Condition

MANIFOLD AIR PRESSURE SENSOR

GAS SHUTOFF VALVE CONFIGURATIONS

RENR5955-04
April 2005

0004

Engine Overspeed Shutdown.

0015

High Engine Coolant Temperature Derate.

CID

0016

High Engine Coolant Temperature Shutdown.

0017

Fuel Shutoff Valve

0017

High Engine Coolant Temperature Warning.

0041

ECM (Electronic Control Module) 8 Volt DC Supply

21

0019

High Engine Temperature Shutdown.

0100

Engine Oil Pressure Sensor

31

0020

High Engine Temperature Warning.

0106

Air Inlet Pressure Sensor

0025

High Inlet Air Temperature Derate.

0109

Engine Coolant Outlet Pressure Sensor

0026

High Inlet Air Temperature Shutdown.

0110

Engine Coolant Temperature Sensor

0145

12 Volt Power Supply

Component

J6

ENGINE COOLANT TEMPERATURE SENSOR

Terminal Box

Customer Supplied Switch

Fuel
Control
Relay +
J1
P1

If the engine harness is used,

this jumper wire or a switch
must be installed.

P6

64
50

0168

Electrical System Voltage

Low Engine Coolant Temperature Warning.

31

0172

Intake Manifold Air Temperature Sensor

24

0040

Low Engine Oil Pressure Shutdown.

0175

Engine Oil Temperature Sensor

0042

Low System Voltage Shutdown.

0261

Engine Timing Calibration

0043

Low System Voltage Warning.

0262

5 Volt Sensor Power Supply

0050

High System Voltage Warning.

0302
0304

Ignition Transformer Primary #2

Ignition Transformer Primary #4

0306

Ignition Transformer Primary #6

0308

Ignition Transformer Primary #8

0310

Ignition Transformer Primary #10

Low Fuel Pressure Warning.

High Fuel Pressure.

0100

Low Engine Oil Pressure Warning.

0127

Engine Oil Filter Differential Pressure Low Warning.

0312

Ignition Transformer Primary #12

0128

Engine Oil Filter Differential Pressure Shutdown.

0314

Ignition Transformer Primary #14

0129

Engine Oil Filter Differential Pressure High Warning.

0316

Ignition Transformer Primary #16

0130

Engine Oil Filter Differential Pressure High Shutdown.

0320

Speed/Timing Sensor

0135

Low Jacket Water Pressure Shutdown.

0320

Speed/Timing Sensor

0223

High Gas Temperature.

0323

Engine Shutdown Lamp

0224

High Jacket Water Inlet Pressure.

0324

Warning Lamp (Action)

0225

Engine Overcrank.

0226

Driven Equipment Not Ready.

0229
0230
0231

Fuel Quality Out of Range.

0242

Engine Overload.

0243

High Left Turbo Turbine Outlet Temperature.

Engine Control Switch

0402

Ignition Transformer Secondary #2

0404

Ignition Transformer Secondary #4

Fuel Energy Content Setting Low.

0406

Ignition Transformer Secondary #6

Fuel Energy Content Setting High.

0408
0410
0412

Ignition Transformer Secondary #8

Ignition Transformer Secondary #10
Ignition Transformer Secondary #12

0414

Ignition Transformer Secondary #14

0416

Ignition Transformer Secondary #16

0443

Crank Terminate Relay

High Right Turbo Turbine Outlet Temperature.

0245

High Right Turbo Turbine Inlet Temperature.

0444

Starter Motor Relay

0246

High Left Turbo Turbine Inlet Temperature.

0445

Run Relay

0264

Emergency Stop Activated.

0524

Desired Engine Speed Sensor

0268

Unexpected Engine Shutdown.

0542

Engine Oil Pressure Sensor - before oil filter

0270

Driven Equipment Shutdown Requested.

1042

ITSM (Integrated Temperature Sensing Module)

0337

High Engine Oil to Engine Coolant Differential.

1440

Throttle Actuator

0401

Cylinder #1 Detonation.

1446

Fuel Metering Module

0402

Cylinder #2 Detonation.

1447

Fuel Metering Sensor Module

1502

Detonation Sensor #2

1506

Detonation Sensor #6

1510

Detonation Sensor #10

0403

Cylinder #3 Detonation.

0404

Cylinder #4 Detonation.

0405

Cylinder #5 Detonation.

1514

Detonation Sensor #14

0406

Cylinder #6 Detonation.

1518

Detonation Sensor #18

0407

Cylinder #7 Detonation.

0408

Cylinder #8 Detonation.

1636
1719

(Slave) Engine #2 Electronic Control Module

Generator Output Power Sensor

0409

Cylinder #9 Detonation.

1720

Turbocharger Compressor Bypass Valve Solenoid

0410

Cylinder #10 Detonation.

1749

Ignition Transformer Secondary #18

0411

Cylinder #11 Detonation.

1751

Ignition Transformer Secondary #20

0412

Cylinder #12 Detonation.

1753

Ignition Transformer Primary #18

1755

Ignition Transformer Primary #20

0413

Cylinder #13 Detonation.

0414

Cylinder #14 Detonation.

0415

Cylinder #15 Detonation.

0416

Cylinder #16 Detonation.

0417
0418

Electrically Erasable Programmable Read Only Memory

Cylinder #17 Detonation.

1489

Left Turbo Turbine Outlet Temperature Sensor

Cylinder #18 Detonation.

1490

Right Turbo Turbine Outlet Temperature Sensor

0419

Cylinder #19 Detonation.

1491

Right Turbo Turbine Inlet Temperature Sensor

0420

Cylinder #20 Detonation.

1492

Left Turbo Turbine Inlet Temperature Sensor

0421

Cylinder #1 Detonation Shutdown.

1531

Engine Cylinder #1 Exhaust Port Temperature Sensor

0422

Cylinder #2 Detonation Shutdown.

1532

Engine Cylinder #2 Exhaust Port Temperature Sensor

1533

Engine Cylinder #3 Exhaust Port Temperature Sensor

1534

Engine Cylinder #4 Exhaust Port Temperature Sensor

1535

Engine Cylinder #5 Exhaust Port Temperature Sensor

Cylinder #3 Detonation Shutdown.

0424

Cylinder #4 Detonation Shutdown.

0425

Cylinder #5 Detonation Shutdown.

1536

Engine Cylinder #6 Exhaust Port Temperature Sensor

0426

Cylinder #6 Detonation Shutdown.

1537

Engine Cylinder #7 Exhaust Port Temperature Sensor

0427

Cylinder #7 Detonation Shutdown.

1538

Engine Cylinder #8 Exhaust Port Temperature Sensor

0428

Cylinder #8 Detonation Shutdown.

1539

Engine Cylinder #9 Exhaust Port Temperature Sensor

0429

Cylinder #9 Detonation Shutdown.

1540

Engine Cylinder #10 Exhaust Port Temperature Sensor

0430

Cylinder #10 Detonation Shutdown.

1541

Engine Cylinder #11 Exhaust Port Temperature Sensor

0431

Cylinder #11 Detonation Shutdown.

1542

Engine Cylinder #12 Exhaust Port Temperature Sensor

0432

Cylinder #12 Detonation Shutdown.

1543

Engine Cylinder #13 Exhaust Port Temperature Sensor

0433

Cylinder #13 Detonation Shutdown.

1544

Engine Cylinder #14 Exhaust Port Temperature Sensor

1545

Engine Cylinder #15 Exhaust Port Temperature Sensor

1546

Engine Cylinder #16 Exhaust Port Temperature Sensor

0434

Cylinder #14 Detonation Shutdown.

0435

Cylinder #15 Detonation Shutdown.

1547

Engine Cylinder #17 Exhaust Port Temperature Sensor

0436

Cylinder #16 Detonation Shutdown.

1548

Engine Cylinder #18 Exhaust Port Temperature Sensor

0437

Cylinder #17 Detonation Shutdown.

1549

Engine Cylinder #19 Exhaust Port Temperature Sensor

0438

Cylinder #18 Detonation Shutdown.

1550

Engine Cylinder #20 Exhaust Port Temperature Sensor

0439

Cylinder #19 Detonation Shutdown.

0440

Cylinder #20 Detonation Shutdown.

0801

Cylinder #1 High Exhaust Port Temp.

CID

0802

Cylinder #2 High Exhaust Port Temp.

0041

ECM (Electronic Control Module) 8 Volt DC Supply

0803

Cylinder #3 High Exhaust Port Temp.

0804

Cylinder #4 High Exhaust Port Temp.

0168
0301
0303

Electrical System Voltage

Ignition Transformer Primary #1
Ignition Transformer Primary #3

0805

Cylinder #5 High Exhaust Port Temp.

0305

Ignition Transformer Primary #5

0806

Cylinder #6 High Exhaust Port Temp.

