Weber Marine produces high performance flooring systems for marine applications. Their floor screeds are pumpable and self-leveling, allowing for fast installation of floors that can be walked on in 1-3 hours. They offer various flooring solutions suited for different requirements like primary deck covering, sound insulation, and fire resistance.
Weber Marine produces high performance flooring systems for marine applications. Their floor screeds are pumpable and self-leveling, allowing for fast installation of floors that can be walked on in 1-3 hours. They offer various flooring solutions suited for different requirements like primary deck covering, sound insulation, and fire resistance.
Original Description:
Weber Marine Floor ORIGINAL
Weber Marine Floor ORIGINAL
Weber Marine produces high performance flooring systems for marine applications. Their floor screeds are pumpable and self-leveling, allowing for fast installation of floors that can be walked on in 1-3 hours. They offer various flooring solutions suited for different requirements like primary deck covering, sound insulation, and fire resistance.
Weber Marine produces high performance flooring systems for marine applications. Their floor screeds are pumpable and self-leveling, allowing for fast installation of floors that can be walked on in 1-3 hours. They offer various flooring solutions suited for different requirements like primary deck covering, sound insulation, and fire resistance.
2 3 High Performance Flooring Systems Weber leads the world in the production of pumpable self-levelling oor screeds. With 30 years of experience and more than 100 million square metres applied worldwide, the Weber ooring range gives you high performance oors, for any application, quickly and cost- effectively. Weber is more than just a range of superlative foor screeds, it is a variety of superbly engineered fooring systems that build, layer by layer into the optimum solution to meet each individual fooring requirement. All weber.foor screeds are manufactured in plants working to the most stringent ISO 9001 quality standards and to ISO 14001 Environmental Management Systems.
Self-levelling, self-smoothing They allow you to achieve the fattest, smoothest and thinnest foors possible, that will perform to exact standards, often in highly testing environments. And they will minimise installation and drying time to prevent disruption.
weber.oor delivers high quality, quick curing solutions With the advent of pumped, self-levelling foor screeds, the world of commercial and industrial fooring was changed permanently. Weber was in the vanguard of this revolution, creating products that have brought the fooring industry up from its knees, offering the ability to create superb, high- performance seamless foors at speeds that were previously unachievable and with a quality and longevity that have become renowned throughout Europe. Logistics, application weber.foor products are premixed at the manufacturing plant and provide a host of features and benefts. factory blending ensures quality of product every time. machine mixing guarantees optimum consistency. delivered in bags, bulk or pump trucks. pumpable, minimising down time and enhancing ergonomics. rapid installation, fast curing. rapid setting times mean foors are walkable after 1-3 hours. high strength, low thickness characteristics minimise loss of foor-to-ceiling height. self compacting. self levelling and ready to receive surface fnish after 1-3 days. up to 300 m 2 per hour can be covered. applied by Accredited Weber Marine Contractors.
