MIL Control Valve Specification and Sizing Calculation
This document provides specifications for control valves and associated equipment for a feed water control system. It includes specification sheets for two control valves (Tags FV-500A and FV-M503), as well as sizing calculations, actuator specifications, and references to standard drawings. The control valves are 3 inch globe valves for feed water service with pneumatic and electric actuation, along with associated positioners and transmitters. Key specifications include valve and trim materials, pressure and temperature ratings, pipe sizes, actuator types and electrical requirements.
MIL Control Valve Specification and Sizing Calculation
This document provides specifications for control valves and associated equipment for a feed water control system. It includes specification sheets for two control valves (Tags FV-500A and FV-M503), as well as sizing calculations, actuator specifications, and references to standard drawings. The control valves are 3 inch globe valves for feed water service with pneumatic and electric actuation, along with associated positioners and transmitters. Key specifications include valve and trim materials, pressure and temperature ratings, pipe sizes, actuator types and electrical requirements.
MIL reserves right to supply similar material MIL-FM-040R1
CONTROL VALVE SPECIFICATION SHEET Customer: THERMAX LTD PUNE B&H Enquiry Ref: PA-0891. (1*53 TPH, 67Ata, 4905C). Project: Bombay rayon & Fashions Ltd Service: Feed water control valve Valve & Aux Equip Code : 37-41621 AS/EPP/PT/AL/HW Quotation Ref: MIL/QDP074/JA0637 Sale Order Ref: Item: 1 Qty: 1 Tag No: FV-500A Valve Body Series : 41000 Type : Heavy Duty Globe Valve Size : 3 Inch Max Pressure : 102 kgf/cm2 g Max temp. : 130 Deg. C Body Material : ASTM A 216 Gr. WCC Body Rating : 1500# ANSI Flow Direction : Flow-to-Close End Connection : Weld End 1500 # Butt Weld Bonnet Type : Standard (With Mod. Finned Extn.) Packing Type : Double Packing Matl. : PTFE Valve Trim Rated Cv : 56 Characteristic : Equal % Plug Type : Balanced with PTFE Seal Plug Material : 17-4 PH Cage Type : Standard Characterised Cage Material : CA6NM Nitrided Seat Type : Clamped Seat Material : SS 410 Guiding : Cage Guiding Seat leakage : IV (FCI 70.2) Spring Diaphragm Actuator Series/Size : 37/18 Inch Spring Range : 3-15 psi Supply Pressure : 35 psi Action : Air to Close Air failure : Stayput Hand Wheel : 6A3 Pn.tubing Size/Mtl. : 3/8 Inch NPT/ Copper Shut-off Pressure : 102 kgf/cm2 g IBR IBR for Pressure Parts : Yes Line Data Inlet Pipe : 4 (In ) / 80 Sch Outlet Pipe : 4 (In ) / 80 Sch Air Filter Regulator with Gauge Make/Model : Shavo /11-4 SN Qty : 1 Filter Size : 5 Micron Valve Positioner Make/Model : MIL /8013 Input Signal/Action : 4-20 mA /Direct Certification : Weather Proof IP 65 (IS 2147) Cable Entry : 1/2 Inch NPT Cable Gland : No Position Transmitter Make/Model/Output Signal : MIL /400 L /4-20 mA Supply Voltage : 12-33 V DC Certification : Weather Proof IP 65 (IS 2147) Cable Entry : 1/2 Inch NPT Cable Gland : No Air Lock Make/Model : MIL /776 Revision No: 0 Revision Date: 16-May-08 Prepared By: AJ CONTROL VALVE SIZING CALCULATIONS Customer: THERMAX LTD PUNE B&H Enquiry Ref: PA-0891. (1*53 TPH, 67Ata, 4905C). Project: Bombay rayon & Fashions Ltd Tag: FV-500A Quotation Ref: MIL/QDP074/JA0637 Item: 1 Service: Feed water control valve Date: 16-May-08 General Details Valve Model: 41000 FTC Valve Size: 3 In Body Material: ASTM A 216 Gr. WCC Body Rating: 1500 # ANSI Rated Cv: 56 Inlet Pipe 4 In/ 80 Sch Outlet Pipe 4 In/ 80 Sch Fluid Type: Liquid Fluid Name: Water Characteristic: Equal % Service Conditions Sizing Condition Units Max Nor Min Flow Rate T/hr 61.02 50.85 15.90 Inlet Pressure kgf/cm2 g 83.84 87.35 93.47 Outlet Pressure kgf/cm2 g 78.35 75.33 69.14 Pressure Drop kgf/cm2 5.49 12.02 24.33 Temperature deg. c 130 130 130 Vapour Pressure kgf/cm2 a 2.76 2.76 2.76 Critical Pressure kgf/cm2 a 225 225 225 Spec.Gravity 0.93486 0.93486 0.93486 Viscosity cPo 1 1 1 Sizing Results Calculated Cv 31.55 17.769 3.905 FL 0.919 0.93 0.94 Velocity m/s 4.4 3.7 1.2 Sound Level dBA 67.3 71.6 71.1 Flow Cond subcrit. subcrit. subcrit. % lift Equal % 85.4 70.8 32.2 MIL-SIZING-C2 THERMAX LTD PUNE PA-0891. (1*53 TPH, 67Ata, 4905C). 