Extended Multilevel Converters: An Attempt To Reduce The Number of Independent DC Voltage Sources in Cascaded Multilevel Converters
Extended Multilevel Converters: An Attempt To Reduce The Number of Independent DC Voltage Sources in Cascaded Multilevel Converters
Extended Multilevel Converters: An Attempt To Reduce The Number of Independent DC Voltage Sources in Cascaded Multilevel Converters
2
is exactly the same as that
of the interval +
1
+
2
. Similarly, the current and
voltage waveforms in the interval
2
1
are exactly the same as those in the interval 2
2
2
1
. Therefore the average power in the interval
2
is equal to that of +
1
+
2
and similarly the
average power corresponding to interval
2
1
is
equal to that of 2
2
2
1
. Therefore the
following equations can be written
_
a
2
a
1
i
0
(t)v
0
(t)
_ _
d(vt) =
_
p+a
2
p+a
1
i
0
(t)v
0
(t)
_ _
d(vt) (1)
_
pa
1
pa
2
i
0
(t)v
0
(t)
_ _
d(vt) =
_
2pa
1
2pa
2
i
0
(t)v
0
(t)
_ _
d(vt) (2)
Consequently, if in the interval
1
2
one of the capacitors
is put to the current path (e.g. C
1
), in the interval +
1
t
on
t t
on
_ _
_ _ _ _
dt
=
1
6
V
sw, k
I
t
on
(19)
where E
off, k
and E
on, k
are the turn off and turn -on loss of the
switch k, respectively. t
off
and t
on
are the turn off and turn on
time of the switch, respectively, I is the current through the
switch before turning off, I is the current through the
switch after turning on and V
sw, k
is the off-state voltage on
the switch.
The switching power loss is equal to the sum of all turn on
and turn off energy losses in a fundamental cycle of the output
voltage. This can be written as follows [25, 26]
P
sw
= f
N
switch
k=1
N
on, k
i=1
E
on, ki
+
N
off , k
i=1
E
off , ki
_ _
(20)
where f is the fundamental frequency, N
on, k
and N
off, k
are the
number of turn on and off the switch k during a fundamental
cycle. Also, E
on, ki
is the energy loss of the switch k during the
ith turn-on and E
off, ki
is the energy loss of the switch k during
the ith turn off.
The total loss of the multilevel converter is sum of the
conduction and switching losses as follows
P
loss
= P
c
+P
sw
(21)
3 Comparison
Both of the topologies presented in Figs. 3a and b use lower
number of independent dc voltage sources in comparison with
other cascaded topologies. The proposed topology shown in
Fig. 3a also uses lower number of switches.
Fig. 4a shows the number of dc voltage sources against the
number of voltage levels for the symmetric topologies. As the
gure shows, the proposed topology uses lower number of dc
voltage sources in comparison with the other topologies.
Actually, for any specic number of voltage levels, the
number of dc voltage sources used in the proposed
topology is half of the number of dc voltage sources used
in the other topologies. For the cascade multilevel
converters, providing multiple isolated dc voltage sources is
the main challenge. As the proposed topology uses lower
number of dc voltage sources, it can be a good candidate to
be used instead of cascade multilevel converters. It is
important to note that Fig. 4a is also true for the proposed
second symmetric topology.
Fig. 4b shows the number of switches against the number
of voltage levels for the rst proposed symmetric topology
and other symmetric topologies. As this gure shows, the
proposed topology uses lower number of switches for any
specic number of voltage levels in comparison with the
symmetric CHB topology and that of [17]. However, the
number of switches used in the proposed topology is equal
to that of [4, 5].
4 PWM control of the proposed symmetric
topologies
4.1 Modulation method
In this section, the PWM algorithm is presented to control the
proposed symmetric topologies. It is important to note that the
algorithm should be in a way that the voltage balance between
the capacitors in each cell is provided. The phase-shifted
pulse width modulation (PS-PWM) offers such a
characteristic and therefore it is used to control the
proposed topologies. However, a modication is needed to
be applied in PS-PWM so that it can be used for the
proposed topology. Fig. 5 shows the PS-PWM applied for
the proposed symmetric topology. As the output voltage of
the basic cell is always positive or zero, the absolute value
of the reference waveform is used in modulation and also
the carrier waveforms vary between 0 and 1 (instead of 1
and 1). Two carriers are used for each cell. These two
carriers have a phase angle difference equal to 180. The
carriers of each cell have a phase angle difference equal to
180/m with respect to the carriers of the previous cell.
The carriers are compared with the absolute value of the
reference waveform to achieve the switching pulses of the
switches. Two carriers are dedicated to each cell. For
example, carrier 1 and carrier 2 are used for the rst cell. If
|v
0, ref
| > Carrier1 then the switch S
21
is turned on, otherwise
the switch S
11
is turned on. When |v
0, ref
| > Carrier2 the
switch S
41
is turned on, otherwise the switch S
31
is turned
on. The same description can be given for the other cells.
