VF A7 Manual
VF A7 Manual
VF A7 Manual
I II
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Instruction Manual
The new generation high-performance inverter
Connection
Operating the inverter Basic Operation
TOSVERT
VF-A7
200V class
0.4 90kW
Peripheral units
Table of parameters
Specification Prior to service call Regular inspection and maintenance Warranty
NOTICE 1. Make sure that this instruction manual is delivered to the end user of the inverter unit. 2. Read this manual before installing or operating the inverter unit, and store it in a safe place for reference. TOSHIBA CORPORATION 1999 All Rights Reserved.
Precautions of disposal
Safety precautions
The labels on the inverter and this instruction manual contain important instructions for the prevention of possible injury to the user and other persons and damage to property, as well as for the safe use of the inverter. Please gain a good understanding of the following pictorial symbols before reading this manual and strictly observe the instructions that follow each symbols.
Marking
Symbols Meaning Means that improper use or handling could cause the risk of death or serious injury Means that improper use or handling could cause injury to persons(*1) or damage to property(*2).
Danger Warning
(*1)injury to persons refer to injuries, burns, electric shocks, and so on, that do not oblige the injured person to be hospitalized or go to a hospital for a long period of time for medical treatment. (*2)damage to property includes all kinds of losses resulting from it.
Symbols
Meaning
Represents prohibition(what you must not do) What you must not do is described in or near this symbol by a picture or words Represents mandatory items(what you must do) What you must do is described in or near this symbol by a picture or word Represents danger What is dangerous is described in or near this symbol by a picture or word Represents warning What the warning should be applied is described in or near this symbol by a picture or word
Limited applications
This inverter is designed to control the speed of three-phase induction motors for general industry.
Precautions
When using our inverters for equipment such as nuclear power control equipment, aviation and space flight control equipment, traffic equipment, and safety equipment, and there is a risk that any failure or malfunction of the inverter could directly endanger human life or cause injury, please contact our headquarters, branch, or office printed on the front and back covers of this catalogue. Such applications must be studied carefully. When using inverters for critical equipment, even though the inverters
are manufactured under strict quality control always fit your equipment with safety devices to prevent serious accident or loss should the inverter fail(such as failure to issue an inverter trouble signal)
Do not use our inverters for any load other than three phase induction
motors.
Handling in general
Danger
Never Disassemble Never disassemble, modify or repair the inverter. Its disassembly could cause an electric shock, afire or an injury. Request your TOSHIBA dealer for repair. -Never open the front cover of the inverter(or the door of the cabinet in which the inverter is installed) when the inverter is energized, or you could get a shock since a high voltage is applied to certain portions of it. -Do not put your fingers into the panel through a wiring opening or an opening in the cooling fan cover, or you could get a shock or an injury. -Do not put or insert anything(e.g., electric cable, bar or steel wire) into the inverter, or the inverter could cause a shock or fire. -Do not splash water over the inverter, or the inverter could cause a shock or a fire. -Do not turn on the power before attaching the front cover (or closing the door of the cabinet in which the inverter is installed), or you could get a shock. -Turn off the power immediately in case the inverter smokes, smells of smoke, or produce abnormal noise. Failure to do so could lead to a fire. In such a case, request your TOSHIBA dealer for repair. -Due to the possibility of contaminants entering the drive, disconnect the input power if the drive will be unused for extended periods. The leakage current caused by the contamination may result in fire.
Reference
2.
2. 2. 2. 2. 2. 3. 3. 3.
Prohibited
Mandatory
Warning
Do not touch any heat sink or braking resistor, or you could get a burn since they become very hot. Never touch -Do not install the inverter where any of the unallowable chemicals solvents listed below can be sprayed, or its plastic front cover could come off or a plastic unit could fall off although damage sustained by plastic parts depends on their shapes. If you intend to install the inverter where a chemical or solvent other than those listed below is used, consult your TOSHIBA dealer in advance. (Table1) Allowable chemicals and solvents Chemical Solvent Methanol Hydrochloric acid (concentration of less than 10%) Ethanol Sulfuric acid (concentration of less than 10%) Triol Nitric acid (concentration of less than 10%) Mesopropanol Caustic soda Ammonia Glycerin Sodium chloride (Table 2) Unallowable chemicals and solvents Chemical Solvent Phenol Gasoline, Kerosene, light oil Benzene Turpentine oil sulfonic acid Benzol Thinner
Reference
3.
1.4.4
Prohibited
Transportation Installation
Danger
-Do not install or operate the inverter if it is damaged or any part is missing from it. Operating the inverter in a defective condition could lead to a shock or a fire. Request your Toshiba dealer for repair. -Do not put any inflammable material near the inverter, or it could catch a fire if the inverter sparks because of a breakdown, etc. -Do not install the inverter where it can be splashed with water, etc., or it could cause a shock or a fire. -Use the inverter under environmental conditions specified by this instruction manual, or it could break down. -Install the inverter on a non-combustible board, for example, a steel plate. Installing it on a inflammable board or wall could lead to a fire because its back is heated up during operation. -Do not use the inverter with the front cover detached, or it could cause a shock. -Install an emergency shutdown device which matches the system (for example, a switch interlocked with the brake of the machine). Failure to do so could lead to injury to persons since it has no emergency stop function. -Do not use any optional devices other than those designated by our company. The use of improper devices could lead to accidents.
Reference
Prohibited
Mandatory
1.4.4
Warning
Reference
Prohibited
Mandatory
-Do not hold the front cover to carry the inverter, or the cover could come off and cause the main unit to fall, thus causing you to get an injury. -Do not install the inverter in any place subject to vibration, or it could fall, causing injury to persons. -For a model (20 kg or more in weight) designed for 30kW motors or larger, carry it at least in a twosome, or it could fall and cause you to get an injury. -Handle large capacity model using a crane. Lifting heavy inverter causes injury to persons. Taking care of safety for users, carefully handle in order not to damage to the inverter. Carefully lift up the inverter, hanging wires on the hanging bolts or halls on the top or bottom of the inverter. -Four points and perpendicular lifting is recommended. Even if perpendicular lifting is impossible, respect the condition described in the following figure. A crack may be attached to the product body when not performing perpendicular lifting. Please be careful.
60 Max.
2. 1.4.4 2.
60 Max.
-Install the main unit on a wall, or the like, which is strong enough to withstand its weight, or it could fall and cause injury to persons. -Install a mechanical brake whenever the motor requires a brake (device which retains the motor shaft). Failure to do so could lead to injury to persons because the inverter itself has no function of mechanically retaining the brake shaft. 3
1.4.4 1.4.4
Wiring
Danger
-Do not connect the power cable to any output terminal (U/T1, V/T2 or W/T3 on the motor side), or the inverter could break down and cause a fire. -Do not connect a resistor to any D.C. terminal (between PA and PC or PO and PC), or the inverter could cause a fire. To install external braking resistor, refer to 6.13.4. -Dont touch the connector terminals and cables of the devices(MCCB) on he input side of the inverter within 10 minutes after shutting down the power source -Entrust all electrical work to an experienced specialist. Wiring by an inexperienced person could result in a fire or an electric shock. -Connect the output terminals (on the motor side) correctly. Incorrect connection of the terminals causes the motor to rotate in a wrong direction, and thus could result in injury to persons. -Perform wiring always after installing the inverter, or you could get a shock or an injury. -Be sure to perform the following preparatory work before proceeding to wiring. (1) Turn off the power. (2) 10 minutes or more after turning off the power, make sure that charge lamp is extinct. (3) Using a circuit tester with a D.C. voltage measuring capacity of more than 800V, check to be sure that the voltage remaining in the D.C. main circuit (between PA and PC) is below 45V. Failure to do so could lead to an electric shock. -Tighten the terminal board fixing screws at the specified torque. Failure to do so could lead to a fire. -Make sure that the supply voltage is within +10%/-15% (during continuous operation or within 10% under full load) of the inverter's rated voltage specified on its rating label. Supplying a voltage exceeding the above range could lead to a breakdown, an electric shock or a fire. -Connect grounding wires correctly and securely. Otherwise, a breakdown or electric leakage could lead to an electric shock or a fire.
Reference
Prohibited
Mandatory
2. 1.4.4
Be Grounded
2. 2.2 9.
Warning
Charged capacitors can present a shock hazard even after source power is removed
Drives with EMI filters will retain a charge on the input terminals for up to 10 min. after the power has been removed. To avoid electrical shock, dont touch the connector terminals and uninsulated source cables at either the main circuit disconnect or the drive until the capacitive charge has dissipated.
About operation
Danger
-Do not touch any inverter's terminal when it is energized even if the motor is standstill, or you could get a shock. -Do not operate switches with a wet hand or not put a wet cloth on the inverter, or you could get a shock. -Do not get near the alarm-stopped motor when the system is in retry mode, or you could get an injury. Take safety measures, for example, attaching a cover to the motor, to protect persons against accidents when the motor unexpectedly restarts. -Don't set the motor constant 3 (exciting inductance:f404) as 1/2 or less value of default setting value. If the motor constant 3 (exciting inductance :f404) is set as extremely small value, the stole prevention function will incorrect-operate and will raise output frequency. -Don't set the stole prevention level(f601) as extremely small value. When the stole prevention level(f601) is set as motor no-load current or value lower than it, the stole prevention function always operates. And if it is judged as regeneration mode, frequency will be raised. Please do not set the stole prevention level(f601) to 30% or less in the usual usage. -Do not turn on the power before attaching the front cover. When the inverter is installed in a cabinet with the inverter's front panel detached, always close the door of the cabinet before turning on the power. Turning on the power with the cover or the door left opened could lead to an electric shock. -Turn off the operation signal before resetting the inverter after trouble, or the motor unexpectedly restarts, causing injury to persons.
Reference
3. 3. 3.
Prohibited
6.21
6.25.2
3. 9.
Mandatory
3.
Warning
Reference
Mandatory
-Operate the motor always within the allowable operation range. (Refer to the motors instruction manual for the allowable operation range.) Failure to do so could cause injury to persons.
3.
When selecting the sequence that automatically restarts the motor after recovery from a momentary power failure (Applicable to inverters)
Warning
Reference
Mandatory
-Do not get near the motor or the machine. The motor and the machine unexpectedly restart after recovery from a momentary power failure. -Stick caution labels to the inverter, the motor and the machine, to prevent accidents due to an unexpected restart of them after recovery from a momentary power failure.
6.13.1
Warning
Reference
Mandatory
-Do not get near the motor. When the retry mode is selected, the motor and machine that stopped after an alarm restart unexpectedly after the selected time has passed, thus causing injury to persons. -Stick caution labels to the inverter, the motor and the machine, to prevent accidents due to an unexpected restart of them in retry mode.
6.13.3
Danger
-Do not replace any part yourself, or you could get a shock or an injury, or cause a fire. Request your Toshiba dealer for replacement of parts. Prohibited -Carry out inspection and maintenance on a daily basis. Failure to do so to find defects in the inverter could lead to accidents. -Be sure to perform the following preparatory work before proceeding to inspection. (1) Turn off the power. (2) 10 minutes or more after turning off the power, make sure that charge lamp is extinct. (3) Using a circuit tester with a D.C. voltage measuring capacity of more than 800V, check to be sure that the voltage remaining in the D.C. main circuit (between PA and PC) is below 45V. Failure to do so could lead to an electric shock.
Reference
13.2
Mandatory
Warning
-When you throw away the inverter, have it done by a specialist in industrial waste disposal*. If the collection, transport and disposal of industrial waste is dune by someone who is not licensed, it is punishable as a violation of the law. (Laws in regard to disposal and cleaning of waste.) (*)People who specialize in the processing of waste and are known as "industrial waste collectors and transporters" or "industrial waste disposal specialists".
Reference
15.
Mandatory
Preface
Thank you for purchasing the industrial inverter "TOSVERT VF-A7". This inverter has a "Ver. 31* "CPU. Please refer to "10. Table of parameters" for the functions available for the inverter with a CPU in this version. The CPU version will be frequently upgraded.
Features
1. Noise filter incorporated 1)Every 200V or 400V model (200V 0.47.5KW and 400V 0.7515kW models) has a built-in noise filter. 2)" VF-A7" complies with the European CE marking requirements. 3)" VF-A7" complies with the U.S. UL standard.(Only some models) 4)" VF-A7" saves space and does not require troublesome wiring. 2. Excellent torque control performance 1) 200% torque even at a frequency of 0.5 Hz(with vector control) The speed control ratio is 1 :150. 2) Torque limit function 3. A wide range of applications from simple speed control to system control 1) Auto-tuning function All you have to do make the " VF-A7" ready for start is to connect it to the motor and the power supply unit; the " VF-A7" does not require cumbersome parameter setting to start it. 2) High flexibility and system expendability " VF-A7" has a number of functions, including torque control, sensor (or sensorless) vector control, drooping function, commercial power/inverter switching function and various communication functions, which allow the inverter to be used as part of a system. 3) Torque control In addition to speed control by the frequency command, " VF-A7" is capable of speed control by the torque command, which is best suited to winding control. 4. Options that widen the range of application Extended terminal board Communication devices (RS485, RS232C, TOSLINE-F10M/S20, DEVICE NET(*1), PROFI BUS(*1)) Add-on cassettes compatible with sensor vector control (Speed feedback, torque control and positioning control, etc... ) Sensor vector control-compatible board (Speed feedback, torque control) Extension panelParameter writer Other optional devices common to all models Control power supply unit Heat-sink attachment IP20 option, IP40 option(comply with models for 37kW motor or larger) IP54 option(comply with 200V class 37 to 75kW and 400V class 37 to 132kW models) (*1): Planned 5. Home appliance & general-purpose item harmonic suppression measure guideline Models for 200V class 0.4 to 3.7kW motor suit "the harmonics control measure implementation of general-purpose inverter(input current is below 20A)" which Japan Electrical Manufacturers' Association defined, by connecting them with reactor(form PFL or DCL) specified in page I9.
Mandatory
Warning
Use an inverter which matches the input power rating of your three-phase induction motor. The use of an inverter unsuitable for your motor can cause it to rotate in a wrong direction, and thus lead to grave accidents, including its burning due to overheating.
200V-3.7kW
Motor capacity Warning label
Package
Name plate
TRANSISTOR INVERTER
Inverter type Power supply Rated output current and capacity TYPE-FORM VFA7-2037PL SOURCE 3PH 200-230V-50/60Hz OUTPUT 3PH 200-230V 0.0180(400MAX)Hz 16.6A 6.5kVA LOT No. SERIAL No. 75 Cu wire
Toshiba Schneider Inverter Corporation M6587144P005 MADE IN JAPAN
Type indication
-
Model name TOSVERT VF-A7 series Input voltage 2:200V230V 4:400V460V Applicable motor capacity 0.4kW:004 0.75kW :007 1.5kW:015 2.2kW:022 3.7kW:037 5.5kW:055 7.5kW:075 11kW :110 15kW :150 18.5kW :185 22kW :220 30kW :300 37kW :370 45kW :450 55kW :550 75kW :750 90kW :900 110kW :110K 132kW :132K 160kW :160K 220kW :220K 280kW :280K Operating panel P :Provided P1 :Provided (37kW and more) PL :Provided with noise filter Additional functions F :External heat sink N :with dynamic braking circuit NF :External heat sink with dynamic braking circuit Y :Others (non-standard) Z :Explosion proof Special specification code A :Special spec. code ( is a number)
Note) Turn off the power in advance when checking the rating of the inverter installed in a cabinet.
A-1
RUN lamp Lit when the inverter is in operation or blinks when It is in auto acceleration/ deceleration mode.
PRG lamp
Lit when the inverter is in parameter setting mode.
mode.
ECN lamp
Lit when the inverter is in energy-saving mode.
STOP key
Pressing this key while the RUN key lump is lit causes the motor to make a slowdown stop.
MONITOR key
Used to display the operation frequency, parameter setting error messages, etc.
RUN key
Pressing this key while the RUN key is lit starts the motor.
UP key
CHARGE lamp
Indicates that a high voltage remains in the inverter. Do not open the terminal board cover for safety while this lamp is lit.
Used to install the following options: Expansion TB option unit Vector option unit F10M option unit S20 option unit PG feed back board, etc.
Cover for common serial option connectors To use connectors reserved for options, detach this cover by sliding it to the right. Parameter writer Extension panel, etc. Cover for serial RS485 connectors
To use an RS485 connector, detach this cover by sliding it to the right.(Refer to 2.3.3)
Pushing mark, make this cover slide to the right. Sink/source switching
A-2
Warning label on the top Connectors for optional add-on module/board Wiring hole (*2)
Ventilation slits
Rating label
[Bottom view]
[Side view]
(*1) Peel off this label when the inverter is installed in a rather hot place. (Models for 15kW motor or smaller) (*2) Using scissors or a cutter, cut the rubber bush in the wiring hole as shown below.(Models for 22kW motor or smaller)
A-3
1.3.2 Main circuit, control power supply and control circuit terminal boards
Main circuit terminal board VFA7-2004PL2037PL VFA7-4007PL4037PL
VFA7-2110P2150P VFA7-4110PL4150PL
A-4
VFA7-2300P, 4300P
VFA7-4370P14550P1
A-5
VFA7-2370P12550P1 VFA7-4750P1
VFA7-2900P1 VFA7-4160KP14280KP1
A-6
Control power supply terminal board Note)To use R0,S0 terminal on 22kW model or smaller, you need a Control power supply unit option.(Refer to 9.4) VFA7-2055PL2220P VFA7-4055PL4220P VFA7-2300P VFA7-4300P
VFA7-2370P12900P1
VFA7-4370P14280KP1
Control power Power supply supply inputs(*1) for control circuit (*1)Refer to 2.2 for the connection of control power cables by voltage(R46,R41 and S0 terminals).
A-7
Control circuit terminal The control circuit terminal board is common to all models. RES F FLA FLB FLC R S1 ST S2 CC S3 CC S4 RR RX PP AM FM FP OUT2 OUT1 P24
ST-CC shorting bar Refer to section 2.3.2 for the functions of terminals.
Screw sizeM3
Hooked
Remove the two screws at the lower part of the front cover.
To detach the cover, draw the terminal board cover toward you while swinging it up a little.
* For a 30kW model or larger, detach the whole front cover for wiring.
A-8
Warning
Mandatory
Use an inverter which matches the input power rating of your three-phase induction motor. The use of an inverter unsuitable for your motor can cause it to rotate in a wrong direction, and thus lead to serious accidents, including its burning due to overheating.
Comparison with commercial power operation The VF-A7 inverter uses a sinusoidal PWM control system. However, the waveforms of electric currents passing through the main and control circuits are not perfectly sinusoidal but slightly distorted though they are very close to perfect sine waves. For this reason, a motor produces more heat, larger noise and larger vibration when operated by means of the inverter than when operated directly by commercial power. Operation in low speed ranges Operating a general-purpose motor by means of the inverter causes a decrease in the cooling efficiency of the motor. So, reduce the motor's output below the rated load when operating it in a low speed range. If you wish to operate a motor continuously at the rated torque, then use a Toshiba VF motor designed specially for use in conjunction with an inverter. When the inverter is combined with a VF motor, its overload protection level needs to be changed to "VF motor" (olm setting). Adjustment of overload protection level The VF-A7 inverter has an overload detection circuit (electronic thermal detection) to protect the motor from overload. The reference current for the electronic thermal detection is set to the rated current of the inverter at the factory, and it needs to be adjusted to the rated current of the general-purpose motor combined with it. High-speed operation at a frequency of 60 Hz or over When a motor is operated at a frequency of 60 Hz or over, it produces larger noise and larger vibration, which can exceed a limit that the motor or its bearings can withstand. Contact the motor maker if you wish to operate the motor at such a high frequency. Load of an oil lubrication type When a speed reducer or a gear motor of an oil lubrication type is operated by the inverter, its oil lubrication efficiency decreases in low speed ranges. Inquire of the speed reducer maker about the allowable speed reduction range. Extremely light load or load producing a very small moment of inertia When a motor is operated under an extremely light load (e.g., at a load factor of less than 50%) or it drives a load which produces a very small moment of inertia, it sometimes becomes unstable, for example, it produces abnormal vibration or trips because of an over-current. In such a case, lower the carrier frequency to cope with this problem. Unstable operation When the inverter is used in combination with one of the following motors or loads, it sometimes makes the operation of the motor or load unstable. A motor with a rated capacity that exceeds the motor capacity recommended for the inverter A special type of motor, for example, an explosion-proof motor When using the inverter for such motors, lower the inverter's carrier frequency to stabilize the operation. (In vector control mode, do not lower it below 2.2 kHz.) A motor with a large backlash, which is coupled with a load In this case, use the S-pattern acceleration/deceleration function, or in vector control mode, adjust the response time (setting of moment of inertia) or switch to V/f control mode to stabilize the operation. A-9
A load, e.g., a reciprocating load, which requires a frequent change in the rotating speed In this case, if the inverter is in vector control mode, adjust the response time (setting of moment of inertia) or switch to V/f control mode to stabilize the operation. Braking of a motor after power shutoff If the power is shut off while the motor is still rotating, the motor keeps rotating (or coasting) for a while before it comes to a complete stop. If you wish to stop it soon after turning off the power, equip the motor with an auxiliary braking system. There are several types of braking systems available, for example, mechanical and electrical types. Select a braking system which matches your system. Load producing negative torque When the inverter is combined with a load producing negative torque, the over-voltage or over-current protective function of the inverter sometimes works and causes the motor to trip. In this case, it is necessary to install a dynamic braking resistor, etc., suitable for the load. Motor with a braking system When a brake-equipped motor is connected directly with the inverter, the brake cannot be released at start-up because of an insufficient voltage. To avoid this, connect the brake cables separately from the motor main cables.
(Non-exciting brake) MC2 B IM Three-phase power supply FLB FLC ST MC3 CC (Non-exciting brake) MC2 B IM
MC1
MC3 MC2
MC2
Circuit configuration 1 Circuit configuration 2 In circuit configuration 1, the brake is turned on and off by means of MC2 and MC3. If the circuit is configured differently, the motor can trip because of a locked rotor current produced during braking. In circuit configuration 2, the brake is turned on and off by means of a low-speed signal OUT1. However, for certain applications, e.g., elevator applications, it is recommended to use a low-speed detection signal (function of terminal OUT1) to turn on and off the motor. Contact your Toshiba dealer before designing a system.
A-10
Inverter
V W
IM
Remove the power factor improving capacitor and the surge absorber, if any. Power factor improving capacitor Use of an inverter at a voltage other than the rated one There is a need to connect it to a power unit supplying a voltage different from the rated voltage, increase or reduce the supply voltage to the inverter's rated voltage, using a transformer, etc.
Breaking fuse)
INV1
MCCBn INVn
Circuit-breaking of defective inverter This series of inverters has no fuse in its main circuit. When two or more inverters are connected to the same power line as shown above, it is necessary to select a circuit-breaking characteristic ensuring that, for example, if a short circuit occurs in INV 1, only MCCB2 trips but not MCCB1. If it is difficult to select a proper characteristic, then insert a breaking fuse between MCCB2 and INV 1 in this case.
Warning
An electric current can leak through an input or output cable of the inverter because of its insufficient capacitance and, sometimes, affects the peripheral systems. The amount of a leakage current depends on the carrier frequency, the length of the input/output cable, etc. It is advisable to take the following measures to prevent leakage currents. (1) Influences of a current leaking into other systems via the ground An electric current can leak not only into other circuits of an inverter but also into other inverters through grounding wires. Such a leakage current can exerts influences on various electronic devices, for example, malfunction of ground leakage breakers or relays, ground relays, fire alarms, sensors, etc., noise on CRTs and display of incorrect current values on a CRT screen.
Power supply
Inverter
IM
Inverter
IM
Measures to be taken:
1. Lower the PWM carrier frequency. Use parameter f300 to lower the PWM carrier frequency. 2. Use high frequency-ready ground leakage breakers (e.g., Esper Mighty series(manufactured by Toshiba Schneider Electric Ltd.)). When these ground leakage breakers are installed, there is no need to lower the PWM carrier frequency. 3. If sensors and CRTs are affected, they can be restored by lowering the PWM carrier frequency as described in 1 above. However, if lowering the PWM carrier frequency results in an increase in magnetic noise, contact your Toshiba dealer.
(2) Influences of a current leaking from a cable into other cables Thermal relay
If a current leaks from an output cable of an inverter to other cables because of its insufficient capacitance, the high-frequency elements of the leakage current sometimes increase the effective current value, and thus cause external relays to malfunction. For a model with relatively long cables (longer than 50 m) or a model designed for motors with small current ratings (several amperes), especially 400V model with a small capacity (3.7kW or less), the external thermal relays can malfunction more easily because a leakage current can be too large as compared with the current rating of the motor.
A-12
Power supply
Inverter
IM
Measures to be taken:
1. Use the electronic thermal function provided for the inverter. Use parameter olm,f600 to set the electronic thermal function. 2. Lower the PWM carrier frequency, though this results in an increase in motor magnetic noise. Use parameter f300 to lower the PWM carrier frequency. 3. For improvement, connect film capacitors with capacitance of 0.1 to 0.5F-1000V to the input and output terminals in each phase of the each thermal relay.
CT and ammeter
When a CT and an ammeter are installed externally to monitor the output current of the inverter, the ammeter could be burned by the high-frequency elements of a leakage current. For a model with relatively long cables (longer than 50 m) or a model for motors with small current ratings (several amperes), especially 400V model with a small capacity (3.7kW or less), the ammeter can be burned more easily by the high-frequency elements of a leakage current which flows into it through the external CT because a leakage current can be too large as compared with the current rating of the motor.
Measures to be taken:
1. For external meters, use the meter output terminals in the inverter's control circuit. Output currents can also be output to the meter output terminals (AM). Use a 1 mAdc fullscale ammeter or a 7.5 Vdc-1 mA full-scale voltmeter. 2. Use the monitor function provided for the inverter. Use the monitor function provided for the inverter to check the output current.
A-13
Prohibited
Danger
-Do not put any inflammable material near the inverter, or it could catch a fire if the inverter sparks because of trouble. -Use the inverter under environmental conditions specified by this instruction manual, or it could break down.
Mandatory
Warning
-Do not install the inverter in any place subject to vibration, or it could fall and cause injury to persons. Prohibited Make sure that the supply voltage is within +10%/-15% (within 10% during continuous operation under full load) of the inverter's rated voltage specified on its rating label. Supplying a voltage exceeding the above range could lead to a breakdown, an electric shock or a fire.
Mandatory
Warning
-Do not install the inverter where any of the unallowable chemicals or solvents listed below can be sprayed, or its plastic front cover could come off or a plastic unit could fall off, though damage sustained by plastic parts depends on their shapes. If you intend to install the inverter where a chemical or solvent other than those listed below is used, consult your Toshiba dealer in advance. (Table1) Allowable chemicals and solvents Chemical Solvent Methanol Hydrochloric acid (concentration of less than 10%) Ethanol Sulfuric acid (concentration of less than 10%) Triol Nitric acid (concentration of less than 10%) Mesopropano Caustic soda
l
Prohibited
(Table 2) Unallowable chemicals and solvents Chemical Solvent Phenol Gasoline, Kerosene, light oil Benzene Turpentine oil sulfonic acid Benzol Thinner
Glycerin
A-14
Avoid installing the inverter in a hot, damp, or dusty place, a place subject to freezing or water splash, or a place full of metal chips. Do not install the inverter in a place exposed to corrosive gas or coolant for grinding.
Use the inverter at ambient temperatures of -10 to 40 (-10 to 50 for models designed for 18.5kW motors or larger).
Measuring position
Measuring position
Note) The inverter produces heat. When installing it in a cabinet, consider its ventilating condition and internal space. When an inverter for 15kW motors or smaller is installed in a cabinet, it is advisable to peel off the label on the top of the inverter. Models for 18.5kW motors or larger can be used at ambient temperatures of up to 50. (These models have no label on their top.) Do not install the inverter in any place subject to vibration.
Note) If you intend to install it in a place subject to vibration, you should take measures to protect it from vibration. In such a case, contact your Toshiba dealer in advance.
If installing the inverter close to any of the following appliances or devices, take necessary measures to prevent them from malfunctioning. Solenoid ... Connect a surge suppressor to the coil. Brake ... Connect a surge suppressor to the coil. Magnetic contactor ... Connect a surge suppressor to the coil. Fluorescent lamp ... Connect a surge suppressor to the coil. Resistor ... Move it away from the inverter. Resistor
A-15
Installation
Danger
- Do not install or operate the inverter if it is damaged or any part is missing from it. Operating the inverter in a defective condition could lead to a shock or a fire. Request your Toshiba dealer for repair. - Install the inverter on a non-combustible board, such as a steel plate. Installing it on an inflammable wall or board could lead to a fire because its back is heated up during operation. - Do not use the inverter with the front cover detached, or it could cause a shock. - Install an emergency shutdown device which matches the system (for example, a switch interlocked with the brake of the machine). Failure to do so could lead to injury to persons since it has no emergency stop function. - Do not use any optional devices other than those designated by Toshiba. The use of improper devices could lead to accidents.
Prohibited
Mandatory
Warning
- Install the main unit on a wall, or the like, which is strong enough to withstand its weight, or it could fall and cause injury to persons. - Install a mechanical brake whenever the motor requires a brake (device which retains the motor shaft). Failure to do so could lead to injury to persons because the inverter itself has no function of mechanically retaining the brake shaft.
Prohibited
Installation place
Install the inverter vertically on a flat steel wall in a well-ventilated place. When installing two or more inverters, leave a clearance of at least 10 cm between inverters placed side by side.
The clearances indicated above are minimum clearances to be secured. Every air-cooling type model is equipped with a cooling fan. For this type of inverter, therefore, leave as large clearances as possible above and under the inverter. For a model designed for 37kW motors or larger, leave a clearance of at least 20 cm above and under it for easy installation of wires and possible replacement of the fan. Note) Do not install the inverter in a hot, damp, or dusty place, or a place full of metal chips. When you intend to install in a critical environment, consult your Toshiba dealer in advance.
A-16
A-17
Inverter
A-18
ornament
(2) Heat-sink going out attachment (simple type) Take this ornament
off (*1)
(*1) Metallic ornaments with the hanging hole are attached only in the following models. 200V class: Applicable motor capacity is 75kW or larger 400V class: Applicable motor capacity is 110kW or larger
A-19
2. Connection
Disassemble
Danger
Never disassemble, modify or repair the inverter. Its disassembly could cause an electric shock, a fire or an injury. Request your Toshiba dealer for repair. Do not put or insert anything (e.g., an electric cable, a bar or a steel wire) into the inverter, or the inverter could cause a shock or a fire. Do not splash water over the inverter, or the inverter could cause a shock or a fire.
Prohibited
Prohibited
Warning
Do not hold the front cover to carry the inverter, or the cover could come off and cause the main unit to fall, thus causing you to get an injury. For models designed for 30kW motor or larger, carry it at least in a twosome, or it could fall and cause you to get an injury.
Mandatory
Prohibited
Danger
Never open the front cover of the inverter (or the door of the cabinet in which the inverter is installed) when the inverter is energized, or you could get a shock since a high voltage is applied to certain portions of it. Do not turn on the power before attaching the front cover (or closing the door of the cabinet if the inverter is installed in it). Turning on the power with the cover or the door left opened could lead to an electric shock. Entrust all electrical work to an experienced specialist. Wiring by an inexperienced person could result in a fire or an electric shock. Connect the output terminals (on the motor side) correctly. connection of the terminals causes the motor to rotate in a wrong direction, and thus could result in injury to persons. Perform wiring always after installing the inverter, or you could get a shock or an injury. Be sure to perform the following preparatory work before proceeding to wiring. (1) Turn off the power. (2) Wait more than 10 minutes, and make sure that the charge lamp is extinct. (3) Using a circuit tester with a D.C. voltage measuring capacity of more than 800 V, check to be sure that the voltage remaining in the D.C. main circuit (between PA and PC) is below 45 V to do so could lead to an electric shock. Tighten the terminal board fixing screws at the specified torque. Failure to do so could lead to a fire. Connect grounding wires correctly and securely. Failure to do so could cause an electric shock or a fire if current leakage occurs or the inverter breaks down.
Mandatory
Be Grounded
B-1
Prohibited
Warning
Do not connect any device or unit with a built-in capacitor (noise filter, surge suppressor, etc.) to output terminals (on the motor side), or it could cause the risk of a fire.
Power supply to the control and main circuits (for the 22kW and smaller models)
You want to keep the control circuit alive when the main circuit shuts off because of trouble or tripping, you can use an optional power supply unit to supply power to the control circuit separately from the main circuit.
Notes on wiring
When connecting wires to the main circuit terminals, use crimp contacts because there is no large space between terminals, and attach them in order so that they do not come into contact with each other. Be sure to ground the inverter by connecting wires of the following size or larger to the grounding terminal G/E. (200V models: Type D grounding (former type 3 grounding), 400V models: Type C grounding (former type 3 special grounding).
Voltage class Applicable motor Grounding wire (mm2)
200V
400V
0.45.5kW 7.5kW 1115kW 18.522kW 3037kW 45kW 5590kW 0.7511kW 15kW 18.5kW 2230kW 3755kW 75132kW 160220kW 280kW
For the 200V 0.4~7.5kW models and the 400V 0.75~7.5kW models, a grounding screw (M5) is provided in the wiring hole cover, in addition to a grounding terminal.
Refer to the table in 9.1 for wire sizes. Wire sizes listed in 9.1 is for the case the wire length is below 30m. To use wires longer than 30m, you need larger cables than listed in 9.1.
B-2
Prohibited
Danger
-Do not connect the power cables to any output terminal (U/T1, V/T2 or W/T3 on the motor side), or the inverter could break down and cause a fire. -Do not connect a resistor to any D.C. terminal (between PA and PC or PO and PC), or the inverter could cause a fire. To install external braking resistor, refer to 6.13.4. -Connect grounding wires correctly and securely. Failure to do so could cause an electric shock or a fire if current leakage occurs or the inverter breaks down.
Be Grounded
PO
PA
PB PC
(PA1) (PB1)
(PR1)
This circuit is provided only for the 3.7kW and smaller models.
MCCB
Motor
U/T1
Main circuit
V/T2 W/T3 F R ST
IM
Factory default settings Forward Reverse Standby Reset Preset speed 1 Preset speed 2 Preset speed 3 Preset speed 4 Common Current signal 4 to 20mA Current signal-10+10V Voltage signal 010V
* When using a separate power source for the control circuit For the 22kW and smaller models, power is supplied to the control circuit from the main circuit. An optional devic e CN21 is required to supply from another source. Control circuit (though Option terminals only *1: The control power supply terminals RO and SO are optionally available for the 22kW and Ry smaller models. Though terminals RO and SO are fitted as Ry standard for the 22kW and smaller models as well, they are not connected internally. *2: The inverter is shipped with the terminals PO and PA shorted with a bar. Remove this shorting bar when installing a DC reactor (DCL).
Control circuit
FL Control panel
Connector for common serial communication RS485 connector for serial communication
RES S1 S2 S3
SINK
S4 CC
SOURCE
FP FM AM CC
RX VI RR PP
Digital voltmeter
Frequency meter
Ammeter
Voltmeter or ammeter
B-3
When the built-in dynamic braking circuit (GTR7) is modified to connect an external dynamic braking resistor
PO
PA
PB
PC
PA PB PC
MCCB
U/T1
Motor
Main circuit
IM
Factory default setting Forwardl Reverse Standby Reset Preset speed Preset speed Preset speed Preset speed
*1: Connect a power source for the control circuit. *2: The inverter is shipped with the terminals PO and PA shorted with a bar. Remove this shorting bar when installing a DC reactor (DCL). *3: Power output for the control circuit, which is provided only for the 400V 37kW and larger models. Single-phase 207.5220V-50Hz 207.5230V-60Hz (10VA)
Control circuit
S1
FL
Control panel
1 2 3 4
S2 S3
Ry
Connector for common serial communication RS485 connector for serial communication
SINK
S4 CC
SOURCE
Ry
FP FM AM CC
Digital voltmeter
RX VI
RR PP
Current signal-10+10V Voltage signal010V
Frequency meter
Ammeter
External potentiometer Voltmeter or ammeter (or voltage signal between RR and CC: 010V) *4: Connections of control power cables by voltage for the 400V 37kW and larger models. Single-phase 415440V-50Hz Single-phase 380415V-50/60Hz 415460V-60Hz
R46
Control circuit
Control circuit
B-4
(Optional)
PC
MCCB
MC
U/T1
Main circuit
IM
Factory default setting Forward run signal Reverse run signal Standby Reset Preset speed 1 Preset speed 2 Preset speed 3 Preset speed 4 Common Current signal 420mA
Control circuit
RUN
(R20)
MC
(S20) FLA
b-contact of overload relay
ON
FLB
Surge suppressor OFF RUN RUN
S1
FLC P24
FL
Control panel
S2 S3
SINK
Connector for common serial communication RS485 connector for serial communication
*1:Connect a power source for Ry OUT1 the control circuit. *2:The inverter is shipped with Ry OUT2 the terminals PO and PA shorted with a bar. Remove G/E this shorting bar and install a DC reactor (DCL). FP FM AM CC *3:Power output for the control circuit, which is provided only for the 400V 37kW and larger models. Digital Single-phase Frequency Ammeter voltmeter meter 207.5230V-50/60Hz (10VA) Voltmeter or ammeter *4: Connections of control power cables by voltage for the 400V 37kW and larger models. Single-phase 415440V-50Hz 415460V-60Hz
S4 CC
SOURCE
RX VI RR PP
Current signal-10+10V
Voltage signal010V External potentiometer (or voltage signal between RR and CC: 010V)
Single-phase 380415V-50/60Hz
* Connection
R46
Control circuit
Control circuit
S20
FLC
*5: For easy maintenance and inspection, connect the control power terminals RO and SO to the primary side of the MC in the main circuit so that the control panel can be checked if only the control circuit is energized.
B-5
VF-A7
Connect the power Connect the motor source to the terminals cables to the terminals R, S and T. U, V and W.
G/E
Motor
Inverter
Motor
IM
Zero-phase reactor Note) Connect a dynamic braking unit between the terminals PA and PC, if necessary.
P0
PA
PB
Main circuit
Terminal symbol G/E
DC reactor
R0 S0 (R46, R41)
Function Grounding terminal for the inverter's enclosure. 200V class: 0.47.5 and 75, 90kW: 3-phase 200230V-50/60Hz 11 55kW: 3-phase 200220V-50Hz,200230V-60Hz 400V class: 0.7522, 110 280kW: 3-phase 380460V-50/60Hz 30 75kW: 3-phase 380440V-50Hz,380460V-60Hz Used to connect a motor (3-phase inductive motor) Used to connect a power source for the control circuit (Optional for the 22kW and smaller models, though these terminals are provided for them) 200V class: 0.47.5 and 75, 90kW: Single-phase 200230V-50/60Hz 11 55kW: Single-phase 200220V-50Hz,200230V-60Hz 400V class: 0.75 22, 110280kW: 3-phase 380460V-50/60Hz 3075kW: 3-phase 380440V-50Hz,380460V-60Hz Between R46-S0: Single-phase 415440V-50Hz, 415460V-60Hz Between R41-S0: Single-phase 380415V-50Hz, 380415V-60Hz *Maximum allowable output of control power source: 200V class: 0.430kW 50VA, 3790kW 60VA 400V class: 0.75 30kW 50VA, 3775kW 150VA, 110 and 132kW 200VA, 160280kW 350VA
Used to connect a dynamic braking resistor (For the optional dynamic braking unit, connect it between PA and PC.)the settings of the parameters f304, f308 and/or f309, as required, when connecting an external resistor.
PA, PB
B-6
Function
A negative potential terminal of the internal dc main circuit. This terminal can be used to connect a dc common power source in conjunction with the terminal PA (positive potential). Used to connect a DC reactor (DCL: external option). The inverter is shipped with these terminals shorted. So, remove the shorting bar when connecting a DCL. Used to connect the control output cables. Provided only for the 400V class 37kW and larger models. (10VA) 400V 37 75kW: Single-phase 207.5220V 50Hz, 207.5230V-60Hz 110280kW: Single-phase 207.5230V-50/60Hz Already connected to the internal dynamic braking resistor. If there is no need to use the resistor, change its connection from (PB1) to (PR1) and change the settings of the dynamic braking parameters f308,f309. Provided only for the 3.7kW and smaller models. Used exclusively for the internal resistor. Do not remove nor connect any external device. Provided only for the 3.7kW and smaller models.
