Product information

Klbersynth GH 6 oils
Synthetic gear and high temperature oils
Klbersynth GH 6-32, 46, 80, 100, 150, 220, 320, 460, 680, 1000, en Edition 06.09, replaces edition 10.08
Article numbers: 012157/012009/012158/012159/012160/012161/012162/012163/012164/012165, 012281 MA-TM/HSi

Benefits for your application


The oils meet the requirements according to DIN 51 517 03, CLP. Corresponding gears
can be switched to Klbersynth GH 6 oils without prior consultation with the gear
manufacturer provided the general application notes are observed.
As of ISO VG 220 the scuffing load stage API GL 5 is achieved. Gears are sufficiently
protected against scuffing even under high peak loads.
Much longer service life than mineral oils due to the excellent ageing and oxidation
resistance of the base oil; thus maintenance intervals can be extended and in certain
cases even lifetime lubrication is possible
Owing to the wide service temperature range a single viscosity grade can cover both low
and high temperatures in many applications
The optimum friction behaviour of the polyglycol base oil reduces power losses and
improves efficiency
The good wear protection of both gears and rolling bearings ensures that the service life
calculated for the lubricated components is achieved
The oils' high micropitting resistance offers sufficient protection to gears that are subject
to high loads and would normally be susceptible to this type of damage.
The excellent viscosity-temperature behaviour supports the formation of a sufficient
lubricating film even at elevated and high temperatures

Seals made of 72 NBR 902, 75 FKM 585 and 75 FKM 170055 are resistant to Klbersynth
GH 6 oils. Leakage and contamination are prevented.


Approved by Flender, SEW Eurodrive, Getriebebau Nord, Stber Antriebstechnik, Lenze,
ZAE Antriebstechnik, Bonfiglioli, Rossi Motoriduttori, Motovario, Moventas, etc.



Description

Klbersynth GH 6 oils are gear oils on a
polyglycol basis. They have a high scuffing load
capacity and micro-pitting resistance.

These oils have also proved their good wear
protection in rolling bearings on the FAG FE 8
test rig for gear oils.

Klbersynth GH 6 oils stand out for their
excellent ageing and oxidation resistance, good
viscosity-temperature behaviour and very good
thermal stability.

Application

Klbersynth GH 6 oils were especially
developed for the lubrication of worm gears with
steel/bronze pairings.

The polyglycol base oils and special additives
reduce the friction coefficient and provide low
wear values, which is a clear advantage in
these applications.

Klbersynth GH 6 oils achieve a particularly low
wear intensity according to DIN 3996
(calculation of load capacity of worm gears).


Product information
Klbersynth GH 6 oils
Synthetic gear and high temperature oils
Klbersynth GH 6-32, 46, 80, 100, 150, 220, 320, 460, 680, 1000, en Edition 06.09, replaces edition 10.08
Article numbers: 012157/012009/012158/012159/012160/012161/012162/012163/012164/012165/012281 MA-TM/HSi
Klbersynth GH 6 oils are also used for the
lubrication of bevel and spur gears, rolling and
plain bearings as well as all types of denture
couplings, especially when exposed to high
temperatures.

Klbersynth GH 6 oils can also be used for the
lubrication of lifting, drive and transport chains.


Application notes

Klbersynth GH 6 oils can be applied by
immersion, immersion/circulation and injection.

Klbersynth GH 6 oils are not miscible with
mineral oils and synthetic hydrocarbons.

We recommend cleaning the lubrication points
or rinsing gears with the Klbersynth GH 6 oil
which will be used after conversion.

Klbersynth GH 6 oils are neutral towards
ferrous metals and almost all nonferrous
metals.

There may be increased wear when the contact
surfaces of design elements made of aluminium
or aluminium alloys are exposed to dynamic
loads. If necessary, preliminary tests should be
carried out.

For permanent temperatures up to 80 C seals
made of 72 NBR 902 may be used. For higher
temperatures, we recommend to use seals
made of 75 FKM 585 or 75 FKM 170055.

It should be noted that elastomers from one or
several manufacturers can behave differently;
therefore tests should be performed.

When applying Klbersynth GH 6 oils we
recommend the use of two-component paints
(reaction paints) for interior coating.

Oil gauge glasses should preferably be made of
natural glass or polyamide materials. Other
transparent plastics, e.g. Plexiglas, have a
tendency to crack under stress.

The suitability of materials used in contact with
Klbersynth GH 6 oils should be tested,
especially prior to series application.

Viscosity selection

When determining the oil viscosity for gears,
the manufacturer's instructions take priority. In
cases where there are no gear manufacturer's
instructions, the viscosity can be selected in
accordance with the enclosed worksheet
"Klbersynth GH 6 oils selection of oil
viscosity for gears".

To determine the correct oil viscosity for
bearings, please observe the bearing
manufacturer's instructions.

For determining the actual viscosity, please
refer to the enclosed viscosity-temperature
diagram indicating the differing viscosity-
temperature behavior of Klbersynth GH 6 oils
as compared to mineral oils.


Minimum shelf life

The minimum shelf life is approx. 36 months if
the product is stored in its unopened original
container in a dry, frost-free place.