Certication and approvals The Weber range of marine products satisfes the requirements stipulated by the authorities and the leading classifcation societies. All the Weber marine self-levelling screeds are design approved by Det Norske Veritas (DNV) 0 ( %F HU WLF D WHV DNV, US Coast Guard & HU WLF D WHV D OV R D Y D LOD EOH ABS, NK, RMRS, TC, LR, Russian River Register, Achilles JQS ) LU HU HV LV WD QF HSINTEF Fire laboratory, Norway. 6 R X QGS U R S HU WLHV Lloyds Register ODS, Denmark. 4 5 Weber Marine Floor Products The Weber range of products are pumpable, reducing the time needed for screeding, thus ensuring installation of primary deck covering up to 300m 2 /hr that is walkable after one to three hours. Floor covering can be laid after just one to three days. Weber supplies functional and durable oors specied for ships requiring primary deck coverings, and more. Weber Marine Primary Deck Covering Weber Marine Primary Deck Covering features exible, durable pumped screed systems for steel decking with a low constructional height. The fresh surface can be smoothed gently with a spatula to give a perfectly smooth surface. Composed of the following: 1. layer: weber.foor 4716 Primer (Marine Based) i Floors for marine applications are subject to extreme stresses, such as knocks, vibrations and tremors, torsions and shrinkage where failure to adhere are common industry problems. By installing a Weber Marine Floor you avoid these challenges. The decisive benets of the Weber range of marine solutions are the efcient properties of the solutions speed of application and access. 2. layer: Weber Marine Deck Covering (cement based levelling compound) weber.foor 4660 Marine Elastic weber.foor 4670 Marine Base weber.foor 4680 Marine Light weber.oor 4680 Marine Light weber.foor 4680 Marine Light is a lightweight polymer modifed cement based fne smoothing compound for use as a levelling material on steel, galvanized steel and aluminium decks. Floor 4680 is designed to be used in marine applications in light traffc areas and fnished with a foor covering such as PVC, vinyl, lino- leum, ceramic tiles, carpets etc. It is used as a bonding screed and as an underlayment screed for use on steel, galvanized steel or aluminium decks. weber.oor 4716 Primer weber.foor 4716 Primer is a styrene acrylate dispersion which is diluted with clean water and Webers screed products. Floor 4716 is designed for priming (pre-treating) substrates prior to application of Weber Marine Floor Products. weber.oor 4710N Epoxy Primer weber.foor 4710N Epoxy Primer is a two component, solvent free primer for use with Webers screed products. Floor 4710N is designed for priming (pre-treating) of aluminium and galvanized steel substrates prior to application of Weber Marine Floor Products.
weber.oor 4660 Marine Elastic weber.Floor 4660 Marine Elastic is a cement based pumpable, fbre reinforced levelling material for primarily steel, galvanized steel and aluminium decks. Floor 4660 is designed to be used in marine applications in light traffc areas and fnished with a foor covering such as PVC, vinyl, linoleum, ceramic tiles, carpets etc. It can be used as either a bonding or foating screed and as an underlayment screed for use on steel, galvanized steel or aluminium. It can also be applied on existing concrete substrates for ship repair purposes. weber.oor 4665 Marine Fire weber.foor 4665 Marine Fire is a cement based, pumpable levelling material for installations requiring fre insulating constructions with non-combustible materials according to IMO Res. A.754(18). Floor 4665 is designed to be used for application on mineral wool in A-60 approved fooring systems. weber.oor 4670 Marine Base weber.foor 4670 Marine Base is a rapid drying mortar for use on steel, galvanized steel and aluminium decks, concrete and ceramic tiles. Floor 4670 is designed for use in living quarters, wet rooms and other light traffc areas with special requirements for quick surface strength for early application of a foor covering. 