R20, S20
(PR1), (PB1)
T/L3 G/E
Circuit of A 200V class 0.47.5kW, 400V class 0.7515kWnoise filter circuit 200V class 11 90kW, 400V class 18.5280kWnoise by-pass circuit
/ / /
CONTROL CIRCUIT
CN21
Fig.1
Fig.1: 200V 400V Fig.2: 200V 400V Fig.3: 400V class class class class class 0.4 22kW 0.722kW 3090kW 30kW 37220kW
Fig.2
Fig.3
Fig.1 Fig.2 Fig.1: 200V class 0.4 3.7kW, 400V class 0.753.7kW Fig.2: 200V class 5.5 90kW, 400V class 5.5280kW (*1) Rush-current prevention circuit is in plus line or minus line. 18.5 and 22kW models contain it in the rectifier-circuit part. (*2) The dynamic-braking circuit of 30kW model or larger are served as option correspondence. B-7
2.3.2
FLA
FLB
FLC
Function
Electrical specification
Input
Input
ST
Input
RES S1 S2 S3 S4
The motor rotates in forward direction if F and CC are connected, while it slows down to a stop No-voltage if this Connection is broken. ( ST and CC are contact input connected). 24Vdc 5mA and less The motor rotates in reverse direction if R and CC are connected, while it slows down to a stop When using if this connection is broken. (ST and CC are contacts, choose connected ). weak current The motor is on standby if ST and CC are contacts to connected. It coasts to a stop (free-run stop) if avoid poor this connection is broken. This terminal can be contact. used for interlocking. * This inverter protective function is disabled if RES are CC is connected. Shorting RES and *Sink logic/ CC has no effect when the inverter is in a source logic normal condition. switchable The motor rotates at a preset speed if S1 and CC are connected. Threshold level The motor rotates at a preset speed if S2 and is about 5V. CC are connected. The motor rotates at a preset speed if S3 and CC are connected. The motor rotates at a preset speed if S4 and CC are connected. 10Vdc
P24
3.9k
P24
PP
0.47
Voltage transfer i i
0. 1
P5
RR
Input
Multifunction programmable analog input. Input of 10Vdc 0 to 10V dc and frequency setting range of 0 to (Internal impedance: 80Hz by default. 33k ) Multifunction programmable analog input. Factory 10Vdc default setting: Input of 2 to 10Vdc and frequency (Internal impedance :33k) range of 0 to 80Hz. Multifunction programmable analog input. Factory 4-20mA default setting: Input of 4 to 20mAdc and frequency (Internal impedance :500) range of 0 to 80Hz.
560
18k
10k
0. 1
15k
P5
0. 1
VI
Input
560
1 8k
1 0k
0. 1
1 5k
0. 1
II
9 1 9 1 9 1
75 75 75
N5
P5 33k 15k
RX
10Vdc Multifunction programmable analog input. Factory Output default setting: Input of 0 to +/-10Vdc and (Internal impedance :69k) frequency range of 0 to +/-80Hz.
1k
68k 0. 1 10k
0. 1
B-8
Function
Electrical specification
1mA full-scale dc ammeter or 7.5Vdc-1mA fullscale dc voltmeter 1mA full-scale dc ammeter or 7.5Vdc-1mA fullscale dc voltmeter
FM
AM
Multifunction programmable analog output. Factory default setting: Operation frequency command. Output Connect a 1mAdc full-scale ammeter or a 7.5Vdc(10Vdc)-1mA full-scale voltmeter. Multifunction programmable analog output. Factory default setting: Output current. Connect a 1mAdc Output full-scale ammeter or a 7.5Vdc(10Vdc)-1mA fullscale voltmeter. Multifunction open collector output. This terminal Output outputs pulses at 1.00 kHz to 43.20 kHz. Factory default setting: 3.84kHz.
4.7k
0. 1
33k 1 5k
1 0k 0.0 1
470p
P24
P5
FP
Max. 50 mA
3.9k 10k
CC
P24
24VDC-100mA
FU SE
0. 1
68k
Multifunction programmable open collector output. The terminal has been set by default so as to detect and output low-speed signal output frequencies. Output Multifunction programmable open collector output. The terminal has been set by default so as to detect OUT2 and outputs signals indicating the completion of acceleration/ deceleration. Relay contact output. Contact rating: 250 Vac = -2 A (cos= 1), 30 Vdc-1 A and 250 Vac-1A (cos = FLA 0.4). Used to detect the activation of the inverter's FLB Output protective function. If the protective function is FLC activated, FLA-FLC circuit is closed, while FLB-FLC circuit is opened .
OUT1
Open collector output: 24Vdc-50mA *Sink logic/ source logic switchable 250Vac-2A 30Vdc-1A :resistor load 250Vac-1A :cos=0.4
P5 FU SE 10 10 150
FL 10k 7k
B-9
This type of logic is referred to as the "sink logic" (default setting). In Europe, however, the "source logic" is widely adopted, in which the input terminals of control circuits turn on when a current passes into them. Sink logic 24V DC output F Source logic 24V DC common P 2 4
input
input
output common CC 2 4V D C input OUT1 input CC Programmable Inverter Programmable controller common
output
24V DC
output
common
OUT1
CC controller Inverter
Switching logic
Before proceeding to wiring, switch logic without supplying power to the inverter. Switching between the sink logic and the source logic at start-up or when the inverter is energized causes the inverter to trip. In such a case, before resetting the inverter, make sure that the logic have been switched Detach the cover (Push the mark and make the cover slide to the right.) Detach the switch cover Switch between the sink
logic and the source logic. Attach the switch cover
correctly.
After switching logic, be sure to attach the switch cover to prevent the logic from being switched by mistake.
sink
SOURCE
SINK
source
If the error message e-10 (sink/source switching error) is displayed, check to be sure that the sequence is normal, then reset the inverter.
B-10
2.3.3
4 5 3 6 2,8
(Example: RXA signal is received by inverter.) Never use pin-1(24Vdc) and pin-7(5Vdc). Connecting diagrams for RS485 communication
Upper computer or VF-A7(master) RXA RXB TXA TXB SG cross each other VF-A7(slave) RXA RXB TXA TXB SG straight VF-A7(slave) RXA RXB TXA TXB SG straight VF-A7(slave) RXA RXB TXA TXB SG Terminal resistor 120 -1/2W
Note Please detach a communication line and the main circuit wiring 20cm or more. Please do not connect pin-1(24Vdc) and pin-7(5Vdc). Please twist the lines between RXA and RXB, between TXA and TXB by the twist pair cable. Please connect terminus resistance at the terminal (both ends) of a transmission way. When you use it by 2 line type, please short-circuit between RXB and TXB, between RXA and TXA. Master side reception(pin-4,pin-5) / slave side transmitting(pin-3,pin-6) lines may not connect at the time of communication between inverters.
B-11
Warning
Do not touch any heat radiating fin or heat radiating resistor, or you could get a burn since they become very hot during operation. Never touch Operate the motor always within the allowable operation range. (Refer to the motor's instruction manual for its allowable operation range.) Failure to do so could cause injury to persons.
Mandatory
C-1
3.1
[Speed control mode] : The motor runs at the speed specified by a frequency command.
(1) V/f control - V/f constant (constant torque characteristic) ... [default setting] For loads, such as belt conveyors and cranes, that require, even in low speed ranges, the same torque as that produced at their respective rated speeds. (2) V/f control - Square reduction torque For loads, such as fans, pumps and blowers, the torque of which are proportional to the squares of their respective rotating speeds. (3) Automatic torque boost mode. In this mode, the inverter automatically adjusts the supply voltage to ensure that the motor produces constant torque in any speed range. (4) Sensor-less vector control mode, In this mode, the inverter controls the motor so that it produces sufficiently large torque even in an extremely low speed range and it keeps its rotating speed constant even if the load torque fluctuates. This mode of operation is best suited to transportation, lifting and winding equipment. (5) Automatic energy-saving mode. In this mode, the inverter monitors the output voltage and passes an output current commensurate with the load. This mode of operation is used in conjunction with the above mode (3) or (4).
The motor torque is controlled by torque command signals. The motor's rotating speed is determined by the relationship between the load torque and the torque produced by the motor.
The motor's rotating speed is controlled with a higher accuracy, even in low speed ranges, by feedback signals. The motor torque can be controlled in this mode. The motor speed is determined by the relation ship between the load torque and the motor torque. The accuracy in controlling regenerative torque and power-running torque at extremely low speeds is improved by feedback signals.
C-2
[Terminal operation] : Operation by means of external signals [Panel operation] : Operation by means of keys on the control panel [Panel + terminal operation] : Frequency, start and stop signals can be sent individually from the control panel and the terminal board.
Terminal operation
To make the motor coast to a stop (coast stop),described on the left, break the connection between ST and CC when the motor is out of operation. Then, off is displayed on the LED display of the inverter rotating speed, Motor speed Coast stop
and
open
: Slowdown stop
are electrically
Slowdown stop
F-CC
ON OFF ON OFF
ON OFF ON OFF
ST-CC
Terminal ST-CC
Motor
U/T1 V/T2 W/T3 S/L2 T/L3
Power supply
IM
Forward run if ON Deceleration stop if OFF Reverse run if ON, Slowdown stop if OFF
Stand-by if ON, free-run stop if OFF
F R
Control panel
ST CC II
G/E CC RX VI RR PP
C-3
Frequency setting
Setting the operation frequency with an external volume control
By default, the VF-A7 inverter has been set to a mode in which an external volume control can be used for setting the operation frequency.
Volume control
MAX
The operation frequency by potentiometer (1 to 10k 1/4 W) for setting Frequency setting with potentiometer Refer to 7.3 for details of adjustment.
80Hz
MIN
Frequency
0 MIN
MAX
[Parameter setting]
[Parameter setting]
2.
(There is no need to set this parameter before the first use after purchase.)
[Parameter setting]
80Hz
Frequency
4mAdc
20mAdc
C-4
Frequency
0 10Vdc 0Vdc Necessary to change the VI/II input point 1 setting f201.
[Parameter setting]
Forward run
-10Vdc +10Vdc
Reverse run
[Parameter setting]
80Hz
The running frequency is displayed. (Make this setting when the motor is out of operation.) (If the monitor display mode setting parameter f710 is set at 0 [Running frequency]) Press the [MON] key to call up the first basic parameter au1 (automatic acceleration/deceleration). Select fmod by pressing the or key. Press the Enter key to display the parameter setting (set value). (Default setting: 2) Change the parameter setting to 1 by pressing the key. Press the Enter key to save the change. Then, fmod and the set value are displayed alternately.
C-5
Motor
S/L2 T/L3
Power supply
IM
Control panel
R CC II
CC RX VI RR PP
Change the settings of the following two parameters first from the operating panel. cmod1Control panel: Parameter determining the operation mode fmod5Control panel: Parameter determining the input mode of speed reference [Setting procedure] Key operated LED display Operation 0.0
The running frequency is displayed. (Make this setting when the motor is out of operation.)(If the monitor display mode setting parameter f710 is set at 0 [Running frequency].) Press the [MON] key to call up the first basic parameter au1 (automatic acceleration/deceleration). Select cmod by pressing the or key. Press the Enter key to display the parameter setting. (Default setting: 0) Change the parameter setting to 1 (Operating panel enabled) by pressing the key. Save the change by pressing Enter key. Then, cmod and the set value are displayed alternately. Select fmod by pressing key or key. Press the Enter key to display the parameter setting. (Default setting: 2). Change the parameter setting to 5 (Operating panel input). by pressing the key. Press the Enter key to save the change. Then, fmod and the set value are displayed alternately.
MON
au1
ENT
cmod
ENT
1cmod
ENT
fmod
ENT
5fmod
To return to the standard monitor mode (operation frequency), press MON key. C-6
50.0
ENT
50.0fc
RUN STOP
0.050.0
60.0
60.00.0
time), the operating panel has the following two stop modes. Stop mode Coast stop Description
In this mode, power supply from the inverter to the motor is shut off instantaneously, which causes the motor to coast to a stop. A stop mode can be selected from among: Coast stop Slowdown stop DC injection braking Note)default setting: f603 = 0 (Coast stop)
Emergency stop
(from the control panel in modes other than the panel operation mode)
C-7
An operation mode can be selected from among three: control panel operation, terminal board operation and combination of both.
[Terminal operation] : Operation by means of external signals [Operating panel operation] : Operation by pressing keys on the control panel [Operating panel+terminal operation] : Frequency, start/stop signals can be sent individually
from the Operating panel and terminal board. Torque control (motor torque)
Reference torque set with an external signal
Load torque
Motor torque
Speed
The rotating speed varies according to the load torque.
Coast stop
StandbyST-CC
ON
Start of operationF-CC
ON
The inverter has been set by default to the speed control mode (V/f constant). When us ing the torque control mode, therefore, it is necessary to switch control modes.
Step 1: Setting the basic parameter pt (motor control mode selection) at 7 (sensor-less vector control (speed/torque switching)
[Setting procedure] Key operated LED display 0.0
MON ENT ENT
au1 pt 3 7 7pt
Operation The operation frequency is displayed. (Make this setting when the motor is out of operation.)(If the monitor display mode setting parameterf710 is set at 0 [Running frequency]) Press the [MON] key to call up the first basic parameter au1 (automatic acceleration/deceleration). Select pt by pressing the or key. Press the Enter key to display the parameter setting. Change the parameter setting to 7 (sensorless vector control speed/torque switching) by pressing the key. Press the Enter key to save the change. Then, pt and the set value are displayed alternately.
C-8
Step 2: Switching from speed control mode to torque control mode, using external terminals, and assigning the control mode switching function to the terminal S4.
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 R/L1 S/L2 T/L3 U/T1 V/T2 W/T3
S4-CC disconnected: Speed control Control mode Speed command Speed control RR-CC (Default setting)
S4-CC connected: Torque control Control mode Torque command Torque control RX-CC(Default setting)
[Setting procedure: Assigning a control mode switching function to the terminal S4] Key operated LED display Operation The operation frequency is displayed. (Make this setting when the motor is out of operation.) (If the monitor display mode 0.0 setting parameter f710 is set at 0[Running frequency]) Press the [MON] key to call up the first basic parameter au1 MON au1 (automatic acceleration/deceleration).
ENT ENT ENT
Select f1-- by pressing the or key. Pressing the Enter key displays extend parameters starting at 100. Selectf118 (input terminal function selection #8 (S4)) by pressing key. Press the Enter key to display the parameter setting. Change the parameter setting to 112 (control switching) by pressing key. Press the Enter key to save the change. Then, f118 and the set value are displayed alternately.
C-9
(1) Power-running/regenerative torque This setting is used when the machine requires a frequent change in the direction of rotation of the motor.
Operation by Reverse run command (R)
Negative Torque f443 : Regenerative torque limit #1
Reverse run
Area
Area
Forward run
Area
Area
f443 : Regenerative torque limit #1
Negative Torque
f429 Torque reference mode selection 0: Fixed direction f311 Reverse run prohibition 3: Prohibited except specified direction f450 Torque limit mode (polarity) 0: Power-running/regenerative torque limit (2) Positive/negative torque This setting is used when the machine requires a frequent change in the direction of rotation of the motor, though a load is applied always in the same direction. Positive torque Torque command (Continuous forward/reverse) f441 : Power-running torque limit #1
Negative Torque f429 Torque reference mode selection f311 Reverse run prohibition f450 Torque limit mode (polarity) 1: Forward/reverse permitted 0: Both directions allowed 1: Positive/negative torque limit
C-10
Start/stop
and are connected
: Forward run If this connection or disconnection has no effect, check the following parameter. cmod0 (Operation command mode selection)
and
IM
Forward run if ON Deceleration stop if OFF
Torque command
To enter a torque command externally, it is necessary to change a setting according to the input signal. Default setting: Voltage signals ranging from -10 to +10Vdc to RX.
Forward run
-10V
Reverse run
+10V
Set the torque reference selection f420 at 3 (RX input). (Default setting)
C-11
(4 to 20 mAdc)
100%
Motor torque
0 4mAdc 20mAdc
signals (0 to 10 Vdc)
100%
Motor torque
0 0Vdc
10Vdc
It
is necessary to change the setting of the VI/II input point 1 setting parameter
Set the torque reference selection parameter f420 at 2 (RR signal input).
Torque setting by means of voltage signals (0~10 Vdc)
Voltage signal Torque command by means of voltage signals (0 to 10 Vdc)
100%
Motor torque
0 0Vdc 10Vdc
MAX
volume
Torque command by means of a volume control.
MIN
Potentiometer
100%
Motor torque
0 MIN
[Parameter setting]
MAX
Set the torque reference selection parameter f420 at 2(RR signal input).
C-12
5) Others
4 5 6 7 8 9 : : : : : : RX2 Control panel parameter(Refer to 3.3.4 for details.) Binary/BCD input Communication common serial option Communication RS485(Refer to 6.3.2 for details.) Communication add-on option
[Setting procedure: Setting the parameter f420 at 1 for current signal(4 to 20mAdc)] Key operated LED display Operation 0.0
MON ENT ENT ENT
The operation frequency is displayed. (Make this setting when the motor is out of operation.)(If the monitor display mode setting parameter f710 is set at 0 [Running frequency]) Press the [MON] key to call up the first basic parameter au1 (Automatic acceleration/deceleration). Select f4-- by pressing the or key. Press the Enter key to display the first parameter f400. Select f420 by pressing the key. Press the Enter key to display the parameter setting. Select 1 (VI/II signal input) by pressing the key. Press the Enter key to save the change. Then, f420 and the set value are displayed alternately.
C-13
cmod 0
Press the Enter key to display the parameter setting. (Default setting: 0) Change the parameter setting to 1 (Operating panel input 1 enabled) by pressing key. Press the Enter key to save the change. Then, cmod and 1cmod the set value are displayed alternately.
Select f4-- by pressing the or key. Press the Enter key to display the first parameter f400. Select f420 (Torque reference selection) by pressing the key. Press the Enter key to display the parameter setting. Select 5 (Panel input) by pressing key. Press the Enter key to save the change. Then, f420 and the set value are displayed alternately.
Torque command
See the next page for the setting procedure. Title Function f725 Control panel torque command Adjustment range 0250 [%] Default setting 0
C-14
IM
S4
Operating panel CC
RX II RR PP
Control panel torque command 85% Key operated LED display 0.0
Operation The operation frequency is displayed. (Out of operation.) (If the monitor display mode setting parameter f710 is set at 0[Running frequency]) Press the [MON] key to call up the first basic parameter au1 (Automatic acceleration/deceleration) Select f7-- by pressing the or key.
MON
au1
ENT
f7--
f700
ENT
f725
Press the Enter key to display the parameter setting. Change the parameter setting (torque command) by pressing key. Press the Enter key to save the change. Then, f725 and the set value are displayed alternately. Press the Monitor key three times in a row to display the frequency. Press the Run key to start the motor. According to the torque, the motor accelerates to a frequency commensurate with the load. You can change the operation frequency anytime even during operation, by pressing or key. (Change of the f725 setting) Press the Stop key to stop the motor. The motor coasts to a stop. (Free-run stop)
ENT
MON
85
85f725
0.0
RUN STOP
0.01000
60.0
60.00.0
C-15
[Normal monitor mode]Normal display mode. The inverter automatically enters this
This mode enables you to monitor the output frequency and set frequency command values. This mode is also used to display operation status alarm codes and error messages if the inverter trips. Frequency command setting => Refer to 3.2.1. Status alarms If something unusual occurs in the inverter, an alarm code and the output frequency are displayed alternately on the LED display. c: Indicates that a current exceeding the over-current stall limit is passed. p: Indicates that an voltage exceeding the over-voltage stall limit is applied. l: Indicates that the load exceeds 50% or more of the overload trip limit. h: Indicates that the temperature in the inverter reaches the overheat protection alarm level (about 85)
[Setting monitor mode] :In this mode, you can set inverter's operation parameters.
How to set parameters => Refer to 4.1. for example, the set frequency, the output voltage, the output current and terminal information. How to use the monitor => Refer to 8.1.
[Status monitor mode]In this mode, you can monitor inverter's various statuses,
MON
4.1
Setting parameters
The VF-A7 inverter is shipped with certain parameters factory-set by default. The para meters are broadly classified under the following three groups. First, you need to select the parameter you want to change or check.
[Basic parameter]
: Parameters that you need to set before the first use after purchase.
[Extended parameters] : Parameters used for detailed or particular settings [User parameter]
: Used to search for parameters the settings which have been changed and are different from the factory default settlings. Use this parameter to check parameter settings again after confirmation or when changing parameter settings.(Parameter code: gr.u)
(For searching for parameters the settings of which have been changed).
D-1
About the parameter's adjustment range hi: A value larger than the upper-limit value is entered or the value set for the currently-selected parameter becomes larger than the upper-limit value because another parameter was changed. lo: A value smaller than the lower-limit value is entered or the value set for the currently-selected parameter becomes smaller than the lower-limit value because another parameter was changed. If the above alarm code hi or lo blinks, change the parameter setting below the hi value or above the lo value, respectively. When any of these alarm codes is blinking, no change can be made to any parameter.
MON
ENT
The inverter is shipped with certain parameters factory-set by default. Use "Parameter list" to select the parameters you want to change. If you feel puzzled about what to do next during this operation, press the Monitor key to return to the first step (0.0 is displayed).
ENT
Follow the procedure below to set a basic parameter. (Example of setting: Changing the maximum frequency from 80 to 60 Hz) Key operated LED display Operation The operation frequency is displayed. (Out of operation.) (If the monitor display mode setting parameter f710 is 0.0 set at 0[Operation frequency])
MON
au1
Press the [MON] key to call up the first basic parameter au1 (automatic acceleration/deceleration). Select "fh" by pressing the or key. Press the Enter key to display the changed maximum frequency. Change the maximum frequency to 60 Hz by pressing key. Press the Enter key to save the change. Then, fh and the set maximum frequency are displayed alternately.
ENT
fh
80.0
ENT
After this,
60.0
60.0 fh
Press this key to display the same parameter setting.
ENT
MON
D-2
5.1.1 5.2
au2
cmod
5.3
fmod
5.3
5 6
fmsl fm
5.4 5.4
typ
5.5
8 9 10 11 12 13 14
fr acc dec fh ul ll vl
Forward/reverse selection (At panel control only) Acceleration time #1 Deceleration time #1 Maximum frequency Upper limit frequency Lower limit frequency Base frequency #1
15
pt
5.10
16
vb
See J-28
5.12
17
olm
0 1 2 3 4 5 6 7
protect protect not protect not protect protect protect not protect not protect
not stall stall not stall stall not stall stall not stall stall
5.13
18 19 20 21 22 23 24 25 26
Preset-speed # 1 Preset-speed # 2 Preset-speed # 3 Preset-speed # 4 Preset-speed # 5 Preset-speed # 6 Preset-speed # 7 Extended parameter Automatic edit function
llul [Hz] llul [Hz] llul [Hz] llul [Hz] llul [Hz] llul [Hz] llul [Hz]
5.14
4.1.2 4.1.2
D-3
f100f199
ENT
f200f299 f300f399
MON
Press the Monitor key once, then press the or key to select a parameter (f1-- f9--) from among the basic parameters.
Select the parameter you want to change by pressing and key, then press the Enter key to display the parameter setting.
ENT
ENT
Press the Enter key to display the extended parameter setting (value) you want to change.
ENT
Press the Enter key to save the change. You can return to the previous step by pressing the instead of the ENT key. key MON
D-4
MON
au1
Press the [MON] key to call up the first basic parameter au1(Automatic acceleration/deceleration). Switch to the parameter group f4-- by pressing the or key. Press the Enter key to activate the selected parameter group starting at f400. Press the key to switch to the power running torque limit #1 f441. Press the Enter key to display the parameter setting (set value). Change the positive torque limit parameter from 150 to 100 by pressing the key. Press the Enter key to save the change. Then, the parameter code and the set value are displayed alternately.
ENT
f4--
f400
f441
ENT
150
100
ENT
100 f441
If you feel puzzled about what to do next during this operation, press the Monitor key several times to return to the step au1 and follow the above steps all over again.
4.1.3 Searching for changed parameters and changing their settings again
You can search for and display all parameters the settings of which have been changed are different from their respective default settings, using the user parameter group gr.u. With this parameter, you can also change their settings.
Notes on operation
The user parameter group gr.u does not display changed parameters anymore if their settings have been returned to their respective default settings. It may take several seconds to display changed parameters because all data stored in the user parameter group is checked against the factory default settings. To cancel the parameter search in process, press the MON key.
D-5
MON
au1
Press the MON key to call up the first basic parameter au1 (Automatic acceleration/deceleration). Select the user group parameter gr.u by pressing the or key. Press the Enter key to enter the user parameter search and change mode. The inverter searches for and displays parameters the settings of which are different from their respective default settings. Press the Enter key or key to switch parameters displayed. (Press thekey to search for parameters in reverse direction.) Press the [MON] key to display the parameter setting (set value). Change the parameter setting by pressing or key. Press the enter key to save the change. Then, the parameter code and the set value are displayed alternately. Following the same steps as above, search for and display other parameters you want to change, one by one, by pressing the or key, to check or change their settings. u--- is displayed again after completion of a search for all changed parameters. To cancel the parameter search in process, press the Monitor key. Press the Monitor key once during search to return to parameter setting mode. Then, press the Monitor key to return to status monitor mode or normal monitor mode (operation frequency display mode).
ENT ENT
OR
gr.u
u---
acc
ENT
8.0
5.0
ENT
) (
50acc
u--f (u--r)
) (
MON MON
If you feel puzzled about what to do next during this operation, press the Monitor key several times to return to the step au1 and follow the above steps all over again.
D-6
Note on operation
Setting the parameter typ at 3 causes all parameters to return to the factory default settings. Therefore, it is advisable to note all changed settings before returning them to the default settings.
Procedure for resetting all parameters to the factory default settings at a time LED display Operation Key operated The operation frequency is displayed. (Make this setting o.0 when the motor is out of operation.)
MON
au1
Press the [MON] key to call up the first basic parameter au1(automatic acceleration/deceleration). Switch to typ by pressing or key. Press the Enter key to display the parameter setting (set value). ("0" is always displayed when the parameter typ is called up.) Change the parameter setting by pressing or key. To return all parameters to the factory default settings, change the parameter setting to 3. init is displayed while all parameters are being reset to their respective default settings. The LED returns to the original display mode.
ENT
typ
ENT
init 0.0
If you feel puzzled about what to do next during this operation, press the Monitor key several times to return to the step au1 and follow the above steps all over again.
D-7
When the automatic acceleration/deceleration is selected (enabled), the acceleration/deceleration times constantly change according to the load condition. So, use the manual setting(acc,dec) for machines that need to be accelerated and decelerated always at constant rates. If you set in advance the acceleration and deceleration times(acc,dec) so that they match the average load condition, you can make the optimum setting to control the motor with a higher according to changes in the load applied. Before setting this parameter, connect the inverter to the motor. For a load that requires the inverter to be operated almost at its rated current, the motor may fail to reach the specified speed within the specified time. deceleration times (au10). In such a case, set manually the acceleration and accuracy
E-1
[Procedure for setting the automatic acceleration and deceleration times] Key operated LED display Operation The running frequency is displayed. (If the monitor display mode setting parameter f710 is set at 0[Running 0.0 frequency]) Press the [MON] key to call up the first basic MON au1 parameter au1 (Automatic acceleration/deceleration).
ENT ENT
0 1 1 au1
Press the Enter key to display the parameter setting. Change the parameter setting to 1 (automatic acceleration/deceleration enabled) by pressing key. Press the Enter key to save the change. Then, au1 and the set value are displayed alternately.
acc dec
[Parameter setting] Title Function Adjustment range Default setting Acceleration time #1 0.1 (See note.) ~ 6000 [s] Model dependent acc Deceleration time #1 0.1 (See note.) ~ 6000 [s] Model dependent dec Note) The minimum acceleration and deceleration times have been set respectively at 0.1sec. by default, but they can be changed within a range of 0.01 to 10 sec. by changing the setting of the parameter f508 (Acceleration/deceleration time lower limit). Refer to 6.23.3 for details. If the acceleration or deceleration time is set shorter than the optimum time, which varies according to the loading condition, it may become longer than the set time because of the over-current stall function or the over-voltage stall function. In addition, if the acceleration or deceleration time is set much shorter, the inverter trips more easily to protect itself from an over-current or an over-voltage. (Refer to 12.1 for details.)
E-2
0 1
Press the Enter key to display the parameter setting (set value).
Change the parameter setting to 1(automatic torque boost + auto-tuning) by pressing the key. Press the Enter key to save the change. Then, au2 and the ENT 1au2 set value are displayed alternately. Note 2) Setting au2 at 1 causes pt to be set at 2 automatically.
E-3
2) The vector control (Increasing the starting torque and operating with a higher accuracy)
Set the automatic V/f mode setting au2 at 2(vector control (speed) and auto-tuning). By setting the automatic V/f mode setting au2 at 2(vector control (speed control) and autotuning), the motor reach its full potential and produce large torque even at low speeds. Also, you can minimize motor speed fluctuations caused by load fluctuations for more accurate operation. This mode of control is best suited to conveyor and crane/hoist application as operated in speed control mode. [Setting procedure] Key operated LED display Operation 0.0
MON ENT ENT
The running frequency is displayed. (Make this setting when the motor is out of operation.)(If the monitor display selection parameter f710 is set at 0[Running frequency])
Press the [MON] key to call up the first basic parameter au1(automatic acceleration/deceleration). Switch to the parameter au2(Automatic V/f mode setting) by pressing the key. Press the Enter key to display the parameter setting (set value). Change the parameter setting to 2 (sensor-less vector control and auto-tuning) by pressing the key.
Press the Enter key to save the change. Then, au2 and the set value are displayed alternately. Note 1) The same characteristic can be obtained by setting the motor control mode selection parameter ptat 3(vector control) and the auto-tuning parameter f400 at 2. Refer to 5.10 for details. 2) Setting au2 at 2 causes pt to be set at 3 automatically.
The running frequency is displayed. (Make this setting when the motor is out of operation.)(If the monitor display mode setting parameter f710 is set at 0[Running frequency])
Press the [MON] key to call up the first basic parameter AU1 (Automatic acceleration/deceleration). Switch to the parameter au2(Automatic V/f mode setting) by pressing the key. Press the Enter key to display the parameter setting (set value). (The value is always 0.) Change the parameter setting to 3 (automatic energy-saving and auto-tuning) by pressing the key. Press the Enter key to save the change. Then, au2 and the parameter set value 3 are displayed alternately.
E-4
au2(Automatic V/f mode setting) and pt(Motor control mode selection) The automatic control parameter is designed to set motor control mode selection parameter (pt) and the auto-tuning parameter(f400) by one operation. Therefore, changing the au2 setting causes the settings of all related parameters to be changed automatically. Parameters set automatically au2 pt f400 0 0 is always displayed. Automatic torque boost +auto-tuning Vector control (speed) + auto-tuning Automatic energy-saving + auto-tuning Check the pt setting (set value). (0(constant torque) if no change is made to au1)
Executed (Returns to 0 after execution) Executed (Returns to 0 after execution) Executed (Returns to 0 after execution)
Automatic torque boost Sensor-less vector control (speed control) Automatic energy-saving + sensorless vector control
4) To increase torque manually (V/f constant control) The VF-A7 inverter has been set to this control mode by default.
This control mode in which the torque is kept constant is suitable for belt conveyers, and so on. It is recommended to select this mode if you want to manually increase the starting torque. To return to the V/f constant control mode after changing the setting of the parameter au2,
E-5
5.3
Adjustment range
0: Terminal block enabled 1: Operating panel enabled 2: Common serial communication option enabled 3: Serial communication RS485 enabled 4: Communication add-on cassette option enabled
Default setting
0
[Set value] 0: Terminal operation Start and stop control is exercised by means of external signals. 1: Operation panel Start and stop control is exercised by pressing the RUN or STOP key on the control panel. (Including start and stop control from an extended panel (optional)) 2: Communication common serial optional Start and stop control is exercised from an RS232C device (optional) and a RS485 (optional). 3: RS485 communication(standard) Start and stop control is exercised from RS485 communication device fitted as standard. 4: Communication option Start and stop control is exercised from add-on module communication option. [Parameter setting]
Title Function Adjustment range 1: VI (voltage input)/II (current input) 2: RR (volume/voltage input) 3: RX (voltage input) 4: RX2 (voltage input) (optional) 5: Operating panel input 6: Binary/BCD input(optional) 7: Common serial communication option(FA01) 8: Serial communication RS485(FA05) 9: Communication add-on cassette option(FA07) 10: Up-down frequency 11: Pulse input #1 (optional) Default setting
fmod
E-6
[Set value] 1: VI/II input Speed commands are entered by means of external signals (terminal VI: 0 to 10 Vdc or terminal II: 4 to 20 mAdc). 2: RR input
Speeds commands are entered by means of external signals (terminal RR: 0 to 10Vdc).
3: RX input Speed commands are entered by means of external signals (terminal RX: 0 to +/-10 Vdc (+/-5 Vdc). 4: RX2 control Speed commands are entered by means of external signals (terminal RX2 (optional): 0 to +/-10 Vdc (+/-5 Vdc)). 5: Operating panel input enabled Frequencies are set by pressing the key on the control panel or an extended control panel (optional). 6: Binary/BCD input Speed commands are entered from 12/16-bit binary input(optional) or a BCD (optional). 7: Communication common serial option Speed commands are entered from an RS232C device (optional) or terminal boardequipped RS485 device (optional). Communication number: FA01 8: Communication RS485 Speed commands are entered from the RS485 communication device fitted as standard. Communication number: FA00 9: Communication add-on module option Speed commands are entered from the network communication device TOSLINE-F10M or S20 (optional). 10: Up-down frequency Speed commands are entered by means of up-down frequency signals from the terminal board (refer to 7.2). 11: Pulse input Speed commands are entered by means of pulses (optional). The following communication devices are optionally available. RS232C (Type: RS2001Z) RS485 (Type: RS4001Z. Up to 64 units can be connected.) TOSLINE-F10M/TOSLINE-S20 Device Net (On the drawing board) Profi Bus (On the drawing board) The functions assigned to the following control terminals (contact input: Refer to 7.2.) are always activated regardless of the settings of the control device selection parameter cmod and the speed command selection parameter fmod. Reset terminal (assigned to RES by default, enabled only when the invertor trips) Standby terminal (assigned to ST by default) Emergency stop terminal Be sure to put the inverter out of operation before changing the control device selection parameter cmod or the speed command selection parameter fmod, though no change can be made to them if the inverter is in operation.
E-7
1) Setting the start, stop and operation frequencies with the operating panel
Title cmod fmod Function Set value
Operation command 1(operating panel) To switch between forward run and reverse run, use Mode selection Speed setting mode the forward/reverse run selection parameter fr. 5(operating panel) selection [Frequency ref.]: Set the frequency, using the
[Start/stop]: Press the key on the control RUN STOP panel.
Power supply
Motor
IM
To save the frequency, press the Enter key. Then, fc and the set frequency are
CC RX VI II RR PP
2) To set the start and stop frequencies (forward run, reverse run and free-run stop) by means of external signals and to set the operation frequency with the control panel
Title cmod fmod Function Set value
[Start/stop]: Connection and disconnection of terminals
Operation command F-CC/R-CC (Standby: connection of 0(Terminal input) Mode selection terminals ST and CC) Speed setting mode [Speed command]: Set the frequency, using the 5(operating panel) selection
Power supply
Motor
As for the action the motor takes when F both and R the are terminals you can
IM
Forward run if ON Slowdown stop if OFF Reverse run if ON Slowdown stop if OFF Standby if ON, Coast stop if OFF
connected at the same time, make selection between reverse run and a stop. => Refer to 6.2.2. To save the frequency, press the Enter key. Then, fc and the set frequency are displayed alternately for a while.
E-8
3) Start and stop (forward run, reverse run, free-run stop) with the operating panel and to set the operation frequency by external signals
Title cmod fmod Function Set value
[Start/stop]: Press the key on the RUN STOP operating panel. To switch between forward run and reverse run, use the forward/reverse run selection fr. [Speed command]: By means of external signals (1) VI: 0 to +10 Vdc (0 to +5 Vdc)II: 4 to 20 mAdc (2) RR: Volume / 0 to +10 Vdc (0 to +5 Vdc) (3) RX: 0 to +/-10 Vdc (0 to +/-5 Vdc)
Operation command 1(operating panel) mode selection Speed setting mode selection
1(VI/II) 2(RR) 3(RX)
Power supply
Motor
IM
CC RX VI II RR PP
Other speed setting 4: RX2 (voltage input) (optional)* 6: 12/16-bit binary input (optional)* 7: Serial communication (optional)* 8: Serial communication RS485 9: Communication add-on(optional)* 10: Up-down frequency 11: Pulse input (optional)* For the setting to be made when using an asterisked optional device as an input device, refer to the instruction manual for the input device used.
4) Start and stop (forward run, reverse run, free-run stop) and to set the operation frequency by means of external signals
Title cmod Function Set value
[Start/stop]: Connection and disconnection of terminals F and CC/terminals R and CC. [Speed command]: By means of external signals (1) VI: 0 to +10Vdc (0 to +5Vdc)/II: 4 to 20mAdc (2) RR: Volume/0 to +10 Vdc (0 to +5Vdc) (3) RX: 0 to +/-10 Vdc (0 to +/-5Vdc)
Power supply
Motor
IM
Forward run if ON Slowdown stop if OFF Reverse run if ON Slowdown stop if OFF Standby if ON Free-run stop if OFF
As for the action the motor takes when both the terminals F and R are connected at the same time, you can make a selection between reverse run and a stop. => Refer to 6.2.2 Other speed setting 4: RX2 (voltage input) (optional)* 6: 12/16-bit binary input (optional)* 7: Serial communication (optional)* 8: Serial communication RS485 9: Communication add-on(optional)* 10: Up-down frequency 11: Pulse input (optional)* For the setting to be made when using an asterisked optional device as an input device, refer to the instruction manual for the input device used.
CC RX VI II RR PP
E-9
The reading of the frequency meter fluctuates during calibration.
The reading of the ammeter fluctuates during calibration.
An frequency meter QS60T is optionally available.Use an ammeter capable of measuring up to a current 1.5 times larger than the rated current of the inverter.
Adjustment range
Adjustment level
Default setting
fmsl
0: Running frequency 1: Frequency command 2: Current 3: DC voltage 4: Output voltage 5: After-compensation frequency 6: Speed feedback (real-time value) 7: Speed feedback (1 second filter) 8: Torque 9: Torque reference 10: Internal torque reference 11: Torque current 12: Exciting current 13: PID feedback value 14: Motor overload factor (OL2 data) 15: Inverter overload factor (OL1 data) 16: PBr overload factor (PBrOL data) 17: PBr load factor (pulse duty) 18: Input power 19: Output power 20: Peak output current 21: Peak DC voltage 22: Motor counter dummy PG 23: Position pulse 24: RR input 25: VI/II input 26: RX input 27: RX2 input 28: FM output 29: AM output 30: Fixed output for meters
(a) (a) (b) (b) (b) (a) (a) (a) (b) (b) (b) (b) (b) (a) (c) (c) (c) (c) (e) (e) (b) (b) (d) (d) (c) (c) (c) (c) (c) (c)
fm
E-10
[Terminal AM-related parameters] Title Function f670 AM Terminal meter selection f671 AM Terminal meter adjustment
Default setting
Resolution
Both the terminals FM and AM have a maximum resolution of 1/1024. With the default settings, FM terminal outputs about 16 V (external impedance is infinity) or about 3mA (external impedance is 0 ohm), when running frequency is 80Hz. AM terminal outputs about 16 V or about 3mA, when the output current reading on the control panel is 150%
[Example of the calibration of the frequency meter connected to the terminal FM-CC]
*Before proceeding to calibration, make the zero-adjustment of the meter itself.
Key operated,
Operation The running frequency is displayed.(If the monitor display mode setting f710 is set at 0[Running frequency]) Press the MON key to call up the first basic parameter au1 (automatic acceleration/deceleration). Select fm by pressing the or key. Press the Enter key to display the running frequency. Adjust the meter by pressing the or key. Note that the meter reading varies during adjustment, though the reading in the digital LED (monitor) on the control panel does not change.
