Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                
Scribd Logo
Upload

Welcome to Scribd!

  • 72 views

    Flaws S N

    Uploaded by

    adiraju07
    This spreadsheet provides tools to analyze fatigue life and crack growth of welded structures. It allows the user to input stress spectrum data and material properties to predict fatigue life using the S-N approach. It also allows modeling crack growth using the Paris equation and inputting crack geometry parameters to calculate the number of cycles for a crack to reach a critical size. The spreadsheet provides guidance to users on input cells and calculations for both fatigue life and crack growth analyses.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd

    Flaws S N

    Uploaded by

    adiraju07
    72 views23 pages
    This spreadsheet provides tools to analyze fatigue life and crack growth of welded structures. It allows the user to input stress spectrum data and material properties to predict fatigue life using the S-N approach. It also allows modeling crack growth using the Paris equation and inputting crack geometry parameters to calculate the number of cycles for a crack to reach a critical size. The spreadsheet provides guidance to users on input cells and calculations for both fatigue life and crack growth analyses.

    Original Description:

    FLAWS-S-N

    Original Title

    FLAWS-S-N

    Copyright

    © © All Rights Reserved

    Available Formats

    XLS, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    This spreadsheet provides tools to analyze fatigue life and crack growth of welded structures. It allows the user to input stress spectrum data and material properties to predict fatigue life using the S-N approach. It also allows modeling crack growth using the Paris equation and inputting crack geometry parameters to calculate the number of cycles for a crack to reach a critical size. The spreadsheet provides guidance to users on input cells and calculations for both fatigue life and crack growth analyses.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    72 views23 pages

    Flaws S N

    Uploaded by

    adiraju07
    This spreadsheet provides tools to analyze fatigue life and crack growth of welded structures. It allows the user to input stress spectrum data and material properties to predict fatigue life using the S-N approach. It also allows modeling crack growth using the Paris equation and inputting crack geometry parameters to calculate the number of cycles for a crack to reach a critical size. The spreadsheet provides guidance to users on input cells and calculations for both fatigue life and crack growth analyses.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 23

    Sheet1

    FLAWS: Fatigue Life Analysis of Welded Structures


    FLAWS-S-N: Prediction based on the S-N approach
    Version

    1 06. June

    2006 Tom

    Lassen

    General guidance
    The background for this spreadsheet is found in chapter 5 in the textbook
    The specific S-N curves used are for steel in sea water with cathodic protection
    The curves are taken from the NORSOK standard
    The aim of this spreadsheet is to provide the reader with a tool for fatigue life prediction
    for a safe life analysis
    Guidance for the user:
    The colors are indicating the content of the cells:
    Blue indicates the issue the user is dealing with (Heading)
    Green indicates where the user are to enter input data
    Read indicates values not to be changed but chosen by use of the menus

    Units are Mpa for stresses and millimeters for dimensions

    1 Identification of structure:

    Name:
    Loading mode:

    Type:
    Date:

    Page 1

    Sheet1

    2 Choice of category
    In Table 1 you will find the data for the S-N curves for the various categories given in Eurocode-3
    NORSOK
    The curves are valid in sea water when effective cathodic protection is provided
    You choose the actual category based on the guidance given in the code
    Use the menu to determine the category
    When this is done, the data pertaining to the to straight lines of the curve are determined
    All the curves are based on the nominal stress approach
    As an alternative it is possible to use the hot spot approach accroding to the Health and Safety Executive
    When using this curve you can also combine it with the original curves from the Doe, see table 2

    Choose detail class


    Table 1 S-N classes
    Ds D
    ND
    Detail
    Category Mpa
    1 C

    Cycles
    74.00 1.00E+06

    2 C1

    66 1.00E+06

    3 C2

    59 1.00E+06

    D
    E
    F
    F1
    F3
    G

    52 1.00E+06

    4
    5
    6
    7
    8

    9
    10 T
    11 PCP(HSE)
    12 USER

    46 1.00E+06
    41 1.00E+06
    37 1.00E+06
    33 1.00E+06
    29
    26
    84
    29.2

    1.00E+06
    1.00E+06
    1.03E+06
    1.00E+07

    Choose SCF if using the PCP curve


    Table 2 SCF for DoE curves

    Ds Ds D
    Log K

    12.19
    12.05
    11.90
    11.76
    11.61
    11.46
    11.30
    11.15
    11.00
    11.76
    11.784
    11.4