Pack sizes

20 l canister
200 l drum


Material Safety Data Sheets

Material safety data sheets can be downloaded
or requested via our website www.klueber.com.
You may also obtain them through your contact
person at Klber Lubrication.


Product information
Klbersynth GH 6 oils
Synthetic gear and high temperature oils
Klbersynth GH 6-32, 46, 80, 100, 150, 220, 320, 460, 680, 1000, en Edition 06.09, replaces edition 10.08
Article numbers: 012157, 012009, 012158,012159, 012160, 012161, 012162, 012163, 012164, 012165, 012281 MA-TM/HSi
Product data

Klbersynth GH 6- 32 46 80 100 150 220 320 460 680 1000 1500
ISO VG DIN 51 519 32 46 100 150 220 320 460 680 1000 1500
Density, DIN 51 757,
at 15 C, [kg/m], approx.
984 1035 1040 1043 1050 1060 1067 1074 1075 1075 1080
Kinematic viscosity,
DIN 51 561
at 20 C, [mm
2
/s], approx.
at 40 C, [mm
2
/s], approx.
at 100 C, [mm
2
/s], approx.


88
32
6,5


113
46
9


205
80
15


270
100
20


400
150
29


630
220
40


880
320
54


1240
460
71


1900
680
110


3000
1000
167


4300
1500
231
Viscosity index,
DIN ISO 2909
> 150 > 190 > 190 > 190 > 210 > 220 > 220 > 220 > 220
250
> 250
Flash point COC,
DIN ISO 2592, [C]
> 220 > 250 > 250 > 250 > 250 > 250 > 250 > 250 > 250
250
> 250
Pour point,
DIN ISO 3016, [C]
< -45 < -40 < -40 < -35 < -35 < -35 < -30 < -25 < -25
-25
< -10
Foaming characteristics,
ASTM D 892,
sequence I, II, III [ml]
< 100/10
Corrosion protection on steel,
DIN ISO 7120
0 A
Ageing characteristics,
ASTM D 2893, increase in
viscosity, [%]
6
FZG gear test rig, A/8.3/90,
DIN 51354-2, scuffing load
stage
> 14
API scuffing load capacity API GL 5
Rolling bearing test rig FE 8,
D 7,5/80-80, DIN 51 819-3,
wear of rolling elements, [mg]
wear of cage [mg]


30
200
Lower service temperature
range*, [C]
-45 -40 -35 -30 -25 -10
Upper service temperature
range*, [C]
160

* Service temperatures are guide values which depend on the lubricant's composition, the intended use and the application method. Lubricants change their
consistency, shear viscosity or viscosity depending on the mechano-dynamical loads, time, pressure and temperature. These changes in product characteristics
may affect the function of a component.


Product information
Klbersynth GH 6 oils
Synthetic gear and high temperature oils

Lubrication is our world

With more than 2000 products available around the world, you can be sure that Klber
has the right product for your application. Please contact Klber Lubrication specialists
worldwide to assist you in all matters regarding lubrication.
www.klueber.com
Klber Lubrication Mnchen KG, Geisenhausenerstrae 7, 81379 Mnchen, Germany, phone +49 89 7876-0, fax +49 89 7876-333.

The data in this product information is based on our general experience and knowledge at the time of printing and is intended to give information of possible
applications to a reader with technical experience. It constitutes neither an assurance of product properties nor does it release the user from the obligation of
performing preliminary tests with the selected product. We recommend contacting our Technical Consulting Staff to discuss your specific application. If required and
possible we will be pleased to provide a sample for testing. Klber products are continually improved. Therefore, Klber Lubrication reserves the right to change all
the technical data in this product information at any time without notice.

Klber Lubrication, a company of the Freudenberg Group

Publisher and Copyri ght: Klber Lubrication Mnchen KG. Reprints, total or in part, are permitted only prior consultation with Klber Lubrication Mnchen KG
and if source is indicated and voucher copy is forwarded.
Viscosity-temperature diagram


temperature in C
k
i
n
e
m
a
t
i
c

v
i
s
c
o
s
i
t
y

i
n

m
m
2
/
s

Product information
Klbersynth

GH 6 oils
Synthetic gear and high temperature oils
Klbersynth GH 6-32, 46, 80, 100, 150, 220, 320, 460, 680, 1000 Edition 10.08, replaces edition 05.08
Article numbers: 012157, 012009, 012158, 012159, 012160, 012161, 012162, 012163, 012164, 012165, en MA-TM/HSi
Worksheet: selection of oil viscosity for gears

The manufacturer's instructions on oil viscosity take priority in any case. If the viscosity is not
calculated e.g. on the basis of the EHD theory, it can be selected in accordance with this
worksheet. Selection is based on DIN 51509, pt. 1 "Selection of lubricants for toothed gears".
All information in this worksheet applies only to Klbersynth GH 6 oils. The differing viscosity-
temperature behaviour of these synthetic oils as compared to mineral oils has been taken into
account.