4.2 Compensating non-ideality of the dc voltage
sources
In most of the studies the dc voltage sources used in
symmetric multilevel converters are supposed to be ideal.
In other words, it is assumed that all of the dc sources have
Fig. 4 Comparison of the proposed multilevel converters with conventional topologies
a Comparison of number of dc voltage sources (for both of the topologies shown in Figs. 3a and b)
b Comparison of number of switches (for the topology shown in Fig. 3a)
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a constant value equal to each other. However, this may not
be the case in practice and the dc voltage sources may have
some variations and uctuations. In this condition, if the
ordinary modulation method is used then the output voltage
quality may be affected. Moreover, the required magnitude
of fundamental frequency component may not be achieved.
Therefore it is necessary to compensate for non-ideality in
the dc sources. To do this, the reference waveform is
modied as follows in order to take into account the
variation of the dc voltage sources.
v
o, ref
=
v
o
(t)
2V
1
(t) +2V
2
(t) + +2V
m
(t)
(22)
where v
0
(t) is the desired output voltage and V
i
(t) is the online
value of the dc voltage source used in the ith basic cell.
To implement this complementary control method, the
value of the dc voltage sources should be measured. In the
proposed topologies, as the number of dc voltage sources
are reduced the required number of measures is also
reduced making the system more economic. It is important
to note that the PS-PWM is still used to provide the gate
signals and only the reference waveform is modied.
Therefore there is not any change in the control method
shown in Fig. 5.
5 Design considerations
In this section, design considerations of the proposed
topologies are presented. In order to design and realise a
power electronic converter, current and voltage ratings of its
switches should be determined. In the proposed multilevel
converter similar to the other multilevel converters, the
current rating of the switches is determined by load. Also,
the current ratings of all of the switches are the same. It is
noticeable that a safety factor should always be considered
to determine the ratings. Therefore the switches current
ratings must be higher than the maximum expected load
current. However, the voltage rating of the switches can be
different from each other. In reference to Figs. 3a and b,
the typical switch S
ij
(i = 1, 2, 3, 4; j = 1, 2, , m) must be
able to withstand the voltage V
j
. Also, the typical switch T
ij
of the topology shown in Fig. 3b must be able to tolerate
voltage equal to 2V
j
. Of course a safety factor must be
considered for safe operation of the switches.
Considering the proposed topology shown in Fig. 3a, the
switches T
1
T
4
have to withstand the whole operating
voltage of the converter. However, these switches operate in
fundamental frequency and therefore they have low stress.
In other words, these switches are low-frequency switches.
Although theses switches are low-frequency, they restrict
the operating voltage level of the converter. Therefore the
proposed topology shown in Fig. 3a is recommended for
lower voltage applications. When designing the multilevel
converter, it is necessary to take into account the
availability of power electronic switches and their ratings.
Although for higher voltage applications the switches can
be connected in series, some problems may arise such as
unequal distribution of voltage across the switches.
Therefore it is preferred not to use the series connected
switches. To satisfy this, the operating voltage of the
converter should be restricted. In general, suppose that the
voltage rating of the available highest-voltage switch is
V
sw, max
. The maximum operating voltage of the converter
can be stated as follows
V
conv, max
=
V
sw, max
a
(23)
where is a factor (larger than 1) to be sure of safe operation
of the switches.
If the current rating of the available switch is I
sw, max
, then
the VA rating of the converter (S
conv, max
) would be as follows
S
conv, max
=
V
sw, max
a
I
sw, max
a
=
V
sw, max
I
sw, max
a
2
(24)
Based on the discussion given above, the proposed
reduced-switch multilevel inverter (Fig. 3a) has limitations
in voltage and power ratings. For example, consider that the
voltage and current ratings of the available switch to be
1200 V (V
sw, max
= 1200 V) and 20 A respectively. can be
chosen based on the most severe operating conditions that
the converter may experience. If voltage spikes (for any
reason) are expected to happen, can be considered a
higher value. As an example = 1.5 2 is suitable to
Fig. 5 PS-PWM control method applied to the proposed topology
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doi: 10.1049/iet-pel.2013.0057
consider the effect of voltage spikes and other sever
conditions. In the example, let take = 1.7, using (24) the
maximum VA rating of the converter will be as follows
S
conv, max
=
1200 20
1.7
2
8304 VA
Although the topology shown in Fig. 3a has the limitation in
the operating voltage, it can be applied for low-voltage
high-quality applications such as dynamic voltage restorer
(DVR) and other custom power devices. Also, in order to
overcome to the mentioned limitation, several units of
Fig. 3a can be cascaded. In this way, the nominal operating
voltage of the multilevel converter is divided between the
cascaded units. Considering that k units are cascaded, the
nominal operating voltage of each unit is equal the nominal
output voltage of the multilevel converter divided by k.
Therefore it will be suitable for high-voltage applications
using low-voltage switches.
It is noticeable that the proposed topology shown in Fig. 3b
has not the restriction mentioned above and it can be designed
for any voltage level. In this topology, the switches T
ij
are
low-frequency switches.