1 FV-500A AJ 1 MIL/QDP074/JA0637 3 Inch 1500 # BW 0 18 Inch N.A 16-May-08 37-41621 Flow-to-Close Stayput Yes 290 Estimated Shipping Weight (Kg.) OD(A)= 88.9 ID(B)= 73.7 OD(A)= 88.9 ID(B)= 73.7 Air Set AS Electro Pneu.Positioner VP Position Transmitter PT AirLock AL Hand Wheel HW Trade names are for reference only. MIL reserves right to supply similar material MIL-FM-040R1 CONTROL VALVE SPECIFICATION SHEET Customer: THERMAX LTD PUNE B&H Enquiry Ref: PA-0891. (1*53 TPH, 67Ata, 4905C). Project: Bombay rayon & Fashions Ltd Service: Feed water 100% motorized control valve Valve & Aux Equip Code : 90-41621 Quotation Ref: MIL/QDP074/JA0637 Sale Order Ref: Item: 2 Qty: 1 Tag No: FV-M503 Valve Body Series : 41000 Type : Heavy Duty Globe Valve Size : 3 Inch Max Pressure : 102 kgf/cm2 g Max temp. : 130 Deg. C Body Material : ASTM A 216 Gr. WCC Body Rating : 1500# ANSI Flow Direction : Flow-to-Close End Connection : Weld End 1500 # Butt Weld Bonnet Type : Standard (With Mod. Finned Extn.) Packing Type : Double Packing Matl. : PTFE Valve Trim Rated Cv : 56 Characteristic : Equal % Plug Type : Balanced with PTFE Seal Plug Material : 17-4 PH Cage Type : Standard Characterised Cage Material : CA6NM Nitrided Seat Type : Clamped Seat Material : SS 410 Guiding : Cage Guiding Seat leakage : IV (FCI 70.2) IBR IBR for Pressure Parts : Yes Line Data Inlet Pipe : 4 (In ) / 80 Sch Outlet Pipe : 4 (In ) / 80 Sch Electrical Actuator Series : 90 Make/Model : Rotork/KML60F10A/18 Supply Voltage : 3 F, 415V, AC50Hz Travel : 2 Inch Shut-off Pressure : 102 kgf/cm2 g For electrical actuator specification please refer Annexure Revision No: 0 Revision Date: 16-May-08 Prepared By: AJ CONTROL VALVE SIZING CALCULATIONS Customer: THERMAX LTD PUNE B&H Enquiry Ref: PA-0891. (1*53 TPH, 67Ata, 4905C). Project: Bombay rayon & Fashions Ltd Tag: FV-M503 Quotation Ref: MIL/QDP074/JA0637 Item: 2 Service: Feed water 100% motorized control valve Date: 16-May-08 General Details Valve Model: 41000 FTC Valve Size: 3 In Body Material: ASTM A 216 Gr. WCC Body Rating: 1500 # ANSI Rated Cv: 56 Inlet Pipe 4 In/ 80 Sch Outlet Pipe 4 In/ 80 Sch Fluid Type: Liquid Fluid Name: Water Characteristic: Equal % Service Conditions Sizing Condition Units Max Nor Min Flow Rate T/hr 61.02 50.85 15.90 Inlet Pressure kgf/cm2 g 83.84 87.35 93.47 Outlet Pressure kgf/cm2 g 78.35 75.33 69.14 Pressure Drop kgf/cm2 5.49 12.02 24.33 Temperature deg. c 130 130 130 Vapour Pressure kgf/cm2 a 2.76 2.76 2.76 Critical Pressure kgf/cm2 a 225.6 225.6 225.6 Spec.Gravity 0.935 0.935 0.935 Viscosity cPo 1 1 1 Sizing Results Calculated Cv 31.548 17.767 3.905 FL 0.919 0.93 0.94 Velocity m/s 4.4 3.7 1.2 Sound Level dBA 67.3 71.6 71.1 Flow Cond subcrit. subcrit. subcrit. % lift Equal % 85.4 70.8 32.2 MIL-SIZING-C2 VM/SRQ08-5056/MIL dt.17.05.08 Specification for KML range actuators: Type : Syncroset actuator (without integral starter) Enclosure : Water Tight to IP68. Power supply : 415V ; 3 Phase ; 50Hz. Wiring Diagram : Wd: 9235 Mechanical local Indicator : Continuous Local Indicator Provided Motor Insulation : Class F Paint : Smoke grey as per IS 5, 692 shade Modulating duty i.e 1200 starts per hour WD: 9235 Sl. No. Actuator / RPM Mod. Thrust (lbs) Seating Thrust (lbs) Linear Speed (mm/sec) Travel Time (secs)
1 KML60F10A/18 2580 4060 1.8 28
Stroke length-2 for sl.no1 Note: 1) Offered above actuators are Syncroset (without integral starter) actuator quoted to wiring diagram WD: 9235 + CLI, which consists of the following. 2 Nos Torque/Limit switches with 2NO + 2 NC potential free contacts. 2 Nos Auxiliary Limit switches with 2NO +2NC Potential free contacts, 2 Nos Independent Limit switches with 2NO +2NC potential free contacts, Space heater suitable for 230V AC / Single phase externally fed Power Supply, Continuous Local Indicator and Contact type Current Position Transmitter (4- 20mA) 2) Offered actuators are provided with 1 1No, 2 Nos British metric double compression cable glands as required. Please confirm. 