    Ds Ds

    Log K
    3
    3
    3
    3
    3
    3
    3
    3
    3
    3
    3
    3

    16.32
    16.08
    15.84
    15.61
    15.35
    15.09
    14.83
    14.58
    14.33
    15.61
    15.637
    14.33

    S-N Curve Factor


    B
    0.64

    m
    5

    0.76

    1.14

    1.34

    F2

    1.52

    1.83

    2.54

    5
    5
    5
    5
    5

    Page 2

    4E

    Sheet1

    Choose category

    Figure 1 :S-N curves

    2 C1

    log Ds [Mpa]

    1000

    The chosen S-N curve is drawn on Figure 1


    to the right
    The corresponding parameters are given in Table 3
    Table 4 gives the SCF pertaining to the original
    DoE curves. These can only be used in conjunction
    with the PCP curve.
    The SCF must be set to 1 for all other curves

    Kategori Mpa

    Cycles
    66

    1000000

    (See Figure 1)

    Ds Ds

    log A2 m
    12.049

    Punkter p valgt S-N kurve


    N
    1.00E+04
    481.95
    1.00E+07
    66.00
    10 1.00E+08
    41.32
    1.E+04
    1.E+0541.32
    1.E+06
    5.00E+08

    1.E+07

    1.E+08

    1.E+09

    logN

    Table 3 parameters for the chosen S-N curve


    Ds D
    ND
    Ds Ds D
    Joint
    C1

    100

    log A2
    3

    16.081

    Table 4

    Hot spot SCF

    m
    5

    Page 3

    1.14

    Sheet1

    3 Thickness correction and use of cutt-off stress


    Give plate thickness and formula for thickness penalty
    Give actual thickness (TTmed
    (mm):
    mer)
    Specify correction type
    Opti
    Optio
    Opti

    20
    2

    No correction
    HSE correction
    Eurocode corection

    (T/16)^0.33

    16 Referance thickness

    (T/25)^0.25

    The correction gives a penalty on stresses

    0.33 Referance exponent


    Tpen=

    1.076416

    Will you apply a cut-off stress?


    Apply cut-off stress ?

    FALSE

    Ds L

    NL

    4 Stress range spectrum given as a histogram


    Give the service time you are considering
    Time period:
    1 (years)
    Fill in the stress ranges and number of cycles for each histogram column

    in Table 5

    Range can be stress or force range


    n is the number of occurring cycles
    Prob is the probability that the histogram column will appear
    If you have given the force range you must specify a transfer coefficient from force to stress
    1 (MTF)
    If you have given stress ranges directly give MTF=1

    Page 4

    1.0 E8

    Sheet1

    The following calculations are done:


    Tpen
    FAC=SCF*MTF
    TOTFAC=Tpen*FAC
    Table 5
    ID
    Range
    1
    2
    3
    4
    5
    6
    7
    8
    9
    10
    11
    12
    13
    14
    15
    16
    17
    18
    19
    20

    Penalty term thickness correction


    SCF is defined in table 2 for the PCP curve.
    This is the total multiplication factor between force and applied stress
    n

    549
    33
    330
    1800
    258
    7000
    183
    34200
    129 182000
    75 1075000
    36 5000000

    Prob

    TPEN

    FAC

    TOTFAC

    DELSIG* n

    1 1.076416

    1.14 1.227115

    673.686

    33

    3661

    0.01

    1 1.076416

    1.14 1.227115 404.9478

    1800

    16858

    0.11

    1 1.076416

    1.14 1.227115 316.5956

    7000

    35276

    0.20

    1 1.076416

    1.14 1.227115

    224.562

    34200

    98853

    0.35

    1 1.076416

    1.14 1.227115 158.2978

    182000

    282212

    0.64

    1 1.076416

    1.14 1.227115

    1 1.076416
    1.076416
    1.076416
    1.076416
    1.076416
    1.076416
    1.076416
    1.076416
    1.076416
    1.076416
    1.076416
    1.076416
    1.076416
    1.076416

    1.14
    1.14
    1.14
    1.14
    1.14
    1.14
    1.14
    1.14
    1.14
    1.14
    1.14
    1.14
    1.14
    1.14

