Client:

Date:

Job No: 4639A

PROJECT:

SUB: ACW Booster Pump head

PPD BY :

SL NO DESCRIPTION

1>

DOC NO:

CKD BY:

QUANTITY
(Mtrs. /
Nos.)

DIAMETER
(mtrs)

(feet)

VELOCITY

Equivalent
Length
(mtrs)

Discharge
(m3/hr)

m/sec

feet/ sec

560

2.046

6.711

'K' VALUE
FOR
HEAD LOSS
Hf =
FITTINGS
(mtrs.)
KV2/2g(mwc)
(for one
fitting)

PUMP Discharge(A-B)

PIPE

0.3111

1.020

BF VALVE

0.3111

1.020

560

2.046

6.711

0.455

0.097

CHECK VALVE

0.3111

1.020

560

2.046

6.711

1.3

0.277

90 degree bends

0.3111

1.020

560

2.046

6.711

0.39

0.333

TEE -400x500(branch to run)

0.3111

1.020

560

2.046

6.711

0.78

0.166

Expander 250x300

0.3111

1.020

560

2.046

6.711

0.0588

0.013

SUB TOTAL

0.139

0.139

0.886

GRAND TOTAL
2>

SECTION B-G'

PIPE

20

0.4412

1.447

1120

2.035

6.674

TEE (Flow thru run)

0.4412

1.447

1120

2.035

6.674

TEE 450x100(run to branch)

0.4412

1.447

1120

2.035

Expander 250x300

0.4412

1.447

1120

2.035

20

1.026

0.263
0.24

0.203

6.674

0.24

0.051

6.674

0.0588

0.012

SUB TOTAL

0.263

0.266

GRAND TOTAL
2>

SECTION G'-1

PIPE

60

0.3111

1.020

90 degree bends

0.3111

1.020

60

430

1.571

5.153

430

1.571

5.153
SUB TOTAL

0.528

0.733
0.39
0.733

0.294

GRAND TOTAL

1.028
2.000

Pressure drop across Flow element

3>

0.294

SECTION G-H

PIPE

0.3906

1.281

1025

2.376

7.793

BF VALVE

0.3906

1.281

1025

2.376

7.793

TEE (Flow thru branch)

0.3906

1.281

1025

2.376

REDUCER (450x400)

0.4412

1.447

1025

1.862

241454199.xls.ms_office

0.101
0.325

0.093

7.793

0.78

0.224

6.108

0.0138

0.002

SL NO DESCRIPTION

QUANTITY
(Mtrs. /
Nos.)

DIAMETER
(mtrs)

(feet)

Equivalent
Length
(mtrs)

VELOCITY
Discharge
(m3/hr)

m/sec

feet/ sec

'K' VALUE
FOR
HEAD LOSS
Hf =
FITTINGS
(mtrs.)
KV2/2g(mwc)
(for one
fitting)

SUB TOTAL
GRAND TOTAL

241454199.xls.ms_office

0.101

0.320
0.421

SL NO DESCRIPTION

QUANTITY
(Mtrs. /
Nos.)

DIAMETER
(mtrs)

(feet)

Equivalent
Length
(mtrs)

VELOCITY
Discharge
(m3/hr)

m/sec

feet/ sec

'K' VALUE
FOR
HEAD LOSS
Hf =
FITTINGS
(mtrs.)
KV2/2g(mwc)
(for one
fitting)

4>

TERMINAL POINT PRESSURE AT(H)

30.000

5>

MAX PRESSURE DROP ACROSS THE TG AUXILIARIES(H-I)

6.000

6>

SECTION I-J

PIPE

0.3906

1.281

1025

2.376

7.793

BF VALVE

0.3906

1.281

1025

2.376

7.793

0.325

0.093

TEE (Flow thru run)

0.3906

1.281

1025

2.376

7.793

0.26

0.075

Expander(400x450)

0.4412

1.447

1025

1.862

6.108

0.0138

0.002

SUB TOTAL

0.101

0.101

0.171

GRAND TOTAL

7>

0.271

SECTION 1-K

PIPE

25

0.1035

0.339

90 degree bends

0.1035

45 degree bends

0.1035

TEE - 100x65 (run to branch)

TEE -(flow thru run)