3) Offered actuators are with out integral starter. VENDOR NAME : ROTORK / DATA SHEET REF: 01 / REV. 00 / DT: 17.05.2008 PROJECT NAME : TAG NO. : MIL WORK NO. : VALVE : OUR JOB NO. : ACTUATOR MODEL: KML60F10A /18 RPM STROKE LENGTH : 2 Linear speed: 1.8 mm/secs S.No DESCRIPTION UNIT DATA 1 ACTUATOR MANUFACTURER ROTORK CONTROLS (INDIA) PVT. LTD 2A MODULATING THRUST lbs 2580 2B SEATING THRUST lbs 4060 3 DUTY CYCLE S4-50% 4 ENCLOSURE (TENV) IP68 5 AVERAGE / NOMINAL OUTPUT KW 0.25 6 RATED VOLTAGE V 415 7 RATED FREQUENCY Hz 50 8 No .OF PHASES 3 9 ADMISSIBLE VOLTAGE FLUCTUATION % 10 10 ADMISSIBLE FREQUENCY FLUCTUATION % 5 11 ADMISSIBLE VOLT. & FREQ. VARIATION % 10 12 NOMINAL MODULATING CURRENT A 1.2 13 LOCKED ROTOR CURRENT A 3.0 14 FULL LOAD SPEED RPM 2880 15 INSULATION CLASS F 16 POWER FACTOR (AVERAGE LOAD) 0.79 17 AVERAGE LOAD EFFICIENCY % 50 18 ADMISSIBLE AMBIENT TEMPERATURE C -30 TO +70 19 TEMP.RAISE OVER AMBIENT TEMP 40 C C 80 20 TYPE OF STARTER RECOMMENDED DOL 21 CABLE GLANDS 4 Nos. 1 1No, 2 Nos cable glands- British metric 22 GEAR BOX LUBRICATION ALPHA SP68 or SAE EP80 23 POSITION LIMIT SWITCHES Nos 2NO 2NC 4 Nos. 24 TORQUE SWITCHES Nos 2NO 2NC 2 Nos. 25 RATING OF SWITCHES A 5A 240V AC, 0.5A 220V DC 26.A POSITION TRANSMITTER - ON / OFF DUTY NOT APPLICABLE 26.B POSITION TRANSMITTER - INCHING DUTY (IF PROVIDED) Contact type Current position transmitter (4- 20mA) 27 SPACE HEATER 1 No 240V AC 1 50 Hz 28 THERMOSTAT / THERMISTER 1 No PROVIDED 29 INTERNAL WIRING PVC 1.5 mm 2 30 CONTROL CIRCUIT DIAGRAM (WITHOUT INTEGRAL STARTER) WD: 9235 31 WEIGHT Kg 46 32 MOTOR SUITABLE FOR ON-OFF / INCHING Modulating duty (1200 starts per hour) 33 MOTOR TYPE & REF. STANDARD SQUIRREL CAGE INDUCTION, IS 325 34 TRAVEL TIMES Sec 28 secs NAME SEAL OF VENDOR WITH SIGNATURE. Trade names are for reference only. MIL reserves right to supply similar material MIL-FM-040R1 CONTROL VALVE SPECIFICATION SHEET Customer: THERMAX LTD PUNE B&H Enquiry Ref: PA-0891. (1*53 TPH, 67Ata, 4905C). Project: Bombay rayon & Fashions Ltd Service: Feed water 30% control valve Valve & Aux Equip Code : 37-41121 AS/EPP/PT/AL/HW Quotation Ref: MIL/QDP074/JA0637 Sale Order Ref: Item: 3 Qty: 1 Tag No: FV-500B Valve Body Series : 41100 Type : Heavy Duty Globe Valve Size : 1.5 Inch Max Pressure : 102 kgf/cm2 g Max temp. : 130 Deg. C Body Material : ASTM A 216 Gr. WCC Body Rating : 900# ANSI Flow Direction : Flow-to-Open End Connection : Weld End 900 # Butt Weld Bonnet Type : Standard Packing Type : Double Packing Matl. : PTFE Valve Trim Rated Cv : 10 Characteristic : Equal % Plug Type : Unbalanced Plug Material : 17-4 PH Cage Type : Standard Characterised Cage Material : CA6NM Nitrided Seat Type : Clamped Seat Material : SS 410 Guiding : Cage Guiding Seat leakage : IV (FCI 70.2) Spring Diaphragm Actuator Series/Size : 37/13 Inch Spring Range : 3-15 psi Supply Pressure : 45 psi Action : Air to Close Air failure : Stayput Hand Wheel : 6A2 Pn.tubing Size/Mtl. : 1/4 Inch NPT/ Copper Shut-off Pressure : 102 kgf/cm2 g IBR IBR for Pressure Parts : Yes Line Data Inlet Pipe : 3 (In ) / 80 Sch Outlet Pipe : 3 (In ) / 80 Sch Air Filter Regulator with Gauge Make/Model : Shavo /11-4 SN Qty : 1 Filter Size : 5 Micron Valve Positioner Make/Model : MIL /8013 Input Signal/Action : 4-20 mA /Direct Certification : Weather Proof IP 65 (IS 2147) Cable Entry : 1/2 Inch NPT Cable Gland : No Position Transmitter Make/Model/Output Signal : MIL /400 L /4-20 mA Supply Voltage : 10-60 V DC Certification : Weather Proof IP 65 (IS 2147) Cable Entry : 1/2 Inch NPT Cable Gland : No Air Lock Make/Model : MIL /776 Remarks This valve shall be able to withstand Delta Pressure shut off during startups without damage-Duration 8 to 10 hours for 25 to 30 times in a year. Revision No: 0 Revision Date: 16-May-08 Prepared By: AJ CONTROL VALVE SIZING CALCULATIONS Customer: THERMAX LTD PUNE B&H Enquiry Ref: PA-0891. (1*53 TPH, 67Ata, 4905C). Project: Bombay rayon & Fashions Ltd Tag: FV-500B Quotation Ref: MIL/QDP074/JA0637 Item: 3 Service: Feed water 30% control valve Date: 16-May-08 General Details Valve Model: 41100 FTO Valve Size: 1.5 In Body Material: ASTM A 216 Gr. WCC Body Rating: 900 # ANSI Rated Cv: 10 Inlet Pipe 3 In/ 80 Sch Outlet Pipe 3 In/ 80 Sch Fluid Type: Liquid Fluid Name: Water Characteristic: Equal % Service Conditions Sizing Condition Units Max Nor Min Flow Rate T/hr 17.49 15.9 4.77 Inlet Pressure kgf/cm2 g 92.03 92.78 93.79 Outlet Pressure kgf/cm2 g 69.28 69.2 68.52 Pressure Drop kgf/cm2 22.75 23.58 25.27 Temperature deg. c 130 130 130 Vapour Pressure kgf/cm2 a 2.76 2.76 2.76 Critical Pressure kgf/cm2 a 225 225 225 Spec.Gravity 0.93486 0.93486 0.93486 Viscosity cPo 1 1 1 Sizing Results Calculated Cv 4.487 4.007 1.15 FL 0.924 0.926 0.939 Velocity m/s 5 4.6 1.4 Sound Level dBA 72.7 72.5 67.7 Flow Cond subcrit. subcrit. subcrit. % lift Equal % 79.6 76.6 45 MIL-SIZING-C2 THERMAX LTD PUNE PA-0891. (1*53 TPH, 67Ata, 4905C). 