0807

Cylinder #7 High Exhaust Port Temp.

0808

Cylinder #8 High Exhaust Port Temp.

0809

Cylinder #9 High Exhaust Port Temp.

0810

Cylinder #10 High Exhaust Port Temp.

0811

Cylinder #11 High Exhaust Port Temp.

0307

Ignition Transformer Primary #7

0309

Ignition Transformer Primary #9

0311

Ignition Transformer Primary #11

0313

Ignition Transformer Primary #13

0315

Ignition Transformer Primary #15

0320

Speed/Timing Sensor

0813

Cylinder #13 High Exhaust Port Temp.

0401

Ignition Transformer Secondary #1

0814

Cylinder #14 High Exhaust Port Temp.

0403

Ignition Transformer Secondary #3

0815

Cylinder #15 High Exhaust Port Temp.

0405

Ignition Transformer Secondary #5

0816

Cylinder #16 High Exhaust Port Temp.

0407

Ignition Transformer Secondary #7

0817

Cylinder #17 High Exhaust Port Temp.

0409

Ignition Transformer Secondary #9

0818

Cylinder #18 High Exhaust Port Temp.

0411

Ignition Transformer Secondary #11

0819

Cylinder #19 High Exhaust Port Temp.

0413

Ignition Transformer Secondary #13

0820

Cylinder #20 High Exhaust Port Temp.

0415

Ignition Transformer Secondary #15

0821

Cyl #1 Exhaust Port Temp Deviating High.

0590

Engine Control Module

0822

Cyl #2 Exhaust Port Temp Deviating High.

1501

Detonation Sensor #1

0823

Cyl #3 Exhaust Port Temp Deviating High.

1505

Detonation Sensor #5

0824

Cyl #4 Exhaust Port Temp Deviating High.

1509

Detonation Sensor #9

0825

Cyl #5 Exhaust Port Temp Deviating High.

1513

Detonation Sensor #13

0826

Cyl #6 Exhaust Port Temp Deviating High.

1517

Detonation Sensor #17

1748

Ignition Transformer Secondary #17

1750

Ignition Transformer Secondary #19

1752

Ignition Transformer Primary #17

1754

Ignition Transformer Primary #19

Cyl #7 Exhaust Port Temp Deviating High.

Cyl #8 Exhaust Port Temp Deviating High.

0829

Cyl #9 Exhaust Port Temp Deviating High.

0830

Cyl #10 Exhaust Port Temp Deviating High.

0831

Cyl #11 Exhaust Port Temp Deviating High.

0832

Cyl #12 Exhaust Port Temp Deviating High.

0833

Cyl #13 Exhaust Port Temp Deviating High.

0834

Cyl #14 Exhaust Port Temp Deviating High.

0835

Cyl #15 Exhaust Port Temp Deviating High.

0836

Cyl #16 Exhaust Port Temp Deviating High.

0837

Cyl #17 Exhaust Port Temp Deviating High.

0838

Cyl #18 Exhaust Port Temp Deviating High.

0839

Cyl #19 Exhaust Port Temp Deviating High.

0840

Cyl #20 Exhaust Port Temp Deviating High.

0841

Cyl #1 Exhaust Port Temp Deviating Low.

0842

Cyl #2 Exhaust Port Temp Deviating Low.

0843

Cyl #3 Exhaust Port Temp Deviating Low.

0844

Cyl #4 Exhaust Port Temp Deviating Low.

0845

Cyl #5 Exhaust Port Temp Deviating Low.

0846

Cyl #6 Exhaust Port Temp Deviating Low.

0847

Cyl #7 Exhaust Port Temp Deviating Low.

0848

Cyl #8 Exhaust Port Temp Deviating Low.

Data valid but below normal operational range.

0849

Cyl #9 Exhaust Port Temp Deviating Low.

Data erratic, intermittent, or incorrect.

0850

Cyl #10 Exhaust Port Temp Deviating Low.

Voltage above normal or shorted high.

0851

Cyl #11 Exhaust Port Temp Deviating Low.

Voltage below normal or shorted low.

0852

Cyl #12 Exhaust Port Temp Deviating Low.

Current below normal or open circuit.

0853
0854

Cyl #13 Exhaust Port Temp Deviating Low.

Cyl #14 Exhaust Port Temp Deviating Low.

0855

Cyl #15 Exhaust Port Temp Deviating Low.

0856

Cyl #16 Exhaust Port Temp Deviating Low.

J6

J7

21

64

31

50

P7
Engine Harness

GZM1-UP
GZN1-UP
B9P1-UP
GHR1-UP
HAT1-UP
CWW1-UP
JBX1-UP
CWY1-UP
JBZ1-UP
SXY1-UP

CUSTOMER SUPPLIED EMERGENCY STOP CONNECTION

Engine Mounted
Emergency Stop
Button
Normally
Closed

Terminal Box
J6

Master ECM

10

Emergency
Stop
Input
Return

20

J1
P1

22

31

Slave ECM

Return
J3
P3

Emergency Stop
Indicator
Normally
Open

22

J6
10

If the customer
does not install
an emergency stop button,
this jumper wire
must be installed.

J9

20

19

12
2

P9

13

10

This normally open circuit

16

OIL TEMP
SENSOR
COOLANT PUMP(INLET)
PRESSURE SWITCH
MANIFOLD AIR PRESSURE
CONNECTOR

Printed in U.S.A.

2005 Caterpillar
All Rights Reserved

TIMING CALIBRATION
CONNECTOR

DETONATION SENSOR
CONNECTORS
PRELUBE PRESSURE
SWITCH CONNECTOR

JACKET WATER PRESSURE

CONNECTOR

PRELUBE DRIVER
CONNECTIONS

FILTERED OIL PRESSURE

SENSOR

ENGINE MODE SWITCH CONNECTION WITH REMOTE START

0 - 5 VOLT SPEED SIGNAL USING POTENTIOMETER

REMOTE START

UNFILTERED OIL PRESSURE

SENSOR

MINIMUM

DESIRED
ENGINE
SPEED

RIGHT SIDE VIEW OF ENGINE

J6

39
36
29
19

MAXIMUM

J6
36
29
19
14

AUTO
STOP
START
OFF
AUTO
STOP

14
4

CUSTOMER
CONNECTOR

ENGINE
MODE
SWITCH

START
OFF

CUSTOMER
CONNECTOR

MASTER ECM
MANIFOLD AIR TEMP
CONNECTOR

JACKET WATER OUT PRESSURE

CONNECTOR

SLAVE ECM

JACKET WATER TEMP

CONNECTOR

MASTER ECM GROUND STRAP

P3 CONNECTOR (SLAVE ECM)

P2 CONNECTOR (MASTER ECM CONNECTOR)

P4 CONNECTOR (SLAVE ECM)
GAS SHUTOFF VALVE INTERFACE
CONNECTOR

P1 CONNECTOR (MASTER ECM)

SLAVE ECM GROUND STRAP

ITSM CONNECTOR

IGNITION HARNESS (LEFT BANK)

IGNITION HARNESS (RIGHT BANK)
SPEED TIMING CONNECTOR

J10/P10 CONNECTOR (CAN DATA LINK)

J5 CONNECTOR(SERVICE TOOL)

J9 CONNECTOR

J6 CONNECTOR (CUSTOMER)

J8 CONNECTOR (DETONATION SENSORS)

J7 CONNECTOR

ELECTRIC STARTER TERMINALS

TERMINAL BOX

P6 (CUSTOMER CONNECTOR)
10

20

16

15

11

30

26

25

21

40

36

35

31

TURBOCHARGER EXHAUST OUTLETS THERMOCOUPLES

Current above normal or grounded circuit.

Mechanical item not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

0859

Cyl #19 Exhaust Port Temp Deviating Low.

13

Out of calibration.

0860

Cyl #20 Exhaust Port Temp Deviating Low.

14

Parameter failures.

0864

Low Gas Fuel Differential Pressure.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

Parameter failures.

The FMI is a diagnostic code that indicates what type

of failure has occurred.

TURBOCHARGER EXHAUST OUTLET THERMOCOUPLE

EXHAUST INLET TO A TURBOCHARGER THERMOCOUPLE

CYLINDER EXHAUST PORT THERMOCOUPLE

Data valid but above normal operational range.

20

21

does not affect engine operation.

Failure Description

Bad device or component.

Gas Flow Control Valve Malfunction.

Return

CUSTOMER SUPPLIED HARNESS USED FOR CONNECTION OF GAS SHUTOFF VALVE

Failure Mode Identifiers (FMI)

FMI No.

Failure mode not identifiable.

0868

PROACT CONNECTOR

* NOTE: COMPONENT AND CONNECTOR LOCATIONS ARE SHOWN ON 50HZ VERSION

12

Improper Gas Flow Control Valve Response.