MON
ENT
fm
60.0
60.0
[Point] Holding down the key for several seconds facilitates this adjustment.
ENT MON
60.0fm
60.0
By setup, before the needle of meter begins to sway, it will take time. Press the Enter key to terminate the meter calibration. Then, fm and the running frequency are displayed alternately. Press the Monitor key to return to the running frequency display mode.(If the monitor display mode setting parameter f710 is set at 0[Running frequency])
For meter connection, the VF-A7 inverter has two output terminals; FM and AM, which can be used simultaneously. E-11
[Example: Procedure of calibrating the meter connected to the terminal AM to which "output current" is assigned.] Key operated, LED display Operation 0.0 au1
The running frequency is displayed.(If the monitor display mode setting parameter f710 is set at 0. [Running frequency])
MON
Press the MON key to call up the first basic parameter au1(automatic acceleration/deceleration). Select f6-- by pressing the or key. Press the Enter key to display the parameter f600. Select the terminal AM terminal meter selection parameter f670 by pressing key. Press the Enter key to display the parameter setting (set value). Set the parameter at 30 (fixed output for meter calibration) by pressing the key. Press the Enter key to save the change. Then, f670 and the set value are displayed alternately. Select the AM terminal meter sdjustment f671 by pressing key. Press the Enter key to switch to the data display mode. Calibrate the meter by pressing the or key. Adjust the pointer to the graduation to which you want it to point when the inverter passes a current 150% larger than its rated output current. (Note that the meter reading varies during adjustment, though the reading in the digital LED (monitor) on the control panel does not change.)
[Point] Holding down the key for several seconds facilitates this adjustment.
ENT
ENT
ENT
ENT
100
By setup, before the needle of meter begins to sway, it will take time.
ENT
100f671
Press the Enter key to save the setting. Then, f671 and the set value are displayed alternately. Select the terminal AM terminal meter selection parameter f670 by pressing key. Press the Enter key to display the parameter setting. Return the parameter setting to 2 (output current display). Press the Enter key to save the change. Then, f670 and the newly-set value are displayed alternately. Press the Monitor key three times to return to the running frequency display mode.(If the monitor display mode setting f710 is set at 0[Running frequency]) E-12
ENT
ENT MON
5.5
Function This parameter is to set two or more parameters at a time for different commands. Using this parameter, all parameters can be also return to their respective default settings by one operation, and save or set specific parameters individually. Title Function Adjustment range Default setting
0: 1: 50Hz standard setting 2: 60Hz standard setting 3: Factory default setting Standard setting 4: Trip clear typ 0 mode selection 5: Clearing accumulating operation time 6: Initialization of type form information 7: Memorization of user-defined parameters 8: Reset of user-defined parameters This parameter is used to change the settings of other parameters. Therefore, 0 is always displayed. This parameter cannot be used when the inverter is in operation. So, put the inverter out of operation before using this parameter. You can check the previous settings by selecting typ last set data in status monitor mode. (Refer to 8.1 for details.)
[Set value]
[ 50 Hz standard setting ( typ = 1 ) ]
Setting typ at 1 causes all the following parameters to be set for operation using a base frequency of 50Hz.(This does not change the settings of any other parameters.)
Maximum frequency fh: 50Hz Base frequency #1 vl: 50Hz Base frequency #2 f170: 50Hz Base frequency #3 f174: 50Hz Base frequency #4 f178: 50Hz Upper limit frequency ul: 50Hz Reverse speed limit input level f428: 50Hz Automatic light-load high-speed operation frequency f341: 50Hz Commercial power/inverter switching frequency f355: 50Hz VI/II reference point #2 frequency f204: 50Hz RR reference point #2 frequency f213: 50Hz RX reference point #2 frequency f219: 50Hz RX2 reference point #2 frequency f225: 50Hz BIN reference point #2 frequency f231: 50Hz Pulse reference point #2 frequency f237: 50Hz
Forward speed limit input level f426: 50Hz Point #2 frequency f814: 50Hz
Forward speed limit input level f426: 60Hz Point #2 frequency f814: 60Hz
E-13
E-14
Function
This parameter is used to set the direction of a motor when it is started or stopped by pressing the Run key or Stop key on the control panel. This parameter is valid only when the operation command mode selection parameter cmod is set at 1(control panel input enabled).
Parameter setting
Title fr Function Forward/reverse selection Adjustment range 0: Forward run 1: Reverse run Default setting 0
The direction of rotation can be checked in status monitor mode. fr-f: Forward run, fr-r: Reverse run => Refer to 8.1 When the terminal board is used for operation, the direction of rotation is switched with the terminal F,R. Consequently, the forward/reverse run selection parameter becomes invalid. F-CC connected: Forward run R-CC connected: Reverse run If F and CC, as well as R and CC are connected at the same time: Reverse run (Default setting) Use the parameter f105 to change the direction of rotation in this case. => Refer to 6.2.2 for details. This parameter is valid only when cmod is set at 1(Operating panel enabled.)
Function 1) This parameter is used to set the range of frequencies (the maximum frequency) that the inverter can output.) 2) The frequency is used a the reference for setting the acceleration and deceleration times. Output freq. [Hz]
80 60 fh : In case of fh=80Hz fh : In case of fh=60Hz
Set motor.
the
maximum
frequency
according to the rating of the The maximum frequency cannot be adjusted during operation. So, put the inverter out of operation 0100 when making this setting.
Frequency setting signal [%]
When increasing the fh, adjust the upper limit frequency parameter ul as well, if necessary.
E-15
Function These parameters are used to set the upper and lower limit frequencies which are the largest and smallest frequencies, respectively, that the inverter can output.
Output frequency [Hz]
fh ul
fh
ll
0100%
0100%
Frequency setting signal
The inverter does not output any frequency exceeding the ul.
Parameter setting
Title ul ll Function
Upper limit frequency Lower limit frequency
f306
vl
Default setting 60
E-16
Function The VF-A7 has the following V/f control modes: Constant torque characteristic Square reduction torque characteristic Automatic torque boost *1 Sensorless vector control (speed) *1 Automatic torque boost + automatic energy-saving Sensorless vector control + automatic energy-saving *1 V/f 5-point setting Sensorless vector control (torque/speed switching) PG feedback vector control (torque/speed switching) PG feedback vector control (torque/position switching) (*1) The automatic control parameter automatically sets this parameter and the auto-tuning parameter at a time.
Parameter setting
Title Function Adjustment range
Default setting 0: Constant torque characteristic 1: Square reduction torque characteristic 2: Automatic torque boost 3: Sensorless vector control (speed) Motor control 4: Automatic torque boost + automatic energy-saving mode selection 5: Sensorless vector control (speed) + automatic energy-saving 6: V-f 5-points setting 7: Sensorless vector control (torque/speed switching) 8: PG feedback vector control (speed/torque switching) 9: PG feedback vector control (speed/position switching)
pt
vb
To further increase the torque, use the manual torque boost parameter vb. => Refer to 5.1.2 for details.
E-17
vb
Base frequency #1 vl
Base frequency #1 vl
Note) Some loads produce vibration if operated in this control mode. For such a load, set the motor control mode selection parameter pt at 0(V/f constant control) and manually set the torque boost rate.
E-18
The running frequency is displayed. (Make this setting when the motor is out of operation.)(If the monitor display selection parameter f710 is set at 0[Running frequency])
au1 pt 0 3 3pt
ENT
ENT
Press the MON key to call up the first basic parameter au1(Automatic acceleration/deceleration). Switch to the parameter pt(Motor control mode selection) by pressing key. Press the Enter key to display the parameter setting (set value). (Default setting: 0(Constant torque)) Change the parameter setting to 3(Sensorless vector control) by pressing the key. Press the Enter key to save the change. Then, pt and the set value 3 are displayed alternately.
5) To increase the starting torque while saving energy [Set the motor control mode selection parameter pt at 4 (Automatic torque boost + automatic energy-saving).]
In this mode, the load current is monitored in all speed ranges and the inverter's output voltage (torque boost) is adjusted automatically so that the motor can always produce torque large enough for stable operation. In addition, the output current is optimally adjusted for energy saving according to the load applied. This control mode involves the setting of the motor constant. Basically, however, there is no need to set the motor constant if the inverter is used for a Toshiba 4P motor with the same capacity as the inverter. The motor constant can be set in any of the following two ways: 1)Set the extended parameter f400 at 2. In this mode, the motor constant is set automatically. (Auto-tuning) => Refer to selection 2 in 6.20 for details. 2)The constants of motors can also be set individually. => Refer to selection 3 in 6.20 for details.
E-19
6) To increase starting torque and the accuracy while saving energy [Set the motor control mode selection parameter pt at 5 (Sensor-less vector control + automatic energy-saving).]
In vector control mode, the VF-A7 inverter enables the Toshiba standard motor combined with it to produce large torque even at extremely low speeds. In addition, the output current is optimally adjusted for energy saving according to the load applied. This function is effective in: (1) Obtaining large torque, (2) Achieving smooth and stable operation even in low speed ranges (3) Eliminating load fluctuations due to slippage of the motor, and (4) Making the motor produce large starting torque. This control mode involves the setting of the motor constant. Basically, however, there is no need to set the motor constant if the inverter is used for a Toshiba 4P motor with the same capacity as the inverter. The motor constant can be set in any of the following three ways: 1)Set the basic parameter au2 at 3. In this mode, you can make the setting of both the automatic energy-saving and the motor constant (auto-tuning) at a time. => Refer to 5.2.3) for details. 2)Set the extended parameter f400 at 2. In this mode, the motor constant is set automatically. (Auto-tuning) => Refer to selection 2 in 6.20 for details.) 3)The constants of motors can also be set individually. => Refer to selection 3 in 6.20 for details.
[Parameter setting]
Title f190 f191 f192 f193 f194 f195 f196 f197 f198 f199 V/f V/f V/f V/f V/f V/f V/f V/f V/f V/f 5-point 5-point 5-point 5-point 5-point 5-point 5-point 5-point 5-point 5-point f306 f199 f197
Output voltage [V]
Function setting V/F1 frequency setting V/F1 voltage setting V/F2 frequency setting V/F2 voltage setting V/F3 frequency setting V/F3 voltage setting V/F4 frequency setting V/F4 voltage setting V/F5 frequency setting V/F5 voltage
Adjustment range 0.0ul [Hz] 0100 [%] 0.0ul [Hz] 0100 [%] 0.0ul [Hz] 0100 [%] 0.0ul [Hz] 0100 [%] 0.0ul [Hz] 0100 [%]
f195 f191
f193 vb
vl
[Hz]
Note) Do not set the manual torque boost (vb) above 5%. Boosting the torque too much may impair the linearity between points. )
E-20
8) To control the torque [Set the V/f control selection parameter pt at 7 (sensorless vector control (speed/torque switchable).]
In this mode, the torque produced by the motor is controlled by means of torque command signals. The rotating speed of the motor is determined by the relationship between the load torque and the torque produced by the motor. This control mode involves the setting of the motor constant. Basically, however, there is no need to set the motor constant if the inverter is used for a Toshiba 4P motor with the same capacity as the inverter. The motor constant can be set in any of the following two ways: 1) Set the extended parameter f400 at 2. In this mode, the motor constant is set automatically. (Auto-tuning) => Refer to selection 2 in 6.21 for details. 2) The constants of motors can also be set individually. => Refer to selection 3 in 6.21 for details.
E-21
Torque control
S4Speed/torque
switching
S4Speed/torque
switching
RR CC CC
RX CC CC
Torque control Control mode (pt7, 8) Speed/torque S4-CC connected switching Torque RX-CC (default setting) Command
Terminal function setting The terminalS4 has been assigned to preset-speed 4 by default. Therefore, to use this terminal for switching of control modes, it is necessary to change this assignment. Title Function Adjustment range Setup value f118 Input terminal selection #8 (S4) 0135 112 Note 1) If the terminal S4 is already assigned to another function, use another terminal for this switching. 2) The ON/OFF logic can be reversed by setting this parameter at 113. Selection of command value
[Speed setting]
The command set with the parameter fmod is valid. (Default setting: RR input) Title Function Adjustment range Default setting
1: VI (voltage input)/II (current input) 2: RR (volume/voltage input) 3: RX (voltage input) 4: RX2 (voltage input) (optional) 5: Operating panel input 6: Binary/BCD input(optional)
fmod
E-22
[Torque reference]
The command set with the parameter f420 is valid. (Default setting: RX input) Title Function Adjustment range Default setting
1: VI (voltage input)/II (current input) 2: RR (volume/voltage input) 3: RX (voltage input) 4: RX2 (voltage input) (optional) 5: Operating panel input 6: Binary/BCD input(optional)
f420
E-23
Function When the torque produced in low speed ranges is not large enough, it can be boosted up by increasing the torque boost rate with this parameter.
Base-frequency voltage f306
Output voltage []
vb Base frequency vl
Output frequency [Hz]
[Parameter] Title Function Adjustment range Default setting 030 [%] Manual boost Model dependent vb This parameter is valid when pt = 0(V/f constant), 1(square reduction torque) or 6(V/f 5-points setting).
Note 1) Torque boost rate has been set optimally according to the inverter capacity. torque boost rate too high, or the inverter may trip during start-up because of an Do not set the over-current.
When needs to be changed, be careful not to increase more than +/-2% of the default value.
f600 Motor overload protection level #1 f606 Overload reduction start-up frequency f607 Motor 150%-overload time limit
Function These parameters are used to set the electronic thermal protective function according to the rating and characteristic of the motor to be controlled. Parameter setting Title Function
Setting 0 1 2 3 4 5 6 7
Adjustment range
Kind of motor Standard motor VF motor (special motor) Overload Overload stall protection protect not stall protect stall not protect not stall not protect stall protect not stall protect stall not protect not stall not protect stall
Default setting
olm
f600
10100 [%]
100
E-24
1) Setting the electronic thermal protection characteristics parameter the motor overload protection level #1 f600
olm
and
The electronic thermal protection characteristics selection parameter olm is used to enable or disable the motor overload trip function (ol2) and the soft stall function. The motor overload trip function (ol2) needs to be selected with the parameter olm, while the inverter overload trip function (ol1) is always activated.
Explanation of terms
Overload stall(Soft stall): The function of automatically lowering the output frequency before the motor overload trip function olmt is activated when the inverter detects that an excessive load is applied to the motor. This function enables the inverter to output a frequency commensurate with the load current so that the motor can keep running without tripping. This function is useful for such loads as fans, pump and blowers, which have the square reduction torque characteristic that the current passed decreases as the rotating speed falls.
Note) Do not use this overload stall function for loads with a constant torque characteristic (e.g., a belt conveyer to which a constant load current is always passed regardless of their speed).
[A general-purpose motor (other than motors intended for use with inverters)]
When a motor is operated in a frequency range below its rated frequency, its cooling efficiency drops. To prevent the motor to overheat because of this, the overload detecting point is advanced when the inverter is used for a general-purpose motor. Setting the electronic thermal protective function olm Set value Overload protection Overload stall protect not stall 0 protect stall 1 not protect not stall 2 not protect stall 3 Setting the motor overload protection level #1 f600 When the inverter is used for a motor with a capacity or a current rating smaller than that of the inverter, it is necessary to adjust the motor overload protection level #1 parameter f600 to the rated current of the motor.
Output current reduction rate [%]
0 Note)
30
The motor overload starting level is fixed at 30 Hz. If necessary, set olm at 47. (See the next page for the setting procedure.)
E-25
[Example of setting: VF-A7 2007PL with a 0.4 kW motor (rated current: 2A)]
Key operated LED display 0.0
MON ENT ENT
Operation
The running frequency is displayed. (Make this setting when the motor is out of operation.)(If the monitor display mode setting parameter f710 is set at 0[Running frequency])
40
ENT
40f600
Press the MON key to call up the first basic parameter au1(automatic acceleration/deceleration). Switch to f6--(extended parameters of from 600 to 699) by pressing the or key. Press the Enter key to call up the parameter f600 (electronic thermal motor protection level 1). Press the Enter key to display the parameter setting (set value). (Default setting: 100 %) Change the parameter setting to 40 = (motor's rated current/inverter's rated output current) x 100 = 2.0/5.0 x 100) Press the Enter key to save the change. Then, f600 and the set value are displayed alternately.
Function Adjustment range Overload reduction start-up 0.030.0 [Hz] f606 frequency Note) f606 is enabled when olm is set at 4, 5, 6, or 7.
Title
Default setting
6.0
Setting the motor overload protection level #1 f600 When the inverter is used for a motor with a capacity or a current rating smaller than that of the inverter, it is necessary to adjust the motor overload protection level #1 parameter f600 according to the rated current of the motor.
When the output current is displayed in %,100% corresponds to the rated output current of the inverter.
Output current reduction rate [%]
f606
6.0
E-26
2)
f607
The motor 150%-overload time limit parameter f607 is used to set the time elapsed before the motor trips under a load of 150% (overload trip ol2) within a range of 10 to 2400 seconds. [Example: setting of f607]
Operation frequency no less than f606 Operation frequency 0.01 [Hz](*1) Motor overload withstanding time [s] Monitored output current [%] f600 =100 f600 =50 Motor overload withstanding time [s] (Outline data) f607=600 f607=300 f606 0.01 [Hz] f606 0.01 [Hz]
34 35 40 45 50 56 60 65 70 75 100
7200 3600 1000 600 420 310 270 230 190 170 110
0
f6000.6
f6001.1 f6001.5
Monitored output current [%] (*1) Except for the cases of f6060, 0.01 [Hz]
Title f607
Default setting
600
110 150
Monitored output current [%]
100%: Inverter's rated output current If the load applied to the inverter exceeds 150% of its rated load or the operation frequency is less than 0.1Hz, the inverter may trip in a shorter time.
f287 f294 Preset-speed #8 to #15 f381 f395 Preset-speed #1 to #15 control mode
Function
These parameters allow you to set up to 15 operating speeds just by switching contact signals externally. Preset-speed frequencies can be set arbitrarily between the lower limit frequency ll and the upper limit frequency ul.
[Setting method]
1) Start/stop
Start and stop control is experienced by the control panel. (Default setting) Adjustment range Default setting 0: Terminal block enabled 1: Operating panel enabled Operation command 2: Common serial communication option cmod 0 mode selection 3: Serial communication RS485 4: Communication add-on cassette option Note) When speeds commands (analog signal or digital signal input) need to be switched in a preset-speed mode, then make a selection with the speed setting mode selection parameter fmod. => Refer to 5.3 for details. Title Function
Preset-speed
Functions assigned to terminals (Default setting) Terminal S1 ... Input terminal selection #5 (S1) f11510 Terminal S2 ... Input terminal selection #6 (S2) f11612 Terminal S3 ... Input terminal selection #7 (S3) f11714 Terminal S4 ... Input terminal selection #8 (S4) f11816
E-28
Preset-speed #1 Preset-speed #2
Preset-speed #3 S4 Preset-speed #4
If a preset-command and another speed command are entered at the same time, priority is always given to the preset-speed command.
The following figure shows an example of the operation in preset-speed 7 modes with default setting.
0 ST-CC F-CC S1-CC S2-CC S3-CC Example of the operation in preset-speed 7 modes E-29
Time [s]
ON OFF ON OFF ON OFF ON OFF ON OFF
Default setting
0: Disabled ... Only frequency commands are governed by the preset-speed command (#1 to #15) entered. 1: Enabled ... The direction of rotation, the V/f control mode, the acceleration and deceleration times and the torque limit can be set individually for each preset-command. Operation mode setting Title Function
Adjustment range Default setting +0: Forward run +1: Reverse run +2: Selection of acceleration /deceleration #2 Present-speed + 4 : Selection of acceleration f381f395 #1 to #15 0 /deceleration #3 control mode +8: Selection of V/f #2 +16: Selection of V/f #3 +32: Selection of torque limit #2 +64: Selection of torque limit #3 For the settings marked with +, more than one function can be selected at the same time by entering the sum of the numbers of the desired functions. Ex.1) (+1) + (+2) = 3 By entering 3, you can activate the reverse run function and the acceleration/deceleration #2 function at the same time. Ex.2) (+0) + (+2) + (+4)= 6 By entering 6, you can activate the forward run function and the acceleration/deceleration #4 function at the same time. (Selecting both of acceleration/deceleration #2 and acceleration/deceleration #3 means selection of acceleration/deceleration #4. This manner is common to V/f pattern and torque limit.)
E-30
6. Extended parameters
Extended parameters are used for sophisticated operation, fine adjustment and special purposes. Change parameter settings, as required. Extended parameter list => Refer to Chapter 10.
6.1Frequency signals
6.1.1 Low-speed signal f100 Low-speed signal output frequency
Function
When the output frequency exceeds the frequency set with the parameter F100, an ON signal is put out. The function of this parameter is to send a signal for exciting or releasing an electromagnetic brake.
through the open collector terminal OUT1 or OUT2 (24 Vdc - max. 50 mA). (Default setting: OUT 1)
f100
[s]
ON OFF ON OFF
Ry
OUT1(or OUT2)
F-1
6.1.2 Putting out signals of arbitrary frequencies f101 Speed reach setting frequency f102 Speed reach detection band
Function
When the output frequency enters the frequency range delimited by the frequencies set arbitrarily with the parameters f101 and f102 ( (f101-set frequency) +/(f102-set frequency) ), an ON or OFF signal is put out. Setting of reach frequency and detection frequency band Title Function Adjustment range Speed reach setting frequency 0.0ul f101 0.0ul Speed reach detection band f102 Setting of output terminal parameter Title Function Adjustment range f131 Output terminal selection #2 (OUT2) 0119 Default setting 0.0 2.5
1) If detection frequency band + Speed reach setting frequency < Reference frequency
0
Speed reach setting frequency(Default setting)
[s]
ON OFF ON OFF
P24-OUT2
P24-OUT2
0
Speed reach setting frequency(Default setting)
[s]
ON OFF ON OFF
P24-OUT2
P24-OUT2
F-2
Default setting 0
1) Standard
Motor speed Coast stop
F-CC ST-CC
The inverter is shipped with terminals ST and CC shorted with a bar. Remove the shorting bar when using these terminals.
2) Always-ON
The inverter is always on standby regardless of the status of the terminal ST. The terminal ST can be assigned to another function. In this mode, the motor slows down from the set frequency speed to a stop in the predetermined deceleration time.
F-CC ST-CC
ON OFF OFF
6.2.2 Priority selection (both F-CC, R-CC are ON) f105 Priority selection (both F-CC, R-CC is ON)
Function
This parameter is used to select the operation to which priority is given when F-CC and RCC are closed simultaneously. 2) Slowdown stop 1) Reverse run Parameter setting Title Function f105 Priority selection (both F-CC, R-CC are ON) F-3 Adjustment range Default setting 0
0:Reverse1:Stop
[f105=0(reverse)]
Output frequency [Hz] Reference frequency Reference frequency
The motor runs in reverse direction if F-CC and R-CC are closed simultaneously. Forward
[s]
Reverse
ON OFF ON OFF
F-CC R-CC
[f105=1(Stop)]
Output frequency[Hz] Reference frequency
The motor slows down to a stop if F-CC and R-CC are closed simultaneously. Forward
[s]
Reverse
F-CC R-CC
ON OFF ON OFF
6.2.3 Assigning priority to the terminal board in panel operation mode f106 Priority setting of input terminal
Function
This parameter is used to give priority to certain external commands entered from the terminal board in control panel operation mode, for example, when jogging the motor by giving signals externally. Parameter setting Title Function f106 Priority setting of input terminal Adjustment range 0: Disabled,1: Enabled Default setting 0
0: Disabled (Terminal board has no priority) Priority is given always to commands (operation commands) entered from the control panel. To give priority to commands from the terminal board, it is necessary to switch from control panel operation to terminal board operation by sending signals through the terminal board. Command from the control panel (cmod=1)
Internal command
The mode switching terminals are used to switch to terminal board o peration mode. (Refer to G-4)
F-4
[1: terminal board has priority (Enabled)] Priority is given to commands entered from the terminal board even in control panel operation mode. A
Internal command
B
Command from the terminal board A: No command from the terminal board. A: Command from the terminal board.
(*1)These settings are invalid when the control panel stop pattern parameter f721 is set at 1. An example of switching to jog run in control panel operation mode [Incase that terminals S4 and CC are assigned to jog run] Assign the control terminal S4 (default: 16 (preset-speed #4)) to jog run. Title Function Adjustment range 0135 f118 Input terminal selection #8 (S4)
Output frequency[Hz] Reference Forward
ST-CC
F-5
[When terminalsS3, S4 and CC are assigned to forced jog forward/reverse] Assign the control terminal S4 (default: 16 (preset-speed # 4)) to jog run. Title Function Adjustment range Setting value 50 f117 Input terminal selection #7(S3) 0135 (Forced JOG forward rotation) 52 f118 Input terminal selection #8(S4) 0135 (Forced JOG reverse rotation) Output frequency [Hz]
Reference Forward Reverse Panel key
Forward
F-6
Default setting 0
The selected function is kept always active regardless of the type of logic (positive or negative) in the
f116 Input terminal selection #6 (S2) f117 Input terminal selection #7 (S3) f118 Input terminal selection #8 (S4) f119 f126 Input terminal selection #9#16
Adjustment range
Setting value
6 : Acceleration/deceleration completion(a-contact) Output terminal 0 119 or f131 selection #2 (OUT2) 7 : Acceleration/deceleration completion (b-contact) Note) OUT1 for putting out a signal, select the parameter f130. Output frequency [Hz] Reference
f102
(Speed reach detection band)
Acc. Completed(a-contact)
ON OFF ON OFF
[s]
Acc. Completed(b-contact)
F-7
6.3.5 Response times of input/output terminals f140 f141 f142 f143 f144 f145 f150 f160
Input terminal #1 response time (F) Input terminal #2 response time (R) Input terminal #3 response time (ST) Input terminal #4 response time (RES) Input terminal #5#8 response time (S1S4) Input terminal #9#16 response time
f156 Output terminal #1#7 delay time f166 Output terminal #1#7 holding time
F-8
f176 Manual torque boost #3 f177 Motor overload protection level #3 f178 Base frequency #4 f179 Base frequency voltage #4 f180 Manual torque boost #4 f181 Motor overload protection level #4
Setting of switching terminals The V/f #1, V/f #2, V/f #3 and V/f #4 switching function is not yet assigned to any terminal. Therefore, it is necessary to assign them to unused terminals.
Ex.) Assigning the V/f switching #1 function to S1 and the V/f switching #2 function to S2.
Setting value 28: (V/f switching #1) 30: (V/f switching #2)
F-9
V/f
Parameters selected
Base frequency #1 Base frequency voltage #1 Manual torque boost Motor overload protection level #1 Acceleration time #1 Deceleration time #1 Acceleration/deceleration pattern #1 Power running torque limit #1 Regenerative torque limit #1 Base frequency #2 Base frequency voltage #2 Manual torque boost #2 Motor overload protection level #2 Acceleration time #2 Deceleration time #2 Acceleration/deceleration pattern #2 Power running torque limit #2 Regenerative torque limit #2 Base frequency #3 Base frequency voltage #3 Manual torque boost #3 Motor overload protection level #3 Acceleration time #3 Deceleration time #3 Acceleration/deceleration pattern #3 Power running torque limit #3 Regenerative torque limit #3 Base frequency #4 Base frequency voltage #4 Manual torque boost #4 Motor overload protection level #4 Acceleration time #4 Deceleration time #4 Acceleration/deceleration pattern #4 Power running torque limit #4 Regenerative torque limit #4 vl f306 vb f600 acc dec f502 f441 f443 f170 f171 f172 f173 f500 f501 f503 f444 f445 f174 f175 f176 f177 f510 f511 f512 f446 f447 f178 f179 f180 f181 f514 f515 f516 f448 f449
OFF
OFF
#1
ON
OFF
#2
OFF
ON
#3
ON
ON
#4
Select V/f #1 when using the sensor-less vector control and the V/f 5-point setting.
Selecting V/f #2, #3 or #4 disables the vector control but enables the V/f constant control. In addition, if the torque limit switching function and the acceleration/deceleration switching function are assigned to input terminals, their settings are valid.
Note) With the control panel or communication, the following parameters can be set individually:
V/f switching (f720) Acceleration/deceleration switching(f504) Torque limit switching(f723) These functions are active only in control panel operation mode.
f196 V/f 5-point setting VF4 frequency f197 V/f 5-point setting VF4 voltage f198 V/f 5-point setting VF5 frequency f199 V/f 5-point setting VF5 voltage
fmod
Priority is given to the reference set with fmod.
Frequency(speed) reference
fmod
B
Frequency reference
f207
fmod has priority Frequency priority switching terminal OFF f207 has priority Frequency priority switching terminal ON
Ex.) When the frequency priority switching function is assigned to terminal S4. Title Function Adjustment range Setting value 104 (Frequency reference f118 Input terminal selection #8(S4) 0135 priority switching) Reference priority
S4 CC
OFF ON
F-11
3) Automatic switching by means of switching frequencies (f2002) A Command selected with fmod B
Frequency reference
A: If the frequency set with fmod Priority B: If the frequency set with fmod Priority
Frequency reference
fmod
is is is is
higher than that set with f208 given to the command set with fmod. equal to or lower than that set with f208 given to the command set with f207.
f207
f208
4) Automatic switching by means of switching frequencies(f200=3). A: If the frequency set with f207 is higher than that set with f208 Priority is given to the reference set with f207. B: If the frequency set with f207 is equal to or lower than that set with f208 Priority is given to the reference set with fmod.
Frequency reference
f207 fmod
f208
F-12
Parameter setting
Title Function Adjustment range
1:VI(voltage input)/II(current input) 2:RR(volume/voltage input) 3:RX(voltage input) 4:RX2(voltage input)(optional) 5:Operating panel input 6:Binary/BCD input (optional) 7:Common serial communication option 8:Serial communication RS485 9:Communication add-on cassette option 10:Up/down frequency 11:Pulse input #1 (optional) 0:fmod 1:f207 2:fmod has priority 3:f207 has priority 4:fmod/f207 switching (input terminal function 104)
Default setting
f207 Speed setting mode selection #2 Same as fmod f208 fmod/f207 switching frequency 0.1fh
1 1.0
[Parameter setting] Title Function f240 Start-up frequency f243 Stop frequency
Output frequency [Hz]
Note) Set these parameters so that the start-up frequency f240 is higher than the stop frequency f234. If the f240-set frequency is lower than the f243-set frequency, the reference frequency must be higher than the f243-set frequency to start the motor.
The motor starts to accelerate when the frequency setting signal reaches point B, while it starts to decelerate when the frequency setting signal falls below point A.
[Parameter setting] Title Function Adjustment range Default setting [Hz] 0.0 5.0 0Hz dead band frequency f244 0.0 notes 1) This function is invalid to preset-speed operation. Frequency after 0Hz dead band operation notes 2) It is effective as frequency instructions to the carried out. frequency reference chosen by the priority f244 processing by fmod, f207, communication, etc. notes 3) The addition and multiplication of the override function is carried out to the frequency in which 0 [Hz] Frequency reference this function operated.
Function
These parameters apply a direct current to the motor to obtain large braking torque. These parameters are used to set the direct current to be applied to the motor, the braking time and the braking start frequency. [Parameter setting] Title Function f250 DC injection braking start frequency f251 DC injection braking current f252 DC injection braking time f253 Forward/reverse DC braking priority control
Output frequency [Hz] Reference DC injection braking start frequency f250 Output current [A] DC injection braking current f251 DC injection braking time ON OFF f252 [s]
Operating signalF-CC
Note) The sensitivity of the inverter's overload protective function increases during D.C. braking. tripping, the inverter may automatically adjust the D.C. braking rate.
To avoid
<D.C. braking start conditions> The forward/reverse DC braking priority control function f253 recognizes certain conditions as stop commands from the inverter, and is activated when the output frequency goes down below the DC injection braking start frequency set with f250. In this case, the conditions under which DC injection braking starts include not only the issue of a start or stop command from the control panel or an external input device, but also a fall in the reference frequency below the value set with f243 (stop frequency setting) or a fall in the output frequency below the operation stop frequency. F-15
Reference frequency
time []
If f250 and f243 > reference frequency: DC injection braking If f250 > reference frequency > f243 : Operation at command frequencies, If f250 and f243 > reference frequency : DC injection braking If an operation command is entered during D.C. braking : D.C. braking is discontinued to restart the operation.
[Priority to DC injection braking during forward/reverse operation] (Forward/reverse run D.C. braking priority control f253 = 1 (ON))
f2530 Output frequency [Hz] f252 f2531 f252 f252 : DC injection braking f252
ON OFF
Reference frequency
time []
During normal forward/reverse run(f2530) Not recognized as a stop command, so that DC injection braking is not active. If a reverse run (or forward) command is entered during forward run (or reverse) (f2531)DC injection braking starts when the frequency set with f250 exceeds the reference frequency during deceleration. If an operation command is entered during D.C. brakingpriority is given to D.C. braking.
ON OFF ON OFF
[Parameter setting] Title Function Adjustment range Default setting 0: Disabled, 1: Enabled f254 Motor shaft fixing control 0 If the motor shaft fixing control parameter f254 is set at 1, DC braking continue at half a braking rate of that set with f251 to retain the motor after it has come to a full stop by DC braking. To terminate the motor shaft fixing control, cut off the standby signal (ST signal).
Output frequency [Hz] Setting frequency
blink
[s]
ON OFF ON OFF
Note 1) Almost the same motor shaft fixing control can be exercised when DC injection braking is controlled by means of external signals. Note 2) If the motor shaft fixing control parameter f254 is set at 1(enabled) when the output frequency is below the DC injection braking start frequency f250 and terminals ST-CC are closed (ON), the DC injection braking function is activated and the motor shaft fixing control continues regardless of the setting of the D.C. braking time parameter f252. However, when a general-purpose motor is operated, if the D.C. braking rate f251 is set above 60% and the D.C. braking time f252 is set at a certain value, the overload protective function may be activated by the electronic thermal protective function. In addition, the inverter may automatically control the D.C. braking rate to avoid tripping. Note 3) If the motor shaft is set free because of a power failure, the brake shaft fixing control is discontinued. Also, if the inverter trips when the motor shaft fixing function is active, the fixing control is discontinued, whether or not it automatically recovers from tripping by its retry function.
Adjustment range 0: Standard(DC injection braking) f255 Zero-speed stop mode selection 1: 0 Hz command f250 DC injection braking start frequency 0.0120.0 [Hz] 0.010.0 [s] f252 DC injection braking time
This function doesn't operate when f250 = 0.0. If this function is set up, motor shaft fixing control(f254)cannot be used. This function doesn't operate at the time of a torque control and position control. This function doesn't operate except the time of the vector control (pt= 8, 9) with a sensor. In order to use this function, the option board for PG feedback is required. In other than the vector control (pt= 8, 9) with a sensor, the usual DC injection braking operates. Note.5) Since the reference frequency that will suspend the motor abruptly from the state of high
F-17
rotation if f250 is set up highly, please be careful. A trip may occur according to load conditions. Note.6) Setting of this function will influence following DC injection brakings. 1. DC injection braking by terminal command (the input terminal functions 22 and 23) 2. DC injection braking by command via communication 3. DC injection braking when f261(Jog stop control) is set at 2. 4. DC injection braking when f603(Emergency stop mode selection) is set at 2 or 5.
0.020.0 [Hz]
0: Deceleration stop, 1: Coast stop, 2: DC injection braking stop
<Example of jog run> Forward jog run when S4-CC (Jog terminal) is ON, and F-CC are ON (connected) Reverse jog run when S4-CC (Jog terminal) is ON, and R-CC are ON (connected)
( Forward run (or reverse) if a frequency reference is given when F-CC are ON (or R-CC are ON) ) Output frequency [Hz] Setting frequency
Forward Forward Reverse Forward
The terminals S4 and CC assigned to jog run are enabled when the operation frequency is lower than the jog frequency, and they are disabled if not. To switch to jog run during normal operation, set the forced jog run parameter (input terminal function selection) at 50 or 51 (inversion), and 52 or 53 (inversion). Jog run is operational when the jog run terminals S4-CC is active (ON). Priority is given to jog run even when an operation command is entered during jog run. In control panel operation mode, setting the parameter f106 (input terminal priority selection) at 1 makes it possible to perform jog run, using the Run and Stop keys. Even when f261 is set at 0 or 1, an emergency DC injection braking stop can be used (f603 is set at 2 or 5). If F-CC and R-CC are ON simultaneously when f105 (Priority selection) is set at 0 (reverse run), operation modes switches as follows: Forward jog run -> slowdown stop (jog frequency -> 0 [Hz]) -> reverse jog run.
[Setting of jog terminals S4-CC] Assign the control terminal S4 to jog run (default setting:16 (preset-speed #4).
Title Function Adjustment range Setting value
f118
0135
18(Jog run)
Note) During jog run, Low-speed signal may be output but not RCH signal, and PID control is disabled.
F-18
Function
These parameters are used to jump resonant frequencies to avoid resonance with the natural frequency of the mechanical equipment operated. In jump mode, the motor exhibits hysteresis with respect to the jump frequency.
Output frequency [Hz]
[Parameter setting]
Title Function
If the upper limit frequency (ul) is within a jump frequency range, it is limited to the lowest frequency in the jump frequency range.
ll
F-19
[Parameter setting]
Title Function PWM carrier frequency Adjustment range Default setting
f300
0.515.0(8.0, 5.0) [kHz](*1) [Upper limits differ by applicable motor capacity. Refer to the table below.]
Model dependent
(*1)Setting the PWM carrier frequency larger than the default value, reduction of rated current is needed. For details, refer to figure and table below.
Rated current [%] 100
PWM carrier freq. [kHz] Rated current Voltage Applicable motor class [V] capacity [kW] at upper limit [%] Default setting Upper limit
0.42.2 5.51118.5 3.7 15 22 30 37 45 55 7590 0.752.2, 5.511, 18.5 3.71522 30 37 45 55 75 90/110220 280 12 12 12 12 12 8 8 2.2 2.2 12 12 12 8 8 8 2.2 2.2 2.2 15 15 15 15 15 15 15 8 5 15 15 15 15 15 15 8 5 5
No need of rated current reduction 90 12 95 12 90 12 93 12 No need of rated current reduction 80 8 85 3 No need of rated current reduction No need of rated current reduction 90 12 89 12 No need of rated current reduction 80 11 65 8 70 4 80 2.2 75 2.2
200
400
Note) In vector control mode, set the carrier frequency to 2.2 [kHz] or over. Operation may become unstable if the carrier frequency is lower than 2.2 [kHz].
Warning
Do not get near the motor or the machine. The motor and the machine unexpectedly restart after recovery from a momentary power failure, which might cause injury to persons. Stick caution labels to the inverter, the motor and the machine, to prevent accidents due to an unexpected restart of them after recovery from a momentary power failure. F-20
Mandatory
Function
Auto-restart detect the rotating speed and direction of rotation of the motor during coasting or momentary power failure, to ensure that the motor restarts smoothly (Motor speed search function). With this parameter, you can also switch from commercial power operation to inverter operation without stopping the motor. When this function is being performed, rtry is displayed.
Motor speed
F-CC
ON OFF
f301=1: This function is performed when the inverter recovers from a momentary power failure after under-voltage of the main circuit and the control circuit).
Adjustment range Default setting 0: Disabled 1: Enabled(at power failure) Auto restart f301 0 (Motor speed search) 2: Enabled(at ST ON/OFF) 3: Enabled(1 + 2) * This function is performed in retry mode regardless of the setting of this parameter. * The function (f301=1,3) is activated when a voltage Title Function Setting value
1 or 3
* The function (f301=1,2,3) is activated when the reset of trip or the control power is turned on. is detected in the main circuit.
F-CC ST-CC
ON OFF ON OFF
f301=2: This function is performed when ST-CC are OFF and then connected again. Title Function 0: 1: 2: 3: Adjustment range Disabled Enabled(at power failure) Enabled(at ST ON/OFF) Enabled(1 + 2) Default setting Setting value
f301
Auto restart
(Motor speed search)
2 or 3
To restart the inverter in control panel operation mode, press the RUN key after a power failure. When f368(Number of PG input phases) is set at 1 (single phase) in PG feedback vector control mode (pt= 8), the inverter may trip (e-13: speed error) if the direction of rotation of the motor does not agree with.
f314
0: Speed search #1 (*1),(*2),(*3) 1: Restart at coasted frequency #1 (*3) 2: Restart at coasted frequency #2 (*3) 3: Speed search #2 (*2),(*3) 4: Special method
Model dependent
(*1),(*2),(*3): Refer to inside of box in the next page. : This setting is for special usage. Do not set at this.