3 FV-500B AJ 1 MIL/QDP074/JA0637 1.5 Inch 900 # BW 0 13 Inch N.A 16-May-08 37-41121 Flow-to-Open Stayput Yes 140 Estimated Shipping Weight (Kg.) OD(A)= 48.3 ID(B)= 38.1 OD(A)= 48.3 ID(B)= 38.1 Air Set AS Electro Pneu.Positioner VP Position Transmitter PT AirLock AL Hand Wheel HW Trade names are for reference only. MIL reserves right to supply similar material MIL-FM-040R1 CONTROL VALVE SPECIFICATION SHEET Customer: THERMAX LTD PUNE B&H Enquiry Ref: PA-0891. (1*53 TPH, 67Ata, 4905C). Project: Bombay rayon & Fashions Ltd Service: Attemperator control valve Valve & Aux Equip Code : 37-41121 AS/EPP/PT/AL/HW Quotation Ref: MIL/QDP074/JA0637 Sale Order Ref: Item: 4 Qty: 1 Tag No: TV-603 Valve Body Series : 41100 Type : Heavy Duty Globe Valve Size : 1 Inch Max Pressure : 102 kgf/cm2 g Max temp. : 130 Deg. C Body Material : ASTM A 216 Gr. WCC Body Rating : 900# ANSI Flow Direction : Flow-to-Open End Connection : Weld End 900 # Socket Weld Bonnet Type : Standard Packing Type : Double Packing Matl. : PTFE Valve Trim Rated Cv : 10 Characteristic : Equal % Plug Type : Unbalanced Plug Material : 17-4 PH Cage Type : Standard Characterised Cage Material : CA6NM Nitrided Seat Type : Clamped Seat Material : SS 410 Guiding : Cage Guiding Seat leakage : IV (FCI 70.2) Spring Diaphragm Actuator Series/Size : 37/13 Inch Spring Range : 3-15 psi Supply Pressure : 45 psi Action : Air to Close Air failure : Stayput Hand Wheel : 6A2 Pn.tubing Size/Mtl. : 1/4 Inch NPT/ Copper Shut-off Pressure : 102 kgf/cm2 g IBR IBR for Pressure Parts : Yes Line Data Inlet Pipe : 1.5 (In ) / 80 Sch Outlet Pipe : 1.5 (In ) / 80 Sch Air Filter Regulator with Gauge Make/Model : Shavo /11-4 SN Qty : 1 Filter Size : 5 Micron Valve Positioner Make/Model : MIL /8013 Input Signal/Action : 4-20 mA /Direct Certification : Weather Proof IP 65 (IS 2147) Cable Entry : 1/2 Inch NPT Cable Gland : No Position Transmitter Make/Model/Output Signal : MIL /400 L /4-20 mA Supply Voltage : 10-60 V DC Certification : Weather Proof IP 65 (IS 2147) Cable Entry : 1/2 Inch NPT Cable Gland : No Air Lock Make/Model : MIL /776 Revision No: 0 Revision Date: 16-May-08 Prepared By: AJ CONTROL VALVE SIZING CALCULATIONS Customer: THERMAX LTD PUNE B&H Enquiry Ref: PA-0891. (1*53 TPH, 67Ata, 4905C). Project: Bombay rayon & Fashions Ltd Tag: TV-603 Quotation Ref: MIL/QDP074/JA0637 Item: 4 Service: Attemperator control valve Date: 16-May-08 General Details Valve Model: 41100 FTO Valve Size: 1 In Body Material: ASTM A 216 Gr. WCC Body Rating: 900 # ANSI Rated Cv: 10 Inlet Pipe 1.5 In/ 80 Sch Outlet Pipe 1.5 In/ 80 Sch Fluid Type: Liquid Fluid Name: Water Characteristic: Equal % Service Conditions Sizing Condition Units Max Nor Min Flow Rate T/hr 4.38 2.15 0.44 Inlet Pressure kgf/cm2 g 80.86 78.88 71.78 Outlet Pressure kgf/cm2 g 78.96 76.3 69.4 Pressure Drop kgf/cm2 1.9 2.58 2.38 Temperature deg. c 130 130 130 Vapour Pressure kgf/cm2 a 2.76 2.76 2.76 Critical Pressure kgf/cm2 a 225 225 225 Spec.Gravity 0.93486 0.93486 0.93486 Viscosity cPo 1 1 1 Sizing Results Calculated Cv 3.888 1.638 0.346 FL 0.926 0.937 0.94 Velocity m/s 3.1 1.5 0.3 Sound Level dBA 55.8 54.7 <50 Flow Cond subcrit. subcrit. subcrit. % lift Equal % 75.9 53.9 14.4 MIL-SIZING-C2 THERMAX LTD PUNE PA-0891. (1*53 TPH, 67Ata, 4905C). 4 TV-603 AJ 1 MIL/QDP074/JA0637 1 Inch 900 # SW 0 13 Inch N.A 16-May-08 37-41121 Flow-to-Open Stayput Yes 80 Estimated Shipping Weight (Kg.) OD(A)= 34.1 ID(B)= 24.3 D= 13 OD(A)= 34.1 ID(B)= 24.3 D= 13 Air Set AS Electro Pneu.Positioner VP Position Transmitter PT AirLock AL Hand Wheel HW Trade names are for reference only. MIL reserves right to supply similar material MIL-FM-040R1 CONTROL VALVE SPECIFICATION SHEET Customer: THERMAX LTD PUNE B&H Enquiry Ref: PA-0891. (1*53 TPH, 67Ata, 4905C). Project: Bombay rayon & Fashions Ltd Service: Attemperator motorized control valve Valve & Aux Equip Code : 90-41121 Quotation Ref: MIL/QDP074/JA0637 Sale Order Ref: Item: 5 Qty: 1 Tag No: TV-M504 Valve Body Series : 41100 Type : Heavy Duty Globe Valve Size : 1 Inch Max Pressure : 102 kgf/cm2 g Max temp. : 130 Deg. C Body Material : ASTM A 216 Gr. WCC Body Rating : 900# ANSI Flow Direction : Flow-to-Open End Connection : Weld End 900 # Socket Weld Bonnet Type : Standard Packing Type : Double Packing Matl. : PTFE Valve Trim Rated Cv : 10 Characteristic : Equal % Plug Type : Unbalanced Plug Material : 17-4 PH Cage Type : Standard Characterised Cage Material : CA6NM Nitrided Seat Type : Clamped Seat Material : SS 410 Guiding : Cage Guiding Seat leakage : IV (FCI 70.2) IBR IBR for Pressure Parts : Yes Line Data Inlet Pipe : 1.5 (In ) / 80 Sch Outlet Pipe : 1.5 (In ) / 80 Sch