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    Questions For Self Assessment

    Uploaded by

    Chethan Sk
    This document contains 33 questions about the mechanisms and properties of welding arcs. It covers topics such as arc initiation methods, factors that affect arc temperature and forces, the role of polarity in DC welding, arc efficiency, metal transfer modes, and factors that influence melting rate. The questions assess understanding of key concepts including the potential drop and heat generation in arcs, conditions needed to maintain an arc, arc characteristic curves, and how arc properties impact weld quality.

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    Questions For Self Assessment

    Uploaded by

    Chethan Sk
    46 views2 pages
    This document contains 33 questions about the mechanisms and properties of welding arcs. It covers topics such as arc initiation methods, factors that affect arc temperature and forces, the role of polarity in DC welding, arc efficiency, metal transfer modes, and factors that influence melting rate. The questions assess understanding of key concepts including the potential drop and heat generation in arcs, conditions needed to maintain an arc, arc characteristic curves, and how arc properties impact weld quality.

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    This document contains 33 questions about the mechanisms and properties of welding arcs. It covers topics such as arc initiation methods, factors that affect arc temperature and forces, the role of polarity in DC welding, arc efficiency, metal transfer modes, and factors that influence melting rate. The questions assess understanding of key concepts including the potential drop and heat generation in arcs, conditions needed to maintain an arc, arc characteristic curves, and how arc properties impact weld quality.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    46 views2 pages

    Questions For Self Assessment

    Uploaded by

    Chethan Sk
    This document contains 33 questions about the mechanisms and properties of welding arcs. It covers topics such as arc initiation methods, factors that affect arc temperature and forces, the role of polarity in DC welding, arc efficiency, metal transfer modes, and factors that influence melting rate. The questions assess understanding of key concepts including the potential drop and heat generation in arcs, conditions needed to maintain an arc, arc characteristic curves, and how arc properties impact weld quality.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    Questions for self assessment

    1. What is mechanism of development of a welding arc?


    2. Explain mechanisms of electron emission by a) thermionic emission
    method, b) field emission method and c) secondary emission.
    3. Describe different zones in which a welding arc can be divided.
    4. Schematically show variation in potential drop as a function of distance
    from cathode to anode and explain why?
    5. Explain the effect of electrical parameters namely voltage and current
    on power of the welding arc and heat generation.
    6. What are methods of arc initiation?
    7. Explain the mechanism of arc initiation by touch start and field start
    methods.
    8. What are the conditions necessary for maintenance of welding arc?
    9. Explain the two approaches used for maintenance of the AC welding
    arc.
    10. What is arc characteristic?
    11. Describe different zones of arc characteristics curve namely drooping,
    flat and rising zones.
    12. How is arc characteristic affected by arc length?
    13. Describe the temperature variation in welding arc.
    14. What are factors affecting temperature in welding arc?
    15. What is the role of arc forces in development of sound weld joint?
    16. Describe various forces the acting in arc zone.
    17. What are factors affecting the forces in arc region?
    18. Describe role of polarity on heat generation during DC welding.
    19. What is straight (DCEN) and reverse (DCEP) polarity in DC welding?
    20. How does polarity affect the arc stability and cleaning action during
    welding?
    21. What is arc blow? How does arc blow affect the welding?
    22. Explain the mechanism of arc bow?
    23. What are causes of arc blow? What steps can be taken to control the
    arc blow?
    24. Define arc efficiency. What are the factors affecting the arc efficiency?

    25. Why do consumable arc welding processes offer higher arc efficiency
    than non-consumable arc welding processes?
    26. Electroslag welding of 50-mm-thick steel plates was performed using
    current 480A and voltage 34 V. The heat losses to the water-cooled
    copper shoes and by radiation from the surface of the slag pool were
    1275 and 375 cal/s respectively. Calculate the heat source efficiency.
    27. Establish the equation of arc efficiency for consumable and nonconsumable arc welding processes.
    28. What is metal transfer? How does metal transfer affect the
    development of sound weld joints?
    29. Explain the mechanism of different modes of metal transfer during
    consumable arc welding processes?
    30. Describe the factors affecting the mode of metal transfer?
    31. Enlist the welding conditions and positions where different modes of
    metal transfer are preferred.
    32. How can we control the melting rate during consumable arc welding
    processes?
    33. Explain the factors limiting the melting rate in different consumable arc
    welding processes.

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