F-21
[Adjustment value] 0 Speed search #1 VF-A7 searches the motor speed and restarts. It detects the motor speed also at the time of a power supply injection. This method needs setting of motor constant parameters. Activation of zero speed motor needs waiting times. 1 Restart at coasted frequency #1 It starts from the frequency, when coast started in instant electric power failure, ST terminal OFF, etc... Usual starting is performed at the time of a power supply injection and after poff(Control circuit insufficient voltage) detection, at the time of a trip reset. 2 Restart at coasted frequency #2 It starts from the frequency, when coast started in instant electric power failure, ST terminal OFF, etc. It starts on setting frequency (speed reference frequency) at the time of a power supply injection and after poff(Control circuit insufficient voltage) detection, at the time of a trip reset. At the case where inverter-commercial change sequence is performed, and the case where the motor is always rotating at the time of starting, selecting this method and setting frequency that corresponds motor speed make it smooth operation. 3 Speed search #2 This setting is used for the models 37kW or more. Do not set it as f314=3 for other models. If it is set as f314=3 from a model 30kW or less, since the rotational frequency of a motor is normally undetectable, there is a possibility that trips, such as an over-current, overload, and an over-voltage, may occur. The rotational speed and the rotation direction of a motor are searched It searches also at the time of a power supply injection. The time taken to detect the rotational speed of a motor becomes short as compared with the speed search #1.
Caution!
(*1)Case f3140
For the sake of motor speed detection after the power restoration, there are following waiting times(longest time) at time of auto restart.
Type of inverter VFA7-2004PL2037PL4007PL4037PL VFA7-2055PL2450P14055PL4450P1 VFA7-2550P12900P14550P14132KP1 VFA7-4160KP14220KP1 VFA7-4280KP1 waiting times (longest time) [s] About 2 About 4 About 7 About 11 About 14
When the auto restart function is selected, the this function is actuated also at time of activation of motor and at the first operation after the reset of tripping. The operation will restart after the waiting time passes. Before using the auto restart function, be sure to confirm the setting value of the motor constant parameters;f402f404, f410f412. If the wrong setting value is used, motor speed cannot be searched and tripping accident such as over-current, overload, over-voltage, etc. can occur. In the case of the combination with a motor smaller two or more frames than inverter rated capacity, this function may be unable to detect the rotational speed of the motor. You cannot use a smaller capacity motor for check of operation etc., please be careful. Even when the auto restart function is selected, motor speed may not be detected if the frequency is more than 60[Hz]. In this case, tripping accident such as over-current, overload, over-voltage, etc. can occur. If the motor is idle state and motor-load is light, the motor may rotate a little. Be careful.
(*2)Case f3140,3
These setting are useable only when one motor is connected to an inverter. In the system which connects two or more sets of motors to an inverter, it may not operate normally.
(*3)Case f31403
In the case that the inverter is combined with the backup circuit of the utility power in the facility for the semiconductor manufacture line etc., use this function after making sure that the property at the time of changeover from utility power supply to inverter operation does not have influence on product quality. By using retry function f303 together, auto restart function can be actuated at the time of tripping. Adaptation for elevator applications The load may go down in the waiting time after operation start signal is inputted until it starts. When you apply an inverter to an elevator, make the setting as f301=0. And do not use the retry function. In the case the auto restart function does not work When a trip occur at the time of auto restart, or auto restart function does not work well, please adjust parameters referring to step 3.
F-22
f312 f313
0.502.50 0.502.50
1.0, set at 1.11.2 and check the property. time for the restart grows to 110120[%].
2) Case f314=13
[Parameter setting]
Title Function Auto-restart adjustment #3 Adjustment range Default setting
f315
Model dependent
This parameter adjusts the rising time of motor torque at time of restarting. Adjust this parameter to inertia moment of the load.
[Parameter setting]
Adjustment range Default setting 0: OFF 1: ON (Regenerative Regenerative power ride-through f302 0 control / Deceleration stop power ride-through control) 2: ON (Deceleration stop) 0.0 320.0 [s] Ride-through time / Deceleration time f310 2.0 Note) Even if these functions are used, a motor may free run according to load conditions. In this case, please use the auto restart function together. Note) These functions do not operate at the time of torque control or position control. Note) Usual slowdown time comes at the time of notes f302= 2 and f310=0.0. Title Function
F-23
Warning
Do not get near the alarm-stopped motor and machine. When the inverter is in retry mode, the alarm-stopped motor and machine unexpectedly restart when the predetermined time has passed, and thus might cause you to get an injury. Mandatory Stick caution labels to the inverter, the motor and the machine, to prevent accidents due to an unexpected restart of them because of the retry function.
Function
The inverter automatically resets itself when it has tripped. During a retry, according to the setting of f314 (Auto-restart mode selection) the inverter automatically restarts and this function makes smooth motor activation possible. [Parameter setting] Title Function f303 Retry selection Adjustment range
0: Disabled, 110 times
Default setting 0
Causes of tripping and retry process Cause of tripping Retry process Canceling conditions a maximum of 10 consecutive retries Momentary Retry is canceled if the inverter power failure trips again for reasons other than a 1st retry : about 1 [s] after tripping Over-current momentary power failure, overOver-voltage 2nd retry : about 2 [s] after tripping current, over-voltage or overload, Overload 3rd retry : about 3 [s] after tripping or if the inverter fails to restart within the predetermined number of retries. 10th retry : about 10 [s] after tripping No retry is performed if the inverter trips for the following reasons:
oca1,2,3 : Arm short circuit eph1 eph0 ocl e eep1 err2 err3 : Phase failure(input side) : Phase failure(output side) err4 : CPU fault err5 : Interruption communication error err6 : Gate array fault err8 : Optional unit fault err9 : Flash memory fault e-10 : Sink/source switching error e-13 : Speed error (Over speed) e-17 : Key error
: Loaded side over-current at start time err7 : Output current detector error : Emergency stop : EEPROM error : Main RAM error : Main ROM error
ef1,ef2 : Ground-fault
During a retry, the fault detection relay (FLA, B and C) is not active. A virtual cooling time is set for trips due to an overload (ol1,ol2,olr). Therefore, a retry is performed after a virtual cooling time and the retry time have passed. In the case of a trip due to an over-voltage (op1op3), the inverter may trips again unless the voltage in its D.C. section falls enough. In the case of a trip due to overheating (oh), the inverter may trip again unless the temperature inside it falls enough; the inverter monitors the temperature in it. A retry is performed if f303 is set enabled, even if the trip holding selection parameter f602 is set at 1. During a retry, rtry and the value selected with the status monitor selection parameter f710 are displayed alternately.
F-24
f308 Dynamic braking f309 Dynamic braking Default settings vary from Protection level is defined
1.01000 [] resistance resistor capacity 0.01600.0 [kW] model dependent. Refer to 6.13.4-4). by f626(Refer to 6.13.5).
Power supply
Motor
Inverter
/
Note) The internal braking resistor is already connected to terminals PA1 and PB1 (so that the internal resistor is ready for use). When the internal braking resistor is not used, change its connection from PB1 to PR1, and also change the setting of the dynamic braking-related parameter. See 2) on the next page for the connection. [Parameter setting] Title Function Dynamic braking f304 mode selection
Setting value 1
F-25
Motor
IM
Inverter
Setting value 1
In the case that the internal dynamic resistor is used in 3.7kW model or less, then do not use any external braking resistors. When using an external braking resistor instead of the internal resistor, change the connection of the internal resistor from terminal PB1 to terminal PR1. (For boosting braking force) Do not connect an external resistor with a resistance (combined resistance) smaller than the minimum admissible resistance. For overload protection, be sure to set the parameters f308 and f309 properly. [Parameter setting] Title Function Dynamic braking resistance f308 f309 Dynamic braking resistor capacity
Adjustment range
1.01000 [] 0.01600.0 [kW]
[Externally connectable braking resistors (resistance)] Voltage Applicable motor Internal braking Minimum admissible resistance connected externally [] class [V] capacity [kW] resistor 0.4, 0.75 63 120[W] - 70[] 1.5 35 200 2.2 25 120[W] - 40[] 3.7 17 0.75, 1.5 100 120[W] - 150[] 400 2.2 67 3.7 40
F-26
THR
Motor
Power supply
IM
Inverter
Forward/stop Reverse/stop
(*1) Connection when using an MCCB with a top coil instead of an MC. (*2) A step-down transformer is required for 400V models but not for 200V models.
1.01000 [] Any value 0.01600 [kW] Any value (When the standard internal braking resistor option is not used, be sure to set the parameters F308 and F309 properly for overload protection.) A thermal relay (THR) must be connected as the last resort for fire prevention in case a failure occurs in the overload and over-current protective functions provided for the inverter to protect the braking resistor. Select and connect a thermal relay (THR) with a capacity (watt) commensurate with that of the braking resistor used.
[Parameter setting] Title Function Dynamic braking f304 mode selection f308 PBR resistor f309 PBR resistor capacity
Setting value 1
- Caution -
In the above circuit, the MC in the main circuit is turned off if an inverter's protective function is
activated, and consequently no trip message is displayed. to 8.1.) To prevent a trip condition from being cleared by turning off the power and then on again, change the setting of the inverter trip retention selection parameter F602.
Control power unit option or less 22kW or less Option
turned off. So, check the trip history record after turning off the inverter and then on again. (Refer
(Refer to 6.25.3)
In a circuit where a control power supply is connected to RO and SO, when the MC in the main circuit is turned off when a trip is occurred, trip data is saved so that trip messages can be displayed (FL output also is retained.) For optional control power supply units, refer to 9.4.
When using a custom braking resistor, be sure to select a braking resistor with a resistance larger than the minimum admissible resistance. resistance. Refer to 4 on the next page for the minimum admissible
F-27
braking resistor option / braking unit Type form Rating VFA7-2004P2022PL 120[W] - 70[] Installed VFA7-2037PL 120[W] - 40[] VFA7-2055PL PBR3-2055 120[W] - 40[]2P (240[W] - 20[]) VFA7-2075PL PBR3-2075 220[W] - 30[]2P (440[W] - 15[]) VFA7-2110P PBR3-2110 220[W] - 30[]3P (660[W] - 10[]) PBR3-2150 VFA7-2150P2185P 220[W] - 30[]4P (880[W] - 7.5[]) VFA7-2220P PBR3-2220 220[W] - 27[]8P (1760[W] - 3.3[]) VFA7-2300P PB 3-2300 200[W] - 5[]3P2S (1200[W] - 3.3[]) VFA7-2370P12550P1 PB 3-2550 200[W] - 5[]5P2S (2000[W] - 2[]) DGP600W-B1 VFA7-2750P12900P1 (*3) 3.4[kW] - 1.7[] VFA7-4007PL4037PL Installed 120[W] - 150[] VFA7-4055PL PBR3-4055 120[W] - 160[]2P (240[W] - 80[]) VFA7-4075PL PBR3-4075 220[W] - 120[]2P (440[W] - 60[]) VFA7-4110PL PBR3-4110 220[W] - 120[]3P (660[W] - 40[]) VFA7-4150PL4185P PBR3-4150 220[W] - 120[]4P (880[W] - 30[]) VFA7-4220P PBR3-4220 220[W] - 30[]4P2S (1760[W] - 15[]) VFA7-4300P PB 3-4300 200[W] - 20[]3P2S (1200[W] - 13.3[]) PB 3-4550 VFA7-4370P14750P1 200[W] - 20[]5P2S (2000[W] - 8[]) VFA7-4110KP14160KP1 (*3) DGP600W-B2 7.4[kW] - 3.7[] VFA7-4220KP1 (*3) DGP600W-B3 8.7[kW] - 1.9[] VFA7-4280KP1 (*3) DGP600W-B4 14[kW] - 1.4[]
(*1) The values in () are the total resistor capacities (watt) and resistances () of braking resistors. (*2) Type form PBR3- : Breaking resistor PB3- : Breaking unit ( [Breaking resistor + Breaking resistor drive circuit] are installed. ) (*3) To use breaking resistor(DGP600 series), installing a breaking resistor drive circuit option is needed.
If DC voltage rise and reach the level set up by f626, output frequency will be controlled in order to control this rise. If DC voltage rise more and reach the level set up by f625, this control operation is performed with high response.
Real deceleration time (differ from regenerative power)
DC voltage
Over voltage stall protection level (high response) / f625 Over voltage stall protection level / f626
[Parameter setting]
Title Function Adjustment range 0: Enabled, 1: Disabled, 2: Enabled (forced quick deceleration) Default setting f305 Over-voltage stall protection f625
Over-voltage stall protection level 50250 [%] 135 (high response) f626 Over-voltage stall protection level 50250 [%] 130 f626 serves also as the level of dynamic (regenerative) braking operation.(Refer to 6.13.4)
[Parameter setting]
Title Function Adjustment range Default setting 200.0 [V] Base frequency voltage #1 0.0600.0 [V] /400.0 [V] (output voltage adjustment) 0: without voltage compensation(limitless output voltage) 1: with voltage compensation(limitless output voltage) Base frequency voltage 1 f307 2: without voltage compensation(limited output voltage) (voltage compensation) 3: with voltage compensation(limited output voltage) If f307 is set at 0 or 2, the output voltage varies with the input voltage. The output voltage does not exceed the input voltage, even if the base frequency voltage (f 306) is set above the input voltage.
f306
F-29
The ratio of the voltage to the frequency can be adjusted to the motor capacity. Setting f307 at 3 enables the inverter to prevent the output voltage from increasing with the input voltage when the operation frequency is higher than the base frequency. [f307=0: no voltage compensation/not limited] [f307=1: voltage compensation/not limited]
Input voltage Input voltage f306
high
f306 Rated voltage
high low
input
low
Output voltage
pt0, 1, 6
f306 1: no voltage higher than Rated voltage the input voltage is put out.
The output voltage can exceed f306 if the output frequency is higher than the base frequency ##, even when f306 is lower than the input voltage.
high low
high low
pt0, 1, 6
f306
Rated voltage
Caution!
This parameter is invalid in positioning mode. In addition, if the motor runs in a prohibited direction in preset-speed mode or forced jog run, operation commands become invalid irrespective of the control mode. If the motor constant is not set optimally in vector-control, automatic-torque boost mode, the motor may slightly run in reverse direction because of the slip frequency. Before using this parameter, set parameter f243 (stop frequency) at a frequency close to the slip frequency. When the inverter is in sensor vector control mode (pt = 8 and f368 = 2), depending on the setting of f301, the motor may rotates in the opposite direction to that prohibited when it is turned off and then on again, regardless of the setting of this parameter.
F-30
Drooping gain Speed at a drooping gain 0% Speed at the drooping gain f320 Drooping insensitive torque band Output filter for drooping
Drooping gain
f322 Internal torque reference
Drooping gain
f320
Frequency
Function
Adjustment range
0100 [%] 0320.0 [Hz] 0320.0 [Hz] 0100 [%] 0.1200.0 [rad/s]
Default setting
0 60.0 60.0 10 100.0
Drooping gain Speed at a drooping gain 0[%] Speed at the drooping gain f320 Drooping insensitive torque band Output filter for drooping
When torque larger than the dead band torque is applied, the frequency is decreased (during power running) or increased (during regenerative braking). Drooping takes effect within the frequency range above the frequency set with f321. In the frequency range between f321 and f322, the drooping rate varies with the torque.
The change in the frequency during drooping can be calculated as described below. a) Gain by internal torque reference (Gain 1) If internal torque reference [%]0 Gain1 internal torque referencedead band f323 / 100 Grain 1 needs to be set at 0 or a positive number. If internal torque reference [%]0 Gain1 internal torque referencedead band f323 / 100 Grain 1 needs to be set at 0 or a negative number. b) Gain by frequency after acceleration (Gain 2) If f321 f322 Frequency after accelerationFrequency 1 set with Gain2 0 Frequency after accelerationFrequency 2 set with Gain2 Drooping gain f320 / 100 f322 f321
F-31
If frequency 1
f321
frequency after accelerationfrequency 2 (freq. after acceleration freq.1 ( freq.2 f322 freq.1 f321 )
f322 f321 )
Iffrequency after acceleration frequency 1 Gain2 0 Iffrequency after acceleration frequency 1 Gain2 Drooping gain c) Drooping speed Drooping speed = base frequency vl
Note
f321
f321
f320
/ 100
Gain1Gain2
Note) For this calculation, assume the base frequency to be 100 Hz if it is higher than 100 [Hz].
F-32
[Parameter setting]
Title Function Output signal selection of switching Adjustment range
0: OFF 1: Automatic switching in case of trip 2: Commercial power switching frequency setting enabled 3: Both (1 + 2)
Default setting
0fh [Hz]
60.0
Inverter side switching Model [Model dependent]10.0 [s] waiting time dependent Commercial power side 0.3710.00 [s] f357 switching waiting time 0.62 Commercial power switching 0.110.0 [s] f358 frequency holding time 2.0 (*1)The trips which is followed by automatic switching are trips that retry function(refer to 6.13.3) works.
[Timing chart]
Commercial power/inverter switching frequency f355 Frequency Reference Commercial power switching freq. holding time f358 Detecting time
MC output for inverter operation Commercial power/inv. Switching output(P24-OUT1) MC output for commercial power operation Commercial power/inv. switching output(P24-OUT2) Commercial power switching signal (S3-CC)
Commercial power side switching waiting time f357 ON Commercial power side switching waiting time f357 ON ON
ON
Commercial power switching signalS3-CC ONCommercial power operation Commercial power switching signalS3-CC OFFInverter operation
Title Function Output signal selection of commercial power/inverter switching Commercial power/inverter switching frequency Inverter side switching waiting time Commercial power side switching waiting time Commercial power switching frequency holding time Input terminal selection #7 (S3) Output terminal selection #1 (OUT1) Output terminal selection #2 (OUT2) Adjustment range 0 3 0fh [Hz] [Model dependent] 10.0 [s] 0.3710.00 [s] 0.110.0 [s] 0 135 0 119 0 119 Setting value 2 or 3 Power source frequency, etc. Model dependent 0.62 2.0 102: (Commercial power /inverter switching) 46 : (Commercial power /inverter switching output #1) 48 : (Commercial power /inverter switching output #2)
Before switching to the commercial power, make sure that, when the motor takes power directly from the commercial power, it rotates in the forward direction as defined for operation by the inverter. Do not set the Reverse-run prohibition parameter f311 at 2 or 3 that forward run may be prohibited. These settings make it impossible to switch the inverter to the forward run position, and thus to switch from the inverter to the commercial power.
F-33
F-34
Warning
Mandatory Do not set the motor parameter #3(Exciting inductance: f404) less than or equal to a half of default value. If the motor parameter #3(Exciting inductance: f404) was set at a extremely small value, stall prevention function would work and output frequency would rise.
When using the vector control or the automatic torque boost, it is necessary to set (tuning) motor constants. You can set motor constants by any of the following three methods. After setting by one of three methods, drive the motor. 1) Using the automatic V/f mode setting (au2) to make the setting of the motor control mode selection (pt) and the auto-tuning parameter (f400) at a time 2) Setting the motor control mode (pt) and the auto-tuning parameter (f400) individually 3) Setting the motor control mode (pt) and setting motor constants manually
<Note> If tuning error (etn) occurs when the power is turned on, set the motor type f413 at 4 (others).
Automatic V/f mode au21 (Automatic torque boost + auto-tuning) Automatic V/f mode au22 (Sensorless vector control + auto-tuning) Automatic V/f mode au23 (Automatic energy-saving + auto-tuning)
Refer to 5.2 for details of this setting.
F-35
Operation The running frequency is displayed. (Make this setting when the motor is out of operation.) (If the monitor display momde setting parameter f710 is set at 0[Running frequency]) Press the Monitor key to call up the first basic parameter au1(automatic acceleration/deceleration). Select the parameter f4--(extended parameters of 400 to 499) by pressing or key. Press the Enter key to activate the parameter f400. Press the Enter key to display the parameter setting. Change the parameter setting to 2 (Automatic tuning execution) by pressing key. Press the Enter key to save the change. Then, f400 and the set value are displayed alternately.
Cautions in setting the auto-tuning parameter Connect the motor before auto-tuning. Do not proceed to auto-tuning before the motor comes to a full stop. If the auto-tuning function is activated immediately after stopping motor, it sometimes fails to work normally because of a residual voltage. A voltage is applied to the motor during auto-tuning, though it is too low to rotate the motor. Usually, auto-tuning terminates in some dozens of seconds. If an error occurs, however, the inverter trips (display etn) and no motor constant is set. The auto-tuning is incapable of tuning special motors, such as high-speed or a high slip motors. When using such a motor, set motor constants manually as described in Section 3. If auto-tuning causes the inverter to trip easily because of an over-voltage op or an overcurrent oc, change the setting of the load inertia moment parameter f405. Refer to the
[Selection 3: Individually setting the vector control and the manual tuning]
If a tuning error etn occurs during auto tuning or the sensorless vector control charact eristic needs to be improved, you may set motor constants individually.
Title Function Adjustment range Default setting
2,4,6,8,10,12,14,16 4 0.1[Model dependent] [kW] Model dependent 0: Toshiba standard motor #1 (*1) 1: Toshiba VF motor 2: Toshiba V3 motor 0 f413 Motor type 3: Toshiba standard motor #2 (*1) 4: Other motors (*1) Toshiba standard motor 1: World-energy series of totally-enclosed fan-cooled motors Toshiba standard motor 2: World-energy 21 series of totally-enclosed fan-cooled motors
F-36
0: 1: 2: 3:
Yes
Set f412 (Rated capacity) Setting0.1280 [kW] Set f413 (Motor type) Setting03
No
Set f412 (Rated capacity) Setting0.1280 [kW] Set f413 (Motor type) Setting4
End of tuning
Tuning error (etn) appeared Manual tuning Set motor constant parameters manually.
No trip
End of auto-tuning
F-37
Motor constant #1 f402 (Primary resistance) (Motor test reports may be useful.)
This parameter is to adjust the primary resistance of the motor. Setting this parameter at a larger value can prevent the drop of the motor torque in low speed ranges due to a voltage drop. However, setting it at an excessively large number may result in large current in low speed range and appearance of overload trip, etc..
Motor constant #5 f410 (Leak inductance) (Motor test reports may be useful.)
This parameter is to adjust the leakage inductance of the motor. The larger the set value, the larger torque the motor can be produced in high-speed ranges.
F-38
F-39
[Arbitrary setting]
Motor torque [%]
f206
f205 f205 0
4mA
20mA
f203 100%
f204 20%
f201
f203
The relationship between the torque command and the motor torque can be changed. The f201 and f203 settings 0 and 100% correspond to currents of 0 and 20mAdc, respectively.
[Arbitrary setting]
Motor torque [%]
f215
f214 f214 0
0V
10V
f212 100%
f210 0%
f210
f212
The relationship between the torque command and the motor torque can be changed. The f210 and f212 settings 0 and 100% correspond to voltages of 0 and 10Vdc, respectively.
F-40
[Arbitrary setting]
Motor torque [%]
f221
f220
-10V
f220 0
-10V 0V
f216 0%
+10V
f218 100%
0V
f216
+10V
f218
Torque reference
-100
Torque reference
The relationship between the torque command and the motor torque can be changed. The f216 and f218 settings 0 and +/-20% correspond to voltages of 0 and +/-10Vdc, respectively.
Adjustment range Default setting 1: VI/II 2: RR 3: RX Torque 4: RX2(option) 5: Panel input f420 reference 3 6: Binary / BCD input(option) selection 7: Common serial communication option(FA30) 8: Serial communication RS485(FA32) 9: Communication add-on cassette option(FA33) Note) Selecting 5 (Panel input) activates the control panel torque reference f725.
F-41
Function The function is to limit the rise in the output frequency of the inverter due to a drop of the load torque during operation in torque control mode. These functions are usef ul for protecting a machine.
Reference torque set by a potentiometer Torque command
Load torque
Coast stop
f425(Forward speed limit input selection) f426(Forward speed limit input level)
[Setting of reverse speed limit level]
:5(Parameter f426) :Set a desirable torque limit level. :5(Parameter f428) :Set a desirable torque limit level.
f427(Reverse speed limit input selection) f428(Reverse speed limit input level)
F-42
f425
f426
f427
f428
0: Invalid 1: VI (voltage input)/II (current input) Forward speed limit input 2: RR (volume/voltage input) 3: RX(voltage input) selection 4: RX2(voltage input)(optional) 5: f426 enabled 0.0ul [Hz] Forward speed limit input level 0: Disabled 1: VI (voltage input)/II (current input) Reverse speed limit input 2: RR (volume/voltage input) 3: RX(voltage input) selection 4: RX2 (voltage input)(optional) 5: f428 enabled Reverse speed limit input level 0.0ul [Hz]
80.0
80.0
Speed ref.
Speed control
Torque control
F-43
[Parameter]
Adjustment range Default setting 0: Invalid 1: VI/II 2: RR 3: RX Selection of synchronized 4: RX2 (optional) f422 torque bias input 0 5: Panel input (f726 is enabled) 6: Binary / BCD input (optional) 7: Common serial communication option(FA30) 8: Serial communication RS485(FA32) 9: Communication add-on cassette option(FA33) Panel torque revised bias -250250 [%] f726 input 0 Reverse Title Function
For a crane/hoist, an elevator application, as lifted up and down at controlled speeds, its direction of rotation is frequently reversed. In such cases, the load can be started smoothly, by adding load torque into the torque reference equivalent to the additional torque, when starting acceleration after releasing the brake.
Forward
f422
2 3 1 1
2) Selection of tension torque bias input and load sharing gain input
Load sharing gain Internal torque ref. Tension torque bias Title Function
Torque reference
f423
f424
Adjustment range 0: Invalid 1: VI/II 2: RR 3: RX 4: RX2 (optional) 5: Panel input (f727 is enabled) 6: Binary / BCD input (optional) 7: Common serial communication option(FA30) 8: Serial communication RS485(FA32) 9: Communication add-on cassette option(FA33) 0250 [%] 0: Invalid 1: VI/II 2: RR 3: RX 4: RX2 (optional) 5: Panel input (f728 is enabled) 6: Binary / BCD input (optional) 7: Common serial communication option(FA30) 8: Serial communication RS485(FA32) 9: Communication add-on cassette option(FA33) 0250 [%]
Default setting
100
F-44
f423, f424
RR-CC 010V (0250%) (0250%) (0250%) (0250%) 2 3 1 1
Function
The function is to decrease or increase the output frequency according to the load ing condition when the motor torque reaches the limit level. Setting a torque limit parameter at 250.0 means "Invalid".
Setting
(1) Power running /regenerative torque limit
First, you need to set the polarity of each torque limit. Set f450 at 0.
Title Function Adjustment range 0: Power running/regenerative torque limit 1: Positive/negative torque limit Setting value
f450
Regenerative
f443
Forward
250% torque Torque limits can be set with the parameters f441 and f443. [Setting of power running torque]
f440(Selection of power running torque limit #1) :Set at 5( f441 ) f441(Power running torque limit #1) :Set a desirable torque limit level.
[Setting of regenerative torque]
Parameter setting
Title Function Adjustment range 1: VI(voltage) / II(current) 2: RR(volume / voltage) 3: RX(voltage) 4: RX2(voltage)(optional) 5: f441 0.0249.9[%], 250.0: Invalid 1: VI(voltage) / II(current) 2: RR(volume / voltage) 3: RX(voltage) 4: RX2(voltage)(optional) 5: f443 0.0249.9[%], 250.0: Invalid Default setting
Selection of power running torque limit #1 Power running torque limit #1 Selection of regenerative torque limit #1 Regenerative torque limit #1
5 250.0 5 250.0
With these parameters, you can set 4 patterns of positive torque limits and 4 patterns of negative torque limits. Refer to 7.2 for the setting for switching from the terminal board.
Power Power Power Power running running running running torque torque torque torque limit limit limit limit #1f441Regenerative #2f444Regenerative #3f446Regenerative #4f446Regenerative torque torque torque torque limit limit limit limit #1f443 #2f448 #3f447 #4f449
Note) If the value set with f601 (stall prevention level) is smaller than the torque limit, then the value set with f601 acts as the torque limit.
250% torque
Regenerative
Reverse
Power running
Forward
250% torque The torque limits can be changed arbitrarily by means of external signals. [External signals]
RR-CC 010V
f440, f442
2 3 1 1 RX-CC 010V VI-CC 010V 4(0)20mA II-CC
F-46
RX-CC
Motor torque [%] 100
RR-CCVI-CC
Motor torque [%] 100
-10V
0 0V +10V
0 0V
10V
II-CC
Motor torque [%] -100 100
4mA
Title
Function
f440
f442
Adjustment range 1: VI(voltage) / II(current) 2: RR(volume / voltage) 3: RX(voltage) 4: RX2(voltage)(optional) 5: f441 1: VI(voltage) / II(current) 2: RR(volume / voltage) 3: RX(voltage) 4: RX2(voltage)(optional) 5: f443
control mode, and automatic torque boost mode, the torque limit function may not be functioned. In torque control mode, the values set with these parameters limit torque reference.
f450
Negative
f443
F-47
Torque limits can be set with the parameters f441 and f443.
Selection of power running torque limit #1 Power running torque limit #1 Selection of regenerative torque limit #1 Regenerative torque limit #1
5 250.0 5 250.0
With these parameters, you can set 4 patterns of positive torque limits and 4 patterns of negative torque limits. Refer to 7.2 for the setting for switching from the terminal board.
Power Power Power Power running running running running torque torque torque torque limit limit limit limit #1f441Regenerative #2f444Regenerative #3f446Regenerative #4f448Regenerative torque torque torque torque limit limit limit limit #1f443 #2f445 #3f447 #4f449
Note) If the value set with f601 (stall prevention level) is smaller than the torque limit, then the value set with f601 acts as the torque limit.
Negative
F-48
RR-CCVI-CC
Motor torque [%] 100
-10V
0 0V +10V
0 0V
10V
II-CC
Motor torque [%] -100 100
4mA
Title
Function
f440
f442
Adjustment range 1: VI(voltage) / II(current) 2: RR(volume / voltage) 3: RX(voltage) 4: RX2(voltage)(optional) 5: f441 1: VI(voltage) / II(current) 2: RR(volume / voltage) 3: RX(voltage) 4: RX2(voltage)(optional) 5: f443
The torque limit function is active in vector control mode. In V/f constant control mode, square reduction control mode, and V/f 5-point setting mode, the torque limit function plays the same role as the stall preventive function (6.25.2). In torque control mode, the values set with these parameters limit torque command values.
F-49
25 25
Linear acceleration and deceleration Typical pattern of acceleration and deceleration. This pattern is used in most cases.
acc dec
[s]
[Hz] 2) S-pattern acceleration/deceleration #1 Max. freq. fh This pattern is used in cases where a motor needs to be speeded up to Setting freq. or slowed down from a high-speed range of over 60 Hz in a short time or where there is a need to absorb shocks at the start of acceleration and deceleration. This pattern of 0 acceleration and deceleration is f506 acc1 % acc suitable for the operation of transportation and lifting equipment. Effective acceleration time [Hz] 3) S-pattern acceleration/deceleration #2 Max. freq. fh In this pattern, the motor speeds up slowly in weak-field areas where it Setting freq. produces relatively small torque. This pattern of acceleration and Base freq. deceleration is suitable for the operation of high-speed spindles, etc. acc1 Effective acceleration time
[s]
f507 acc1 %
[s]
F-50
Function
With these parameters, you can set 4 acceleration and deceleration times. Acceleration and deceleration times can be selected or switched by any of the following 3 method: 1) Selection with parameters 2) Switching by means of frequencies 3) Switching with terminals Title f500 f501 f504 f510 f511 f514 f515 Function Acceleration time Deceleration time Acc/dec time #1, selection Acceleration time Deceleration time Acceleration time Deceleration time Adjustment range 0.1(f508)6000 [s] 0.1(f508)6000 [s] 1: Acc/dec #1, 2: Acc/dec #2, 3: Acc/dec #3, 4: Acc/dec #4 0.1(f508)6000 [s] 0.1(f508)6000 [s] 0.1(f508)6000 [s] 0.1(f508)6000 [s] Default setting
Model dependent Model dependent
#2 #2 2, 3, 4 #3 #3 #4 #4
1
Model dependent Model dependent Model dependent Model dependent
fh
acc1
dec1
time [s]
The acceleration/deceleration time selection parameter has been set at 1 by default. The setting of f504 can be changed from 1 to 2, 3 or 4. (The setting of f504 is valid when cmod is set at 1.)
F-51
2) Switching by frequencies - Automatically switching acc/dec times at certain frequencies Title Function Adjustment range Default setting 0.0 f505 Acceleration/deceleration switching frequency #1 0.0fh [Hz] 0.0 fh [Hz] Acceleration/deceleration switching frequency #2 0.0 f513 f517 Acceleration/deceleration switching frequency #3 0.0fh [Hz] 0.0
Note) Regardless of the sequence of input of frequencies, acc/dec times are switched from #1 to #2 at the lowest frequency, from #2 to #3 at the middle frequency and from #3 to #4 at the highest frequency. (For example, if the frequency set with f505 is higher than that set with f513, the acc/dec time #1 is selected in the frequency range below the f513-set frequency, while the acc/dec time #2 is selected in the frequency range of the f513-set frequency to the f505-set frequency.) Output freq. [Hz] Setting freq.
f517
f513
f505
time [s]
at at at at
of of of of
at at at at
of of of of
time [s]
Acc/dec switching #1
Acc/dec switching #2
at at at at
of of of of
at at at at
of of of of
F-52
Parameter setting
a) Operation mode: Terminal board operation Set the operation command mode selection cmod at 0. b) Switching terminals: S3 and S4(Other terminals also can be settled for this purpose.) S3Acceleration/deceleration switching #1 S4Acceleration/deceleration switching #2 Title f117 f118 Function Adjustment range Default setting Input terminal selection #7 (S3) 0135 24(Acc/dec switching #1) Input terminal selection #8 (S4) 0135 26(Acc/dec switching #2)
Acceleration/deceleration patterns
Acceleration and deceleration pattern can be selected individually for each of the acceleration/ deceleration times #1, 2, 3 and 4. 1) Linear acceleration/deceleration 2) S-pattern acceleration/deceleration #1 3) S-pattern acceleration/deceleration #2 Title f502 f503 f512 f517 Function Acceleration/deceleration pattern #1 Acceleration/deceleration pattern #2 Acceleration/deceleration pattern #3 Acceleration/deceleration pattern #4 Adjustment range Linear, 1: S-pattern S-pattern #2 Linear, 1: S-pattern S-pattern #2 Linear, 1: S-pattern S-pattern #2 Linear, 1: S-pattern S-pattern #2 Default setting #1, #1, #1, #1, 0 0 0 0
0: 2: 0: 2: 0: 2: 0: 2:
Refer to 6.23.1 for an explanation of the acceleration/deceleration patterns. The settings of the S-pattern lower limit adjustment amount f506 and the S-pattern upper limit adjustment amount f507 are reflected in every acceleration/deceleration pattern.
Note) To set the minimum acceleration or deceleration time to less than 0.1 second, set f704(Decimal place number of acc/dec time) at 2(0.01 second) in advance so that the time can be displayed in units of 0.01 second. Refer to 6.29.4 for the parameter f704(Decimal place number of acc/dec time).
F-53
[Parameter setting]
Title Function Adjustment range Default setting
f520 f521 f530 f531 f538 f540 f541 f548 f550 f551 f558 f560 f561 f568
Pattern run selection Pattern run mode Cycle number of pattern group #1 Pattern group #1 selection #1#8 Cycle number of pattern group #2 Pattern group #2 selection #1#8 Cycle number of pattern group #3 Pattern group #3 selection #1#8 Cycle number of pattern group #4 Pattern group #4 selection #1#8
0: Disabled, 1: Enabled 0: Patterned operation canceled during stop 1: Patterned operation continued during stop 1254, 255: 0: Skip, 1 to 15 1254, 255: 0: Skip, 1 to 15 1254, 255: 0: Skip, 1 to 15 1254, 255: 0: Skip, 1 to 15 0: Operation time in second after start of operation 1: Operation time in minute after start of operation 2: Operation time in second after attainment of frequency 3: Operation time in minute after attainment of frequency 4: Infinite (continued until stop command is entered) 5: Continue until next step command 18000 [s]/[min] (The unit depends on f570)
0 0 1 18 1 915, 0 1 18 1 915, 0
Preset-speed #1#15 f570 operation f584 continuation mode Preset-speed f585 #1#15 f599 operation time
Forward/reverse, Acc/Dec time #1/#2, V/f control mode #1/#2 can be set with f380f395 (Preset-speed operation frequency #1 to #15 control modes). Refer to 5.14 for details. Note) When the function of auto-restart is active, the time spent for speed search is added to the operation time set for pattern operation. Consequently, the effective operation time sometimes becomes shorter than the settled operation time.
F-54
Basic operating
Step Setting Set the pattern run selection parameter at 1 1 (Enabled). Change all frequencies required to presetspeed frequencies. 2 Set the required operation time at each of the set operation frequencies. Set the sequence of each speed This sequence following three methods. Select a run/stop operation from the pattern run mode Parameter f5200 (Disabled), 1 (Enabled) sr1sr7(Preset-speed #1 to #7) f287f294(Preset-speed #8 to #15) f380(Preset-speed operation mode) f381f395(Preset-speed #1 to #15 control mode) f570f584(Preset-speed #1 to #15 operation continuation mode) f585f589(Preset-speed #1 to #15 operation time) f5210(Patterned operation canceled during stop) Pattern run is reset by stop/switching operation before operating restarts. 1(Patterned operation continued during stop) Pattern run is started by stop/switching operation. The system stops temporarily on completion of every routine, then proceeds to the next routine. f530(Cycle number of pattern group #1) f531f538(Pattern group #1 selection #1 to #8) f540(Cycle number of pattern group #2) f541f548(Pattern group #2 selection #1 to #8) f550(Cycle number of pattern group #3) f551f558(Pattern group #3 selection #1 to #8) f560(Cycle number of pattern group #4) f561f568(Pattern group #4 selection #1 to #8) f111f126 38, 39(Pattern group #1) 40, 41(Pattern group #2) 42, 43(Pattern group #3) 44, 45(Pattern group #4) 46, 47(Pattern run continuation signal) 48, 49(Pattern run trigger signal)
Select a pattern group, and then set the sequence of each speed 4
According to the required parameter group, select pattern group #1, #2, #3 or #4 from input terminal selection f111 to f126. If you set f570f584 at 5 at item 3 above, select step trigger signals from f111 f126. Selecting pattern run continuation signals makes it possible to select a start/stop method.
Pattern run switching output (output terminal function : 36, 37) If the pattern run switching output function is selected (activated), a signal is put out on completion of all the predetermined patterns of operation. When there is no operation command left to be entered or the pattern operation selection signal changes, the output terminals are turned off(in case of a-contact). Terminal Title Function Adjustment range Default setting OUT1 f130
Output terminal selection #1
015
36(pattern run switching output: a-contact or 37(pattern run switching output: b-contact
Note) To put out the signals to the terminal OUT2, select the parameter f131.
F-55
f570f584(Preset-speed #1 to #15 operation continuation mode) = 4(Infinite(continued until stop command is entered))
Output frequency [Hz] Setting frequency
f521 1 f521 0
0 ON OFF
[s]
F-CC
f570f584(Preset-speed #1 to #15 operation continuation mode) = 5 (Continue until next step command)
Output frequency [Hz]
Setting frequency
[s]
Set the input terminal selection f111f126 at 48 (or 49): pattern run trigger signal.
Notes)
Pattern operation groups should be selected by terminal input. When the operation command mode selection is set for panel operation, pattern group #1 is always selected.(If you need a pattern other than pattern group #1, set input terminal selection (f111 f126) at 38 to 45, and operate with the terminal input.)