GDB1-UP
GHC1-UP
MAD1-UP
GHE1-UP
GZG1-UP
GZH1-UP
GZJ1-UP
GZK1-UP
GZL1-UP
HAL1-UP
GHM1-UP

RAPTOR CONNECTOR

LEFT SIDE VIEW OF ENGINE

11

0867

TOP VIEW OF ENGINE

POWER DISTRIBUTION BOX

SEE DETAIL BELOW

Cyl #18 Exhaust Port Temp Deviating Low.

Low Gas Fuel Flow Rate.

MANIFOLD AIR TEMPERATURE SENSOR

11

24

DETONATION SENSOR CONNECTORS

Cyl #17 Exhaust Port Temp Deviating Low.

0866

Customer Supplied
Harness

G3520C and G3520E Engine

Electrical System

DETONATION SENSOR

J1
P1

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

0858

High Gas Fuel Differential Pressure.

The CID is a diagnostic code that indicates which circuit is faulty.

0857

0865

Return

Master ECM
Fuel
Control
Relay +

Component

Cylinder #12 High Exhaust Port Temp.

0828

Engine Harness

Terminal Box

GSOV
Solenoid

Integrated Temperature Sensing Module

(MID No. 111)

0812

0827

P7

Component

0591

0423

ENGINE COOLANT PRESSURE SENSOR (OUTLET)

Engine Control #1
(MID No. 036)
CID

ENGINE HARNESS USED FOR CONNECTION OF GAS SHUTOFF VALVE

P6

0336

21

J7

High Inlet Air Temperature Warning.

0096

J6

0038

0053

11

Return
Return

21

0027

0244

GSOV
Solenoid

Master ECM

2A RELAY
2A RELAY

35A RELAY

10A RELAY
BUSS BAR
STARTER MAGNETIC
SWITCH

SM
10A

2.5A

STARTER MAGNETIC
SWITCH

35A

INTERNAL B+ STUD

Junction Box
1
2
3
4
5
6

2.5 amp circuit breaker for the engine control

10 amp circuit breaker for the customer
35 amp circuit breaker for the engine
2.5 amp circuit breaker for the start signal from the ECM
Positive terminal for the connection of the engine's power supply
Negative terminal for the connection of the engine's power supply

PIN
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

DESCRIPTION
CUSTOMER BATTERY +
NORMALLY OPEN E-STOP
KW INPUT
CONTROL/KEY BATT SWITCH +
SPD POT +5V
NOT USED
CAT DATA LINK+
TIMING SETTING
DRIVEN EQUIPMENT
NORMALLY CLOSED E-STOP
CUSTOMER CON. B NORMALLY OPEN E-STOP
KW RETURN
SWT. CONTROL- KEY BATT + IN
SPD SIGNAL RETURN
NOT USED
CAT DATA LINKMANUAL PRELUBE
STOP
E-STOP CUSTOMER

PIN
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

DESCRIPTION
GAS SHUTOFF VALVE +
RUN RELAY
ENGINE FAILURE
GAS SHUTOFF VALVE 0-5V SPEED SIGNAL RETURN
NOT USED
DESIRED SPEED 4-20 IN - (OPT.)
ON-OFF GRID SWITCH IN
START
NORMAL STOP
GAS SHUTOFF VALVE +
CRANK TERMINATE
ACTIVE ALARM
NOT USED
SPEED SIGNAL SHIELD
DIGITAL RETURN MODE SWITCH
DESIRED SPEED 4-20 IN + (OPT.)
NOT USED
AUTO
RATED IDLE

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Form Number

Disassembly and Assembly:

Electric Starting Motor:

RENR5980
6V-0927

SENR3860

Generator Electric Schematic:

RENR5981

Initial Start Up Procedure:

REHS1438

Parts Manual:

50 Hz
60 Hz

SEBP3616
SEBP3635

System Op. / Test & Adjust:

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Specifications:

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Troubleshooting:

RENR5979

BOTTOM VIEW

FRONT VIEW
60 Hz

THERMOCOUPLE LOCATIONS

FRONT VIEW
50 Hz

30 Page, MDW

Event Code

Component Identifiers (CID)

Module Identifier (MID)
Engine Control #2
(MID No. 033)

RENR5955-04

Event Codes
Machine Control

P2
147-1443
PLUG AS.
8T-8730
SOCKET

P2-69-J7-13-BK

16

14

13

CYL #19
THERMOCOUPLE
207-2371

CYL #17
THERMOCOUPLE
207-2371

CYL #15
THERMOCOUPLE
207-2371

P129/J129

216-3701

HARNESS

8T-8731
S0819-YL

S0819-RD

P127/J127

8T-8731

S0817-YL

S0817-RD

P125/J125

8T-8731

S0815-YL

S0815-RD

P123/J123

S0813-RD

8T-8731

P121/J121

S0813-YL

8T-8731

S0811-YL

S0811-RD

8T-8731

P119/J119

S0809-RD

8T-8731

P117/J117

S0809-YL

S0807-RD

P115/J115

S0807-YL

8T-8731

P113/J113

S0805-YL

S0805-RD

S0803-YL

S0803-RD

8T-8731

P111/J111

J9-16-BK

J9-10-BK

J9-19-BK

J9-13-BK

P300A-BK

P300D-BK

P3A1-BK

P3A0-BK

P200C-RD

P2A0-RD

P2A1-RD

P300C-BK

P300B-BK

P6B1-BK

P234-RD

P6B0A-RD

P270-RD

P2B1B-RD

P200A-RD

P200B-RD

S850-RD

S850-BK

S850-WH

S850-CU

S030-RD

S030-BK

S030-CU

S130-RD

S130-BK

S130-CU

S130-WH

S010-BK

S010-RD

S010-CU

S010-WH

A331-BK

A330-BK

LEFT TURBO INLET THERMOCOUPLE

J9-16-BK

J9-19-BK

2
J9-10-BK

111-1323

9X-5392
SPEED
TIMING
SIG

J9-13-BK

BLOCK CONTACT

GROUND
+V
130-9811
JACKET
WATER
TEMP

CYLINDER #1 THERMOCOUPLE

EXTERNAL B- STUD

NEG

INTERNAL B+ STUD

EXTERNAL B+ STUD

P1B0B-RD

SMMS 1

P390D-BK

-IN

POS

INTERNAL B- STUD

SMMS 2
-IN

COIL OUT
COIL IN

9F-3099
MAGNETIC
SWITCH ASSY.

C991-BK

C990-RD

P6B1-BK

P1B1B-RD

9F-3099
MAGNETIC
SWITCH ASSY.

SMMS+

BUSS BAR B+
233-7424

10A
35A

S0801-RD

COIL IN

2A

P200B-RD

P200C-RD

P2A0-RD

P200A-RD

P2A1-RD

S0801-YL

S0803-YL

S0805-YL
S0803-RD

Junction Box

J40/P40
150-9597 PLUG AS.

CYLINDER #3 THERMOCOUPLE

AC

CYLINDER #5 THERMOCOUPLE
S0805-RD

S0807-RD

S0807-YL

S0809-YL
S0809-RD

S0811-RD

S0815-RD

S0813-RD

S0811-YL

S0813-YL

S0815-YL

S0817-YL
S0817-RD

S0819-RD

S0819-YL

S0831-YL

S0830-YL
S0840-RD

S0830-RD

S0831-RD

S0841-YL

S0840-YL
S0841-RD

S0820-YL
S0820-RD

S0818-YL
S0818-RD

S0816-RD

OUT PRESS

149-5150

AIR INLET
TEMP
SENSOR

CYLINDER #7 THERMOCOUPLE

CYLINDER #9 THERMOCOUPLE

CYLINDER #11 THERMOCOUPLE

AF

AD

AB

CYLINDER #13 THERMOCOUPLE

CYLINDER #15 THERMOCOUPLE

CYLINDER #19 THERMOCOUPLE

CYLINDER #17 THERMOCOUPLE

TURBO OUTLET THERMOCOUPLE (LEFT)

RIGHT TURBO OUTLET THERMOCOUPLE

RIGHT TURBO INLET THERMOCOUPLE

CYLINDER #18 THERMOCOUPLE

G
S0816-YL

JACKET WATER

SIGNAL

GROUND
GAS SHUT OFF

D100-PU

CYLINDER #14 THERMOCOUPLE

CYLINDER #16 THERMOCOUPLE

CYLINDER #12 THERMOCOUPLE

CYLINDER #20 THERMOCOUPLE

CAT DATA LINK +

CAT DATA LINK -

111-1324

BLOCK CONTACT

A
+V

E-STOP BOX

BK-18

RD-18

GROUND

P401/J401

YL-18
SIGNAL

8T-8732 RECEPTACLE
8T-8729 PIN

YL-18

P100/J100

BK-18

156-4588 PLUG
3E-3362 WEDGE
8T-8730 SOCKET

P215/J215

RD-18
+V

BK-18
GROUND

YL-18

A
+V

8T-8732 RECEPTACLE
8T-8729 PIN

BK-18

RD-18

GROUND

P103/J103

YL-18
SIGNAL
130-8299

P525/J525

8T-8731 PLUG
8T-8730 SOCKET

BK-18

YL-18

+V
VALVE

5S-7433 PLUG

MOTOR

MTR BAT

S
G

MOTOR

MTR BAT

S
G

-BATTERY
L

UNSWITCHED + BATTERY
K
P24/J24

P300D-BK

P200C-RD

SIGNAL INT

A620-BK

SIGNAL IN+

SWITCHED + BATTERY
P

S
A620-RD

A620-CU

P231-RD

CAN DATA LINK F

CAN DATA LINK -

CAN DATA LINK +

C

D200A-GN

CAN DATA LINK +

D

E
D200A-YL

191-4882 PLUG ASSY.