Electrical Actuator Series : 90 Make/Model : Rotork/KML30F10A/18 Supply Voltage : 3 F, 415V, AC50Hz Travel : 0.75 Inch Shut-off Pressure : 102 kgf/cm2 g For electrical actuator specification please refer Annexure Revision No: 0 Revision Date: 16-May-08 Prepared By: AJ CONTROL VALVE SIZING CALCULATIONS Customer: THERMAX LTD PUNE B&H Enquiry Ref: PA-0891. (1*53 TPH, 67Ata, 4905C). Project: Bombay rayon & Fashions Ltd Tag: TV-M504 Quotation Ref: MIL/QDP074/JA0637 Item: 5 Service: Attemperator motorized control valve Date: 16-May-08 General Details Valve Model: 41100 FTO Valve Size: 1 In Body Material: ASTM A 216 Gr. WCC Body Rating: 900 # ANSI Rated Cv: 10 Inlet Pipe 1.5 In/ 80 Sch Outlet Pipe 1.5 In/ 80 Sch Fluid Type: Liquid Fluid Name: Water Characteristic: Equal % Service Conditions Sizing Condition Units Max Nor Min Flow Rate T/hr 4.38 2.15 0.44 Inlet Pressure kgf/cm2 g 80.86 78.88 71.78 Outlet Pressure kgf/cm2 g 78.96 76.3 69.4 Pressure Drop kgf/cm2 1.9 2.58 2.38 Temperature deg. c 130 130 130 Vapour Pressure kgf/cm2 a 2.76 2.76 2.76 Critical Pressure kgf/cm2 a 225 225 225 Spec.Gravity 0.93486 0.93486 0.93486 Viscosity cPo 1 1 1 Sizing Results Calculated Cv 3.888 1.638 0.346 FL 0.926 0.937 0.94 Velocity m/s 3.1 1.5 0.3 Sound Level dBA 55.8 54.7 <50 Flow Cond subcrit. subcrit. subcrit. % lift Equal % 75.9 53.9 14.4 MIL-SIZING-C2 VM/SRQ08-5056/MIL dt.17.05.08 Specification for KML range actuators: Type : Syncroset actuator (without integral starter) Enclosure : Water Tight to IP68. Power supply : 415V ; 3 Phase ; 50Hz. Wiring Diagram : Wd: 9235 Mechanical local Indicator : Continuous Local Indicator Provided Motor Insulation : Class F Paint : Smoke grey as per IS 5, 692 shade Modulating duty i.e 1200 starts per hour WD: 9235 Sl. No. Actuator / RPM Mod. Thrust (lbs) Seating Thrust (lbs) Linear Speed (mm/sec) Travel Time (secs)
2 KML30F10A /18 1620 2500 1.8 10.58
Stroke length-0.75 for sl.no2 Note: 1) Offered above actuators are Syncroset (without integral starter) actuator quoted to wiring diagram WD: 9235 + CLI, which consists of the following. 2 Nos Torque/Limit switches with 2NO + 2 NC potential free contacts. 2 Nos Auxiliary Limit switches with 2NO +2NC Potential free contacts, 2 Nos Independent Limit switches with 2NO +2NC potential free contacts, Space heater suitable for 230V AC / Single phase externally fed Power Supply, Continuous Local Indicator and Contact type Current Position Transmitter (4- 20mA) 2) Offered actuators are provided with 1 1No, 2 Nos British metric double compression cable glands as required. Please confirm. 3) Offered actuators are with out integral starter. VENDOR NAME : ROTORK / DATA SHEET REF: 01 / REV. 00 / DT: 17.05.2008 PROJECT NAME : TAG NO. : MIL WORK NO. : VALVE : OUR JOB NO. : ACTUATOR MODEL: KML30F10A /18 RPM STROKE LENGTH : 0.75 Linear speed: 1.8 mm/secs S.No DESCRIPTION UNIT DATA 1 ACTUATOR MANUFACTURER ROTORK CONTROLS (INDIA) PVT. LTD 2A MODULATING THRUST lbs 1620 2B SEATING THRUST lbs 2500 3 DUTY CYCLE S4-50% 4 ENCLOSURE (TENV) IP68 5 AVERAGE / NOMINAL OUTPUT KW 0.23 6 RATED VOLTAGE V 415 7 RATED FREQUENCY Hz 50 8 No .OF PHASES 3 9 ADMISSIBLE VOLTAGE FLUCTUATION % 10 10 ADMISSIBLE FREQUENCY FLUCTUATION % 5 11 ADMISSIBLE VOLT. & FREQ. VARIATION % 10 12 NOMINAL MODULATING CURRENT A 0.8 13 LOCKED ROTOR CURRENT A 3.0 14 FULL LOAD SPEED RPM 2880 15 INSULATION CLASS F 16 POWER FACTOR (AVERAGE LOAD) 0.80 17 AVERAGE LOAD EFFICIENCY % 50 18 ADMISSIBLE AMBIENT TEMPERATURE C -30 TO +70 19 TEMP.RAISE OVER AMBIENT TEMP 40 C C 80 20 TYPE OF STARTER RECOMMENDED DOL 21 CABLE GLANDS 4 Nos. 1 1Nos, 2 Nos cable glands- British metric 22 GEAR BOX LUBRICATION ALPHA SP68 or SAE EP80 23 POSITION LIMIT SWITCHES Nos 2NO 2NC 4 Nos. 24 TORQUE SWITCHES Nos 2NO 2NC 2 Nos. 25 RATING OF SWITCHES A 5A 240V AC, 0.5A 220V DC 26.A POSITION TRANSMITTER - ON / OFF DUTY NOT APPLICABLE 26.B POSITION TRANSMITTER - INCHING DUTY (IF PROVIDED) Contact type Current position transmitter (4- 20mA) 27 SPACE HEATER 1 No 240V AC 1 50 Hz 28 THERMOSTAT / THERMISTER 1 No PROVIDED 29 INTERNAL WIRING PVC 1.5 mm 2 30 CONTROL CIRCUIT DIAGRAM (WITHOUT INTEGRAL STARTER) WD: 9235 31 WEIGHT Kg 42 32 MOTOR SUITABLE FOR ON-OFF / INCHING Modulating duty (1200 starts per hour) 33 MOTOR TYPE & REF. STANDARD SQUIRREL CAGE INDUCTION, IS 325 34 TRAVEL TIMES Sec 11 secs NAME SEAL OF VENDOR WITH SIGNATURE. Trade names are for reference only. MIL reserves right to supply similar material MIL-FM-040R1 CONTROL VALVE