diameter should be positioned between the bearing and the housing shoulder ( fig ). For all other bearing designs the shoulder should have a bore diameter not greater than D a max . Enquiries When enquiring about the bearings for extreme temperatures it is recom- mended that, in addition to the number of bearings required, details regarding the application and operating condi- tions be given, for example: 1. Operating temperature 2. Bearing or wheel load 3. Speed 4. Shaft diameter 5. Wheel diameter 6. Axlebox design 7. Type of service, e.g. pottery kiln 8. Special conditions, e.g. very dusty environment 1 1 Product information 2 Recommendations 3 Product data Page ............. 3 Page ............. 8 Bearing data general Recommended means of support for shields of 2Z/VA228 och 2Z/VA208 bearings 1 Fig 2Z/VA228 2Z/VA208 VA201 2Z/VA201 16 Principal Basic static Radial internal Mass Designation dimensions load rating clearance d D B C 0 min max mm N m kg 10 35 11 3 400 80 150 0,053 6300-2Z/VA201 12 32 10 3 100 100 180 0,037 6201/VA201 32 10 3 100 100 180 0,037 6201-2Z/VA201 32 10 3 100 100 180 0,037 6201-2Z/VA208 32 10 3 100 100 180 0,037 6201-2Z/VA228 15 35 11 3 750 100 180 0,045 6202/VA201 35 11 3 750 100 180 0,043 6202-2Z/VA208 35 11 3 750 100 180 0,043 6202-2Z/VA228 17 35 10 3 250 100 180 0,039 6003/VA201 40 12 4 750 100 180 0,065 6203/VA201 40 12 4 750 100 180 0,060 6203-2Z/VA208 40 12 4 750 100 180 0,060 6203-2Z/VA228 20 47 14 6 550 110 190 0,11 6204/VA201 47 14 6 550 110 190 0,11 6204-2Z/VA201 47 14 6 550 110 190 0,10 6204-2Z/VA208 47 14 6 550 110 190 0,10 6204-2Z/VA228 52 15 7 800 110 190 0,13 6304/VA201 52 15 7 800 110 190 0,13 6304-2Z/VA208 25 47 12 6 550 120 210 0,080 6005/VA201 47 12 6 550 120 210 0,080 6005-2Z/VA208 52 15 7 800 120 210 0,13 6205/VA201 52 15 7 800 120 210 0,13 6205-2Z/VA201 52 15 7 800 120 210 0,12 6205-2Z/VA208 52 15 7 800 120 210 0,12 6205-2Z/VA228 62 17 11 600 120 210 0,23 6305/VA201 30 62 16 11 200 120 210 0,20 6206/VA201 62 16 11 200 120 210 0,20 6206-2Z/VA201 62 16 11 200 120 210 0,19 6206-2Z/VA208 62 16 11 200 120 210 0,19 6206-2Z/VA228 72 19 16 000 120 210 0,35 6306/VA201 72 19 16 000 120 210 0,34 6306-2Z/VA208 35 72 17 15 300 160 255 0,29 6207/VA201 72 17 15 300 160 255 0,28 6207-2Z/VA208 72 17 15 300 160 255 0,28 6207-2Z/VA228 80 21 19 000 160 255 0,46 6307/VA201 80 21 19 000 160 255 0,44 6307-2Z/VA208 1 Product information 2 Recommendations 3 Product data Page ............. 3 Page ............. 8 Deep groove ball bearings for extreme temperatures d 10 35 mm r r r r 1 2 1 2 D D 2 B d d 1 3 17 Dimensions Abutment and fillet dimensions d d 1 D 2 r 1,2 d a D a r a min min max max mm mm 10 17,5 28,7 0,6 14 31 0,6 12 18,2 27,4 0,6 16 28 0,6 18,2 27,4 0,6 16 28 0,6 18,2 27,4 0,6 16 28 0,6 18,2 27,4 0,6 16 28 0,6 15 21,5 30,4 0,6 19 31 0,6 21,5 30,4 0,6 19 31 0,6 21,5 30,4 0,6 19 31 0,6 17 22,7 31,2 0,3 19 33 0,6 24,2 35 0,6 21 36 0,6 24,2 35 0,6 21 36 0,6 24,2 35 0,6 21 36 0,6 20 28,5 40,6 1 25 42 1 28,5 40,6 1 25 42 1 28,5 40,6 1 25 42 1 28,5 40,6 1 25 42 1 30,3 44,8 1,1 26,5 45,5 1 30,3 44,8 1,1 26,5 45,5 1 25 32 42,2 0,6 29 43 0,6 33,4 46,3 1 30 47 1 33,4 46,3 1 30 47 1 33,4 46,3 1 30 47 1 33,4 46,3 1 30 47 1 33,4 46,3 1 30 47 1 36,6 52,7 1,1 31,5 55,5 1 30 40,3 54,1 1 35 57 1 40,3 54,1 1 35 57 1 40,3 54,1 1 35 57 1 40,3 54,1 1 35 57 1 44,6 61,9 1,1 36,5 65,5 1 44,6 61,9 1,1 36,5 65,5 1 35 46,9 62,7 1,1 41,5 65,5 1 46,9 62,7 1,1 41,5 65,5 1 46,9 62,7 1,1 41,5 65,5 1 49,5 69,2 1,5 43 72 1,5 49,5 69,2 1,5 43 72 1,5 1 Product information 2 Recommendations 3 Product data Page ............. 3 Page ............. 8 d a D a r a r a 2Z/VA228 2Z/VA208 VA201 2Z/VA201 18 1 Product information 2 Recommendations 3 Product data Page ............. 3 Page ............. 