6 7 Weber Marine Light dB Floor Weber Marine Light dB Floor is a exible, durable pumped screed system for steel decks, with low constructional height and structure borne sound insulation. Composed of the following: 1. layer: 1,5 mm Visco-elastic layer (ACM, DG U-1 or DG U-1 Green from Swedac) 2. layer: 15 mm weber.foor 4660 Marine Elastic (cement based, fbre-reinforced levelling compound with nominal density of 1,7 kg/m 2 /mm) Weber Marine A-60 Floor Weber Marine A-60 Floor is DNV A-60 approved and designed for ships and oil platforms requiring re insulating constructions where the material must be non-combustible according to IMO rules. Weber supplies functional and durable oors specied for ships requiring re insulating constructions with non-combustible materials. Composed of the following: 1. layer: 50 mm non-combustible mineral wool (according to certifcate) 2. layer: Interglass woven glass fabric with weight 100-300 g/m 2 , or equivalent non-combustible product 3. layer: Steel reinforcement net 5mm, grid 150 x 150mm 4. layer: 25mm weber.foor 4665 Marine Fire (cement based levelling compound with nominal density of 1,7 kg/m 2 /mm) i Floors for marine applications are subject to extreme stresses, such as knocks, vibrations and tremors, torsions and shrinkage where failure to adhere are common industry problems. By installing a Weber Marine Floor you avoid these challenges. The decisive benets of the Weber range of marine solutions are the efcient properties of the solutions speed of application and access. 8 9 Weber Marine dB Floor Weber Marine dB Floor is designed for ships and offshore installations requiring sound-insulation, effective against airborne, impact and structure-borne sound. Weber supplies functional and durable oors specied for ships requiring sound insulating constructions. Composed of the following: 1. layer: 1,5 mm Visco-elastic layer (ACM, DG U-1 or DG U-1 Green from Swedac) 2. layer: 15 mm weber.foor 4660 Marine Elastic (cement based, fbre reinforced levelling compound with nominal density of 1,7 kg/m 2 /mm) 3. layer: 50 mm non-combustible mineral wool (according to certifcate) 4. layer: 1,2 mm geo textile, GeoPro SI 401 from GeoTippTex, Hungary or equivalent with nominal density 135 g/m 2 5. layer: Steel reinforcement net 5mm, grid 150 x 150mm 6. layer: 25mm weber.foor 4665 Marine Fire (cement based levelling compound with nominal density of 1,7 kg/m 2 /mm) Weber Marine dB A-60 Floor Weber Marine dB A-60 Floor is designed for ships and offshore installations requiring re-insulated constructions and sound-insulation. Weber supplies functional and durable oors specied for ships requiring re insulating constructions with non-combustible materials and sound insulating constructions. Composed of the following: 1. layer: 1,5 mm Visco-elastic layer (ACM or DG U-1 Green from Swedac) 2. layer: 15 mm weber.foor 4660 Marine Elastic (cement based, fbre reinforced levelling compound with nominal density of 1,7 kg/m 2 /mm) 3. layer: 50 mm non-combustible mineral wool (according to certifcate) 4. layer: Interglass woven glass fabric with weight 100-300 g/m 2 , or equivalent non-combustible product 5. layer: Steel reinforcement net 5 mm, grid 150 x 150 mm 6. layer: 25 mm weber.foor 4665 Marine Fire (cement based levelling compound with nominal density of 1,7 kg/m 2 /mm) i Floors for marine applications are subject to extreme stresses, such as knocks, vibrations and tremors, torsions and shrinkage where failure to adhere are common industry problems. By installing a Weber Marine Floor you avoid these challenges. The decisive benets of the Weber range of marine solutions are the efcient properties of the solutions speed of application and access. 10 11 Weber Marine Waterproong weber.tec 822 System consist of: 1. layer: weber.prim 801 Primer: 2. layer: weber.tec 822 Membrane: 3. layer: weber.set 858 Tile Adhesive: 4. layer: weber.color 877 Grout Mortar: weber.xerm 847 System consist of: 1. layer: weber.prim 801 Primer: 2. layer: weber.xerm 847 Epoxy Membrane: 3. layer: weber.color 877 Grout Mortar: Weber Marine Waterproong products are designed to protect various parts of the construction from water and to overcome issues caused by moisture. These modern solutions are exible in use and therefore ideal for ships and offshore installations requiring waterproong. For marine- and offshore applications, Weber has developed a complete wet area system that is DNV approved. Weber Marine Thermooor Weber Marine Thermooor is designed for improved comfort in living quarters. Weber has, together with cooperation partner Ogland System, long and proven experience in supply of low prole heating oor. The oor is easy installed on all types of marine accommodations as well as for rets/refurbishments. The range of heating products are designed to solve problems with snow and ice, humidity, condensation and freezing. The products satisfy the Regulations for Electrical Installations in Norway and Scandinavia, which are among the worlds strictest. Under vinyl strip oor, directly on steel plate If using welded vinyl strip the membrane can be omitted, as the covering is vapour-proof. To avoid heat stains on vinyl and spread heat more evenly, we