If no signal is put out from any pattern run signal (all terminals are turned off), or after the p attern run is completed, the system returns to the normal operation mode. When two or more pattern group numbers are entered simultaneously, the pattern group operations
are performed in ascending order and automatically switched to one another. In this case, it may take about 0.06 seconds to search for each pattern. 10 milliseconds after a pattern operation group selection #1, 2, 3 or 4 is activated, turn on the operation signal (F-CC). Within 10 [ms] or less, a signal for ordinary operation may be put out. Pattern run operation
Pattern group #1(S1-CC) Pattern group #2(S2-CC) Pattern group #3(S3-CC) Pattern group #4(S4-CC)
#1 #2 #3 #4
ON
ON ON
<Parameter setting>
f115=38(Pattern group #1) f116=40(Pattern group #2) f117=42(Pattern group #3) f118=44(Pattern group #4)
ON
ON ON F-56
Warning
Mandatory Do not set the stall prevention level(f601) at a extremely small value. If the stall prevention level(f601) was set at a value that is near the motor's no load current or less, stall prevention function would work and output frequency would rise. In ordinary usage, do not set the stall prevention level at 30% or less.
Function
If the output current exceeds that set with f601, the stall protective function is a ctivated to reduce the output frequency. [Parameter setting] Title Function Stall prevention level f601 Adjustment range 0199 [%], 200: Disabled Default setting 150
c 50
Note) In V/f constant control mode, the torque limits #1, #2, #3 and #4 can be used as a stall prevention. You can make various settings by combining these functions with the V/f1, 2, 3 and 4 functions.
The last 4 trip records can be held and displayed in status monitor mode. Trip data (current, voltage, etc. at the time of a trip) can be displayed in status monit or mode when the inverter trips, but is cleared if the power is turned off.
Panel (terminal) reset
Reset holding FL
Inverter trip
Power source reset Turn on power again
F-57
a-contact
Input
b-contact
CC
CC
[Parameter setting]
Title Function 0: 1: 2: 3: 4: 5: Adjustment range Default setting Coast stop Deceleration stop Emergency DC injection braking stop 0 Coast stop without FL output Deceleration stop without FL output Emergency DC injection braking without FL output
f603
Emergency stop
0.1 50.0
Setting value
(Example of assignment) Assigning the emergency stop function to the terminal S4 f118 Input terminal selection #8(S4) 0135 20(emergency stop)
Note 1) An emergency stop can be carried out from the terminal even in panel operation mode. In this case, however, holding down the Stop key for more than 5 seconds causes the inverter trip (e-17) even when f603 is set at 3, 4 or 5. Note 2) If DC injection braking is not needed for normal stops, though f603 is set at 2 or 5 (emergency DC injection braking), then set the DC braking time f252 at 0.0 [s].
f613
f6130: Standarddetecting at starting 1 A check is made once at the first start of operation after the power is turned on or
the inverter is reset.
f614Set the pulse length for the detection of short circuits. Note) Shorten the pulse length if the motor trips in error (OCL) at start-up, especially a high-speed motor.
Function
If a torque current exceeding the current set with f616, f617 is detected, the inverter trips and the trip message ot is displayed.
F-59
f6150(Disabled)does not trip (FL is not active). f6151(Enabled)The inverter trips if a torque current larger than f616(during power running) or f617(during regeneration) passes for a time longer than the time set with f618.
Title
Function
Adjustment range
Default setting
0: Disabled 1: Enabled f616 Over-torque detection level during power running 0250 [%] f617 Over-torque detection level during regeneration 0250 [%] 0.0100.0 [s] f618 Over-torque detection time f615 Over-torque trip
Adjustment range
Default setting
f620
0: Automatic 1: Always ON
Panel display of 0.1 corresponds to 10 hours. If 38.55 is displayed, the cumulative operation time is 3855 hours.
Title
f621
Adjustment range
Default setting
0.1999.9 [100h]
175.0
Output terminal setting Ex.) Assigning the cumulative operation time alarm function to the terminal OUT2 Function Title Adjustment range Setting value 0119 f131 Output terminal selection#2 (OUT2) 56 F-60
f627 f628
Adjustment range
Default setting
0 0.03
f629
Adjustment range
Default setting
50100 [%]
75
Title
Adjustment range
Default setting
f630
0.0
F-61
Adjustment range
Default setting
f650
0: Invalid 1: VI/II 2: RR
2) Upper-limit frequency adjustment The signal from VI, II or RR can be used as the upper limit frequency. Adjustment range: 0ul(The frequency cannot be set above the upper-limit frequency (ul).)
Title
Adjustment range
Default setting
f651
0: Invalid 1: VI/II 2: RR
3) Acceleration time adjustment Using reference input from VI, II or RR, acceleration time set with the parameter acc (or acceleration time #2, #3 or #4) can be multiplied the by factors of 1.0 to 10.0 . 10% of reference input act as multiply factor of 1.0 .
Title
Adjustment range
Default setting
f652
0: Invalid 1: VI/II 2: RR
4) Deceleration time adjustment Using reference input from VI, II or RR, deceleration time set with the parameter dec (or deceleration time #2, #3 or #4) can be multiplied the by factors of 1.0 to 10.0 . 10% of reference input act as multiply factor of 1.0 .
Title
Adjustment range
Default setting
f653
0: Invalid 1: VI/II 2: RR
5) Manual torque boost adjustment Using reference input from VI, II or RR, manual torque boost set with the parameter vb (or f172, f176 or f180) can be multiplied the by factors of 0.0 to 2.5 .
Title
Adjustment range
Default setting
f654
0: Invalid 1: VI/II 2: RR
F-62
6.27 Over-ride
f660 Over-ride addition input selection f661 Over-ride multiplication input selection
Function
These parameters are used to adjust reference frequencies by means of external
Title
Function
Adjustment range
Default setting
f660
f661
0: Disabled 1: VI(voltage input) / II(current input) 2: RR(volume / voltage input) 3: RX(voltage input) 4: RX2(voltage input)(optional) 5: Operating panel input 6: Binary/BCD input(optional) 7: Common serial communication option(FA01) 8: Serial communication RS485(FA05) 9: Communication add-on cassette option(FA07) 10: Up/down frequency 11: Pulse input #1(optional) 0: Disabled 1: VI(voltage input) / II(current input) 2: RR(volume / voltage input) 3: RX(voltage input) 4: RX2(voltage input)(optional) 5: f729
The override functions calculate output frequency by the following expression: f661 [%] Output frequency 1 f660 [Hz] 100 1) Additive over-ride In this mode, an externally input over-ride frequency is added to reference frequency.
[Ex1: RR(reference), VI(over-ride frequency)]
Output frequency [Hz] fh Over-ridden frequency
fh
(
Over-ride (VI input) 0 10V
RR input (reference)
Reverse
F-63
( (
0 10V Reverse RR input (reference)
RR input (reference)
10V
Ex1: f660=0(Disabled), f661=1(VI input), fmod=2(RR input), fh=8=0 , ul=8=0 RR input(f210=0, f211==0, f212=100, f213=8=0) VI input(f201=0, f205=0, f203=100, f206=100 )
Note) Setting of RR input: Refer to 7.3.1, Setting of VI input: Refer to 7.3.2
Ex2: f660=0(Disabled), f661=1(VI input), fmod=3(RX input), fh=8=0 , ul=8=0 RX input(f216=0, f217==0, f218=100, f219=8=0) VI input(f201=0, f202=0, f203=100, f206=100 )
Note) Setting of RX input: Refer to 7.3.1, Setting of VI input: Refer to 7.3.2
Ex3: Title
f729
Default setting 0
F-64
The function set with f676 is output from FP terminal. Set a desired number of output pulses as f677 with reference to the following table. Refer to 5.4 about adjustment level. Ex.)Output Running frequency(080Hz) at 010kHz Setting: fh=80, f676=0, f677=10 Title Function Adjustment range
0: Running frequency 1: Frequency command 2: Current indication 3: DC voltage 4: Output voltage 5: After-compensation frequency 6: Speed feedback (real-time value) 7: Speed feedback (1 second filter) 8: Torque 9: Torque reference 10: Internal torque reference (*1) 11: Torque current 12: Exciting current 13: PID feedback value 14: Motor overload factor (OL2 data) FP terminal meter 15: Inverter overload factor (OL1 data) f676 selection 16: PBr overload factor (PBrOL data) 17: PBr load factor (pulse duty) 18: Input power 19: Output power 20: Peak output current 21: Peak DC voltage 22: Motor counter dummy PG 23: Position pulse 24: PR input 25: VI/II input 26: RX input 27: RX2 input 28: FM output 29: AM output 30: Fixed output for meter adjustment 31: Analog output for communication
FP terminal meter 1.0043.20 [kHz] f677 adjustment #84 Note) ON pulse width is fixed at a value that depends on the setting of f677.(about 50%) The data of current, torque, etc. are limited by 200 %. F-65
Setting method 0AllowedNo parameters are read- or write-protected. (Default setting) 1ProhibitedAll parameters except for f700 are read- and write-protected. Parameter setting Title f700 Function Adjustment range 0Allowed 1Prohibited Default setting 0
Canceling method f700 only is designed so that its setting can be changed anytime even when it is set at 1. To prohibit all operation, including key operation, use the parameter f730(Panel operation prohibition).
c100 y100
Title f701
c16.6 y200
Adjustment range
0: [%] 1: [A] or [V]
Function
Current / voltage display mode
Default setting 0
With f701, you can convert the units pertaining to the following parameters: Display in [A]: Current monitor Motor overload protection level #1,#2,#3,#4 f600, f173, f177, f181 DC injection braking current f251 Stall prevention level f601 Display in [V]: Voltage monitor V/f 5-point setting f191, f193, f195, f197, f199 Note Base frequency voltage is always displayed in voltage unit.
F-66
60.0
f702 = 0(OFF) 2) Display of the speed of the load
1800
f702 = 30.0 (6030.0 = 1800)
To switch from the operation frequency (default setting: 60 Hz) to the speed of the load (6 m/min-1.)
60.0
f702 = 0(OFF) [Parameter setting] Title Function f702 Frequency free unit magnification
6.0
f702 = 0.1 (600.1 = 6.0) Adjustment range
0.00: OFF, 0.01200.0
Default setting 0
Note: This parameter is to display the value obtained by multiplying the output frequency of the inverter by an integer. Therefore, the value calculated from the output frequency is always displayed regardless of fluctuations of the rotating speed of the motor due to fluctuations of the load.
Title f704
Default setting 1
These parameters are used to select the item to be displayed when the power is turned on and also to change items displayed in status monitor mode. Refer to 8.1 for details.
Default setting 1
2(V/f2)
f170 f171 f172 f173
Base frequency #2 Base frequency voltage #2 Manual torque boost #2 Motor overload protection level #2
3(V/f3)
Base frequency #3 Base frequency voltage #3 Manual torque boost #3 Motor overload protection level #3 f174 f175 f176 f177
4(V/f4)
Base frequency #4 Base frequency voltage #4 Manual torque boost #4 Motor overload protection level #4 f178 f179 f180 f181
: Parameter groups selected by default Switching by means of terminals The V/f1, 2, 3 and 4 can also be switched by switching on and off terminals. Refer to 6.4.1 for details.
F-68
1) Slowdown stop
The motor stops in the deceleration time set with the parameter dec(f501, f511 or f515).
2) Free-run stop
The output of the inverter is cut off. As a result, the motor coasts to a stop. Depending on the load, the motor can keeps rotating for a while before coming to a complete stop. [Parameter setting] Title f721 Function Adjustment range 0: Deceleration stop 1: Coast stop Default setting 0
0: ON 0 1: OFF Note) When f360 is set at 0, open-loop control is exercised even if this parameter is set at 0 (PID control enabled). f724 Panel PID control OFF
f725
0250 [%]
Setting
Every key operation, enabled63 (Default setting) Every key operation, prohibited0 Ex.) to enable monitor display operation and Panel operation(start/stop): Monitor display operation enabled ...4 Panel operation(start/stop) enabled ...8 (4) (8) 12 Therefore, the number you should key in to enable these functions is 12. [Parameter setting]
Title Function Adjustment range 0: Every key operation, inhibited +1: panel frequency setting enabled +2: Parameter Load enabled +4: Monitor display operation enabled +8: Panel operation(start/stop) enabled (+16: No function is assigned) +32: Emergency stop operation enabled 63: normal mode(Every key operation enabled) Default setting
f730
63
Note) The LED displays "f730" immediately after f730 is set at 0, but it returns to normal standard mode after the inverter is reset or is locked to trip monitor mode if the inverter trips. To prohibit the read or write of parameter, refer to 6.29.1.
Canceling methods
1) Temporary cancellation Every key operation is enabled temporarily, until the power is turned off. (Turning off the power disables every key operation again.) In standard monitor display mode or trip monitor mode, press the key twice while holding down the ENT key 2) Permanent cancellation [Canceling method in cases that parameters are not read/write-protected] f730 is overridden permanently. Changing its setting causes the previous setting to be overridden automatically in a mode where parameters are not read/write-protected. [Canceling in cases that parameters are read/write-protected] In standard monitor display mode or trip monitor mode, press the key twice while holding down the ENT key and then change the setting of f730 to 63. Note) "63" is displayed when f730 is called. Press the and keys to make the "63" blink, then press the Enter key to save the setting. F-71
Function
These parameters set up a data communications network by connecting inverters to one another and to a host control system, and also establish a data communications link between a computer and each inverter.
Computer link The function is to enable data communications between a host control system (computer) and each inverter. Monitoring of inverter status (output frequency, current, voltage, etc.) Command to each inverter (start command, stop command, etc.) Load, modify, and save of inverter's parameter setting Inter-drive communication Designed to enables an inverter (master) to send data selected with parameters to the other inverters (slaves) on the network. With this function, you can establish a network to perform simplified synchronous or proportional operation (point frequency setting). Timer function .Designed to detect broken communications cables. With this function, you can set the inverter in such a manner that it can trip ("err5" is displayed) or an alarm goes off. ("t" is displayed on the panel) if it receives no data within the predetermined time. Broadcast communication ... Designed to send data to more than one inverter at a time. Inter-drive communication ...The master inverter transmit the data that was chosen with the parameter to all the slave inverters on the same network.
Using this function, the network that performs synchronized operation and proportion operation (point frequency setting) in simple way can be constituted.
F-72
cmod
0 4
Note) To use inter-drive communication (f806), cmod can't be set at 2 for slave inverter.
fmod
2(RR)
Communication parameters (common serial options) With these parameters, you can set or change the data transmission speed, the parity, inverter numbers and the communication error trip timer with the control panel or Communication.
Title Function Communication rate(common Adjustment range 0: 1200 [bps] 1: 2400 [bps] 2: 4800 [bps] 3: 9600 [bps] 0: No parity, 1: Even parity, 2: Odd parity 0255 0: OFF, 1100 [s] RS485 Common serial Default setting 3 1 0 0
f800 serial)
0 No action No action 1 Alarm No action 2 Trip No action Communication time-out action 3 No action Alarm 8 f804 (common serial/RS485) 4 Alarm Alarm 5 Trip Alarm 6 No action Trip 7 Alarm Trip 8 Trip Trip 0.00: Normal communications, Communication waiting time 0.00 f805 (common serial) 0.012.00 [s] 0: Normal communications (slave operation) Inter-drive communication 1: Master (frequency reference) 0 f806 (common serial) 2: Master (output frequency) 3: Master (torque reference) 4: Master (output torque) 0: Invalid 1: Common serial 0 2: RS485 f810 Frequency point selection 3: Communication add-on cassette option 0100 [%] 0 f811 Point #1 setting 0fh [Hz] 0.0 f812 Point #1 frequency 0100 [%] 100 f813 Point #2 setting 0fh [Hz] 80.0 f814 Point #2 frequency No action: No action is taken even if a timeout occurs. Alarm: An alarm goes off if a timeout occurs. The message "t" blinks at the left end of the control panel. Tripping: The inverter trips if a timeout occurs. The message "err5" blinks on the control panel. Note) Changes to the parameters f800, f801, f806 do not take effect until the power is turned off and then on again.
F-73
Specification
RS485 Half-duplex transmission [2/4-wire, bus architecture (A terminator needs to be attached at each end of the system.)] Up to 500 m (overall length of the cable) Up to 32 units (including a host computer) Up to 32(Up to 64 with option) Asynchronous transfer Default setting: 9600 bps (parameter setting) Selectable from among1200, 2400, 4800, 9600, 19200 and 38400 bps ASCII code ... JIS X 0201 8-bit (ASCII) Binary code ... Binary code, 8-bit fixed Received by inverter: 1 bit, sent from inverter: 2 bits Parity: even/ odd/ non (parameter setting), check sum Not provided Not provided Sending: 11 bit, Reception: 12 bit(with parity) Possible Action the inverter takes when an timeout occurs: tripping/alarm/no action When alarm is selected, "t" blinks at the left end of the control panel. When tripping is selected, "err5" is displayed on the control panel.
An example of the connection of inverters linked to a computer Selective communications When an operation frequency reference is isued by the host computer to the inverter No.
Wiring DataHostInverter Return dataInverterHost
Host computer
IG
IG
IG
IG
IG
(IG)Ignore: Inverters take no action if their numbers do not agree with the number specified in the
command( they ignore data received and get ready to receive the next data.)
Use a terminal board, etc., to divide each cable into branches.
The host computer transmits data to inverters. Each inverter receives data from the host computer and checks the number specified by the c
omputer against its number.
Only the inverter with the number that agrees with that specified by the computer decodes the
command and takes action according to it.
On completion of the action, the inverter returns the results of the action taken to the host computer,
with the inverter number added to this information.
In this case, the inverter No. 3 only operates according to the operation frequency command given by the host computer to it across the network.
F-74
Broadcast communications When the host computer to inverters broadcasts an operation frequency reference. Host computer
Wiring DataHostInverter
The host computer transmits data to inverters. Each inverter receives data from the host computer and checks the number specified by the computer
against its number.
If an asterisk () is marked in place of an inverter number, all inverters judge the data to be common
to them (broadcast message), decode the command and take action.
To avoid collision between data sets, data from the inverter with an a zero instead of an asterisk only
is sent back to the host computer.
In this case, all inverters operate, following the operation frequency command given by the host
computer across the network. Note) Data can also be broadcast to a specific group of inverters (group broadcast communication s) by putting a number common to each inverter in the group.(This function is usable only in ASCII mode.)
(Ex.) If "1" is designated, data is broadcast to all inverters bearing the numbers 01, 11, 21, 3
1, ... 91, and data from the inverter bearing 01 only is sent back to the host.
Inter-drive communications When inverters (slaves) operate at the same operating frequency as the master inverter to which they are connected (No frequency point is set.) Master inverter
Wiring DataMasterslave
The master inverter transmits frequency command data to its slave inverters. The slave inverters calculate a frequency reference from the data received and save the frequency
calculated.
As a result, all slave inverters operate at the same frequency as the master inverter.
(Note) The master inverter always sends frequency command data to its slave inverters, and all slave inverters are always waiting for frequency command data from the master inverter.
F-75
cmod
fmod
Communication parameters (standard RS485) These parameters are used to set or change the data transmission speed, the parity, inverter numbers and the communication error trip timer with the control panel and or a linked control.
Title Function Adjustment range 0: No parity, 1: Even parity, 2: Odd parity 0255 0: OFF, 1100 [s] RS485 Common serial Default setting 1 0 0
f804
0 No action No action 1 Alarm No action 2 Trip No action 3 No action Alarm 4 Alarm Alarm 5 Trip Alarm 6 No action Trip 7 Alarm Trip 8 Trip Trip 0: invalid 1: Common serial 2: RS485 3: Communications add-on cassette option 0100 [%] 0fh [Hz] 0100 [%] 0fh [Hz] 0: 1200 [bps] 1: 2400 [bps] 2: 4800 [bps] 3: 9600 [bps] 4: 19200 [bps] 5: 38400 [bps] 0: 2-line system, 1: 4-line system 0.00: Norm, 0.012.00 [s]
1 0.00
0: Normal communications (slave operation) Inter-drive communication 1: Master (frequency reference) f826 0 (RS485) 2: Master (output frequency) 3: Master (torque reference) 4: Master (output torque) No action: No action is taken even if a timeout occurs. Alarm: An alarm goes off if a timeout occurs. The message "t" blinks at the left end of the control panel. Tripping: The inverter trips if a timeout occurs. The message "err5" blinks on the control panel. Note) Changes to the parameters f801, f820, f821, f826 do not take effect until the power is turned off and then on again.
F-76
Refer to 5.3, Example 1). Refer to 5.3, Example 2). Refer to 5.3, Example 3). Refer to 5.3, Example 4).
In case of control panel operation command input cmod1: Operating panel enabled
In case of run/stop with external input cmod0: Terminal block enabled 2: Common serial communication option enabled 3: Serial communication RS-485 enabled 4: Communication add-on cassette option
In case of control panel operation command input fmod5: Operation panel input
In case of run/stop with external input fmod1: VI(voltage input) / II(current input) 2: RR(volume/voltage input) 3: RX(voltage input) 4: RX2(voltage input) (optional) 6: Binary/BCD input (optional) 7: Common serial communication option 8: Serial communication RS-485 9: Communication add-on cassette option 10: Up-down frequency 11: Pulse input 1 (optional)
G-1
7. 2 Applied operation with input and output signals (operation by the terminal board)
7. 2. 1 Functions of input terminals (in case of sync logic)
Signals that are supplied to control input terminals from the programmable controller, etc. are used to operate or set up the inverter. Since function of each contact input terminal is selectable from 136 functions, this inverter makes it possible to design a system flexibly. [Control terminal board] RES F FLA FLB FLC R S1 ST S2 CC S3 CC S4 RR RX V AM FP OUT2 PP FM OUT1 P24
F R ST RES S1 S2 S3 S4 Option
f110 f111 f112 f113 f114 f115 f116 f117 f118 f119f126
Note:When f110 (Always active function selection) is selected, selected function is generally activated regardless of positive or negative logic. Note: f119f126 is for use of expansion TB option unit.
CC
G-2
Inverter
Input terminal
Programmable controller
The inverter can be controlled by connecting the input terminal with output (contactless switch) of a programmable controller. This input is used for forward rotation, reverse rotation, preset speed control, etc. Use a transistor that operates on 24VDC,5mA power.
CC
Regarding interface between inverter and programmable controller In the case programmable controller of open
collector output is used to control the inverter, if the programmable controller is turned off as the power supply to the inverter is on, such a wrong signal as shown in the following figure flows into the inverter because of difference in potential of control power. Be sure to provide the system with an interlock so that the programmable controller cannot be turned off while the inverter is turned on.
Programmable controller
Inverter
Fuse
Operation: Press the START button. Stop: Press the STOP button. Switch between forward and reverse rotation: Short circuit between S2 and CC.
Function
Input terminal selection #1(F) Input terminal selection #5(S1) Input terminal selection #6(S2)
Setting value 94
(PUSH-type run command)
97
(PUSH-type stop command)
98
(Forward/reverse selection)
G-3
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 66 68
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 61 63 65 67 69
No assignment function F: Forward operation command R: Reverse operation command ST: Standby (Inverse) RES: Reset S1: Preset-speed #1 S2: Preset-speed #2 S3: Preset-speed #3 S4: Preset-speed #4 Jog run Emergency stop DC injection breaking Acceleration/deceleration switching #1(*2) Acceleration/deceleration switching #2(*2) V/f switching #1(*2) V/f switching #2(*2) Torque limit switching #1(*2) Torque limit switching #2(*2) PID control OFF selection Pattern group #1 Pattern group #2 Pattern group #3 Pattern group #4 Pattern run continuation signal Pattern run trigger signal Forced Jog forward operation Forced Jog reverse operation Reservation area(*3) Reservation area(*3) Reservation area(*3) Reservation area(*3) Reservation area(*3) Reservation area(*3) Reservation area(*3) Reservation area(*3)
70 72 74 76 78 80 82 84 86 88 90 92 94 96 98 100 102 104 106 108 110 112 114 116 118 120 122 124 126 128 130 132 134
71 73 75 77 79 81 83 85 87 89 91 93 95 97 99 101 103 105 107 109 111 113 115 117 119 121 123 125 127 129 131 133 135
Reservation area(*3) Reservation area(*3) Reservation area(*3) Reservation area(*3) Reservation area(*3) Reservation area(*3) Reservation area(*3) Reservation area(*3) Binary data write Up/down frequency (up) (*1) Up/down frequency (down) (*1) Up/down frequency (clear) PUSH-type run command PUSH-type stop command Forward/reverse selection Run/stop command Commercial power/INV switching Frequency reference priority switching VI/II terminal priority Command terminal board priority Parameter editing enabling Control switching (torque, position) Deviation counter clear Position control forward limit LS Position control reverse limit LS Light load high-speed operation enabling Reservation area(*3) Preliminary excitation System consistent sequence (BC: Braking command) System-supporting sequence (B: Brake release) System-supporting sequence (BA: Brake answer) System-supporting sequence (BT: Brake test) Reservation area(*3)
(*1): Valid when fmod(Speed setting mode selection) is set at 10(Up-down frequency). The frequency setting range is between 0.0 to ul(Upper limit frequency). In this case, acceleration time is f500(Acceleration time #2), and deceleration time is f501(Deceleration time #2). (*2): To switch acceleration/deceleration pattern, V/f pattern, torque limit #1#4, give the following signals to switching functions. (in case of positive logic) switching #1 switching #2 Acc/dec, V/f, torque limit #1 OFF OFF Acc/dec, V/f, torque limit #2 ON OFF Acc/dec, V/f, torque limit #3 OFF OFF Acc/dec, V/f, torque limit #4 ON ON (*3): Reservation area. Do not set at these functions. Sync logic/source logic Switching between sync logic and source logic (input/output terminal logic) is possible. For details, refer to the section 2.3.2.
G-4
How to use Function of OUT1To be set by parameter f130 Function of OUT2To be set by parameter f131 Functions of FLA, FLB, FLCTo be set by parameter f132
FLA FLB
FL FLC P24
Ry
OUT1
Ry
OUT2
4 (Low speed signal) 6 Output terminal selection #2(OUT2) 0119 (Acceleration/decelera tion completion) 10 Output terminal selection #3(FL) 0119 (Failure FL) Output terminal selection #1(OUT1) 0119 0119
G-5
Output terminal function(open collector, relay outputs) settings and detection levels
Technical terms
Alarm: Alarm output beyond a certain setting value Pre-alarm: Alarm output of the state where the inverter may carry out a trip by continuation Serious failure: Output signal in a serious failure of the protection function of the inverter. (Arm over-current(oca1, 2, 3), Load side over-current(ocl), Shortcircuiting(ef1, ef2), Phase failure(eph0, eph1), etc.) Light failure: Output signal in a slight failure of the protection function of the inverter. (Over-load(ol1, 2), Over-voltage(op1, 2, 3), Over-current(oc1, 1p, 2, 2p, 3, 3p), etc.) Emergency stop: Output signal when the inverter comes into emergency stop. Stopping manner is set with f603(emergency stop).
"ON": The running frequency is equal to or higher than the setting of ll(Lower limit frequency). "OFF": The running frequency is lower than the setting of ll. "ON": The running frequency is equal to or higher than the setting Upper limit frequency of ul(Upper limit frequency). (ul) "OFF": The running frequency is lower than the setting of ul. "ON": The running frequency is equal to or higher than the setting Low speed signal of f100(low-speed signal output frequency). "OFF": The running frequency is lower than the setting of f100. "ON": The difference between the frequency command and the Acceleration/deceleration running frequency is within the setting of f102. completion "OFF": In acceleration or deceleration. "ON": The running frequency is in the range of f101f102. Specified speed arrival "OFF": The running frequency is out of the range of f101f102. "ON": Inverter is tripped. Failure FL (all trip) "OFF": Inverter trip is cancelled. Failure FL (except for "ON": Inverter is tripped (except EF and OCL). ef and ocl) "OFF": Inverter trip is cancelled (reset). "ON": Inverter output current is over the f601(Stall prevention Over-current pre-alarm level) set value. "OFF": Inverter output current is under the f601 set value. Inverter overload "ON": A certain rate of inverter overload(ol1) detection time is over. "OFF": The detection time is within a certain limit. pre-alarm Motor overload "ON": A certain rate of motor overload(ol2) detection time is over. pre-alarm "OFF": The detection time is within a certain limit. "ON": The temperature of the cooling fin is 85C or higher inside the inverter. Overheat pre-alarm "OFF": The temperature drops to 80C or lower after overheat pre-alarm was on. "ON": In over-voltage control operation or PB operation. Over-voltage pre-alarm (200V class: 370 VDC approx., 400V class: 740 VDC approx.) Main circuit "ON": The main circuit voltage is lower than the main circuit underunder-voltage (moff) voltage detection (moff) level. detected (200V class: 200 VDC approx., 400V class: 380 VDC approx.) "ON": f610 is set at 0 and the state that inverter output current is Low current detected f611 set value or larger continued more than f612 set value. "ON": The state that torque current component is f616(f617) Over-torque detected set value or larger continued more than f618 set value. "ON": A certain rate of breaking resister overload trip(olr) Braking resistor overload detection time is over. (olr) pre-alarm "OFF": The detection time is within a certain limit. "ON": In emergency stop operation ("e" is indicated). In emergency stop "OFF": No emergency stop operation is performed. "ON": In retry operation ("rtry" is indicated). In course of retry "OFF": No retry operation is performed. Pattern run switching "ON": In normal operation or pattern operation has finished. output "OFF": In pattern operation.
G-6
Parameter setting Function Positive Negative logic logic 38 39 PID deviation limit 40 42 41 43 Run/stop Serious failure
Operation output specifications (in case of positive logic) "ON": PID deviation is in f364 or f365 set value. "ON": Running frequency is output or DC injection breaking (db) is performed. "ON": Serious failure(oca, ocl, ef, phase failure, abnormal output, short-circuit) is detected. "OFF": Inverter has recovered from serious failure. (Serious failure has been reset) "ON": Light failure (ol, oc1, oc2, oc3, op) is detected. "OFF": Inverter has recovered from light failure. (Light failure has been reset) Refer to 6.16.
44
45
Light failure Commercial/INV switching output #1 (for inverter operation output) Commercial/INV switching output #2 (for commercial operation output) Cooling fan ON/OFF In Jog run Panel operation/terminal board operation switching Cumulative operation time alarm Abnormal communication alarm #1 (caused by scanning) Forward/reverse switching
46
47
48 50 52 54 56 58 60 62 64 66 68
49 51 53 55 57 59 61 63 65 67 69
Refer to 6.16. "ON": Cooling fan is in operation. "OFF": Cooling fan is off operation. "ON": In jog run. "OFF": In normal operation. "ON": In operation by terminal board. "OFF": In operation by control panel. "ON": Cumulative operation time is beyond the f621 set value. "OFF": Cumulative operation time is less than the f621 set value. "ON": Communication error caused by scanning has occurred. "OFF": Communication error is cancelled (reset).
70
71
72 74 76 78 80 82 84 86 88 90
73 75 77 79 81 83 85 87 89 91
"OFF": In forward operation. "ON": In reverse operation. (The last status is held while operation is suspended.) Ready for operation "ON": In operable status or operation can be started with frequency (including ST, RUN command input as an operation switching answer-back. command) "OFF": In inoperable status. "ON": In operable status or operation can be started with ST and Ready for operation RUN signals and frequency command input "OFF": In inoperable status. "ON": Control circuit under-voltage is detected (poff). Poor control power supply (detection level; 200V class: approx. 145 VAC or lower, (poff) pre-alarm 400V class: approx. 290 VAC or lower) System consistent sequence Output the braking signal according to the brake sequence. (BR: Brake release) "ON": More than one of alarm, pre-alarm, under-voltage, low current over-torque, poor control power supply, PID deviation In (pre-)alarm status limit, abnormal frequency setting or torque limit have occurred or detected. "OFF": All the alarms above are cancelled. Forward speed limit "ON": Forward operation speed is f426 set value or over. (torque control) "OFF": Forward operation speed is less than f426 set value. Reverse speed limit "ON": Reverse operation speed is f428 set value or over. (torque control) "OFF": Reverse operation speed is less than f428 set value. Inverter healthy output "ON" and "OFF" are alternately output at intervals of 1 second. Abnormal communication "ON": Communication error caused by RS485 logic or message alarm #2 (caused by transmission has occurred. RS485 logic or "OFF": Communication error is cancelled (reset). message transmission) Error code output #1 Error code output #2 Error code output #3 Output the failure code in 6bits. Error code output #4 Error code output #5 Error code output #6
G-7
Parameter setting Positive Negative logic logic 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 108 110 112 114 116 118 107 109 111 113 115 117 119
Function Designated Designated Designated Designated Designated Designated Designated data data data data data data data output output output output output output output
#1 #2 #3 #4 Output of the designated data in 7 bits. #5 #6 #7 "ON": Load is equal to f335f340(Heavy load torque) set Light load signal values or less. Heavy load signal "ON": Load is larger than f335f340 set value. Positive torque limit "ON": Positive torque is over the positive torque limit level. Negative torque limit "ON": Negative torque is over the negative torque limit level. Output for external rush "ON": External rush suppression relay is actuated. suppression relay Over travel "ON": Over running Completion of positioning "ON": Positioning has been completed.
Note 1: "ON" in positive logic: Open collector output transistor or relay is turned on. "OFF" in positive logic: Open collector output transistor or relay is turned off. "ON" in negative logic: Open collector output transistor or relay is turned off. "OFF" in negative logic: Open collector output transistor or relay is turned on. Note 2: Alarm output check conditions are as follows. 1) Under-voltage detected: To be checked during operation. 2) Low current detected: To be checked during operation command. 3) Over-torque detected: To be checked always.
Sync logic/source logic Sync logic and source logic (input/output terminal logic) can be switched to each other. Refer to the section 2.3.2
G-8
Note): The minimum setting unit is 2.5 ms. Please input the value which omitted below the decimal point of a multiple of 2.5.
G-9
Default value
VIII
All
VI/II reference point #1 VI/II reference point #1 frequency VI/II reference point #2 VI/II reference point #2 frequency VI/II reference point #1 rate VI/II reference point #2 rate Speed setting mode selection #2 fmod/f207 switching frequency
f209 Analog input filter f210 f211 f212 f213 f214 f215 f216 f217 f218 f219 f220 f221 f222 f237
RR reference point #1 RR reference point #1 frequency RR reference point #2 RR reference point #2 frequency RR reference point #1 rate RR reference point #2 rate RX reference point #1 RX reference point #1 frequency RX reference point #2 RX reference point #2 frequency RX reference point #1 rate RX reference point #2 rate RX2,BIN,pulse input point setup
RR
RX
Option
0100 [%] 20.0 0fh [Hz] 0.0 0100 [%] 100 0fh [Hz] 80.0 0250 [%] 0 0250 [%] 100 Same as fmod (111) 1 0fh [Hz] 1.0 0(disabled) to 3(max. filter 0 capacity) 0100 [%] 0 0fh [Hz] 0.0 0100 [%] 100 0fh [Hz] 80.0 0250 [%] 0 0250 [%] 100 -100100 [%] 0 -fhfh [Hz] 0.0 -100100 [%] 100 -fhfh [Hz] 80.0 -250250 [%] 0 -250250 [%] 100 For details, refer to the instructions of the option.
Note: Input terminals of RX2, BIN and pulse input are at expansion TB option unit.
G-10
f209 Analog input filter f210 f211 f212 f213 f214 f215 RR reference point #1 RR reference point #1 frequency RR reference point #2 RR reference point #2 frequency RR reference point #1 rate RR reference point #2 rate
Run/stop setup
MCCB
Pow ers upp
FL
ST F R
FM AM FP
To control switching between forward rotation (F) and reverse rotation (R), run and stop by external commands. IM Setup of frequency setting signal and running frequency characteristic To set up frequency setting signal to be input to the potentiometer (RR terminal) and characteristic of running frequency. Frequency characteristic is set up at the two points of RR reference point #1 (f210)/frequency(f211), RR reference point #2(f212)/frequency (f213). Connection and calibration of frequency meter Forward rotation Connect a 1 mADC full-scale DC Reverse rotation current meter, 7.5 VDC full-scale DC voltmeter or rectifier type AC voltmeter. For calibration of the meter, refer to the section 5.4. Frequency meter
Motor
G/E CC RX
CC V II RR PP
[%]
G-11
: Set "20.0" when current signal (4 to 20 mADC) is connected to the terminal II, or set "0" when voltage signal (0 to 10 VDC) is connected to the terminal VI.
Run/stop setup To control switching between forward Motor rotation (F) and reverse rotation (R), run and stop by external commands. IM Setup of frequency setting signal and running frequency characteristic To set up frequency setting signal and characteristic of running frequency that are to be externally input to the terminal VI or II. Frequency characteristic is set up at the two points of VI/II reference point #1 (f201)/frequency(f202), VI/II reference point #2(f203) /frequency (f204). Connection and calibration of frequency meter Forward rotation Connect a 1 mAdc full-scale DC current Reverse rotation meter, 7.5 V dc full-scale DC voltmeter or rectifier type AC voltmeter. For calibration of the meter, refer to the Frequency section 5.4.
meter
MCCB
Power supply
FL
ST F R
FM AM FP
G/E CC RX
CC V II RR PP
[%]
Frequency setting signal The terminals VI and II cannot be used together at a time. Be sure to use either of them.
G-12
Adjustment range
04 111 131 04 0(Disabled) to 3 (Max. filter capacity) -100100 [%] -fhfh [Hz] -100100 [%] -fhfh [Hz] -250250 [%] -250250 [%]
Default value
0(Terminal) 2(RR) 1 0(fmod) 0 100 0.0 100 80.0 0 100
Setup value
0(Terminal) 2(RR) 1 0(fmod) 0 100 0.0 100 80.0 0 100
f209 Analog input filter f216 f217 f218 f219 f220 f221 RX reference point #1 RX reference point #1 frequency RX reference point #2 RX reference point #2 frequency RX reference point #1 rate RX reference point #2 rate
MCCB
Power supply
FL
ST F R
*
OUT1 OUT2
P24
Run/stop setup To run and stop the inverter by external commands. Setup of frequency setting signal and IM running frequency characteristic To set up frequency setting signal and characteristic of running frequency that are to be externally input to the terminal RX. Frequency characteristic is set up at the two points of RX reference point #1 (f216)/frequency(f217), RX reference point #2(f218)/frequency (f219). Connection and calibration of frequency meter Connect a 1 mAdc full-scale DC current RunStop meter, 7.5 VDC full-scale DC voltmeter or rectifier type AC voltmeter. For calibration of the meter, refer to the section 5.4.
Motor
FM AM FP
Frequency meter
Running frequency [Hz]
Point 2
f219
Forward rotation Reverse rotation
f217 f216
G/E CC RX
CC V II RR PP
*Regardless of open/closed circuit between Frequency setting signal R and CC terminals, run and stop operation is controllable. Switching between forward rotation and reverse rotation is controllable by the terminals F/R and RX if reverse rotation disabling selection F311 is properly set up. Refer to 6.13.7, for details
G-13
Press the MON key twice and the current status is indicated on the LED display.