8 Deep groove ball bearings for extreme temperatures d 40 70 mm Principal Basic static Radial internal Mass Designation dimensions load rating clearance d D B C 0 min max mm N m kg 40 80 18 19 000 160 255 0,37 6208/VA201 80 18 19 000 160 255 0,35 6208-2Z/VA208 80 18 19 000 160 255 0,35 6208-2Z/VA228 90 23 24 000 160 255 0,63 6308/VA201 90 23 24 000 160 255 0,60 6308-2Z/VA208 45 85 19 21 600 180 290 0,41 6209/VA201 85 19 21 600 180 290 0,41 6209-2Z/VA201 85 19 21 600 180 290 0,39 6209-2Z/VA208 85 19 21 600 180 290 0,39 6209-2Z/VA228 100 25 31 500 180 290 0,83 6309/VA201 100 25 31 500 180 290 0,79 6309-2Z/VA208 50 90 20 23 200 180 290 0,46 6210/VA201 90 20 23 200 180 290 0,46 6210-2Z/VA201 90 20 23 200 180 290 0,45 6210-2Z/VA208 90 20 23 200 180 290 0,45 6210-2Z/VA228 110 27 38 000 180 290 1,05 6310/VA201 110 27 38 000 180 290 1,00 6310-2Z/VA208 55 100 21 29 000 220 360 0,61 6211/VA201 100 21 29 000 220 360 0,59 6211-2Z/VA208 100 21 29 000 220 360 0,59 6211-2Z/VA228 120 29 45 000 220 360 1,35 6311/VA201 60 110 22 36 000 220 360 0,78 6212/VA201 110 22 36 000 220 360 0,74 6212-2Z/VA208 110 22 36 000 220 360 0,74 6212-2Z/VA228 130 31 52 000 220 360 1,70 6312/VA201 130 31 52 000 220 360 1,60 6312-2Z/VA208 65 120 23 40 500 220 360 0,99 6213/VA201 120 23 40 500 220 360 0,94 6213-2Z/VA208 140 33 60 000 220 360 2,10 6313/VA201 140 33 60 000 220 360 2,00 6313-2Z/VA208 70 125 24 45 000 260 420 1,05 6214/VA201 125 24 45 000 260 420 1,00 6214-2Z/VA208 150 25 68 000 260 420 2,50 6314/VA201 150 35 68 000 260 420 2,70 6314-2Z/VA208 r r r r 1 2 1 2 D D 2 B d d 1 3 19 1 Product information 2 Recommendations 3 Product data Page ............. 3 Page ............. 8 Dimensions Abutment and fillet dimensions d d 1 D 2 r 1,2 d a D a r a min min max max mm mm 40 52,6 69,8 1,1 46,5 73,5 1 52,6 69,8 1,1 46,5 73,5 1 52,6 69,8 1,1 46,5 73,5 1 56,1 77,7 1,5 48 82 1,5 56,1 77,7 1,5 48 82 1,5 45 57,6 75,2 1,1 51,5 78,5 1 57,6 75,2 1,1 51,5 78,5 1 57,6 75,2 1,1 51,5 78,5 1 57,6 75,2 1,1 51,5 78,5 1 62,1 86,7 1,5 53 92 1,5 62,1 86,7 1,5 53 92 1,5 50 62,5 81,7 1,1 56,5 83,5 1 62,5 81,7 1,1 56,5 83,5 1 62,5 81,7 1,1 56,5 83,5 1 62,5 81,7 1,1 56,5 83,5 1 68,7 95,2 2 59 101 2 68,7 95,2 2 59 101 2 55 69 89,4 1,5 63 92 1,5 69 89,4 1,5 63 92 1,5 69 89,4 1,5 63 92 1,5 75,3 104 2 64 111 2 60 75,5 97 1,5 68 102 1,5 75,5 97 1,5 68 102 1,5 75,5 97 1,5 68 102 1,5 81,8 113 2,1 71 119 2 81,8 113 2,1 71 119 2 65 83,3 106 1,5 73 112 1,5 83,3 106 1,5 73 112 1,5 88,3 122 2,1 76 129 2 88,3 122 2,1 76 129 2 70 87 111 1,5 78 117 1,5 87 111 1,5 78 117 1,5 94,9 130 2,1 81 139 2 94,9 130 2,1 81 139 2 d a D a r a r a 2Z/VA228 2Z/VA208 VA201 2Z/VA201 20 1 Product information 2 Recommendations 3 Product data Page ............. 3 Page ............. 8 Deep groove ball bearings for extreme temperatures d 75 100 mm Principal Basic static Radial internal Mass Designation dimensions load rating clearance d D B C 0 min max mm N m kg 75 130 25 49 000 260 420 1,20 6215/VA201 130 25 49 000 260 420 1,20 6215-2Z/VA201 130 25 49 000 260 420 1,15 6215-2Z/VA208 160 37 76 500 260 420 3,00 6315/VA201 80 140 26 55 000 260 420 1,35 6216-2Z/VA208 85 150 28 64 000 300 480 1,80 6217/VA201 150 28 64 000 300 480 1,70 6217-2Z/VA208 90 160 30 73 500 300 480 2,15 6218-2Z/VA228 100 180 34 93 000 300 480 3,15 6220/VA201 180 34 93 000 300 480 3,00 6220-2Z/VA208 r r r r 1 2 1 2 D D 2 B d d 1 3 21 1 Product information 2 Recommendations 3 Product data Page ............. 3 Page ............. 