P518/J518

D200B-YL

D200B-GN

D200B-YL

CAN DATA LINK +

CAN DATA LINK -

CAN SHIELD
J

D200B-CU

D200B-GN

SPLICE 24

S000-CU

S000-WH

S000-BK

S000-RD

D200B-CU

+ BATTERY

N
P2A0-RD

D
P3A0-BK

- BATTERY

CAN SHIELD

CAN DATA LINK +

G
D200C-YL

D200C-CU

CAN DATA LINK F

D200C-GN

CAN SHIELD

CAN DATA LINK +

A

CAN DATA LINK B

P528J528
6D-8151 PLUG ASSY.

M
D200C-YL

D200C-CU

D200C-GN

CAN IDENT

- BATTERY

N
P3A2-BK

P3A1-BK

SPLICE 25

CAN TERMINATE

UNSWITCHED +BATTERY
P

C
P3A3-BK

P2A1-RD

J
D200-BK

D200-BK

P101/J101

YL-18

BK-18
B

RD-18
A

8T-8731 PLUG
8T-8730 SOCKET

YL-18
C

P200/J200

6D-8151 PLUG ASSY.

GROUND

SIGNAL

+V

SIGNAL

130-8299
ENGINE OIL
TEMPERATURE
SENSOR

149-5150
INLET MANIFOLD
AIR PRESSURE
SENSOR

B A

CYL NO. 4

B A

CYL NO. 6

B A

CYL NO. 8

B A

CYL NO. 10

B A

12

CYL NO. 14

B A

CYL NO. 16

B A

CYL NO. 18

B A

11

CYL NO.
2&4

CYL NO.
6&8

CYL NO.
10 & 12

CYL NO.
14 & 16

CYL NO.
18 & 20

P3A1-BK

P2A0-RD

P300D-BK

P200C-RD

Supplied

131-1501
TERMINAL AS.

Customer

RELAY

PRELUBE
S102-BK

S103-BK

131-1501
TERMINAL AS.

P726/J726

GROUND
2

BK-18

132-8759
PRELUBE
PRESS. SWITCH

+V

YL-18
1

C100-BK

C101-BK

S100-CU

155-2269 PLUG
155-2261 WEDGE

P202/J202

GROUND

SIGNAL

BK-18
B
S100-BK

S100-WH

YL-18

163-8523
UNFILTERED
OIL
PRESS
+V

RD-18

SIGNAL

YL-18

8T-8732 RECEPTACLE
8T-8729 PIN

A
S100-RD

S101-CU

P201/J201

GROUND

S101-WH

BK-18

FILTERED

163-8523
OIL PRESS
+V

RD-18
A
S101-RD

S101-BK

P400/J400

8T-8732 RECEPTACLE
8T-8729 PIN

GROUND

BK-18

CAL.

TIMING

+V

SIGNAL

YL-18

S0820-YL

YL-18
1

ABC

M300-WH

ABC

156-4588 PLUG
3E-3362 WEDGE
8T-8730 SOCKET

ABC

P215/J215

ABC

ABC

8T-8732 RECEPTACLE
8T-8729 PIN

ABC

This schematic is for the G3520C 50Hz

and 60 Hz.
Components are shown installed on a
fully operable engine with the key
in the off position.

NOTE 1: This is a customer installed jumper.

It is needed in order for the engine to run.

CYL NO. 20

LEFT SIDE THERMOCOUPLES

LEFT SIDE DETONATION

10

ABC

8T-8731

ABC

JACKET
WATER INLET
PRESS SW

+V

GROUND

RD-18

BK-18

110-1168

CYL NO. 12

B A

ABC

P3A0-BK

P2A1-RD
B A

AB C

P128/J128

(-) BATTERY / SENSOR RETURN

S0818-RD

SIGNAL MINUS

P6
9X-7147 PLUG AS.
8T-8730 SOCKET

SIGNAL PLUS

CUSTOMER B + (10 AMP)

CUSTOMER CONNECTOR

15

CYL #13
THERMOCOUPLE
207-2371

CYL #11
THERMOCOUPLE
207-2371

CYL #9
THERMOCOUPLE
207-2371

CYL #7
THERMOCOUPLE
207-2371

CYL #5
THERMOCOUPLE
207-2371

CYL #3
THERMOCOUPLE
207-2371

CYL #1
THERMOCOUPLE
207-2371

S388-CU

S0801-YL

8T-8731

8T-8732

+8
A
S388-RD

S388-WH

S388-BK

S386-CU

8T-8732

P661/J661
B

SIG

COM

LSD K
DETONATION
SENSOR
195-2431

LSD J
DETONATION
SENSOR
195-2431
+8

COM

SIG
C

A
S386-RD

S386-WH

S384-CU

S386-BK

8T-8732

P659/J659
B

+8

SIG

+8

COM

LSD H
DETONATION
SENSOR
195-2431

LSD G
DETONATION
SENSOR
195-2431
COM

SIG
C

S382-RD

S382-WH

S382-BK

8T-8732

P655/J655
B

+8
A

S380-CU

COM

SIG

C
S380-WH

S380-RD

P319/J319

LSD F
DETONATION
SENSOR
195-2431

LEFT SIDE IGNITION

17

J18/P18
6D-5234 PLUG

D100-PK

P300A-BK

P230-RD

- BATTERY

NORMAL OPEN E-STOP

CYL NO. 2

18

P653/J653

J192-BK
J191-RD

J172-BK
J171-RD

J152-BK
J151-RD

PLUG AS.
9X-8482

P317/J317

PLUG AS.
9X-8482

P315/J315

PLUG AS.
9X-8482

P313/J313

PLUG AS.
9X-8482

J132-BK

J131-RD

J092-BK
J091-RD

J112-BK
J111-RD

P311/J311

PLUG AS.
9X-8482

P309/J309

PLUG AS.
9X-8482

P307/J307

J072-BK
J071-RD

SENSOR SUPPLY VOLTAGE

S0818-YL

J6
9X-7148 RECEPTACLE AS.
8T-8729 PIN

KW INPUT

S0816-YL

J6-1-J7-65-BK

OUTPUT SIGNAL WIRES FROM ECM

S0814-RD

J9-10-J6-2-BK

INPUT SIGNAL WIRES TO ECM

SPD POT +5V

CONTROL/KEY B + (2.5 AMP)

M300-BK

P2-68-J7-2-BK

P1-25-J6-3

5
4

C130-WH

P2-57-BK

J6-4-J7-60-BK

P500-BK

P2-56-BK

(+) BATTERY SUPPLY WIRES

CYL #20
THERMOCOUPLE
207-2371

P2-55-BK

CAT DATA LINK +

CYL #18
THERMOCOUPLE
207-2371

P2-54-BK

DRIVEN EQUIPMENT
TIMING SETTING

8T-8731

J141-RD
J142-BK

NORMAL CLOSED E-STOP

8T-8731

J062-BK

CUSTOMER CON. B -

P124/J124

J061-RD

10

6
P1-18-J6-5-BK

RAPTOR
FUEL METERING VALVE

NORMAL OPEN E-STOP

S0814-YL

P2-44-J8-25-BK

11

8T-8731

P2-39-J8-24-BK

J6-7-BK

Main Harness (50 Hz)

KW RETURN

S0812-RD

P1-20-J6-8-BK

13
12

P122/J122

P1-21-J6-9-BK

Main Harness (60Hz)

228-7469

SPEED SIGNAL RETURN

S0812-YL

J9-19-P6-10-BK

228-4144

SWT. CONTROL-KEY BATT + IN

8T-8731

14

S0810-RD

15
P1-19-J6-13

Ignition Left Side

CAT DATA LINK -

P120/J120

J6-15-BK

J9-16-J6-12-BK

221-9566

S0810-YL

P2-37-J8-22-BK
P2-38-J8-23-BK

17

J6-14-BK

P2-11-J6-21-BK

Ignition Right Side

STOP
MANUAL PRELUBE

8T-8731

P2-36-J8-21-BK

19
18

16

P2-29-J6-32-BK
P2-28-J6-22-BK

221-9565

GAS SHUTOFF VALVE +

S0808-RD

J6-17-BK

220-2339

20

P118/J118

P1-56-J6-18-BK

ITSM Harness (50Hz)

ITSM Harness (60Hz)

RUN RELAY

S0808-YL

P1-61-J6-19-BK

21

ENGINE FAILURE

8T-8731

J6-20-BK

22

GAS SHUTOFF VALVE -

S0806-RD

P2-11-J6-21-BK

23

P116/J116

P2-28-J6-22-BK

0-5v SPEED SIGNAL

S110-CU

24

S110-WH

25
J6-24-BK
P2-30-J6-23-BK

220-2340

PROACT THROTTLE

DESIRED SPEED 4-20 IN -(OPT.)