Setup procedure to monitor the inverter status. (EX. Operation at 60 Hz)
Com.No. Details of indication Key operated LED display Description
FE01
MON MON
Running frequency indication (in operation) 6=0 (In the case monitor display mode setting f710 is set at 0[running frequency]) Indication of "Automatic acceleration au1 /deceleration(au1)" that is the first basic parameter fr-f 6=0 c80 y100 p100 1 1 1 1 1 1 1 1 a 1 1 1 1 b 1 1 1 1 1 1 1 0 1 1 1 1 p 1 1 1 1 l 0 t a 0 Indication of rotating direction (f: forward, r: reverse) Indication of frequency command value. (In case of f711=1) Indication of inverter output current (load current)(In case of f712=2) Indication of inverter DC voltage (Default setting unit: [%]) (In case of f713=3) Indication of inverter output voltage (Default setting unit: [%]) (In case of f714=4) Indication of ON/OFF status of control input terminals (F, R, RES, ST, S1, S2, S3, S4) in bits Indication of ON/OFF status of optional control input terminals (B8,B9,B10,B11) in bits Indication of ON/OFF status of optional control input terminals (B11,B12,B13,B14) in bits Indication of ON/OFF status of control output terminals (OUT1,OUT2,FL) in bits Indication of ON/OFF status of optional control output terminals (R1,R2,OUT3,OUT4) in bits Indication of ON/OFF status of optional control output terminals (ALM0,ALM1,ALM2,ALM3) in bits Indication of sync or source status (0: source, 1: sync)
2 3 4 5
Status monitor FE01 mode (rotating direction) Frequency command Load indication DC voltage Output voltage Input terminal information #1
FE06 FE50 Input terminal FE51 information #2 Input terminal information #3 Output terminal information #1 FE07 Output terminal FE52 information #2 FE53 Output terminal information #3 Sync/source switching status Type of connected FE47 option FE48 FE54 typ last set data FE55 au2 last set data FE08 CPU version Flush memory version Control EEPROM FE09 version Drive EEPROM FE44 version FE43
0 Indication of connected options 0 Indication of typ value set last 0 Indication of au2 value set last
u120 Indication of version of the CPU f100 Indication of version of the flush memory e 0 Indication of version of the control EEPROM
FE10 Past trip #1 FE11 Past trip #2 FE12 Past trip #3 FE13 Past trip #4 FE14 Cumulative operation time
(Alternately blinking at intervals of 0.5 oc31 second) Past trip #1 (Alternately blinking at intervals of 0.5 oh2 second) Past trip #2 (Alternately blinking at intervals of 0.5 op33 second) Past trip #3 (Alternately blinking at intervals of 0.5 nerr4 second) Past trip #4 Indication of total (accumulated) operation t 0.1 hours(Indication of 0.1 represents 10 hours.) Running frequency indication(in operation)
Note 1: When
Note 2: Contents of status indications of *1, *2, *3, *4 and *5 can be selected from 30 kinds of information. Unit of current and voltage indications can be changed from % to A (amperage) and V (voltage) and vice versa respectively. Note 3: Indicated input voltage is DC voltage just after input voltage is rectified multiplied by 1/2. Note 4: Past trip is in order of 1(last)234(oldest) Note 5: Cumulative operation time indicates a total of actually running hours.
Input terminal #1F Input terminal #2R Input terminal #3ST Input terminal #4RES Input terminal #5S1 Input terminal #6S2 Input terminal #7S3 Input terminal #8S4 :F111 :F112 :F113 :F114 :F115 :F116 :F117 :F118 :0 :1 :2 :3 :4 :5 :6 :6 When there is no signal input (Blank in the upper half) When there is signal input
a
Input terminal #9 B8 Input terminal #10B9 Input terminal #11B10 input terminal #12B11 :F119 :F120 :F121 :F122 :8 :9 :10 When there is no signal input :11 (Blank in the upper half) When there is signal input
b
Input terminal #13B12 Input terminal #14B13 Input terminal #15B14 Input terminal #16B15 :F123 :F124 :F125 :F126 :12 :13 :14 :15 When there is no signal input (Blank in the upper half) When there is signal input
Note) When f107 is set at a number of 1 to 8 expansion TB option input terminal information (a,b) indicate information of lower 8 bit terminal (B0B7).
H-2
Output terminal #4,5 : Expansion TB option unit Output terminal #6,7 : Vector option unit
P
Error code output #0ALM0 :8 When there is signal input Error code output #1ALM1 :9 Error code output #2ALM2 :10 When there is no signal input Error code output #3ALM3 :11 blank in the upper half Error code output #0,1,2,3 : Vector option unit
0103
1Expansion TB option unit 2Vector option unit 3Expansion TB option unit & Vector option unit(12) 1F10M option unit 2S20 option unit Note1) Connection of add-on cassette options are reflected in this display. Note2) Connection of PG feedback boards are not in this display.
H-3
Function
f711 Status monitor #1 display mode f712 Status monitor #2 display mode f713 Status monitor #3 display mode f714 Status monitor #4 display mode
If f711 to f714 are set at "0" (Running frequency) the running frequency is not held in trip status.
H-4
Setup values of monitor indication parameters(f711f714) Com. Setup Function Indication Unit(Panel) No. value Depends FD00 0 Running frequency 600 on f703 FE02 1 Frequency command ditto 600 1[%] or FE03 2 Current c 0 f701 FE04 3 DC voltage ditto y 0 FE05 4 Output voltage ditto p 0 Depends FE015 5 After-compensation frequency 600 on f703 FE16 6 Speed feedback (real-time value) ditto 0 FE17 7 Speed feedback (1 second filter) ditto 0 FE18 8 Torque 1[%] t 0 FE19 9 Torque reference 1[%] t 0 FE56 10 Internal torque reference (*1) 1[%] t 0 FE20 11 Torque current 1[%] t 0 FE21 12 Exciting current 1[%] c 0 Depends FE22 13 PID feedback value d 0 on f703 FE23 14 Motor overload factor (OL2 data) 1[%] l 0 FE24 15 Inverter overload factor (OL1 data) g 1[%] 0 FE25 16 PBr overload factor (PBrOL data) 1[%] r 0 FE28 17 PBr load factor (pulse duty) 1[%] r 0 FE29 18 Input power 0.1[kW] h 0 FE30 19 Output power 0.1[kW] h 0 1[%] or FE31 20 Peak output current c 0 f701 FE32 21 Peak DC voltage ditto y 0 FE33 22 Motor counter dummy PG p 0 1/100 count FE34 23 Position pulse p 0 1/100 count FE35 24 PR input 1[%] j 0 FE36 25 VI/II input 1[%] j 0 GE37 26 RX input 1[%] j 0 FE38 27 RX2 input 1[%] j 0 FE39 28 FM output 1[%] a 0 FE40 29 AM output 1[%] a 0
Unit(Communication) 0.01[Hz] 0.01[Hz] 0.01[%] 0.01[%] 0.01[%] 0.01[Hz] 0.01[Hz] 0.01[Hz] 0.01[%] 0.01[%] 0.01[%] 0.01[%] 0.01[%] 0.01[Hz] 0.01[%] 0.01[%] 0.01[%] 0.01[%] 0.01[kW] 0.01[kW] 0.01[%] 0.01[%] 1 count 1 count 0.01[%] 0.01[%] 0.01[%] 0.01[%] 0.01[%] 0.01[%]
H-5
32 7 ot 33 45 ef1 Trip by short-circuit 34 46 ef2 Auto-tuning error 40 13 etn Inverter type error 41 56 etyp Sink/source switching error 42 32 e-10 Sequence error 43 37 e-11 Disconnection of encoder 44 36 e-12 Abnormal speed 45 11 e-13 Extreme potential deviation 46 9 e-14 Key error 49 33 e-17 nerr (*1) No error 0 0 Note: Past trip indications (that have been saved in the memory or that appeared in the past) can be read out. (Refer to "Status monitor mode, 8.1".) (*1)This is not a trip indication, but it appears when no error record is found in monitoring the past trip indications. H-6
MON MON
FE00 Running frequency FE01 Running direction 2 3 4 5 frequency command Current DC voltage Output voltage Input terminal information #1 FE06 Input terminal FE50 information #2 FE51 Input terminal information #3 Output terminal information #1 FE07 Output terminal FE52 information #2 FE53 Output terminal information #3 Sink/source switching status Type of FE47 connected option FE48 FE54 typ last set data FE55 au2 last set data FE08 CPU version FE43
Indication of direction of rotation when fr-f trip occurred. (f: Forward rotation, r: Reverse rotation) Indication of frequency command value 60.0 when trip occurred. Indication of inverter output current (load c130 current) when trip occurred. Indication of inverter DC voltage when y141 trip occurred. Indication of inverter output voltage p100 when trip occurred. Indication of ON/OFF status of control input 1 1 1 1 1 1 1 1 terminals (F, R, RES, ST, S1, S2, S3, S4) when trip occurred. Indication of ON/OFF status of optional a 1 1 1 1 control input terminals (B8, B9, B10, B11) when trip occurred. Indication of ON/OFF status of optional b 1 1 1 1 control input terminals (B12, B13, B14, B15) when trip occurred. Indication of ON/OFF status of control 1 1 1 output terminals (OUT1, OUT2, FL) when trip occurred. Indication of ON/OFF status of optional 0 1 1 1 1 control output terminals (R1, R2, OUT3, OUT4) when trip occurred. Indication of ON/OFF status of optional p 1 1 1 1 control output terminals (ALM0, ALM1, ALM2, ALM3) when trip occurred. Indication of sync or source status l 1 (1: Sync, 0: Source) Indication of connected add-on cassette 0 0 options t a 0 Indication of typ value set last 0 Indication of au2 value set last
u120 Indication of version of the CPU f100 Indication of version of the flush memory e 0 Indication of version of the control EEPROM
Flush memory version Control EEPROM FE09 version Main circuit FE44 EEPROM version Continued on the following page
H-7
FE10 Past trip #1 FE11 Past trip #2 FE12 Past trip #3 FE13 Past trip #4 FE14 Cumulative operation time Standard monitor mode
MON
2
represents 10 hours.) Status monitor mode(Blinking for trip op2 indication) Reverts to the first trip indication.
Note 1: Failures that occur during initialization of the CPU on turning on the power or after resetting the inverter are not held by the failure trip holding function, and status monitor indications appear for such the failure. Note 2: Contents of status indications of mode) are displayed. Unit of current and voltage indications can be changed from % to A (amperage) or V (voltage) and vice versa respectively with f701(Current/voltage display mode). *2, *3, *4 and *5 can be selected from 30 kinds of information. Contents of indications that are set up at f711 to f714(status monitor #1 to #4 display
H-8
Be sure to ground every unit. If not, it may cause electric shock or fire on the occasion of failure, short-circuit or electric leak. Be grounded
200V class
400V class
0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90/110 132 160 220 280
VFA7-2004PL VFA7-2007PL VFA7-2015PL VFA7-2022PL VFA7-2037PL VFA7-2055PL VFA7-2075PL VFA7-2110P VFA7-2150P VFA7-2185P VFA7-2220P VFA7-2300P VFA7-2370P1 VFA7-2450P1 VFA7-2550P1 VFA7-2750P1 VFA7-2900P1 VFA7-4007PL VFA7-4015PL VFA7-4022PL VFA7-4037PL VFA7-4055PL VFA7-4075PL VFA7-4110PL VFA7-4150PL VFA7-4185P VFA7-4220P VFA7-4300P VFA7-4370P1 VFA7-4450P1 VFA7-4550P1 VFA7-4750P1 VFA7-4110KP1 VFA7-4132KP1 VFA7-4160KP1 VFA7-4220KP1 VFA7-4280KP1
2.0 3.5 5.5 8.0 14 22 38 60 100 150 200 2.0 3.5 5.5 8.0 14 22 38 60 100 150 1502 2002
2.0 (*5)
3.5
5.5 8.0 14
5.5 14 22 38 60 100
38
2.0
(*1): Indicates wire sizes of input terminals R, S, T and output terminals U, V, W. Wiring distance is supposed to be 30 m at maximum. (*2): Cable sizes in this table is in case of 600 V HIV insulated wire. (*3): For the control circuit, use shielded wires whose size (cross-section) is 0.75 mm2 or more. (*4): For the earth cable, use wires larger than the specified ones in size (cross-section). (*5): Recommended wire size for external breaking resistor. Refer to 6.13.4 for use of external breaking resistor. (*6): Do not connect more than two wires to a terminal block (except for terminal blocks of 2900, 4160K to 4280K and PA terminals of models that have only one PA terminal). If wiring with more than two wires is needed, set a external relay terminal.
I-1
I-2
Among the wiring equipment shown in the above table, the magnetic contactors (MC) and overload relays (THR) are new models of the ESPER Mighty J series. When using old models of the Mighty J series, refer to the following comparison table that shows consistency between models of the two series. Magnetic contactor (MC) Mighty J series ESPER Mighty series Overload relay(THR) Mighty J series ESPER Mighty series
C13J C20J C35J C50J C65J C80J C100J LC1-D150 LC1-F185 LC1-F225 LC1-F330 LC1-F400 LC1-F630
C12A C20A C35A C50A C65A C80A C100A C125A C180A C220A C300A C400A C600A
T13J T20J T35J T65J T100J T115J T150J T185J LR9-F53 LR9-F73
T11A T20A T35A T65A T80A T125A T150A T180A T220A T400A
I-3
Note on wiring
If alternate operation to run and stop the inverter is frequently repeated, don't turn it on/off with the primary electromagnetic contactor. Run and stop the inverter with the control terminals F and CC (forward) and R and CC (reverse). Attach a surge killer to the exciting coil of the electromagnetic contactor (MC)
Note on wiring
To prevent the commercial power supply from impressing the inverters output terminals, be sure to interlock the secondary electromagnetic contactor with the power supply. In the case the electromagnetic contactor (MC) is installed between the inverter and motor, don't turn on/off the electromagnetic contactor on/off while the inverter is running. If the electromagnetic contactor is turned on/off during operation, it may cause a failure of the inverter because rush current flows to it.
I-4
Power supply
N.F.
Input AC reactor (ACL) Simple radio noise filter
VF-A7
motor
N.F.
IM
Motor end surge voltage suppression filter (for 400V models only)
Zero-phase reactor ferrite core type radio noise filter Control power converter unit
Function, purpose. To be used for improvement of input power-factor of the inverter power source, for reducing higher harmonic or suppressing external surge. The input reactor can be installed when the power capacity is 500 kVA or more and it is 10 times or more as high as the inverter capacity or there are some source distorted wave generation such as a thyristor, etc. and a high capacity inverter connected with the same distribution system. Effect Harmonic suppression Power-factor External surge improvement 200 V, 3.7 kW or less Other combination suppression Input AC reactor Effective Effective Effective Effective DC reactor Very effective Effective Very effective Not effective Type of reactor The DC reactor is superior to the input AC reactor in power-factor improvement. For the inverter system that is required to be high reliable, it is recommended to use the input AC reactor that effectually suppresses external surge together with the DC reactor. If the reactor specified on page I-9 is connected with the inverter system of 200 V, 3.7 kW or less, the inverter system conforms to the 1997 standard of the "General Inverter (input current of 20 A or less) Harmonic Suppression Measures Execution Guidelines/JEMTR198" provided by Japan Electric Industry Association. Effectual to prevent audio equipment used near the inverter from radio interference. Install this filter in the inverters input side. Excellent attenuation characteristic for wide frequency band from AM radio band nearly to 10 MHz. To be used when electric appliances that are easily affected by noise are installed in the periphery of the inverter Effectual to prevent audio equipment used near the inverter from radio interference. Install this filter in the inverters input side. Attenuation characteristic for a certain frequency band. Effectual for noise reduction of specific AM radio broadcastings (weak radio wave in mountain area). Leak current increases because of the condenser type. If ELCB is installed in the power supply side, avoid using multiple units. Effectual to prevent audio equipment used near the inverter from radio interference. Effectual to reduce noise in the input and output sides of the inverter. Excellent attenuation characteristic for several decibels in wide frequency band from AM radio band nearly to 10 MHz.
DC reactor(DCL)
High attenuation radio noise filter (LC filter) NF type, (manufactured by Soshin Denki Co., Ltd.) Simple radio noise filter (capacitive filter) (Manufactured by Malcon Electronics Co., Ltd.) Zero-phase reactor (Inductive filter) (Ferrite core type, manufactured by Soshin Denki Co., Ltd.)
If EMI filter is installed in proper connection, the inverter has consistency with EMC commands. However, installation of EMI filter is not required for the inverters of 200 V, 0.47.5 kW or 400 V, 0.75-15 kW models, because those models have built-in noise filters as standard specifications. To be used to shorten deceleration time for the reason of frequently operated quick deceleration and suspension or high inertia load. This increases consumption of regenerative energy in dynamic braking. Braking resistor: (resistor + protective thermal relay) are built in. Braking unit:(dynamic brake drive circuit + resistor + protective thermal relay + thermal relay) are built in.
I-5
No.
Option name Motor noise reduction filter (for large capacity model only) Motor end surge voltage suppression filter (for 400 V models only)
Function, purpose. Can be used to suppress the magnetic noise from motor.
In a system in which 400 V class general motor is driven by a voltage PWM type inverter using a high-speed switching device (IGBT, etc.), surge voltage depending on cable constant may cause deterioration in insulation of motor winding. Take measures against surge voltage such as use of insulation-reinforced motor, installation of AC reactor, surge voltage suppression filter and so on in the inverters output side. For inverters of 22 kW or less models, it is needless to input control power to the terminal (RO, SO) because those models are internally supplied with control voltage from the main circuit power supply. To use the main circuit power supply and control power supply separately for inverters of 22 kW or less models, use an optional control power supply unit. (Inverters of 30 kW or more models have a built-in control power supply circuit respectively.) Installation of optional control power supply unit (for 22 kW or less models) For installing an optional control power supply unit, remove the jumper connector (CN21) inside the inverter and connect the connector of the option to it. Install the optional control power supply unit nearby the inverter. Outward appearance of option unit
Name plate (Caution label)
Window for LED and hole for cooling If this unit is charged LED inside this window lights.
I-6
No.
Option name
Function, purpose. This unit collectively reads, copies and writes setup parameters. Therefore, multiple inverters can be set up the same by use of this unit. Storage capacity of one parameter writer is for three inverters. (When using this unit, set as follows: F805 [common serial transmission waiting time] = 0.00 [default setting].) (Note) Outline drawings with dimensions Use a parameter writer manufactured in January, 1997 or after. For using a parameter writer manufactured in December, 1996 or before, connect it to the inverter with cable after turning on the inverter. <How to know date of manufacture>
Manufactured:Year Month
Parameter writer
(Model: PWU001Z) Extension operation control panel unit with LED indicator, RUN/STOP key, UP/DOWN key, Monitor key and Enter key. (When using this unit, set as follows: F805 [common serial transmission waiting time] = 0.00 [default setting].) <Outline drawings with dimensions> (Note) Use an extension operation control panel unit manufactured in January, 1997 or after. Units manufactured in December, 1996 or before cannot be used. Date of manufacture can be know by the lot number appearing on the name plate. <How to know date of manufacture> (Model: RKP001Z)
Manufactured: Year Month
If this unit is used to connect the inverter and a personal computer and so on with each other, data communication can be performed between the two besides easy adjustment of parameters, saving and writing data. This unit serves as not only an RS-232C interface but a communication unit that can be connected with two inverters together. Monitor functionParameter setup functionCommand functionAdded function <Outline drawings with dimensions>
(Model: RS2001Z)
I-7
No.
Option name
Function, purpose. Maximum 64 inverters can be controlled with a personal computer and so on if this unit is used for connection between inverters and personal computer. Computer link: Since this unit makes it possible to connect inverters with higher-class computer, FA computer, etc., a data communication network can be constructed among multiple inverters. Communication among inverters: For the purpose of proportional operation of multiple inverters, a frequency data communication network can be constructed among multiple inverters. <Outline drawings with dimensions>
(Model: RS4001Z) Communication cable Connection cable for connecting parameter writer, extension control panel, RS-232C interface, RS-485 interface. Cable types: CAB0011 (1 m), CAB0013 (3 m), CAB0015 (5 m). A frequency meter, frequency setup device, RUN/STOP (forward, reverse) switch are built in this operation panel. (Model: CBVR-7B) Applied control units of the AP series make various applied control possible if they are used in combination with the inverter. Proportional control panel (APP-2B) Process control panel with built-in PI Ratio setup panel (APH-7B) controller (APJ-2B) Regulated power supply board (APV-2B) TG follower panel (APF-7B) Cushion starter panel (APC-2B) Current detection panel (APD-2B) Synchronizing control panel Torque control panel (APL-2B) FV converter (APR-2B) (APS-2B1) Synchronizing transmitter (DRR-2) Loop controller (APU-2B) Remote control panel (APM-2B) Higher harmonic suppressor unit improves input power-factor by suppressing harmonic current. Power regenerator unit protects the inverter from load sprung from frequent rapid deceleration and negative torque. For applicable models and particulars, inquire at our office.
Option should be used under the condition of 9600 bps or less (f800).
I-8
200V class
400V class
PFL-4300S DCL-4110K NF-3200C-MJ RCL-M4 2 (parallel) DGP600W-B2 [DGP600W-C2] PFL-4400S DCL-4160K NF-3250C-MJ RC9129 VFA7-4160KP1 2 (parallel) (*6) DGP600W-B3 NF-3200C-MJ VFA7-4220KP1 PFL-4600S DCL-4220K 3 (parallel) [DGP600W-C3] NF-3250C-MJ DGP600W-B4 VFA7-4280KP1 PFL-4800S DCL-4280K 3 (parallel) [DGP600W-C4]
(*1): This filter needs to be wound 4 turns or more around with the input side power line. This filter can be used for the output side in the same manner. For the wire whose size is 22 mm2 or more, install at least 4 filters in series. Round type (Model: RC5078) is also available. (*2): 200V class-3.7kW or smaller inverters connected with one of these reactors(ACL or DCL) conforms to the 1997 standard of the "General Inverter (input current of 20 A or less) Harmonic Suppression Measures Execution Guidelines/JEM-TR198" provided by Japan Electric Industry Association. (*3): PBR3- indicates breaking resistor, PB3- indicates breaking unit (dynamic braking drive circuit and breaking resistor(s) are built in it). (*4): Model in square brackets is fitted with top cover. (*5): To use 200 V-75 kW or more or 400 V-110 kW or more inverter with an external breaking resistor (DGP600 series), installation of a dynamic braking drive circuit inside the inverter is required. (*6): There is a case that this filter is unusable depending on the type or size of the cable to be used. (*7): About this filter for inverter models of 90 kW or more, consult with our office (*8): These reactors are usable for each of 200V class and 400V class.
I-9
Attachment
Attachment for fitting add-on cassette option to the inverter. SBP002Z For 90(160) kW or more(*3) One can use two of Group A together with one of the Group B at a time. (Maximally 3 options) To use 37 kW or more models in any of conditions described below, refer to 9.7 and execute the preparation before attachment. i ) install the vector option unit ii) install the S20 option unit or the F10M option unit and execute PG feedback control Inside ( ) indicates case of 400V class models.
PG feedback
Power supply for encoder Voltage drop detection Standby signal output
OC pre-alarm Alarm output (Error code 0, 1, 2, 3) P24 power supply PG feedback output PG line driver output 10 V analog command power supply 10 V analog command input Pulse train position control command input Encoder supply voltage check
I-10
75 kW or less model (200V class) Installation of optional add-on cassettes to 132 kW or less model (400V class)
To install optional add-on cassette(s), use the attachment and set the options on the right side of the inverter. To attach the option(s), secure an enough space in the right side of the inverter. To install a cassette:L = 48.5 mm or more To install two cassettes: L = 73.5 mm or more To install three cassettes: L = 98.5 mm or more No matter for cassettes number, L1 = 20.0 mm or more
Flexible connecting board Optional addon cassettes
L1
Attachment
90 kW or more model (200V class) Installation of optional add-on cassettes to 160 kW or more model (400V class)
To install optional add-on cassette(s), use the attachment and set the options on the right side of the control panel. To attach the option(s), secure an enough space (L: 50 mm or more) in front of the inverter. L
Option cover
I-11
9. 6 Board options
Besides the optional add-on cassettes, such the board options as shown below are prepared for the inverter VF-A7.
Model VEC002Z
(For complementary / open collector type encoder)
Remarks
Cannot be used together with any optional add-on cassettes.
VEC003Z
(For line driver type encoder)
VEC001Z
VEC002Z
VEC003Z
Maximum frequency of input pulse Length of PG wiring Power supply for PG Voltage drop compensation for PG power supply Sensor disconnection detection/in running (in rotation) Sensor disconnection detection/in suspension 10 V analog command input Multifunction programmable output Alarm output Terminal board PG wiring Connection with other addon cassette option Remarks (applied motor, expected)
Speed controlled operation (150 % torque at zero speed, speed control range: 1:1000 [1000 ppr PG], speed accuracy: 0.02 % [50 Hz, basic digital input]) Torque controlled operation (torque control accuracy: 10 % [torque control range: -100 to +100 %]) Available(pulse command) Unavailable Unavailable Line driver system Complementary system Line driver system (equivalent to 26LS31) Complementary system Open collector system (equivalent to 26LS31) Open collector system 60 kHz(2-phase), 120 kHz(single phase) Maximum frequency is restricted depending on kind of encoder and wiring distance. Pulse duty: 5010 % 100 m (complementary system) 100 m (complementary system) 30 m 5 V, 6 V, 12 V, 15 V 12 V (fixed), 160 mAdc 5 V (fixed), 160 mAdc (switchable), 160 mAdc Available Available Unavailable Available Unavailable Available
Available Unavailable Unavailable (line driver system only) Available Unavailable Unavailable 2 circuits (sync/source switchable) Unavailable Unavailable 4 circuits (sync/source switchable) Unavailable Unavailable Detachable terminal board Fixed terminal board (Phoenix) Fixed terminal board (Phoenix) (Phoenix) (equivalent to VFS7E control (equivalent to VFS7E control + connector for VFV3 sensor terminal board) terminal board) Connector wiring Screw terminal Screw terminal (connector for VFV3 sensor) Available VFV3 motor/standard motor with sensor Unavailable Standard motor with sensor Unavailable VFV3 motor
Board option
Bracket
I-12
Note) Do not open the front cover, unless 10 minutes has passed after the power sources turned off and charge lamp is not lit.
Option name Vector option unit Model VEC001Z VEC002Z PG feed back board VEC003Z S20 option unit TLS001Z F10M option unit TLF001Z Other than models above Reference section
9.7.1 Case 1
Warning
Mandatory
1. Please extract wire-C from the Board-B connector on board-B. 2. Remove board-A(attached to the control board) and wire-C from the control board. 3. For using again in the future, keep Board-A board-A and wire-C which were Wire-C removed. Control board 4. Attach the option according to the instruction manual of each option. The image after option attachment becomes as follows. (Left: In the case optional add-on cassette, Right: In the case board option) 5. Switch on power supply and change the setup of the parameter f314 into 0.
Terminal block Flexible connecting board Connector Control board Optional add-on cassette Board option Connector Control board
Note) Fix the board option with installation stay and support screw. Note) Board-A, board-B and wire-C aim at the function of the speed search #2 among the auto-restart modes described in 6.13.1. At case 1 or case 2-A, speed search #1 is performed. So, board-A, board-B and wire-C are not needed in these cases.
I-13
9.7.2 Case 2
Case 2-A. When PG feedback function is used Prepare for installing according to 9.7.1, 1 to 5. Case 2-B. When PG feedback function is mot used Preparation is not needed. Note1) Attach flexible connecting board to the board-A (not to the control board). The image after option attachment becomes as follow.
Flexible connecting board
Connector
Control board
Note2) Do not change the position of the bit switch for PG input (default setting is without PG input) in the option unit (TLS001Z or TLM001Z). If you set at with PG input position, auto-restart function(refer to 6.13.1) dose not work correctly and over-current, overload, over-voltage, etc. trips may occur.
9.7.3 Case 3
Preparation is not needed. Note) Attach flexible connecting board set with attachment (SBP001Z or SBP002Z) to board-A (not control board). Refer to attachment image in case 2-B.
I-14
Sensorless vector/vector with sensor (valid, :invalid) Adjustment range 0: Manual acceleration/deceleration 1: Automatic acceleration/deceleration 0:(0 is always displayed.) 1: Automatic torque boost + auto-tuning 2: Sensorless vector control (speed) + auto-tuning 3: Automatic energy-saving + auto-tuning 0: Terminal block enabled 1: Operating panel enabled 2: Common serial communication option enabled 3: Serial communication RS485 enabled 4: Communication add-on cassette option enabled 1: VI (voltage input)/II (current input) 2: RR (volume/voltage input) 3: RX (voltage input) 4: RX2 (voltage input) (optional) 5: Operating panel input 6: Binary/BCD input(optional) 7: Common serial communication option(FA01) 8: Serial communication RS485(FA05) 9: Communication add-on cassette option(FA07) 10: Up-down frequency 11: Pulse input #1 (optional) 031 0: 1: 50Hz standard setting 2: 60Hz standard setting 3: Factory default setting 4: Trip clear 5: Clearing accumulating operation time 6: Initialization of type form information 7: Memorization of user-defined parameters 8: Reset of user-defined parameters Minimum setup unit Default setting 0 0 Vector control V/f Write during Reference Speed Torque Position Constant section running control control control Disabled Disabled / / 5.1 5.2
au2
cmod
0003
Disabled
5.3
J-1
fmod 0004 Speed setting mode selection fmsl fm 0005 0006 FM terminal meter selection FM terminal meter adjustment typ 0007 Standard setting mode selection
Disabled
5.3
Enabled Enabled
/ / / / / / / / / / /
/ / / / / / / / / / /
/ / / / / / / / / / /
5.4 5.4
Disabled
5.5
1.
* Minimum setup unit is 0.1 in case of 16-bit access.Sensorless vector/vector with sensor (:valid, :invalid)
Adjustment range 0: Forward, 1: Reverse 0.1(f508)6000 [s] 0.1(f508)6000 [s] 30.0400.0 [Hz] 0.0fh [Hz] 0.0ul [Hz] 25.0 400.0 [Hz] 0: Constant torque 1: Square reduction torque characteristic 2: Automatic torque boost 3: Sensorless vector control (speed) 4: Automatic torque boost + automatic energy-saving 5: Sensorless vector control (speed) + automatic energy-saving 6: V/f 5-points setting 7:Sensorless vector control (speed/torque switching) 8: PG feedback vector control (speed/torque switching) 9: PG feedback vector control (speed/position switching) 030% Overload Setting Type Overload stall protection 0 protect not stall 1 protect stall Standard motor 2 not protect not stall 3 not protect stall 4 protect not stall VF motor 5 protect stall (special 6 not protect not stall motor) 7 not protect stall llul [Hz] llul [Hz] llul [Hz] llul [Hz] llul [Hz] llul [Hz] llul [Hz] Setting of extended parameters listed on the following pages To search parameters different from default value
Default setting 0
Vector control V/f Write during Reference Speed Torque Position Constant section running control control control Enabled / / / / / / / / / / / / / 5.6 5.1.2 5.1.2 5.7 5.8 5.8 5.9
0.01/0.01* See J-28 Enabled 0.01/0.01* See J-28 Enabled 0.01/0.01 80 Disabled 0.01/0.01 80 Enabled 0.01/0.01 0.0 Enabled 0.01/0.01 60 Enabled
pt
0015
Disabled
5.10
J-2
vb
0016
0.1/0.01
See J-28
Enabled
5.12
olm
0017
Disabled
5.13
Preset-speed #1 Preset-speed #2 Preset-speed #3 Preset-speed #4 Preset-speed #5 Preset-speed #6 Preset-speed #7 Extended parameter Automatic edit function
/ / / / / / / / /
/ /
/ /
5.14
4.1.2 4.1.3
2.
Extended parameters
Title Communi cation No. 0100 0101 0102 Function Low-speed signal output frequency 0.0ul [Hz] Speed reach setting frequency 0.0ul [Hz] Speed reach detection band 0.0ul [Hz] Adjustment range Min. unit (panel/ communication) 0.01/0.01 0.01/0.01 0.01/0.01 Sensorless vector/vector with sensor (valid, :invalid) Vector control V/f Reference Default Write during Speed Torque Position Constant section running setting control control control 0.0 Enabled / / / 6.1.1 0.0 Enabled / / / 6.1.2 2.5 Enabled / / / 6.1.2 Vector control Write during V/f Reference Speed Torque Position Constant section running control control control Disabled / / / 6.2.1 Disabled / / / 6.2.2 Disabled / / / 6.2.3
f107
0107
f108
0108
ST (standby) signal selection 0: Standard, 1: Always ON, 2: Interlock with F/R terminal Priority selection (both F-CC, R-CC are ON) 0: Reverse, 1: Stop Priority setting of input terminal 0: Disabled, 1: Enabled 0: None 1: 12-bit binary input 2: 16-bit binary input 3: 3-digit BCD input Binary/BCD signal selection 4: 4-digit BCD input (Expansion TB option unit) 5: Reverse 12-bit binary input 6: Reverse 16-bit binary input 7: Reverse 3-digit BCD input 8: Reverse 4-digit BCD input Up-down frequency 07
Disabled
J-3
1/1
Disabled
Always active function selection 0135 f110 0110 Input terminal selection #1 (F) f111 0111 0135 Input terminal selection #2 (R) 0135 f112 0112 Input terminal selection #3 (ST) 0135 f113 0113 Input terminal selection #4 (RES) 0135 f114 0114 Input terminal selection #5 (S1) 0135 f115 0115 Input terminal selection #6 (S2) 0135 f116 0116 Input terminal selection #7 (S3) 0135 f117 0117 Input terminal selection #8 (S4) 0135 f118 0118 Input terminal selection #9 f119 0119 0135 Input terminal selection #10 f120 0120 0135 (Reference section): Refer to the inverter's individual manual.
Sensorless vector/vector with sensor (valid, :invalid) Vector control Write during V/f Reference Speed Torque Position Constant section running control control control 0 Disabled / / / 7.2.1 0 Disabled / / / 7.2.1 0 Disabled / / / 7.2.1 0 Disabled / / / 7.2.1 0 Disabled / / / 7.2.1 0 Disabled / / / 7.2.1 4(LOW) Disabled / / / 7.2.2 6(RCH) Disabled / / / 7.2.2 10(FL) Disabled / / / 7.2.2 0 Disabled / / / 7.2.2 2 Disabled / / / 7.2.2 8 Disabled / / / 7.2.2 14 Disabled / / / 7.2.2 Default setting Default setting Vector control V/f Write during Reference Speed Torque Position Constant section running control control control Disabled / / / 7.2.3 Disabled / / / 7.2.3 Disabled / / / 7.2.3 Disabled / / / 7.2.3 Disabled / / / 7.2.3 Disabled / / / 7.2.3 Disabled / / / 7.2.3 Disabled / / / 7.2.3 Disabled / / / 7.2.3 Disabled / / / 7.2.3 Disabled / / / 7.2.3 Disabled / / / 7.2.3 Disabled / / / 7.2.3 Disabled / / / 7.2.3 Disabled / / / 7.2.3 Disabled / / / 7.2.3 Disabled / / / 7.2.3 Disabled / / / 7.2.3 Disabled / / / 7.2.3 Disabled / / / 7.2.3
J-4
Input terminal #1 response time(F) f140 0140 2 to 200 [ms] (in steps of 2.5 [ms]) (*1) 8 Input terminal #2 response time(R) f141 0141 2 to 200 [ms] (in steps of 2.5 [ms]) (*1) 8 Input terminal #3 response time(ST) 2 to 200 [ms] (in steps of 2.5 [ms]) f142 0142 (*1) 8 Input terminal #4 response time(RES) 2 to 200 [ms] (in steps of 2.5 [ms]) f143 0143 (*1) 8 Input terminal #5-#8 response time f144 0144 2 to 200 [ms] (in steps of 2.5 [ms]) (*1) 8 Input terminal #9-#16 response time 2 to 200 [ms] (in steps of 2.5 [ms]) f145 0145 (*1) 8 Output terminal #1 delay time (OUT1) f150 0150 (*1) 2 Output terminal #2 delay time (OUT2) f151 0151 (*1) 2 Output terminal #3 delay time (FL) f152 0152 (*1) 2 Output terminal #4 delay time 2 to 200 [ms] (in steps of 2.5 [ms]) f153 0153 (*1) 2 Output terminal #5 delay time f154 0154 (*1) 2 Output terminal #6 delay time f155 0155 (*1) 2 Output terminal #7 delay time f156 0156 (*1) 2 Output terminal #1 holding time (OUT1) f160 0160 (*1) 2 Output terminal #2 holding time (OUT2) f161 0161 (*1) 2 Output terminal #3 holding time (FL) f162 0162 (*1) 2 Output terminal #4 holding time 2 to 200 [ms] (in steps of 2.5 [ms]) f163 0163 (*1) 2 Output terminal #5 holding time f164 0164 (*1) 2 Output terminal #6 holding time f165 0165 (*1) 2 Output terminal #7 holding time (*1) 2 f166 0166 (*1)The minimum setting unit is 2.5 [ms]. Please input a value which is a multiple of 2.5 and ommitted below the decimal point.
Sensorless vector/vector with sensor (valid, :invalid) Default setting 60.0 See J-28 See J-28 100.0 60.0 See J-28 See J-28 100 60.0 See J-28 See J-28 100 0 32 Default setting 0 0.0 0 0.0 0 0.0 0 0.0 0 0.0 Vector control V/f Write during Reference Speed Torque Position running control control control Constant section Enabled 6.4.1 Enabled 6.4.1 Enabled 6.4.1 Enabled 6.4.1 Enabled 6.4.1 Enabled 6.4.1 Enabled 6.4.1 Enabled 6.4.1 Enabled 6.4.1 Enabled 6.4.1 Enabled 6.4.1 Enabled 6.4.1 Disabled / / / Enabled Vector control Write during V/f Reference Speed Torque Position running control control control Constant section Disabled 6.5 Disabled 6.5 Disabled 6.5 Disabled 6.5 Disabled 6.5 Disabled 6.5 Disabled 6.5 Disabled 6.5 Disabled 6.5 Disabled 6.5
V/f 5-point setting VF1 frequency 0400 [Hz] f190 0190 V/f 5-point setting VF1 voltage f191 0191 0100 [%] V/f 5-point setting VF2 frequency 0400 [Hz] f192 0192 V/f 5-point setting VF2 voltage f193 0193 0100 [%] V/f 5-point setting VF3 frequency 0400 [Hz] f194 0194 V/f 5-point setting VF3 voltage f195 0195 0100 [%] V/f 5-point setting VF4 frequency 0400 [Hz] f196 0196 V/f 5-point setting VF4 voltage f197 0197 0100 [%] V/f 5-point setting VF5 frequency 0400 [Hz] f198 0198 V/f 5-point setting VF5 voltage f199 0199 0100 [%] (Reference section): Refer to the inverter's individual manual.
Sensorless vector/vector with sensor (valid, :invalid) Vector control V/f Reference Default Write during Speed Torque Position running setting control control control Constant section
f200
0200
Enabled
6.6.1
f201 f202 f203 f204 f205 f206 f207 f208 f209 f210 f211 f212 f213 f214 f215 f216 f217 f218 f219 f220 f221 f222 f223 f224 f225 f226 f227
0201 0202 0203 0204 0205 0206 0207 0208 0209 0210 0211 0212 0213 0214 0215 0216 0217 0218 0219 0220 0221 0222 0223 0224 0225 0226 0227
VI/II reference point #1 VI/II reference point #1 frequency VI/II reference point #2 VI/II reference point #2 frequency VI/II reference point #1 rate VI/II reference point #2 rate Speed setting mode selection #2 fmod/f207 switching frequency Analog input filter RR reference point #1 RR reference point #1 frequency RR reference point #2 RR reference point #2 frequency RR reference point #1 rate RR reference point #2 rate RX reference point #1 RX reference point #1 frequency RX reference point #2 RX reference point #2 frequency RX reference point #1 rate RX reference point #2 rate RX2 reference point #1 RX2 reference point #1 frequency RX2 reference point #2 RX2 reference point #2 frequency RX2 reference point #1 rate RX2 reference point #2 rate
1/0.01 0.01/0.01 1/0.01 0.01/0.01 1/0.01 1/0.01 0.01/0.01 1/0.01 0.01/0.01 1/0.01 0.01/0.01 1/0.01 1/0.01 1/0.01 0.01/0.01 1/0.01 0.01/0.01 1/0.01 1/0.01 1/0.01 0.01/0.01 1/0.01 0.01/0.01 1/0.01 1/0.01
20.0 0. 0 100 80.0 0 100 1 1.0 0 0 0.0 100 80.0 0 100 0 0.0 100 80.0 0 100 0 0.0 100 80.0 0 100
Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled
/ / / / / / / / / / / / / / / / / / / / / / / / / / /
/ / / / / / / / / / / / / / / / / /
7.3.2 7.3.2 7.3.2 7.3.2 6.21.1 6.21.1 6.61 6.6.1 7.2.4 7.3.1 7.3.1 7.3.1 7.3.1 6.21.1 6.21.1 7.3.3 7.3.3 7.3.3 7.3.3 6.21.1 6.21.1
J-6
(*1): When setup frequency(signal set up by fmod) is f208 or more, signal set up by fmod is accepted, When setup frequency is lower than f208, the inverter runs under the signal of f207. (*2): When setup frequency(signal set up by f207) is f208 or more, signal set up by f207 is accepted, When setup frequency is lower than f208, the inverter runs under the signal of fmod. (*3): Adjustment range is -327.68327.67 [Hz] in case of 16-bit access. (Reference section): Refer to the inverter's individual manual.