    Sum:
    6300033
    *If DELSIG is not given it is set to 1,0 for numerical reasons

    92.0336

    1075000

    1436021

    0.75

    1.227115 44.17613
    1.227115
    1
    1.227115
    1
    1.227115
    1
    1.227115
    1
    1.227115
    1
    1.227115
    1
    1.227115
    1
    1.227115
    1
    1.227115
    1
    1.227115
    1
    1.227115
    1
    1.227115
    1
    1.227115
    1

    5000000
    0
    0
    0
    0
    0
    0
    0
    0
    0
    0
    0
    0
    0
    6300033

    71624519
    1.21E+16
    1.21E+16
    1.21E+16
    1.21E+16
    1.21E+16
    1.21E+16
    1.21E+16
    1.21E+16
    1.21E+16
    1.21E+16
    1.21E+16
    1.21E+16
    1.21E+16

    0.07
    0
    0
    0
    0
    0
    0
    0
    0
    0
    0
    0
    0
    0
    2.123498

    Page 5

    Sheet1

    5 Predicted fatigue Life


    The stress range spectrum you have given is shown in Figure 2
    The calculated Miners damage rations are shown in Figure 3 for each
    stress level
    The total damage sum D is given to the right
    Total damage accumulation
    The estimated fatigue life likewise
    Predicted fatigue life

    Figure 2
    Stress spectrum

    Delsigma

    1000

    100

    10

    0.E+00

    2.E+06

    4.E+06

    6.E+06

    Applied cycles n

    Page 6

    2.12
    0.5 years

    Sheet1

    Figure 3
    Damage ratios at various stress levels
    0.80
    0.70
    0.60
    D

    0.50
    0.40
    0.30

    0.20
    0.10
    0.00

    11

    13

    15

    17

    19

    ID

    Page 7

    Sheet1

    Page 8

    Sheet1

    Page 9

    Sheet1

    Page 10

    Sheet1

    Page 11

    Sheet1

    Page 12

    Sheet1

    Page 13

    Sheet1

    Page 14

    Sheet1

    Page 15

    Sheet1

    Page 16

    Sheet1

    Page 17

    Sheet2

    FATIGUE CRACK GROWTH


    BASED ON LEFM AND PARIS EQUATION : da/dN=C(DELK)
    (DELK)^m
    GROWTH PARAMETERS (mpA,m)
    1 BSI
    3 5.50E-12
    2 DNV
    3.10E+00 4.90E-12
    3 PWWS
    3.1 7.20E-12

    GIVE 1 or 22 :

    (BSI)

    3 4.53E-12

    1
    GIVE OPTION GEMETRY FUNTION
    ON:

    BSI

    5.5E-12

    GEOMETRY
    T
    2.50E-02
    ai
    1.00E-04
    af
    2.40E-02
    DELS
    57
    T/a
    5
    F
    1.913314

    SIMPLIFIED PROCEDURE
    1-m/2
    -0.50
    nomin
    -93.545
    denom
    -2E-05
    cycles
    4.71E+06

    OPTIONS FOR GEOMETRY FUNCTION


    Fillet joints
    IOP=1
    Analytical approximation edge crack FsFg
    IOP=2
    Analytical approximation edge crack FsFg
    IOP=3
    Analytical approximation edge crack FsFg
    IOP=4
    Gurney FEM edge crack
    Any surface crack with given stress distribution
    IOP=5
    Tada Weight
    ht Functo
    function (Not implementyed)
    IOP=6
    Tubular Joint (Dower, Kam)
    SAV=
    1.5
    BET=
    0.5
    SCF=
    3
    CALCULATE NUMBER OF CYCLES
    BASED ON CONSTANT F PARAMETE

    PRESS BUTTON 3

    Page 18

    Sheet2

    43552.9
    a(mm)
    0.30
    1.50
    2.69
    3.89
    5.08
    6.28
    7.47
    8.67
    9.86
    11.06
    12.25
    13.45
    14.64
    15.84
    17.03
    18.23
    19.42
    20.62
    21.81
    23.01

    a/T
    0.012
    0.060
    0.108
    0.155
    0.203
    0.251
    0.299
    0.347
    0.394
    0.442
    0.490
    0.538
    0.586
    0.633
    0.681
    0.729
    0.777
    0.825
    0.872
    0.920