S0806-YL

J182-BK

27
26

START

COMP. BYPASS
PROACT

ON-OFF GRID SWITCH IN

8T-8731

P1-16-J6-25-BK

28

NORMAL STOP (GND to RUN)

S0804-RD

P1-37-J6-27-BK

30
29

CRANK TERMINATE
GAS SHUTOFF VALVE + (IN)

S0804-YL

P1-23-J6-30-BK

NOTE 1
ACTIVE ALARM

S110-RD

32
31

8T-8732 RECEPTACLE
8T-8729 PIN

P2-29-J6-32-BK
J6-31-BK--J7-50-BK

DIGITAL RETURN (GND)

SPEED SIGNAL SHIELD

CYL #16
THERMOCOUPLE
207-2371

JACKET WATER INLET PRESS.

P2-31-J6-33-BK
P2-30-J6-23-BK

P2-30-J6-23-BK

J181-RD

34

DESIRED SPEED 4-20 IN +(OPT.)

CYL #14
THERMOCOUPLE
207-2371

JACKET WATER OUT PRESS. SIG.

P1-25-J6-3

P2-29-J6-32-BK

J102-BK

36
35

START AUTO

CYL #12
THERMOCOUPLE
207-2371

DET. +8V

J6-36-BK

RATED IDLE

CYL #10
THERMOCOUPLE
207-2371

DET. +8V

M300-BK

CYL #8
THERMOCOUPLE
207-2371

DET. COMMON

P1-19-J6-13

P2-28-J6-22-BK

J202-BK
J201-RD
J182-BK
J181-RD
J162-BK
J161-RD
J142-BK
J141-RD
J122-BK
J121-RD
J102-BK
J101-RD
J082-BK
J081-RD
J062-BK
J061-RD
J042-BK
J041-RD
J022-BK
J021-RD

S101-BK

M300-WH

J6-35-BK

Emergency Stop Box Harness

S101-WH
P300B-BK

CYL #6
THERMOCOUPLE
207-2371

DET. COMMON

P1-18-J6-5-BK
P1-16-J6-25-BK

P2-54-BK
P2-55-BK
P2-56-BK
P2-57-BK

P300C-BK

P200B-RD

37

216-3701

S101-CU

S101-RD

P1-36-J6-37-BK

Emergency Stop Box Harness

S100-CU

P6B0A-RD

P270-RD

40

216-3700

S100-BK

P200A-RD

P1-64-J6-39-BK

Detonation Sensor Harness

S100-WH

P6B1-BK

P114/J114

IGNITION CYLINDER 14 RETURN

S110-WH

8T-8731

IGNITION CYLINDER 14 +

CYL #4
THERMOCOUPLE
207-2371

IGNITION CYLINDER 6 RETURN

P1-10-J7-1-BK

S0802-RD

DETONATION C SIG.

S010-CU
P234-RD

206-4807

P112/J112

DETONATION B SIG.

S010-WH
S130-WH

Internal Box Harness

THERMOCOUPLE
207-2371

CYL #2
THERMOCOUPLE
207-2371

DETONATION A SIG.

P2-38-J8-23-BK
P2-37-J8-22-BK

S100-RD

Description

205-9453

RIGHT TURBO IN

S0802-YL

IGNITION CYLINDER 18 +
IGNITION CYLINDER 18 RETURN

P2-39-J8-24-BK

S103-BK
S102-BK

C
B
A

8T-8731

IGNITION CYLINDER 10 RETURN

P2-44-J8-25-BK

S010-BK
S010-WH

J6-11-BK

P2-31-J6-33-BK

S101-WH

C101-BK

J202-BK

J101-RD

S010-RD

S0841-RD

8T-8732

ACTIVE ALARM
IGNITION CYLINDER 10 +

S100-WH
S000-WH

RIGHT TURBO OUT

S0841-YL

ENGINE FAILURE

J201-RD

6
5

C100-BK

S389-RD

48
49
50
51
54
55
56
57
68
69

CRANK TERMINATE

P2-12-J7-40-BK
P2-10-J7-28-BK

S030-RD

C130-WH

S101-CU

IGNITION CYLINDER 6 +

RUN RELAY

J082-BK

S101-WH

P1-14-J7-3-BK

P1-66-J6-28-BK

P2-20-J7-56-BK

P2-36-J8-21-BK

P2-22-J7-54-BK

S850-WH

P500-BK

P2-68-J7-2-BK

P1-62-J6-29-BK

P2-22-J7-54-BK

P2-31-J6-33-BK
P2-30-J6-23-BK
P2-29-J6-32-BK
P2-28-J6-22-BK
P2-11-J6-21-BK

J081-RD

Harness
Number

THERMOCOUPLE
152-0807

S101-BK

S389-BK

44

IGNITION CYLINDER 20 RETURN

11
10

38

P1-66-J6-28-BK
P1-64-J6-39-BK
P1-62-J6-29-BK
P1-61-J6-19-BK
P1-56-J6-18-BK
P1-37-J6-27-BK
P1-36-J6-37-BK
P1-28-J6-40-BK
P1-23-J6-30-BK
P1-21-J6-9-BK
P1-20-J6-8-BK

C
B
A

S389-WH

DETONATION E SIG.

IGNITION CYLINDER 20 +

C100-BK
A620-RD

P390D-BK

THERMOCOUPLE
152-0807

S101-RD

C130-WH

P662/J662
B

DETONATION D SIG.

24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39

IGNITION CYLINDER 8 +
IGNITION CYLINDER 8 RETURN

13
12

33

J161-RD

P2-21-BK

S110-BK

P1-30-J7-12-BK
P1-58-J7-11-BK

LEFT TURBO OUT

S0840-YL

14

P2-31-J6-33-BK

J162-BK
P2-20-J7-56-BK

S000-CU

A
B
C

S0840-RD

COM
LSD E
DETONATION SIG
SENSOR
+8
195-2431

GAS SHUTOFF VALVE PRELUBE RELAY RETURN

20
21
22

S000-CU

15

S0830-YL
S0830-RD

S387-RD

AIR-ELEC START RETURN

J042-BK

S000-WH

S130-BK

LEFT TURBO IN

P231-RD

S389-CU

IGNITION CYLINDER 16 +
IGNITION CYLINDER 16 RETURN

J041-RD

S000-WH

16

P2-69-J7-13-BK

J6-24-BK

P2-11-J6-21-BK
P2-12-J7-40-BK

S000-BK

S101-BK
S010-BK

A
B
C

THERMOCOUPLE
207-2371

P654/J654

IGNITION CYLINDER 4 RETURN

P2-10-J7-28-BK

S000-RD

S000-BK

18

J022-BK
J021-RD

IGNITION CYLINDER 4 +

J122-BK

S000-RD

PLUG AS.
9X-8482

PRELUBE RELAY DRIVER

J121-RD

S000-BK

J5
9D-5421
RECEPTICAL ASSY.