Sensorless vector/vector with sensor (valid, :invalid) Default setting 0 0.0 100 80.0 0 100 0 0.0 100 80.0 Vector control V/f Write during Reference Speed Torque Position running control control control Constant section Enabled / / Enabled / Enabled / / Enabled / Enabled / / Enabled / / Enabled / Enabled / Enabled / Enabled /
Vector control Write during Reference V/f Speed Torque Position running control control control Constant section Enabled / 6.7.1 Enabled / 6.7.2 Enabled / 6.7.2 Enabled / 6.7.1 Enabled / 6.7.3 Vector control Write during V/f Reference Speed Torque Position running control control control Constant section Enabled / 6.8.1 Enabled / 6.8.1 Enabled / 6.8.1 Enabled / 6.8.1 Enabled / 6.8.2 Disabled / 6.8.3 Vector control Write during V/f Reference Speed Torque Position running control control control Constant section Enabled / 6.9 Enabled / 6.9
J-7
0.020.0 [Hz] 0: Deceleration stop f261 0261 Jog stop control 1: Coast stop 2: DC injection braking stop (Reference section): Refer to the inverter's individual manual.
Sensorless vector/vector with sensor (valid, :invalid) Vector control V/f Reference Default Write during Speed Torque Position running setting control control control Constant section 0.0 Enabled / 6.10 0.0 Enabled / 6.10 0.0 Enabled / 6.10 0.0 Enabled / 6.10 0.0 Enabled / 6.10 0.0 Enabled / 6.10 1 Enabled / Default setting 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Default setting Vector control Write during V/f Reference Speed Torque Position running control control control Constant section Enabled / 5.14 Enabled / 5.14 Enabled / 5.14 Enabled / 5.14 Enabled / 5.14 Enabled / 5.14 Enabled / 5.14 Enabled / 5.14
J-8
f300 0300 PWM carrier frequency 0.515.0(8.0, 5.0) [kHz] (*1) (*1)Upper limits differ by applicable motor capacity. For details, refer to 6.12.
Vector control Write during V/f Reference Speed Torque Position Constant section running control control control See J-28 Disabled / / / 6.12
Vector control Write during V/f Reference Speed Torque Position running control control control Constant section Enabled Enabled Enabled Enabled Enabled Enabled / / / / / / / / / / / / / / / / / / 6.13.1 6.13.2 6.13.3 6.13.4 6.13.5 6.13.6
Regenerative power ride-through 0: OFF, 1: ON, 2:ON(Deceleration stop) control / Deceleration stop f303 0303 Retry selection 0: Disabled, 1 to 10 times Dynamic braking mode selection 0: Disabled, 1: Enabled/overload detection enabled f304 0304 0: Enabled, 1: Disabled, f305 0305 Over-voltage stall protection 2: Enabled (Forced quick deceleration) Base frequency voltage #1 f306 0306 0.0600.0 [V] (output voltage adjustment) (Reference section): Refer to the inverter's individual manual.
Sensorless vector/vector with sensor (valid, :invalid) Default setting Vector control V/f Write during Reference Speed Torque Position running control control control Constant section This parameter is changeable, Disabled but significant setting value is fixed to 1 in vector control. / / / / / / / / / / / / / / / / / / / / / / / 6.13.6 6.13.4 6.13.4 6.13.2 6.13.7 6.13.1 6.13.1 6.13.1 6.13.1
0: without voltage compensation (limitless output voltage) 1: with voltage compensation (limitless output voltage) 2: without voltage compensation (limited output voltage) 3: with voltage compensation (limited output voltage) Dynamic braking resistance 1.01000 [] Dynamic braking resistor capacity 0.01600.0 [kW] Ride-through time / Deceleration time 0.0320.0 [s] 0: Permitted, 1: Reverse run prohibited,2: Forward run prohibited, Reverse-run prohibition 3: Direction designated by command permitted Auto-restart adjustment #1 0.502.50 Auto-restart adjustment #2 0.502.50 Auto-restart mode 04 Auto-restart adjustment #3 09
See J-28 Disabled See J-28 Disabled 2.0 Enabled 0 Disabled See J-28 Enabled See J-28 Enabled See J-28 Disabled 1 Disabled Default setting 0 60.0 60.0 10 100.0 1.0 200.0 0 Default setting 0 40.0 1.0 1.0 5.0 50 150 100 50 150 100 80.0
Vector control V/f Write during Reference Speed Torque Position Constant section running control control control Enabled / 6.14 Enabled / 6.14 Enabled / 6.14 Enabled / 6.14 Enabled / 6.14 Enabled / Enabled / Enabled / Vector control Write during Reference V/f Speed Torque Position section Constant running control control control Disabled / Enabled / Enabled / Enabled / Enabled / Enabled / Enabled / Enabled / Enabled / Enabled / Enabled / Enabled /
J-9
f330 0330 Light-load high-speed operation Light-load high-speed operation switching lower limit frequency f331 0331 f332 0332 Light-load high-speed operation load waiting time f333 0333 Light-load high-speed operation load detection time f334 0334 Light-load high-speed operation heavy load detection time f335 0335 Switching load torque current during forward run f336 0336 Heavy load torque during acceleration in forward direction f337 0337 Heavy load torque during fixed speed in forward direction f338 0338 Switching load torque current during reverse run f339 0339 Heavy load torque during acceleration in reverse direction f340 0340 Heavy load torque during fixed speed in reverse direction f341 0341 Automatic light-load high-speed operation frequency (Reference section): Refer to the inverter's individual manual.
Sensorless vector/vector with sensor (valid, :invalid) Vector control V/f Reference Default Write during Speed Torque Position running setting control control control Constant section 0 60.0 See J-28 0.62 2.0 Disabled Enabled Enabled Enabled Enabled / / / / / / / / / / 6.16 6.16 6.16 6.16 6.16
Vector control V/f Write during Reference Speed Torque Position running control control control Constant section Enabled / Enabled / Enabled / Enabled / Enabled / Enabled / Enabled / Vector control V/f Write during Reference Speed Torque Position running control control control Constant section Disabled / / / Disabled / / / Disabled / / / Disabled / Enabled / Enabled / Disabled /
J-10
Sensorless vector/vector with sensor (valid, :invalid) Vector control V/f Reference Min. unit (panel/ Default Write during Speed Torque Position Constant section communication) setting running control control control 0.1/0.1 209.1 Disabled / / / 0.1/0.1 See J-28 Disabled / / / 0.1/0.1 See J-28 Enabled / / 0.1/0.1 See J-28 Enabled / / 0 Disabled / / 0.01/0.01 1.00 Disabled / / Min. unit (panel/ communication) Default setting 0 Vector control V/f Write during Reference Speed Torque Position Constant section running control control control Disabled / 5.14
0: Non-mode preset speed 1: Preset speed by mode 0: Forward run +1: Reverse run +2: Selection of acceleration/deceleration #2 +4: Selection of acceleration/deceleration #3 f381 0381 Preset-speed #1 control mode +8: Selection of V/f #2 +16: Selection of V/f #3 +32: Selection of torque limit #2 +64: Selection of torque limit #3 f382 0382 Preset-speed #2 control mode Ditto f383 0383 Preset-speed #3 control mode Ditto f384 0384 Preset-speed #4 control mode Ditto f385 0385 Preset-speed #5 control mode Ditto f386 0386 Preset-speed #6 control mode Ditto f387 0387 Preset-speed #7 control mode Ditto f388 0388 Preset-speed #8 control mode Ditto f389 0389 Preset-speed #9 control mode Ditto f390 0390 Preset-speed #10 control mode Ditto f391 0391 Preset-speed #11control mode Ditto f392 0392 Preset-speed #12 control mode Ditto f393 0393 Preset-speed #13 control mode Ditto f394 0394 Preset-speed #14 control mode Ditto f395 0395 Preset-speed #15 control mode Ditto (Reference section): Refer to the inverter's individual manual.
Disabled
5.14
J-11
0 0 0 0 0 0 0 0 0 0 0 0 0 0
Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled
/ / / / / / / / / / / / / /
5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14 5.14
*To be dealt as an index in case of 16-bit access.Sensorless vector/vector with sensor:valid:invalid Adjustment range 0:Without auto-tuning (internal table) 1:Motor constant initialization (0 after execution) 2:Automatic tuning execution (0 after execution) 0.002.55 0.00100000 [] (*1) 0.00100000 [] (*1) 0.06500 [mH] 0.0100.0 0.00650. 0 [mH] 2, 4, 6, 8, 10, 12, 14, 16 0.10[Model Dependent] 0: Toshiba standard motor #1 1: Toshiba VF motor 2: Toshiba V3 motor 3: Toshiba standard motor #2 4: Other motors 0: Prohibited(f400 = 2 is invalid) 1: Execute auto-tuning if f400 = 2 Min. unit (panel/ communication) 0.01/0.01 0.01/0.01* 0.01/0.01* 0.1/0.1 0.1/0.1 0.01/0.01 1/1 0.01/0.01 Default setting 0 0.60 See J-28 See J-28 See J-28 1.0 See J-28 4 See J-28 0 Vector control V/f Reference Write during Speed Torque Position Constant section running control control control Disabled Enabled Disabled Disabled Disabled Enabled Disabled Disabled Disabled Disabled / / / / / / / / / / / / / / / / / / / / / / / / / / / / / 6.20 6.20 6.20 6.20 6.20 6.20 6.20 6.20 6.20 6.20
f414
0414
Auto-tuning prohibition
Disabled
6.20
J-12
1: VI/II, 2: RR, 3: RX, 4: RX2(optional), 5: Panel input, 6: Binary/BCD input(optional), 7: Common serial communication option, 8: Serial communication RS485, 9: Communication add-on cassette option f421 0421 Torque reference filter 10.0199.9, 200.0(without filter) 0.1/0.1 f422 0422 Selection of synchronized torque bias input 0: Invalid, 1 to 9 (Same as f420) f423 0423 Selection of tension torque bias input 0: Invalid, 1 to 9 (Same as f420) f424 0424 Load sharing gain input selection 0: Invalid, 1 to 9 (Same as f420) f425 0425 Forward speed limit input selection 0: Invalid, 1: VI/II, 2: RR, 3: RX, 4: RX2(optional), 5: f426 f426 0426 0.01/0.01 Forward speed limit input level 0.0ul [Hz] f427 0427 Reverse speed limit input selection 0: Invalid, 1: VI/II, 2: RR, 3: RX, 4: RX2(optional), 5: f428 f428 0428 0.01/0.01 Reverse speed limit input level 0.0ul [Hz] f429 0429 Torque reference mode selection 0: Fixed direction, 1:F/R permitted f430 0430 Speed limit (torque0) reference 0: Invalid, 1: VI/II, 2: RR, 3: RX, 4: RX2(optional), 5: f431 f431 0431 Speed limit(torque0) level 0.0fh [Hz] 0.01/0.01 f432 0432 Speed limit(torque0) band 0.0fh [Hz] 0.01/0.01 f433 0433 0.01/0.01 Speed limit(torque0) recovery time 0.002.50 When adjustment value is 10(10000m) or more, 1000(in case of 10000m) and e1 blink alternately. When adjustment value is 100(10000m), 1000 and e2 blink alternately. f420 Torque reference selection
Function Selection of power running torque limit #1 Power running torque limit #1 Selection of regenerative torque limit #1 Regenerative torque limit #1 Power running torque limit #2 Regenerative torque limit #2 Power running torque limit #3 Regenerative torque limit #3 Power running torque limit #4 Regenerative torque limit #4 Torque limit mode (polarity) Torque limit mode
Adjustment range 1 :VI/II, 2: RR, 3: RX, 4: RX2, 5: f441 0249.9 [%], 250: Invalid 1 :VI/II, 2: RR, 3: RX, 4: RX2, 5: f443 0249.9 [%], 250: Invalid 0249.9 [%], 250: Invalid 0249.9 [%], 250: Invalid 0249.9 [%], 250: Invalid 0249.9 [%], 250: Invalid 0249.9 [%], 250: Invalid 0249.9 [%], 250: Invalid 0: Power-running/regenerative torque limit 1: Positive/negative torque limit 0: Standard, 1: without speed cooperation
Min. unit (panel/ communication) 0.1/0.01 0.1/0.01 0.1/0.01 0.1/0.01 0.1/0.01 0.1/0.01 0.1/0.01 0.1/0.01
Sensorless vector/vector with sensor (valid, :invalid) Vector control V/f Reference Default Write during Speed Torque Position Constant section setting running control control control 5 Enabled / / / 6.22 250.0 Enabled / / / 6.22 5 Enabled / / / 6.22 250.0 Enabled / / / 6.22 250.0 Enabled / / / 6.22 250.0 Enabled / / / 6.22 250.0 Enabled / / / 6.22 250.0 Enabled / / / 6.22 250.0 Enabled / / / 6.22 250.0 Enabled / / / 6.22 0 0 Default setting 0.0 0 123.0 99 142 100 164 67 128 67 128 64 0 90.0 105.0 105.0 Disabled Enabled / / / / 6.22
J-13
f452 f453 f454 f470 f471 f472 f473 f474 f475 f476 f477 f480 f481 f482 f483 f484
Continuous stall trip detection 0.01.0 [s] time during power running 0: Stall Stall prevention during regeneration 1: Stall is prevented Current differential gain 0.00327.6 VI/II reference bias 0255 VI/II reference gain 0255 RR reference bias 0255 RR reference gain 0255 RX reference bias 0255 RX reference gain 0255 RX2 reference bias 0255 RX2 reference gain 0255 Exciting strengthening coefficient 0255 Over-excitation cooperation 0: Enabled, 1: Applied by f480 setting Modulation rate control 80.0300.0 [%] margin (current control) Modulation rate control 80.0300.0 [%] margin (voltage control) Modulation rate control 80.0300.0 [%] margin (V/f control)
* Minimum setup unit is 0.1 in case of 16-bit access.Sensorless vector/vector with sensor (:valid, :invalid)
Communi cation No
0485 0486 0487 0488 0489 0490 0491
Function Stall cooperation gain at field weakening zone Exciting starting rate Compensation coefficient for iron loss Voltage compensation coefficient for dead time Dead time compensation Dead time compensation (bias time) Current / voltage control switching frequency 0255 1.64327.6 0255 0.00327.6
Adjustment range
Min. unit (panel/ communication) 1/1 0.01/0.01 1/1 0.01/0.01 0.01/0.001 0.1/0.01
Vector control V/f Reference Write during Speed Torque Position running control control control Constant section Enabled Enabled Enabled Enabled Enabled Enabled Enabled
0.1(f508)6000 [s] 0.1(f508)6000 [s] 0: Linear, 1: S-pattern #1, 2: S-pattern #2 0: Linear, 1: S-pattern #1, 2: S-pattern #2 1: Acceleration/deceleration #1 Acceleration/deceleration 2: Acceleration/deceleration #2 f504 0504 3: Acceleration/deceleration #3 #1,2,3,4 selection 4: Acceleration/deceleration #4 f505 0505 Acc/dec switching frequency #1 0.0fh [Hz] f506 0506 S-pattern lower-limit adjustment amount 050 [%] f507 0507 S-pattern upper-limit adjustment amount 050 [%] f508 0508 Acc/dec time lower limit 0.0110.00 [s] f510 0510 Acceleration time #3 0.1(f508)6000 [s] f511 0511 Deceleration time #3 0.1(f508)6000 [s] f512 0512 Acceleration/deceleration pattern #3 0: Linear, 1: S-pattern #1, 2: S-pattern #2 f513 0513 Acc/dec switching frequency #2 0.0fh [Hz] f514 0514 Acceleration time #4 0.1(f508)6000 [s] f515 0515 Deceleration time #4 0.1(f508)6000 [s] f516 0516 Acceleration/deceleration pattern #4 0: Linear, 1: S-pattern #1, 2: S-pattern #2 f517 0517 Acc/dec switching frequency #3 0.0fh [Hz] (Reference section): Refer to the inverter's individual manual.
J-14
Sensorless vector/vector with sensor (valid, :invalid) Vector control Reference V/f Default Write during Speed Torque Position Constant section running setting control control control 0 Disabled / 6.24 0 1 1 2 3 4 5 6 7 8 1 9 10 11 12 13 14 15 0 1 1 2 3 4 5 6 7 8 1 9 10 11 12 13 14 15 0 Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24
J-15
Sensorless vector/vector with sensor (valid, :invalid) Vector control Reference V/f Default Write during Speed Torque Position Constant section running setting control control control
f570
0570
Preset-speed #1 operation continuation mode Preset-speed #2 operation continuation mode Preset-speed #3 operation continuation mode Preset-speed #4 operation continuation mode Preset-speed #5 operation continuation mode Preset-speed #6 operation continuation mode Preset-speed #7 operation continuation mode Preset-speed #8 operation continuation mode Preset-speed #9 operation continuation mode Preset-speed #10 operation continuation mode Preset-speed #11 operation continuation mode Preset-speed #12 operation continuation mode Preset-speed #13 operation continuation mode Preset-speed #14 operation continuation mode Preset-speed #15 operation continuation mode Preset-speed #1 operation time Preset-speed #2 operation time Preset-speed #3 operation time Preset-speed #4 operation time Preset-speed #5 operation time Preset-speed #6 operation time Preset-speed #7 operation time Preset-speed #8 operation time Preset-speed #9 operation time Preset-speed #10 operation time Preset-speed #11 operation time Preset-speed #12 operation time Preset-speed #13 operation time Preset-speed #14 operation time Preset-speed #15 operation time
Disabled
6.24
f571 f572 f573 f574 f575 f576 f577 f578 f579 f580 f581 f582 f583 f584 f585 f586 f587 f588 f589 f590 f591 f592 f593 f594 f595 f596 f597 f598 f599
0571 0572 0573 0574 0575 0576 0577 0578 0579 0580 0581 0582 0583 0584 0585 0586 0587 0588 0589 0590 0591 0592 0593 0594 0595 0596 0597 0598 0599
1/1 1/1 1/1 1/1 1/1 1/1 1/1 1/1 1/1 1/1 1/1 1/1 1/1 1/1 1/1
0 0 0 0 0 0 0 0 0 0 0 0 0 0 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled
/ / / / / / / / / / / / / / / / / / / / / / / / / / / / /
6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24 6.24
J-16
Motor overload protection level #1 10100 [%] Stall prevention level 0199 [%], 200: Disabled 0: Cleared if power is turned off Selection of inverter trip holding f602 0602 1: Held even if power is turned off 0: Coast stop 1: Deceleration stop 2: Emergency DC injection braking stop f603 0603 Emergency stop 3: Coast stop without FL output 4: Deceleration stop without FL output 5: Emergency DC injection braking without FL output Emergency DC injection f604 0604 0.010.0 [s] braking control time Output phase failure detection 0: Disabled, 1: Enabled f605 0605 Overload reduction start-up frequency 0.030.0 [Hz] f606 0606 Motor 150%-overload time limit 102400 [s] f607 0607 Relay injection timing for f608 0608 0.32.5 [s] rush-current suppression Mode of rush-current suppression relay 0: Standard, 1: in relation to ST f609 0609 f610 0610 Low current trip 0: Disabled, 1: Enabled f611 0611 Low current detection level 0100 [%] f612 0612 Low current detection time 0255 [s] Detection of output short0: Standard f613 0613 circuit during start-up 1: Only one time at power injection or at first start after reset Adjustment of detection pulse for f614 0614 1100 [s] output short-circuit during start-up f615 0615 Over-torque trip 0: Disabled, 1: Enabled Over-torque detection level f616 0616 0250 [%] during power running Over-torque detection level f617 0617 0250 [%] during regeneration f618 0618 Over-torque detection time 0.0100.0 [s] f620 0620 Cooling fan control mode 0: Automatic, 1: Always ON Cumulative operation time alarm setting 0.1999.9 [100h] f621 0621 Abnormal speed detection filter 0.01100.0 [s] (*1) f622 0622 Over-speed detection frequency range 0: Disabled, 0.130.0 [Hz] f623 0623 Speed drop detection frequency range 0: Disabled, 0.130.0 [Hz] f624 0624 Over-voltage stall protection 50250 [%] f625 0625 level (high response) Over-voltage stall protection level 50250 [%] f626 0626 f627 0627 Under-voltage trip mode 0: Disabled, 1: Enabled f628 0628 Under-voltage detection time 0.0010.00 [s] f629 0629 Under-voltage stall level 50100 [%] System-supporting sequence(B-timer) 0.0: Invalid, 0.110.0 [s] f630 0630 f631 0631 Position deviation limit 0.16553 Brake release inhibition time after run 0.00: Setting of f612 is valid, 0.012.50 [s] f632 0632 (*1): Set a time longer than the acceleration/deceleration time. (Reference section): Refer to the inverter's individual manual.
Sensorless vector/vector with sensor (valid, :invalid) Vector control Reference V/f Default Write during Speed Torque Position Constant section running setting control control control 100 Enabled / / / 5.13 150 Enabled / / / 6.25.2 0 Disabled / / / 6.25.3
Disabled
6.25.4
0.1/0.01 0.01/0.01 1/1 0.1/0.01 1/0.01 1/1 1/1 1/0.01 1/0.01 0.1/0.01 0.1/0.1 0.01/0.01 0.01/0.01 0.01/0.01 1/0.01 1/0.01 0.01/0.01 1/0.01 0.1/0.01 0.1/0.1 0.01/0.01
0.1 0 6.0 600 0.3 0 0 0 0 0 50 0 150 150 0.5 0 175.0 10.00 0.0 0.0 135 130 0 0.03 75 0.0 16 0.00
Enabled Disabled Enabled Enabled Disabled Disabled Disabled Enabled Enabled Disabled Disabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Disabled Disabled Enabled Enabled Disabled Disabled
/ / / / / / / / / / / / / / / / / / / / / / / / / / /
/ / / / / / / / / / / / / / / / / / / / / / / / /
/ / / / / / / / / / / / / / / / / / / / / / / / / /
6.25.4 5.13 5.13 6.25.7 6.25.7 6.25.7 6.25.8 6.25.8 6.25.9 6.25.9 6.25.9 6.25.9 6.2510 6.25.11 6.13.5 6.13.5 6.25.13 6.25.14 6.25.15
J-17
Sensorless vector/vector with sensor (valid, :invalid) Vector control Reference V/f Default Write during Speed Torque Position Constant section running setting control control control 0 0 0 0 0 Default setting Enabled Enabled Enabled Enabled Enabled / / / / 6.26 6.26 6.26 6.26 6.26
[30] Over-ride
Title Function Adjustment range
Vector control Reference V/f Write during Speed Torque Position Constant section running control control control
f660
0660
f661
0: Disabled 1: VI (voltage input)/II (current input) 2: RR (volume/voltage input) 3: RX (voltage input) 4: RX2 (voltage input) (optional) Over-ride addition input 5: Operating panel input 6: Binary/BCD input selection 7: Common serial communication option(FA01) 8: Serial communication RS485(FA05) 9: Communication add-on cassette option(FA07) 10: Up-down frequency 11: Pulse input #1 (optional) Over-ride multiplication input selection 0: Disabled,1: VI/II,2: RR,3: RX,4: RX2,5: f729
Enabled
6.27
J-18
Title f670
Enabled
6.27
Vector control Reference V/f Write during Speed Torque Position Constant section running control control control Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / 5.4 5.4 6.28.3 6.28.3
f671 0671 AM terminal meter adjustment Optional analog terminal #1 meter selection 031 f672 0672 Optional analog terminal #1 meter adjustment f673 0673 Optional analog terminal #2 meter selection 031 f674 0674 Optional analog terminal #2 meter adjustment f675 0675 f676 0676 FP terminal meter selection 031 f677 0677 FP terminal meter adjustment 1.0043.20 f678 0678 Optional analog terminal #1 meter offset -10.060.0 f679 0679 Optional analog terminal #2 meter offset -10.060.0 f680 0680 Optional analog terminal sign selection 03 (Reference section): Refer to the inverter's individual manual.
Sensorless vector/vector with sensor (valid, :invalid) Vector control Reference V/f Default Write during Speed Torque Position Constant section running setting control control control 0 Enabled / / / 6.29.1 0 Enabled / / / 6.29.2 0.00 Enabled / / / 6.29.3 1 Enabled / / / 6.29.4 1 Enabled / / / 6.29.4 0 0 1 2 3 4 1 0 1 1 0 0 0 0 100 0 Enabled Enabled Enabled Enabled Enabled Enabled Enabled Disabled Disabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled
/ / / / / / / / / / /
/ / / / / / / / / / /
/ / / / / / / / /
8.1 8.1 8.1 8.1 8.1 6."9.6 6.29.7 6.29.8 6.29.9 6.29.10 6.29.11 6.21.4 6.21.4 6.21.4 6.29.13
J-19
f730
0730
63
Disabled
6.29.14
Sensorless vector/vector with sensor (valid, :invalid) Vector control Reference V/f Default Write during Speed Torque Position section Constant running setting control control control 3 Enabled / / / 6.30 1 Enabled / / / 6.30 0 Enabled / / / 6.30 0 8 0.00 0 0 0 0.0 100 80.0 3 1 0.00 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 200 0 0 Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / 6.30 6.30 6.30 6.30 6.30 6.30 6.30 6.30 6.30 6.30 6.30 6.30 6.30
0: Normal, 1: Frequency reference, 2: Output frequency, 3: Torque reference, 4: Output torque 0: Invalid, 1: Common serial, 2: RS485, f810 0810 Frequency point selection 3: Communication add-on cassette option f811 0811 Point #1 setting 0100 [%] 1/0.01 f812 0812 Point #1 frequency 0.0fh [Hz] 0.01/0.01 f813 0813 Point #2 setting 0100 [%] 1/0.01 f814 0814 Point #2 frequency 0.0fh [Hz] 0.01/0.01 Communication rate (RS485) 0: 1200, 1: 2400, 2: 4800, 3: 9600, 4: 19200, 5: 38400 f820 0820 f821 0821 RS485 wiring system 0: 2-line system, 1: 4-line system RS485 communication waiting time 0.00: Normal, 0.012.00 [s] f825 0825 0.01/0.01 0: Normal, 1: Frequency reference, 2: Output frequency, Inter-drive communication (RS-485) f826 0826 3: Torque reference, 4: Output torque f830 0830 Data type 0, 1 1/1 f831 0831 Input reference setting #1 016 1/1 f832 0832 Input reference setting #2 016 1/1 f833 0833 Input reference setting #3 016 1/1 f834 0834 Input reference setting #4 016 1/1 f835 0835 Input reference setting #5 016 1/1 f836 0836 Input reference setting #6 016 1/1 f841 0841 Monitor output setting #1 016 1/1 f842 0842 Monitor output setting #2 016 1/1 f843 0843 Monitor output setting #3 016 1/1 f844 0844 Monitor output setting #4 016 1/1 f845 0845 Monitor output setting #5 016 1/1 f846 0846 Monitor output setting #6 016 1/1 Mode at communication error 04 f850 0850 1/1 Communication error detection time 01000 f851 0851 1/1 f860 0860 Receiving address 01023 1/1 f861 0861 Transmitting address 01023 1/1 (*1): To be only monitoring available when using S20 option. (Reference section): Refer to the inverter's individual manual.
J-20
Sensorless vector/vector with sensor (valid, :invalid) Vector control Reference V/f Default Write during Speed Torque Position Constant section running setting control control control 0 0 0 0 0 0 0 0 Enabled Enabled Enabled Enabled Enabled Enabled Disabled Disabled / / / / / / / / / / / / / / / / / / / / / / / /
J-21
: These titles are displayed but unusable. Only the standard default value is displayed. (reference section): Refer to the designated section of the inverter's individual manual.
Sensorless vector/vector with sensor: valid,: invalid Speed control (*1) / / / / / / (*1) (*1) (*1) (*1) / / / / / / / / / / / / / / / / / / / Torque control / / Position control / / V/f Reference constant section
Communication Communication Monitor output Meter output Function Trip holding number unit selection selection Standard monitor f710 FE00 Trip frequency monitor 0.01 [Hz] when tripped when tripped Contents of status monitor indications FE90 Pattern run group selection at a pattern run hold FE91 Number of times to repeat current pattern 1 at a pattern run hold FE92 1 at a pattern run hold Number of stages for multistage pattern run FE93 Remaining time of current pattern run 1 at a pattern run hold FE01 Status (rotation direction) Fixed hold Status monitor #1 f711 Status monitor #2 f712 Status monitor #3 f713 Status monitor #4 f714 FE06 Input terminal information Fixed hold FE50 Input terminal information (optional) Fixed hold FE51 Input terminal information (optional) Fixed hold FE07 Output terminal information Fixed hold FE52 Output terminal information (optional) Fixed hold FE53 Output terminal information (optional) Fixed hold FE48 Sync/source switching status Fixed not hold FE47 Type of connected option Fixed not hold FE54 Standard default value set last 1 Fixed not hold FE55 Last set automatic control (au2) 1 Fixed not hold FE08 CPU version 1 Fixed not hold FE43 Flush memory version 1 Fixed not hold FE09 Control EEPROM version 1 Fixed not hold FE44 Main circuit EEPROM version 1 Fixed not hold FE10 Past trip #1 Fixed not hold FE11 Past trip #2 Fixed not hold FE12 Past trip #3 Fixed not hold FE13 Past trip #4 Fixed not hold FE14 Cumulative operation time 1 hour Fixed not hold Status in a trip may not be held depending on selected function. Refer to next page.
/ / / / / / / / / / / / / / / / / / /
/ / / / / / / / / / / / / / / / / / /
8.1
J-22
Communication Function number 0 FD00 Running frequency 1 FE02 Frequency command 2 FE03 Current 3 FE04 DC voltage 4 FE05 Output voltage 5 FE15 After-compensation frequency 6 FE16 Speed feedback (real-time value) 7 FE17 Speed feedback (1 second filter) 8 FE18 Torque 9 FE19 Torque reference 10 FE56 Internal torque reference (*1) 11 FE20 Torque current 12 FE21 Exciting current 13 FE22 PID feedback value 14 FE23 Motor overload factor (OL2 data) 15 FE24 Inverter overload factor (OL1 data) 16 FE25 PBr overload factor (PBrOL data) 17 FE28 PBr load factor (pulse duty) 18 FE29 Input power 19 FE30 Output power 20 FE31 Peak output current 21 FE32 Peak DC voltage 22 FE33 Motor counter dummy PG 23 FE34 Position pulse 24 FE35 PR input 25 FE36 VI/II input 26 FE37 RX input 27 FE38 RX2 input 28 FE39 FM output 29 FE40 AM output 30 FE57 Fixed output for meter adjustment 31 FE64 Analog output for communication (*1): When pt=7,8,9, / under speed control. (*2): Reference data (*3): Trip frequency is displayed in another way. For details, refer to section 5.4; [Terminal FM-related parameters]. For monitor indications, refer to section 8.2; [Set up values of monitor indication parameters]. Communication number 31(Analog output for communication) outputs analog data of FA51.
Sensorless vector/vector with sensor: valid,: invalid Communication Monitor output Meter output Speed Torque Position V/f Reference Trip holding unit selection selection control control control constant section 0.01 [Hz] 0 (*3) 1 / / / 0.01 [Hz] 1 hold 2 / 0.01 [%] 2 hold 3 / / / 0.01 [%] 3 hold 4 / / / 0.01 [%] 4 hold 5 / / / 0.01 [Hz] 5 hold 6 / / / / / / 0.01 [Hz] 6 hold 7 / / / 0.01 [Hz] 7 hold 8 0.01 [%] 8 hold 9 / / / (*2) 0.01 [%] 9 hold 10 / 0.01 [%] 10 hold 11 / / / 0.01 [%] 11 hold 12 / / / (*2) 0.01 [%] 12 hold 13 / / / (*2) / 0.01 [Hz] 13 hold 14 0.01 [%] 14 hold 15 / / / 0.01 [%] 15 hold 16 / / / 5.4 0.01 [%] 16 hold 17 / / / 0.01 [%] 17 hold 18 / / / 0.01 [kW] 18 hold 19 / / / 0.01 [kW] 19 hold 20 / / / 0.01 [%] 20 hold 21 / / / 0.01 [%] 21 hold 22 / / / 1 count 22 hold 23 / / / 1count 23 hold 24 / 0.01 [%] 24 not hold 25 / / / 0.01 [%] 25 not hold 26 / / / 0.01 [%] 26 not hold 27 / / / 0.01 [%] 27 not hold 28 / / / 0.01 [%] 28 not hold 29 / / / 0.01 [%] 29 not hold 30 / / / 0.01 [%] hold 31 / / / 0.01 [%] not hold / / /
J-23
Sensorless vector/vector with sensor: valid,: invalid Positive Negative Speed Torque Position V/f Reference Function cmod f106=1 logic logic control control control constant section 0 1 No assignment function / / / 2 3 F: Forward operation command / / / 4 5 R: Reverse operation command / / / 6 7 ST: Standby (Inverse) / / / (*1) 8 9 RES: Reset / / / (*2) 10 11 S1: Preset-speed #1 / 12 13 S2: Preset-speed #2 / 14 15 S3: Preset-speed #3 / 16 17 S4: Preset-speed #4 / 18 19 Jog run / 20 21 Emergency stop / / / (*2) 22 23 DC injection breaking / 24 25 Acc/dec switching #1 / 26 27 Acc/dec switching #2 / 28 29 V/f switching #1 / 30 31 V/f switching #2 / 32 33 Torque limit switching #1 / / / (*3) 34 35 Torque limit switching #2 / / / (*3) 7.2.1 36 37 PID control OFF selection / 38 39 Pattern group #1 / 40 41 Pattern group #2 / 42 43 Pattern group #3 / 44 45 Pattern group #4 / 46 47 Pattern run continuation signal / 48 49 Pattern run trigger signal / 50 51 Forced Jog forward operation / 52 53 Forced Jog reverse operation / 54 55 Reservation area 56 57 Reservation area 58 59 Reservation area 60 61 Reservation area 62 63 Reservation area 64 65 Reservation area 66 67 Reservation area 68 69 Reservation area (*1): Valid any time (*2): Independent of cmod, and all command are valid. (*3): Dependent on cmod. : Reservation area. Do not set at these functions.
J-24
Sensorless vector/vector with sensor: valid,: invalid Positive Negative Speed Torque Position V/f Reference Function cmod f106=1 logic logic control control control constant section 70 71 Reservation area 72 73 Reservation area 74 75 Reservation area 76 77 Reservation area 78 79 Reservation area 80 81 Reservation area 82 83 Reservation area 84 85 Reservation area 86 87 Binary data write / / 88 89 Up/down frequency (up) (*1) / 90 91 Up/down frequency (down) (*1) / 92 93 Up/down frequency (clear) / 94 95 PUSH-type run command / / / 96 97 PUSH-type stop command / / / 98 99 Forward/reverse selection / / / 100 101 Run/stop command / / / 102 103 / Commercial power/INV switching 104 105 Frequency reference priority switching / 7.2.1 106 107 VI/II terminal priority / 108 109 / / / Command terminal board priority 110 111 Parameter editing enabling / / / 112 113 / / / (*2) Control switching (torque, position) 114 115 Deviation counter clear / 116 117 Position control forward limit LS / 118 119 Position control reverse limit LS / 120 121 / Light load high-speed operation enabling 122 123 Reservation area 124 125 Preliminary excitation / / / System consistent sequence 126 127 / (BC: Braking command) System-supporting sequence 128 129 / (B: Brake release) System-supporting sequence 130 131 / (BA: Brake answer) System-supporting sequence 132 133 / (BT: Brake test) 134 135 Reservation area (*1): Acceleration/ Deceleration time depend on f500 or f501. (*2): Dependent on cmod. : Reservation area. Do not set at these functions.