25

40

1.320

4.331

0.339

40

1.320

4.331

0.339

40

1.320

4.331

0.1035

0.339

40

1.320

4.331

0.34

0.030

0.1035

0.339

40

1.320

4.331

0.34

0.060

SUB TOTAL

0.798
0.51

0.000

0.798

0.317

GRAND TOTAL

8>

0.227

1.116

SECTION K-L

PIPE

0.0670

0.220

90 degree bends

0.0670

GATE Valve

0.0670

EXPANDER (65X100)

REDUCER (100X65)

20

1.576

5.168

0.220

20

1.576

5.168

0.54

0.137

0.220

20

1.576

5.168

0.144

0.018

0.1035

0.339

20

0.660

2.166

0.913

0.020

0.1035

0.339

20

0.660

2.166

0.913

0.020

SUB TOTAL
GRAND TOTAL

241454199.xls.ms_office

0.514

0.514

0.195
0.710

SL NO DESCRIPTION

9>

QUANTITY
(Mtrs. /
Nos.)

DIAMETER
(mtrs)

(feet)

Equivalent
Length
(mtrs)

VELOCITY
Discharge
(m3/hr)

m/sec

feet/ sec

'K' VALUE
FOR
HEAD LOSS
Hf =
FITTINGS
(mtrs.)
KV2/2g(mwc)
(for one
fitting)

30.000

TERMINAL POINT PRESSURE AT(L)

10>

MAX PRESSURE DROP ACROSS AIR COMPRESSORS(L-M)

11>

SECTION M-N

15.000

PIPE

0.0670

0.220

20

1.576

5.168

90 degree bends

0.0670

0.220

20

1.576

5.168

0.54

0.137

GATE Valve

0.0670

0.220

20

1.576

5.168

0.144

0.018

EXPANDER (65X100)

0.1035

0.339

20

0.660

2.166

0.913

0.020

REDUCER (100X65)

0.1035

0.339

20

0.660

2.166

0.913

0.020

SUB TOTAL

0.514

0.514

0.195

GRAND TOTAL

0.710
2.000

Pressure drop across Flow element

12>

SECTION N-J

PIPE

70

0.1035

0.339

40

1.320

4.331

90 degree bends

0.1035

0.339

70

40

1.320

4.331

0.51

0.272

45 degree bends

0.1035

0.339

40

1.320

4.331

0.272

0.048

TEE - 100x65 (branch to run)

0.1035

0.339

40

1.320

4.331

0.34

0.030

TEE -(flow thru run)

0.1035

0.339

40

1.320

4.331

0.34

0.060

SUB TOTAL

2.236

2.236

0.411

GRAND TOTAL

13>

2.647

SECTION J-O

PIPE

32

0.4412

1.447

1025

1.862

6.108

TEE- 450x1200 (Branch to run)

0.4412

1.447

32

1025

1.862

6.108

0.72

0.127

90 degree bends

0.4412

1.447

1025

1.862

6.108

0.36

0.064

SUB TOTAL
GRAND TOTAL

241454199.xls.ms_office

0.356

0.356

0.191
0.547

SL NO DESCRIPTION

14>

QUANTITY
(Mtrs. /
Nos.)

DIAMETER
(mtrs)

(feet)

VELOCITY

Equivalent
Length
(mtrs)

Discharge
(m3/hr)

m/sec

feet/ sec

16

1025

1.862

6.108

'K' VALUE
FOR
HEAD LOSS
Hf =
FITTINGS
(mtrs.)
KV2/2g(mwc)
(for one
fitting)

SECTION B-C

PIPE

16

0.4412

1.447

TEE -450x150 (Run to branch)

0.4412

1.447

1025

1.862

6.108

0.24

0.042

TEE -(flow in the run)

0.4412

1.447

1025

1.862

6.108

0.24

0.170

SUB TOTAL

0.178

0.178

0.212

GRAND TOTAL

15>

0.390

SECTION C-D

PIPE

0.1575

0.517

95

1.354

4.442

BF VALVE

0.1575

0.517

95

1.354

4.442

0.675

0.063

90 degree mitre bend

0.1575

0.517

95

1.354

4.442

0.45

0.084

REDUCER 150X100

0.1575

0.517

95

1.354

4.442

0.86

0.080

SUB TOTAL

0.144

0.144

0.228

GRAND TOTAL

16>

PRESSURE DROP ACROSS PHE (D-E)

17>

SECTION E-F

0.371

7.000

PIPE

0.1575

0.517

95

1.354

4.442

BF VALVE

0.1575

0.517

95

1.354

4.442

0.123
0.675

0.063

90 degree mitre bend

0.1575

0.517

95

1.354

4.442

0.45

0.042

TEE -150x450 (branch to run)