GAS SHUTOFF VALVE +

J7-16-BK
J7-15-BK

S100-CU

19

17

S0831-RD

A620-CU

S030-BK

J6-20-BK

J6-14-BK

SERVICE
TOOL
CONNECTOR

AIR-ELECTRIC START SIG.+

J7-18-BK
J7-17-BK

S100-WH
S100-BK

39

J5-D
J5-E
J5-A
J5-B

IGNITION CYLINDER 12 RETURN

J7-19-BK

S0831-YL

A620-RD

21

P1-28-J6-40-BK

P2-69-J7-13-BK
P2-68-J7-2-BK

A620-BK

S100-BK

S850-BK

20

J6-36-BK

J6-7-BK

J022-BK

23

J6-15-BK

J6-17-BK

CAT Data Link + D

CAT Data Link - E
Fused Battery + A
Batt - B

IGNITION CYLINDER 12 +

S100-RD

J6-35-BK

J6-11-BK

P1-70-BK

S110-CU

A620-BK

S387-BK

P1-19-BK-J6-13
P1-25-BK-J6-3
P1-35-BK

S110-WH

S387-WH

P1-35-BK
SPLICE 11

LEFT BANK IGNITION HARNESS

221-9566

IGNITION CYLINDER 2 RETURN

S130-CU

J6-4-J7-60-BK
J6-31-J7-50-BK
J6-1-J7-65-BK

P1-69-BK

J021-RD

S130-WH

ECM
209-5500

SPLICE 2

P1-4-BK

P1-66-J6-28-BK
P1-64-J6-39-BK
P1-62-J6-29-BK
P1-61-J6-19-BK
P1-56-J6-18-BK
P1-37-J6-27-BK
P1-36-J6-37-BK
P1-28-J6-40-BK
P1-23-J6-30-BK
P1-21-J6-9-BK
P1-20-J6-8-BK
P1-18-J6-5-BK
P1-16-J6-25-BK

P2-21-BK

1
2
3
4
10
11
12
14
15
16
17

P500-BK
C101-BK

RIGHT TURBO IN
THERMOCOUPLE
207-2371

COM
LSD D
DETONATION SIG
SENSOR
+8
195-2431

P1-67-BK

27

A
B
C

S110-BK

P660/J660

P1-66-J6-28-BK

S130-BK

S385-RD

P1-65-BK

S110-CU

S0841-RD

S110-RD

P6B0A-RD

26
25

S0841-YL
D200A-YL

S387-CU

P1-64-J6-39-BK

28

D200A-CU
S110-CU
S130-RD

THERMOCOUPLE
152-0807

P1-62-J6-29-BK
P1-63-BK

30

S130-CU

TURBO OUT(LEFT)

D200A-GN

8T-8732

P1-61-J6-19-BK

S101-CU
S010-CU

A
B
C

S110-WH

S385-WH

P1-60-BK

32
31

29

S0830-RD
S110-BK

S100-CU
S000-CU

P1-57-BK
P1-58-J7-11-BK

33

S0830-YL

S110-RD

S385-BK

P1-55-BK
P1-56-J6-18-BK

J9-10-J6-2-BK
J9-16-J6-12-BK
J9-19-P6-10-BK

IGNITION CYLINDER 2 +

J7-21-BK
J7-20-BK

LEFT TURBO IN
THERMOCOUPLE
207-2371

S030-CU

22

P1-24-J7-4-BK

P1
160-7690
PLUG AS.
8T-8730
SOCKET

KEYSWITCH IN

P1-53-BK

35
34

A
B
C

P230-RD

S850-CU

S850-CU

S0831-YL
S0831-RD

S385-CU

BATT- (TO GECM1)

P1-52-BK

37

24
J7-23-BK

P1-26-J7-6-BK

P1-3-BK
P1-2-BK

S010-CU

BATT- (TO GECM1)

J7-25-BK

P1-17-J7-5-BK

P1-5-BK
P1-4-BK

S850-WH

A620-CU

P658/J658

ON-OFF GRID SWITCH IN

P1-50-BK
P1-51-BK

S010-WH

COM
LSD C
DETONATION SIG
SENSOR
+8
195-2431

AUTO
BATT- (TO GECM1)

P1-43-J7-51-BK

S850-BK

S383-RD

BATT- (TO GECM1)

J7-27-BK
J7-26-BK

P1-27-J7-7-BK

P1-60-BK
P1-51-BK

S010-BK

S850-RD
S103-BK

P1-41-J9-3-BK

S130-CU
S010-RD

8T-8732

STOP
START

J7-29-BK
P2-10-J7-28-BK

P1-37-J6-27-BK
P1-40-J9-9-BK

P500-BK
C130-WH

RAPTOR PWM SHIELD-RETURN

J7-30-BK

J7-9-BK

P1-36-J6-37-BK

P1-42-BK

PLUG AS.
9X-8482

S380-BK

S130-RD
S110-RD

36

J7-32-BK

P190-RD

P130-RD

S010-RD

RAPTOR VALVE CONTROL PWM+

J6-1-J7-65-BK
J6-31-J7-50-BK

S130-WH

S383-BK

MANUAL PRELUBE
FUSED BATT+ (TO GECM1)

P1-34-BK
P1-35-BK

S130-BK

S030-CU

S383-WH

FUSED BATT+ (TO GECM1)

FUSED BATT+ (TO GECM1)

J6-4-J7-60-BK

S101-RD

FUSED BATT+ (TO GECM1)

50
51
52
53
55
56
57
58
60
61
62
63
64
65
66
67
69
70

P1-58-J7-11-BK

S130-RD

S030-BK

P656/J656

SPD-TMG COM.

P1-31-BK
P1-33-BK

S030-RD

COM
LSD B
DETONATION SIG
SENSOR
+8
195-2431

CAN+ DATA LINK

P1-14-J7-3-BK
P1-10-J7-1-BK

S000-RD

S381-RD

SPD-TMG +12V

P1-17-J7-5-BK

P1-30-J7-12-BK

S030-BK
S030-CU

38

J7-31-BK

P300D-BK

S100-RD

45

40

P1-24-J7-4-BK

P1-28-J6-40-BK

S103-BK
P230-RD

S383-CU

CAN SHIELD

P1-42-BK

P1-27-J7-7-BK

P1-43-J7-51-BK
P1-30-J7-12-BK
P1-27-J7-7-BK
P1-26-J7-6-BK

A330-BK

42

J7-34-BK

P300D-BK

P6B0A-RD

TIMING CAL +

SPLICE 1

S030-RD

8T-8732

TIMING CAL -

P1-9-BK
P1-8-BK
P1-33-BK
P1-34-BK

J7-48-BK
J7-47-BK
J7-46-BK
J7-45-BK

D100-PK

S102-BK

41

J7-33-BK

P300C-BK

44

P2-12-J7-40-BK

J7-35-BK

P1B0A-RD

P300B-BK

P300C-BK

S850-RD

43

J7-37-BK

P1B1A-RD

P300B-BK

D100-PU

P231-RD

DESIRED SPEED 4-20 IN -(OPT.)

P1-69-BK
P1-67-BK
P1-65-BK
P1-63-BK
P1-53-BK
P1-52-BK
P1-57-BK
P1-55-BK
P1-50-BK
P1-31-BK
P1-22-BK

A620-CU

S102-BK

S381-BK

DESIRED SPEED 4-20 IN +(OPT.)

P1-70-BK

J7-29-BK
J7-15-BK
J7-30-BK
J7-16-BK
J7-43-BK
J7-44-BK
J7-34-BK
J7-20-BK
J7-33-BK
J7-19-BK
J7-32-BK
J7-18-BK
J7-35-BK
J7-21-BK
J7-31-BK
J7-17-BK

A331-BK

P130/J130

J7-43-BK

J7-37-BK
J7-23-BK

P6B1-BK

P1B1A-RD

P3A0-BK
P300A-BK

P300A-BK

P1B1B-RD

P2-22-J7-54-BK

J7-39-BK
J7-25-BK

A620-RD

P200A-RD

+V

J7-44-BK

A330-BK

P200B-RD

GROUND

J7-45-BK

P2-69-J7-13-BK
P2-68-J7-2-BK

47
46

P200A-RD

A620-BK

S381-WH

SPD POT COM.

P305/J305

P6B1-BK
A330-BK

P234-RD

RD-18

J7-46-BK

P6B0B-RD

A331-BK
P231-RD

BK-18

J7-57-BK

48

P6B0A-RD

J7-47-BK

49

P2A1-RD

P270-RD

P230-RD

52

50
J7-48-BK

J7-70-BK
J7-58-BK

P130-RD

P2A0-RD

P234-RD

55

51

P200A-RD

S110-BK

J6-31-J7-50-BK

P200B-RD

C101-BK

53
P1-43-J7-51-BK

207-8497
CIRCUIT BREAKER
P200C-RD

P3A1-BK

P3A1-BK
P3A0-BK

P1B1B-RD

56

P270-RD

207-8496
CIRCUIT BREAKER

CAN- DATA LINK

P200B-RD

S381-CU

SPD-TMG SIG.

P1-26-J7-6-BK

D200A-YL

P320/J320

DIGITAL RETURN

P1-25-BK-J6-3

S850-CU

J202-BK
J201-RD

RATED IDLEPRELUBE PRESSURE SWITCH

P1-24-J7-4-BK

J9-19-BK

J062-BK
J061-RD

JACKET WATER TEMP. SIG.

P1-22-BK
P1-23-J6-30-BK

S850-WH

207-8498
CIRCUIT BREAKER

C100-BK

A331-BK

PLUG AS.
9X-8482

UNFILTERED OIL PRESS. SIG.