6 Simulation and experimental results
The simulation results of the proposed topologies using
PSCAD/EMTDC are presented to verify them. Beside the
simulation results, the experimental results are also included
to validate the proposed multilevel converters.
6.1 Case study 1
In this case study the rst extended topology is studied. For
this case the converter is supposed to be a 13-level
converter as shown in Fig. 6a. The converter is designed to
produce 220 V RMS (root-mean square) (almost 311 V
peak) 50 Hz output voltage. The converter includes three dc
voltage sources; the value of each one should be almost
equal to 103.7 V. The converter feeds an inductive load
with R = 20 and L = 55 mH. The 13-level converter
shown in Fig. 6a uses 16 IGBTs and three dc voltage
sources whereas the 13-level CHB converter uses 24 IGBTs
and six dc voltage sources.
The PS-PWM algorithm mentioned in Section 4 with the
carrier frequency of 750 Hz is used for modulation.
Fig. 6b shows the simulation results for the converter
shown in Fig. 6a. The upper trace in the gure shows the
output voltage and the lower trace shows the output current.
The output voltage shows that the proposed topology
generates all of the expected voltage levels resulting in a
13-level inverter. The current waveform is sinusoidal and
also has a phase angle difference with respect to the voltage
owing to the inductive characteristic of the load.
Fig. 6 The proposed 13-level inverter and its simulation results
a 13-level inverter based on the proposed rst symmetric topology
b Simulation results, upper: output voltage, lower: output current
Fig. 7 Nine-level converter based on the proposed second
symmetric topology
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6.2 Case study 2
This case study is based on the second extended topology. For
this case, the converter is supposed to be a nine-level
converter and to produce 110 V RMS (155.6 V peak) 50 Hz
output voltage. Fig. 7 shows the nine-level converter based
on the second extended topology. The converter includes
two dc voltage sources that the value of each one is equal
to 77.8 V. The load data is as the same as the previous case.
For the experimental setup, the BUP306D type IGBT with
internal anti-parallel diode is used as switch. Also, to control
the multilevel converter, the switching table of the converter
is stored in the microcontroller ATMEGA32Awhich provides
the gate signals of the switches.
Experimental results of the proposed second extended
topology (Fig. 7) are shown in Fig. 8. Fig. 8a shows the
output voltage and current. Figs. 8b and c show the output
Fig. 8 Experimental results of the proposed nine-level converter
a Output voltage and current
b Output voltage of the rst cell (v
o1
)
c Output voltage of the second cell (v
o2
)
Fig. 9 Simulation results under non-ideal dc voltage sources, from
top to bottom: dc voltages, output voltage and output current
a With applying the compensation of non-ideality of the dc sources
b Without it
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voltage of the rst and second cell, respectively. As the output
voltage waveform indicates, the output voltage includes the
desired levels and it is a nine-level voltage as it was expected.
In the test condition, the measured output power is about
272 W and the input power is about 295 W. Therefore
efciency of the multilevel converter in the test condition is
about 92%. Based on the calculation given in Section 2.4,
the lost power is obtained 25 W which has a good
correspondence with the measured power loss (23 W).
6.3 Case study 3
This case study is also based on the rst extended topology
shown in Fig. 6a. As it was mentioned before, the dc
voltage sources may not have constant values. Another
simulation case study is done to show the effects of this
condition. In this simulation, the dc voltage sources are
supposed to vary.
Figs. 9a and b show the results for the conditions with and
without applying the compensation method respectively. The
top trace in the gure shows the varying dc voltages. When
the compensation of non-ideality of the dc voltage sources
is applied, the quality of output waveforms improves.
However, this is not very clear in the results shown in
Fig. 9 unless the difference in current waveform. In order to
show the improvement in the quality of output waveforms,
their harmonic spectra are shown in Fig. 10. Figs. 10a and
b show the harmonic spectra of output voltage with and
without applying the compensation method, respectively.
As the gures show, when the compensation is not applied,
the voltage contains considerable low-order harmonics
(second and third). Figs. 10c and d show the current
harmonic spectra in the two conditions. The THD of the
output voltage with and without applying the compensation
method is about 0.73 and 2.8%, respectively. The THD
value of the output current with and without the
compensation method is 0.05 and 1.32%, respectively.
These values show a major improvement in the quality of
output voltage and current when applying the compensation
method.
7 Conclusion
In this paper, new cascaded multilevel converters have been
proposed with the aim of using lower number of
independent dc voltage sources. Also, one of the proposed
topologies uses lower number of switches. The proposed
topologies can be both symmetric and asymmetric. As it
was discussed in the paper, the number of independent dc
voltage sources is halved for a specic number of output
voltage levels. The modulation scheme of the proposed
topologies has been presented based on PS-PWM. Also, a
method of compensating non-ideality of the dc voltage
sources by modifying the reference waveform is presented.
The simulation and experimental results validate the
proposed topology. Also, the results show a considerable
improvement in the quality of output waveforms when the
compensation of non-ideality of the dc voltage sources is
used.
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