SPECIFICATION SHEET Customer: THERMAX LTD PUNE B&H Enquiry Ref: PA-0891. (1*53 TPH, 67Ata, 4905C). Project: Bombay rayon & Fashions Ltd Service: Dearator level control valve (make-up) Valve & Aux Equip Code : 37-21125 AS/EPP/PT/AL/HW Quotation Ref: MIL/QDP074/JA0637 Sale Order Ref: Item: 6 Qty: 1 Tag No: LV-001 Valve Body Series : 21000 Type : Single Seated Globe Valve Size : 2 Inch Max Pressure : 5 kgf/cm2 g Max temp. : 30 Deg. C Body Material : ASTM A 216 Gr. WCC Body Rating : 150# ANSI Flow Direction : Flow-to-Open End Connection : Flanged -ANSI 150 # RF Face finish : Spiral 250-500 AARH Bonnet Type : Standard Packing Type : Double Packing Matl. : PTFE Valve Trim Rated Cv : 46 Characteristic : Equal % Plug Type : Contoured Plug Material : SS 410 Seat Type : Threaded Seat Material : SS 410 Guiding : Heavy Top Guiding Guide Bush Mtl. : SS 440C Seat leakage : IV (FCI 70.2) Spring Diaphragm Actuator Series/Size : 37/11 Inch Spring Range : 3-15 psi Supply Pressure : 30 psi Action : Air to Close Air failure : Stayput Hand Wheel : 6A1 Pn.tubing Size/Mtl. : 1/4 Inch NPT/ Copper Shut-off Pressure : 5 kgf/cm2 g IBR IBR for Pressure Parts : No Line Data Inlet Pipe : 2 (In ) / 40 Sch Outlet Pipe : 2 (In ) / 40 Sch Air Filter Regulator with Gauge Make/Model : Shavo /11-4 SN Qty : 1 Filter Size : 5 Micron Valve Positioner Make/Model : MIL /8013 Input Signal/Action : 4-20 mA /Direct Certification : Weather Proof IP 65 (IS 2147) Cable Entry : 1/2 Inch NPT Cable Gland : No Position Transmitter Make/Model/Output Signal : MIL /400 L /4-20 mA Supply Voltage : 12-33 V DC Certification : Weather Proof IP 65 (IS 2147) Cable Entry : 1/2 Inch NPT Cable Gland : No Air Lock Make/Model : MIL /776 Revision No: 0 Revision Date: 16-May-08 Prepared By: AJ CONTROL VALVE SIZING CALCULATIONS Customer: THERMAX LTD PUNE B&H Enquiry Ref: PA-0891. (1*53 TPH, 67Ata, 4905C). Project: Bombay rayon & Fashions Ltd Tag: LV-001 Quotation Ref: MIL/QDP074/JA0637 Item: 6 Service: Dearator level control valve (make-up) Date: 16-May-08 General Details Valve Model: 21000 FTO Valve Size: 2 In Body Material: ASTM A 216 Gr. WCC Body Rating: 150 # ANSI Rated Cv: 46 Inlet Pipe 2 In/ 40 Sch Outlet Pipe 2 In/ 40 Sch Fluid Type: Liquid Fluid Name: Water Characteristic: Equal % Service Conditions Sizing Condition Units Max Nor Min Flow Rate Kg/hr 17875 16250 1787 Inlet Pressure kgf/cm2 g 4.0 4.09 4.5 Outlet Pressure kgf/cm2 g 3.47 3.25 2.24 Pressure Drop kgf/cm2 0.53 0.84 2.26 Temperature deg. c 30 30 30 Vapour Pressure kgf/cm2 a 0.04 0.04 0.04 Critical Pressure kgf/cm2 a 225 225 225 Spec.Gravity 0.995 0.995 0.995 Viscosity cPo 1 1 1 Sizing Results Calculated Cv 28.833 20.821 1.396 FL 0.926 0.938 0.984 Velocity m/s 2.5 2.2 0.2 Sound Level dBA 56.8 59.4 56.2 Flow Cond subcrit. subcrit. subcrit. % lift Equal % 77.5 68.7 11 MIL-SIZING-C3 THERMAX LTD PUNE PA-0891. (1*53 TPH, 67Ata, 4905C). 6 LV-001 AJ 1 MIL/QDP074/JA0637 2 Inch 150 # RF 0 11 Inch Spiral 250-500 AARH 16-May-08 37-21125 Flow-to-Open Stayput No 90 Estimated Shipping Weight (Kg.) Air Set AS Electro Pneu.Positioner VP Position Transmitter PT AirLock AL Hand Wheel HW Trade names are for reference only. MIL reserves right to supply similar material MIL-FM-040R1 CONTROL VALVE SPECIFICATION SHEET Customer: THERMAX LTD PUNE B&H Enquiry Ref: PA-0891. (1*53 TPH, 67Ata, 4905C). Project: Bombay rayon & Fashions Ltd Service: Dearator pressure control valve Valve & Aux Equip Code : 38-21125 AS/EPP/PT/AL/HW Quotation Ref: MIL/QDP074/JA0637 Sale Order Ref: Item: 7 Qty: 1 Tag No: PV-604 Valve Body Series : 21000 Type : Single Seated Globe Valve Size : 4 Inch Max Pressure : 10 kgf/cm2 g Max temp. : 180 Deg. C Body Material : ASTM A 216 Gr. WCC Body Rating : 150# ANSI Flow Direction : Flow-to-Open End Connection : Flanged -ANSI 150 # RF Face finish : Spiral 250-500 AARH Bonnet Type : Standard Packing Type : Double Packing Matl. : Graphite Valve Trim Rated Cv : 195 Characteristic : Equal % Plug Type : Contoured Plug Material : SS 410 Seat Type : Threaded Seat Material : SS 410 Guiding : Heavy Top Guiding Guide Bush Mtl. : SS 440C Seat leakage : IV (FCI 70.2) Spring Diaphragm Actuator Series/Size : 38/15 Inch Spring Range : 12-30 psi Supply Pressure : 35 psi Action : Air to Open Air failure : Stayput Hand Wheel : 6A3 Pn.tubing Size/Mtl. : 1/4 Inch NPT/ Copper Shut-off Pressure : 10 kgf/cm2 g IBR IBR for Pressure Parts : Yes Line Data Inlet Pipe : 6 (In ) / 40 Sch Outlet Pipe : 6 (In ) / 40 Sch Air