P1-21-J6-9-BK

S850-BK

P234-RD

P6B0A-RD

P304/J304

KILOWATT INPUT

P1-20-J6-8-BK

S850-RD

P270-RD

J042-BK
J041-RD

FILTERED OIL PRESS SIG.

P1-19-BK-J6-13

J9-13-BK
J9-16-BK
D200-CU

PLUG AS.
9X-8482

E-STOP
NORMAL STOP

P1-18-J6-5-BK

P300B-BK

P300B-BK
P300C-BK

P302/J302

TIMING SETTING
DRIVEN EQUIPMENT

P1-17-J7-5-BK

P300C-BK

J9-10-BK

207-8496
CIRCUIT BREAKER

P1B0B-RD

58
57

THERMOCOUPLE CONNECTOR

M300-BK

P7
9X-4391 PLUG AS.
8T-8730 SOCKET

KILOWATT RETURN

P1-16-J6-25-BK

PLUG AS.
9X-8482

J9-19-BK

P6B1-BK

COIL OUT

60

J7
103-0213 RECEPTACLE AS.
8T-8729 PIN

SDP POT +5V

P1-14-J7-3-BK

P1-2-BK

OIL TEMP SIG.

14
16
17
18
19
20
21
22
23
24
25
26
27
28
30
31
33
34
35
36
37
40
41
42
43

P1-10-J7-1-BK

P1-5-BK

SPLICE 3

P1-4-BK

SPD POT SIG.

P1-9-BK

P1-58-J7-11-BK

SPLICE 4

P1-3-BK

INLET MANIFOLD AIR TEMP. SIG.

P1-17-J7-5-BK
P1-14-J7-3-BK
P1-10-J7-1-BK

P1-5-BK

P1-51-BK

P1-60-BK

MAPS SIG.

P1-8-BK

SPLICE 14

P1-51-BK

CAT DATA LINK-

P1-4-BK

SPLICE 22

P1-60-BK

P1-43-J7-51-BK
P1-30-J7-12-BK
P1-27-J7-7-BK
P1-26-J7-6-BK
P1-24-J7-4-BK

P1-5-BK

CAT DATA LINK+

P1-3-BK

J052-BK
J051-RD

D100-PU

P6B0A-RD

P1B0B-RD

61

54

P1-35-BK

+8V SUPPLY
JACKET WATER OUT PRESS. COM

P1-2-BK

P303/J303

J9-16-BK

P234-RD

S0820-RD

P2-22-J7-54-BK

P1-40-J9-9-BK

2
3
4
5
8
9
10

PLUG AS.
9X-8482

M300-WH

P270-RD

COM
LSD A
DETONATION SIG
SENSOR
+8
195-2431

J7-9-BK
J7-64-BK

P2-20-J7-56-BK
J7-26-BK
J7-27-BK

J7-57-BK

J7-58-BK

J7-62-BK

J7-70-BK

J7-69-BK

J6-36-BK

J7-61-BK

J7-57-BK
J6-10-BK
J6-7-BK
J5-D
J6-11
J6-17-BK
J6-20-BK
J6-14-BK
J6-24-BK

P1-33-BK

P2-21-BK
J5-D
J5-E
J5-A
J5-B

P1-31-BK
P1-50-BK

P1-57-BK
P1-55-BK
P1-70-BK
P1-22-BK
P1-8-BK
P1-9-BK

P1-42-BK
P1-34-BK

P1-69-BK
P1-67-BK
P1-65-BK
P1-63-BK
P1-53-BK
P1-52-BK

J7-58-BK

P1-41-J9-3-BK

5V RETURN

J032-BK
J031-RD

S381-RD

P200C-RD

2A

64

39

+5V SUPPLY

P301/J301

PLUG AS.
9X-8482

J012-BK
J011-RD

J9-13-BK

59

P2-12-J7-40-BK
P2-10-J7-28-BK

MASTER

D100-PK

63

J7-39-BK

30 Page, COLOR

S383-RD

P2A0-RD
P200A-RD
P200B-RD

STARTER BREAKER

65

62
J7-61-BK
J6-4-J7-60-BK

P2-20-J7-56-BK

RENR5955-04

J9-10-BK

S385-RD

TURBO THERMOCOUPLES

J7-62-BK

S387-RD

S0814-RD

70

P2A1-RD

50HZ

J7-64-BK

J7-64-BK

S389-RD

D200A-GN

69

CIRCUIT GROUPING DESIGNATION

ATCH WIRE, CABLE, COMPONENT

60HZ

J6-1-J7-65-BK

J7-69-BK

S380-RD

68

J7-62-BK
J7-61-BK

S382-RD

67

J7-27-BK
J7-26-BK

S384-RD

66

J7-9-BK

S389-CU

S386-RD

J8
9x-1343 RECEPTACLE AS.
8T-8729 PIN

SPLICE 17

J9-18-BK

J7-70-BK
J7-69-BK

J7-64-BK
J6-24-BK
P2-21-BK

J9-12-BK

P10-C-BK

SPLICE 12
P1-42-BK

P10-B-BK

SPLICE 10
P1-34-BK

P3-70-BK

SPLICE 23

P1-70-BK
J6-14-BK
J7-61-BK
J7-62-BK

J9-6-BK

SPLICE 13

P10-A-BK

J9-13-BK

P1-50-BK

P1-9-BK
J5-E
J6-17-BK

J6-36-BK
P1-31-BK
J7-26-BK
J7-27-BK

SPLICE 6

SPLICE 8

J9-7-BK

P3-9-BK

P3-8-BK

J9-1-BK
J5-D

P1-8-BK
J6-7-BK

SPLICE 5

P3-22-BK

SPLICE 7

J6-20-BK
P1-22-BK

P3-33-BK

SPLICE 9

J5-A

P1-33-BK
J7-9-BK

P3-57-BK

P3-55-BK

P3-53-BK
P3-52-BK

SPLICE 15

P1-53-BK
P1-52-BK
P1-57-BK
P1-55-BK
J7-57-BK
J7-58-BK

P3-63-BK

P3-65-BK
P3-69-BK
P3-67-BK

SPLICE 16

J5-B
P1-69-BK
P1-67-BK
P1-65-BK
P1-63-BK
J7-70-BK
J7-69-BK
J6-11

S389-RD

S388-RD

AA

S389-WH

S381-BK

S0814-YL

S389-BK

S383-BK

S0812-RD

J8-3-BK
J8-2-BK

S387-CU

S385-BK

CYLINDER #10 THERMOCOUPLE

S387-RD

S387-BK

J8-4-BK

S387-WH

S389-BK

AG

J8-31-BK
J8-13-BK
J8-12-BK
J8-11-BK

S387-BK

S380-BK

S0812-YL

S385-CU

S382-BK

S0810-RD

J8-5-BK

S385-RD

S384-BK

CYLINDER #8 THERMOCOUPLE

J8-6-BK

S385-WH

S386-BK

J8-33-BK
J8-32-BK

S385-BK

S388-BK

S383-CU

S381-WH

AE

J8-7-BK

S383-RD

S383-WH

S0810-YL

S383-WH

S385-WH

S0808-RD

10

J8-9-BK
J8-8-BK

S383-BK

S387-WH

+ BATTERY

12
11

S381-CU
S389-WH

CYLINDER #6 THERMOCOUPLE

13

S381-RD
S380-WH

15
14

H#

CIRCUIT CONNECTED

S381-WH

17
16

CONNECTOR

S382-WH

S0808-YL

18

J8-1-BK

Terminal Box
Harness 205- 9453

Terminal Box

20
19

J8-35-BK
J8-34-BK
J8-15-BK
J8-14-BK

21

S381-BK
S384-WH

S0806-RD

SPLICE 18

22

S388-CU

S386-WH

CYLINDER #4 THERMOCOUPLE

P2-54-BK

23

S388-WH

P2-54-BK

J8-10-BK

25
24

S388-WH
S388-RD

SPLICE 19
P2-56-BK
P2-55-BK

J8-12-BK
J8-11-BK

26

S381-CU

S0806-YL

P2-55-BK

J8-13-BK

27

S383-CU

S386-CU
S388-BK

PLUG AS.
9X-8482

P3-70-BK

P3-63-BK
P3-67-BK
P3-69-BK
P3-65-BK

SPLICE 20

J8-15-BK
J8-14-BK

28

S385-CU

S0804-RD

P3-65-BK

P3-69-BK

P2-56-BK

J8-5-BK
J8-4-BK
J8-3-BK
J8-2-BK
J8-1-BK

J8-17-BK
J8-16-BK

29

ABC

S386-RD

CYLINDER #2 THERMOCOUPLE

SPLICE 21

P3
160-7690
PLUG AS.
8T-8730
SOCKET

KEYSWITCH IN

67
69
70

P2-57-BK

J8-37-BK
J8-36-BK
J8-18-BK
J8-17-BK
J8-16-BK

J8-19-BK
J8-18-BK

30

S387-CU

P318/J318

BATT- (TO GECM2)