recommend min. 15 mm cover over cable. Alternatively, use 8W/m cable if a thinner foor is required (min. 10 mm cover over cable). Under vinyl strip oor If using welded vinyl strip the membrane can be omitted, as the covering is vapour-proof. To avoid heat stains on vinyl and spread heat more evenly, We recommend min. 15 mm cover over cable. Alternatively, use 8W/m cable if a thinner foor is required (min. 10 mm cover over cable). Under ceramic tile oor If applying tiles on a wet area foor (bathroom, galley or similar) you are required to apply: a certifed vapour-proof membrane to stop moisture penetration. Weber Marine Waterproofng have the required products in the portfolio. Apply the membrane on top of the solid screed, we recommend min. 5 mm cover over cable. Floating on mineral wool insulated steel plate The installation principles are the same, but the substrate need to be sealed due to the self levelling screed being applied. The heating cable is fxed (using plastic strips) to the reinforcement net, 5 mm, grid 150 x 150 mm Energy saving: Floor heating gives even heat distribution, accordingly the room temperature can be lowered by 2C as opposed to rooms with other heating sources. Recommended application areas: The foor heating system is certifed for use in accommodation areas onboard ships and offshore installations. The screed can be used to subfoors for the most foor covers in layers up to 30 mm and is recommended to plane corrosion protected steel foors. Advantages in use: Heating cables normally last the life-time of the installation Free of electromagnetic radiation Zero maintenance costs Automatic temperature regulation Invisible heat source, no confict when furnishing No dust burning The weber.foor 4660 Marine Elastic is mixed in pure water and is pumpable 12 13 The control consists of: Quality Control of raw materials Production control - ISO 9001/14001 Quality Control of fnished product Product certifcate AWMFC consignment control AWMFC Quality Control Quality Assurance of fnished foor Certifed contractors by Weber are Accredited Weber Marine Floor Contractors (AWMFC) and perform all types of marine foor installations. Our contractors are: Experienced, skilled and educated Trained and approved by Weber Theoretical and practical training Independent local companies in close cooperation with Weber Training can be performed either in Webers own premises or at a feasible location selected by the contractor and can be arranged upon request. For new Weber Marine Floor Contractors Weber will, if requested, assist with technical support during the frst installations of marine foors. Quality Assured application by Accredited Weber Marine Floor Contractors When proposing high quality products and solutions, it is always one subject which is very important in addition to the product itself the installation. We- ber Marine foors shall always be supplied in the exact quality as agreed and in terms of function, strength, durability, surface, fexibility and so on. This is the reason why our Marine Floor Products, Systems and Concepts are applied by Accredited Weber Marine Floor Contractors (AWMFC). Weber teach and train our contractors to perform an excellent quality to the clients satisfaction. The contractors are regularly re-certifed by Weber to receive the latest information concerning developments of products and concepts. For the end-user this means quality assured installation of Weber Marine Floors that is performed according to the Weber installation instructions. All stages in the Marine Flooring application are crucial for the fnal result. Therefore, we have introduced a quality assurance (QA) procedure to be followed by Weber and our Accredited Weber Marine Floor Contractors. Light-weight high performance quality ooring systems are easy to apply, while offering high levels of noise reduction in combination with our special light weight glass wool insulation. Materials that are lighter than traditional insulating materials, while still possessing the same fre-resistant, thermal and acoustic performances. Some light weight solutions in Weber Marine Floor Portfolio weber.oor 4680 Marine Light: Floor 4680 meets weight demand for passenger ferries, cruise vessels and offshore installations. Compared with general leveling you will have weight saving of: 45-50% weber.oor 4660 Marine Elastic + LWA: Weber is world leading manufacturer of Expanded Clay Aggregates (LWA) under the brand name Leca. Combined with the high quality performance product Floor 4660 Marine Elastic the result is light weight leveling. Com- pared with mortar (leveling