Filter Regulator with Gauge Make/Model : Shavo /11-4 SN Qty : 1 Filter Size : 5 Micron Valve Positioner Make/Model : MIL /8013 Input Signal/Action : 4-20 mA /Direct Certification : Weather Proof IP 65 (IS 2147) Cable Entry : 1/2 Inch NPT Cable Gland : No Position Transmitter Make/Model/Output Signal : MIL /400 L /4-20 mA Supply Voltage : 10-60 V DC Certification : Weather Proof IP 65 (IS 2147) Cable Entry : 1/2 Inch NPT Cable Gland : No Air Lock Make/Model : MIL /776 Revision No: 0 Revision Date: 16-May-08 Prepared By: AJ CONTROL VALVE SIZING CALCULATIONS Customer: THERMAX LTD PUNE B&H Enquiry Ref: PA-0891. (1*53 TPH, 67Ata, 4905C). Project: Bombay rayon & Fashions Ltd Tag: PV-604 Quotation Ref: MIL/QDP074/JA0637 Item: 7 Service: Dearator pressure control valve Date: 16-May-08 General Details Valve Model: 21000 FTO Valve Size: 4 In Body Material: ASTM A 216 Gr. WCC Body Rating: 150 # ANSI Rated Cv: 195 Inlet Pipe 6 In/ 40 Sch Outlet Pipe 6 In/ 40 Sch Fluid Type: Steam Fluid Name: Characteristic: Equal % Service Conditions Sizing Condition Units Max Nor Min Flow Rate kg/hr 7018 6380 702 Inlet Pressure kgf/cm2 g 7.8 8.02 8.3 Outlet Pressure kgf/cm2 g 2.22 2.0 1.73 Pressure Drop kgf/cm2 5.58 6.02 6.57 Temperature deg. c 180 180 180 TSH deg. c 6.29 5.21 3.92 Sizing Results Calculated Cv 72.681 63.807 6.617 FL 0.952 0.956 0.982 Velocity (Mach) 0.306 0.298 0.036 Sound Level dBA 84.1 84.4 76 % lift Equal % 54 51.5 13.9 MIL-SIZING-C4 THERMAX LTD PUNE PA-0891. (1*53 TPH, 67Ata, 4905C). 7 PV-604 AJ 1 MIL/QDP074/JA0637 4 Inch 150 # RF 0 15 Inch Spiral 250-500 AARH 16-May-08 38-21125 Flow-to-Open Stayput Yes 240 Estimated Shipping Weight (Kg.) Air Set AS Electro Pneu.Positioner VP Position Transmitter PT AirLock AL Hand Wheel HW CONTROL VALVE SPECIFICATION SHEET Customer: THERMAX LTD PUNE B&H Enquiry Ref: PA-0891. (1*53 TPH, 67Ata, 4905C). Project: Bombay rayon & Fashions Ltd Service: Startup vent control valve Valve & Aux Equip Code : 38-41412 AS/EPP/PT/AL/HW/LNP/EXP Quotation Ref: MIL/QDP074/JA0637 Sale Order Ref: Item: 8 Qty: 1 Tag No: HV-600 Valve Body Series : 41000 Type : Heavy Duty Globe Valve Size : 3 Inch Max Pressure : 106 kgf/cm2 g Max temp. : 490 Deg. C Body Material : ASTM A 217 Gr. WC9 Body Rating : 1500# ANSI Flow Direction : Flow-to-Close End Connection : Weld End 1500 # Butt Weld Bonnet Type : Standard (With Mod. Finned Extn.) Packing Type : Double Packing Matl. : Graphite Valve Trim Rated Cv : 45 Characteristic : Linear Plug Type : Balanced with Pilot Plug Plug Material : CA6NM Nitrided Cage Type : Single Stage Anti- Cavitation / Lo-dB Cage Material : CA6NM Nitrided Seat Type : Clamped Seat Material : SS 316 + Stellite Guiding : Cage Guiding Seat leakage : V (FCI 70.2) Spring Diaphragm Actuator Series/Size : 38/18 Inch Spring Range : 20-45 psi Supply Pressure : 55 psi Action : Air to Open Air failure : Stayput Hand Wheel : 8A Pn.tubing Size/Mtl. : 3/8 Inch NPT/ Copper Shut-off Pressure : 106 kgf/cm2 g IBR IBR for Pressure Parts : Yes Line Data Inlet Pipe : 3 (In ) / 80 Sch Outlet Pipe : 6 (In ) / 80 Sch Noise Control Devices Size/cv/Sch(in)/Sch(out) : 6 Inch/156/80/80 Material : ASTM A 217 Gr. WC9 End Connection : Weld End Air Filter Regulator with Gauge Make/Model : Shavo /11-4 SN Qty : 1 Filter Size : 5 Micron Valve Positioner Make/Model : MIL /8013 Input Signal/Action : 4-20 mA /Direct Certification : Weather Proof IP 65 (IS 2147) Cable Entry : 1/2 Inch NPT Cable Gland : No Position Transmitter Make/Model/Output Signal : MIL /400 L /4-20 mA Supply Voltage : 10-60 V DC Certification : Weather Proof IP 65 (IS 2147) Cable Entry : 1/2 Inch NPT Cable Gland : No Air Lock Make/Model : MIL /776 Trade names are for reference only. MIL reserves right to supply similar material MIL-FM-040R1 Item No:8 Tag No:HV-600 Expanders/Reducers Size/Sch(In/Out) : 3 x 6 Inch/80/80 End Conn. : Weld End 600 # Butt Weld Fasteners : No Material : ASTM A 217 Gr. WC9 SPECIFICATION SHEET Continued.. Quotation Ref: MIL/QDP074/JA0637 Revision No: 0 Revision Date: 16-May-08 Prepared By: AJ CALCULATION SHEET FLUID : steam Critical Pressure: kgf/cm2 a 225.7 Critical Temp. : C 374.2 SERVICE CONDITIONS MINIMUM NORMAL MAXIMUM OTHER Flowrate : t/h 2.12 15.9 21.2 Inlet Pressure : kgf/cm2 g 66.47 66.47 66.47 Outlet Pressure : kgf/cm2 g 0.9057 10.92 14.89 Pressure Drop : kgf/cm2 65.56 55.55 51.58 Temperature : C 490 490 490 Tsh : C 206.8 206.8 206.8 G : 0.622 0.622 0.622 Cp/Cv : 1.3 1.3 1.3 Z : 0.9432 0.9432 0.9432 