0.1575

0.517

95

1.354

4.442

0.9

0.084

EXPANDER (100x150)

0.1575

0.517

95

1.354

0.86

0.080

4.442
SUB TOTAL

0.123

0.270

GRAND TOTAL

18>

0.393

SECTION F-O

PIPE

32

0.4412

1.447

1120

2.035

6.674

TEE -450x1200 (Run to branch)

0.4412

1.447

32

1120

2.035

6.674

0.24

0.051

TEE - Flow thru run

0.4412

1.447

1120

2.035

6.674

0.24

0.051

90 degree bends

0.4412

1.447

1120

2.035

6.674

0.36

0.076

SUB TOTAL
GRAND TOTAL

241454199.xls.ms_office

0.420

0.420

0.177
0.597

SL NO DESCRIPTION

19>

QUANTITY
(Mtrs. /
Nos.)

DIAMETER
(mtrs)

(feet)

VELOCITY

Equivalent
Length
(mtrs)

Discharge
(m3/hr)

m/sec

feet/ sec

45

1120

1.63621

5.367

'K' VALUE
FOR
HEAD LOSS
Hf =
FITTINGS
(mtrs.)
KV2/2g(mwc)
(for one
fitting)

PUMP Suction (Header)

PIPE

45

0.492

1.614

TEE -1200x500(run to branch)

0.492

1.614

1120

1.63621

5.367

0.24

0.033

TEE -500x400(run to branch)

0.492

1.614

1120

1.63621

5.367

0.24

0.033

TEE -(Flow thru run)

0.492

1.614

1120

1.63621

5.367

0.24

0.033

TEE -500x500(Branch to run)

0.492

1.614

1120

1.63621

5.367

0.72

0.098

90 degree mitre bends

0.492

1.614

1120

1.63621

5.367

0.36

0.295

SUB TOTAL

0.348

0.348

0.491

GRAND TOTAL

20>

0.839

PUMP Suction

PIPE

0.3906

1.281

BF VALVE

0.3906

90 degree mitre bends

0.3906

REDUCER (400x250)

0.3906

560

1.298

4.257

1.281

560

1.298

4.257

0.325

0.028

1.281

560

1.298

4.257

0.39

0.067

1.281

560

1.298

4.257

0.795

0.068

SUB TOTAL

0.033

0.033

GRAND TOTAL
21>

Drop across Strainer

0.196
1.500

Various Routes are possible

241454199.xls.ms_office

0.163

SL NO DESCRIPTION

QUANTITY
(Mtrs. /
Nos.)

DIAMETER
(mtrs)

(feet)

Equivalent
Length
(mtrs)

VELOCITY
Discharge
(m3/hr)

m/sec

feet/ sec

'K' VALUE
FOR
HEAD LOSS
Hf =
FITTINGS
(mtrs.)
KV2/2g(mwc)
(for one
fitting)

ROUTE1:AB+BC+CD+DE+EF+FO

13.194

ROUTE2: AB+BG+GH+HI+IJ+JO

6.212

ROUTE3:AB+BG+GK+KL+LM+MN+NJ+JO

10.272

1. THOUGH THE MAXIMUM PRESSURE DROP IS ALONG ROUTE-1, THE TERMINAL PRESSURE REQUIRED AT THE INLET OF THE AIR COMPRESSOR IS 30 MWC
2. THE TERMINAL PRESSURE AT THE INLET OF THE AIR COMPRESSOR IS 30 MWC
3. THE PRESSURE AVAILABLE FROM THE CW PUMPS IS 15 MWC
4. PRESSURE DROP UPTO THE AIR COMPRESSOR TERMINAL POINT IS = AB+BG+GK+KL= (.839+.516+2.921+.710)1.1=5.4846
5. ACTUAL PRESSURE REQUIRED AT THE AIR COMPRESSOR TERMINAL POINT IS 30+5.4846+2=37.48
6. HENCE THE ACW PUMP HEAD=ACTUAL PRESS REQUIRED AT AIR COMPRESSOR TERMINAL-PRESSURE AVAILABLE AT SUCTION=37.48-15=25 MWC
ACW PUMP HEAD SELECTED :
THE REQUIRED PUMP HEAD = 25 MWC

241454199.xls.ms_office