J-25
Sensorless vector/vector with sensor: valid,: invalid Speed control / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / Torque control / / / / / / / / / / / / / / / / / / / / / / / / / / Position control / / / / / / / / / / / / / / / / / / / / / / / / / / V/f constant Reference section
Positive Negative Function logic logic Lower limit frequency(ll) 0 1 Upper limit frequency(ul) 2 3 Low speed signal 4 5 Acceleration/deceleration completion 6 7 Specified speed arrival 8 9 Failure FL (all trip) 10 11 Failure FL (except for ef and ocl) 12 13 Over-current pre-alarm 14 15 Inverter overload pre-alarm 16 17 Motor overload pre-alarm 18 19 Overheat pre-alarm 20 21 Over-voltage pre-alarm 22 23 Main circuit under-voltage (moff) detected 24 25 Low current detected 26 27 Over-torque detected 28 29 Braking resistor overload (olr) pre-alarm 30 31 In emergency stop 32 33 In course of retry 34 35 Pattern run switching output 36 37 PID deviation limit 38 39 Run/stop 40 41 Serious failure (oca, ocl, ef, phase failure, etc.) 42 43 Light failure (ol, oc1, 2, 3, op) 44 45 Commercial/INV switching output #1(for inverter operation output) 46 47 Commercial/INV switching output #2(for commercial operation output) 48 49 Cooling fan ON/OFF 50 51 In Jog run 52 53 Panel operation/terminal board operation switching 54 55 Cumulative operation time alarm 56 57 Abnormal communication alarm #1 (caused by scanning) 58 59 Forward/reverse switching 60 61 Ready for operation (including ST, RUN command) 62 63
J-26
7.2.2
Sensorless vector/vector with sensor: valid,: invalid Speed control / / / / / / / / / / / / / / / / / / / / / / / / / / Torque control / / / / / / / / / / / / / / / / / / / / / / / / / / / Position control / / / / / / / / / / / / / / / / / / / / / / / / / / / V/f constant Reference section
Positive Negative Function logic logic 64 65 Ready for operation 66 67 Poor control power supply (poff) pre-alarm 68 69 System consistent sequence (BR: Brake release) 70 71 In (pre-)alarm status 72 73 Forward speed limit (torque control) 74 75 Reverse speed limit (torque control) 76 77 Inverter healthy output 78 79 Abnormal communication alarm #2 (caused by RS485 logic or message transmission) 80 81 Error code output #1 (6-bit output) 82 83 Error code output #2 (6-bit output) 84 85 Error code output #3 (6-bit output) 86 87 Error code output #4 (6-bit output) 88 89 Error code output #5 (6-bit output) 90 91 Error code output #6 (6-bit output) 92 93 Designated data output #1 (7-bit output) 94 95 Designated data output #2 (7-bit output) 96 97 Designated data output #3 (7-bit output) 98 99 Designated data output #4 (7-bit output) 100 101 Designated data output #5 (7-bit output) 102 103 Designated data output #6 (7-bit output) 104 105 Designated data output #7 (7-bit output) 106 107 Light load signal 108 109 Heavy load signal 110 111 Positive torque limit 112 113 Negative torque limit 114 115 Output for external rush suppression relay 116 117 Over travel 118 119 Completion of positioning
7.2.2
J-27
Torque Base freq. Dynamic Inverter AutoAutoCurrent Speed Speed Motor Motor Motor Motor Rated boost voltage Dynamic Dynamic braking PWM side restart restart Auto- control loop loop constant #1 constant #2 constant #3 constant #5 capacity acc/dec vb f171 braking braking resister carrier switching adjustment adjustment restart integral proportional integral (primary (secondary (exciting (leak of motor Inverter model f500/f501 f172 f175 mode resistance capacity frequency waiting #1 #2 mode gain gain gain resistance) resistance) inductance) inductance) (*2) f510/f511 f176 f179 time VFA7-2004PL VFA7-2007PL VFA7-2015PL VFA7-2022PL VFA7-2037PL VFA7-2055PL VFA7-2075PL VFA7-2110P VFA7-2150P VFA7-2185P VFA7-2220P VFA7-2300P VFA7-2370P1 VFA7-2450P1 VFA7-2550P1 VFA7-2750P1 VFA7-2900P1 VFA7-4007PL VFA7-4015PL VFA7-4022PL VFA7-4037PL VFA7-4055PL VFA7-4075PL VFA7-4110PL VFA7-4150PL VFA7-4185P VFA7-4220P VFA7-4300P VFA7-4370P1 VFA7-4450P1 VFA7-4550P1 VFA7-4750P1 VFA7-4110KP1 VFA7-4132KP1 VFA7-4160KP1 VFA7-4220KP1 VFA7-4280KP1
f514/f515 f180 f306 f304 f308 f309 10.0 6.0 200.0 1 70.0 0.12 10.0 6.0 200.0 1 70.0 0.12 10.0 6.0 200.0 1 70.0 0.12 10.0 6.0 200.0 1 70.0 0.12 10.0 6.0 200.0 1 40.0 0.12 10.0 4.0 200.0 0 20.0 0.24 10.0 4.0 200.0 0 15.0 0.44 10.0 3.0 200.0 0 10.0 0.66 10.0 3.0 200.0 0 7.5 0.88 30.0 3.0 200.0 0 7.5 0.88 30.0 3.0 200.0 0 3.3 1.76 30.0 3.0 200.0 0 3.3 1.20 30.0 3.0 200.0 0 2.0 2.00 30.0 3.0 200.0 0 2.0 2.00 30.0 3.0 200.0 0 2.0 2.00 60.0 2.0 200.0 0 1.7 3.40 60.0 2.0 200.0 0 1.7 3.40 10.0 6.0 400.0 1 150 0.12 10.0 6.0 400.0 1 150 0.12 10.0 6.0 400.0 1 150 0.12 10.0 6.0 400.0 1 150 0.12 10.0 4.0 400.0 0 80.0 0.24 10.0 4.0 400.0 0 60.0 0.44 10.0 4.0 400.0 0 40.0 0.66 10.0 4.0 400.0 0 30.0 0.88 30.0 3.0 400.0 0 30.0 0.88 30.0 3.0 400.0 0 15.0 1.76 30.0 3.0 400.0 0 13.3 1.20 30.0 3.0 400.0 0 8.0 2.00 30.0 3.0 400.0 0 8.0 2.00 30.0 3.0 400.0 0 8.0 2.00 60.0 3.0 400.0 0 8.0 2.00 60.0 2.0 400.0 0 3.7 7.40 60.0 2.0 400.0 0 3.7 7.40 60.0 1.5 400.0 0 3.7 7.40 60.0 1.5 400.0 0 1.9 8.70 60.0 1.0 400.0 0 1.4 14.00 f300 f356 12.0 0.67 12.0 0.67 12.0 0.67 12.0 0.67 12.0 0.77 12.0 1.07 12.0 1.07 12.0 1.07 12.0 1.07 12.0 1.37 12.0 1.37 12.0 1.37 8.0 1.87 8.0 1.87 2.2 1.87 2.2 2.37 2.2 2.37 12.0 0.67 12.0 0.67 12.0 0.67 12.0 0.77 12.0 1.07 12.0 1.07 12.0 1.07 12.0 1.07 12.0 1.37 12.0 1.37 12.0 1.37 8.0 1.87 8.0 1.87 8.0 1.87 2.2 2.37 2.2 2.87 2.2 2.87 2.2 3.37 2.2 3.37 2.2 3.37 f312 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.20 1.20 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.10 1.10 1.20 1.00 0.50 1.40 f313 f314 f375 f376 1.00 0 500.0 50.0 1.00 0 500.0 50.0 1.00 0 500.0 50.0 1.00 0 500.0 50.0 1.00 0 500.0 50.0 1.00 0 385.0 62.5 1.00 0 385.0 62.5 1.00 0 385.0 62.5 1.00 0 385.0 62.5 1.00 0 385.0 62.5 1.00 0 385.0 62.5 1.00 0 385.0 62.5 1.00 3 385.0 62.5 1.00 3 385.0 62.5 1.00 3 385.0 62.5 1.20 3 270.0 75.0 1.20 3 270.0 75.0 1.00 0 500.0 50.0 1.00 0 500.0 50.0 1.00 0 500.0 50.0 1.00 0 500.0 50.0 1.00 0 385.0 62.5 1.00 0 385.0 62.5 1.00 0 385.0 62.5 1.00 0 385.0 62.5 1.00 0 385.0 62.5 1.00 0 385.0 62.5 1.00 0 385.0 62.5 1.00 3 385.0 62.5 1.00 3 385.0 62.5 1.00 3 385.0 62.5 1.10 3 270.0 75.0 1.10 3 270.0 75.0 1.20 3 270.0 75.0 1.00 3 270.0 75.0 0.50 3 270.0 75.0 0.50 3 270.0 75.0 f377 f402 40.0 6312 40.0 3453 40.0 1394 40.0 943.7 40.0 501.2 32.5 258.6 32.5 176.2 32.5 107.6 32.5 69.34 32.5 56.92 32.5 44.28 32.5 34.04 32.5 24.38 32.5 18.28 32.5 13.22 25.0 10.35 25.0 7.48 40.0 1381(*1) 40.0 5578 40.0 3775 40.0 2005 32.5 1035 32.5 704.7 32.5 430.6 32.5 277.4 32.5 227.9 32.5 176.9 32.5 135.9 32.5 97.52 32.5 73.26 32.5 52.78 25.0 41.63 25.0 20.47 25.0 12.42 25.0 9.43 25.0 5.98 25.0 4.83 f403 3648 1841 825.2 574.7 330.2 131.6 105.9 62.20 53.30 39.20 36.80 30.50 30.20 22.90 12.40 12.20 9.30 7365 3301 2299 1321 526.4 423.6 248.8 213.2 156.9 147.0 122.1 120.7 91.60 49.50 48.60 32.20 22.80 7.80 8.80 4.30 f404 253.1 159.5 107.5 89.0 66.2 46.5 39.4 29.5 22.0 17.0 15.5 11.7 9.9 7.8 6.1 6.2 4.8 638.1 429.9 356.2 264.6 186.2 157.7 117.8 88.1 70.4 62.1 46.8 39.8 31.3 24.4 24.7 14.9 11.8 8.9 7.2 6.8 f410 23.61 13.34 7.90 6.01 3.87 3.23 2.62 2.04 1.39 1.24 1.05 0.79 0.66 0.51 0.38 0.36 0.29 53.36 31.60 24.04 15.49 12.91 10.48 8.16 5.54 4.96 4.20 3.16 2.65 2.03 1.52 1.43 1.02 0.80 0.59 0.45 0.34 f412 0.40 0.75 1.50 2.20 3.70 5.50 7.50 11.00 15.00 18.50 22.00 30.00 37.00 45.00 55.00 75.00 90.00 0.75 1.50 2.20 3.70 5.50 7.50 11.00 15.00 18.50 22.00 30.00 37.00 45.00 55.00 75.00 110.0 132.0 160.0 220.0 280.0
[Default settings]
Acc/dec time
J-28
(*1): 1381 and e1 blink alternately because the setting value is larger than 10(10000m). (*2): For each inverter model, f412's upper limit is rated capacity of one rank larger inverter. (Example: For the model VFA7-2004PL, the upper limit is 0.75)
Ratings
Voltage: +10% / -15% (*5), Frequency: +/-5% Open type (JEMA1030) IP00 (*4) Enclosed type (JEM1030) IP20 (*3) Forced-air cooling Munsell 5Y-8/0.5 Built-in Option to be installed externally
Item Description Voltage class 400 V class Applicable motor [kW] 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 Model No. VFA7 4007PL 4015PL 4022PL 4037PL 4055PL 4075PL 4110PL 4150PL 4185P 4220P 4300P 4370P1 4450P1 4550P1 4750P1 Type Output capacity [kVA] (*1) 2.0 3.0 4.0 6.5 9.5 13 19 25 28 34 46 55 69 84 110 Output current [A] 2.5 4.0 5.0 8.5 13 17 25 33 37 44 60 72 90 110 144 Output voltage 3-phase 380 to 400 V (Maximum output voltage corresponds to input supply voltage.) Rated overload current 150 % for 2 minutes, 215 % for 0.5 second Dynamic braking circuit Built-in dynamic braking drive circuit Optional Built-in braking resistor External braking resistor/ braking unit is optionally available. Dynamic braking Rating : 120W-70 Maximum braking: Maximum braking: resistor Rating: Refer to 6.13.4. 150 %, Allowable 100 %, Allowable
working rate: 3 % ED working rate: 3 % ED
Ratings
3-phase 380-440 V, 50 Hz 3-phase 380-460 V, 60 Hz Single phase 380-440 V, 50 Hz Option Single phase 380-460 V, 60 Hz Voltage: +10%/-15% (*5), Frequency: +/-5% Open type (JEMA1030) IP00 (*4) Enclosed type (JEM1030) IP20 (*3) Forced-air cooling Munsell 5Y-8/0.5 Built-in Option to be installed externally 3-phase 380-460 V, 50/60 Hz
Rated output capacity indicates a value based on the condition that output voltage is 220 V in case of the 200 V class or 440 V in case of the 400 V class. The models of 22 kW or lower has no control power supply terminals(R0, S0). Optional control power supply is available for those types. There are three openings for wiring; namely, wiring holes for main circuit input, for main circuit output and for control circuit. After wiring is complete, close the openings properly. The models of 30 kW or higher have neither cover for the wiring hole that has a big aperture nor space for bending external cables inside the unit. When a protector is installed externally, use an optional cover for the wiring hole. Allowable voltage variation is +/-10 % in continuously operation (100 % load).
K-1
2750P1 2900P1 110 133 Output current [A] 288 350 Output voltage 3-phase 200 to 230 V (Maximum output voltage corresponds to input supply voltage.) Rated overload current 150% for 1 minute, 180% for 0.3 second
Dynamic braking circuit
Ratings
Electric braking
Built-in type dynamic braking drive circuit is optionally available External braking resistor is available optionally 3-phase 200-230 V, 50/60 Hz Single phase 200-230 V, 50/60 Hz Voltage: +10%/-15% (*3), Frequency: +/-5% Open type (JEM1030) IP00 (*2) Forced-air cooling Munsell 5Y-8/0.5 Option to be installed externally Description 400 V class 90/110 132 160 220 280 VFA7 4110KP1 4132KP1 4160KP1 4220KP1 4280KP1 160 194 236 320 412 210 255 310 420 540 3-phase 380-460 V (Maximum output voltage corresponds to input supply voltage.) 150% for 1 minute, 180% for 0.3 second Built-in type dynamic braking drive circuit is optionally available External braking resistor is available optionally 3-phase 380-460 V, 50/60 Hz Single phase 380-460 V, 50/60 Hz Voltage: +10%/-15% (*3), Frequency: +/-5% Open type (JEM1030) IP00 (*2) Forced-air cooling Munsell 5Y-8/0.5 Option to be installed externally
Power supply
(*1): (*2): (*3):
Protection structure Cooling system Coating color EMI filter Item Voltage class Applicable motor [kW] Type Form
Output capacity [kVA] (*1)
Electric braking
Rated output capacity indicates a value based on the condition that output voltage is 220 V in case of the 200 V class or 440 V in case of the 400 V class. The models of 30 kW or higher have neither cover for the wiring hole that has a big aperture nor space for bending external cables inside the unit. When a protector is installed externally, use an optional cover for the wiring hole. Allowable voltage variation is +/-10 % in continuously operation (100 % load)
3) Comparison between small/medium capacity types and large capacity types in specifications (different points only)
Item 1. Rated overload current Small/medium capacity type VFA7-2004PL2150P VFA7-2185P2550P1 VFA7-4007PL4150PL VFA7-4185P4750P1 150 % for 2 minutes 215 % for 0.5 second
Default setting: 12 kHz Adjustable between 0.5 and 15 kHz
Large capacity type VFA7-2750P1,2900P1 VFA7-4110KP14280KP1 150 % for 1 minutes 180 % for 0.3 second
Default setting: 2.2 kHz Adjustable between 0.5 and 5 kHz
10 seconds
60 seconds
K-2
4) Common specifications
Item Control method Output voltage adjustment Output frequency range Frequency setting resolution Frequency precision Voltage/ frequency characteristic Frequency setting signal Terminal board reference frequency input Frequency jump Upper/lower limit frequencies PWM carrier frequency selections PID control Torque control Acceleration/ deceleration time DC injection braking Forward/reverse run (*1) Jog run (*1) Preset-speed operation (*1) Operation specifications Retry Soft-stall Cooling fan ON/OFF Panel key operation ON/OFF switching Regenerative power ride-through control Auto-restart in Simple pattern run Description Sinusoidal PWM control Main circuit voltage feedback control (Automatic regulation, "fixed" and "control off" selections possible) 0.01 to 400Hz, set to 0.01 to 80Hz by default, max. frequency adjustable from 30 to 400Hz 0.01Hz: operation panel input (60Hz base), 0.015Hz: analog input (60Hz base, 12/16 bit/0-10Vdc) +/-0.2% of the max. output frequency (25+/-10C): analog input, +/-0.01% (25+/10C): digital input Constant V/f, variable torque, automatic torque boost, vector control and automatic energy-saving control, base frequency 1234 adjustment (25 to 400Hz) arbitrary V/f 5-point settings, torque boost adjustment (0 to 30%), start-up frequency adjustment (0 to 10Hz), end frequency adjustment (0 to 30Hz) 3k potentiometer (1 to 10k-potentiometer connection also possible), 0 to 10Vdc (input impedance Zin: 33k), 0 to +/-10Vdc (Zin: 67k), 4 to 20mAdc (Zin: 500) 2 sources can be set from a total of seven types, including analog input (RR, VI, II, RX, RX2), pulse and binary/BCD (*RX2 and binary/BCD: optional) Can be set in three places, jump frequency and band setting Upper limit frequency: 0 to maximum frequency, lower limit frequency: 0 to upper limit frequency Adjustable within a range of 0.5 to 15kHz (0.5 to 8kHz for 200V 55kW model and 400V 75kW model, 0.5 to 5kHz for 200V 75-90kW models and 400V 110-280kW models) Proportional gain, integral time, anti-hunting gain, filter delay adjustments Voltage control reference: DC0 to +/-10V 0.01 to 6000 sec., acceleration/deceleration time selectable from among 1, 2, 3 and 4, automatic acceleration/deceleration function, S-pattern acceleration/deceleration patterns 1 and 2 adjustment Braking start frequency: adjustment (0 to 120Hz), braking current adjustment: ( 0 to 100%), braking time adjustment: (0 to 10 sec.), emergency stop braking function, motor shaft stationary control function Forward run F-CC "closed", reverse when R-CC "closed", reverse when both "closed" coast stop when ST-CC "opened", Emergency stop from panel or terminal block Jog run from panel with JOG mode selection. Terminal block operation possible with parameter settings. Set frequency +15-speed preset speeds possible with open/close combinations. S1, S2,S3, S4 and CC Acceleration/deceleration time, torque limit and V/f selectable on a frequency. When a protective function activities, after main circuit devices are checked, running restarts. Settable to a max. of 10times. wait time adjustment (0 to 10sec) Automatic load reduction control during overload (Default setting: OFF) Fan is automatically stopped, When not necessary to ensure to extended life time. Prohibit functions such as reset only or monitor only etc., can be selected. All key operations can be also prohibited. A protection reset function which requires special operation to enable it is available. Operation is continued even during momentary power failure using regenerative energy from the motor. (Default setting: OFF) The motor can be restarted at the same speed in the same direction it run under noload conditions before stop. (Default setting: OFF) 32 patterns in 4 groups (8 pattern in each group) can be set according to 15-speed operation frequency. Up to 32 patterns of operation, control from terminal board/repeated operation possible. Power supply to motor, switchable between commercial power and inverter
Commercial power/ inverter switching High-speed run at With this function, the load applied to the motor can be monitored. Its rotating speed is increased to improve the operation efficiency when the load applied to it is low. low-load This function prevent a load from being imposed to a single inverter because of Drooping function imbalance, when more than one inverter is used in combination to drive the load. Override function Preset frequency control value adjustable by signals from an external control unit Stall prevention, current limit, over-current, over-voltage, load-side short-circuit, load-side ground Protective fault(*7), undervoltage, momentary power failure (15ms or longer), regeneration power ride-through function control, electronic thermal overload protection, armature over-current during start-up, load-side over-current during start-up, dynamic braking resistor overload, heat sink overheat, emergency stop Electronic thermal Standard motor/constant-torque VF motor switching, electronic thermal stall characteristic prevention operational level adjustment Reset triggered by closing 1a-contact (or opening 1b-contact), by control panel operation, or Reset by turning on the power after turning off temporarily. Tripped state retention and clear settings
Selectable unit display Edit function User settings initialization Charge LED indicator Input/output terminal logic switching Sink/source switching Fault detection signal Low-speed/speed reach signal output (*2) Upper/lower limit frequency output (*2) Frequency meter output/ammeter output (*3) Pulse train frequency output Communication functions
RS485 equipped as standard (connector: modular 8P, optional device required for communication with more than one unit) RS232C, TOSLINE-F10M and TOSLINE-S20 are optional. DeviceNet and ProfiBus are on the drawing board. Indoor, altitude 1000m or less, not subject to direct sunlight or corrosive/explosive Service gas or steam. environment -10 to +50C (For models 15 kW or less, Max. 50C, provided that the upper cover Ambient is removed when the ambient temperature exceeds 40C.)(*6) temperature Storage temperature -25 to +65C Relative humidity 20 to 93% (no condensation allowed) 5.9m/s2 {0.6G} or less (10 to 55Hz) (according to JIS C0911) Vibration (*1): The 16 contact-input terminals (8 of which are optional) are programmable. For each of them, a signal can be selected from among 136 signals. (*2): For each programmable ON/OFF output terminal, a signal can be selected from among 120 signals. (*3): For each programmable analog output terminal, a signal can be selected from among 31 signals. (*4): When the cover is removed, the unit must be placed in the panel to prevent the charger from being exposed. For the 30kW and larger models, the unit can be used in a temperature range of -10 to +50C with the cover left attached. (*5): The models with a capacity of 30kW or more have uncovered wide-opened wiring holes and the unit has no space in it which is large enough to bend external cables. So, use a optional wiring hole covers when installing the unit outside. (*6): To use VFA7-2150P in 40 to 50C, reduce the maximum output current to 80% of rated output current. Using VFA7-4150PL in 40 to 50C, reduce the maximum output current to 85% of rated output current. (*7): Protect the inverter from over-current caused by output-side ground fault.
K-4
200V
400V
0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90/110 132 160 220 280
VFA7-2004PL VFA7-2007PL VFA7-2015PL VFA7-2022PL VFA7-2037PL VFA7-2055PL VFA7-2075PL VFA7-2110P VFA7-2150P VFA7-2185P VFA7-2220P VFA7-2300P VFA7-2370P1 VFA7-2450P1 VFA7-2550P1 VFA7-2750P1 VFA7-2900P1 VFA7-4007PL VFA7-4015PL VFA7-4022PL VFA7-4037PL VFA7-4055PL VFA7-4075PL VFA7-4110PL VFA7-4150PL VFA7-4185P VFA7-4220P VFA7-4300P VFA7-4370P1 VFA7-4450P1 VFA7-4550P1 VFA7-4750P1 VFA7-4110KP1 VFA7-4132KP1 VFA7-4160KP1 VFA7-4220KP1 VFA7-4280KP1
185
215
155
171
202
210 245 300 370 480 660 185 210 245 300 370 480 660
300 390
173 190
190 225
280 370 537 609 652 920 202 280 370 537 609 652 920
B C D E F G A B C D E F G
207 555 630 680 950 215 300 390 207 555 630 680 950 197 290 330 370 200 317.5 426 598 197 290 330 370 155 173 190 225 200 317.5 426 598 171 190
3.5 3.5 3.6 4.0 4.1 6.6 7.0 11 11 15.4 15.4 22.5 44 46 46 72 148 3.5 3.6 3.9 4.1 7.0 7.1 11 11 15.4 15.4 24 47 48 48 49 75 77 159 166 168
K-5
Outline drawings
2-6 H1(Mounting dimension) 2-7 H1(Mounting dimension) W1(Mounting dimension) W D H1(Mounting dimension) 2-7
2-R3
2-R3.5
W1(Mounting dimension) W
Drawing A
2-10 H1(Mounting dimension)
Drawing B
Note)VFA7-2185P, -2220P, -4185P, -4220P have cooling fan in the upper part.
R6.5
Drawing C
2-12 H1(Mounting dimension) 4-16
Drawing D
2-12 H1(Mounting dimension) 6-25
W1(Mounting dimension) W
10.5
14
D R6
W1(Mounting dimension)
H 5
D R6
12
12
Drawing E
Drawing F
K-6
6-25
W1(Mounting dimension) W 15
D R6
12
Drawing G
Screw hole
H3 D2 W2 5 D3 W3 W4 Pane-cut dimensions
H2
K-7
H5
H4
Overcurrent during deceleration (DC current) Overcurrent oc3 during oc3p fixed speed (DC current) Note: oc1p,oc2p, oc3p originate from causes other than those mentioned above. Overcurrent (loaded side ocl over-current at start time) U-phase arm oca1 short-circuit V-phase arm oca2 short-circuit W-phase arm 0ca3 short-circuit Phase failure eph1 (input side) oc2 oc2p (*1) eph0 Phase failure (output side)
Extend deceleration time #1 dec. Reduce load variation. Check loading unit. Make a service call. Check operation of cooling fan. Check cooling fan control mode parameter f620. Check the wiring and motor insulation. Properly set output short-circuit detection parameter f613 and f614. Make a service call. Make a service call. Make a service call. Check connection of main input circuit for phase lacking in input side. Check connection of main output circuit and motor for phase lacking in output side. Select output phase failure detection parameter f605 for checking. Try to insert input reactor.
Input voltage abnormally varied. 1: Power capacity is 500 kVA or more. 2: Power-factor improving capacitor was Overvoltage turned on/off. during op1 3: Some unit using thyrister is connected acceleration with the same power supply line. Running motor is started during momentary power failure status. Deceleration time #1 dec is too short (too much regenerated energy). PBR resistance is too high. Dynamic braking mode f304 is disabled. Over-voltage stall protection f305 is Overvoltage disabled. op2 during Input voltage abnormally varied. deceleration 1 Power capacity is 500 kVA or more. 2 Power-factor improving capacitor was turned on/off. 3 Some unit using thyrister is connected with the same power supply line. (*1): Presence or absence of parameter trip can be selected. (Continued on the following page)
Use f301 (Auto-restart) and f302 (Regenerative power ridethrough control). Extend deceleration time #1 dec. Install dynamic braking resistor. Decrease dynamic braking resistance. (Also reset the f308.) Set dynamic braking mode parameter f304 properly. Set over-voltage stall protection f305 properly. Try to insert input reactor.
L-1
Contents
op3
ol1
Inverter overloaded
Expected causes Input voltage abnormally varied. 1 Power capacity is 500 kVA or more. 2 Power-factor improving capacitor was turned on/off. 3 Some unit using thyrister is connected with the same power supply line. Motor falls into regeneration status because it is rotated fast exceeding inverter's output frequency by power of loaded side. Rapid acceleration is operated. DC breaking rate is too high. V/f parameter is improperly set. Running motor is started during momentary power failure status or so. Load is too heavy.
ol2
Motor overloaded
olr
oh
Overheat
e eep1 eep2 eep3 err2 err3 err4 err5 err6 err7 err8 err9
Emergency stop EEPROM error Initial read-error Initial read-error Main RAM fault Main ROM fault CPU fault Interruption communication fault Gate array fault Output current detector error Optional unit fault Flush memory fault low-current operation
Extend acceleration time #1 acc. Decrease values of DC injection braking current f251 and DC injection braking time f252. Check V/f parameter. Use f301 (Auto-restart) and f302 (Regenerative power ride-through control). Raise rating of the inverter. Check V/f parameter. V/f parameter is improperly set. Check loading unit. Motor is locked. Reset f606 properly to motor's Continuous operation in low overload reduction start-up speed range. frequency. Motor is operated with overload. Extend deceleration time #1 dec. Rapid deceleration is operated. Dynamic braking rate is too high. Increase capacity (wattage) of dynamic braking resistor and reset the PBR capacity parameter f309. Set over-voltage limit operation revel parameter f626 too small. Increase the setting value of f626. After cooling down inverter, reset it Cooling fan is not actuated. from failure and try to restart it. Ambient temperature is too high. If cooling fan does not work in operation, it needs replacement. Secure spaces in the periphery of the Vent of cooling fan is shut. inverter. Some heat generating matter is Don't locate any heat generating thing located nearby. near the inverter. Internal thermistor of unit is Make a service call. disconnected. Inverter is stopped by panel operation Reset the inverter. during automatic or remote operation. Error occurs during writing data. Again turn on the inverter. If it is not reset, make a service call. Something abnormal in internal data. Make a service call. Something abnormal in internal data. Make a service call. Something abnormal in control RAM. Make a service call. Something abnormal in control ROM. Make a service call. Something abnormal in control CPU. Make a service call. Check communication units and their Something abnormal occurred connections. during communication operation. Make a service call. Make a service call. Check connection of optional board(s). Refer to instructions of options concerned. Make a service call. Check to see if low-current detection level is set properly to the system or not (f611). If low-current detection level is properly set, make a service call.
Main gate array is abnormal. Main output current detector is abnormal. Something abnormal occurred in some optional unit (including abnormal communication [optional add-on cassettes]). Something abnormal in flush memory. Output current declined to the low-current detection level during operation.
(*1)uc
(*1) up1
(*1) up2
etn
etyp
e-10
e-11
e-17
Countermeasures Expected causes Check input voltage. Input voltage (main circuit) becomes insufficient in operation. If undervoltage is detected, set f302 (regenerative power ride Momentary power failure occurs Under-voltage through control), f301 (auto-restart) because undervoltage continues (main circuit) and f628 (under-voltage detection longer than under-voltage time) as countermeasures against detection time f628. future momentary power failure. Input voltage (control circuit) Check input voltage. becomes insufficient in operation. If undervoltage is detected, set f302 (regenerative power ride Momentary power failure occurs Under-voltage through control), f301 (auto-restart) because undervoltage continues (control circuit) and f628 (under-voltage detection longer than under-voltage time) as countermeasures against detection time f628. future momentary power failure. Load torque reaches over-torque Check the system if there is Over-torque something abnormal in it or not. detection level in operation. Output cable or motor falls into Check units and connections if there Ground-fault ground-fault. is ground-fault or not. Check settings of f400 to f414 parameters for motor. Motor whose capacity is smaller by two or more ranks than that of inverter is used, isn't it? Extremely think cable is used as inverter output cable, isn't it? Auto-tuning Motor is running, isn't it? error Motor other than three-phase inductive type is used, isn't it? If etn error occurs as power is turned on, set motor type parameter as f413 = 4 (others). Is control board (or drive board of When board has been replaced, input Inverter type 6 for typ. main circuit) replaced? error Sink/source switch of Check connections and set proper input/output terminal is set wrong logic. After making sure that sequence is (reversely switched on/off). normal, proceed in operation. If the same error does not occur when Sink/source the power is turned on again, the switching error system has recovered normal status. (Check control terminals and sync/source switches including those of add-on options.) The signal from a system is not Please check if the sequence is inputted into input terminals. normal or not. The input terminal function (130 Please set 130 or 131 as the input or 131) is not set up. terminal to use. Sequence error For not using the system Please set up 0.0, when you do not supporting sequence f630 use system-supporting sequence. function, it is set up except 0.0 at f630. Disconnection of encoder circuit. Check connection of encoder. Encoder error Connect encoder correctly. Something abnormal in encoder Check connection of encoder. Speed error (Over speed) (inverter) Connect encoder correctly. Potential deviation exceeded the Check connection of encoder. To much f631 set value during position Increase the setting value of f631. potential Adjust the parameters on position control. deviation control RUN or STOP key is depressed Check operation panel. Key error for 5 seconds or more. Key is faulty. Contents
L-3
moff
p-er clr
eoff
hi/lo
Alarm for setup value error (Error indication and data are alternately displayed twice each.) Under DC braking DC braking indication
Measure supply voltage of main circuit power. If voltage is normal, it needs repair service. If inverter automatically restarts In retry operation. dozens of seconds later, it is Momentary power failure is normal. Be careful of inverter in occurred. retry status, because there is a fear that it may suddenly restart. Set points 1 and 2 of frequency Points 1 and 2 of frequency setting signal are set too close to setting signal apart from each each other. other. If STOP key is pressed after trip Press STOP key once more for indication, this indication resetting. appears. Stop operation is performed by If STOP key is pressed, emergency panel during automatic or stop is executed. To cancel remote operation. emergency stop, press any other key. Setup value error is detected in Check setup value for input error. reading out or writing data.
db dbon
e1 e2
init atn
Number to be shown on panel such as frequency and so on Panel indication overflows figures of display. overflow (Number of overflowing digits is indicated.) Various transmission errors occur when computer is linked up with inverter system. Communication Various transmission errors error occur in inverter to inverter communication (slave side). Time-out or trip in master side. Parameters are initialized to be Parameter is under standard default values. initialization. Under auto-tuning. In auto-tuning
If message disappears dozens of seconds later, it is normal. (Note) If message disappears by stop command (ST-CC open), it is normal. For indication of frequency, set multiplying rate (f702) lower. (Parameter setting that results in overflow is of course valid.) For countermeasures against various transmission errors, refer to the "Manual for communication". Check the master inverter.
If message disappears dozens of seconds later, it is normal. If message disappears several seconds later, it is normal.
Note: In the case DC injection braking ON/OFF function is selected for an input terminal; if "db" disappears as a result of open-circuit between the terminal and CC, it is normal. [Pre-alarm display] Indication Contents c Overcurrent alarm p Overvoltage alarm L Overload alarm H Overheat alarm Expected causes and countermeasures as oc (over-current) as op (over-voltage) as ol1 / ol2 (overload) as oh (overheat)
When two or more alarms occur at the same time, such the message as shown in the following blinks. cp, pl, lh, cpl,, cplh Blinking indications appear in order of c, p, l, h from the leftmost place to right.
L-4
reset it in one of the following ways. Resetting procedure by panel operation is as follows. 1. Press the STOP key and make sure that clr message appears on the display. 2. Press the STOP key once more. If the cause of the trip is removed, the inverter is reset by the second pressing of the STOP key. If the inverter trips as a result of overload protection (ol1: inverter overload, ol2: motor overload, olr: Dynamic braking resistor overload) function, it cannot be reset for a period of virtual cooling time. Standard virtual cooling time; In case of ol1: for about 30 seconds after trip In case of ol2: for about 120 seconds after trip In case of olr: for about 20 seconds after trip If the inverter trips because of overheat (oh), reset it after a considerably long time enough for cooling it down completely, because overheat is detected based on its internal temperature. Point! For quickly recovering inverter from trip status, turn it off once and reset it. However, this measure is taken frequently, it may cause damage to the motor and other component units.
L-5
12. 3 In the case motor does not run in spite of no trip message appearing ...
When the motor does not run in spite of no trip message appearing on the display, proceed to troubleshooting according to the following flowchart. YES : Motor does not run. NO :
Is 7-segment LED display turned on? Check input power and MCCB. Is input power correct? Input power supply correctly.
Make a service call. Is moff blinking? Main circuit power is undervoltage. If input voltage or DC reactor (DCL) voltage is low, check the connection. For monitoring input voltage, refer to the section 8.1. Control power is undervoltage. Check input voltage and connection of control power supply. (This is an option for the 22 kW or lower type.) Circuit between ST and CC is open. Close the circuit between the terminal assigned as ST (standby) and CC of the control terminal board, (Refer to 7.2.1) Change setting value of ST (standby) signal selection parameter f103. (Refer to 6.2.1) Investigate the cause of failure and remove the cause before resetting the inverter. For resetting, refer to the section 12.2. The inverter is in retry operation. Retry operation discontinues if stop or emergency stop operation is done or power supply is cut off.
Is poff blinking?
Is off blinking?
In case of control panel operation: Turn on the RUN key to continue operation. Check to see if control panel operation frequency is set or not. (Refer to 3.2.2) In other operation mode: Change setting of control device selection parameter cmod.(Refer to 3.2.1) In case of control panel operation: Change setting of control device selection parameter cmod to "1". (Refer to 5.3.) Setup status of input terminals can be checked by the monitor. (Refer to 8.1.) In other operation mode: Check to see if external operation command is input. Check setup contents of f104 parameter (selection of operation to which priority is given when forward and reverse run commands are input simultaneously). (Refer to 6.2.2.)
Check to see if frequency setting signal is set at "0". Check setup contents of frequency setting signal parameters fmod, f200, f207 and f208. (Refer to 5.3.) Check setting of points 1 and 2 of frequency setting signal. (Refer to 7.3.) Check to see if operation start frequency is set higher than operation frequency. (Refer to 6.7.) Check to see if frequency (preset-speed operation frequency, etc.) is set at "0". Check to see if the motor is loaded too heavily or locked. - Reduce load to the motor.
Check contents of parameters and indications appearing on the monitor. For table of parameters and monitor indications, refer to the articles 10 and 8 respectively.
L-6
Change phase sequence of output terminals U, V and W. Change forward and reverse signal inputs of external operation signals for each other. (Refer to 7.2, Control terminal function allotment.) Load to motor is too heavy. Reduce the load. Soft stall function is activated. Switch off soft stall function. (Refer to 5.13.) Setting values of maximum frequency fh and upper limit frequency ul are low. Raise maximum frequency fh and upper limit frequency ul to higher Motor runs but speed level. cannot be varied. Frequency setting signal is low (weak). Check input level of signal, circuit and connection, etc. Check setup specifications of frequency setting signal (setting of point 1, point 2). (Refer to 7.3.) Check to see if stall prevention function is activated at low-speed operation because of too high torque boost rate. Adjust manual torque boost (vb) and acceleration time #1 (acc). (Refer to 5.12 and 5.1.) Acceleration time #1 (acc) and deceleration time #1 (dec) are set short. Acceleration/deceleration Increase setting values of acceleration time #1 (acc) and deceleration of motor is rough. time #1 (dec). Load to motor is too heavy. Reduce load to motor. Large motor current Check to see if torque boost rate is too high at low-speed operation. (Refer to 5.12.) Improper voltage setting for the motor. Set voltage properly to the motor. Terminal voltage of the motor is low. Check setting value of base frequency voltage #1 (f306). (Refer to Motor speed is high or 6.13.6.) Change the cable for thicker one. low. Improper gear ratio for acceleration and deceleration. Change gear ratio properly for smooth acceleration and deceleration. Output frequency is set improperly. Check setup of output frequency range. Tune basic frequency. (Refer to 5.9.) Load to the motor is too heavy or light. Reduce load fluctuation. Rating of inverter or motor is improper to load. Motor speed varies in Change the motor or inverter for another of higher rating. operation. Check to see if frequency setting signal input fluctuates. If V/f control parameter is set at 3 or larger, check setting value and setup conditions of vector control. (Refer to 5.10.) Some or all of six keys Change panel operation prohibition parameter f730. (Refer to 6.30.14.) on operation panel don't *Parameter is occasionally set for key operation prohibition mode. Cancel work. key operation prohibition mode according to the following procedure. Access to parameter Press the [] key twice while pressing the [MON] key. results in failure. 1: If parameter setting prohibition parameter f700 is set at "1"(prohibited), Parameter cannot be change the setting to "0" (allowed). changed. 2: If there is an input terminal that is set for "110" (or "111") (parameter Monitor (display) is editing enabling) by input terminal function parameter, turn on the terminal. uncontrollable.
L-7
1. Indoor environment
As occasion demands
By feel (touch) of outside of the board Moving-iron type AC ammeter Rectifier type AC voltmeter Thermometer
If something feels abnormal, open the door and check transformer, reactor, contactor, relay, cooling fan, etc. Stop the inverter as occasion demands. Within the rating Little difference from data on normal status
Voltage is differently read depending on the measuring instrument used. Use the same tester or voltmeter for every inspection and record measurement result each time.
Check points
1. Something unusual in the installation environment 2. Something unusual in the cooling system 3. Unusual vibration and noise 4. Overheat, discoloration 5. Unusual smell 6. Unusual motor vibration, noise and overheat M-1
Danger
Complete the following steps before proceeding to periodical inspection. 1 Cut off power supply (turn off the inverter). 2 10 minutes or more after power cut off, check to see if the charge indicator lamp is turned off. 3 Make sure that voltage in the DC main circuit (between PA and PC) is 45 V or lower by Mandatory use of a tester capable of measuring high DC tension (800 V DC or more). If the above-mentioned steps are skipped before inspection, it may cause an electric shock. Don't replace any component part. Replacement of a component part by user may cause electric shock, fire or injury. Ask the dealer for replacement of part.
Prohibited
Points of inspection
1. Check to see if there is some wire terminal screw getting loose. If any, tighten it with a screwdriver. 2. Make sure by eye-check that there is neither poorly clinched part nor overheated clinch in wire terminals. 3. Check to see by eyes if there is any damage on wire or cable. 4. Clean up dust and soil. Absorb dust by a vacuum cleaner. Carefully clean the vents, printed circuit boards and so on. If those parts get dusty, it may cause an unexpected accident. Keep them clean always. 5. If the inverter won't be used for a long time, turn it on once every another year to check operation. Furthermore, disconnect the motor and supply power to the inverter for five hours or more. For turning on the inverter very seldom, it is recommended not to supply commercial mains power directly to the inverter but to use a step-up transformer to supply power at a low voltage first and to raise the voltage gradually. 6. If insulation test is needed, conduct it for the main circuit terminal board using a 500 V insulation resistance tester only. Don't conduct insulation test for control terminals and circuit terminals on printed circuit boards except of the main circuit. For insulation test of motor, disconnect output terminals of U, V and W and conduct test for the motor only. Note: Disconnect all cables from terminals of the main circuit terminal board, and conduct insulation test with the inverter only. //////
7. Make no pressure test, because it may cause damage to internal parts. 8. Voltage and temperature check Recommended voltmeter: For input side: Moving-iron type voltmeter For output side: Rectifier type voltmeter If ambient temperature is measured at start time, during operation, and at stop time usually, recorded data will be helpful to find sign of failure or malfunction.
M-2
1) Cooling fan Service life of the cooling fan to cool down heat generation parts is 30000 hours (2 to 3 years under continuous operation) approximately. If it generates unusual noise or vibration, it is a sign of replacement. 2) Smoothing condenser The smoothing aluminum electrolytic condenser of the DC main circuit deteriorates in characteristic because of influence of ripple current, etc. If the inverter is used in the usual operating condition, the smoothing condenser needs to replace every five years. For the inverter that applicable motor output is 3.7 kW or less, replace the smoothing condenser together with the printed circuit board. <Criteria of external inspection> No liquid leak Proper setting of safety valve Measurement of electrostatic capacity and insulation resistance Aim of replacement time of each component part can be fixed by checking operation hours of the inverter. For the replacement of parts, contact Toshiba branch office printed on the back cover of this manual. (Operation hours can be known by alarm output, if it is set.)
(Extract from "Recommendation of periodical inspection of general inverter" published by Japan Electric Industry Association.) Note: Service life of part differs depending on operating environment.
M-3
M-4
14. Warranty
The inverter is warranted by Toshiba for repair and adjustment free of charge based on the following conditions. 1. Warranty is limited to the inverter's main body only. 2. If the inverter becomes out of order or damaged under the usual operating condition within 12 months after delivery, it will be repaired free of charge by Toshiba. 3. Even in the term of the warranty, repair/adjustment service will be charged for the following cases. Fault or damage resulting from misuse, unauthorized modification or repair. Fault or damage resulting from falling down of the product or traffic accident during transportation. Fault or damage originating from fire, salt water/salty breezes, some kind of gas, arthquake, storm and flood, lightning, abnormal supply voltage, other natural disasters. Fault or damage caused by improper use of the inverter as it is used for a purpose out of its original application. 4. If field inspection of the inverter is carried out at the spot of installation, all travelling expenses incurred will be charged. If there is another special warranty contracted for the inverter, the special warranty has priority over this warranty.
N-1
Warning
Mandatory
When disposing an inverter, do it as an industrial waste following regulations and local rules concerned. If it is disposed otherwise, it may cause injury to persons.
When disposing a used inverter, pay heed to the following points. Blasting during incineration: There is a danger that electrolytic condensers used in the inverter may burst if it is burnt in an incinerator, because electrolyte inside the condenser expands with heat. Be careful of blasting of electrolytic condensers. Plastics: Plastics used as covers of the inverter and so on generate poisonous gas when the inverter is burnt. When burning the inverter, be careful of such poisonous gas. Be sure to dispose the inverter properly as an industrial waste.
Disposing manner:
O-1