Fl : 0.940 0.940 0.940 Shut Off P.Drop : kgf/cm2 106 Calculated Cv : 3.861 28.96 38.61 Outlet Mach : 0.211 0.298 0.298 Valve SPL : dBA 72.5 83.3 82.9 Lift% : linear 8.6 64.4 85.8 Total SPL : dBA 64.5 80.1 82.5 Valve Mounted with 1 LO-DB Cartridge Downstream CARTRIDGE #1 Outlet Pressure : kgf/cm2 g 0.103 0.503 1 (P2) PRODUCT TYPE : 41000 LO-DB Flow Direction : FTC Trim : - Nominal Cv : 45 Rating : 1500 Input Size : 3 in Output : 3 in CARTRIDGES -Close Coupled Mounting- MINIMUM NORMAL MAXIMUM OTHER CARTRIDGE #1 Nominal Cv : 156 Nominal Diameter : 150 Inlet Pressure : kgf/cm2 g 0.9057 10.92 14.89 Outlet Pressure : kgf/cm2 g 0.103 0.503 1 Sonic Diameter : in 2.31 5.43 5.45 SPL : dBA 53.3 79.8 82.4 THERMAX LTD PUNE PA-0891. (1*53 TPH, 67Ata, 4905C). 8 HV-600 AJ 1 MIL/QDP074/JA0637 3 Inch 1500 # BW 0 18 Inch N.A 16-May-08 38-41412 Flow-to-Close Stayput Yes 310 Estimated Shipping Weight (Kg.) OD(A)= 88.9 ID(B)= 73.7 OD(A)= 168.3 ID(B)= 146.4 Air Set AS Electro Pneu.Positioner VP Position Transmitter PT AirLock AL Hand Wheel HW 3 x 6 In 140 6 In 148 Trade names are for reference only. MIL reserves right to supply similar material MIL-FM-040R1 CONTROL VALVE SPECIFICATION SHEET Customer: THERMAX LTD PUNE B&H Enquiry Ref: PA-0891. (1*53 TPH, 67Ata, 4905C). Project: Bombay rayon & Fashions Ltd Service: Dearator overflow shutoff valve Valve & Aux Equip Code : 38-211X5 AS/LS/SV Quotation Ref: MIL/QDP074/JA0637 Sale Order Ref: Item: 9 Qty: 1 Tag No: UV-001 Valve Body Series : 21000 Type : Single Seated Globe Valve Size : 4 Inch Max Pressure : 3 kgf/cm2 g Max temp. : 130 Deg. C Body Material : ASTM A 216 Gr. WCC Body Rating : 150# ANSI Flow Direction : Flow-to-Open End Connection : Flanged -ANSI 150 # RF Face finish : Spiral 250-500 AARH Bonnet Type : Standard Packing Type : Double Packing Matl. : PTFE Valve Trim Rated Cv : 195 Characteristic : On/Off Plug Type : Disc Plug Material : SS 410 Seat Type : Threaded Seat Material : SS 410 Guiding : Heavy Top Guiding Guide Bush Mtl. : SS 440C Seat leakage : V (FCI 70.2) Spring Diaphragm Actuator Series/Size : 38/15 Inch Spring Range : 14-31 psi Supply Pressure : 36 psi Action : Air to Open Air failure : Close Pn.tubing Size/Mtl. : 1/4 Inch NPT/ Copper Shut-off Pressure : 3 kgf/cm2 g IBR IBR for Pressure Parts : Yes Line Data Inlet Pipe : 4 (In ) / 40 Sch Outlet Pipe : 4 (In ) / 40 Sch Air Filter Regulator with Gauge Make/Model : Shavo /11-4 SN Qty : 1 Filter Size : 5 Micron Limit Switch Make/Model/Qty : MIL/496.2 / 1 Nos. Type : 2xSPDT Micro Switch Rating : 10A/250 VAC Certification : Weather Proof IP 65 (IS 2147) Cable Entry : 1/2 Inch NPT Cable Gland : No Remarks : For open and close position Solenoid Valve Make/Model/Qty : Rotex / 30301-2.5-2R-B2-240 V AC- 16 / 1 Nos. Type of Operation : 3/2 Way Direct Acting Action : Universal ( Energise to open) Body Material : Brass Coil Class : F Wattage : 6 W Supply Voltage : 240 V AC Certification : Weather Proof IP 65 (IS 2147) Orifice : 2.5 mm Cable Entry : 1/2 Inch NPT Cable Gland : No Special : Standard Remarks T-adaptor shall be supplied for 2 cable entries with 1/2 in. Revision No: 0 Revision Date: 16-May-08 Prepared By: AJ CONTROL VALVE SIZING CALCULATIONS Customer: THERMAX LTD PUNE B&H Enquiry Ref: PA-0891. (1*53 TPH, 67Ata, 4905C). Project: Bombay rayon & Fashions Ltd Tag: UV-001 Quotation Ref: MIL/QDP074/JA0637 Item: 9 Service: Dearator overflow shutoff valve Date: 16-May-08 General Details Valve Model: 21000 FTO Valve Size: 4 In Body Material: ASTM A 216 Gr. WCC Body Rating: 150 # ANSI Rated Cv: 195 Inlet Pipe 4 In/ 40 Sch Outlet Pipe 4 In/ 40 Sch Fluid Type: Liquid Fluid Name: DM water Characteristic: On/Off Service Conditions Sizing Condition Units Max Nor Min Flow Rate T/hr 83.6 76 8.36 Inlet Pressure kgf/cm2 g 1.62 1.64 1.72 Outlet Pressure kgf/cm2 g 0.4 0.35 0.1 Pressure Drop kgf/cm2 1.22 1.29 1.62 Temperature deg. c 130 130 130 Vapour Pressure kgf/cm2 a 1.02 1.02 1.02 Critical Pressure kgf/cm2 a 225 225 225 Spec.Gravity 0.9346 0.9346 0.9346 Viscosity cPo 1 1 1 Sizing Results Calculated Cv 91.707 81.077 8.407 FL 0.9 0.9 0.9 Velocity m/s 2.9 2.6 0.3 Sound Level dBA 66.1 66.7 55.8 Flow Cond subcrit. subcrit. subcrit. % lift On/Off 0 0 0 MIL-SIZING-C1 THERMAX LTD PUNE PA-0891. (1*53 TPH, 67Ata, 4905C). 9 UV-001 AJ 1 MIL/QDP074/JA0637 4 Inch 150 # RF 0 15 Inch Spiral 250-500 AARH 16-May-08 38-211X5 Flow-to-Open Close Yes 190 Estimated Shipping Weight (Kg.) Air Set AS Limit Switch LS Solenoid Valve SV