8 Dimensions Abutment and fillet dimensions d d 1 D 2 r 1,2 d a D a r a min min max max mm mm 75 92 117 1,5 83 122 1,5 92 117 1,5 83 122 1,5 92 117 1,5 83 122 1,5 101 139 2,1 86 149 2 80 101 127 2 89 131 2 85 106 135 2 94 141 2 106 135 2 94 141 2 90 112 143 2 99 151 2 100 124 160 2,1 111 169 2 124 160 2,1 111 169 2 d a D a r a r a 22 The SKF group a worldwide corporation SKF is an international industrial Group operating in some 130 countries and is world leader in bearings. The company was founded in 1907 following the invention of the self-align- ing ball bearing by Sven Wingquist and, after only a few years, SKF began to expand all over the world. Today, SKF has some 45 000 em- ployees and around 80 manufacturing facilities spread throughout the world. An international sales network includes a large number of sales companies and some 7 000 distributors and retailers. Worldwide availability of SKF products is supported by a comprehensive technical advisory service. The key to success has been a con- sistent emphasis on maintaining the highest quality of its products and services. Continuous invest- ment in research and development has also played a vital role, resulting in many examples of epoch-making innovations. The business of the Group consists of bearings, seals, special steel and a comprehensive range of other high- tech industrial components. The experi- ence gained in these various fields provides SKF with the essential know- ledge and expertise required in order to provide the customers with the most advanced engineering products and efficient service. 23 The SKF Engineering & Research Centre is situated just outside Utrecht in The Netherlands. In an area of 17 000 square metres (185 000 sq.ft) some 150 scientists, engineers and support staff are engaged in the further improvement of bearing perform- ance. They are developing technologies aimed at achieving better materials, better designs, better lubricants and better seals together leading to an even better under- standing of the operation of a bearing in its application. This is also where the SKF Life Theory was evolved, enabling the design of bearings which are even more compact and offer even longer operational life. The SKF Group is the first major bearing manufacturer to have been granted approval according to ISO 14001, the international standard for environmental management systems. The certificate is the most com- prehensive of its kind and covers more than 60 SKF production units in 17 countries. SKF has developed the Channel concept in factories all over the world. This drastically reduces the lead time from raw material to end product as well as work in progress and finished goods in stock. The concept enables faster and smoother information flow, eliminates bottlenecks and bypasses unnecessary steps in production. The Channel team members have the know- ledge and commitment needed to share the responsibility for fulfilling objectives in areas such as quality, delivery time, production flow etc. SKF manufactures ball bearings, roller bearings and plain bearings. The smallest are just a few millimetres (a fraction of an inch) in diameter, the largest several metres. SKF also manufactures bearing and oil seals which prevent dirt from entering and lubricant from leaking out. SKFs subsidiaries CR and RFT S.p.A. are among the world's largest producers of seals. SKF is a registrered trademark of SKF. Copyright SKF 2002 The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless permission is granted. Every care has been taken to ensure the accuracy of the information contained in this pub- lication but no liability can be accepted for any loss or damage whether direct, indirect or consequential arising out of the use of the information contained here in. Publication 4402/III E May 2002 Printed in Sweden on environmentally friendly, chlorine-free paper (Profistar Silk) by SG id & tryck ab.
Bearings And Bearing Metals: A Treatise Dealing with Various Types of Plain Bearings, the Compositions and Properties of Bearing Metals, Methods of Insuring Proper Lubrication, and Important Factors Governing the Design of Plain Bearings