for thicker layers) you will have weight saving of: 60-65% Weber Marine Floating Floors - with Isover ULTIMATE: Weber recently launched Isover ULTIMATE as an alternative insulation in our Weber Marine Floating Floors: - Weber Marine A-60 Floor - Weber Marine dB Floor - Weber Marine dB A-60 Floor Isover ULTIMATE, the next generation mineral wool and new high performance insulation material, combines the advantages of conventional insulation used for fre, thermal and acoustic applications and at the same time allowing substantial weight savings. Weight saving, compared to general mineral wool with same performance: 2,5 kg/m2 (at least 35%) Weber is the only company today(!) that have foating foor solutions with Isover ULTIMATE tested, certifed and part of fooring system. Saint-Gobain Marine Applications Weber is a member of Saint-Gobain Marine Applications, created in 2004. Saint-Gobain Marine Applications has brought together no less than ten renowned specialists in developing and producing solutions and products in the feld of glazing, insulation, fooring, interior fnishing, climate control and more. Right from the initial stages of a project, Saint-Gobain Marine Applications provides architects, designers, owners and administrative authorities with a choice of innovative products and services for the construction or renovation of ships and offshore constructions. Our products comply with the environmental, energy effciency, weight saving, safety, aesthetic and comfort requirements for ships that are omnipresent in our customers specifcations This new approach will enable lighter and more effcient ships to be constructed, reduce energy consumption, increase security and fre safety and improve the comfort of passengers and crew with integrated solutions that will be a sound investment for the future. Swedac noise control solutions The SWEDAC Deck covering System is a method of noise control in ships, which acts by preventing vibration of the steel structure. The energy thus absorbed is therefore not available to be radiated as sound in the treated area or in other parts of the ship. Over 200.000 square meters of Swedac Deck covering systems have been installed over the past 15 years. The viscoelastic layer forms the flling of a sandwich construction between the steel of the deck and a constraining layer of latex modifed concrete or steel. As the deck fexes under vibration transmitted to it from engines or propellers, the viscoelastic layer is placed in shear. The special property of a viscoelastic material is that it not recover at the same rate as which it is distorted, and energy from the vibration is therefore absorbed, leaving less to be radiated as noise. Weber has long and proven cooperation with Swedac and together we provide outstanding high quality solutions for sound reduction and less noise improved comfort for passengers and crew. High competence and knowledge with our cooperation partners Weber Marine Floor proposes a selection of products and solutions, which in collaboration with selected cooperation partners provides optimal results and solutions. MARINE FLOOR CONTRACTOR ACCREDITED MARINE APPLICATIONS Weber Marine Light Weight Solutions Our Weber Marine Light Weight Solutions will enable lighter and more efcient constructions, reduce energy consumption, increase the security and re safety and improve the comfort a sound investment for the future. 14 15 Product guide PRODUCT FIELD OF APPLICATION SUBSTRATE PROPERTIES CONSUMPTION Weber.oor 4716 Primer Pre-treatment of substrates prior to application of Weber Marine Floors Steel, concrete, ceramics, stone, wooden substrates, PVC, linoleum Improves adhesion, prevents air-bubbles and dewatering of screed before hardening. Steel (5:1) 0,20 l/m 2
Concrete (1:3) 0,10 l/m 2
Wooden oors/linoleum (5:1) 0,20 l/m 2
4710N Epoxy Primer (5:1) 0,20 l/m 2
PVC (1:1) 0,15 l/m 2
Ceramics (1:1) + powder scattering 0,15 l/m 2 Weber.oor 4710N Epoxy Primer System primer and binder for Weber Marine Floors on special substrates Galvanised steel, aluminium Two-component, solvent-free epoxy resin primer. Has very low viscosity and improves adhesion. Applied in one coat. Galvanised steel 0,20-0,30 kg/m 2 + sand scattering Aluminium 0,20-0,30 kg/m 2 + sand scattering Weber.oor 4660 Marine Elastic Levelling of decks in light trafc areas for ships and offshore installations. For hand application or applied using Weber.oor mixing pump. Steel, galvanised steel, aluminium, concrete, ceramics, stone, wooden substrates Cement-based, bre-reinforced, pumpable levelling material. It quickly attains a high surface