The correct viscosity must be selected independently for every gear stage, and a compromise is
required for multi-stage gears. The selection of the correct viscosity in accordance with this
worksheet is based on the oil's expected operation temperature, i.e. the oil sump temperature or the
temperature of the injected oil. This temperature is calculated by determining the gear's thermal
economy, taking into account the produced losses, or, in the case of gears already installed, by
measuring the temperature. It might be required to select a lower viscosity to ensure lubricant
supply during a cold start and at low ambient temperatures. In the individual case it is necessary to
check the viscosity at the existing starting temperature (especially in the case of oil circulation
lubrication), or to test the components at the expected starting temperature (especially in the case
of immersion lubrication).

The viscosity grade of the Klbersynth GH 6 oils required for a gear stage is determined by
means of the Klber viscosity index and the expected oil operating temperature using the
diagram of the last page.

Product information
Klbersynth

GH 6 oils
Synthetic gear and high temperature oils
Klbersynth GH 6-32, 46, 80, 100, 150, 220, 320, 460, 680, 1000 Edition 10.08, replaces edition 05.08
Article numbers: 012157, 012009, 012158, 012159, 012160, 012161, 012162, 012163, 012164, 012165, en MA-TM/HSi
Determination of the Klber viscosity index for a spur gear stage

The required Klber viscosity index for a spur gear stage is calculated using the force-speed factor
in accordance with table 1.

Table 1

Force-speed factor K
S
/v

m
s MPa
Klber viscosity index KVZ
0.02 1
> 0.02 to 0.08 2
> 0.08 to 0.3 3
> 0.3 to 0.8 4
> 0.8 to 1.8 5
> 1.8 to 3.5 6
> 3.5 to 7.0 7
> 7.0 8

v = Peripheral speed at the reference circle [m/s]
K
S
= Rolling pressure acc. to Stribeck [N/mm, MPa]
[ ] MPa , mm / N K Z Z
U
1 U
d b
F
K
2
A
2 2
H
1
t
S

+

F
t
= Nominal peripheral force [N]
b = Tooth width [mm]
d
1
= Diameter of reference circle [mm]
U = Gear ratio = Z
2
/Z
1
; Z
2
> Z
1

Z
H
= Distribution factor
*1

Z

= Contact ratio
*1

K
A
= Application factor
*2


*1
Note: Determination of Z
H
and Z

according to DIN 3990, pt. 2. For a rough calculation: 3 Z Z

*2
Note: Guide values for K
A
are listed in DIN 3990, pt. 6.

Example 1

Single-stage spur gear driving a fan

Drive: Electric motor
Nominal peripheral force: F
t
= 3000 N
Tooth width: b = 25 mm
Diameter of reference circle: d
1
= 230 mm
Gear ratio: U = 2.5
: Z Z
2 2
H
3
K
A
: 1
Peripheral speed: v = 4 m/s
Rolling pressure acc. to Stribeck: K
S
= 2.2 MPa
Force-speed factor: K
S
/v = 0.55
m
s MPa

Acc. to table 1, Klber viscosity index: KVZ = 4
Expected oil sump temperature: 90 C

For this application we selected Klbersynth GH 6-150 in accordance with the diagram on page 4.

Product information
Klbersynth

GH 6 oils
Synthetic gear and high temperature oils
Klbersynth GH 6-32, 46, 80, 100, 150, 220, 320, 460, 680, 1000 Edition 10.08, replaces edition 05.08
Article numbers: 012157, 012009, 012158, 012159, 012160, 012161, 012162, 012163, 012164, 012165, en MA-TM/HSi
Determination of the Klber viscosity index for a worm gear stage

The required Klber viscosity index for a worm gear stage is calculated in accordance with table 2.

Table 2

Force-speed factor K
S
/v

2
m
min N
Klber viscosity index KVZ
60 5
> 60 to 400 6
> 400 to 1800 7
> 1800 to 6000 8
> 6000 9

Force-speed factor K
S
/v =

2
A
3
1
2
m
min N
K
a n
T

T
2
= Output torque [Nm]
n
1
= Worm speed [min
-1
]
a = Centre distance [m]
K
A
= Application factor
Note: Guide values for K
A
are listed in DIN 3990, pt. 6.

Example 2

Worm gear stage of a gear motor driving a circular conveyor

Drive: Electric motor
Output torque: T
2
= 300 Nm
Worm speed: n
1
= 350 min
-1

Centre distance: a = 0.063 m
Application factor: K
A
= 1
Force-speed factor
2
S
m
min N
9 , 3427 v / K

=
Klber viscosity index acc. to table 2: KVZ = 8
Expected oil sump temperature: 85 C

For this application Klbersynth GH 6-460 was selected in accordance with the diagram on
page 4.

Product information
Klbersynth

GH 6 oils
Synthetic gear and high temperature oils
Klbersynth GH 6-32, 46, 80, 100, 150, 220, 320, 460, 680, 1000 Edition 10.08, replaces edition 05.08
Article numbers: 012157, 012009, 012158, 012159, 012160, 012161, 012162, 012163, 012164, 012165, en MA-TM/HSi

Viscosity selection diagram
Klber viscosity index
O
i
l

o
p
e
r
a
t
i
n
g

t
e
m
p
e
r
a
t
u
r
e

[

C
]