    0.03
    0
    0.75
    1.6
    3.43
    5.5
    8.2
    10.01
    14.37
    20.68
    28.68

    196
    140
    113
    94
    71
    55
    36
    29
    16
    8

    CYC
    9.97E+05
    3.66E+06
    5.20E+06
    6.36E+06
    7.37E+06
    8.23E+06
    9.02E+06
    9.77E+06
    1.05E+07
    1.12E+07
    1.19E+07
    1.26E+07
    1.32E+07
    1.39E+07
    1.45E+07
    1.51E+07
    1.57E+07
    1.64E+07
    1.69E+07
    1.75E+07

    FA
    2.155148
    1.482364
    1.292749
    1.186638
    1.114757
    1.061213
    1.018973
    0.984343
    0.955153
    0.93003
    0.908052
    0.88857
    0.871115
    0.855333
    0.840956
    0.827772
    0.815613
    0.804344
    0.793852
    0.784046

    17.67188 17.84144
    17.67188 17.84144

    4
    4

    2.156285

    0
    0.03 #VALUE!
    0.064
    0.1372
    0.22
    0.328
    0.4004
    0.5748
    0.8272
    1.1472
    0.0001
    0.0001
    0.0001
    0.0001
    0.0001
    0.0001
    0.0001
    0.0001
    0.0001
    0.0001
    0.0001
    0.0001

    F
    3889.50
    1584.96
    1141.37
    929.39
    800.01
    711.81
    682.48
    658.47
    638.25
    620.87
    605.68
    592.22
    580.18
    569.29
    559.38
    550.30
    541.93
    534.18
    526.96
    520.22

    0.0003
    0.001495
    0.00269
    0.003885
    0.00508
    0.006275
    0.00747
    0.008665
    0.00986
    0.011055
    0.01225
    0.013445

    Page 19

    FT
    FG
    1.015621
    2.04
    1.08305
    1.4214
    1.16017
    1.3224
    1.249141
    1.3277
    1.352679
    1.3964
    1.47426 1.49975
    1.618426
    1.6267
    1.791227 1.78844
    2.000902 2.00424
    2.258938 2.29164
    2.581789
    2.588
    2.993794
    3
    3.53232
    3
    4.25743
    3
    5.271289
    3
    6.76074
    3
    9.102014
    3
    13.16192
    3
    21.38954
    3
    43.6504
    3

    Sheet2

    0.0001
    0.0001
    0.0001
    0.0001
    0.0001
    0.0001
    0.0001
    0.0001

    8.16E+05
    2.82E+06
    3.90E+06
    4.72E+06
    5.38E+06
    5.95E+06
    6.46E+06
    6.94E+06
    7.45E+06
    7.89E+06
    8.32E+06
    8.74E+06
    9.15E+06
    9.54E+06
    9.92E+06
    1.03E+07
    1.07E+07
    1.10E+07
    1.14E+07
    1.17E+07

    0.30
    1.50
    2.69
    3.89
    5.08
    6.28
    7.47
    8.67
    9.86
    11.06
    12.25
    13.45
    14.64
    15.84
    17.03
    18.23
    19.42
    20.62
    21.81
    23.01

    0.01464
    0.015835
    0.01703
    0.018225
    0.01942
    0.020615
    0.02181
    0.023005

    25.00
    20.00
    15.00
    10.00
    5.00
    0.00
    0.00E+00

    Page 20

    5.00E+06

    1.00E+07

    Sheet2

    pproximation edge crack FsFg


    ack FsFgFt
    ack FsFtFeFg

    given stress distribution


    (Not implementyed)

    BASED ON CONSTANT F PARAMETER

    Page 21

    Sheet2

    520.2204
    FTADA
    2.07125
    1.2515
    1.040894
    0.927534
    0.852696
    0.797683
    0.741425
    0.696672
    0.659915
    0.628991
    0.602479
    0.579405
    0.559071
    0.540966
    0.524703
    0.509984
    0.496575
    0.484289
    0.472974
    0.462506

    0.9202

    3 0.023005

    0.025

    Page 22

    Sheet2

    Series1

    1.50E+07

    Page 23

    You might also like