strength. Layer thickness 2-30 mm, walkable after 1-3 hours and nal covering after 1-3 days. 1,7 kg/m 2 /mm Weber.oor 4665 Marine Fire Levelling of oating oor constructions in light trafc areas for ships and offshore installations. For hand ap- plication or applied using Weber.oor mixing pump. Mineral wool Cement-based, pumpable levelling material. It quickly attains a high surface strength. Layer thickness 2-30 mm, walkable after 6-12 hours and nal covering after 1-3 days. 1,7 kg/m 2 /mm Weber.oor 4670 Marine Base Levelling of decks in light trafc areas for ships and offshore installations. For hand application Steel, galvanised steel, aluminium, concrete, ceramics Rapid drying mortar for levelling and slope building in living quarters, wet areas and other light trafc areas. It quickly attains a high surface strength. Layer thickness 20-100 mm, walkable after 2-3 hours and nal covering after 1 day. 1,8 kg/m 2 /mm Weber.oor 4675 MarineFlow Rapid Refurbishment of old oor constructions in light trafc areas for ships and offshore installations. For hand ap- plication or applied using Weber.oor mixing pump. Old concrete, ceramics, stone, PVC Cement-based, pumpable underlayment screed as levelling layer for resin coatings. It quickly attains a high surface strength. Layer thickness 2-30 mm, walkable after 6-12 hours and nal covering after 1-3 days. 1,7 kg/m 2 /mm Weber.oor 4680 Marine Light Lightweight levelling of decks in light trafc areas for ships and offshore installations. For hand application. Steel, galvanised steel, aluminium, concrete, ceramics, stone Lightweight, polymer modied cement-based ne smoothing compound for use as a levelling material. Walkable after 2-4 hours and nal covering after 1-3 days. 0,9 kg/m 2 /mm Weber.prim 801 Pre-treatment of substrates prior to application of Weber Marine Floor Waterproong Systems Concrete Solvent free, alkali-resistant primer. Improves adhesion and stabilization of all dusting and porous mineral substrates prior to application of waterproong system. Concrete 0,2 l/m 2 Weber.tec 822 Seamless and jointless waterproong of wet-duty rooms, where a high amount water tightness is required. Concrete Ready-to-use exible, normal-setting liquid waterproong membrane for wet-duty rooms. Curing time 10-15 hours. 1,6 kg/m 2 Weber.xerm 847 Highly exible epoxy waterproong membrane and tile adhesive for wet-duty rooms, where heavy duty water tightness is required. Concrete Flexible, solvent-free, two-component epoxy resin waterproong membrane and tile adhesive (trowel grade), product is exible for areas with slight tensions and vibrations. Curing time 24-48 hours. 2,4 kg/m 2 Weber.set 858 Multi use tile adhesive with an exeptional workabil- ity suitable for laying in the thin- and medium bed method of oor tiles. Concrete Flexible, highly polymer-modied, cement based thin- and medium bed tile adhesive resistant to water, weathering, heat and frost. Walkable after 24 hours. 2,2 kg/m 2 weber.fug 877 Flexible grout mortar for joints between tiles in wet-duty areas where suitable coverings are oor tiles. _ Flexible, highly polymer modied, cement based grout mortar resistant to water. For joint width 2-20mm. Walkable after 2 hours. 1,0 kg/m 2 Swedac Visco Elastic ACM Viscoelastic compound for vibrational dampening applied together with cement based screed. Steel (when shop primer is applied) Waterbased compound for vibrational dampening of shop primed steel deck used together with cement based screed. Approved for A-60 constructions. Curing time 12-16 hours. 2,02 kg/m 2 /mm Swedac Visco Elastic DG U-1 Viscoelastic compound that forms the lling of a sandwich construction between the deck and a concrete screed or steel sheet and thereby dramatically reduces noise levels generated by vibration of the structure. Steel, aluminium, wood, stone, ceramics Two-component polyurethane compound for vibrational dampening of all kinds of steel and aluminium constructions as well as wood, stone and ceramic tiles. Curing time 8-12 hours. 1,4 kg/m 2 /mm Swedac Visco Elastic DG U-1 Green Viscoelastic compound that forms the lling of a sandwich construction between the deck and a concrete screed or steel sheet and thereby dramatically reduces noise levels generated by vibration of the structure. Steel, aluminium Two-component polyurethane compound for vibrational dampening of all kinds of steel and aluminium constructions. Approved for A-60 constructions. Curing time 8-12 hours. 1,3 kg/m 2 /mm 16 Saint-Gobain Byggevarer as Brobekkveien 84 P.O. Box 216 Alnabru 0614 Oslo NORWAY Tlf.: +47 22 88 77 00 Fax: +47 22 64 54 54 www.weber-marine.no m a i