P3-52-BK
P3-53-BK
P3-55-BK
P3-57-BK

P3-63-BK

P3-67-BK

J8-7-BK
J8-6-BK

31

S389-CU

J182-BK
J181-RD

BATT- (TO GECM2)

P3-60-BK

J8-20-BK

32

ABC

S386-BK

PLUG AS.
9X-8482

BATT- (TO GECM2)

P3-57-BK

J8-8-BK

P2-37-J8-22-BK
P2-36-J8-21-BK

33

ABC

S386-WH

P316/J316

BATT- (TO GECM2)

P3-53-BK
P3-55-BK

P2-38-J8-23-BK

34

S380-CU

J162-BK

SLAVE GECM HARNESS CODE

SPLICE 24

P2-39-J8-24-BK

35

S382-CU

J161-RD

FUSED BATT+ (TO GECM2)

P3-8-BK
P3-22-BK
P3-33-BK

P4-36-J8-26-BK
P2-44-J8-25-BK

36

S384-WH
S384-RD
S384-CU

PLUG AS.
9X-8482

FUSED BATT+ (TO GECM2)

P3-52-BK

P4-37-J8-27-BK

37

S384-CU

P314/J314

FUSED BATT+ (TO GECM2)

P3-33-BK

P4-38-J8-28-BK

J8-40-BK
J8-39-BK
J8-20-BK
J8-19-BK

J8-38-BK
P4-54-BK

P2-57-BK

FUSED BATT+ (TO GECM2)

33
52
53
55
57
60
63
65

P3-9-BK

J9-1-BK
J9-7-BK
J9-13-BK
J9-6-BK
J9-12-BK
J9-18-BK

SPD-TMG SIG. GECM2

P3-70-BK

P3-29-P3-60-BK

P10-A-BK
P10-B-BK
P10-C-BK

SLAVE GECM HARNESS CODE

P3-22-BK

SPLICE 25

P3-33-BK

E-STOP GECM2

P3-29-P3-60-BK
P3-60-BK

P3-22-BK
P3-8-BK
P3-9-BK
P3-70-BK

CAT DATA LINK- GECM2

P4-56-BK

P3-8-BK

P4-39-J8-29-BK

38

S386-CU

P4-44-J8-30-BK
P4-39-J8-29-BK
P4-38-J8-28-BK
P4-37-J8-27-BK
P4-36-J8-26-BK
J8-10-BK
SPLICE 27
J8-9-BK
P4-57-BK

J8-32-BK
J8-31-BK
P4-44-J8-30-BK

39

J8-33-BK
P2-44-J8-25-BK
P2-39-J8-24-BK
P2-38-J8-23-BK
P2-37-J8-22-BK
P2-36-J8-21-BK

40

ABC

S382-CU

S388-CU

S0804-YL

J8-34-BK

SPLICE 26

P3-9-BK

ABC

S382-WH

J142-BK

SLAVE
ECM
209-5500

J8-35-BK

P4-54-BK

8
9
22
29

ABC

S382-RD

S0802-YL

J8-36-BK

P4-57-BK
P4-55-BK
P4-56-BK

CAT DATA LINK+ GECM2

ABC

S380-CU

S0802-RD

J8-37-BK

P4-57-BK

ABC

S382-BK

158-6048
ITSM

J8-38-BK

CAN SHIELD

P4-44-J8-30-BK
P4-39-J8-29-BK
P4-38-J8-28-BK
P4-37-J8-27-BK
P4-36-J8-26-BK
P4-54-BK
P4-56-BK
P4-55-BK
P4-57-BK

ABC

INTERNAL ELECTRICAL CONNECTION

TO SURFACE OF COMPONENT

S380-RD

D100-PK

J141-RD

P4-56-BK

J8-39-BK

P10-C-BK

ABC

S384-BK
J8-40-BK

P10-B-BK

B
CAN- DATA LINK

B A

S380-WH

PLUG AS.
9X-8482

120 ohms

B A

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

S380-BK

M300-WH

P312/J312

P4-54-BK
P4-55-BK

B A

DESCRIPTION
CIRCUIT CONNECTED

SPLICE

P10-A-BK

CAN+ DATA LINK

CAN DATA LINK
TERMINATING
RESISTOR

B A

SYMBOL

CIRCUIT NOT CONNECTED

P2B0B-RD

J131-RD
J132-BK

CYL NO. 19

S0816-RD

J051-RD
J052-BK

CYL NO. 17

RIGHT SIDE THERMOCOUPLES

CYL NO.
17 & 19

P126/J126

P4-44-J8-30-BK

P4
147-1443
PLUG AS.
8T-8730
SOCKET

DET. +8V #2

J9-1-BK

P4-39-J8-29-BK

CYL NO. 15

CYL NO.
13 & 15

CYL NO.
9 & 11

CYL NO.
5&7

D200A-YL

J122-BK

DET. +8V #1

P1-41-J9-3-BK

D100-PU

J121-RD

DET. RETURN #2

P4-38-J8-28-BK

J9-10-P6-2-BK

CYL NO. 13

B A

BLADE, SPADE, RING OR SCREW

TERMINAL

PLUG AS.
9X-8482

DET. RETURN #1

P4-37-J8-27-BK

J9-7-BK
J9-6-BK

B A

M300-BK

P310/J310

IGNITION CYLINDER 13 +
IGNITION CYLINDER 13 RETURN

P4-36-J8-26-BK

J9-8-BK

B A

J9-10-BK

J102-BK

IGNITION CYLINDER 5 RETURN

J172-BK

P1-40-J9-9-BK

B A

J101-RD

DETONATION H SIG

J171-RD

J9-13-BK
J9-6-BK
J9-19-P6-10-BK
J9-16-P6-12-BK

J9-10-P6-2-BK

PLUG AS.
9X-8482

DETONATION G SIG

J091-RD
J092-BK

J9-1-BK
J9-7-BK

CYL NO. 11

J9-13-BK

P308/J308

DETONATION F SIG

J192-BK

J9-12-BK
J9-18-BK

CYL NO. 9

D200A-GN

J082-BK

IGNITION CYLINDER 17 RETURN

J191-RD

J9-13-BK
J9-12-BK

B A

J081-RD

IGNITION CYLINDER 17 +

J072-BK

P1-40-J9-9-BK

CYL NO. 7

J9-16-BK

PLUG AS.
9X-8482

IGNITION CYLINDER 9 +
IGNITION CYLINDER 9 RETURN

J152-BK
J071-RD

P1-41-J9-3-BK

B A

P306/J306

48
49
50
51
54
55
56
57

IGNITION CYLINDER 19 +
IGNITION CYLINDER 19 RETURN

J151-RD

J9-16-P6-12-BK

DETONATION HARNESS
206-4807

IGNITION CYLINDER 5 +

IGNITION CYLINDER 7 +
IGNITION CYLINDER 7 RETURN

J032-BK

J012-BK
J011-RD
J082-BK
J081-RD
J052-BK
J051-RD
J072-BK
J071-RD
J092-BK
J091-RD
J112-BK
J111-RD
J132-BK
J131-RD
J152-BK
J151-RD
J172-BK
J171-RD
J192-BK
J191-RD

D200A-CU

P9
9X-1200
PLUG AS.
8T-8730 SOCKET

44

IGNITION CYLINDER 15 +
IGNITION CYLINDER 15 RETURN

J112-BK
J031-RD

J9-18-BK

CYL NO. 5

J9-19-BK

P8
9X-1200 PLUG AS.
8T-8730 SOCKET

DETONATION K SIG

IGNITION CYLINDER 3 RETURN

J111-RD

J9
9x-0145
RECEPTACLE AS.
8T-8729 PIN

DETONATION J SIG

14
15
16
17
24
25
26
27
32
33
34
35
36
37
38
39

IGNITION CYLINDER 3 +

J012-BK

J9-19-P6-10-BK

J10
174-0502
PLUG AS.

IGNITION CYLINDER 11 +
IGNITION CYLINDER 11 RETURN

J011-RD

P10

IGNITION CYLINDER 1 RETURN

1
2
3
4

134-2540
RECEPTACLE AS.

IGNITION CYLINDER 1 +

RIGHT BANK IGNITION HARNESS

221-9565

24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CYL NO. 3

S0801-RD

CYL NO.
1&3
CYL NO. 1

RIGHT SIDE DETONATION

RIGHT SIDE IGNITION

10

S384-RD

11

P657/J657

12

S384-BK

13

S384-WH

14

8T-8732

15

S382-CU

16

17

8T-8732

18